G.S. - CCMS
G.S. - CCMS
G.S. - CCMS
FOR
AND
INSTALLATION
IN
GOVERNMENT BUILDINGS
OF
2017 EDITION
(INCORPORATING CORRIGENDUM NO. GSAC01-2017)
This General Specification aims to lay down the technical requirements of materials
and equipment, the standards of workmanship, the requirements on testing and
commissioning and operation and maintenance as well as requirements on document
submissions for Air-conditioning, Refrigeration, Ventilation and Central Monitoring &
Control System Installation in Government Buildings of the Hong Kong Special
Administrative Region (HKSAR).
The draft of the 2017 edition has been circulated to stakeholders within and external
to the Government before finalisation. Nevertheless, the ArchSD welcomes comments on
its contents at any time since the updating of this General Specification is a continuous
process for the inclusion of any developments that can help meeting the needs of our
community.
DISCLAIMER
The materials contained in this document may not be pertinent or fully cover the
extent of the installation in non-government buildings and there is no intimated or implied
endorsement of the sales, supply and installation of the materials and equipment specified in
this General Specification within the territory of the HKSAR.
TABLE OF CONTENTS
B1.1 General
B1.2 Washable Panel Filter
B1.3 Automatic Viscous Filter
B1.4 Disposable Panel Filter
B1.5 Disposable Pleated Panel Filter
B1.6 Renewable Panel Filter
B1.7 Automatic Fabric Roll Filter
B1.8 Bag Filter
B1.9 Cartridge Filter
B1.10 High Efficiency Particulate Arrestance (HEPA) Filter
B1.11 Automatic Recleanable Filter
B1.12 Automatic Recleanable HEPA Filter
B1.13 Automatic Recleanable High Voltage Electrostatic Filter
B1.14 Gas Filter
B1.15 Activated Oxygen Air Purifier
B1.16 Ultra-Violet (UV) Sterilising Light
B1.17 Water Scrubber
SECTION B2 DUCTWORK
B2.1 General
B2.2 Design and Accessories
B2.3 Hangers and Supports
B2.4 Flexible Duct Joints
B2.5 Flexible Ductwork
B2.6 Ductwork Acoustic Treatment
B2.7 Extract Hoods and Valances for Kitchens
B2.8 Grease Filter
B2.9 Ductwork Cleaning Points
B2.10 Testing
B3.1 General
B6.1 General
B8.1 General
B8.2 Equipment Bases
B8.3 Vibration Isolators
B8.4 Plant/Equipment Vibration Isolation
B8.5 Pipe work Vibration Isolation
B8.6 Ductwork Vibration Isolation
B8.7 Ductwork Acoustic Insulation
B8.8 Acoustic Duct lags
B8.9 Ductwork Silencers
B8.10 Acoustic Doors
B8.11 Acoustic Louvers
B8.12 Acoustic Enclosures
B9.1 General
B9.2 Automatic Air Vents
B9.3 Bellow Expansion Joints/Anchors and Guides
B9.4 Changes in Pipe Size
B9.5 Connections in Pipe work
B9.6 Flow Measuring
B9.7 Flushing Down and Drainage
B9.8 Joints and Fittings for Steel Pipe work
B9.9 Joints and Fittings for Copper Tubes
B9.10 Pipe work General Details
B9.11 Pipe work Layout
B9.12 Pipe work Supports, Expansion Joints and Anchor Points
B9.13 Pipe work Vibration De-couplers
B9.14 Plastic Pipe work
B9.15 Specialised Hydraulic System Balancing Valves
B9.16 'T' and 'Y' Fittings
B9.17 Supports for Pipe work
B9.18 Welding and Brazing
B9.19 Labelling and Circuit Control Diagram of Valves
B10.1 General
B10.2 System Static Pressure Gauges for Air Distribution Systems
B10.3 Thermometers - Air Immersion
B10.4 Thermometers - Liquid Immersion
B10.5 Pressure Gauges for Water Systems
B10.6 Self Sealing Test Points
B10.7 Voltage and Current Readings
B10.8 Power Factor Monitoring
B10.9 Power Consumption Metering
B10.10 Liquid Flow Rate Metering
B10.11 Other Types of Metering Devices
B11.1 General
B11.2 Types of Thermal Insulation Materials
B11.3 Pipe work Fittings
B11.4 Chilled Water Pumps and Accessories
B11.5 Ductwork and Air Handling Plant - Methods of Application
B11.6 Chilled Water Pipe work and Equipment - Materials and
Finishes
B11.7 Chilled Water Pipe work and Equipment - Methods of
Application
B11.8 Painting and Identification
B12.1 General
B12.2 Installation and Servicing
B12.3 Anti-Vibration Mounting
B12.4 Casing
B12.5 Compressor
B12.6 Supply Air Fan and Motor
B12.7 Cooling and Heating Coils
B12.8 Air Filter
B12.9 Air-cooled Condensers
B12.10 Electric Ductwork Heaters
B12.11 Refrigerant Piping
B12.12 Condensate Drain Pipe
B12.13 Minimum Installation Requirements of Safety and
Operational Control for Unitary Air-Conditioners
B12.14 Single Packaged Air-Conditioner
B12.15 Packaged Air-Conditioner with Remote Condenser
B12.16 Split Condensing Unit and AHU
B12.17 Variable Refrigerant Volume System
B12.18 Maintenance Servicing Platform
C1.1 General
C1.2 Standards
C1.3 Washable Panel Filter
C1.4 Automatic Viscous Filter
C1.5 Disposable Panel Filter
C1.6 Disposable Pleated Panel Filter
C1.7 Renewable Panel Filter
C1.8 Automatic Fabric Roll Filter
C1.9 Bag Filter
C1.10 Cartridge Filter
C1.11 High Efficiency Particulate Arrestance (HEPA) Filter
C1.12 Automatic Recleanable Filter
C1.13 Automatic Recleaable HEPA Filter
C1.14 Automatic Recleanable High Voltage Electrostatic Filter
C1.15 Gas Filter
C1.16 Activated Oxygen Air Purifier
C1.17 Ultra-Violet (UV) Sterilising Light
C1.18 Water Scrubber
C1.19 Washing Facilities for Washable Filter
C1.20 Filter Pressure Differential Measurement and Indication
C1.21 Additional Requirements (Spare Filter Media)
C2.1 General
C2.2 Off Site Pre-Fabrication
C2.3 Specification and Standards
C2.4 Flexible Ductwork
C2.5 Ductwork for Corrosive Fumes
C2.6 Glass Fibre Ductwork
C2.7 Foam Duct Board Ductwork
C2.8 Dampers - General
C2.9 Butterfly, Bifurcating and Multi leaf Dampers
C2.10 Self-Closing (Non-Return) Dampers
C3.1 General
C3.2 Air Handling Units (AHUs)
C3.3 Axial Flow Fans
C3.4 Ceiling Fans
C3.5 Centrifugal Fans
C3.6 Fan Coil Units
C3.7 Cassette Type Fan Coil Units
C3.8 Mixed Flow Fans
C3.9 Mechanical Roof Extract Units
C3.10 Propeller Fans
C3.11 Protectively Coated Fans and Fans for Corrosive or
Hazardous Applications
C3.12 Rotary Fans (Wall or Ceiling Mounted)
C3.13 In-line Centrifugal Fans
C3.14 EC Plug Fans
C3.15 Jet Fans
C3.16 Conducting Fans
C3.17 Terminal Air Control Devices
C3.18 Grilles and Diffusers
C3.19 Energy Efficiency and Performance
C3.20 Desiccant Dehumidifiers
C3.21 Domestic Exhaust Fans
C3.22 Heat Pipe
C6.1 General
C6.2 Absorption Units
C6.3 Cold Storage Refrigeration
C6.4 Compressors, Reciprocating Type
C6.5 Compressors, Centrifugal Type
C6.6 Compressors, Screw Type
C6.7 Compressors, Scroll Type
C6.8 Condensers, Shell and Tube (Fresh Cooling Water
Application)
C6.9 Condensers, Shell and Tube (Sea or Brackish Cooling Water
Application)
C6.10 Condensers, Shell and Tube-General Requirement
C6.11 Condensers, Air-Cooled
C6.12 Condensers, Evaporative
C6.13 Cooling Tower
C6.14 Evaporators, Shell and Tube Water Chilling
C6.15 Evaporators, Air Cooling
C6.16 Plate Type Heat Exchanger
C6.17 Liquid Receivers (Refrigerant Recovery Unit)
C6.18 Pressure Testing
C6.19 Pump Down of System
C6.20 Refrigerant Pipe work
C6.21 Refrigeration Plant Accessories and Controls
C6.22 Roof Mounted Packaged Water Chillier/Heat Pump Plants
C6.23 Heat Recovery Chillier
C6.24 Heat Pump
C6.25 Energy Efficiency Performance
C6.26 Total Energy Heat Pump
C6.27 Automatic Condenser Tube Cleaning System
C6.28 Solar Heating System
C8.1 General
C8.2 Equipment Bases
C8.3 Vibration Isolators
C8.4 Plant/Equipment Vibration Isolation
C8.5 Pipe work Vibration Isolation
C8.6 Ductwork Vibration Isolation
C8.7 Ductwork Acoustic Insulation
C8.8 Acoustic Duct lag
C8.9 Ductwork Silencers
C8.10 Acoustic Doors
C8.11 Acoustic Louvers
C8.12 Acoustic Enclosures
C8.13 Plant Room Acoustic Linings
C10.1 General
C10.2 System Static Pressure Gauges for Air Distribution Systems
C10.3 Thermometers - Air Immersion
C10.4 Thermometers - Liquid Immersion
C10.5 Pressure Gauges for Water Systems
C10.6 Pitot Static Tube
C10.7 Orifice Plate Metering
C11.1 General
C11.2 Types of Thermal Insulation Materials
C11.3 Measures to Prevent Smoke, Noxious & Toxic Fumes
Propagation in Event of Fire
C11.4 Vapour Barriers
C11.5 Insulation Thicknesses
C12.1 General
C12.2 Equipment Suitable for Local Electricity Supply
C12.3 Selection of Air-cooled Condensers and Condensing Units
C12.4 Casing of Condensing Unit
C12.5 Compressor
C12.6 Supply Air Fan and Motor
C12.7 Cooling and Heating Coils
C12.8 Air Filter
C12.9 Air-cooled Condensers
C12.10 Electric Ductwork Heater
C12.11 Refrigerant Piping
C12.12 Condensate Drain Pipe
C12.13 Safety Control
C12.14 Operational Control
C12.15 Single Packaged Air-Conditioner
C12.16 Packaged Air-Conditioner with Remote Condenser
C12.17 Split Condensing Unit and AHU
C12.18 Variable Refrigerant Volume System
C12.19 Energy Efficiency Performance
D1 General
D2 Outdoor Air Quality
D3 Design Parameters of Indoor Air Quality
D4 Installation - Part B: Treatment and Conditioning Process
D5 Equipment/Materials - Part C: Treatment and Conditioning
Media
D6 Conformities of IAQ Design Objective and Compliance
D7 IAQ Assessment and Methodologies
D8 Operation and Maintenance
D9 Housekeeping and Energy Efficiency Relating to IAQ Issue
D10 Training and Licensing Requirements
D11 Certification and Registration
E1 General
E2 Minimum Coefficient of Performance (COP) of Major Air
Conditioning and Ventilation Equipment
E3 Minimum Efficiency of Fans, Pumps and Motors
E4 Thermal Insulation
E5 Sensing Device
E6 Motion Detecting Sensing Device
E7 Devices for Enthalpy Control of Free Air Cooling
E8 Automatic Condenser Tube Cleaning System
E9 Heat Pipe Installation
E10 Solar Heating Installation
E11 Dehumidifier
E12 Outdoor Air Pre-Conditioner
F1 General
F2 Form of Water Treatment
F3 Sea Water Treatment by Electrochlorinator
F4 Sea Water Treatment by Biocides
F5 Cooling Tower/Condenser Cooling Water Treatment by
Chemical Agents
F6 Cooling Tower/Condenser Cooling Water Treatment by
Ozone
F7 Close Circuit Chilled Water or Low Pressure Hot Water
Heating Systems Treatment by Chemical Agents
F8 Water Testing Equipment
F9 Training, Operation and Maintenance Facilities
F10 Pre-treatment for Dumping of Chemical Wastes
G1 General
G2 Number of Paint Coats Required
G3 Identification of Pipelines
G4 Schedule of Colours
G5 Machinery and Pipework
G6 Copper Pipe and Fitting
G7 Pipes and Ductwork
G8 Protection of Plant, Equipment, Pipework, etc.
G9 Protective Measures against Corrosion
H1.1 General
H1.2 Methods and Procedures
H1.3 Notices of Inspection, Testing and Commissioning Works
H1.4 Labour and Materials
H1.5 Inspection, Measuring and Testing Equipment
H1.6 Readiness for Inspection, Testing and Commissioning
H1.7 “Type-test” Certificate
H1.8 Off-site Tests / Factory Tests
H1.9 Site Tests
SECTION H2 INSPECTION
H3.1 General
H3.2 Procedures, Standards and Requirements
H3.3 Master Programme for Testing and Commissioning Works
I1.1 General
I1.2 Completion of Outstanding and Defective Works
I1.3 Repair and Maintenance Records
I2.1 General
I2.2 Other Training Requirements
SECTION A1
SCOPE OF SPECIFICATION
In this General Specification, all words and expressions shall have the meaning as
assigned to them under the Conditions unless otherwise herein. The following
words or expressions shall have the meanings assigned to them except when the
context otherwise requires: -
A/C Air-conditioning
CFC Chlorofluorocarbon
COS Change-of-state
HCFC Hydrochlorofluorocarbon
HFC Hydrofluorocarbon
IP Index of Protection
NC Noise Criteria
OD Outside Diameter
PCP Polychloroprene
PN Practice Note
PTFE Polytetrafluoroethylene
RH Relative Humidity
TL Transmission Loss
UL Underwriters Laboratories
UV Ultra-violet
V/F Voltage/Frequency
Words importing the singular only also include the plural and vice versa where the
context requires.
(l) The Supply Rules and other requirements issued by the relevant
local electricity supplier and water authority;
(c) Public Health and Municipal Service Ordinance (Cap. 132), and
other subsidiary legislation made under the Ordinance;
BS, BS EN, ISO Standards, IEC Standards and Codes of Practice, etc.
shall be deemed to include all amendments, revisions and standards
superseding the standards listed herein, which are published before the
date of first tender invitation for the Contractor the Nominated Sub-
contract (as appropriate) unless otherwise specified.
The documents forming the Contract are to be taken as mutually explanatory of one
another but in case of ambiguities or discrepancies the same shall be dealt with in
accordance with the Conditions.
The A/C Contractor shall be in the List of Approved Suppliers of Materials and
Specialist Contractors for Public Works in the Category of Air-conditioning
Installation to carry out works for the mechanical ventilation system, smoke
extraction system and pressurisation of staircases system in the buildings and shall
also be a Registered Fire Service Installation Contractor of relevant Class registered
with the FSD.
The A/C Contractor shall employ a Registered Professional Engineer in Hong Kong
under the Engineers Registration Ordinance (Cap. 409) in Fire, Building Services,
Mechanical or Electrical discipline (or equivalent approved professional
qualification) with proof of experience of at least 3 years in relevant design works,
who emphasises on and is specialised in mechanical ventilation and air handling
installation to the approval of the Supervising Officer to carry out the design and
supervision of the submission, installation and testing of the pressurisation of
staircases system and smoke extraction system. The professional status and
qualifications of the Registered Professional Engineer shall also be acceptable by
FSD and the Supervising Officer.
EXECUTION OF INSTALLATIONS
The International System of Units of weights and measures shall be used for all
materials, equipment and measurements.
The A/C Contractor shall submit to the Supervising Officer a detailed programme
of the Installations within 4 weeks from the acceptance of his Tender showing the
intended method, stages and order of work execution in coordination with the
building construction programme, together with the duration he estimated for each
and every stage of the Installations. The programme shall include at least the
following: -
(a) Dates for the placement of orders for equipment and materials;
(b) Expected completion dates for builder’s work requirements, i.e. when
work site needs to be ready;
(h) Short term programmes showing the detailed work schedules of coming
weeks and months shall also be provided to the Supervising Officer.
Programmes shall be regularly updated to reflect the actual progress and
to meet the A/C Contractors’ obligations under the Contract.
All expenses properly incurred and losses suffered by the Employer as a result of
the A/C Contractor’s failure to comply with the above requirements are recoverable
by the Employer from the A/C Contractor as a debt under the Contract or via the
Building Contractor as if it is a debt liable to the Building Contractor under the Sub-
contract as appropriate.
The A/C Contractor shall ensure that such works are essential for the execution of
the Installations. In the event that any of such works is proved to be non-essential,
unnecessary and/or abortive, the A/C Contractor shall bear the full cost of such
works including but not limited to any unnecessary or incorrect cutting-away and
making-good and shall reimburse the Employer for all cost incurred in this
connection are recoverable by the Employer from the A/C Contractor as a debt
under the Contract or via the Building Contractor as if it is a debt liable to the
Building Contractor under the Sub-contract as appropriate.
Upon completion of the builder’s works by the Building Contractor, the A/C
Contractor shall forthwith check and examine that all builder’s works so executed
have been completed in accordance with his requirements. If at any time, it
becomes apparent to the A/C Contractor that any builder’s works completed by the
Building Contractor does not comply with his requirements in any respect
whatsoever, the A/C Contractor shall forthwith give notice in writing to the
Supervising Officer and specify in details the extents and effects of such non-
compliance in that notice. The A/C Contractor is deemed to have satisfied with the
builder’s works after a period of 14 days from the date of completion of the
builder’s works if the above notice is not served to the Supervising Officer within
such period. All additional expenditure properly incurred and all loss suffered in
this connection by the Employer in having such works re-executed and rectified
shall be recoverable by the Employer from the A/C Contractor as a debt under the
Contract or via the Building Contractor as if it is a debt liable to the Building
Contractor under the Sub-contract as appropriate.
The A/C Contractor shall coordinate the Installations with those works of the
Building Contractor and any other contractors and sub-contractors of the Building
Contractor.
The A/C Contractor shall note that the Drawings supplied to him only indicate the
approximate locations of the Installations. He shall make any modification
reasonably required of his programme, work sequence and physical deployment of
his work to suit the outcome of work coordination or as necessary and ensure that
all cleaning, adjustment, test and control points are readily accessible while keeping
the number of loops, cross-overs and the like to a minimum.
The A/C Contractor shall pay particular attention to the building works programme
and shall plan, coordinate and programme his works to suit and adhere to the
building works in accordance with the building programme.
Any significant problems encountered during the coordination work, which are
beyond the A/C Contractor’s control, shall promptly be reported to the Supervising
Officer.
The A/C Contractor shall cooperate at all times with the Building Contractor and
all other contractors and sub-contractors of the Building Contractor in order to
achieve efficient workflow on the Site and keep the Site in a clean and tidy
condition.
Any significant problems beyond the A/C Contractor’s control shall promptly be
reported to the Supervising Officer.
The A/C Contractor shall keep on the Site a competent and technically qualified
site supervisor to control, supervise and manage all his Installations on Site. The
site supervisor shall be vested with suitable powers to receive instructions from the
Supervising Officer and his Representative.
The site supervisor shall be technically competent and have adequate site
experience for the Installations. The qualified and competent site supervisor shall
have minimum 5 years on site experience for similar type of installation works. The
A/C Contractor shall also refer to the Particular Specification for other specific
requirements, if any, on site supervision.
Approval by the Supervising Officer shall be obtained prior to the posting of the
site supervisor on Site. The A/C Contractor shall immediately replace the site
supervisor whose experience, skill or competency is, in the opinion of the
Supervising Officer, found to be inadequate for the particular work.
The A/C Contractor shall also employ a full time competent foreman on Site for
each trade. All trade foremen shall be registered tradesmen/skilled workers of the
relevant trade.
Within 6 weeks of the acceptance of his Tender and prior to the commencement of
the Installations, the A/C Contractor shall submit to the Supervising Officer for
approval a sample board of essential components proposed to be used in the
Contract. However, the A/C Contractor may request the Supervising Officer in
writing for a longer period for the submission, if 6 weeks are practically insufficient.
The board shall contain samples of all "compact" sized materials and accessories to
be used in the Installations. Written approval of all samples and technical details
shall be obtained from the Supervising Officer before commencement of any
installation work.
In the context of this General Specification the term "compact" means any item that
will fit into a 300 mm cube.
Additional items may be required by the Supervising Officer and/or specified in the
Particular Specification.
The A/C Contractor shall submit copies of all orders placed for major items of
equipment and materials to the Supervising Officer for record.
All materials and equipment delivered to Site shall be accurately listed and recorded
in the site record books maintained by the Supervising Officer’s Representative on
Site. Such materials and equipment shall not be removed from Site without the prior
approval of the Supervising Officer in writing.
Where the Building Contractor is in overall control of the Site, the Building
Contractor may also be required to record details of all incoming/outgoing materials
and equipment. In this case, the A/C Contractor shall comply with the Building
Contractor’s arrangements.
The A/C Contractor shall print the major technical details on equipment/materials
or supporting documents (e.g. delivery note), or else submit a written declaration to
confirm compliance of the equipment/materials with the approved technical details
so as to facilitate checking of equipment/materials delivered on site.
Unless the responsibility is clearly defined in the Contract that the protection on
Site for delivered equipment, materials and installations is solely by other
contractors, the A/C Contractor shall be responsible for the safe custody of all
materials and equipment as stored or installed by him. In addition, the A/C
Contractor shall protect all work against theft, fire, damage or inclement weather
and carefully store all materials and equipment received on Site but not yet installed
in a safe and secure place unless otherwise specified.
All cases of theft and fire must immediately be reported to the police, the Building
Contractor, the Supervising Officer and the Supervising Officer’s Representatives
on Site with full details.
The A/C Contractor shall co-ordinate and arrange with the Building Contractor who
shall provide clean, reasonably finished and lockable secure accommodation for the
storage of sensitive and/or expensive items before installation.
If there is no Building Contractor, all the storage facilities and spaces shall be
provided by the A/C Contractor.
A3.11 LABEL
The A/C Contractor shall submit a schedule for all labels, notices,
identifications and instructions for the Supervising Officer’s approval
prior to order and installation. The information of the schedule shall
include the description of the items, height and font type of the text,
dimensions of the labels and material used.
Where appropriate, items such as valves, sensing points, etc. may also
be identified by "Codes" on the labels which shall relate to the items as
detailed on plant room mounted diagrammatic drawings or the mimic
diagrams on operational control panels. At the diagram or control
panels, the function of each coded item shall also be detailed. Such
systems of labelling and related diagrams shall be approved by the
Supervising Officer before implementation.
Valves etc. required for emergency shutdown purposes must under all
circumstances be fully detailed at the valve.
(b) A label to be fixed in such a position that any person may gain access to
any moving parts of an item of equipment or enclosure will notice or be
warned of such a danger.
Guards shall be rigid and of substantial construction and shall consist of heavy mild
steel angle frames, hinged and latched with either heavy galvanised mild steel wire
crimped mesh securely fastened to frames or galvanised sheet metal of 1.2 mm
minimum thickness. All apertures shall be such that finger access to dangerous part
is not possible. All sections shall be bolted or riveted. Railings shall be made of 32
mm dia. galvanised mild steel pipe and railing fittings.
During the execution of work, the A/C Contractor shall ensure that all
moving parts are adequately guarded by temporary guards.
For the safety of workers, guard railings etc. are to be provided by the
Building Contractor, but in case they are not provided, the A/C Contractor
shall immediately report the matter to the Supervising Officer.
Unless otherwise specified, all apparatus, equipment, materials and wiring shall be
suitable for use with a 3-phase and neutral, 4-wire, 380/220V±6%, 50 Hz ±2%.
Proper tools shall be used for the works. Adequate and accurate
testing/measuring instruments shall be used to demonstrate compliance
of the Installations with the relevant specifications and regulations. The
Supervising Officer has the right to stop any work in which the correct
tools and/or instruments are not used.
The installation works shall be in line with the good practice accepted
by the local industry and verified by commissioning and testing results.
The A/C Contractor shall ensure that all plants, materials and
equipment supplied by him can be accommodated and installed within
the spaces as generally shown on the Drawings with adequate access
and space for maintenance of all items supplied.
The A/C Contractor shall also ensure that access to plant is adequate to
allow for its removal and/or ultimate replacement. Where this is
considered not possible or necessary the Supervising Officer shall be
consulted for alternative arrangements.
The A/C Contractor shall relate all horizontal and vertical measurements taken
and/or applied, to establish bench marks such as design drawing grid lines, finished
floor levels, etc. and shall thus establish satisfactory lines and levels for all works.
All works shall be installed to these established lines and levels and the A/C
Contractor shall verify all measurements on Site and check the correctness thereof
as related to the Installations.
Primary bench base line, datum level, horizontal reference grid, secondary grid and
transferred bench mark on each structural level will be provided by the Building
Contractor. The A/C Contractor shall co-ordinate with the Building Contractor to
obtain all necessary datum and reference grids prior to their surveys and
measurements.
The A/C Contractor shall provide drawings in electronic format as required in the
following clauses. These drawings shall conform to the latest version of CAD
Standard for Works Projects (CSWP) as posted in the website of the Development
Bureau and in accordance with the latest version of CAD Manual for the ArchSD
Projects. Should any technical conflict between the CSWP and the CAD Manual
arise, the CSWP shall take precedence.
The A/C Contractor shall provide at least 6hard copies and one
electronic copy, unless otherwise specified in the Contract or the Sub-
contract as appropriate, of the approved installation drawings to the
Supervising Officer for distribution.
Installation drawings and shop drawings in this context shall mean the
drawings of items to be constructed by the A/C Contractor at a
workshop away from the Site.
The A/C Contractor shall ensure all installation drawings are accurate
representation of the Installations, before submitting them to the
Supervising Officer. All installation drawings shall be fully
dimensioned and suitably scaled showing construction, sizes, weights,
arrangements, operating clearances and performance characteristics.
The details shown shall cover the provision of internal air flow
equalising ductwork bends, splitters and any other air flow
control devices such as dampers, control mechanisms, acoustic
treatment measures, flexible joints, air diffusion devices
proposed annotated with inlet or extracted airflow volumes and
velocities.
The A/C Contractor shall follow the design intent of the Contract
Drawings in planning and carrying out the work and shall cross check
with other trades in order to verify the line, level, space and sequence
in which the Installations are to be installed.
The A/C Contractor shall ensure all as-built drawings are accurate
representation of the Installations, before submitting them to the
Supervising Officer.
"As-built" drawings complete with all details such as design air and
water flow rates to be used for commissioning purposes. Any
amendments noted on these drawings during the commissioning and
test stage shall subsequently be transferred to the original "As-built"
drawings once the amendments have been accepted by the Supervising
Officer.
The A/C Contractor shall provide and install in the relevant major plant
room glass-framed, non-fading prints of the following: -
(b) Plant room record drawings showing all plant items, pipework,
ductwork, etc. including all electrical and control schematics
and diagrams.
A4.4.1 General
The O&M Manual is for use by the maintenance agent of the completed
Installations. It shall contain detailed technical information covering
both operation and maintenance aspects of the Installations.
A4.4.2 Presentation
The A/C Contractor shall submit to the Supervising Officer the draft of
O&M Manuals and User Manual for checking and approval and the
approved O&M Manuals and User Manual for record according to the
requirements as specified in the contract documents.
Any safety precautions and warnings signals that the users shall
be aware of in the daily operation of the various systems and
equipment in the Installations including:-
(g) Drawings
(h) Photographs
The Government shall become the absolute and exclusive owner of the
Operation and Maintenance Manuals and the User Manual and all
intellectual property rights subsisting therein free from all
encumbrances.
SECTION B1
B1.1 GENERAL
The complete air filter set for the following types of filters shall be of heavy-duty
airtight factory fabrication designed to ensure a positive seal against leakage of
unfiltered air. Generally, it shall be complete with robust enclosure, holding frames
and housing, all supplied by the same manufacturer, as below: -
B1.1.1 The robust enclosure shall be factory assembled in such a manner that
a rigid and durable enclosure for the filter packs is ensured. The
periphery of the filter pack shall be continuously bonded to the inside
of the enclosing frame to eliminate air bypass and to ensure the
optimum filtration efficiency.
In any case, all components of the air filter set and its associated
accessories, which are within the air stream, shall comply with
requirements of the FSD.
The A/C Contractor shall provide all required new filters for all air
handling equipment at the date of the substantial completion stated in
the certificate of completion issued in accordance with the Contract.
For disposable type filters, the A/C Contractor shall provide at least 4
extra sets of each type of installed filters for spare and replacement.
The A/C Contractor shall be responsible for the replacement of filters
when necessary during the Maintenance Period. At least one set of
filters shall be handed over to the Supervising Officer at the expiry of
the Maintenance Period.
For cleanable filters, the A/C Contractor shall provide at least 1 extra
set of each type of installed filters for spare and be responsible for the
cleaning of filters when necessary during the Maintenance Period. This
set of filters shall be handled over to the Supervising Officer at the end
of the Maintenance Period.
The holding frames shall be equipped with fixtures for easy removal of the filter
cells without the use of any special tools.
For filter cells installed inside air handling unit, separate housing is not required.
However, the holding frames shall be factory mounted in the air handling unit
casing and installed to provide service from the air side.
The holding frames shall be equipped with fixtures for easy removal of filter cells
without the use of any special tools.
The holding frames shall be equipped with fixtures for easy removal of the filter
cells without the use of any special tools.
For filter cells installed inside air handling unit, separate housing is not required.
However, the holding frames shall be factory mounted in the air handling unit
casing and installed to provide service from the air side.
The holding frames shall be equipped with fixtures for easy removal of the filter
cells without the use of any special tools.
For filter cells installed inside air handling unit, separate housing is not required.
However, the holding frames shall be factory mounted in the air handling unit
casing and installed to provide service from the air side.
The holding frames shall be equipped with fixtures for easy removal of the filter
cells without the use of any special tools.
For filter cells installed inside air handling unit, separate housing is not required.
However, the holding frames shall be factory mounted in the air handling unit
casing and installed to provide service from the air side.
The holding frames shall be equipped with fixtures for easy removal of filter cells
without the use of any special tools.
The A/C Contractor shall provide all necessary electrical cables/accessories for
proper operation of the complete air filter set in accordance with the
manufacturer’s installation details.
The holding frames shall be equipped with at least four heavy duty spring type
positive sealing latches for each filter cell to ensure a positive seal against leakage
of unfiltered air.
The holding frames shall be equipped with at least four heavy duty spring type
positive sealing latches for each filter cell to ensure a positive seal against leakage
of unfiltered air.
For the filter cells installed inside air handling unit, separate filter housing is not
required. However, the holding frames shall be factory mounted in the air
handling unit casing and installed to provide service from the air side.
The holding frames shall be equipped with at least four heavy duty spring type
positive sealing latches for each filter cell to ensure a positive seal against leakage
of unfiltered air.
For filters installed inside air handling unit, separate housing is not required.
However, the holding frames shall be factory mounted in the air handling unit
casing and installed to provide service from the air side.
The complete automatic recleanable filter set including filter cells, holding frames
and housing shall be factory fabricated and assembled.
Manufacturer’s installation details shall be followed and the A/C Contractor shall
provide all necessary electrical cables/accessories for proper operation of the
complete Installations.
The complete automatic recleanable filter set including filter cells, holding frames
and housing shall be factory fabricated and assembled.
Manufacturer’s installation details shall be followed and the A/C Contractor shall
provide all necessary electrical cables/accessories for proper operation of the
complete Installations.
The complete automatic recleanable high voltage electrostatic filter set including
filter cells, holding frames and housing shall be factory fabricated and assembled.
The operation of the electrostatic filter shall be interlocked with the fan or air
handling unit in such a way that the filter is in operation whenever the fan or air
handling unit is operated and the unit is cut off when the fan or air handling unit
is cut off.
The holding frames shall be equipped with fixtures for easy removal of filter cells
without the use of any special tools.
Housing shall consist of two sections, first section for housing 50mm washable
type pre-filters and second section for housing filter modules.
The air purifier shall be factory fabricated and assembled in accordance with the
manufacturer’s installation details. The A/C Contractor shall provide all
necessary electrical cables/accessories for proper and safe operation of the
complete Installations. The A/C Contractor shall provide all necessary safety
measures including automatic cut-off switch and high voltage warning label at
each access panel for the unit to prevent any possibility of electrical shock to
personnel during operation, inspection and maintenance.
The complete assembly shall be mounted onto the wall of ductwork by the
manufacturer’s mounting flange provided by the manufacturer with the power
generator outside the air stream and the electrode tubes within the air stream. The
glass tube electrodes shall be mounted perpendicular to the direction of air flow
and installed at a distance at least 150 mm away from any air distribution
accessories within the ductwork. The power generator shall be installed with all
necessary support brackets and ductwork stiffeners onto the ductwork and sealed
without damaging the thermal insulation and without causing air leaking.
The air purifier shall be installed in suitable location of the air stream as
recommended by the manufacturer for best operating efficiency using a stainless
steel mounting frame provided by the manufacturer and interlocked with the fan
or air handling unit in such a way that the unit is in operation whenever the fan or
air handling unit is operated and the unit is cut off when the fan or air handling
unit is cut off.
The air purifier shall be wired strictly in accordance with the manufacturer’s
wiring diagram. It shall be wired so that the units may be unplugged and removed
for regular cleaning and maintenance.
A secondary switch to automatic switch off the unit shall also be provided in case
the mechanical part of the fan failure.
The complete assembly shall be mounted onto the wall of ductwork by the
manufacturer’s mounting flange or inside a section of the air handling unit with
the power transformer outside the air stream and the ultra-violet lamps within the
air stream. The ultra-violet lamps shall be mounted perpendicular to the direction
of air flow to allow maximum exposure. The power transformer shall be installed
with all necessary support brackets and ductwork stiffeners onto the ductwork
without damaging the thermal insulation.
The ultra-violet sterilising light shall be installed in suitable location of the air
stream for best operating efficiency as recommended by the manufacturer and
interlocked with the fan or air handling unit in such a way that the sterilising light
is in operation whenever the fan or air handling unit is operated and the unit is cut
off when the fan or air handling unit is cut off.
The complete water scrubber set shall be factory fabricated and tested. The unit
may be re-assembled on Site in accordance with the manufacturer’s recommended
installation details subject to the approval of the Supervising Officer.The A/C
Contractor shall provide all necessary electrical cables/accessories for proper
operation of the complete Installations.
DUCTWORK
B2.1 GENERAL
The zinc coating of the ducts shall not be damaged during fabrication, delivery
and installation. Any damage to the galvanised finish shall be made good with
three coats of aluminium zinc rich paint or other approved corrosion resisting
paint to the satisfaction of the Supervising Officer, in addition to any other
protective or finishing paint/coats required in the Particular Specification.
Any damaged ductwork found shall be replaced. All inspection tests carried out
in factory are part of the quality control process and shall in no way be treated as
substitution of the field tests required on Site.
The ducting system shall be complete with all necessary supports, access doors,
dampers, fire dampers, cleaning points and test holes.
All ducts shall be fabricated and installed so as to be rigid and free from swinging,
drumming and movement.
All material of ductwork, gasket, flexible joints, acoustic linings and sealants shall
not support bacteria growth or posing fire hazard.
The ductwork shall be properly and correctly constructed with all necessary
accessories to minimise waste of energy and pressure losses due to eddies,
vortices, etc. and shall not create, amplify or transmit any noise or vibration. Any
necessary sound reducing linings or boxes to reduce noise transmission shall be
provided by the A/C Contractor in accordance with the requirements of Sections
B8 and C8.
Internal roughness and obstructions to air flow (other than dampers, splitter, vanes,
etc.) will not be accepted for ductwork constructed from sheet materials. Sharp
edges or corners on the outside of ductwork, fittings and supports will not be
accepted.
At each point where a duct passes through a roof or external wall, a weather
"cravat" or other purpose made arrangement shall ensure a waterproof and
weatherproof fixing.
All intake and discharge openings to the Building shall be fitted with 10 mm
galvanised mesh bird wires and is additional to any grilles or louvers indicated for
these locations.
Unless otherwise specified, duct sizes given on the Drawings are all clear internal
dimensions and allowance shall be made for both internal and external insulation
on the ducts where applicable.
All ductwork shall be cleaned internally and externally before the system is set
into testing, commissioning and operation. Timing of this work shall be set such
that minimum inconvenience shall be caused to the work of other trades.
All ductwork installed in the protected areas or lobbies shall be properly enclosed
in fire-rated enclosure in according to the requirement of the FSD and Buildings
Ordinance. All fire-rated enclosure shall have fire rating meeting the
requirements of the FSD and Buildings Ordinance, but shall in no case be less
than 2 hours.
Take-off from main ducts shall be conical, bell mouth, or shoe type. Square take-
off is not permitted.
All supports and hangers for air duct installed shall be rigid galvanised steel rod,
angle bar or U-channel construction free from rust approved by the Supervising
Officer.
Noise and vibration shall not be transferred to the structure or any other element
through hangers and brackets and in this respect the requirements of Sections B8
and C8 shall apply.
Approval shall be obtained from the Supervising Officer for hangers and
support/installation/shop drawing designs before manufacture and installation.
Furthermore, approval for the method design and calculation of fixing to the
structure shall also be obtained as this may have structural implications.
All metal mounting and fixing brackets for air ductwork shall be pre-fabricated
off-site.
Flexible joints shall be provided on all in-line fan inlet and outlet connections, at
expansion joints in the building and elsewhere on ductwork where indicated.
Flexible joints shall be of the same cross-sectional area as the mating fan
inlet/outlet or duct section. The centre lines of flexible joint connections shall be
coaxial.
Flexible joints shall consist of, or be externally protected by, material having a
fire penetration time of at least 15 minutes when tested in accordance with BS
476-20:1987and shall comply with BS 476-7:1997, Section 2, Class 1 (surface of
very low flame spread).
Joints at flexible duct connections shall be made with a sealant which permanently
retains adhesion and elasticity throughout the design working temperature range,
or shall be made with clip and complete with aluminium tape as approved by the
Supervising Officer. The installation details and method of application of such
connections shall be in accordance with the ductwork manufacturer’s
recommendations and as approved by the Supervising Officer.
The frictional resistance to air flow per unit length of flexible duct shall not exceed
150% of the frictional resistance per unit length of galvanised steel duct of similar
diameter.
Hoods shall be of galvanised sheet steel, stainless steel, aluminium, wired glass,
polyester resin-bonded glass fibre or PVC as indicated in the Particular
Specification. The hoods shall be rigidly formed and shall be supported
independent of the ductwork. Unless otherwise indicated, they shall be supported
either from above or from a side wall. The type and size of hood shall be as
indicated but the A/C Contractor shall check and (in consultation with the
Supervising Officer) determine its exact position in relation to the associated item
of kitchen equipment to be covered on Site.
Hoods for kitchen equipment and for the extraction of condensable vapours shall
have all joints in sheets vertical and shall have a drip gutter all round with a drain
The stainless steel shall be free from scale and all surfaces shall be polished to
type 4 commercial (satin) finish.
Unless otherwise specified, welding of the stainless steel shall be by inert-gas arc
welding to ISO 9692-1:2013.
Kitchen exhaust hood should be completed with make-up air grilles or make-up
ductwork complete with air grilles as approved by the Supervising Officer and
constructed in such position for the best efficiency in evacuating exhausted fumes
from kitchen equipment.
Lighting fitting shall be provided within the hoods, fittings shall be bulkhead
design with die cast aluminium base and glass diffuser to IP rating of "IP54" or
better suitable for kitchen hood design. The fittings as well as the wiring for the
fittings shall be suitable for continuous use of high operating conditions over
100°C temperature and 100% RH.
For kitchen hood with water scrubber design, the requirement shall be in
accordance with Clause D.5 of this General Specification.
Hoods and valances positioned over cooking appliances shall be fitted with grease
filters as specified in Section B1.
The A/C Contractor shall supply and install proprietary air duct cleaning points
to the ductwork systems. The cleaning points shall in general be installed at
maximum distance of 4 metres between centres in fully accessible locations and
shall also be fitted before and after bends, tees and other locations with difficulties
in gaining access. For fan coil units, at least one air duct cleaning point shall be
provided in each supply air duct, and any two points at 4 metres maximum
distance apart.
Where the cleaning sleeve penetrates the air duct, the gap shall be sealed by an
expanded foam sealing ring held in position by secure flanges. Where the sleeve
Section B2 AC_GS 2017 Edition
Page 5 of 6 w/Corr. GSAC01-2017
penetrates the insulation, the vapour barrier shall be maintained. Where the sleeve
penetrates the false ceilings, the sleeve shall be secured by matching flanges.
The cleaning sleeve shall be kept straight and shall terminate at a readily
accessible position. The termination flange shall bear an instruction plate
indicating an air conditioning and ventilation access point in both Chinese and
English. It shall incorporate a threaded port and a screw cap which when removed
shall allow the coupling of air duct inspection and cleaning probes.
Ceiling access panels requirement shall also be provided after the confirmation of
service panels and air duct cleaning points.
Ductwork conveying greasy air from kitchen hoods shall be graded downward
towards suitable drain points in order to facilitate drainage of water at which also
is the cleaning out points.
All joints shall be air tight to prevent leakage. Air leakage for cleaning points
shall comply with DW/143:2013 and all FSD requirements. The A/C Contractor
shall also provide a set of proprietary type compressed air lance, disinfection
application lance and sampling probe which shall be suitable for use of leakage
test to the cleaning points. All operating and serving instruction manuals shall be
supplied with the set of equipment.
The whole air duct installation shall be disinfected by the A/C Contractor
thoroughly using an approved disinfection agent immediately before the complete
ductwork installation is handed over to the Employer, as directed by the
Supervising Officer. The A/C Contractor shall also supply ten bottles of one litre
approved disinfection agent to the Supervising Officer before hand-over of the
ductwork installation. The disinfection agent shall be easily available locally.
B2.10 TESTING
All installed ductwork shall be tested to the "Building Energy Code”. The method
of air leakage test shall follow Appendix A of DW/144:2016 and to the B&ES
standard DW/143:2013 and as directed by the Supervising Officer as necessary
to prove the quality of the Installations. Air leakage testing of ductwork on any
section of completed Installations shall be carried out and shall be in accordance
with Appendix A of DW/144:2016 and "Method of Testing" of DW/143:2013.
For those items not covered in DW/144:2016 and subject to the approval of the
Supervising Officer, the recommendations of the "HVAC Duct Construction
Standards-Metal and Flexible":2005 and "HVAC Air Duct Leakage Test
Manual":1985 issued by the Sheet Metal and Air Conditioning Contractors’
National Association (SMACNA) of U.S.A. shall be applied. Air ducts shall be
leakage tested as necessary and any defects rectified before applying insulation
and commissioning.
B3.1 GENERAL
Fans shall be installed using galvanised steel plate, supports, bolts, nuts and
washers with all "as cast" bearing surfaces for bolt heads and washers counter-
faced. Anti-vibration mountings shall be in accordance with Sections B8 and C8.
Fan V-belt drives shall comply with BS 3790:2006 (or related clauses of ISO
254:2011, ISO 1081:2013, ISO 1813:2014, ISO 4183:1995, ISO 4184:1992 &
ISO 5292:1995) and shall be capable of transmitting at least the rated output with
one belt removed. Minimum two belts per drive shall be used for motor rated
higher than 4 kW unless otherwise specified. Pulleys shall be exactly aligned.
The A/C Contractor shall ensure that any holding down bolts grouted in by
builders are positioned to the correct alignment. Provision shall be made for
positive adjustment of the tension in V-belt drives.
Fan guards shall be provided for all open unprotected intakes to centrifugal fans;
for unprotected intakes to and exhausts from axial flow fans; for open unprotected
and easily accessible intakes to and exhausts from propeller fans; for V-belt drives;
for drive couplings and elsewhere as indicated. For full specification on motor
drive guards refer to relevant clauses of Section C7.
Flexible joint shall be provided for air duct connecting to the inlet and outlet of
fans.
Air flow direction, fan designation and fan number shall be clearly marked on the
fan casing.
Galvanised steel or superior materials shall be used for all supports and fixing
accessories and suitable paint shall also be applied in accordance with Part G.
For ceiling mounted air handling unit, the mounting frame and hanging rods shall
be designed to account for the operation loading of the air handling unit and the
associated ducting and piping. Hanging rods shall be threaded and completed
with locking nuts for level adjustment. All AHU steel supports and supporting
accessories shall be hot dipped galvanised.
The routing of piping, ducting, electrical, control wiring and accessories shall be
so arranged that all access panels of the air handling unit shall be free from
obstruction.
Air handling unit or individual module heavier than 50 kg shall be provided with
eyebolts or other purpose made lifting facilities nearby.
All gauges and meters other than insertion type shall not be mounted on the casing
of the air handling unit on Site to avoid breaking the thermal insulation. All such
provision required for connection must be purposely designed and made in the
factory.
Chequer plate cover shall be provided for protecting services along the access
route to the air handling unit.
Suitable galvanised steel mounting plates or bracket provided from the same
manufacturer shall be used for fixing the fan. The fans should be mounted on anti-
vibration mountings.
Unless otherwise stated, ceiling fans shall be mounted no lower than 2400 mm
and no higher than 2600 mm from finished floor levels. Down rod lengths shall
be sized to meet these requirements.
In case the installed ceiling fan will be lower than 2400 mm, 400 mm sweep rotary
ceiling fans in accordance with Clause C3.12 shall be used instead.
Where ceiling heights are too high for the practical installation of ceiling fans
because the rods would be too long and unstable, 400 mm or larger sweep rotary
wall fixed fans in accordance with Clause C3.12 shall be used.
For floor mounted arrangement, the fan shall be mounted on G.I. support with
anti-vibration mountings and sit on concrete plinth provided by builder.
For ceiling mounted arrangement, the fan shall sit on anti-vibration mountings
fixed on steel mounting frame supplied and installed by the A/C Contractor.
Threaded suspension rods with lock nuts shall be used for level adjustment.
Anti-vibration mounting shall be selected to cater for different point load of the
fan at four corners.
B3.6.1 Threaded suspension rods with lock nut and washer shall be used for
ceiling mounted fan coil units for level adjustment.
B3.6.2 Flexible joints shall be installed for air duct, water pipe, conduit and
other services connection to the unit to isolate vibration generated by
the unit.
B3.6.3 Sufficient access panels shall be provided at the supply air duct and the
return air plenum for servicing the blower and duct heater.
Demountable return air grille of minimum dimensions 600 mm ×
600 mm shall be considered as an access panel subject to the approval
of the Supervising Officer.
B3.6.5 The location of the local control box shall be within 600 mm from the
terminal box of the fan coil unit and the duct heater.
B3.6.6 All units shall be selected to suit the limited space within the false
ceiling, with due consideration to access for maintenance and servicing.
B3.6.7 All blowers and motors of fan coil units shall be demountable from the
ceiling void for maintenance purpose without causing damage to the
associated ductwork and insulation.
B3.6.8 A second or additional larger stainless steel insulated drain pan shall
be provided for those air conditioning units, evaporators of direct
expansion system and alike installed in switch rooms, lift machine
rooms, UPS rooms, control rooms and other essential areas sensible to
water damage. A water overflow alarm indication shall be equipped at
conspicuous place outside the room or connected to CCMS.
B3.6.9 For unoccupied rooms and other areas sensible to water damage as
specified, an overflow detection device shall be installed inside the
drain pan or at the connection to the overflow drain pipe which fitted
at the overflow level of the drain pan. Upon water accumulating in the
Mixed flow fans shall be mounted on a G.I. steel support. Threaded steel rod with
lock nuts shall be used for ceiling mounted purposes. Neoprene pad shall be
provided for vibration isolation.
Mechanical roof extract unit shall be mounted on a vermin proof hard wood sill
and concrete curb provided by Building Contractor with dimensions according to
requirements of the manufacturer. All gaps between the mounting frame and
structural base shall be sealed up properly.
Where propeller fans are mounted in a casing, the casing shall be longer than the
length of the fan and motor. The casing shall be of galvanised steel or aluminium
sheet or stainless steel as specified, and shall have flanged ends and an inspection
door. A terminal box shall be mounted externally on the casing.
All steel mounting brackets, bolts, washers and nuts shall be hot dip galvanised
and painted with protective coatings to meet the appropriated corrosive
environment.
In-line centrifugal fans shall be mounted on G.I. steel support. Threaded steel rod
with lock nuts shall be used for ceiling mounted purposes. Neoprene pad shall be
provided for vibration isolation.
Terminal air control devices shall be mounted on a steel support. Threaded steel
rod with lock nuts shall be used for ceiling mounted purposes. Neoprene pad shall
be provided for vibration isolation.
Fixture shall be installed on the steel support to govern the lateral movement of
the unit.
The power supply to the unit shall refer to Clauses B3.6.4, B3.6.5 and B3.6.6.
Flexible duct connecting the inlet/outlet of the unit shall be fixed by omega clip
or similar approved devices.
Grilles and diffusers shall be fixed on air duct by self-tapping stainless steel screw
or purposely made spring or locking devices. Fixing the grille or diffuser by self-
taping screw on the face panel exposed to view shall be avoided.
For linear diffuser or special made air fittings, lifting brackets or fixing devices shall
be provided to facilitate site installation.
The installation of domestic exhaust fans shall follow the installation instruction
of the manufacturer or refer to contract drawings. All domestic fans shall be
protected with safety guard.
AUTOMATIC CONTROL
The Automatic Control System (ACS) is the Master Control of a building that
controls and monitors the proper, effective and efficient operation of the Air-
conditioning and other Building Services System(s) in building(s). An ACS can
be a complicated Central Control & Monitoring System (CCMS) or as simple as
an electronic controller with built-in real time clock for scheduling controls. The
appropriate ACS shall be so designed to meet the requirements and operation
needs of the building operation & management team and the operation
requirements of the end users in building(s). As different equipment and systems
may have different operation schedules, the ACS shall have adequate capacity for
scheduling all the operation needs.
The ACS described below shall be applied to buildings which do not require
sophisticated CCMS (if so specified, the designed ACS shall have provisions for
the proper interfacing and direct connection to the network of the future CCMS)
for the normal operation and control of the air conditioning, refrigeration and
ventilation systems, and other building services and electrical & mechanical
(E&M) systems installed in the buildings if so specified. The main function of an
ACS is for on/off controls, optimisation, monitoring of operation status and
alarms generation of the connected systems in building(s). Comprehensive
system controls and monitoring functions of each individual system shall be
carried out by the system controller of each individual air conditioning, building
services or E&M system. The ACS shall be so designed to achieve a reliable
control in performing the control and monitoring functions set in the design
criteria and shall be of electronic or direct digital control type as specified. Unless
otherwise specified, the ACS controller shall be located inside the A/C
Supervisory Control Panel.
(c) Power Fail Protection – All system set point, control algorithm
and other programmable parameter should be stored such that
power failure of any duration does not necessitate
reprogramming the DDC controller.
(a) General
(i) Controllers
B4.1.4 Control of Chilled Water Pumping System (by chiller plant controller)
(i) For a single chiller system, the duty chilled water pump
shall be operated as long as the system is in operation
mode. During partial load condition, excessive chilled
(ii) When the chilled water demand flow reduces with the
system load to a low load condition that the minimum
evaporator flow limit of the operating chiller, the
modulating valve in the bypass pipe shall be opened to
deliver the water necessary to maintain the minimum
flow of the chiller; and
(iii) Once the condenser water plant is turned on, its ancillary
equipment such as water treatment plant, condenser
water filtration and cleansing devices shall be energised
accordingly.
- Cooling
- Heating
- Cooling
- Heating
- Cooling
- Temperature Display
(i) Start/stop
(i) Start/stop
(i) Start/stop
(e) Make Provision for the Monitoring and Alarm Signals to ACS
and the A/C Supervisory Control Panel
Suitable support and easy access facilities shall be equipped for all
sensors, monitoring and measuring equipment. Suitable protection
guard against damage shall be provided for equipment exposed to
public contact.
(iv) The element in extract air duct is fitted before the extract
fan to avoid thermal radiation influence;
(vii) If used for determining the dew point, the air adjacent to
the element is known to be saturated within acceptable
limits.
(ii) Far away from the warm air outlets such as windows or
extract; and
(ii) Such that the air velocity is within the range required by
the sensing element; and
(iii) To ensure that the air reaching the element is free from
airborne contaminants.
(i) Areas with low air exchange or close to supply air outlets;
windows, doors, etc. shall be avoided;
B4.3.1 Control valves used for heating or cooling circuits shall be provided
with an isolating valve on each port. The isolating valve on the by-
pass port being of the double regulating type to enable regulation such
that the pressure drop through the by-pass can be set to equal to that
through the cooling coils.
B4.3.3 All valves shall operate in sequence with another valve when required
by the sequence of operations.
B4.3.4 All control valves shall be suitable for the system flow conditions and
close against the differential pressures involved.
B4.4.1 Control valves used for heating or cooling circuits shall be provided
with an isolating valve on each port. The isolating valve on the by-
pass port shall be of the double regulating type to enable regulation
such that the pressure drop through the by-pass can be set to equal to
that through the heating coils.
A vane or differential pressure switch wired in series with the high limit
temperature cut-outs shall also be provided to switch off the heater in
B4.4.5 All valves shall operate in sequence with another valve when required
by the sequence of operations.
B4.4.6 All control valves shall be suitable for the system flow conditions and
close against the differential pressures involved.
The system shall perform the general functions for ACMV installation
and shall incorporate the facilities for developing other building
automation systems, such as automatic fire alarm, automatic security
and access control in future without replacement of existing equipment.
Energy Management is an integral part of the CCMS; other
management functions that include self-diagnostics, maintenance and
facilities shall also be made available for future connection. Unless
otherwise specified in the Particular Specification, a central
uninterrupted power supply (UPS) with suitable capacity not less than
60 minutes shall be equipped for the CCMS.
B5.1.3 Expandability
B5.1.4 Submittals
Upon completion, the A/C Contractor shall check and clean all
equipment pertinent to installation. Such cleaning shall extend to the
exposed surfaces of tubing, hangers and other exposed metal of grease,
plaster and other areas around the equipment.
(b) The A/C Contractor shall carry out the commissioning that
includes field testing, calibrating and adjusting and set in
operating conditions for all major installations such as chilled
water, hot water and all air handling systems under the direction
of the manufacturer or its authorised representatives; and
(b) It shall include specific part numbers and software versions and
dates together with a complete list of spare parts;
B5.1.8 Training
B5.1.9 Warranty
B5.2.1 General
The workstations, controllers and file server, etc. shall be able to use
standard network components to utilise the existing network and/or
structural cabling system.
The works shall be carried out in compliance with the requirements of the
Electrical General Specification (See Clause A2.1) and Section B7 of this
Specification and should comply with application guidelines of TIA/EIA 568.1-
D / TIA/EIA 485-A / TIA/EIA 232-F whenever applicable.
The A/C Contractor shall provide all wiring work and electrical devices and
material necessary to complete the Controls and Instrumentation System.
Complete metal cable trays or enclosures shall be provided for conductors
throughout all systems specified. Equipment and devices, which are not
constructed with housings for mounting and enclosing all live parts, shall be
installed in metal cabinets. All equipment, enclosures, cable trays, etc., shall be
appropriate for the atmosphere and hazards encountered within their associated
areas.
"Low" and "line" voltage wiring shall be done in strict accordance with the
authority referred to this Section as mentioned above. Conduit shall be concealed
in building construction in all finished spaces. Conduit runs exposed shall be run
in a parallel manner to building surfaces. Conduit shall be supported in approved
manner. Rigid conduit shall be used in all concrete pours. All connections from
instruments shall terminate on terminal strips, properly tagged for ease of
identification, located in control centres. No splices or junctions of wirings will
be permitted in the field.
The A/C Contractor shall provide all interlock wiring required to make system
operate in accordance with the drawings and specifications. All wiring diagrams,
etc., required shall be provided and co-ordinated. Wiring shall begin on terminals
of control device and terminate on terminals of controlled device.
The term "wiring" shall include wire, conduit, wiring device, conduit
boxes/accessories and miscellaneous materials and labour required for mounting
and wiring electrical control devices and services.
Wires shall be kept away from hot water pipe, steam and condensing
piping, etc.
All control air tubing shall be thoroughly cleaned before putting the
system into operation.
The high-pressure port of the duct type static pressure sensors shall be
connected to a metal static pressure probe that shall be inserted into the
duct pointing upstream. While the low pressure port shall be left open
B5.4.3 Enclosures
The panel shall be adequate for installation of power supply for sensors,
interfacing relays, contactors, safety circuits and transducers, etc.
The panel shall be steel enclosure with hinged door, keyed lock and
earthed.
B5.4.4 Identification
All field devices outside the panel shall be identified with nameplate.
B5.4.5 Location
B5.5.1 General
The Installations shall comply with the schedule in Clause C5.55 and
other schedules as specified in the Particular Specification.
The full list of graphic slides, legend and fonts shall be approved by
the Supervising Officer.
B5.5.4 Reports
B5.5.5 Documentation
It shall cover all software being installed that shall include description
of point lists and alarm list, printouts of all reports and graphics,
application program listing, etc.
B6.1 GENERAL
All necessary refrigerant and lubricating oil shall be supplied by the A/C
Contractor during testing and commissioning and plant operation stages until the
plant is accepted at the expiry of the Maintenance Period.
Eye wash, shower facilities and drain shall be provided by the Building Contractor
and located at the exit(s) of the A/C plant room where the central refrigeration
plant is installed.
The plant shall be so selected and installed with sufficient space allowed for
effective heat dissipation to surrounding air, and for easy maintenance and
servicing.
Mounting and fixing details including details and dimensions of equipment bases,
fixing bolts, supporting steelwork, flexible connections, vibration isolators and
Any damage to finishes of the equipment which may have occurred during transit,
storage, installation or other causes shall be made good in the manner
recommended by the manufacturer and to the satisfaction of the Supervising
Officer. Same type of paint shall be used for making good the damages.
Apart from the fixed maintenance platform provided by the Building Contractor
as indicated on the Drawings, removable rigid working and service platform shall
be equipped for the easy inspection and maintenance of the refrigeration plant and
associated equipment. The platform shall be assembled from galvanised steel
structure or fibreglass reinforced polyester with stainless steel fixing bolts, nuts
and washers, and accessories approved by the Supervising Officer.
All mounting and fixing supports shall be of galvanised steel and exposed metal
surface after cutting shall be treated against corrosion and painted in accordance
with Part G.
The plant layout shall be so arranged with physical division and valves such that
any plant component may be isolated for servicing without completely draining
the refrigerant or water circuits of the whole plant and shall follow the
ANSI/ASHRAE 15-2016 and ANSI/ASHRAE 34-2016 or BS EN 378-2:2016 to
BS EN 378-3:2016. All equipment shall be located within safety marking
perimeter. Clear floor safety marking in durable brilliant colour approved by the
Supervising Officer shall be provided.
Motor control centre and central monitoring and supervisory console shall be
installed inside a control room which is free from water pipes with double glazing
window for plant viewing provided by the Building Contractor.
The A/C Contractor shall take into account the site constraints when planning the
delivery route of the equipment. The delivery route together with information on
the imposed loading of the equipment and/or any temporary structural openings
required shall be submitted to the Supervising Officer for agreement prior to the
transportation of the equipment to Site. Any temporary hoisting or handling
facilities and installations to facilitate the delivery of the equipment shall be
provided and removed after use by the A/C Contractor.
Joints in steel pipe shall be flanged or welded. Mitre or segmented bends will not
be accepted.
Screwed joints will not be accepted in refrigerant pipes except on the equipment
accessories. In such cases, the thread shall either be of taper form and used in
conjunction with PTFE tape or an anaerobic sealant, or of parallel form associated
with machined joint faces and a suitable joint.
Plastic pipe with compression fittings will be accepted for feed piping to control
cabinet door mounted pressure gauges and similar fittings. The grades of pipe
used shall withstand the test pressure applied and the effects of refrigerant and oil.
Plastic pipe will not be accepted for any other refrigerant pipework.
The pipework shall be so designed that oil in the refrigerant leaving the
compressor (and passing any oil separator fitted) shall be carried through the
system and back to the compressor at the lowest stage of capacity unloading.
After completion, the refrigerant pipe work shall be pressure tested as detailed in
T&C Procedure No.1 clause 4.1.3.
All parts and components containing refrigerant shall be clean and dry before they
are connected to the system. No mill scale shall be permitted in pipes and all pipes
shall be capped on Site until welded in. Prior to charging refrigerant to the
refrigeration system, field pressure tests shall be carried out in accordance with
Part H. Any leak found shall be repaired before the system can be considered
tight.
Hangers, clips and other hanging or clamping studs shall be galvanised and they
shall not be welded to tubes and pressure vessels containing refrigerant. Pipework
and other parts shall be erected and clamped so that vibration and noise are kept
to minimum.
Both insulated and uninsulated components, pipes and vessels shall be cleaned
and painted with anti-corrosion primer. Finished coatings shall be applied to
uninsulated metals. Insulated vessels shall be supported on high density
insulation material at the support cradles.
All installed pipework for blended refrigerant shall not be pressurised with
refrigerant and air. Blowing of the refrigerant pipework shall not be done by
means of the blended refrigerant mixed with air. The A/C Contractor shall pay
particular attention and precaution when handling the blended refrigerant
pipework installation. For charging of refrigerant to the system, the
recommendations from the supplier and the procedures stipulated in the Testing
and Commissioning Procedure for Air-conditioning, Refrigeration, Ventilation
and Central Monitoring & Control Systems Installation in Government Buildings
Hong Kong shall be followed. The work shall also be carried out by trained and
qualified persons approved by the Supervising Officer.
(c) The unit shall be installed so that air can circulate through the
condenser coils without any hindrance, and the air discharged
from the condenser fans is not recycled. If the unit has to be
placed near a wall or an obstacle that may prevent satisfactory
air circulation, sufficient distance as recommended by the
manufacturer shall be maintained between the unit and the
obstacle. The location to install the unit shall be submitted to
the Supervising Officer for approval prior to execution of work.
(f) The A/C Contractor shall provide a rigid sun/rain shelter in front
of the control panel, starter and equipment cabinet of each
refrigeration machine unit. The shelter shall be constructed of
minimum 2 mm thick galvanised sheet steel and reinforcement
framework or FRP materials. Rim inclining downward along
the edges of the shelter or similar provision shall be provided to
prevent water from flowing to the underside of the shelter and
dripping onto the control panels or equipment cabinets. All
metal work shall be treated with suitable anti-corrosion
paintings. The shelter shall be made of adequate sizes to cover
the above-mentioned panels and cabinets and extend at least 1
m in depth from the refrigeration machine to provide a
protective cover for the panels and cabinets, and for the
servicing personnel, to the satisfaction of the Supervising
Officer.
(a) All water piping to the unit shall be thoroughly flushed before
making the final piping connections to the unit.
(e) Type test report of the electricity meters and thermal energy
meters shall be submitted to the Supervising Officer for approval
prior to execution of work.
(e) Shutoff valves shall be installed in both the entering and leaving
chilled or hot/condensing water lines so that the evaporator and
condenser can be isolated for maintenance and servicing when
required.
Air cooled condensers mounted outside buildings shall have weatherproof fan
motors. The units shall discharge air vertically upwards. If specified to discharge
horizontally, they shall be protected by an integral wind deflector or purpose-
made baffle. The structure and casing of units shall be constructed of material
which is either corrosion resistant or treated against corrosion after manufacture
in the factory.
The unit shall be installed so that air can circulate through the condenser coils
without any hindrance, and the air discharged from the condenser fans is not
recycled. If the unit has to be placed near a wall or an obstacle that may prevent
satisfying air circulation, sufficient distance as recommended by the manufacturer
shall be maintained between the unit and the obstacle.
The cooling unit shall be dehydrated, charged with an inert gas, pressure tested
and sealed after manufacture.
The fiber-reinforced plastic (FRP) warm water distribution or hot water basin
shall be covered by removable FRP covers that keep out sunlight and give a
finished appearance to the tower. The cold water basin shall be supported by a
structural beam assembly provided by the cooling tower manufacturer. Builder’s
work supports by the Building Contractor, exact tower orientation and
architectural aesthetic consideration shall be submitted in sufficient time
according to the building programme to the Supervising Officer for approval.
The make-up water pipe inlet shall be fitted with a strainer and flow meters
capable of being used to record the maximum rate of make-up water in m3/hr, and
the make-up water consumption in m3. Isolation valves, unions, and by-pass
valve shall be provided to facilitate meter removal for maintenance and servicing.
A bleed pipe with stop valve and flow regulating device shall be provided on each
cooling tower to the nearest builder’s drain.
Control and chemical or ozone treatment plants shall be located near to the cooling
towers and they shall be installed inside a covered plant room/space with proper
ventilation.
All plants offered shall have minimum vibration and noise levels during operation,
with particular attention to the sound pressure level requirements from different
sources while all plants operating in full capacity shall comply with the
requirements of the Environmental Protection Department or other statutory noise
control requirements issued prior to tendering, whichever is more stringent. The
A/C Contractor shall be responsible for provision of adequate vibration isolation
and/or sound attenuation measures for the refrigeration plant to meet the
requirements as detailed in Sections B8 and C8 and to the satisfaction and
acceptance of the Supervising Officer.
The A/C Contractor shall supply and install suitable power cables, cable trays,
G.I. supports, starters/motor drives, isolators, control, safety earth bonding and all
necessary accessories to connect power from the isolator to each electricity-driven
equipment. The A/C Contractor shall allow for adequate cable size for
power/control/earthing systems and protection devices to meet the current
demand, voltage drop and fault tripping requirements of the equipment offered.
The A/C Contractor shall provide two sets of the FSD approved type
respirators and protective clothing and one First Aid Kit and one
portable ammonia detector ranged 10-1500 ppm inside a waterproof
stainless steel cabinet for use in emergency service. The equipment
shall be stored near to the entrance of the ammonia refrigeration
machine plant room or as indicated on the Drawings. The respirator
shall be full face gas mask, front head sparing or back mounted type,
with industrial size ammonia canister. The protective clothing shall
include gloves, shoe covers, and aprons impervious to ammonia. The
First Aid Kit shall contain the Saturated Solution of Sodium
Thiosulsulfate, or Sterilised Water, Sterile Compresses or Dressings,
0.5% Ponto Caine Solution (with eye dropper), and Rubber Bulb
Syringe.
B6.14.4 Ventilation
B6.15.1 General
B6.15.2 The solar collectors shall be mounted at a tilt angle to the horizontal
and faced south to achieve maximum solar gain for the application.
B6.15.3 The A/C Contractor shall design, supply and install hot dip galvanised
steel maintenance platform, catwalk and cat ladder for future
maintenance access of the solar collector system. The A/C Contractor
shall design the fixing method and provide calculation for the solar
collector system for approval by the Supervising Officer. The
mounting brackets and supports for the solar collector system shall be
designed by a registered structural engineer to withstand the most
severe wind load conditions in Hong Kong.
B6.15.4 The Feed and Expansion tank shall be mounted at the highest point of
the solar heating system. All water pipework shall be completed with
flexible closed cell elastomeric insulation of sufficient thickness and
with coating for UV protection.
6.15.5.1 General
Unless otherwise specified, the A/C Contractor shall provide and install all low
voltage electrical equipment necessary for the complete Installations under the
Contract and shall carry out all necessary wiring from the points of power supply
provided by others as indicated on the Drawings.
The A/C Contractor shall be responsible for the accuracy of all installation and
shop drawings and wiring diagram and for the correct internal wiring of all pre-
wired equipment supplied under the Contract.
All electrical equipment, wiring and installation work, and materials shall comply
with the provisions of the relevant parts of the Electrical General Specification.
Motor arranged for automatic restart shall have a label of durable material
permanently fixed to it and in a prominent position clearly inscribed as per the
Electrical General Specification Clause B9.1.6.
The low voltage electric motors shall comply with Clause B9.1 of the Electrical
General Specification.
The drives shall be either wall mounted or floor mounted in a well ventilated
location and in accordance with the manufacturer’s standard installation
recommendations.
The drives shall be located away from any nearby water pipework to avoid
possible damage by water leaking or water pipe bursting. In case that such
location could not be identified, the A/C Contractor shall provide all necessary
protective means to avoid the damage.
The distance between the drives and the controlled motors shall be within the
range as recommended by the manufacturer. The A/C Contractor shall submit
calculations including his selected interconnecting cable sizes to the Supervising
Officer to substantiate that the overall performance shall meet the design
requirements.
For essential air conditioning services subject to the approval of the Supervising
Officer and requiring to meet special building functions and client’s operational
requirements, all major and essential electric motor drives in the air conditioning
systems shall be configured in such a way that there is a minimum chance of
serious interruption and/or breakdown of the entire plant operation due to a single
The low voltage motor switchgear, starter and control panels shall comply with
Clause B9.2 of the Electrical General Specification.
The capacitor bank shall be wall or floor mounting cubicle-type, built up from
static primary capacitor unit. The capacitor bank together with its associated
equipment shall not be installed inside the switchboard, where practicable.
However, if it is not practical due to physical constraint or other justified reasons,
the equipment shall be installed in a separate compartment segregated from the
rest of the switchboard.
The high voltage electric equipment shall comply with the relevant sections of the
Electrical General Specification.
B8.1 GENERAL
The A/C Contractor shall install sufficient noise and vibration control measures
on the plant/equipment, the interconnected piping, ductwork and conduit so that
when the installed plant/equipment are put into operation, the resulting noise and
vibration levels at locations within the building and at adjacent or nearby
buildings shall not exceed the acceptable limits.
Unless otherwise specified in the Particular Specification, the total noise level in
occupied areas within the building, whether it be airborne, structure-borne or
ductwork-borne, shall not exceed the following limits when all the
plant/equipment installed by the A/C Contractor are put into operation: -
The specified noise criteria shall apply based on fundamental principles, such as
those in ASHRAE Fundamentals SI Handbook 2017 to all areas as measured at a
level of 1.2 to 1.8 m above the floor and the measuring points shall avoid exact
geometric center of the room and any location within 1m of a wall, floor, or ceiling
of the rooms.
B8.2.1 General
Springs shall be designed and installed so that the ends of the springs
remain parallel. They shall be corrosion-protected.
Where necessary, pads may be bolted through with bolts isolated from
the machine by neoprene grommets. Alternatively, "waffled" neoprene
pads can be used without holding down bolts where the vibration is
minimal and the weight of machine is such that the resultant friction is
adequate and the machine is unlikely ever to move. They shall be
carefully positioned such that all supporting pads will be properly
loaded and the weight load on each pad will be evenly distributed over
the entire surface.
Application – The units may use to provide high frequency noise and
vibration isolation for those locations where movement must be
controlled.
Concrete may be packed around the seals to make it integral with the
floors, walls or ceilings if the seals are not already in place around the
pipes prior to the construction of the building members.
The assembly shall be furnished with one threaded rod and two angle
brackets for attachment to both the equipment and ductwork or the
equipment and the structure. Horizontal restraints shall be attached at
the centre line of thrust and symmetrically on either side of the unit.
Where specified, the A/C Contractor as the case may be, shall provide
plant foundations and housekeeping pads in form of large concrete
blocks recessed into the main floor slab.
B8.4.1 General
All isolators shall operate in the linear portion of their load versus
deflection curve. The load versus deflection curves shall be furnished
by the manufacturer, and must be linear over a deflection range of not
less than 50% above the design deflection.
The static deflection of the isolator at each support point shall not differ
from the design objective for the equipment as a whole by more than
±10%.
The ratio of lateral to vertical stiffness for spring shall be neither less
than 0.9 nor greater than 1.5.
The A/C Contractor shall verify that the isolation requirements are
complete, the equipment offered is correct and suitable in meeting the
design requirements on the vibration levels.
After the entire Installations is complete and under full operational load,
the isolators shall be adjusted such that the load, are transferred from
the blocks to the isolators. When all isolators are properly adjusted,
the blocks or shims will become slightly free and can then be removed.
B8.5.1 General
All piping over 50 mm in diameter and for any piping suspended below
or near noise-sensitive areas shall be suspended by vibration isolated
hangers. Hangers adjacent to noise-sensitive areas shall be Type ‘F’.
All piping to be isolated shall freely pass through walls and floors
without rigid connections. Penetration points shall be sleeved or
otherwise formed to allow passage of piping, and a clearance of 10 to
15 mm around the outside of the piping shall be maintained. This
clearance space shall be tightly packed with glass fibre or rock wool
and caulked airtight after installation of piping. Alternatively, factory
fabricated Type 'J' split wall/floor seals may be used.
Where horizontal pipe isolation is required, the first three pipe hangers
in the main line near the mechanical equipment shall be of Type 'G' and
the hangers for the horizontal run in all other locations shall be of Type
'E' or Type 'F', the latter being used for more sensitive situations where
a higher degree of noise and vibration attenuation is required.
Type 'G' hangers shall have the same static deflection as that of the
mountings under the connected equipment. Type 'E' and Type 'F'
hangers shall have a minimum deflection of 20 mm.
Where pipe riser isolation is required, the pipe risers to be isolated shall
be suspended from Type 'G' hangers or supported by Type 'B'
mountings and anchored with Type 'I' pipe anchors or guided by
Type 'I' pipe guides. Steel spring deflection shall be a minimum of
20 mm except in those expansion locations where additional deflection
is required to limit deflection or load changes to within plus or minus
25% of the initial stress.
Since the braid is stretched taut by the pressure in the axial direction,
hoses cannot accept axial motion. Therefore, the hoses shall be
installed on the equipment side of the shut off valves and be installed
parallel to the shaft for best performance so that the vibration
movement is perpendicular to the axis of the hose. A Type 'I' pipe
anchor capable of withstanding the deflection forces generated by the
flexible hose shall be installed immediately after the hose in order to
force the hose to flex transversely, otherwise the hose will serve little
purpose.
Two hoses at right angles to each other shall be provided when major
vibrational motions to be isolated exist in two planes.
Flexible connections shall be provided between the vibrating equipment and the
ductwork. Thrust restraints shall be used to maintain a slack position of the
flexible ductwork connections.
Unless otherwise specified, all discharge ductwork which runs for a distance of
15m from the connected vibrating equipment with a discharge pressure of 1kPa
or above shall be isolated from the building structure by means of Type 'E' hangers
provided with top and bottom eye bolts for flat iron hanger strap and ductwork
strap respectively. Spring deflections shall be minimum 20 mm.
Except where the ductwork passing through compartment walls requires a fire
damper, all ductwork to be isolated shall freely pass through walls and floors
without rigid connections. Penetration points shall be sleeved or otherwise
formed to allow passage of ductwork, and a clearance of 20 to 32 mm around the
outside surfaces of the ductwork shall be maintained. This clearance space shall
be tightly packed with glass fibre, caulked airtight and sealed with approval
sealant after installation of ductwork.
In case where fire damper is required, ductwork to be isolated shall be fitted with
a flexible joint on the side of the fire damper where the vibration is originated.
Acoustic linings shall not be applied to the interior of the ductwork unless
otherwise specified.
Transverse joints of the ductwork liner board shall be neatly butted and there shall
be no gap in between the board shall be cut to assure tight, overlapped corner
joints. Board shall be adhered to the sheet metal ductwork with 100% coverage
of adhesive conforming to ASTM C916-85(2007), and all exposed edges and
joints shall also be coated with adhesive. Board shall be additionally secured with
mechanical fasteners which shall start with 75 mm of the upstream transverse
Ductwork internal linings shall not be installed within 1 m of the fire damper.
Dimensions of lined ductwork are to be clear inside dimensions after lining has
been installed.
Acoustic duct lag shall be applied, only where indicated, to the exterior of the
work to prevent noise break-in or breakout through the duct wall.
The acoustic duct lag shall be installed in such a way that the material is
completely decoupled from the vibrating duct wall. The A/C Contractor shall
submit installation details to the Supervising Officer for approval prior to
installation.
Mani folded silencers shall be installed with continuous metallic nosing crimped
in place. Nosing pieces and tails shall be provided as per manufacturer’s design.
Before ordering ductwork silencers, the A/C Contractor shall submit for the
Supervising Officer’s approval the proposed manufacturer’s certified test data for
pressure drop and insertion loss ratings.
The silencers shall be located at least three ductwork equivalent diameters from
fans, coils, elbows, branch take offs, or other ductwork elements.
The A/C Contractor shall supply and install proprietary made acoustic doors to
plant rooms only where specified in the Particular Specification or Drawings.
The A/C Contractor shall supply and install acoustic louvres to the external walls
of plant rooms only where specified in the Particular Specification or Drawings.
B8.12.1 General
The clearance space between the acoustic enclosure and any ductwork,
pipes, or conduits passing through the enclosure shall be tightly packed
with glass fibre or rock wool and sealed with approved sealant. Both
ends of the opening shall then be covered up by 1.2 mm thick sheet
steel and sealed airtight by high pressure ductwork sealer.
The wall liner board shall be secured by 1.5 mm thick galvanised steel 'z' or
channel sections of 50 mm deep which shall be firmly fixed to the wall surfaces
at 600 mm intervals. The wall liner boards shall be protected by 0.8 mm thick
galvanised perforated metal plates which shall be secured by self-tapping screws
to the galvanised steel sections. The perforated metal plates shall be removable
to enable future maintenance.
In cases where machines are adequately mounted to reduce vibration transfer but
emit transmittable noise into the air space of the plant room which is above a
noise-sensitive area, it may be necessary to mount all the plant in the room on a
floating floor.
In such situations, it is likely that the walls and ceiling will also be required to be
acoustically treated by the specialist or Building Contractor. Again, the A/C
Contractor shall avoid any action that will undermine the acoustic programme of
the acoustic absorption membrane.
On completion of the installation of all noise and vibration control devices, the
(local or overseas) representative of the acoustic and vibration
equipment/materials manufacturer shall inspect the completed system and report
in writing to the A/C Contractor concerning any installation errors, improperly
selected isolation devices, and/or other faults that could adversely affect the
overall performance of the system.
The A/C Contractor shall then submit a report to the Supervising Officer in which
the report shall include all findings of the manufacturer’s representative and
confirmation of the satisfaction completion of all isolation work together with any
remedial actions proposal.
Where remedial action has to be taken by the A/C Contractor, further inspections
shall be carried out until all faults are rectified.
The A/C Contractor shall allow the cost of visiting the Site by the (local or
overseas) representative of the noise and vibration equipment/materials
manufacturer for this purpose.
B9.1 GENERAL
Note: Pipework fitting and accessories for refrigerant systems shall read in
conjunction with Section B6 of this General Specification.
Pipework and valves for pneumatic control systems will be fully specified in the
Particular Specification. When mild steel or malleable iron support and fixing
accessories are called for, they shall be hot dip galvanised.
Automatic air vents shall be provided at all high points in the pipework. They
shall be installed in the highest points of the sections where they are intended for
venting.
Air bottles shall be made from 50 mm size tube, each approximately 230 mm long,
fitted with a cap and 8 mm size air cock; they shall be fitted to equal tees or have
50 mm size connections if the main is 50 mm or above. Where an air bottle is
fixed out of reach, an 8 mm extension tube shall be run from the cap to within 1.5
m of the floor and terminated with an 8 mm size needle-seated key-operated air
cock.
B9.3.1 General
The pipework shall be guided along its length and the guides
shall be capable of withstanding not less than 15% of the
maximum stresses created within the pipework system and have
an adequate safety margin.
Each guide shall not be less than 2 pipe diameters long and shall
have a minimum manufacturing clearance of the pipe diameter.
The distance from the expansion joint to the first guide must not
be greater than 4 pipe diameters, and the distance between the
first guide and the second guide must not be more than 14 pipe
diameters. Guides thereafter should be spaced in accordance
with normal pressure performance requirements as a minimum
standard.
Unless otherwise specified, flanges complete with appropriate gaskets, nuts, bolts
and washers shall be used to connect up all plant and equipment such that it can
easily be removed for servicing or replacement.
Methods for measuring flow rates in chilled or hot water and/or other liquid
circuits shall be in accordance with Section C10 of this General Specification.
15 mm diameter key-operated drain cocks with hose unions shall be fitted to the
lowest accessible points of the system pipework and also on individual items of
plant to ensure complete drainage.
20mm or above drain cocks shall be required for rapid flushing down in
connection with water treatment and dead legs or stagnant water corners of chilled
water or condensing water circulation pipework.
B9.8.1 Joints on all permanently concealed pipework and all pipework over
100 mm size shall be welded unless otherwise agreed by the
Supervising Officer. The other pipework may be of screwed or welded
joints. Mechanical coupling joints may be used for joints under the
conditions as stated in Clause B9.8.5. When the A/C Contractor
chooses to use screwed joints at least one of the two engaging
components shall be taper-threaded to ISO 7-1: 1994/Cor1:2007 or BS
EN 10226-1:2004 and the joints between them shall be made with
approved jointing material, selected to suit the appropriate type of
services. For pipework without anti-rust threaded joints, it shall be
patched up with galvanised painting or anti-corrosion paint before
making such joints.
B9.8.3 Screwed fittings, other than sockets, shall be malleable cast iron,
banded or beaded pattern. Standard but welding fittings shall be used
on welded pipework. Use of mixed joints shall be prohibited.
B9.8.4 Flanges for mild steel pipework shall be forged steel and machined
over the raised or flat faces. Headers shall be of flanged mild steel tube
with flanged outlets welded on and spare outlets shall be blanked off
with bolted flanges.
Before couplings are assembled, pipe ends and outsides of gaskets shall
be lightly coated with grease or graphite paste to facilitate installation.
B9.10.1 Pipework shall follow the contours of walls and shall be suitably
graded not less than 1 in 500 to ensure proper venting and draining.
Generally, the clearance between pipework (or the lagging) and the
wall and any other fixtures shall be not less than 25 mm. Pipework
shall not run near to or above electrical appliances, cables, trunkings
and conduits.
B9.10.5 Tubes shall be reamed after cutting and shall be free from burrs, rust,
scale and other defects and shall be thoroughly cleaned before erection.
Pipe ends left open during the progress of work shall be temporarily
closed with purpose-made metal or plastic plugs or caps, or blank metal
flanges and protect from corrosion.
B9.10.6 Joints shall not be made in the thickness of any wall, floor or ceiling
and pipework shall not be embedded in the structure of floors unless
otherwise instructed by the Supervising Officer. Where pipework
passes through walls, floors or ceilings, sleeves shall be provided.
Pipework passing through floors shall, where specified, be provided
with approved type floor and ceiling plates and fastened securely to the
sleeve. Sleeves shall be of the same metal as the pipe, unless otherwise
accepted by the Supervising Officer. The space between pipework and
sleeve shall be sealed with an approved fire resisting material having
FRP of not less than that of the wall and floor and in compliance with
relevant regulations and code of practices.
B9.10.7 All entry and exit holes to or from a building for a pipework services
shall be sealed and plugged. The sealant shall be a mastic compound
or silicone rubber. Where the pipework enters the building through a
large hole or duct, a mild steel blanking plate not less than 6 mm thick
shall be built into the wall of the hole or duct. The service pipes shall
pass through clearance sockets welded to the plate. The space between
pipe exterior and socket interior shall be sealed and plugged with
rockwool or equivalent material having an FRP of not less than that of
the wall and in compliance with the relevant regulations and code of
practices, all to the approval of the Supervising Officer.
B9.10.8 All fittings shall, as far as practicable, be the same size as the tubes and
pipes connected to them. Bushed outlets will only be accepted if the
required outlet size of a fitting is not of standard manufacture.
Eccentric bushings and square tees shall be used where concentric
bushings and pitcher tees may cause air to be trapped in the system.
B9.10.11 For forming bends in small bore, copper pipe up to size 25 mm pipe
bending springs may be used but again there must be no distortion of
the pipe involved.
B9.10.12 In the case of all bends formed in the pipe, these shall constitute long
radius bends.
B9.10.13 All centrifugally cast ductile iron buried mains shall be coated
externally with zinc. Metallic zinc shall be used with a zinc content of
not less than 99.9% by mass. The zinc shall be applied at the
manufacturer’s works to the oxide skin of the pipe surface which shall
be dry, free from dust, non-adhering particles, oil or grease. The zinc
coating shall cover the external surface of the pipe to a mean density
of 130 g/m2. Spiral appearance is permissible only if there is no bare
patch.
B9.10.15 Short radius elbows shall only be used at the discretion of the
Supervising Officer where long radius elbows will not fit or are not
manufactured.
B9.10.16 Where pipes are ordered galvanised, the zinc content shall be not less
than 98.5% by weight of zinc and at a temperature suitable to produce
a complete uniformly adherent coating of zinc.
The Drawings indicate the size and general layout of the required pipework. The
exact position may not be indicated on the Drawings as for the purpose of clarity,
they are generally shown as separately spaced out from one another as if they
were at the same plan level. The A/C Contractor shall accurately set out the
various pipelines in the Installations in compliance with the provisions of Clauses
A3.16 and A4.3 of this General Specification.
B9.12.3 Vertical rising pipework shall be supported at the base or, as indicated,
to withstand the total weight of the riser. Branches from risers shall
not be used as a means of support for the riser. If such base has to be
rested on an intermediate floor slab, the A/C Contractor must draw
particular attention to the Supervising Officer for structural
reinforcement to the floor slab and also allow for additional treatment
to the base as required by the Supervising Officer.
B9.12.9 For copper pipework, the anchors shall be provided by wide copper
straps secured to the pipework in such a manner that the pipe is not
damaged.
B9.12.10 The A/C Contractor shall supply, and fix in position ready for building-
in, all cleats, brackets and steelwork required for anchor points. Anchor
steelwork secured to the bottoms of ducts or trenches shall be coated
with hot-poured bitumen to inhibit future corrosion.
B9.12.11 Supports for plastics pipework may be of any approved pattern that
prevents free axial movement of pipe at all temperatures and have
radial edges to prevent cutting into the pipe. The entire bearing surface
must be sufficiently wide to prevent indentation.
B9.12.13 Supports and guides shall be arranged to ensure that all movement is
taken up by the change in direction of the pipework or by the loop or
device.
B9.12.14 The spacing of supports for steel, copper and plastic pipework shall be
in accordance with Tables B9.17-(1), B9.17-(2) and B9.17-(3) under
Clause B9.17.
B9.12.15 Cold bridge should be prevented between the insulated pipework and
the associated hangers and pipework supports.
Pipework connections to the suction and delivery outlets of pumps and other
vibrating machines shall be isolated from such sources of vibration by means of
anti-vibration couplings as detailed in Sections B8 & C8 of this General
Specification.
The vibration de-couplers shall be capable of attenuating the vibration of the plant
such that the bulk of the vibrations are prevented from being transferred to the
pipework.
B9.14.1 Fittings shall be of the same material as the pipework to which they are
joined. They shall be made or approved by the pipe manufacturers and
suitable for the solvent welding process. Where screw threads are
required (e.g. at connections to metal valves, strainers, etc.), a factory
made threaded adapter shall be used. Adapters shall be made from
heavy weight tube with an appropriate thread at one end; the other end
shall form part of a socket and spigot solvent welded to the plastic pipe.
As a general rule UPVC pipe should only be made threaded and
screwed into metal "Female" threaded fittings.
B9.14.2 Joints between pipe and pipe fittings shall be made by the solvent
welding process. No cleaning fluid or solvent cement other than that
supplied or recommended by the pipe manufacturer shall be used.
B9.14.3 Where it is required to form a spring in the pipe run, the pipe shall be
softened by immersion in (or by pouring on) heated brine, glycerine oil
or water as recommended by the pipe manufacturer. The use of a naked
flame on the pipe surface will not be accepted.
B9.15.1 In addition to those specified, the A/C Contractor shall allow providing
necessary hydraulic valves at all points on the system where circulation
flow balancing must be carried out in order that the system balancing
can be done.
B9.15.3 Construction
The valve will be constructed with angled seat and valve handle
complete with two plug type pressures tapping on each side of the valve
seat.
Except at vent and drain points, all tees and 'Y' fittings shall be of the swept type.
The sweep radius being at least equal to that of the medium bend but where
specified as a long sweep it shall then be equal in radius to the long bend.
Supports with suitable load spreader for the pipework shall be provided.
The procedure and the competence of the operative shall be in accordance with
the recommendations contained in the following B&ES publications: -
B9.18.4 ISO 9692-1:2013 and ISO 15609-2:2001 -relevant subsections for gas
welding (steel pipe)
Where the visual inspection and tests reveal those welding joints which are
reasonably believed to be unacceptable, the Supervising Officer shall be entitled
to have such welding examined by radiography or other approved inspection
method and independently assessed. The A/C Contractor shall be responsible for
the cost of the tests and subsequently remedy the work to the satisfaction of the
Supervising Officer if tests prove the welding joints to be non-compliance with
the specification.
All plant room valves and circuit control valves shall be provided with approved
plastic labels in compliance with Clauses A3.13.1 or A3.13.2.
A circuit control diagram showing the location of each isolating, regulating and
control valve shall be provided and fixed in a glazed hardwood frame in a position
indicated by the Supervising Officer or as specified in Clause A4.4.4.
B10.1 GENERAL
Clauses related to electrical control shall be read in conjunction with Sections B4,
B5 and B7.
All instruments, gauges and devices with indication scales shall be mounted in
such a position that they can be accessed and read easily.
System static pressure gauges shall be provided as per following table B10.12 –
(1). Two gauges shall be provided for each fan and arranged to indicate system
static pressure on the intake and discharge sides.
The gauges shall be connected into the system at points where the static pressures
are steady. On completion of commissioning, the suction and delivery static
pressures indicated by the gauges shall be indelibly marked adjacent to them to
serve as system reference points.
Sealing plugs shall be provided and fitted to all test holes. Test holes shall be
positioned so that thermometers are not affected by thermal radiation.
Pressure gauges shall be provided as per following table B10.12 - (1). Pressure
gauges shall be fitted with lever handle cocks and shall have siphon pipes, pigtail
with 2 complete turns minimum or pulsating damper, fitted between them and the
system pipework.
Self-sealing test plugs suitable for temperature and pressure measurement can be
provided to substitute the thermometer pockets and pressure gauges for systems
with capacities or flow rates less than the values mentioned in Clauses B10.2,
B10.4 and B10.5.
The test plugs shall be fitted with captive caps for sealing them when not in use
and shall have internal self-sealing devices. The plugs and probes shall be of
materials suitable for the respective application and shall be submitted to the
Supervising Officer for approval prior to ordering or installation.
Four thermometers and four pressure gauges for each range of temperatures and
pressures, suitable for use with the test plugs, shall be packed in a protective
casing and handed to the Supervising Officer together with adequate supply of all
necessary insertion lubricant.
Power Consumption (kWh) metering devices shall be installed for the following
plants and equipment as per following table B10.12 – (1).
Appropriate type of flowmeters shall be installed for the following plants and
equipment as per following table B10.12 – (1).
(a) The high pressure velocity head sensor, with interpolating tube
to continuously average velocity pressure, facing the flow; and
The sensor shall not be inserted near any bends or other fittings
likely to affect the water flow by turbulence or differential
velocities across the pipe. The distance from any such fitting
upstream of the measuring point shall not be less than 10
diameters of the pipe.
Where specified in the Contract, energy meters for chilled (or hot)
water system shall be provided. The energy meter shall consist of
temperature sensors for both flow and return water circuits,
electrostatic or ultrasonic flowmeter, flow transmitter/converter unit
and a calculator unit.
Referring to the following table B10.12 - (1), the types of metering functions and
extent of metering provisions are listed as follows and shall be provided by A/C
Contractor:
Type of Metering
Type of Load Extent of Provision
Function
1. Refrigeration
(i) Chillers/ Heat a. Current (three phases To be provided except for small split
Pump/ Unitary and neutral) units below 7kW.
Air-conditioner/
Condensing b. kWh (Energy Input) )
Units/ Chilled or ) To be provided if the cooling/
Heated Water c. kWh (Cooling/ ) heating capacity exceeds
Plant Heating Energy ) 200kW, in addition to item a.
Output) ) The power metering should
) incorporate an accumulative
d. kW (Power Input) ) function for the measured data
) over time and analytical
e. kW (Cooling/ ) function to convert the power
Heating Energy ) over successive time intervals
Output) ) into energy terms for adding
) up to give the cumulative
f. Coefficient of ) energy value
Performance )
2. Chilled/ Sea/
Condensing
Water
Distribution
(i) Chilled Water/ a. kWh and Current ) To be provided for all chilled
Water Pumps (three phases and ) water, sea water and condensing
(including sea neutral) ) water pumps.
water and )
condensing water b. kW (Power Input) )
pumps)
3. Air
Distribution
AHU/ PAU/ Fans a. kWh and kW (energy To be provided if motor power
and power input) exceeds 5kW.
THERMAL INSULATION
B11.1 GENERAL
In general, all ductwork and equipment shall be insulated if the air conveyed
within the ductwork and the air external to it have a temperature difference which
may cause an unwanted condensation or heat loss either on the duct surface or
within the ductwork or result in unwanted thermal exchange between the external
and inside air of the ductwork.
All insulation shall fit tightly to surfaces to be covered, and all slabs and sections
shall be built up close, butting edges being mitred, chamfered or shaped as
necessary. Any minor interstices left in insulation shall be filled and sealed with
granules embedded in suitable and approved adhesive compound.
Insulated pipes and ducts shall be supported on the outside of the insulation, with
load spreading galvanised iron or corrosion treated steel metal plates of suitable
size and thickness between the insulation and supports to prevent the insulation
being crushed. A higher density load bearing quality insulation or hard wood
block should be used at support points as recommended by the insulation
manufacturer and as directed by the Supervising Officer.
Pre-insulated pipes shall be supported on the outside of the cladding/ outer jacket
and no high density load bearing or hardwood block should be used between the
service pipe and cladding.
All materials delivered to Site shall be new, and where appropriate, colour coded
and labelled at the factory to identify different grades, sizes and types. The
insulation shall be protected from damage or deterioration before, during and after
fixing. Damaged or compressed insulation should be replaced.
Immediately before applying insulation, clean all surfaces until these are free of
rust, scale and grease, and are thoroughly dry. Under no circumstances should
the insulation be applied to wet surfaces.
All materials including the thermal insulation itself, together with adhesives, paint,
bands, sheeting, etc. shall be supplied with a reasonable margin for cutting,
wastage and making good damage and loss. All materials shall be stored in a
suitable manner so as to prevent them from damage or deterioration before fixing.
Continuous insulation shall be provided through all sleeves and insulation joints
shall be staggered with respect to joints on the associated pipework or ductwork
systems.
Where thermal insulation is applied to the outside of piped and ducted services,
equipment and plant used to convey, store or generate fluids or gases at
temperatures lower than the design ambient dew point temperature indicated, a
water vapour barrier shall be provided unless it can be demonstrated that the
insulation material itself provide adequate barrier throughout its thickness to the
approval of the Supervising Officer. The separate type vapour barrier where
employed shall not be pierced or otherwise damaged by supports or by the
application of external cladding.
Where relevant, moisture and vapour barriers, whether applied to the ductwork,
hangers or projections, shall be continuous and completely provided throughout
the surface of the insulation, and the insulation complete with the barrier shall be
properly and firmly bound on the duct or pipe surface by appropriate fixing
provisions. Such fixing provisions shall in no way impair the insulation or the
vapour barrier. The A/C Contractor shall be responsible for any damages on the
insulation or barrier due to improper installation and shall make good or replace
the damaged insulation as appropriate and any subsequent wetting of the
insulation due to improper installation or material shall be replaced by the A/C
Contractor at his own cost.
Rigid cut sections shall be used with factory applied Class 'O' facing
for pipework. "Butt-joints" of slabs shall be sealed with minimum
75 mm wide matching Class 'O' self-adhesive tape as recommended by
the insulation manufacturer. Overlap of factory applied Class 'O'
facing for cut pipe sections shall be sealed with manufacturers
recommended adhesive tape. All tapes shall be conformed to Clause
C11.4.
Pipe supports shall fit around the outside of the insulation. The
insulation at the support points shall be made of heavy density load
bearing phenolic foam in preformed sections of same thickness as the
adjacent pipe insulation. This shall be complete with the same external
finish to Class 'O' as used on the adjacent standard pipe insulation.
The material shall be adhered to the ducts with moisture and fire
resistant adhesive of an approved type. Where preformed fibreglass
sheets are to be adhered to flat surfaces such as ductwork the method
of fixing shall be approved by the Supervising Officer before the
commencement of work.
When shifting large bore flexible closed cell elastomeric tube which
has become elliptical during storage, the slit shall be made in the
flattened surface.
The joints between one duct and adjacent one shall be performed using
flanges with unexposed bayonet coupling and shall be ensured for the
appropriate pneumatic and mechanical seal. Elbows shall be provided
with turning vanes wherever indicated.
The ducts shall be provided with appropriate test points for the sensors
and inspection doors for cleaning and inspection all along the route.
All pre-insulated pipe joints and bare service pipes longer than 1 m
should be off-site pre-insulated by foaming machine.
Unless otherwise specified, all valves, flanges, strainers, expansion joints, etc.,
are to be insulated in conformity with the pipework in which they are incorporated,
and of the same thickness. All such items where proper treatment on pipework
connected to the puddle flanges in tunnel and trench is required shall be provided
with relevant insulation filled 0.8 mm thick hammered aluminium split boxes,
arranged for easy removal, the box to enclose up to valve handle and to have a lid
for valve access. The insulation on the pipes immediately adjacent to flanges, etc.,
All valves, flanges, strainers, glands, etc. are to be provided with insulation of
similar type to that employed on the rest of system (if appropriate to this purpose)
fitted into galvanised steel or aluminium sheet split boxes arranged for easy
removal so that access to the valves, flanges, etc. can readily be gained without
damaging the general run of insulation.
For all chilled water fittings and accessories such as valves, strainers, etc., there
shall be external protection of a box constructed with 0.8 mm thick hammer
aluminium cladding. The box shall be hinged at a point and fastened together on
the other side with a quick action snap catches.
All chilled water pumps and their accessories shall be insulated with split box
arrangement for easy maintenance without damaging the insulation. Lids of water
boxes on chillers and similar places shall be provided so that easy access can be
obtained for maintenance without damaging the insulation.
B11.5.2 Fixing methods for insulation shall minimise direct metal paths which
thermally bridge the insulation, particularly when the insulation is
metal faced. The full insulating effect shall be maintained at
connections and access openings and panels including the edges of
such openings, fasteners and stiffeners either by means of purposely
made boxes or by increasing the general thickness of insulation. Where
insulation is applied in layers, all joints in all layers shall be staggered.
B11.5.4 Pre-formed sheet insulation shall be applied with adjacent sides lapped
at joints and corners to maintain a uniform thickness. The insulation
shall be fixed securely with adhesives conforming to NFPA-90A:2018
and by impaling on fasteners which must be galvanised iron metal studs’
split prongs, plastics studs or other approved devices fixed to the
thickness and weight of the insulating materials and finishes to be
applied and shall be spaced at approximately 300 mm centres.
Fastenings shall be finished flush with the surface of the insulation to
which they are applied. Adhesives shall be compatible with the
insulation and in their dry state be non-flammable. Under no
circumstances shall adhesives be used which attack or dissolve the
ductwork or insulation.
B11.5.9 Flexible insulation shall have all circumferential and longitudinal joints
sealed with tape of the same material or highly compatible with the
main insulation facing. The external surface of the insulation shall be
wrapped over with 25 mm mesh spaced wire mesh of 1 mm diameter
galvanised steel wire netting reinforcement and the netting joints shall
All thermal insulating materials and finishes shall be as specified in Clause C11.2
subject to the requirements of fire properties (Clause C11.1) and vapour barriers
(Clause C11.4).
B11.6.1 Inside buildings for services concealed from view; the insulation shall
be provided as specified above and shall be finished as follows: -
(b) In all accessible ducts, voids, chases, etc. and where indicated,
self-setting cement not less than 15 mm final thickness applied
"in-situ" to preformed sections over 25 mm spaced wire mesh
of 1 mm diameter galvanised steel wire netting reinforcement,
sealed and left unpainted. Alternatively, the insulation shall be
vapour sealed as in Clause C11.4 and then protected with neatly
applied external aluminium sheet cladding of not less than 0.8
mm thickness with all joints sealed.
(a) Pliable plastics, elastomeric sheets or rigid plastics, not less than
0.35 mm thick either factory applied to preformed sections and
lapped and sealed with adhesive or supplied loose and wrapped
on Site with lapped and sealed joints. The sheets shall be either
self-coloured or if required by the Supervising Officer finally
painted; or
B11.6.3 Services in plant rooms and elsewhere where specified in the Particular
Specification or Drawing, shall receive the following treatment in order
to avoid possible mechanical damage or make necessary provision as
otherwise indicated: -
B11.7.2 Pipework insulation shall also be deemed to include all open vents,
cold feeds, chilled/hot water tanks, expansion tanks, valves, flanges,
fittings, pumps, accessories, other chilled water plant and hot water
plant items whether specifically mentioned or not.
B11.7.3 The insulation shall fit closely to the pipework and other surfaces
without gaps between joints. Each section of preformed insulation
shall be secured to the pipe by means of circumferential bands of non-
ferrous metal, plastics fabric, or adhesive tape. Preformed sheet
materials shall be secured to chilled water containers and flat surfaces
in the same manner as specified for ductwork. Valves, flanges and
B11.7.4 At all points of support, both insulation and outer covering shall be
continuous and shall not be punctured or fouled by the supports. The
insulation at supports shall be material of sufficient compressive
strength to take the loads transmitted to the supports. The load-bearing
insulation shall be extended on each side of the supports.
B11.7.8 The pre-insulated pipes shall be delivered to site with 100mm exposed
ends to facilitate field joining. All joints shall be insulated by the same
material using foam injection method on site. All foam-in-situ (on site
foaming) shall be limited to pipe length below 1 meter. All pipework
longer than 1 meter requiring insulation shall be pre-insulated, no on
site foaming is allowed except for pipe joints and other piping
accessories approved by the Supervising Officer. The insulation shall
be applied following the contour of pipework and adhere tightly and
evenly with the pipework surface.
B11.7.9 The A/C Contractor shall follow the approved manufacturer’s method
statement on installation of pre-insulated pipes and in-situ foaming of
pipe joints. Details shall be submitted to the Supervising Officer for
approval.
B11.8.1 Thermal insulation exposed to view (including that within plant rooms)
shall be painted the colour of which shall be approved or is acceptable
An undercoat and not less than two finishing coats shall be applied.
Absorbent surfaces shall also receive an initial coat of priming paint.
All paints shall be compatible with the surfaces to which they are
applied.
B11.8.3 All distribution services shall be colour coded and provided with
symbols for identification purposes. Identification coding for
ductwork, including thermal insulation, shall be in accordance with
B&ES Standard DW/144:2016. For pipework, including thermal
insulation, the basic colour and colour coding shall be in accordance
with BS 1710:2014.
UNITARY AIR-CONDITIONER
B12.1 GENERAL
B12.1.3 The most energy efficient model in the series shall be selected for
submission and shall be referred to Clause C12.19 of this General
Specification.
Removable panel for casings shall be provided to give access to all working
components, parts, and connections for installation and service. The casing of
condensing unit shall be rigid G.I. Sheets and painted in accordance with relevant
clauses of Part G. The compartment housing for the direct-expansion coil and
blower shall be adequately insulated to prevent water condensation and shall
contain a suitable drip pan in accordance with Clause B3.6.8 with a drain
connection. The compartment housing for the compressor shall be treated for
effective sound insulation to ensure that the noise emitted is within the limits as
specified in the Particular Specification.
B12.5 COMPRESSOR
Each compressor shall form a separate refrigerant circuit with its own condenser,
evaporator and controls except multi-split system and VRF.
All fans shall be statically and dynamically balanced. Fans shall be equipped with
permanently lubricated bearings suitable for the installed altitude of the fan.
Motors shall be installed in accordance with the relevant clauses of Sections B7
& C7.
Adequate water collecting tray for run off and removal of the condensation shall
be provided. Each coil or circuit shall be controlled by a separate thermal
expansion device.
Air filters shall be installed in accordance with the relevant clauses of Sections
B1 & C1 for air duct connection unit.
Condenser fan shall be of propeller type arranged for either horizontal or vertical
discharge that shall be specified in the Particular Specification.
Condensate drain pipe shall lead to the nearest convenient drain in the building or
as indicated on the Drawings or as directed by the Supervising Officer on Site.
Note: Room coolers are not covered in this table, relevant clauses in General
Specification for Electrical Installation in Government Buildings shall be
referred to.
The entire system completed with all necessary piping and accessories shall be
supplied and designed by a single proprietary manufacturer who has proven
record for its product. The A/C Contractor shall submit their calculation to prove
the performance of the equipment with the required length and level difference
for approval.
Pumps and their drives shall be segregated such that failure of pump seals shall
not result in damage to the drive motors.
B13.2 STORAGE
The equipment should be stored in a dry space when they are delivered to Site.
Special rust preventive measures to protect the internal parts of pumps shall be
applied if the equipment must be stored for an extended period of time. Such
provisions shall be removed completely before final installation and the bearings
should then be re-lubricated.
B13.3.1 Common Installations for Boiler Feed-water, Fresh Water and Saline
Water Pumps
The pump and motor for vertical multi-stage pump for potable
application shall be of close-coupled type.
The sump pumps shall be of vertical centrifugal design and suitable for
dry sump or wet sump installation. Each pump shall be constructed
with double mechanical shaft seal and close-coupled to a submersible
electric motor.
The sump pumps should operate automatically under level control with
an alarm to alert the operator when high water level is being exceeded.
The pump discharge shall be fitted with a resilient seal that provides a
positive hydraulic seal for maximum pump efficiency. Each impeller
shall be trimmed to meet the specified flow requirements.
The A/C Contractor shall check and assure that adequate working space must be
provided to access for maintenance and sufficient headroom to lift the parts for
repairing is provided. For large pumps, a hoist with travelling crane or other
facility shall be provided over the pump location.
For an open loop system, the location of pump should be sited so that it will use
the shortest and most direct suction and smallest vertical lift. Where possible, the
pump centreline should be placed below the level of the liquid in the suction tank.
The A/C Contractor shall take all precautions against flooding when pumps are
located in pits or other places liable to flooding. The pumps shall be of the vertical
spindle type with the motor mounted above the potential flooding level. Motor
and pump shall form one unit being joined by a common stool. Where shaft
extension is required, the pump shall be driven through a flexible shaft that
consists of a universal joint at each of the drive and driven end and the slip joined
at centre of travel.
The foundation for a pump should be of sufficient size and rigidity to properly
support the full area of the base-plate, to absorb any normal strains and to maintain
correct alignment. The minimum mass of inertia block of concrete shall be not
less than 2.5 times the mass of the pump assembly with at least 100 mm thick and
150mm wider than the pump base-plate.
The space between the pump unit and the foundation bolts should be allowed in
accordance with the manufacturer’s recommendation. Each foundation bolt
should be installed in a pipe sleeve type holder and should be cast before the
concrete foundation is being poured.
The pump and driver alignment should be rechecked and adjusted correct at the
expiry of the Maintenance Period.
The base-plate shall be grouted before piping connections are made and pump
alignment is finally rechecked. Grouting by Building Contractor should be
properly done with concrete that shall compose of one part of pure cement and
two parts building sands or be a proprietary non-shrink grout to the acceptance of
the Supervising Officer to prevent lateral shifting of the base-plate. Grout holes
shall be allowed in the base-plate to serve as vents for air escape. The expose
surface of the grout shall be covered with wet burlap to prevent cracking from
drying too rapidly. The pump alignment should be rechecked thoroughly after
the grouting has hardened for a period that should not be less than 72 hours.
Suction and delivery pipes shall be supported independently of the pump. The
connecting pipes to a pump should not strain the pump. Pipes installation should
match up to the respective flanges without being strained into position. The faces
of the coupling should be checked with a straight edge to make sure that they are
parallel and concentric.
Unless otherwise specified, the size of the delivery pipe shall be at least
one size larger than the pump delivery and the velocity shall be kept
around 2 metre per second for pumping water over long distance. The
check valve shall be installed between the pump and the gate valve.
The gate valve should be installed close to the pump discharge for
pump priming and repairing. Provision such as a sprocket rim wheel
and chain shall be provided for manually operated valves that are
difficult to access.
Air release valves shall be installed at the highest points on each rise to
allow accumulated air or vapour or other gases to escape from the pipe.
A 'Y' type branch connection shall be used for distribution of more than
one-discharge points.
A taper piece with the included angle between 10-13 degrees shall be
used for reduction of pipe diameter.
Adequate support and anchorage shall be provided if the pipes are laid
above or below ground. For this purpose, it is acceptable to have thrust
blocks in either corner type or puddle flange type that are designed to
absorb reactions or turning forces to ensure no mechanical and
hydraulic forces imposed on the pump.
Pipe flanges should match with the sizes of pump flanges with full-face
gaskets.
If expansion joints are not specified, expansion loops that are formed
by looping the pipe shall be provided to prevent the transmission of
strains to the pump.
B13.9.5 Intake
High level entry into the sump should be avoided as air may be
entrained by the falling jet.
The suction strainer shall be installed as close as practicably possible to the pump.
This suction pipe strainer should not be used for flushing the pipe. A temporary
strainer fitted with a finer mesh than the permanent strainer should be used for
flushing all piping and cleaning thoroughly all possible mill scale and other
foreign matter. The temporary strainer shall be removed afterwards.
All drain and drip connections shall be piped to a point where the leakage can be
disposed of or collected for reuse if specified.
B13.13 INSTRUMENTATION
Each pump installation shall include pressure gauges and a gas cock to measure
the system pressures and pressure drop.
All measuring and isolation instruments, such as the pressure gauges, check
valves, globe valves, gate valves and strainers, etc., or as specified in the
Particular Specification shall be installed properly to maintain a close check on
control on the performance and condition of the pumps.
The tank shall be provided and installed on the roof or other location as specified,
on a stand if necessary, to suit the NPSH of the pump being selected.
Overflow pipe shall be at least TWICE the diameter of the inlet pipe or 32 mm
whichever the greater and shall discharge to a conspicuous location outside the
building.
Unless otherwise specified, the installation shall include the final connection of
the main cold water supply to the ball float valve from a valve point.
Unless otherwise specified, water filters shall be provided for the Installations
with details as follows: -
B13.15.1 Suitable and approved coarse and fine filters shall be fitted on all non-
re-circulating cooling or flushing water supply water system e.g. sea
water system.
B13.15.2 For re-circulating systems of the water tower type, fine filters and
sludge traps shall be provided.
B13.15.3 For close re-circulating system, filters need only be provided for the
"make-up" water if it is drawn from the well or stream water and likely
to be contaminated with sediment.
B13.15.4 For the installation of a seawater pump house, in addition to the intake
coarse filter, the strainer or the motorised travelling band screen in the
plant room shall be an automatic self-cleaning and approved type. The
strainers or the motorised travelling band screen in the plant room shall
comprise a motorised continuously rotating inner drum, and have an
automatic backwash arrangement. Proper drainage facility should be
provided by the builder.
SECTION C1
C1.1 GENERAL
Filters shall be of proprietary product and have the specified performance and fire
property in accordance with the test methods of one or more of the standards stated
hereinafter.
For filters used in corrosion resistant ductwork, the associated housing, holding
frames, enclosures and all metal surfaces in contact with the air stream shall be
applied with the same coating as the ductwork. Accessories, of which the operation
will be affected by corrosive, shall be of AISI 316 stainless steel with the coating
omitted.
Unless otherwise stated, the design air velocity at the face of filters shall not exceed
2.5 m/s. Product test reports for the listed efficiency including all details as
prescribed in the testing methods of one or more of the standards shall be provided.
To improve indoor air quality and protect air conditioning equipment, outdoor air
and re-circulated indoor air shall be filtered to remove dust, bacteria, pollens,
insects, soot and dirt particles before it enters the air conditioning system. The
following air cleaning devices, dependent on their compatibility with the general
air conditioning system, shall be incorporated into the system as in-duct devices or
stand-alone devices.
Particulate filters are the most commonly used air cleaning devices in
buildings. They are classified into two general categories, pre-filters
and final filters, according to the size of the particulate, which they
catch and the energy required to circulate air through them. One or a
combination of the filters shall be selected depending on the physical
characteristics and levels of the dust to be removed, the capacity of the
system to overcome the associated pressure drop across the filter and
the degree of indoor air cleanliness required :-
Table C1.1.1 – (1) Types of Filters
Stage Nature Filter Type
Pre-filters Washable Washable Panel Filters
Automatic Viscous Filters
Disposable Disposable Panel Filters
Disposable Pleated Panel Filters
Renewable Renewable Panel Filters
Automatic Fabric Roll Filters
For critical clean air requirements, such as health care facilities, three
filtration stages may be employed with High Efficiency Particulate
Arrestance (HEPA) Filter as the third stage.
For conditions where low pressure drop, energy saving and minimum
servicing are concerned, electrostatic filters shall be used which can
also deal with odour of low concentration level.
Gas filters are designed to remove gaseous pollutants from the air.
Solid sorbents including activated carbons, molecular sieves, silica gel
and activated alumina, each of which has a different adsorbing
characteristic, shall be used to remove various gaseous pollutants.
C1.2 STANDARDS
The performance of air filters shall comply with one or more of the
following standards: -
The fire property of air filters and its associated accessories shall
comply with one of the following standards as well as the requirements
of the FSD: -
Table C1.3 - (1) MERV and Initial resistance of washable panel filter
Table C1.3 – (2) MERV and Initial resistance of coated washable panel filters
The filter shall comprise a frame or enclosure, filter plates, motor, drive and fluid
tank. There shall be access to the tank containing the fluid to facilitate
maintenance and the tools and containers required for the removal of sludge shall
also be provided. It shall have the minimum efficiency reporting value not less
than 7 by ANSI/ASHRAE Standard 52.2-2017, unless otherwise specified in the
Particular Specification. The design air velocity at the face of the filter shall not
exceed 2.5 m/s and operating resistance shall not exceed 125 Pa at the design air
volume flow rate. To ensure that there is no carry-over of fluid from freshly
The filter shall be of glass or synthetic fibres media panel type. It shall have the
minimum efficiency reporting value not less than 6 by ANSI/ASHRAE Standard
52.2-2017 and initial resistance not exceeding 75 Pa at 2.5 m/s face velocity,
unless otherwise specified in the Particular Specification. The filter shall operate
to 250 Pa final resistance.
The glass or synthetic filter media shall be supported between two media retainers
inside a reinforced cardboard retaining frame. The media retainers shall be
suitably designed and fabricated to provide adequate support, such as combined
metal mesh and grilles, throughout its whole working life, the filter element shall
be bonded together with a cured resin, with a light adhesive coating, and suitably
treated such that the filter media are not affected by air moisture, vermin proof
and resistant to fungal growth.
The extended surface pleated filter shall be of similar design for disposal panel
filter but it shall be used when higher air cleaning efficiency and higher air flow
rate are required. It shall have the minimum efficiency reporting value not less
than 7 by ANSI/ASHRAE Standard 52.2-2017 and initial resistance not
exceeding 75 Pa at 2.5 m/s face velocity, unless otherwise specified in the
Particular Specification. The filter shall operate to 250 Pa final resistance. The
pleated media shall be bonded to the expanded wire mesh to maintain its high
efficiency and constant air flow rate.
It shall be used for heavy dust loading condition when the maintenance cost is the
main decision factor. The filter media shall be of glass or synthetic fibre with a
thickness of 50 mm unless otherwise specified. The filter media shall be
replaceable and held in position in permanent wire basket, which shall be
designed for easy filter element replacement. It shall have the minimum
efficiency reporting value not less than 6 by ANSI/ASHRAE Standard 52.2-2017
and initial resistance not exceeding 75 Pa at 2.5 m/s face velocity, unless
otherwise specified in the Particular Specification. The filter shall operate to
250 Pa final resistance.
The filter shall comprise the complete assembly of filter frame, motor, drive, filter
blockage sensor and filter media. All sheet metal parts shall be of corrosion
resistant galvanised steel construction. The filter media, supplied in roll form and
50 mm in thickness, shall be automatically across the face of the filter, while the
The initial resistance of the filter shall not exceed 45 Pa and a mean of 85 Pa under
designed operating conditions. The air velocity through the filter media shall not
exceed 2.5 m/s. It shall have the minimum efficiency reporting value not less than
6 by ANSI/ASHRAE Standard 52.2-2017, unless otherwise specified in the
Particular Specification.
The air filter shall be of high efficiency, extended area, deep pleated, disposable
type. The media shall be of microfine glass fibre and reinforced by a laminated
synthetic backing. It shall have a nominal thickness of 600 mm and the minimum
efficiency reporting value shall not less than 13 by ANSI/ASHRAE Standard
52.2-2017 and initial resistance not exceeding 100 Pa at 2.5 m/s face velocity,
unless otherwise specified in the Particular Specification. The air filter shall be
designed for air velocity of 1.0 to 3.5 m/s and shall operate to 250 Pa final
resistance.
The filter package shall be factory assembled as a complete set readily for site
installation. The filter assembly shall consist of a holding frame, sealer frame,
media retainer, and the disposable element.
The sealer frame shall be constructed of galvanised steel of sufficient thickness and
equipped with suitable airtight sealing gasket and sealing mechanism on the sealer
frame flange. The media retainer shall be designed to match the filter elements to
provide sufficient support for the multiple pleats of the filter element against the
direction of the airflow. The media retainer shall be suitably coated and designed
to totally eliminate the possibility of oscillation and sagging. The bag or packer
shall inflate fully, shall not sag or flutter or be obstructed by contact with other filter
faces or ductwork surfaces when operating between 60 - 110% of design air volume
flow rate for constant volume system.
This type of filter shall work reliably in the range of medium and high cleaning
efficiency. It shall have the minimum efficiency reporting value not less than 13
by ANSI/ASHRAE Standard 52.2-2017 and initial resistance not exceeding 100
Pa at 2.5 m/s face velocity, unless otherwise specified in the Particular
Specification. The filter shall operate to 250 Pa final resistance and shall consist
of water-resistant media of ultra-fine glass fibres. The media shall be pleated and
have suitable separators to maintain the uniform spacing between pleats. The
filter assembly shall be of rigid cartridge design, which shall consist of a steel
header and cell box to form a supported pleat media pack for various difficult
operating conditions. The filter set shall be, unless otherwise specified, of 300
mm nominal thickness disposable extended surface cartridge type. The media
shall be water resistant and shall be made of ultra-fine glass fibres formed into
thin mate, which shall be supported by suitable corrugated separators and sturdy
enough to operate in a VAV system. The filter panel shall be constructed of
galvanised steel sheet folded and reverted to form a rigid frame.
The HEPA filter shall have minimum efficiency of 99.97% in removing small
particles of sizes larger than 0.3 micrometre from air by Underwriters
Laboratories UL 586:2009. This makes use of a high efficiency glass paper
medium and great surface area of medium per cross-sectional area of the filter. It
shall reach this rated efficiency when the velocity of the air passing through the
media is 2.5 m/s. Unless otherwise specified in the Particular Specification, a
normal HEPA filter of a size 600 mm square with 300 mm thickness, shall have
a rated flow of 0.75 m3/s, at a pressure drop not exceeding 250 Pa, and about
23 m2 of filtering media surface area. The filter shall operate to 600 Pa final
resistance.
Filter shall be constructed with the media pack folded over separators to form
closely spaced pleats, the whole being sealed into a casing with hard setting
synthetic resin cement. This shall enable slower media velocity and increased
efficiency. The media of space filter paper produced wholly from glass micro
fibres, shall be inert, non-hygroscopic, vermin proof and shall not support bacteria
growth. The filter media shall be treated with organic binder materials to provide
binder, fungicidal and waterproofing properties.
For clean rooms and clean zones, the HEPA filter shall be selected to meet class
5 of air cleanliness by ISO Standard 14644-1:2015 – Cleanrooms and Associated
Controlled Environments - Classification of Air Cleanliness by Particule
Concentration, unless otherwise specified in the Particular Specification.
The filter system shall include filter media, air compressor unit, air jet nozzles,
controller, automatic dust collection unit, etc.
The internal surfaces of the filter set shall be absolutely smooth and the bottom
shall be in trough form with drain so that water can be drained away in case of
wet cleaning.
The construction of the service door shall be identical to the casing panel. Non-
aging steel-inlaid labyrinth seal shall be integrated into the door leaf. Each door
shall be fitted with at least two double lever locks with bolts. Safety cams or
chains shall be provided for pressure side doors. All the surfaces of the casing
shall be protected against atmospheric corrosion by plastic powder coating.
(b) Allow a few minutes’ time interval for the dust and other contaminant
particles to settle at the collector trap;
(c) Operation of the vacuum cleaner/central vacuum cleaning system for a few
minutes; and
(d) Actuate alarm for disposal of the contaminant particles when the collecting
bag is 80% full.
The filter media shall be selected to suit wet conditions such as market areas and
poultry areas.
The controller shall be provided with two operation modes, "Auto" and "Manual".
Under the "Auto" mode, the filter media shall be auto-cleaned by the compressor
air from the air jet nozzles whenever the pressure difference across the filter media
is in excess of the pre-set value. The filter system shall be arranged to connect to
CCMS system and operated in accordance with a time schedule which can be set
from the CCMS.
All of the operation status and fault signals shall be monitored by the CCMS.
The air compressor shall be tested and certified by the laboratories by independent
regulatory/ testing bodies, independent accredited laboratories or elsewhere as
approved in accordance with relevant statutory requirements.
The whole unit shall be of heavy duty proprietary made air-tight construction. It
shall be coated with polyester powder to protect from atmospheric corrosion and
to minimise internal friction. By modular construction, each filter chamber of the
unit shall be able to be isolated from the air stream without affecting the operation
of the unit while cleaning or replacing the filter cartridges within a particular filter
chamber. The filter cartridge shall be designed as drawers by sliding in or pulling
out for replacement and repairing services from the front panel and entirely from
the clean air side. There shall be no contamination on the filter unit and the
environment during the replacement. At the bottom, dust collection containers
shall be mounted to each filter chamber by clamps via inter-connecting funnel
sections.
The controller shall provide two operation modes, "Auto" and "Manual". Under
the "Auto" mode, the filter media shall be auto cleaned by the compressor air from
the air jet nozzles whenever the pressure difference across the filter media is in
excess of the pre-set value. The filter system shall be arranged to connect to
CCMS system and operated in accordance with a time schedule which can be set
from the CCMS.
An automatic dust collection unit shall be provided to collect dust inside the filter
section after each auto cleaning operation.
All of the operation status and fault signals shall be monitored by the CCMS.
The air compressor shall be tested and certified by the laboratories by independent
regulatory/ testing bodies, independent accredited laboratories or elsewhere as
approved in accordance with relevant statutory requirements.
The initial resistance across the whole unit shall not exceed 1500 Pa at design air
flow volume rate and the final resistance shall not be more than 2400 Pa, unless
otherwise specified in the Particular Specification.
The automatic recleanable high voltage electrostatic filter shall be able to control
odours in the conditioned space and reduce the permanent deposition of
contaminants in the space served. It shall have the minimum efficiency reporting
value not less than MERV 14 by ANSI/ASHRAE Standard 52.2-2017 and an
initial resistance not exceeding 120 Pa at design air flow volume rate, unless
otherwise specified in the Particular Specification. The whole unit shall be tested
to meet Underwriters Laboratories UL867:2011 - Electrostatic Air Cleaners and
of a type approved by the Director of Fire Services. It shall not be used in
hazardous locations or for handling hazardous gases/mixtures.
C1.14.2 Dual voltage power packs which are designed to provide high voltage
to the ioniser circuit and to the plate circuit respectively shall be
connected to each ioniser-collector section. The power packs shall be
of solid state design to include "fail-safe" low voltage relays to
interrupt power to the ioniser circuit in the event of a malfunction in
the plate circuit. High voltage connections between the high voltage
output terminals and the bus bar terminals mounted on the
ioniser-collector section access door shall be adequately installed.
Each power pack covers shall include a circuit breaker, a manual reset
button and / or automatic reset. Safety type door interlock switches,
with suitable length of safety chain and wiring in series circuit for the
power pack, shall be furnished to cut-off the power supply whenever
the door is opened.
C1.14.3 Each washer and adhesive applicator section shall incorporate slide-in
type, perforated, galvanised steel air distribution baffles and a swing or
fixed header assembly. The header assembly shall be connected to the
inlet water solenoid valve and to the adhesive pump. Washer arms
shall be equipped with 360ofixed washer spray nozzles against reactive
force to the high inlet water pressure. The removable brass adhesive
nozzles shall be mounted on a separate, fixed, vertical header forming
an integral component of the assembly. The filter adhesive shall be
cold water soluble and non-flammable. A rotary gear adhesive pump
with bronze impeller and sufficient adhesive for at least four
reconditioning cycles shall be furnished.
C1.14.4 The washer supply water solenoid valve, manifold drive motor,
manifold limit switch and adhesive pump shall be pre-wired to an
accessible, internally mounted terminal box. The washer control panel
shall incorporate a status light to indicate when the reconditioning
cycle is energised and the reconditioning cycle is in operation. The
complete automatic cleaning by reversing the polarity of the filter
element, wet washing by water spray and adhesive application shall be
initiated manually or automatically through a push button actuated,
internally fused, all solid state and program timer control. The
controller shall be provided with two operation modes, "Auto" and
"Manual". Under the "Auto" mode, the electrostatic filter shall be
automatically cleaned on the timer of pre-set value and cleaning
operations shall not be energised when the exhaust fan is in running
All of the operation status and fault signals shall be monitored by the
CCMS.
The gas filters shall remove gas pollutants from the air by absorption or adsorption.
It shall comprise a robust enclosure inserted with module banks which contain
evenly disposed chemical media. The complete unit is to be factory assembled
and manufactured by the same manufacturer. All joints between the robust
enclosure and the module banks shall be effectively sealed to eliminate air bypass
and to ensure the optimum removal efficiency. Their supports shall be
constructed from steel protected against corrosion and designed to provide
mechanical protection to the module banks. The chemical media shall be of
uniform thickness packed to ensure that compacting does not occur in use.
The chemical media shall consist of solid sorbents including activated carbons for
common volatile organic compounds in indoor air and activated alumina suitably
impregnated with potassium permanganate for formaldehyde and other gaseous
contaminants. The combined media shall be able to operate normally at
temperatures 0 oC to 45 oC and relative humidity 10 to 95%. It shall be inorganic,
non-toxic, non-flammable and shall not support bacterial or fungal growth.
The gas filters shall be selected to give the removal efficiency not less than the
following value and an initial resistance not exceeding 140 Pa at 2.5 m/s face
velocity, unless otherwise specified in the Particular Specification: -
With 0.0283 cubic metre of media per and 0.472 cubic metre per second of air,
media shall have a scrubbing efficiency of not less than 99.95% at 0.5 ppm
hydrogen sulphide or ammonia inlet challenge concentration for a period of 3600
hours.
The air purifier shall be capable of reducing odours of bacterial, organic and
chemical origin and shall also be capable of reducing airborne bacteria and
particulates in the treated areas.
All components of the air purifier, which are within the air stream, shall comply
with the requirement of the Fire Service Department. The air purifier shall
conform to BS EN 61000-6-1:2007, BS EN 61000-6-2:2005, BS EN 61000-6-
3:2007+A1:2011 and BS EN 61000-6-4:2007+A1:2011 or similar international
standards on Electro-Magnetic Compatibility (EMC) compliance.
The air purifier shall have removal efficiency of not less than 95% of Total
Bacteria Count (TBC) Test, 95% of airborne particulates of 0.5 micron to 2.0
micron, 95% of cigarette smoke particles, 80% of odours, and 95% of hydrogen
sulphide, unless otherwise specified in the Particular Specification. Test reports
and certificates by independent regulatory/ testing bodies, independent accredited
laboratories or elsewhere as approved to show the removal efficiency of the unit
shall be submitted to the Supervising Officer for approval.
The air purifier shall not generate ozone in the treated areas in excess of the safety
standards as specified by the Occupational Safety and Hygienic Association
(OSHA), USA or other recognised international standards. A proper control
device to shut off part or the whole unit is required when excessive ozone is
detected over the limit of OSHA. A site test shall be carried out to verify that the
ozone level in the occupied zone does not exceed the specified level.
The air purifier shall be suitable for ductwork mounting and shall consist of a
power generator and screw-in or snap-on electrodes. The power generator shall
be able to operate at 220 V 50 Hz single phase supply, equipped with on/off switch,
on/off indicator lamps, over load circuit breaker (fuses) and electrode tube sockets.
Indication lamp for individual ionisation tube shall be provided. The side in
contact to air stream of the power generator housing shall be insulated by double
skin panel with proper means of thermal insulation in order to prevent
condensation.
There shall be a minimum of 1 transformer for every 2 tubes. The output of the
transformer shall be at 2800V whenever ionisation is being called for.
For air purifier installed in the exhaust air plenum, the plenum shall be of min.
300 mm length after the exhaust fan and using a stainless steel mounting flange
provided by the manufacturer. It shall be interlocked with the respective
ventilation fan so that it switches on/off with the air handling unit or ventilation
fan.
Energy of each electrode tube shall be good enough for ionising 0.045 litre/s/W
oxygen.
Under Auto mode, the control unit shall moderate the output intensity of the
purifiers in accordance with the information concerning adaptation, total power
consumption, air flow, relative humidity, VOC concentration and also ozone level
for human safety. Adaptation values are depending on the application. Control
signals shall be provided by relevant duct mounted sensors. Ionisation intensity
can be moderated in the range of 0 to 99% in steps of 1%.
The control unit shall be able to switch off the air purifier when the air flow is
below the pre-set value in the control unit in order to prevent the accumulation of
ozone inside the system.
The control unit shall be able to reduce 50% and 10% intensity of the computed
value when the ozone level of supply air is exceeded 30 ppb and 50 ppb,
respectively. It shall stop the unit if the ozone level detected in the first supply
air outlet is greater than 61 ppb.
Under Manual mode, the intensity of the purifiers shall be in accordance with the
pre-set (adaptation) value at the control unit and independent of the sensor values.
The control unit shall include a LCD display or other display device as approved
by the Supervising Officer for sensing values, hour counter and an error / alarm
logger record of malfunction. All configuration setting shall be adjustable by
using keypads and further protected by a password against unauthorised access of
untrained staff.
For purposes of monitoring and remote control, the received signals from the
sensors, system parameters and alarm status shall be able to be monitored and set
by using the CCMS via a RS232 interface. The time interval of signals is at least
2 seconds. A dry contract for system alarm shall be provided for local / remote
monitoring of system operation. Causes of the alarm shall include the failure of
sensors and the air flow & humidity exceeding the pre-set values.
The air purifier shall be UL listed and tested to comply with Underwriters
Laboratories UL 867:2011 – Electrostatic Air Cleaners.
The UV steriliser light shall be provided to disinfect the supply air and eliminate
any health hazard from the mechanical ventilation and air-conditioning system.
The complete system shall consist of UV tubes, tube fitting set, electric supply
unit and monitoring unit. It shall be designed for achieving a minimum bacteria
removal efficiency of 90%. Equipment shall be selected on basis of UV lethal
dosage requirement, not less than 5,000µWs/cm2, for bacteria removal. Relevant
selection method and test reports and certificates by independent regulatory/
testing bodies, independent accredited laboratories or elsewhere as approved to
show the removal efficiency of the unit shall be submitted to the Supervising
Officer for approval.
The UV steriliser light shall not generate substances in excess of the safety
standards as specified by the Occupational, Safety & Hygienic Association
(OSHA), USA or other recognised international standards.
The UV steriliser light shall be suitable for operation under supply voltage of
220V/50Hz. It shall be of high grade, non-corrosive materials. The housing shall
be of high quality stainless steel and lamps shall be made from quartz glass with
ceramic bases.
The electric supply unit shall be allowed to mount inside the irradiation chamber.
System components exposed under moist air or condensation shall be of IP68. It
shall have an implemented safety switch-off after lamp breakdown.
The working range of the electronic ballast shall be linear throughout a wide range
of temperature. It shall have an implemented over voltage cut-out to improve
safety and material protection. It shall not emit at a temperature above 40 oC
during operation.
The UV steriliser light shall start and work properly even under unexposed,
unfavourable working temperatures.
The emitter shall consist of electrodes and high quartz glass tube with ceramic
bases. Each tube shall consume not more than 36W but emit pure UVC irradiation
at wavelength 253.7nm of not less than 120μW/cm2 measured at 1 m distances
from the source after 100 hours under 25oC.
Life span shall be not less than 12,000 hours with residual output of 75 ±5% of
the original output, measured after 100 hours under 25oC.
The UV output of the lamps shall be highly stable over an air temperature range
of 5 oC – 25 oC and in no case the output fluctuation shall be greater than 30% of
its nominal value within this temperature range. The UV output reduction shall
not be any higher than 10 ±5% of its nominal value after 2000 hrs of burning in
air.
The monitoring unit shall consist of any easy to reach circuit breaker, an on/off 3-
way switch (auto/off/manual), a leakage current protective switch, a good visible
general malfunctioning alarm lamp and shall have an indication display with at
least two coloured functioning LED’s for each connected ultraviolet system.
The monitoring unit shall be able to give information about used life span and
lamp replacements for any connected system. It shall be able to monitor up to
42 lamps.
The monitoring unit shall be equipped with an RS 232 interface for external
communication via CCMS. All of the operation status and fault signals shall be
monitored by the CCMS.
The UV steriliser light shall be UL listed and tested to comply with Underwriters
Laboratories UL Standards 153:2014 – Standard for Portable Electric Luminaires,
UL 1598:2018 – Luminaires &UL 1995:2015–Heating and Cooling Equipment
respectively.
The water scrubber shall be provided for applications such as Refuse Collection
Point (RCP), Cooked Food Centre (CFC), Poultry Stalls, serving as the exhaust
systems for central air treatment of odour, gas, liquid and solid contaminants prior
to discharge to the atmosphere. Three of the major components of contaminants
in the RCP application are hydrogen sulphide, mercaptans and aldehydes.
Whereas oil mist will be present in the foul air source of the CFC or poultry stalls.
All components of the water scrubber shall be compatible to each other in all
aspect and wholly imported, factory built and assembled as complete units before
shipping. The only field connections required on site shall comprise only external
control circuitry, pipework, fan and ductwork connections. For very big unit or
due to site constraint that on site assembly is necessary, prior approval shall be
obtained and installation method statement shall be submitted to the Supervising
Officer for approval and as required per the Electrical General Specification.
The manufacturer shall have at least five years’ experience and proven record in
the design and manufacturing of water scrubber equipment and has considerable
amount of job references and installations for similar applications.
(c) Scrubber overall height & dimensions, packing depth, mist eliminators
depth, etc.;
(d) Selection of water recycle pump head and flow rate in accordance with the
system design and configuration to meet specified performance;
(e) Design of maximum air velocity at specified air flow rate and selection of
fan duties with respect to the design flow and pressure drop in ductworks,
fittings, silencers, scrubber section, etc.;
(f) Dosing rate of chemicals required and feed-in water /bleed-off rate; and
(g) Equipment sound level calculation and acoustic treatment offered for
compliance with the specified acceptable noise levels.
Before the scrubber is despatched from the factory, the manufacturer shall obtain
a certificate from a reputable independent inspection company such as Bureau
Veritas, Lloyd or SGS United States Testing Company Inc., etc. The certificate
shall state whether the scrubber assembly is standard manufactured product, list
the major equipment and materials for construction and advise whether they
comply with our specification.
All material and components adopted in the scrubbing system shall be suitable for
operation with the selected chemicals including sodium hypochlorite, sodium
hydroxide and the resulting by-products of scrubbing.
(a) Application
C1.18.2 Construction
The scrubber shall be suitable for application involving hot gas streams
containing relatively high particulate loadings.
Chemical storage tanks shall be vertical flat bottom type made of FRP
with scale and lockable screw lid and shall be suitable for storing the
scrubbing chemical solution. Each tank shall have a minimum
effective capacity of holding the exempted quantity at specified
concentration allowable by the FSD, typically of 250 litres. One set of
protective goggles, gloves and overalls shall be provided for each
scrubber.
Each probe shall be supplied with analyser and level alarm at the local
and remote control panels and they shall be actuated when the chemical
levels at chemical tanks are lower than the pre-set values.
C1.18.5 Fan
Motor driven fans shall be provided for each scrubber unit and shall be
of sufficient capacity and horsepower, as indicated in the Equipment
Schedule to deliver the required volume of air against the total pressure
losses in the air intake, duct pickup systems, packed bed, mist
eliminator, silencers and exit ducting, etc.
Each of the blowers shall have V-belt drive with a minimum service
factor of 1.5 times the rated brake horsepower of the fan motor and
shall be equipped with heavy-duty, self-aligning sealed ball bearings.
Fan shafts shall be carbon steel and sized to run below critical speed.
A steel hub encapsulated with FRP shall be provided to a point flush
with the housing. Wheel and shaft assemblies shall be statically and
dynamically balanced in 2 directions according to recognised
international standards.
Fan shall be completed with motor, drive, belt, FRP motor and drive
canopy, housing drains, access doors and flexible connectors for inlet
and outlet, etc.
C1.18.6 Motor
The motor enclosure shall be totally enclosed, fan cooled and suitable
for outdoor application.
C1.18.7 Control
Low level sensors in the water scrubber chamber shall be provided and
installed to give audio and visual warning signals at the local & remote
control panels and to stop the circulating pumps when the pre-set extra
low water level condition is reached.
Flow switch shall be provided and installed at the feed-in water pipe to
give audio and visual warning signals at the local & remote panels
during "no flow" condition.
Section C1 AC_GS 2017 Edition
Page 22 of 24 w/Corr. GSAC01-2017
In "manual" mode, the fan and pumps shall be operated by means of
start/stop buttons at the water scrubber control panel.
Local and remote control panels shall be provided for the water
scrubber systems at location as shown on the Drawings. Local/remote
selector switch shall be provided at the local panels for choice of
control mode. In "remote" mode, the water scrubber system shall be
started or stopped via manual push buttons at the remote control panel.
The scrubber exhaust fan shall be interlocked with the recycle pumps’
operation such that it will not be operative unless the recycle pumps
are operating.
- Local/remote selector;
- Running (blue) and fault (red) indication for fan and pumps;
- Low level alarm (red) for the water scrubber chamber; and
Where washable filters are provided, the A/C Contractor shall provide one set of
duplicate cleaning tanks (one to wash, one to rinse). These tanks shall be big
enough to accommodate the various filters sizes provided, subject to the approval
of the Supervising Officer or if the A/C Contractor wishes several sets of tanks
may be provided to accommodate the various filter sizes provided.
The gauge shall incorporate a graduated scale on which the reading of maximum
pressure drop shall occur in not less than 75% of the total scale length.
The A/C Contractor shall replace all filters used during testing and commissioning
stage and in addition provide the following to the Supervising Officer for use by
Employer’s operation staff during Maintenance Period: -
(a) For disposable type filters, one complete set of unused filter cells;
(b) For washable type filters, 20% in number of each size of filter cells
provided. These shall be new and in good condition. Besides, 10 litres of
the approved cleaning detergent per filter installation shall be provided.
Regarding filters of viscous type, a drum or drums of fluid amounting to
one complete change or 10 litres per filter installation where thixotropic
coatings are used shall be provided;
(c) For renewable type filters, one complete set of unused filter media; or
(d) For gas filters, one complete set of unused filter cells.
Within one month before expiry of the Maintenance Period, all the filter
cells/media shall be replaced with new ones. In addition, 10 litres of the approved
cleaning detergent per washable filter installation shall be provided. Regarding
filters of viscous type, a drum or drums of fluid amounting to one complete change
or l0 litres per filter installation where thixotropic coatings are used shall be
provided.
C2.1 GENERAL
The development of components for round, oval and rectangular ductwork shall
be carried out by a computer software which can produce all development plans
from the proposed ductwork layouts including all type of ductwork fittings and
accessories. The software shall be able to work out the development plans with
utilisation factor not less than 94%.
The above utilisation factor is based on a ratio of the Standard Size Straight
Ductwork: Ductwork Fittings, which is 7 : 3. For standard straight ductwork, the
utilisation factor is about 100% and that for fittings is about 80%. If the ratio of
Ductwork to Fittings is not 7 : 3, the overall utilisation factor shall be submitted
to the approval of the Supervising Officer.
The remaining materials that cannot be used for fabrication of ductwork shall be
used for other purpose or at least to be recycled instead of being disposed of as
scraps. The software used shall also be linked to the Numerical Control Cutting
Machines, such as the Plasma Cutting System for the cutting, development and
forming of the required ductwork components and accessories.
Construction and materials used for ductwork, fittings and accessories shall be
inert, non-hygroscopic, vermin and moisture proof, asbestos and CFC free, and
shall not support growth of bacteria.
Bends and branch vanes, dampers, etc. shall be of the same material as used for
the ductwork and/or of heavier gauge, securely mounted.
Ductwork shall comply with the following B&ES publications with additions or
amendments as required by this General Specification and/or elsewhere in the
Contract.
(b) DW/154:2000
Specification for plastics ductwork; and
(c) DW/191:1973
Code of Practice for ductwork made from resin-bonded glass fibre.
Where any part of the Installations is not covered by the above, the
recommendations of the "HVAC Duct Construction Standards-Metal and
Flexible" issued by the Sheet Metal and Air Conditioning Contractors’ National
Association (SMACNA) of USA shall be applied.
The flexible ductwork shall have a liner and a cover of tough tear-resistant fabric
equal in durability and flexibility to glass fibre fabric. The fabric shall be
impregnated and coated with plastics. It shall be reinforced with a bonded
galvanised spring of stainless steel or other approved wire helix between the liner
and the cover. An outer helix of glass fibre cord or equal shall be bonded to the
cover to ensure regular convolutions. Flexible ductwork without a liner may not
be used.
The leakage from any section of flexible ductwork shall not exceed 1% of the
local design air flow rate at the local maximum static pressure.
Flexible ductwork shall be suitable for the air velocity, pressure and an operating
temperature range of -5°C to 90°C and shall comply with BS 476-12:1991, Rating
Class P; BS 476-6:1989+A1:2009 having an index of performance not exceeding
12 of which not more than 6 should derive from the initial period of test; Part 7
Class 1 (surface of very low flame spread) and current requirements of the FSD
unless otherwise indicated.
Plastic ductwork and all associated moulded or extruded sections, angles and
fittings shall be unaffected by the range of substances conveyed and under the
conditions indicated. Unless otherwise indicated, and providing the requirements
above can be met, sheet material shall be pressed unplasticised PVC sheet
complying with ISO 6453:1985.
Any plastic ductwork system incorporating a heater battery shall be installed such
that no part of the system is impaired by the heating effects of the battery or its
casing.
Where any part of the Installations is not covered by "DW/154", then the
recommendations of the "Thermoplastic Ductwork (PVC) Construction Manual"
issued by the Sheet Metal and Air Conditioning Contractors’ National Association
(SMACNA) of USA shall apply.
Extruded or moulded sections, angles and fittings shall be of the same plastic
materials and colour as the sheet or tube.
C2.6.1 General
Specification and Standards for glass fibre ductwork shall comply with
the recommendations of the B&ES Publication DW/191:1973 Code of
Practice for ductwork made from resin-bonded glass fibre, or the
"Fibrous glass Ductwork Construction Standards" issued by the Sheet
Metal and Air Conditioning Contractors’ National Association, Inc.
USA. The flexural rigidity rating of the rigid glass fibre board shall be
8OOE1 (33.7 kg/m2) as defined in the above Standards. Glass fibre
ductwork shall meet with the requirements of NFPA-90A:2018 and
90B:2018 by complying with the requirements of Under-writer’s
Laboratories Standard for safety UL 181:2013 for Class 0 ductwork.
(a) Electric or hot water, etc. ductwork heaters and access panels;
(b) Volume control dampers;
(c) Fire dampers and access panel; and
Section C2 AC_GS 2017 Edition
Page 4 of 15 w/Corr. GSAC01-2017
(d) Fan and access panel.
C2.7.1.3 All material shall have a class 'O' fire rating and approved
or accepted by the FSD. Details refer to Clause C11.2.1.
Low smoke emission shall comply with BS EN ISO 5659-
2:2012 and shall be CFC free.
C2.7.1.4 The flange system for the phenolic foam ductwork shall be
designed to eliminate the effect of "Cold Bridge" and for
the purpose of sealing, the flanges shall be coated with fire
resistant gaskets and securely mounted with sufficient bolts,
nuts and clips. An established joining system shall be
employed in connecting the ductwork and accessories such
as air outlets and dampers. The joining system shall be
approved by the Supervising Officer.
- Ductwork heaters;
- Volume control dampers;
- Fire dampers; and
- Fans & access panels.
C2.7.2.3 All material shall have a class 'O' fire rating and approved
or accepted by the FSD. Details refer to Clause C11.2.1.
Low smoke emission shall comply with BS EN ISO 5659-
2:2012 and shall be CFC free.
- Ductwork heaters;
- Volume control dampers;
- Fire dampers; and
- Fans & access panels.
All dampers shall be of flanged type with independent housing and control
mechanism for connection to ductwork and shall be sufficiently rigid to prevent
fluttering and comply with BS EN 1751:2014.
Air volume control dampers shall be of the aerofoil, double skin, opposed blade
low leakage type with seals on blade edges and casing jambs, low pressure drop
and noise regeneration characteristics. Damper blades in rectangular ductwork
shall not exceed 225 mm in width and 1500 mm in length. Blades shall be of
hollow section constructed from the same material of the ductwork or of stainless
steel encapsulating an internal double contoured steel longitudinal reinforcing bar,
mounted on square section steel spindles. The units shall be of low-leakage
design by incorporation of synthetic trailing edge seals and a peripheral gasket
which shall be tested according to BS 476-6:1989+A1:2009 and BS 476-7:1997
and shall be approved or accepted by the FSD. All manually and automatically
operated dampers shall be fitted with position indicators provided externally and
the final setting position shall be permanently marked. Manual dampers shall
include a device for positioning and locking the damper blades. Damper handles
shall be equipped with device for padlocking in the final balanced position.
Each air volume control damper in the ductwork shall be fitted with a non-
corrodible label stating the actual air flow in m3/s when in the fully open position,
its overall cross sectional area, and the degree to which the damper has been
closed in order to achieve the design or actual air flow.
Quadrants shall be securely fixed and the damper spindles shall be closely fitted
in the quadrant hubs to prevent any damper movement when the damper levers
are locked.
Access openings with readily removable air sealed covers shall be provided
adjacent to all dampers except the volume control dampers of which the
adjustment can be made outside the ductwork. Subject to limitations of ductwork
size the dimensions of access openings shall not be less than 300 mm x 300 mm
and they shall be located within 300 mm of each damper so as to afford easy
access for inspection and maintenance.
Butterfly dampers shall each consist of 2 plates, edge seamed, of at least the same
thickness as the material from which the associated ductwork is made, and rigidly
fixed to each side of a mild steel operating spindle, the ends of which shall be
turned and housed in non-ferrous bearings.
Each leaf of a multi leaf damper shall consist of 2 plates of material of the same
thickness as the associated ductwork and rigidly fixed to each side of an operation
spindle, the ends of which shall be housed in brass, nylon, oil impregnated
sintered metal, PTEE impregnated or ball bearings. The ends of the spindles shall
be linked so that one movement of the operating handle shall move each leaf for
an equal amount. The mechanism shall be located outside the air stream.
For system, static pressure below 1000 Pa or ductwork velocity below 12 m/s,
blade of at least 50 mm wide shall be used. For static pressure at or above 1000 Pa,
at least 100 mm wide blade shall be used. Central blade reinforcement bar shall
be provided for damper span longer than 1500 mm. Single module of a damper
shall not exceed 2000 mm width and 1000 mm height.
Alternatively, multi leaf damper blades may be of a single plate, at least 1.6 mm
thick and suitably stiffened, and the blade linkages may be within the ductwork.
These dampers shall have bearings and inspection doors as specified in Clause
C2.7.
Blades shall be rigidly constructed of steel or aluminium sheet of not less than
0.8 mm (22 gauge) and shall be free of all buckles. Blades of less than 300 mm
in height shall be fitted with a 3 mm (10 gauge) bright steel spindle at each end.
Blades of 300 mm and over in height shall be fitted with an 8 mm bright steel
spindle at each end. Spindles shall be carried by sealed ball bearings. Bearing
shall be accessible for cleaning and lubrication and shall be mounted in a rigid
galvanised steel frame. The maximum length of each blade without a central
bearing shall be 1000 mm.
C2.11 FIRE, SMOKE AND COMBINED FIRE AND SMOKE STOP DAMPERS
Local made fire or smoke damper blades shall comply with the
requirements of the Circular Letters issued by the FSD and the
Buildings Ordinance of HKSAR. These blades shall be housed in a
corrosion resistant casing constructed to avoid distortion due to stress
For locally fabricated fire dampers, the thickness of metal for the
dampers shall comply with the Circular Letters issued by the FSD and
the Buildings Ordinance of HKSAR.
For high velocity air systems, fire/smoke dampers shall provide 100%
free area when damper blades are in the open position to give minimum
interference to the air flow.
Combined fire and smoke stop dampers shall be tested to ISO 10294-
1:1996/Amd 1:2014 Classification ES and approved by the FSD.
Grilles and air diffusers with rectangular neck connections shall be provided with
an opposed blade damper, screwed or riveted to the neck connection and designed
specially to facilitate final balancing of the system.
Blades shall be made of solid section material and shall be firmly held in position
by a spring steel retaining mechanism. The blade setting mechanism shall be
accessible through the grille or diffuser blades and shall be suitable for operation
with an "Allen" key. Where dampers are visible through the grille or diffuser they
shall be finished with a matt black paint.
The insulation in the door shall be equal to that of the ductwork or cabinet into
which it is installed. When closed, the door shall be effectively vapour sealed.
On doors through which a man can pass, the opening handle must also be operable
from the inside of the door.
Access doors and panels on factory made equipment shall be approved by the
Supervising Officer.
The proprietary ductwork flanges shall be roll-formed from zinc coated hot-
dipped galvanised sheet metal to BS EN 10346:2009 Grade DX51D+Z, coating
type ZF180. Flanges shall be constructed with prefabricated flange profile
consisting of manufacturer provided integral sealant with corner joints inserted
Test holes shall be positioned at points with stable air flow and not affected by
upstream and downstream fittings or obstructions. Test holes shall be located at
the inlet and discharge of all fans and air handling units to measure static pressure,
before and after air heaters and cooling coils, filters to measure temperature and
pressure differentials and other points required for regulating and commissioning
of the air distribution system.
The internal lining material shall be in accordance with Clause C8.7 of this
General Specification.
C3.1 GENERAL
C3.1.2 All fans should be constructed to a fully developed design and shall be
capable of withstanding the pressures and stresses developed during
continuous operation at the selected duty. Additionally, all belt driven
fans shall be capable of running continuously at the range of 10% to
15% in excess of the required duty speed.
C3.1.3 Fans shall be selected to give the air volume flow rates and sound
power levels specified in the Contract. Fan performance curves giving
values of sound power levels and fan efficiency at the selected duty
shall be submitted to the Supervising Officer for approval. Values of
resistance to airflow of items of equipment, ductwork and/or the total
distribution system indicated in the Contract are based on basic design
assumptions, the A/C Contractor shall verify these values based on the
actual equipment offered and installed and to provide fans capable of
delivering the required air volume when operating against the actual
total installed system resistance.
(b) The shaft and impeller assembly of all centrifugal, axial flow
and mixed flow fans shall be statically and dynamically
balanced. All propeller fans shall be statically and dynamically
balanced. Limits of vibration severity shall be in accordance
with BS ISO 20816-1:2016 or another acceptable standard, such
as AMCA, as appropriate.
C3.1.5 Fan and motor for smoke extraction and staircase pressurisation
ventilation system shall be suitable for continuous operation at 250 oC
for at least 1 hour. All control and power cables shall be of the fire
resistance type complying with BS 6387:2013 or IEC 60331-21:1999
Category CWZ or AWX where appropriate. The requirements
specified by the FSD shall also be complied.
C3.2.1 General
Air handling unit shall comply with the manufacturer’s own ISO
9001:2015 quality assurance standard in respect of design and
manufacturing and be "type" tested to the following minimum
requirements:- (i) air leakage test to HVAC Standard DW/144:2016
Class B or BS EN 1886:2007 Class L2; (ii) thickness of casing
according to Table C3.2.2; (iii) conductivity of thermal insulation not
greater than 0.02W/moC rating at the operating temperature; and (iv)
insertion loss through panels at 125 Hz and 250 Hz of 20 dB and 20 dB
reduction respectively.
C3.2.2 Construction
The construction of the unit shall be such that the inner surface of the
unit is thermally broken from the outside surface without any cold
bridge formed. The frame member and corner piece shall be filled with
injected foam insulation or other approved insulation.
Casing material shall not be less than the thickness as shown in Table
C3.2.2 unless otherwise specified in the Particular Specification.
C3.2.3 Fan
Other than plug fans, fan discharge shall be isolated from the casing by
a flexible connection. Fan shall be direct driven or driven by at least
two-belt arrangement for motor rated higher than 4kW. Selection of
fan and motor shall be at their peak operating efficiency. Fan motor
shall be supplied and installed by the AHU manufacturer unless
otherwise specified.
The unit shall be cold bridge free without sweating as per the specified
Thermal Bridging Factor TB2 Class BS EN1886:2007. Thermal
insulation shall be expanded polyurethane foam or other approved
material meeting the thermal transmittance factor T2 Class to BS EN
1886:2007. The insulation shall provide a high degree of noise
attenuation.
The filter section shall not be located closer than 500 mm to any electric
heaters or water heating battery.
Special air by-pass prevention devices and testing facilities with the
following components and requirements shall be provided by the A/C
Contractor where specified in the Particular Specification.
(b) Hand-pump;
(c) Connection for external compressed air system (max. 1.1 bar);
(e) Connection tube linking the testing device and the tightness
proof frame;
(g) A test groove shall be provided on the filter seat of the holding
frame of each filter element with a testing port for the
connection to the above portable tightness testing device.
(a) General
Cooling coils shall utilise the full unit available cross sectional
area. Cooling coils shall be constructed from one of the
following combinations:-
Tube thickness shall not be less than 0.4 mm. Fin thickness
shall not be less than 0.13 mm with suitable fin spacing.
(b) The resistance to airflow through a coil section shall not exceed
125 Pa taking into account the wet air condition. The face
velocity of airflow shall not exceed 2.5 m/s. for primary air
handling unit, the face velocity shall not exceed 2.2 m/s.
(c) Access doors with air seals shall be provided on both the
upstream and downstream of the cooling coils.
(d) Cooling coils shall be factory tested and certified to at least one
and a half times the working pressure.
(e) The number of rows of coil for primary air handling unit and
other air handling units shall be optimised. Detail calculations
to determine the number of rows required to meet the
performance with safety margin shall be submitted for
Supervising Officer’s approval.
(a) Drain pan shall be made of insulated 1.2 mm thick AISI 304
stainless steel. Water shall not be carried over from a cooling
(b) The drain pan serving the cooling coil shall be extended or a
separate tray be provided to collect water from the eliminator.
Drain pan shall be sloped towards a bottom drain connection
and pipework shall be installed from each connection to the
nearest sump or gully. The drain pan shall be accessible for
cleaning and disinfecting without the coil having to be removed.
The flow and return connections and headers shall be made of heavy
gauge seamless flanged copper tube or steel tube with external coating.
Provision shall be made for thermal expansion of the tubes, for
effective venting of the coils and their connections and for the draining
of the headers and tubes.
(b) For the connection between the coil header and the external G.I.
or black steel pipe work, suitable fitting/device or methodology
approved by the Supervising Officer to prevent galvanic
corrosion effect of different pipe materials jointing together
shall be provided.
(a) General
(b) The control of electric air heaters, except for remote boosters,
shall be interlocked with the fan motor starters and an air flow
control of the pressure or sail switch type so that the heaters
cannot operate unless the fan is running.
(f) The total resistance of the heaters to airflow shall not exceed 15
Pa and the face velocity shall not exceed 6 m/s.
Note for energy efficiency design: - Heating by hot water from waste
heat reclaim or from heat pump system aiming for high operating
efficiency should be considered.
C3.3.1 Axial flow fans shall be of either the single-stage type or the multi-
stage contra-rotating type with each impeller mounted on an
independent motor.
C3.3.2 Fans shall be tested for air performance and sound ratings in
accordance with ANSI/AMCA Standards 210-16 and 300-14, ISO
C3.3.3 Casing shall be rigidly constructed of mild steel stiffened and braced
to obviate drumming and vibration. Cast iron or fabricated steel feet
shall be provided where necessary for bolting to the base or supports.
Inlet and outlet ducts shall terminate in flanged rings for easy removal.
C3.3.4 The length of the duct casing shall be greater than the length of the
fan(s) and motor(s) in order that the complete section may be removed
without disturbing adjacent ductwork.
C3.3.7 Where axial flow fans are driven by a motor external to the fan casing
the requirements of the relevant content in Sections B7 & C7 for
pulleys and for V-belt drives and guards shall be met. An access door
of adequate size to facilitate inspection, cleaning and other
maintenance shall be provided.
C3.3.8 Axial flow fans of the bifurcated type shall be used on application for
greasy gases, hot gases or vapours. Motors shall be out of the air-
stream and shall normally be placed between the two halves of the
bifurcated casing in the external air. The motor and the bearings shall
be suitable for operation at the temperature they may experience. The
bifurcated section containing the motor shall be mounted vertically in
order to maximise convection air flow over the motor.
C3.3.9 Special design multi vanes to reduce turbulence and increase fan
efficiency shall be provided as specified in the Particular Specification.
C3.4.1 Dimensions
C3.4.2 Capacity
(a) The unit shall be suitable in all respects for operation under
ambient air conditions of 40°C and 95% RH.
(c) The unit shall be designed for heavy duty commercial and
domestic usage.
C3.4.4 Motor
(c) The power factor shall not be less than 0.85 at any speed.
C3.4.5 Blades
(a) The fan shall be fitted with three blades. "Twisted" blades are
preferred.
(c) The blade carriers shall be manufactured from mild steel plate
of not less than 3 mm in thickness and of not less than 40 mm
width at the narrowest point, pressed to shape.
(d) Where the blade carriers are twisted to give the required angle
of incidence to the blades, there shall be large radius bends to
prevent stress concentrations in the blade carriers.
(a) The down-rod assembly shall consist of a down rod and a steel
shaft with a hard rubber roller for suspension of the fan. The
down rod shall be supplied to the length indicated for the job
which shall be measured from the top of the connecting piece to
the centre of the pin in the shackle at the top.
(d) The down-rod shall also be locked to the fan connecting piece
by means of a steel split-pin, of not less than 5 mm diameter,
passing through both the fan connecting piece and the down-rod.
(e) The split-pin holes in the fan connecting piece shall be of such
a diameter that the split-pin is a light push fit there-in. The
matching split-pin holes in the down-rod shall be just
(c) The direction of rotation of the fan shall be such that all screw
joints tend to be tightened when the fan is in operation.
C3.4.9 Canopies
C3.4.10 Balance
(a) All fans shall be fully balanced after assembly, with any
necessary adjustment being made to ensure that they shall not
oscillate due to out-of-balance forces.
C3.4.11 Finish
(c) The speed regulator shall move smoothly and easily between
positions.
C3.4.13 Inspection
At least one typical unit for those to be supplied for a given Contract
shall be submitted for an acceptance test carried out for the Supervising
Officer before delivery of any quantity is made to the Contract Site.
The test units shall be provided and collected by the A/C Contractor at
no extra cost to Supervising Officer.
C3.5.3 Fans shall be tested for air performance and sound ratings in
accordance with ANSI/AMCA Standards 210-16 and 300-14, ISO
5801:2017 or equivalent recognised standards as approved by the
Supervising Officer.
C3.5.5 Except for factory constructed AHUs, all fan casings of 900 mm
diameter or greater shall be provided with removable access panels
which shall incorporate purpose-made air seals. The sizes of access
panels shall be such as to facilitate cleaning and maintenance of the
impeller and shall not be less than 300 mm x300 mm.
C3.5.6 For all kitchen extract ventilation fans an access door, for inspection
and cleaning, shall be fitted to the scroll casing in an accessible position;
it shall be of full width of the impeller. A plugged drain point shall be
fitted at the lowest point of the fan.
C3.5.9 Fan shaft shall enable pulley to be mounted at both ends. Shaft
bearings of belt driven single inlet fans shall be truly aligned and
rigidly mounted on a pedestal common to both bearings. Double inlet,
double width fans shall have a pedestal mounted bearing at each side
of the fan. Fan bearings shall be of the ring oiling sleeve type, or the
ball or roller type. Where silence is important the bearing pedestal shall
not be attached to the fan casing, instead ring oiling sleeve type
bearings shall be supplied.
C3.5.11 Three phase powered variable flow centrifugal fans where specified
shall be variable speed driven. Variable speed drive shall be in
accordance with Sections B7 & C7 of this General Specification.
C3.6.1 General
Fan coil units shall comply with the manufacturer’s own ISO
9001:2015 quality standard in respect of design and manufacturing and
be type-tested to BS 4856-2:1975 or other acceptable standards, such
as ANSI/AHRI, Euro vent, GB/T, etc., for thermal volumetric and
acoustic performance.
Fans, filters, cooling coils, heating coils, motors, thermal and acoustic
insulation shall comply with the appropriate sections of this General
Specification and the following requirements: -
(c) Motors shall be quiet running and have sleeve or ball bearings
factory lubricated for life. Motor windings and electrical
(d) The fan motor shall be of the single phase permanent split
capacitor type provided with three speed tapped windings, or
brushless direct current (BLDC) type provided with low noise
pulse width modulation for variable speed control as specified
in the Particular Specification;
(e) BLDC type fan motor shall comply with the following
requirements:
(iii) The motor shall be insulated with class B (or above) with
built-in thermal cut-out protection;
(vi) The power factor shall have performance not less than
permanent split capacitor type. The total harmonic
distortion shall be submitted to the Supervising Officer
for approval.
(f) All fan coil units capacity and air flow rate shall be selected
based on the performance of the units at optimum fan speed;
and
(g) In selecting the fan coil units, allowance shall be made for the
actual resistance imposed on the air flow of the units due to
ducts and grilles. The added resistance is to be applied to all
fan coil units whether shown to have ducts connected or not,
and shall be taken as not less than 30 Pa external to the unit.
(h) For the connection between cooling coils of fan coil unit and
chilled water pipe, suitable fitting/device or methodology
approved by the Supervising Officer to prevent galvanic
C3.6.2 Casings
Casings shall be of G.I. sheet metal with thickness not less than 1.0 mm
suitably stiffened to minimise drumming and vibration and shall be
protected against corrosion and, for those exposed to view, finished i
outside with stove primer. All corners shall be rounded off without
sharp edges. Casings shall be lined with material to act as both thermal
and acoustic insulation which shall comply with the relevant of
Sections B11, C11, B8 & C8. Casings shall include space for pipework
connections and valves, and there shall be ready access to the fan and
motor, filter, damper, drain pan, pipework connections and valves, for
maintenance purposes.
C3.6.3 Coils
(b) The chilled water cooling coil shall be rated in accordance with
AHRI 410:2001 and constructed from seamless copper tubes
mechanically bonded to aluminium fins.
C3.6.4 Components
(b) Drain pans shall be made of 1 piece stamped stainless steel sheet
with no weld and protected against corrosion, or made of
plastics or reinforced glass fibre materials insulated with a
minimum of 10 mm thick flexible closed cell elastomeric
The noise data provided shall include an octave band analysis of the
sound power level of each unit when operating at its full or the stated
design speed.
C3.7.1 Generally, the cassette fan coil units shall comply with Clause C3.6 of
this General Specification.
C3.7.2 The fan coil unit shall be of integrated cassette type which combines
the supply air slot, return air grille, fan, casing, cooling coil, heating
C3.7.3 Fan coil units shall be selected at design duty and specified noise level
with fan running at medium speed.
C3.7.5 Cooling coil shall be constructed with copper tubes and shall be
arranged horizontally. Tubes shall have brazed copper return bends.
Fins shall have smooth drawn collars of length equal to fin spacing and
mechanically bonded to tubes. Fins shall be of the plate type,
corrugated to ensure maximum air contact. All coils shall have an air
release valve and a drain valve. Working pressure of coil shall be of a
minimum of 1200 kPa and to suit system pressure design. Connection
of water piping shall refer to Clause C3.6.3(c).
C3.7.6 Each fan coil unit shall be provided with a drain pan made of high grade
AISI 316 stainless steel or any corrosion resistant material complying
with relevant fire safety requirements situated beneath the cooling coil
and arranged so that all moisture will collect in and drain from the pan.
Drain pans shall be insulated externally with a minimum of 25 mm
approved type foamed plastic. Each drain pan shall be fitted with a
drain pipe which shall be connected via suitable runs (correctly laid to
fall) to the drainage system. Drain pans shall have copper male
connectors for connection to the condensate drain. The connector shall
be positioned to ensure rapid discharge of moisture from the pan.
C3.7.8 The filter media shall be of the washable type and shall be enclosed in
a one-piece formed frame made of stainless steel or any corrosion
resistant material with covers flush mitred and reinforced by a die-
formed inverse bead.
C3.7.9 Fan shall be of the quiet running direct driven centrifugal type with
blades made of aluminium or any corrosion resistant material mounted
to a solid steel shaft. Fan motors shall be of the "split capacitor" type
suitable for single phase electrical supply, or BLDC type in accordance
with Clause C3.6.1(e). The motor shall be resiliently mounted to the
C3.7.10 Adjustable louvres for directional airflow shall be provided for supply
air slot in each fan coil unit. Options shall be given to choose from 2-
way, 3-way or 4-way supply air discharge.
Mixed flow fan casings shall be rigidly constructed of mild steel, or aluminium
alloy stiffened and braced where necessary to obviate drumming and vibration.
Mounting feet shall be provided where necessary for bolting to a base or supports.
Inlet and outlet shall terminate in flanges to facilitate removal. Stator vanes shall
be of mild steel or aluminium alloy. The unit shall be designed to facilitate access
to the impeller. Where motors are mounted external to casings, drives and guards
shall be provided in accordance with Sections B7 & C7. An access panel with
purpose-made air seal shall be provided in the fan casing; the access panel shall
be sized and so positioned as to facilitate maintenance.
The fans used in roof extract units shall meet with the appropriate requirements
of the preceding content relating to fans generally and in particular to the types of
fans involved. The materials of cowls and bases shall be resistant to weather,
solar radiation and appropriate to the location of the unit and type of fan installed.
Casings shall be formed to facilitate a weatherproof fixture to the building
structure. Adequate access to electrical supply terminals and lubrication points
shall be provided by means of hinged cowls or otherwise as appropriate. Back-
draught dampers and/or fire release dampers shall be provided where indicated.
Bird entry preventive guards of not greater than 25 mm mesh shall be provided as
an integral part of the unit.
Impellers shall be of steel or aluminium; the blades shall be fastened to the hub or
the blades and hub shall be formed in one piece. The bearings may be ball, roller,
or sleeve type. Propeller fans may be ring mounted, diaphragm mounted or
diaphragm mounted in a casing, as indicated.
The tip speed of propeller fans shall, unless otherwise indicated, not exceed 20
m/s. All ring mounted propeller fans which are exposed, i.e. not installed within
a ductwork or other enclosure, shall be adequately protected by safety guards.
Where fans are required to handle toxic, corrosive, flammable, explosive or high
temperature gases, the materials and form of construction shall be selected and
C3.12.1 Capacity
The unit shall be capable of an air delivery of not less than 1.1 m3/s.
C3.12.2 Dimension
C3.12.3 Duty
(a) The unit shall be suitable in all respects for operation in ambient
air conditions of 35°C and 95% RH.
(b) The unit shall be suitable for operation on 220 V, 50 Hz, single
phase AC supply.
C3.12.4 Construction
(b) The fan shall have high quality aluminium or plastic blades.
(e) The fan shall be provided with rotary mechanism for a rotational
sweep of 360° when mounted on the ceiling for rotary ceiling
fan or for a swing of 150o when mounted on a wall or column
for rotary wall fan.
C3.12.5 Electrical
(b) All exposed metal parts of the unit shall be suitably earthed via
the 3 core flexible cable.
(c) The fan shall be provided with speed regulator and be capable
of being switched on and off by a remote 5A DP switch.
(d) The fan shall be provided with an adequate length of 0.75 mm2
3 cores PVC insulated and sheathed flexible cable and
connected to the associated socket outlet. Where provided but
not fixed, the cable provided shall be 2 m in length.
C3.12.6 Inspection
As Clause C3.4.13.
Fans shall be rigidly constructed and fabricated from heavy gauge galvanised
sheet. Fan housings shall have flange on the suction and discharge side for
connection of flexible joints and ducting. Impellers shall be made of galvanised
steel or aluminium, single inlet backward inclined or forward curved centrifugal
type. Removable access panels with purpose made air seal shall be provided with
sufficient size to permit easy access to all internal components. Motors shall be
completed with permanently lubricated ball bearings and being removed from the
fan assembly for maintenance.
C3.14.1 Fans shall be direct driven single inlet centrifugal fans. Fans shall be
backward bladed type unless alternative requirement is specified in the
particular specification and/or equipment schedule. Fan total
efficiency shall not less than 75%.
C3.14.2 Fans shall be tested for air performance and sound ratings in
accordance with ANSI/AMCA Standards 210-07 and 300-14, ISO
5801:2017 or equivalent recognised standards as approved by the
Supervising Officer.
C3.14.4 Except for factory constructed AHUs, all fan casings of 900 mm
diameter or greater shall be provided with removable access panels
which shall incorporate purpose-made air seals. The sizes of access
panels shall be such as to facilitate cleaning and maintenance of the
impeller and shall not be less than 300 mm x 300 mm.
C3.14.5 Impellers shall be made of aluminium, air foil type with rotation
diffuser mounted on electronically commutated external-rotor motors
with variable speed drives.
C3.14.6 Motor efficiency for the fans shall be of minimum IE4 under
International Efficiency (IE) classes according to IEC 60034-30-1.
Fans shall consist of 3 to 10 modules of fans in parallel and operate without duct
connection. Each module shall consist of aerodynamically shaped aluminium
alloy housing with built-in guide vanes and rotor unit. Fan casings shall be made
of aluminium alloy and coated with powder. Fan inlets shall be completed with
mild steel wire or rod powdered coated protective screen. Mounting brackets and
legs shall be of powdered coated rigid steel sheet and shall be installed by means
of suspension bolts from ceilings or walls. Mounting legs shall have at least 8
adjustment angles from horizontal to vertical positions. Impellers shall be made
of aluminium sheet, axial type and dynamically balanced. Fans shall be
compatible for connection with remote controller or field made control panel for
remote on/off and high/low speed operation.
C3.17.1 General
(d) The entire unit shall be internally lined with thermal and
acoustic insulation in compliance with the relevant content in
Sections B11 & C11 and B8 & C8 enclosed in a galvanised
perforated metal liner. The lining shall be securely fixed and
shall be proof against erosion by the air flow. The acoustic and
thermal insulation shall comply with NFPA-90A:2018, UL
181:2013 and BS 476-4:1970, BS 476-12:1991, BS 476-
6:1989+A1:2009 & BS 476-7:1997 standards (or the related
content of ISO 1182:2010and the requirements of the FSD.
(a) Filters, cooling coils, heating coils and thermal and acoustic
insulation shall comply with the appropriate sections of this
General Specification, with the following exceptions or
alternatives: -
(c) Primary air plenums shall be treated with thermal and acoustic
insulation which shall comply with the relevant content of
Sections B11 & C11 and B8 & C8. Units shall be completed
with a suitable device to regulate primary air pressure and air
volume flow rate. Primary air nozzles shall be arranged to
induce an even secondary circulation across the cooling and/or
heating coils. The unit air outlet shall incorporate means of
directional control of air supply where indicated.
(d) The unit shall be capable of being reset to any airflow between
zero and the rated air volume automatically to compensate for
duct pressure fluctuation.
(e) The air velocity sensor shall measure the true velocity across
the inlet of the unit and be unaffected by changes in duct air
temperature and humidity. The sensor shall be field replaceable
without opening the associated ductwork.
(f) The entire package shall be calibrated and factory-set for the
maximum and minimum flow rates as specified but shall be
capable of easy re-adjustment in the field. Each terminal box
shall be provided with factory-calibrated, direct reading air flow
indicator. Separate gauge taps shall be provided for field re-
calibration and commissioning.
(h) The damper shall be made of heavy gauge galvanised steel with
peripheral gasket, pivoted in self-lubricating bearing. In the
fully closed position air leakage past the closed damper shall not
exceed 2% of the nominal rating at 250 Pa inlets static pressure.
(j) The unit shall not be selected at the top of the catalogue range
in order to ensure it meets with the specified room noise level
requirement.
(n) VAV terminal unit completed with VAV section (air measuring
station, modulation damper with actuator and controller), re-
heater section, attenuator section and supply air section shall be
supplied by the same manufacturer.
Dual duct terminal units shall be constructed as single duct CAV unit
and VAV unit and shall incorporate devices for varying the proportions
of hot and cold air and for providing thorough mixing of the air.
C3.18.1 General
(b) All grilles and diffusers shall have concealed fixing system and
shall have quick release frame to facilitate cleaning.
(d) All grilles and diffusers shall not be less than the size indicated;
where no size is given they shall be capable of handling the air
flows and distribution indicated without producing
unacceptable air flow noise. The A/C Contractor shall select
the supply air grilles and diffusers to achieve good air
distribution and adequate air movement in the conditioned
space.
(e) In order for the ceiling grilles and diffusers to match with the
false ceiling layout pattern, the actual size of the grilles and
diffusers shall be confirmed by the Supervising Officer before
ordering.
For all grilles and diffusers which are smaller than the ceiling
tile on which they are installed, they shall be located in the
centre of the ceiling tile. The exact location of the ceiling grilles
and diffusers shall be co-ordinated with other services. The A/C
Contractor shall confirm the exact location with the Supervising
Officer before works commence.
C3.18.2 Grilles
(b) Each supply air grille shall have 2 sets of separately adjustable
louvres, 1 set horizontal and 1 set vertical, and shall be
completed with an opposed blade multi-leaf damper.
Alternatively, in lieu of the opposed blade multi-leaf damper a
rhomboidal air controller may be provided; this air controller
shall control both the volume of air passing and the distribution
of air across the grille face. The louvre and the damper or air
controller shall be adjustable from the front of the grille. For up
to 10 grilles, 1 set of tools required for adjusting the louvre and
dampers or air controllers shall be provided. From eleven to 24
grilles, 2 sets and above 25 grilles, 3 sets of tools shall be
provided.
(c) Return air grilles shall have either a single set of louvre or bars
(either vertical or horizontal) or a lattice, egg crate or expanded
metal front.
Where return air grilles are fitted for fan coil units, they shall be
arranged such that the central core of the grille is hinged and
demountable for access to the filter for cleaning. Mounting
frames for these grilles shall include provision for fixing the
filter in position.
(c) The square face diffuser for VAV system shall be constructed
of aluminium and with large turn down ratio.
(a) The efficiency of fan and motor used for all air treatment equipment
shall be in accordance with Section C7 of this General Specification
and Section 6.7 of the Code of Practice for Energy Efficiency of
Building Services Installation (2018 Edition).
(b) The type of insulation used shall have optimised thermal conductivity,
and the design of the insulation thickness for pipe, drain pan, ductwork,
panel enclosure, etc. of the air handling equipment shall be in
accordance with Section C11 of this General Specification.
(c) The A/C Contractor shall submit relevant factory test certificates and
field test records for calculation and assessment by the Supervising
Officer.
(a) The unit shall employ an approved liquid type desiccant as the
dehumidification media.
(d) The heat pump section shall transfer the heat of the liquid
desiccant absorbed during collection operation to the
regeneration operation.
The exhaust fan shall be completed with a safety front grille at suction side and
shall be suitable for installation on wall or window opening. Cord control is not
acceptable.
Each fan shall be fitted with quiet motor. The shutter mechanism shall be of quiet
and vibration free operation.
Heat pipe coils shall be provided for humidity control process of the AHU as
specified and indicated in the drawings. The heat pipe coils shall be installed into
the AHU and tested in the factory.
The heat pipe coil act as a humidity control coil forms a "wrap-around"
configuration which wrap around the chilled water cooling coil inside the AHU,
with one section of the heat pipe coil upstream and one section downstream. The
heat pipe system is being driven entirely by the temperature difference between
the two air steams. There are no moving parts and no external power required.
The heat pipe coils shall be at least 2 rows and are partially filled with a suitable
working fluid such as R134a or R407C, and hermetically sealed.
AUTOMATIC CONTROL
Unless otherwise specified, the output of chilled water cooler batteries shall be
controlled by modulating two or three-way valves having a valve authority as
indicated in the Particular Specification or Drawings.
(a) All valves shall be sized in accordance with the recommendations of the
manufacturer to assure fully modulating operation.
(b) Valves shall be sized on fully open pressure drop equal to the pressure drop
of coil under 120% of design flow.
(c) Control valves smaller than 20mm diameter shall be normally closed,
electrically operated, cage-guided, stainless steel trim, flanged cast-steel
body.
(d) Valve opting pointer shall be provided at each valve actuator for direct
indication of valve opening.
(e) Valve actuators shall be mounted directly on the control valve without the
need for separate linkage and the need for any adjustment of the actuator
stroke. Actuators shall have a manual operation capability.
(f) All valve actuators with valve size over 20 mm diameter shall maintain its
last position for fail-safe operation.
(a) Unless otherwise specified, the output of hot water air heater
batteries shall be controlled by modulating valves having an
authority as indicated in the Particular Specification or
Drawings.
(e) Valve opting pointer shall be provided at each valve actuator for
direct indication of valve opening.
(h) All valve actuators with valve size over 20 mm diameter shall
maintain its last position.
The diaphragm housing shall be made of cold rolled steel with zinc
plating.
The systems shall be operated at single phase mains voltage or at extra low voltage
such as 12 V or 24 V as indicated in the Particular Specification.
(a) Each controller shall have sufficient memory to support its own
operating system and database including: -
- Control Processes;
- Energy Management Applications;
- Alarm Management;
- Historical / Trend Data for all points;
- Maintenance Support Applications;
- Operator I/O; and
- Manual Override Monitoring.
(d) Expandability
(e) The direct digital controller shall provide local LED status
indication for each digital input and output. Status indication
shall be visible without opening the panel door.
The real time clock shall be able to display in the forms of year,
month of the year, day of the month, hour of the day, and
minutes.
The control station shall be provided with a power fail safe and
restart feature.
The Control Panel shall be installed in the A/C Control Room of the
building at location as shown in the Drawings with a sub-panel, if
required, for monitoring and data logging in location as specified.
All sensors specified in this Clause shall meet with the requirements in
the Guidance Notes for Management of IAQ in Offices and Public
Places and the Guide for Participation in the IAQ Certification Scheme
published by HKSAR Government.
The CCMS shall consist of a Server with terminal, keyboard and other necessary
peripherals, User/Operator Workstations if specified, router, gateway and/or
interfacing unit, CCMS Sub-systems to be integrated, General Purpose
Controllers, Unitary Controllers, Analogue/Digital Input and Output devices such
as sensors, actuators, etc. of each CCMS Sub-system interconnected via Local
Area Network, Field Bus and / or Remote Communication.
The CCMS shall comply with all the operational requirements as indicated in the
drawings, specifications or point schedule.
The CCMS shall be a distributed system, any single point failure shall not impair
the operation of the whole system.
Smart Actuator is a simple control device with limited resources and designed for
specific applications.
Where applicable standards exist, the products provided shall comply with the
standards etc. of the relevant authorities as stated in Section A2 of this General
Specification or equivalent standard, and the list below where applicable: -
(d) TIA/EIA 232-F Interface Between Data Terminal Equipment and Data
Circuit Terminating Equipment Employing Serial Binary Data Exchange;
The system shall be built from standard packages. The estimated amount of
customisations to suit the requirements of the Particular Specification shall be
specified in the tender submission.
All CCMS server and associated devices shall be able to operate properly under
environmental conditions as specified in Clause A3.11. The CCMS Server and
peripheral devices shall not be installed until the operating area is air conditioned
and reasonably free of dust and other contaminants which could impair their
operation.
All controllers’ cubicles shall be supplied factory pre-wired and terminated for
connection to the field devices.
Construction standards for panels, racks, cabinets and other equipment provided
shall meet with the following minimum standards:-
(c) Material surfaces shall be free of scale, welding slag and dirt;
(f) Handling during installation shall be such that the panels will not suffer
distortion or buckling; and
(g) Cut outs shall be square with consoles to ensure that the controls shall be
installed level and square. Finished cut outs and holes shall be free of burrs
and sharp edges and fitted with rubber grommets to prevent cable
insulation damage.
The General Purposes Controller, Unitary Controller, Smart Actuator and Smart
Devices of each Sub-system shall be inter-connected with field bus.
The LAN’s physical and data link layer shall comply with ISO/IEC 8802-3:2017
standard with a minimum speed of 100 Mbps.
The Remote Communication’s physical layer shall comply with TIA/EIA 232-F
standard.
The field bus’s physical layer shall comply with TIA/EIA 485-A standard with a
minimum speed of 19200 bps.
The CCMS Server and Workstations shall comply with ANSI/ASHRAE standard
135-2008 - A Data Communication Protocol for Building, Automation and
Control Networks (BACnet) and support BACnet/IP with BTL listed.
Smart Sensors complying with BACnet shall conform to BACnet Smart Sensor
(B-SS).
The central control monitoring system shall comprise a central and satellite
operator workstation, controllers, Gateway/interfacing unit, communication
network for signal/data transmission among controllers and various field support
hardware to form a true "Distributed Intelligence Techniques".
The CCMS Server, Operator Workstation and all connected peripherals shall be
backed up by an Uninterrupted Power Supply (UPS) against voltage surge and
spike.
In case of power failure, the UPS shall invoke alarms to all operators and supply
power for more than one hour.
In the event that the unit is shut down due to prolonged power failure, CCMS shall
receive input signal from the UPS to trigger the shutdown procedure
automatically. All information contained within the CCMS server and
workstation shall be backed up to hard disk.
Upon restoration of the power supply, the CCMS Server, Operator Workstation
and connected peripherals shall automatically restart, reloading all data including
time and date automatically at high speed. No operator action shall be necessary
for this process.
Portable Operator Terminal (POT) hardware shall meet with the following
requirements: -
The Direct Digital Control (DDC) Controller shall include General Purposes
Controller, Unitary Controller, Building Controller, Advanced Application
Controller and Application Specific Controller.
The DDC Controller shall have blinking LED’s to identify malfunction for speedy
replacement without changing or undoing wiring.
The EPROM/Flash Ram containing the firmware shall be socketed for easy site
replacement.
The DDC Controller shall provide universal inputs (0-10VDC, 4-20 mA, 100 ohm,
Dry Contact Closure, Voltage Level Transitions, and Pulse Accumulator Inputs)
capable to accept information on any point in the above form with only a
programming command for differentiation between the input types. No hardware
changes shall be required. The Analogue Inputs shall have a resolution of 50 mV
or 0.08 mA and a digital buffer for interrogation. The Analogue to Digital
conversion shall have a minimum resolution of 12 bits. The pulse accumulator
input shall accept pulses at a minimum of 2 per second and up to 25 MHz.
The DDC Controller shall provide universal outputs (0-10VDC or 4-20 mA),
digital outputs (contact closure for momentary and maintained operation for
devices) and pulse width modulation capable to give information on any point in
the above form with only a programming command for differentiation between
the output types. No hardware changes shall be required. Analogue outputs shall
have a minimum incremental resolution of 1% of the operating range of the
controlled device. Output pulse width shall be selectable between 0.1 and 3200
seconds with a minimum resolution of 0.1 seconds. All contact rating shall have
a minimum of 2 amps of 240VA/C. Manual/Off/Auto switch shall be provided
for each digital output for temporary override control during start-up and service.
An LED shall be provided to indicate the state of each digital output.
The Gateway/Interfacing unit shall basically resemble the hardware of the DDC
Controller without the necessary controller’s functional components. The
processor speed shall be at least 16.7 MHz with a minimum of 20 MBytes RAM.
The Gateway, which also acts as a Controller, shall have the same
Analogue/Digital Input and Output points.
The Gateway/Interfacing unit shall have network connection to LAN and field
bus.
The amount of data records for the hardware i.e. binary points and analogy points
before the memory of the DDC controller is full and start losing data is specified
in the Particular Specification.
The database server shall use client/server technology and comply with Microsoft
Open Database Connectivity (ODBC) and support ISO/IEC 9075-9:2016.
The central database repository shall support multiple concurrent client read/write
access, allowing installation and maintenance to proceed independently at any
number of workstations, POTs and controllers distributed around the network.
The software shall be capable of restricting any operator commands to any point
at any specified device.
(a) User - view all applications and acknowledge alarms, but cannot modify
database;
Operator inputs executed under valid system request shall be logged. This record
shall contain the operator command and the time and date of input execution.
The system shall have a Graphic User Interface for adding, changing or deleting
the system user accounts and assigning the access levels for administrator.
The operator shall be able to select applications based upon the password
clearance. Those applications not available to the operator by the password
clearance shall not be displayed.
The operator shall be able to enter memory changes through a Graphic User
Interface. The inputs shall be checked for accuracy by the CCMS and prompted
for operator review prior to execution. Operator input assistance shall be provided
whenever a command cannot be executed because of operator input errors.
Where the command requires data such as limits, set point, and time, the value
shall be entered in the same engineering units as the controlled variable.
A Help Mode (prompting) shall prompt the operator through each step showing
the available options.
A Direct Mode shall allow the experienced operator to input, thereby executing
the command with a minimum of keystrokes.
The Edit Mode shall be used for data base generation and update. Data base
modification and generation shall be done while the system is on-line.
The system shall be capable of dumping and loading selected or all data base
parameters (such as seasonal limits, programmed start/stop, etc.).
The System shall be capable of attaining point status information from any
designated output device with a specified access command. The point status shall
consist of a point’s identification, numerical value (analogy points) and associated
engineering units, and individual function labels indicating that the point is locked
out/unlocked, on-line/off-line, detected failure of sensor, and is in the alarm (off-
normal)/normal condition.
The output following such a command shall contain the status of a single point,
or all points grouped under that command.
The output following such a command shall also contain the date and the time of
command execution.
The CCMS server shall poll the points in all CCMS-Systems and detect any
change in each point’s status as specified and be able to report this change-of-
state to the operator.
The System shall output an alarm message, minimum 256 characters in length,
for each point specified as having an alarm message or maintenance message
capability in the point list. The associated message text shall be printed
immediately after the standard alarm notification printout for the point.
The alarm messages shall not be restricted by word lists or any other pre-coding
method. These messages shall be generated by the operator on-line, using his
choice of text. Composition of any one alarm message shall not restrict the
composition of any subsequent alarm message of text.
The System shall have the capability of directing the COS output for a point to an
operator station.
When multiple change-of-states are received, they shall be output and or printed
chronologically.
The system shall inhibit the reporting of associated analogy COS upon a CCMS
Sub-system shutdown. Upon restarting of the Sub-system, the analogy alarm
reporting for associated points shall remain inhibited for an operator
predetermined time. If any of these points are still in alarm after the time delay,
they shall report as specified in the point chart.
(a) General
The system shall provide a Wizard where the operator can define an event
algorithm utilising multiple conditions, arithmetic logic, and Boolean logic for a
particular event.
The functions that may be initiated if the conditions are met shall include, but not
be limited to, the following: -
The operator shall be able to display or print a summary of any event defined.
The System shall provide time schedules for each time programmable point unless
specified otherwise.
An additional time programme day shall be provided for holidays. The System
shall be provided with the capacity to handle a minimum of 366 consecutive
holidays.
The system shall provide graphic filter to import AutoCAD drawing, JPEG
graphic file, Compuserve GIF graphic file, Corel Draw graphic file, Microsoft
Bitmap graphic file, Microsoft PC Paintbrush graphic file, Microsoft Metafile
graphic file, Adobe Photoshop graphic file, HP Graphic Language graphic file,
Postscript graphic file and other common graphic formats for graphic display.
The system shall provide a series of tools which support the creation, modification,
cataloguing, and subsequent display of real-time colour schematics which shall
represent a process, equipment, or geographical areas.
Graphics shall be created via mouse and keyboard selection of graphic library
stored symbols and system profiles. The system shall provide, in addition, the
capability to create custom symbols, system profiles, floor plans, buildings, etc.,
and to store them in the graphic library.
The schematics shall dynamically present the current state and/or values of
operator-selected field or calculated points. These status or values shall be
overlaid at the appropriate location on the schematic.
When the operator calls for the colour graphics tools, a tool box shall
automatically appear on the screen. The tool box shall allow the operator to select
a number of commands. The commands shall include, but not be limited to, the
following: -
The operator shall be able to select desired command by the use of the terminal
keyboard or mouse.
The displaying of the master schematic shall allow the operator to use a
hierarchical method to display areas of increasing scale sequentially. The master
schematic shall be an overview of the entire facility. The schematic shall be
broken up into zones which represent logical areas for display. The operator shall
be able to select a particular zone he wishes to view. The graphic files of the
selected zone shall also be able to be broken up into smaller geographical areas
of larger scale. The number of hierarchical tiers shall not be limited and the
hierarchical selection shall be bi-directional.
The direct access to schematics command shall allow the operator to display a
schematic by entering the schematic number or by entering an acronym of a point
on a schematic.
The operator shall be able to create new graphic symbols by calling using
Graphical drawing tools or imported from other format graphic files.
The operator shall be able to assign real-time data to the schematics. The different
types of points shall include, but not be limited to: -
- Start/Stop;
- Start/Stop/Auto;
- Off/High/Low;
- Analogue Inputs;
- Binary Inputs; and
- Calculated Points.
When the schematic is displayed, real-time data shall appear on the screen
automatically. The data shall include analogy values with engineering units and
binary statuses (on, off, open close, etc.). The status of the point shall be indicated
by the colour code. Unless otherwise specified, colour codes shall be as follows:
-
- On/Normal – Green;
- Off/Normal – Yellow;
- Disabled or Locked Out – White; and
- Alarm - flashing Red.
Real-time data shall be automatically updated on the screen at least once a minute
or as stated in the Particular Specification.
The operator shall be able to issue commands by utilising the keyboard or mouse.
Once a schematic is displayed, the operator shall be able to call up an individual
point and a menu shall appear on the page indicating the commands available for
that point. At the same time, additional information on the point shall appear on
the screen. This information shall include the full English language description
of the selected point. Commands shall include, but not be limited to, the following:
- Start;
- Stop;
- Auto;
Only those commands applicable to the selected point type shall be displayed in
the menu. The results of the command shall be displayed on the screen when
updated. Commands that are not within the operator’s security range shall not be
available to the operator.
The operation of the colour graphics tools shall not interfere in any way with the
operation of the rest of the system.
The system shall report error messages for operator diagnostic and operation
assistance.
Operators shall be able to transmit messages from one operator’s terminal to POT
or any future additional operator’s terminal. The message shall be up to 70
characters long. The message shall be able to go to all terminals or be restricted
to a specific terminal.
A wizard featuring Microsoft Word processing tools for the creation of custom
building reports.
Report can be of any length and shall be able to contain any points for the CCMS
Sub-system.
The report generator shall have access to Arithmetic function, Boolean logic,
String function, Date time function to perform mathematical calculations inside
the body of the report, control the display output of the report, or prompt the
operator for additional information for the report.
A lockout summary shall be provided which contains the point status of all points
specified by the operator and in the locked out condition.
An alarm summary shall be provided which contains the point status of all points
in the alarm condition.
A summary shall be provided which details the contents of any and all messages
within the system.
A summary shall be provided detailing the instruction listing for any and all
dynamic colour graphics.
The system shall provide the capability of displaying or printing all of the routines
application that a particular point is involved in. The point and display or print
selection shall be input by the operator.
Alarm signals shall have break-in priority over all other process that may be in
progress. All other processes running shall resume to normal after completion of
the alarm signal. Within the alarm level, all signals shall be successive, non-
interfering in operation with break-in as defined above. All other routines shall
occur on a successive non-interfering basis.
A system log shall be provided which contains the point status of all points
associated with each CCMS Sub-system. This system shall not be limited or
restricted by any hardware grouping. All systems, therefore, shall be of software
groupings only.
The CCMS server shall be capable of automatically initiating system log based
on a pre-selected time schedule.
Selection Log - As designated by the operator the system shall be able to printout
or display full information on the following: -
Status Log – the system shall be able to indicate full information on a motor or
other electro-mechanical or control device in the system: -
- Point indication;
- Contact status of the point - On-Off;
- Alarm - Normal status; and
- Operating Mode.
Trend Log – the system shall be able to provide a means of producing a printout
of selected points on a periodic time basis. The operator shall also be able to trend
record to a hard disk for later retrieval and print out. Points shall be capable of
being added or deleted and time intervals selected through the operator’s terminal.
Time intervals shall be able to be assigned from 1 minute to 120 minutes as a
minimum. The operator shall be able to list a summary of points on trend along
with the trend interval and current value or status.
The system shall provide the capability for the operator to build historical profiles
through the operator’s terminal and initiate the profile immediately, automatically
at some future specified time of day and/or automatically on a time increment.
Profile shall be displayed on the operator’s terminal or printed as selected by the
operator. Any averaged or totalised point shall be able to be assigned to a profile.
Multiple profiles shall be able to be defined and multiple points assigned to a
single profile. Unless otherwise indicated, minimum profile formatting shall be
as follows: -
The accounting period shall be defined by the operator through the operator’s
terminal.
The operator shall be able to obtain a summary of defined profiles on the
operator’s terminal or on the printer as selected by the operator.
The system shall provide a wizard to extrapolate historical data. The data shall
be stored in files in the following format: -
The operator shall be able to obtain extrapolated data up to one-half the time
increment of the historical data. For example, if the operator selects historical
data composed of the last hour in five minute increments, it shall be possible to
extrapolate the data up to one half hour. The operator shall be able to request
extrapolated data for any time period within the allowable time increment.
The operator shall also be able to select the degree of curve fit up to degree 4.
The data shall be displayed or printed on the printer by operator request.
The data shall include the point descriptor, current value, current time and date,
historical values, extrapolated value and in the case of a graphic plot request, the
ordinate, abscissa and curve. The curve shall include the historical data and the
extrapolated data out to the maximum. The ordinate shall be defined as a value
range and the abscissa shall be scaled in proportion to the display data.
C5.33.1 General
The system shall allow the operator to define items to be scheduled for
preventive maintenance through a graphic user interface. The
definition process shall be interactive similar to the definition of
monitored points. The operator shall be prompted to input the
following data to define a maintenance point: -
C5.33.3 The data shall be displayed for verification before final definition. The
operator shall be able to display on the operator’s terminal or print on
the printer the defined point data. The data shall be able to be modified
or deleted through the operator’s terminal at any time.
C5.33.4 The maintenance data shall be stored in the CCMS Central Database
Repository.
The system shall provide continuous update of input and output values and
conditions. All connected points shall be updated at a minimum of 1 second
intervals.
The system shall be able to assign proper engineering units and status condition
identifiers to all analogy and digital input and outputs.
The system shall provide the capability to totalise the number of hours that any
binary point in the system is in the "on" condition. The point may be a motor, etc.
Every binary point shall be able to be totalised on operator assignment.
The operator shall be able to set limits associated with run-time. The system shall
provide capability to have a limit with every binary point. Limits shall be set
through the operator’s terminal. The system shall print an alarm when the run-
time of a point reaches the run-time limit. Run-time totals and limits shall be able
to be reset from the operator’s terminal on command.
The operator shall be able to list a summary of run-time totals and each associated
limit, if any. The summary shall be of all binary points or restricted to a particular
location, system or point. The summary shall also be able to be restricted to those
points that have reached the run-time limit.
Any analogy or calculated point in the system shall be able to be assigned to the
totaliser and/or average programme. The points assigned shall be totalised or
averaged a minimum of once a minute. The following totals and averages for
each point assigned shall be kept in storage: -
- Start;
- Stop;
- Auto;
Points shall be assigned time frame in which the assigned command is valid.
Points shall be able to be assigned different time frame each day of the week plus
a holiday schedule. A means of deleting points from the time schedule by day(s)
and time frame shall be provided.
The system shall provide a time delay between start and within an individual
controller, and the time delay shall be adjustable on per-point basis.
The operator shall be able to list summaries of time schedules on the operator’s
terminal or printer. The summary shall indicate the point and the various time
windows assigned for that particular day. The summary shall be able to be
restricted to a particular location, system, system type, point type, or point as well
as to those days of the week desired.
The system shall be a high level tool to define an automatic sequence algorithm
based on occurrence of specified changes in the status of any binary, analogy, or
calculated point to initiate a controller’s command or a user defined programme.
The following changes in status shall be able to generate an automatic sequence:
Each input point in the system shall be able to initiate an automatic sequence and
any number of points shall be able to initiate the same automatic sequence.
Points initiating user defined programme shall pass a number of parameters to the
user defined programme. These parameters shall include the following: -
The operator shall be able to request a summary of all automatic sequences with
point assignments.
C5.41.2 The operator shall be able to determine the time increment for
performing calculations on a resolution of 1 minute.
The operator shall be able to assign through the operator’s terminal any controlled
load in the system to the duty cycle programme and define associated parameters.
Parameters shall be individually assigned per load. Parameters shall be at least as
follows: -
(b) Acronym of Space temperature point that will feedback space conditions
to the programme. If no space temperature point exists, this parameter
shall not have to be defined;
(c) The minimum on and off times for the load required for equipment
protection from damages;
(d) The beginning and ending times of the duty cycle periods. Capability of
up to seven unique cycle periods per load shall be provided;
(e) The maximum allowable off time per load individually defined per period;
(f) The time resolution for cycling within each period. The resolution shall
be, as a minimum, selectable on 1 minute increments between 1 and 120
minutes;
(g) The percentage "off" time within each time resolution. The percentage
shall be selected, as a minimum, on 5% increments between 5 and 95%;
and
The operator shall be able to modify any parameter on an individual basis at any
time.
Each load assigned to the duty cycle shall be cycled based on the individual
parameters assigned to it. The load shall be "off" for the percentage of time
defined for each time resolution, but never for more than the maximum "off" time
for any one time. Space temperature alarm shall command the load to its defined
status. In no case shall the load ever be put "on" or "off" for less time than the
minimum "on" or "off" time defined.
The operator shall be able to display or print all the parameters associated with a
load assigned to the duty cycler on request. Summaries shall be able to be
requested for all points or restricted to a particular location or load by operator
choice.
Loads shall be able to be locked out from or restored to the Duty Cycler by the
operator at any time.
The operator shall be able to assign through the operator’s terminal on-line any
controlled load in the system to the load shed programme and define associated
parameters. Parameters shall be individually assigned per load. Parameters shall
be at least as follows: -
(b) Acronym of the space temperature point that will feedback space
conditions to the programme. If no space temperature point exists, this
parameter shall not have to be defined;
(c) The minimum on and off times for the load required for equipment
protection from damage;
(e) The acronym of the electric meter that the load is associated with; and
(f) The priority level of the load. Providing capability of 16 priority levels.
The operator shall be able to modify any load parameter on an individual basis at
any time.
The operator shall be able to display or print all of the parameters associated with
a load assigned to the load shedding programme on request. Summaries shall be
able to be requested for all points, or restricted to a particular location or load by
operator choice.
The operator shall be able to modify any meter parameters on an individual basis
at any time.
The operator shall be able to display or print all parameters associated with a
particular demand meter on request.
The power demand programme shall operate on a sliding window basis. Each
minute shall be considered to be in the middle of the cycle interval. The demand
data shall be gathered each minute. The data from the last N minutes (where N
equals one-half the interval length) shall then be used to create a best fit first-
degree polynomial curve. The curve shall then be examined at what would be the
end of the interval (N minutes ahead). If this value is greater than the shed limit,
the power demand programme shall calculate the excess load and initiate load
shedding. The shedding shall begin with the lowest priority loads and shall be
governed by the point’s minimum "on" time, maximum "off" time, point disability,
and status of the space temperature point (if one has been defined). If the point
has not satisfied (continuously) its minimum "on" time, if the maximum "off"
time has already been reached, if the point is disabled, or if the space temperature
point is in alarm, the load initially shall not be shed. If the power demand
programme finds that it has examined all loads in all priorities and more shedding
is still necessary, according to the predicted load, it shall go back to the lowest
level and re-examine the points, this time overlooking the maximum "off" time
criteria. If the power demand programme finds itself again not able to adequately
shed enough load to prevent the predicted power peak, it shall again go through
the loads in order of priority and disregard the status of space temperature points.
If it is still unable to adequately reduce the load level, the operator shall be
informed of the number of kilowatts still needed to be shed. Under no
circumstances shall the system shed a load if the points minimum "on" time has
not been reached or if the points are disabled.
If at any time after load shedding has been initiated, the system forecasts the end
of cycle consumption to be below the restore limit, the power demand programme
shall begin starting up the loads in order to bring the system back into the state in
which it was operating before the shedding began. Load restoration shall be
performed in reverse order from that observed in the shedding process. The first
group of points to be restored shall consist of those whose sample area is in alarm.
The second group shall be the remainder of the power demand monitored points
that are currently "off" and have met their minimum "off" time. Under no
circumstances shall the power demand programme restore a point that is either
disabled or has not yet satisfied its minimum "off" time. The starts shall be
performed in an efficient manner, each being delayed by the amount of time
specified by the preceding point within the same controller. When enough load
Section C5 AC_GS 2017 Edition
Page 27 of 40 w/Corr. GSAC01-2017
has been restored so that the forecasted consumption is above the restore limit,
the power demand programme shall discontinue the restoration process.
Points that are both duty cycled and power demand monitored may be shed by the
power demand programme, but shall only be started up by the duty cycler. If the
duty cycler deems it necessary to start such a point, it shall determine whether the
point is off due to load shedding or normal cycling. If the point was shed and an
entire power demand programme interval has not elapsed since the time of the
shed, the duty cycler shall then locate and shed enough other load to allow the
original point to be started, without affecting the total system power consumption.
A power demand profile shall be available to the operator upon request. The
profile shall be displayed or printed by operator selection. The profile shall
include the demand meter description, the time, date, demand limit, restore limit,
interval length, current demand, highest demand today and time of occurrence,
highest demand yesterday and time of occurrence, highest demand during current
building period with time and date of occurrence, and the highest demand for the
last 11 billing periods by billing period with time and date of occurrence. Billing
periods shall be able to be defined by the operator through the operator’s terminal.
The optimum start programme shall calculate the latest start time for air handling
units in each operator-defined zone. The calculations shall consider occupancy
time, outdoor temperature, indoor temperature, desired indoor temperature at
occupancy, and the capacity of the air handlers.
The programme shall run at a reschedule interval of no more than five minutes
before the start-up time for all of the optimum start zones. The programme shall
examine each zone at the frequency defined for that zone.
When the programme determines that the optimum start time has been reached, it
shall start all of the air handling units included in the zone definition.
At the zone occupancy time, the system shall record the actual zone temperature
and any deviation from desired temperature. If any unit within the zone was found
to have been off-line between the start-up time and the occupancy time, the data
shall be flagged as invalid.
Optimum start zones shall be defined by the operator through the operator’s
terminal. Parameters shall include as a minimum the following: -
The SAR programme shall monitor status and adjust the supply air temperature
set point, and shall ensure that space temperature conditions are maintained and
that the space relative humidity upper limit is not exceeded. The system operator
shall be able to define, modify and delete the following parameters: -
A log shall be provided detailing each parameter associated with supply air reset
area.
Chilled water reset controller shall have integral reset action to eliminate
sustained system offset and be capable of receiving signals from chilled water and
outdoor air sensors to control chilled water supply temperature according to an
adjustable reset schedule. The controller shall have an adjustable set point for
absolute high limit. Controller shall have an indicating lamp that will vary in
intensity with the controller output. Controller shall be available with either
proportional or 3-point floating output.
Rate/reset controller shall be of the proportional type with adjustable integral and
derivative actions. The controller shall be field-adjustable for either direct or
reverse action and shall be supplied with a switch to eliminate the integral and
derivative functions for calibration purposes. The output of the controller shall
be 0-10V DC. An indicating lamp shall be provided which will vary in intensity
as the output varies.
The smart sensors shall include but not limit to temperature sensors, humidity
sensors, absolute humidity (Dew Point) sensors, combined type humidity and
temperature sensors, differential pressure sensors; air velocity sensors,
contamination, flow sensors, carbon monoxide monitor/alarm sensors, carbon
dioxide sensors and nitrogen dioxide sensors, etc.
Data Sharing
The smart actuators shall include but not limit to control valves, automatic damper
as well as actuator and VAV box, etc.
Data Sharing
The smart actuators shall be able to provide values upon request and allow
modification of some or all of its control objects by another device.
Valves used in conjunction with a CCMS for control of chilled water shall be of
the modulating type with a turn down ratio of at least 50 to 1. Valve bodies shall
be cast gunmetal, brass cast iron or as otherwise indicated. Seat and inner valve
material shall be brass, stainless steel or as otherwise indicated. Valve sizes 50
mm and smaller shall be screwed and supplied with union fittings. Valve sizes
65 mm and larger shall be flanged. Valves shall be of the straight-through type
as required by the sequence or shown on the drawings. Valves actuator shall be
equipped with manual opener to allow manual positioning of valve in the absence
of control power. Valves shall have authority of at least 0.5 (50%) and shall have
suitable actuator to close against full pump head. Valve body shall be rated for
differential pressure stroke < 20 mm.
For valves used for fan coil unit, valve body and seat body shall be bronze. The
inner valve and stem material shall be stainless steel. The valve shall be of the 2-
way type have authority of 0.5 (50%), with body rated for differential pressure,
actuator closed against full pump head, and stroke < 5 mm.
For all dampers incorporated as part of a CCMS controlled systems, the control
damper manufacturer shall submit leakage and flow characteristics plus a size
schedule for all controlled dampers.
Supply and exhaust dampers for building systems incorporating a CCMS shall be
of the low leakage types and shall be generally as described below.
Dampers shall provide tight shut-off with negligible leakage, and shall
withstand the applied pressure, velocities and turbulence in the open
position.
Actuators shall be of the linear or rotary type for either modulating or two-
positioning control. Actuators shall have a manual opener for power failure.
Control voltage shall be either 24 V DC or 220 V AC as required by the
application, product of clutch, micro-switch shall not be accepted.
C5.53.3 Each box controller shall communicate individually with the central
processing unit. Should any part or all of the central energy
management system experience downtime, each and all of the boxes
shall maintain room control. Set point of room control shall reside
within the individual room controller.
Similar to above.
C5.55.2 Chiller
C5.55.9 FCU
C6.1 GENERAL
The refrigeration plant for air conditioning purposes shall generally be of the
mechanical, vapour compression type.
The plant shall include any accessories necessary to ensure continuous and
reliable automatic operation and remote monitoring and control. Power supply
voltage-dip ride-through devices shall be provided to delay the protective shut
down of refrigeration machine. Fast restart to allow the refrigerant machine to
restart and going to a postlude operational mode shall be required for minimising
downtime.
Each unit shall be capable of running continuously at the lowest step of cooling
or heating capacity provided without any adverse effect.
Compressor and motor speeds shall not exceed 50 revolutions per second for
reciprocating type and for screw type. For non-oil-free centrifugal type, the motor
speed shall not exceed 50 revolutions per second and the compressor speed shall
not exceed 250 revolutions per second. For oil-free centrifugal type, both motor
and compressor speed shall not exceed 800 revolutions per second. Energy
efficient motor to optimise the system coefficient of performance shall be required.
The noise level of the refrigeration machine shall comply with the requirements
as specified in the Particular Specification or the relevant environmental
protection ordinances whichever is more stringent. If acoustic silencer is required
in order to achieve the required noise level, it shall be factory-built and shall not
de-rate the machine efficiency and capacity as specified in the Particular
Specification.
For non-oil-free chiller, each compressor shall form a separate oil circuit with its
own oil separator, oil filter and positive lubrication oil safety control circuit
equipped to ensure proper functioning of each compressor and accessories.
All units shall comply, where applicable, with the following codes: ISO
5149:2014, ASHRAE Standard 90.1: 2016, ASHRAE Standard 189.1-2017,
ANSI/ASHRAE 15-2016 and ANSI/ASHRAE 34-2016; AHRI Standard
550/590(I-P/2018) Testing and Ratings; BS EN 14511-1:2018 to BS EN 14511-
4:2018 Testing and Ratings and Code of Practice for Electricity (Wiring)
(b) Side or end covers which will enable servicing or repair of the
unit to be carried out "in-situ".
C6.4.5 Open type compressors shall have a rotary mechanical seal fitted to the
driving shaft which effectively prevents leakage of refrigerant or oil.
Direct coupled type units shall be driven through flexible coupling
units. Compressors with an input power greater than 25.0 kW shall be
of a type which will enable the shaft seal to be removed without moving
compressor or motor.
(a) A crankshaft driven oil pump used to force feed lubricant via a
strainer to the main and big end bearings and the shaft seal;
(c) Provision for draining oil from the suction manifold into the
crankcase and for venting refrigerant gas (but not oil) in the
opposite direction; and
C6.4.7 All types of compressor, with the exception of hermetic units or factory
sealed systems, shall have the following fittings provided and
connected: -
(d) Oil pressure gauge, not less than 75 mm diameter, with means
of isolation (compressors with oil pump only);
(g) Low oil pressure safety cut-out with hand reset (compressors
with oil pump only);
The hot gas by-pass or injection system of capacity control will not be
accepted.
(a) Open type centrifugal compressors shall have a rotary seal fitted
to the driving shaft which effectively prevents leakage of
C6.5.2 For oil-free type centrifugal compressor, the following features shall
be equipped.
(d) Each compressor shall have a bank of capacitors used for energy
storage and filtering DC voltage fluctuations. In case of power
failure, the capacitors shall continue to provide power to the
bearings to keep them levitated, allowing the motor to turn into
a generator and to power itself down to a stop.
(j) The compressor shall equip with discharge and suction shutoff
or isolating valves. Check valve shall be fitted in the discharge
line of each compressor to protect against refrigerant backflow.
Integrated valves to achieve the requirements are acceptable.
(l) Inlet guide vanes shall be built-in to further trim the compressor
capacity in conjunction with the variable speed control to
optimise compressor performance at low load.
(p) The oil free centrifugal chiller unit shall be factory assembled
and tested in the manner completed whole unit. The testing of
cooling capacity, coefficient of performance (COP) and
Integrated Part Load Valve (IPLV) of the chiller unit shall be
carried out in accordance with BS EN 14511-1:2018 to BS
EN14511-4:2013, AHRI 550/590:2012, or other international
recognised standards as considered acceptable to the
Supervising Officer. The characteristic curves shall show the
energy consumption in kilowatts, pressure drop through the
evaporator, chilled or hot water flow rates and temperatures,
condenser fan speeds, etc., for each unit at 25%, 50%, 75% and
100% of full capacity.
(t) Each chiller shall have control panel, interface port, and
interface cable. The control panel shall contain USB port(s) for
downloading the unit’s history, major parameter trends, alarms,
fault history, and unit operating manual that is stored in the
microprocessor. The fault history shall be displayed with date
and time stamped. The alarm and fault history shall be
downloadable from the chiller’s USB port(s).
(u) The control panel shall connect to the Central Control and
Monitoring System. The chiller manufacturer shall provide all
required hand-held tools with licensed software for the
interfacing to chiller and chiller control system. Access code at
client level shall be provided for the proprietary monitoring
software.
C6.6.1 Screw compressors shall have quiet operation with oil injection
lubrication system. Open compressors shall have a rotary seal fitted to
the driving shaft which effectively prevents leakage of refrigerant or
oil. Open compressors shall be driven through a flexible coupling of a
type which enables the shaft seal to be removed without moving
compressor or motor.
C6.6.2 A device shall be fitted to prevent the pressure differential across the
compressor causing backward rotation at a normal or emergency stop.
The hot gas by-pass or injection system of capacity control will not be
accepted.
C6.8.2 For fresh water condenser cooling applications, the condenser shall be
of steel and the water boxes/end covers shall be of steel or cast iron.
C6.8.3 The tubes shall be of copper, aluminium brass, cupro-nickel, AISI 316
stainless steel or as otherwise indicated in the Particular Specification.
The tube plates may be of the same alloys of the tubes or alternatively
made in mild steel.
C6.8.4 Internal baffles and other fittings in either water or refrigerant circuits
shall be made of material such that they will not corrode or set up
corrosion or permit electro-chemical action with the liquids and/or
other materials used in the condensers.
C6.8.5 End water boxes shall be designed to provide adequate space for water
movement such that there is no erosion of the tube ends. The water
boxes shall be epoxy resin coated internally to prevent corrosion.
C6.8.6 End box covers shall be removable, and allow easy access for cleaning
the tubes. Means shall be provided for venting and draining of the
water side of the unit.
C6.8.7 The design fouling factor on the water side of the tubes shall be
0.000044 m2 oC/W for cooling tower fresh water.
C6.9.3 The tubes shall be of titanium and the tube plate shall be of titanium
clad steel.
C6.9.5 Ditto as Clause C6.8.5 In addition the water boxes shall be provided
internally with a sacrificial zinc anode at both ends.
C6.9.7 Ditto as Clause C6.8.7 except that the design fouling factor shall be
0.000088 m2 oC/W.
C6.10.4 The refrigerant and water systems shall be pressure tested at the
manufacturer’s work in accordance with Part H.
For tube-and-fin design, the condenser shall have copper tubes with:
C6.11.2 Air cooled condensers mounted outside buildings shall have weather-
proof fan motors. The units shall discharge air vertically upwards.
C6.11.4 Fans shall comply with limitations on permitted noise levels where
indicated in the Particular Specification. Fans shall have sufficient
static pressure to cater for the additional acoustic treatment such as
silencer, if any, in order to meet the noise requirements, set out in
Section C8 and the Particular Specification.
These are not normally used in Hong Kong. Should such equipment be required,
it will be fully detailed in the Particular Specification.
C6.13.1 Cooling towers shall be of the type with induced or forced draught fans
as indicated. The entering and leaving water temperatures and the
water flow rate shall be suitable for peak heat rejection rate at the
maximum ambient wet bulb temperature indicated in the Particular
Specification. The performance of the cooling towers shall be certified
by the Cooling Tower Institute (CTI) in accordance with CTI STD-201
RS:2017.
C6.13.4 Fill shall be of the film-type and vacu-formed PVC, with louvres and
drift eliminators formed as part of the fill sheets. The PVC fill shall be
self-extinguishing for fire resistance with a flame spread of less than
25 per ASTM E84-18b. Fill sheets shall be individually suspended
from stainless steel structural tubing, or by other suitable methods,
supported by the tower columns and intermediate stainless steel panels,
and shall be elevated above the floor of the cold water basin to facilitate
cleaning. Air inlet faces of the tower shall be free of water splash-out,
and guaranteed drift losses shall not exceed 0.005% of the design water
flow. All packing shall be resistant to corrosive attack by algae, fungal
growth, the type of condenser water used or the chemicals used to treat
the condenser water.
C6.13.5 Where the tower is to circulate sea water, treated wastewater effluents
or brackish well water, all components must be capable of withstanding
the corrosive effects of these liquids. All metal parts shall be of zinc
free bronze or suitable grades of stainless steel coated after installation
by heavy bituminous or suitable epoxy resin coatings. Measures shall
also be taken against insect and fungus attack. The packing material
shall not distort in any manner which would obstruct the air or water
flow.
C6.13.7 The AISI 316 stainless steel or GRP as specified hot water distribution
basin shall be equipped with metering orifice-type nozzles to deliver
incoming water by gravity to the fill. Nozzles shall be easily removable
and replaceable.
C6.13.8 The GRP cold water basin shall be sealed watertight, and shall include
a float-operated mechanical make-up valve, a 100 mm diameter
overflow connection and a depressed GRP sump completed with a
debris screen made of stainless steel or other suitable corrosion
resistant material. The assembly shall be hot-dip galvanised after
fabrication and painted.
C6.13.9 The capacity of the basin shall be sufficient to prevent overflow when
the tower is at rest. There shall be adequate and easy access for
cleaning out the basin.
C6.13.10 Fans shall be of the axial type mounted to provide a vertical upwards
air discharge. In circumstances where centrifugal units are required,
these will be fully specified in the Particular Specification.
Belt or gear drives shall be readily accessible but fully protected against
the weather and personnel. Anti-vibration "cut-out" devices shall be
provided to protect the fans drive, etc. Warning of a "cut-out" shall be
wired back to the plant room in order to draw attention to any such
problem.
C6.13.11 A bleed-off pipe with stop valve and flow regulating device shall be
provided on each cooling tower. The bleed-off water shall be re-used
after treatment free from bacteria for buildings flushing water
connection.
C6.14.1 Evaporators shall be of the shell and tube type, capable of being re-
tubed "in-situ". Where an evaporator which cannot be re-tubed "in-
situ" is required, it shall have the refrigerant and water connections
flanged and be mounted on the packaged unit in a manner which
permits easy removal. The design fouling factor on the closed
circulation water side of the tubes shall be 0.000018 m2 oC/W.
C6.14.2 For flooded type evaporator, the evaporator shell and tube plates shall
be of steel and the water boxes/end covers shall be of steel or cast iron.
The tubes shall be of copper, aluminium brass, cupro-nickel, AISI 316
stainless steel or as otherwise indicated in the Particular Specification.
The water box/end covers shall be removable and the plant components
arranged such that the space for tube removal is not obstructed.
C6.14.6 The refrigerant and water systems shall be pressure tested at the
manufacturer’s works in accordance with Part H.
C6.16.1 Heat exchangers shall consist of most energy efficient metal plates
pressed into a corrugated pattern and securely clamped between nitrile
rubber gaskets by the pressure end plates of the mild steel framework.
Plates shall be stainless steel 316 for fresh water or titanium for
sea/well water. The plates shall be suspended from the top bar of the
framework and located on the bottom guide bar. No part of the mild
steel framework shall be in contact with the heat transfer fluids.
C6.16.4 Heat exchanger frame shall be of mild steel and shall be suitable for
bolting to a horizontal deck. The frames shall be arranged such that
when the tie bars are loosened, full access to all plate surfaces is
provided for cleaning and maintenance. The entire framework and all
parts of the units shall be factory treated to prevent corrosion such that
the heat exchanger shall be capable of corrosive environment. All
holding down bolts shall be of high tensile carbon steel with plastic
tube protection. Each shall be equipped with bearing boxes and a
locking washer enables the bolts to be opened from the fixed cover.
No welded parts are allowed.
C6.16.5 Inlet and outlet ports shall be metal lined constructed on the fixed frame
plate only. Metal lining shall be of the same material as the plates.
C6.16.6 The heat transfer plates for fresh water application shall be of stainless
steel and in a corrugated pattern with thickness of 0.6 mm minimum,
and pressing depth of about 3.20 mm with pressure rating a minimum
of 1000 kPa or other rating to suit system design as specified.
Maximum plate pack length shall not exceed 45% of the total
framework length. Double gaskets shall be provided around the bypass
port on each plate, with a drain hole between the gaskets to facilitate
leak detection.
C6.16.7 Distribution area shall be with regular pattern and the flow pattern shall
be "counter flow". Gasket shall be on every plate to eliminate inter
leakage between media.
C6.16.8 The heat exchanger units shall be pressure tested in the factory prior to
delivery. The plate heat exchanger shall have a working pressure not
less than 1000 kPa and shall be tested with a minimum pressure of 1.5
times the working pressure for 24 hours suitable to the system design
application as specified. The manufacturer shall guarantee the heat
exchanger free from leakage for 5 years.
C6.16.9 The heat exchanger for chilled or hot water application shall be
properly insulated with optimum efficiency and robust insulation
against heat loss. The insulation panels shall be of the double skin
aluminium/stainless steel cladded type with handles suitable for easy
removable for plates access for inspection and maintenance. An
insulated stainless steel drip tray shall also be equipped for chilled
water application.
C6.17.1 A separate refrigerant recovery unit (RRU) shall be provided for chiller
units. Combination of condenser / receiver is not acceptable. At least
one RRU shall be provided for the largest size of chiller unit for each
C6.17.2 The RRU shall have a capacity of not less than 1.2 times the refrigerant
charge of the largest chiller unit. A factory test certificate for the
pressure vessel safety operation issued by the manufacturer shall be
provided.
C6.18.1 The units previously mentioned shall have a strength and leakage
pressure test after manufacture. The pressure applied on the refrigerant
side shall be as indicated in the table in Part H.
C6.18.2 A pressure test equal to the low side test pressure quoted in Clause
C6.18.1 mentioned above for the refrigerant being used, shall be
applied to the field-erected refrigerant system after all piping has been
fitted. This test shall be in addition to the pressure test on each unit at
completion of manufacture.
C6.18.3 Pressure tests for condenser water circuits from and to cooling towers
or other sources shall be in accordance with Part H of this General
Specification.
C6.20.1 Pipework for refrigerant systems shall be of copper or steel, which shall
be internally degreased and cleaned.
All materials used in the refrigerant circuit shall be suitable for use in
the presence of ammonia refrigerant or lubricating oil, or a combination
of both, and comply with ANSI/IIAR Standard 2-2014 ANSI / ASME
Code B31.5:2016 or 2017 ASME Boiler and Pressure Vessel Code ,
and meet with system pressure-temperature requirement so that they
will not corrode or cause corrosion when in contact with the fluids
conveyed.
C6.21.2 Systems using a thermostatic expansion valve shall have the following
items preceding it in the refrigerant liquid pipe: -
- A solenoid valve;
- A sight glass;
- A refrigerant drier (replaceable);
- A refrigerant strainer; and
- A capped refrigerant charging valve.
C6.21.4 Units having a direct expansion evaporator at a higher level than the
compressor shall operate on a pump down cycle. On water chilling
installation, the chilled water pump shall be kept running during this
process.
C6.21.6 A flow switch shall be provided in the chilled water pipeline to each
shell and tube evaporator to prevent the compressor starting or
continuing to run if the water flow is below the minimum stipulated by
the evaporator manufacturer.
C6.21.7 A low temperature thermostat with alarm and manual reset shall be
provided for each shell and tube evaporator to stop the compressor(s)
if the chilled water flow temperature falls below +3 oC. For other
settings as recommended by the manufacturer shall be submitted for
approval.
C6.21.8 Full flow driers with strainers shall be supplied for all refrigerant liquid
lines and shall be completed with isolating valves and bypass
arrangements. Driers shall be of the renewable cartridge type.
C6.21.10 Full flow strainers of the cleanable and renewable type shall be fitted
at the suction of all compressors.
All strainers and driers shall be easily and readily accessible for
cleaning or replacement of cartridges.
C6.21.11 Full flow oil filters shall be incorporated in all force-feed lubricating
system.
The oil separator shall be a fabricated steel shell with dished steel
endplates and ample and accessible cleaning handholes. The oil return
control floats shall not be fitted inside the shell. No pipes shall be fitted
inside the shell. No pipes shall be connected through the lids of
cleaning or access holes. Adequate provision shall be made for
purifying and flushing the system.
C6.21.13 Energy meters shall be provided for chilled (or hot) water system for
energy audit purposes. The specification/requirement of the energy
meters shall be as described in Section C10.
C6.22.1 The Units shall include the number and type of compressors indicated
in the Particular Specification, with air cooled condenser coils,
condenser fans and motors, shell and tube direct expansion evaporator
water chiller/heat pump.
C6.22.2 Expansion valves controls and safety devices shall all be housed in a
substantial weatherproofed casing.
C6.22.3 Where specified in the Particular Specification, units shall have full
noise suppression treatment with outlet silencers generally as covered
in Sections B8 and C8.
C6.22.4 Unitary package chiller/ heat pump units shall conform to and shall
have rated and tested capacity to the requirements of AHRI
210/240:2017 or other equal Internationally Recognised Standard
accepted by the Supervising Officer.
C6.23.1 Heat recovery chiller unit shall be completed with a heat recovery
condenser and condensing unit, three-way valve, receivers, etc. The
exact configuration of these devices shall follow the details
recommended by the chiller manufacturer. The heat which is normally
rejected to the air-cooled or water-cooled condenser shall be reclaimed
and made available through the heat recovery condenser and other
provisions as specified, for a variety of uses aiming to optimise the
building energy performance.
C6.23.2 Waste heat shall be reclaimed by adding a heat recovery condenser,
refrigerant control valve, liquid line receiver and controls to the
standard air-cooled or water-cooled chiller, making it as a heat
recovery chiller. The heat recovery chiller shall have only one
refrigerant control valve which makes its operation reliable, simple to
control and easy to maintain.
C6.23.3 During operation in the cooling mode, the hot refrigerant gas shall be
condensed only in the normal air-cooled or water-cooled condenser,
the system cooling load heat and the heat of compression shall be
rejected to the atmosphere via this condenser. The system shall sub-
cool the liquid refrigerant which shall increase the capacity of the
machine by up to 12 percent without increasing power consumption.
The condenser fans shall operate in a cycle according to the outside
temperature. Suitable air dampers/head pressure control devices shall
be equipped to maximise the machine heating or cooling output
efficiency.
C6.23.4 Under heat recovery mode, the refrigerant gas shall condense in the
shell-and-tube or plate type heat recovery condenser. The high
pressure and temperature refrigerant gas shall flow into the heat
recovery condenser and the heat released from the cooling load and
heat of compression shall be rejected to the heating water circuit.
C6.23.6 The heat reclaim condenser shell shall be of carbon steel. For shell and
tube type design, water boxes at a minimum of 1050 kPa or to suit
system design shall be provided which shall have steel pipe stub
connections grooved for couplings.
C6.23.7 The heat exchanger tubes shall be of seamless copper tubing rolled into
tube header sheets. Other energy efficient heat exchange
equipment/devices may be accepted subject to the approval of the
Supervising Officer.
C6.24.3 The refrigerant circuit shall be leak tested at factory, evacuated and
pumped up with a holding charge of refrigerant under positive pressure
prior to the delivery of the unit. If this holding charge is lost on arrival,
the system will not be accepted.
C6.24.4 The unit shall consist of factory assembled, charged, wired, insulated
and tested system using an environmental friendly refrigerant.
C6.24.5 The capacity control of the heat pump shall be based on the leaving hot
water temperature sensing in order to maintain constant leaving water
temperature.
C6.24.6 A water flow switch shall be installed in the water piping line to prevent
the unit from starting when water is not circulation through the
evaporator.
Ample time approved by the Supervising Officer shall be allowed for the
submission in order to meet with the installation programme.
C6.26.1 The total energy heat pump unit shall serve as a normal chiller unit and
hot water plant, and capable to produce chilled water and hot water to
meet both the cooling and heating demand simultaneously for the air-
conditioning system. The unit shall be either a proprietary product, or
specially developed and manufactured by a manufacturer which have
sound experiences in developing such system /equipment in the past.
The A/C Contractor shall submit all relevant information, including but
not limited to, the schematic design, components sizing, components
selections, technical calculations, materials uses, operation features,
system performances under full load and part load conditions, etc. to
the Supervising Officer for approval prior to ordering.
C6.26.2 Each unit shall be factory built, assembled, piped, wired, refrigerant
charged and fully tested before shipment as complete sets supplied
from a single manufacturer. The only field connections required on
site shall comprise only external control circuitry, system water piping
and electrical power supply. Facilities for connection and working
under the control of the CCMS system shall be provided.
C6.26.3 The total energy heat pump shall be manufactured to cater for using
ambient air as media for residual cooling /heating energy dissipation
and suitable for operating with ambient temperature down to 4°C and
higher than 40°C.
C6.26.4 The total energy heat pump shall be designed to cool chilled water from
12.5°C to 7°C and to heat hot water from minimum 40°C to 45°C
simultaneously with dual setting for both chilled and hot water
temperature available in order to suit the varying cooling and heating
demand. The minimum chilled water-out temperature shall be 5°C at
cooling mode and the maximum hot water-out temperature shall be
60°C at heating mode.
C6.26.5 The total energy heat pump unit shall consist of compressors, air-
cooled heat exchanger (condenser coil), two nos. of water-side heat
exchangers for chilled water and hot water respectively, necessary
numbers of electronic expansion valves and 3-way electronic
refrigerant flow control valves and all necessary accessories.
C6.26.6 Depending on the demand and priority on cooling and heating loads,
the total energy heat pump shall be switched among the following five
operating modes freely during system operation by varying the
refrigerant flow path: -
C6.27.1 Automatic condenser tube cleaning system shall be provided for each
water-cooled condenser of the refrigeration machine as specified and
indicated on the drawings and particular specification. The system
shall comprise of rubber sponge balls, ball injector, ball
strainer/collector, programmable control panel, inspection chamber,
control valves, associated pipework and all necessary accessories to
form a complete fully automatic condenser tube cleaning system. The
A/C Contractor shall ensure the refrigeration plant arrangement shall
accommodate the automatic condenser tube cleaning system
installation.
C6.27.2 The sponge balls shall be injected to into the condenser inlet pipe by
the ball injector. The balls shall then flow through the condenser tubes
in a random distribution manner within the stream to wipe away any
fouling deposits that are present so as to maintain at or near the peak
design heat transfer coefficient of the condenser. After passing through
the condenser tubes, the sponge balls will be collected at the ball
collector and ready to be injected to the condenser in the next cleaning
cycle. The cleaning cycle shall be programmable from 30 to 120
minutes. The system shall be operated on-line and shall not disrupt the
normal operation of the refrigeration machine.
C6.27.3 The sponge balls shall have a certain oversize compared to the inner
condenser tube diameter. The density of the sponge balls shall be
equivalent to the density of the condenser water and the material, size
and quantity of the balls shall be selected as per manufacturer’s
recommendation and shall be approved by the Supervising Officer.
C6.27.4 The control system shall be connected to the CCMS via appropriate
interface to monitor the operation of the system and to make adjustment
to the parameters.
C6.28.1 General
The Solar Heating system shall include solar collector system, water
pipework system, automatic controls, water treatment system,
brackets/support, access walkway system, thermal insulation, hot water
storage calorifier, water circulation pumps, valves and accessories. All
the components and parts shall be compatible to each other to provide
best performance.
The solar heating system shall include solar collector panels, hot water
storage calorifier, circulation pumps, pipework & valves, accessories,
water treatment plant, automatic controls and accessories, etc. The
solar heating system shall be capable to withstand potable water with
temperature up to 99oC during stagnation. Solar collector panel shall
have a minimum efficiency as specified in the Clause C6.28.3.
Tempered solar glass glazing shall be used to seal the top of the
collector and a high strength black casing protecting all the
components. The glazing shall be minimum 3 mm thick, with
glazing transmittance of 0.88 minimum and with appropriate
strength to withstand high wind load and hail. The casing shall
be constructed of metal with oven baked paint finish for
protection against the weather and with high outdoor durability.
Panel efficiency shall be minimum 65% at 30K temperature
Circulation pump shall be of canned rotor type, i.e. pump and motor
for an integral unit without shaft seal and with only 2 gaskets for
sealing. The bearings are lubricated by the pumped fluids. The
materials of rotor, shaft and casing shall comply with Section C13-
Water Handling Equipment of the A/C General Specification.
The system shall also be provided with a data logging system to record
the temperature and energy performance of the system. Interfacing
devices shall also be provided for connection to the CCMS system.
The mains for the low voltage electrical motors and equipment shall be suitable
for a supply as specified in Clause A3.12.
Cables for power circuits shall not be less than 2.5 mm2 copper conductors and
cables for control circuit shall not be less than 1.5 mm2 copper conductors.
The low voltage electric equipment shall comply with the relevant sections of the
Electrical General Specification.
The high voltage electric equipment shall comply with the relevant sections of the
Electrical General Specification.
C8.1 GENERAL
This section of the Specification intends to direct the A/C Contractor to select the
appropriate and sufficient noise and vibration control measures on the
plant/equipment, the interconnected piping, ductwork and conduit so that when
the installed plant/equipment are put into operation, the resulting noise and
vibration levels at locations within the building and at the adjacent or nearby
buildings shall not exceed the acceptable limits as promulgated by the statutory
requirements of the Environmental Protection Department.
The Corrected Noise Level at potential Noise Sensitive Receiver in the adjacent
or nearby building, if so identified in the Particular Specification and/or Drawings,
shall not exceed the Acceptable Noise Level stipulated in the Technical
Memorandum for the Assessment of Noise from Places other than Domestic
Premises, Public Places or Construction Sites issued by the Environmental
Protection Department when the plant/equipment installed by the A/C Contractor
are put into operation.
The noise assessment shall be carried out for air-cooled chillers / condensing units
/ condensers and/or water-cooled chillers / cooling towers and chilled water /
condensing water pumps or external ventilating fan intakes/outlets to ensure
compliance with the statutory requirements of the Environmental Protection
Department.
C8.2.1 General
Base forms shall be furnished with drilled steel members and with
anchor-bolt sleeves welded below the holes where the anchor bolts fall
in concrete locations.
These shall be free standing and laterally stable without any housing
and completed with a minimum of 6.0 mm neoprene acoustical friction
pads between the base plate and the support.
All mountings shall have levelling bolts that must be rigidly bolted to
the equipment.
Springs shall be so designed that the ends of the springs remain parallel.
The cup shall contain a steel washer designed to properly distribute the
load on the neoprene and prevent its extrusion.
Spring diameters and hanger box lower hole sizes shall be large enough
to permit the hanger rod to swing through a 30o to 35o arc before
contacting the edge of the hole and short circuiting the spring.
The assembly shall be furnished with one threaded rod and two angle
brackets for attachment to both the equipment and ductwork or the
equipment and the structure. Horizontal restraints shall be attached at
the centre line of thrust and symmetrically on either side of the unit.
C8.4.1 General
The static deflection of the isolator at each support point shall not differ
from the design objective for the equipment as a whole by more than
±10%.
The ratio of lateral to vertical stiffness for spring shall be not less than
0.9 nor greater than 1.5.
The A/C Contractor shall provide more efficient isolation than those
suggested in Table 47 in case if the adjacent occupied space is a noise
critical area such as board room and executive office. Advice from
vibration isolator manufacturer shall be sought if necessary.
The corrugated seamless hose body shall be of the annular and close
pitched type.
For all ferrous applications, the hose body and the braid shall be
manufactured from stainless steel material to BS EN 10095:1999 Type
X8CrNi25-21. End terminations shall be carbon steel threaded male
nipples to ISO 7-1:1994/Cor1:2007 for 65 mm size and below and
flanges to BS EN 1092-1:2018 Standard for 75 mm and above.
For copper or non-ferrous pipework systems, the hose body and the
braid shall be manufactured in bronze throughout. End terminations
shall be copper female ferules suitable for soldering.
Unless otherwise specified, the acoustic ductwork liner shall conform to the
requirements of ASTM C1071-16. It shall be composed of glass fibres type firmly
bonded together with a thermosetting resin into a rigid board of 50 mm thickness
and 48 kg/m3 density. The air stream surface shall be overlaid with a fire-resistant
black acrylic coating which adds strength to the product during fabrication,
installation and system operation. The manufacturer’s product identification shall
appear on the air stream surface.
All components of the acoustic insulation including coverings and adhesive shall
have a fire hazard classification with a flame spread rating of not over 25, and a
smoke developed rating of not over 50. Ratings shall be as established by the
tests conducted in accordance with UL 723:2018, ASTM E84-18b or NFPA
255:2006 or BS 476-4:1970. The A/C Contractor shall certify in writing, before
any insulation is installed, that the products to be used meet with the above criteria.
The acoustic linings shall have the following minimum sound absorption
coefficients when tested in accordance with ASTM C423-17.
Octave Band
125 250 500 1k 2k 4k
Centre Freq. (Hz)
Sound Absorption
0.12 0.67 0.99 0.97 0.91 0.87
Coefficient
Unless otherwise specified, the acoustic duct lag shall consist of 50 mm thick
glass fibre/lead sheet or barium loaded vinyl sheet/glass fibre with a factory
applied aluminium vapour-barrier jacket which shall also be used for thermal
insulation of ductwork.
The fibre glass shall have a density of 24 kg/m3 and thermal conductivity of 0.032
W/mºC or lower. The lead sheet shall have a surface weight of 5 kg/m2.
Duct lag shall have the following minimum sound transmission loss when tested
in accordance with ASTM E90-09.
Octave Band
125 250 500 1k 2k 4k
Centre Freq. (Hz)
Sound Transmission
15 17 19 24 30 33
Loss (dB)
All internal components shall be spot welded in place with welds on centres not
exceeding 100 mm. All spot welds shall be treated after with anti-corrosive epoxy
resin or other approved coating.
Mani folded silencers shall be provided with continuous metallic nosing crimped
in place. Nosing pieces and tails shall be as per the manufacturer’s design. The
filler material shall be of inorganic mineral or glass fibre of a density sufficient to
obtain the specified acoustic performance and be packed under not less than 5%
Combustion rating for the silencer acoustic in-fill shall not exceed the following
when tested in accordance with ASTM E84-18b, NFPA Standard 255:2006 or UL
723:2018 or BS 476-4:1970.
- Flame Spread 25
- Smoke Developed 15
- Fuel Contributed 20
Unless otherwise specified, ductwork silencers shall have the following minimum
Dynamic Insertion Loss under forward and reverse flow conditions of 10 m/s: -
Table C8.9 - (1)Insertion Loss (dB) - for Lowest Pressure Drop Silencer
Table C8.9 - (2)Insertion Loss (dB) - for Low Pressure Drop Silencer
Table C8.9 - (3)Insertion Loss (dB) - for Medium Pressure Drop Silencer
Before ordering ductwork silencers, the A/C Contractor shall submit for the
Supervising Officer’s approval the proposed manufacturer’s certified test data
(from laboratories by independent regulatory/ testing bodies, independent
accredited laboratories or elsewhere as approved) for pressure drop and insertion
loss ratings.
Door leaf shall be at least 65 mm thick, fabricated from 1.5 mm steel and filled
with sound-absorbing and damping materials. Door frame shall be fabricated
from 1.5 mm steel and furnished in two inside and outside mitred and welded
pieces.
Doors shall be fully gasket, hinged and secured by approved latch mechanism.
Door hinges shall be of cam-lift type which shall raise or lower as the door is opened
or closed respectively.
Side and head of door and frame shall receive two sets of self-aligning
compression seals. Acoustic labyrinth shall be created when the door is in the
closed position. Bottom of door leaf shall contain continuous compression seal
and the gravity action of the cam hinges shall cause the door to compress the
bottom seal tightly against the floor every time the door is closed.
Unless otherwise specified, the door shall be 1-hour fire rated and the
compression seals shall be fire-resistant to BS 476-20:1987 to BS 476-22:1987.
Section C8 AC_GS 2017 Edition
Page 11 of 15 w/Corr. GSAC01-2017
The acoustic door shall have the following minimum sound transmission loss
when tested in accordance with ASTM E90-09.
Octave Band
125 250 500 1k 2k 4k
Centre Freq. (Hz)
Sound Transmission
26 42 43 47 52 56
Loss (dB)
Outer casings shall be made of 1.6 mm thick galvanised sheet steel. The noise
absorbing surfaces of the louvre blades shall be made of 0.8 mm thick perforated
galvanised sheet steel and all other surfaces of the louvre blades shall be made of
0.8 mm thick galvanised sheet steel.
The acoustic louvres shall have the following minimum Transmission Loss (TL).
Octave Band
125 250 500 1k 2k 4k 8k
Centre Freq. (Hz)
Insertion Loss
7 11 12 13 14 12 9
(dB)
Static pressure drop of louvres shall not exceed 50 Pa at a face velocity of 2.2 m/s.
C8.12.1 General
The outer surface of the panel shall be made of 1.2 mm thick galvanised
solid sheet steel and the inside surface shall be made of 0.8 mm thick
perforated galvanised sheet steel. Interior panel perforation shall be of
2.4 mm round holes on 4.8 mm staggered centres.
- Flame Spread 15
- Smoke Developed 0
- Fuel Contributed 0
Panel joints shall be of the joiner and connector type construction such
that the adjacent panels are held rigidly in position, effective both on
the inside and outside.
For spans greater than 3000 mm, additional and approved structural
reinforcement shall be installed to provide for structural rigidity.
Where required under the Contract, access doors and louvres forming
part of the complete acoustic enclosures shall be of the acoustic type
design.
The clearance space between the acoustic enclosure and any ductwork,
pipes, or conduits passing through the enclosure shall be tightly packed
with glass fibre or rock wool. Both ends of the opening shall then be
covered up by 1.2 mm thick sheet steel and sealed airtight by high
pressure ductwork sealer.
Octave Band
125 250 500 1k 2k 4k 8k
Centre Freq. (Hz)
Sound
Transmission 23 30 42 51 59 58 58
Loss (dB)
Octave Band
125 250 500 1k 2k 4k 8k
Centre Freq. (Hz)
Sound Absorption
0.89 1.20 1.16 1.09 1.01 1.03 0.93
Coefficient
Where required under the Contract, the acoustic linings to walls and/or ceilings
of the plant rooms are used to reduce the reverberant noise levels of the plant
rooms. The material and the sound absorption coefficients of the acoustic wall
lining shall comply with Clause C8.7.
Automatic air vents shall be used where indicated. They shall have gunmetal or
brass bodies, non-ferrous or stainless steel floats and guides, corrosion resistance
valves and seats. Each automatic air vent shall be controlled by a lock-shield
valve. Air release pipes shall be run to discharge at the nearest suitable and visible
point and agreed by the Supervising Officer.
Ball float valves shall be of the sizes indicated and shall suit the fill and expansion
cisterns or tanks specified. Ball float valves for use with feed and expansion
cisterns shall be of the long arm type arranged to shut off when the cistern contains
150 mm depth of water. Floats shall be of the vacated plastic or solid polystyrene
construction and provided with a non-ferrous threaded in built connector.
C9.3.1 Butterfly valves shall be installed where indicated. These shall have
resilient seats which are (in-the-field) replaceable with moulded-in 0-
rings to serve as a flange gasket. For sizes of 50 mm dia. to 150 mm
dia. inclusive, a notched plate handle shall be provided for the control
of the valve and indication of disk position. For sizes of 200 mm dia.
and above, gear actuator shall be used. All butterfly valves shall be
capable of bubble tight shut off. Butterfly valves shall comply with the
recognised international standards (e.g. ISO or BS EN).
(e) The shafts stems shall be made of Type 420 stainless steel;
(f) The control handles and the gear operators shall be suitable for
locking in any position. The micro switches shall be built in the
actuators and factory adjusted at full open and full closure.
Manufacturer shall provide certificate of factory adjustment;
(h) The valves shall have marking tag in accordance with ISO
5209:1977 standard.
The body of the check valves shall be made of cast iron to BS EN 1561:2011or
ISO 185:2005 or ductile iron to ASTM A536 while the flaps/discs shall be made
of bronze to ISO 197-4:1983 or ductile cast iron. The discs of swing check valves
shall be of light construction and pivot on a spindle secured by two phosphor-
bronzed hangers. Each valve shall be fitted with a stop to prevent undue
movement of the flap and shall be as silent as possible in operation.
The discs of lift check valves shall be provided with means of guiding the discs
and preventing components from becoming detached in service.
Recoil check valves with size 100 mm and above should have removable cover
on top of the outlet body casing to facilitate inspection of bearings and movement
door.
Table C9.5 - (1) Chilled Water and Low Pressure Hot Water Circulation
(Closed System)
Note: For pipe sizes of over 300 mm, the requirements, including the pipe wall
thickness, will be fully detailed in the Particular Specification.
Note: For pipe sizes of over 300 mm, the requirements, including the pipe wall
thickness, will be fully detailed in the Particular Specification.
Note: For pipe sizes of over 300 mm, the requirements, including the pipe wall
thickness, will be fully detailed in the Particular Specification.
Note: For pipe sizes of over 300 mm, the requirements, including the pipe wall
thickness, will be fully detailed in the Particular Specification.
Note: For pipe sizes of over 300 mm, the requirements, including the pipe wall
thickness, will be fully detailed in the Particular Specification.
Table C9.5 - (7) Cold Water Make-up Supply to Air-conditioning Plant Cold
Feed
Where copper pipe work is indicated, the tubes shall be of the following types: -
Note 2: UPVC pipe has several pressure ratings, i.e. appropriate grade for BS
EN ISO 1452-1 to 1452-5 or BS 3505:1986. If pressure ratings are not
indicated in the Drawing or Particular Specification, A/C Contractor
shall provide pipes with pressure ratings equal to twice the actual
working pressure to which the pipes are being subjected.
Note 4: All pipes and fittings shall be cement mortar lined in accordance with
BS EN 545:2010, BS EN 598:2007+A1:2009, BS EN 969:2009, Type
A - Portland pulverised fuel ash cement (PFAC) in accordance with BS
EN 197-1:2011 with a minimum pulverised fuel ash content of 25%;
or Type B - sulphate resisting cement (SRC).
Plugs for gland cocks shall be ground in. A loose key of mild steel forged to
shape shall be provided for each gland cock.
Air cocks shall be nickel or chrome plated, of the spoutless pattern and with
screwed taper thread. Two loose keys shall be provided for each installation
having up to ten air cocks and one loose key shall be provided for every additional
ten air cocks.
Three-way cocks shall be of the 'T' ported type, the position of the ports being
clearly grooved on the square end of the plug. A loose key shall be provided for
each three-way cock.
(a) Valves for reducing pressure to apparatus not designed to withstand the
maximum pressure of a high-pressure line shall be of an approved spring-
loaded relay operated type. The valve seats and discs shall be of nickel-
alloy or stainless steel and shall be renewable. Each valve shall be capable
of maintaining a reduced outlet gauge pressure within 3.5 kPa of the set
pressure and shall be installed with an excess pressure isolating protection
valve on the low pressure side; and
Each reducing valve shall be installed with an isolating valve and strainer
on the high-pressure side, excess pressure isolating valve or relief valve on
the low pressure side, pressure gauge with mild steel siphon and bronze
cock followed by down-stream side isolating valve.
C9.8 STRAINERS
Strainers shall be of the single or the double type as indicated with connections
screwed thread for bores of up to and including 50 mm and flanged for bores of
65 mm and over.
Motorised control valves, and solenoid valves used for automatic control purposes
shall be as specified in Clause C5.50 or as indicated in the Particular Specification.
Mixing valves shall comply with BS EN 1287:2017.
C9.10.1 For fresh and chilled water; gate valves shall be used except where
regulation is required in which case globe valve shall be installed but
they must be positioned so as not to prevent drainage of the piping.
C9.10.2 For fresh water service valve both the gate and globe type shall be
constructed of cast iron body with bolted cast iron bonnet, malleable
iron hand wheel, bronze wedge and seat, forged manganese bronze or
C9.10.3 Sea water services valves installed in the sea water pump house and/or
inside the air conditioning plant room shall be constructed of cast iron
body with zinc free bronze trim, bolted cast iron bonnet, malleable iron
hand wheel, zinc free bronze stuffing box, gland, thrust, plate, yoke,
wedge, seat and yoke sleeve with nickel alloy faces, stainless steel
spindle with outside screw of rising stem or inside screw of non-rising
stem (whichever is specified), gunmetal nuts, and graphited packing
compressed fibre packing.
C9.11.1 Valves, cocks, taps and other accessories shall be of the type and
working pressure suitable for the applied system and shall be supported
by valid documents with approval from the appropriate authority.
They shall also bear the appropriate ISO Standard with marks. See also
Clauses B9.5 and B9.10.
C9.11.4 All working parts shall be of gunmetal or chrome nickel alloy. Holes
in covers or in gates for screwed portions of spindles shall have full
threads of a length not less than the diameter of the spindle over the
threads. Glands shall be machined to provide a naming fit between the
spindle and the stuffing box. Stuffing boxes shall be properly packed,
or fitted with 'O' rings which shall be located in plastic bushes.
C9.11.5 Gate valves shall have split or solid wedge gates. Disc valves shall
have renewable discs free to rotate on the spindle.
C9.11.7 Wheel valves where exposed to view on appliances such as fan coil
units and induction units shall have union ends and either: -
Valves not normally exposed to view shall be fitted with cast metal
hand wheel or lock shields.
C9.11.8 Straight pattern valves shall be of the full-way gate type. Angle valves
shall have domed discs designed to offer minimum resistance to flow.
(a) Full way gate type except for valves with side pressure tapping
of up to 50 mm size which shall be of the oblique type; and
C9.11.12 Full way gate valves shall have metal wheel handles. Wedge gates and
all seating, including the top of the wedge and the associated back seat
of the bonnet facing, shall be accurately machined, or alternatively
designed to provide a back seating. Plug valves shall be arranged for
90º operation with stops on the valve body to limit movement.
Lubricated plug valves shall incorporate a check device in the plug for
the retention of lubricant applied under pressure. A spare charge of
lubricant shall be provided for each valve.
C10.1 GENERAL
The content related to electrical control shall be read in conjunction with Sections
C4, C5 and C7.
The system monitoring instrument in this Section shall also meet with the
requirements as stipulated in the Guidance Notes for Management of IAQ in
Offices & Public Places and the Guide for Participation in the IAQ Certification
Scheme published by the HKSAR Government.
Scale ranges shall be appropriate for indicating the extreme values, on and off
state, of the plant. The design maximum operating condition shall be indicated at
not less than 75% of the total scale length.
Where required in the Particular Specification, all signals generated from the
instruments and devices shall be suitable to work in conjunction with a Central
Control and Monitoring System (CCMS).
System static pressure gauges shall be of the single limb inclined manometer type
with an accuracy of ±3%.
Pressure gauges shall comply with BS EN 837-1:1998 calibrated in kPa from zero
to not less than 1.3 times and not more than twice the operating pressure of the
respective equipment/system and shall be accurate to 1.5% of full scale reading,
unless otherwise specified.
Pressure gauges used solely to indicate the head and pressure of water shall be
provided with an adjustable red pointer set to indicate the normal working
pressure or head of the system.
The flow sensing device shall be of the annubar type in compliance with BS ISO
3966:2008 and BS ISO 7194:2008, inserted through the wall of the pipe via
suitable bush supplied by the sensing device’s manufacturer.
Each pitot static sensor shall be permanently marked externally with the direction
of flow.
Where these are to be installed the orifice plates shall be of stainless steel and of
the well-established manufacturer’s make with proven performance
characteristics in compliance with ISO 5167-1:2003 or BS 7350:1990. The
resistance across the plant orifice shall not exceed 5 kPa (0.05 bar).
The flowmeter shall be of the direct reading type, i.e. in l/s, and shall be suitable
for the chemical and physical properties of the fluids to be measured and suitable
for both horizontal and vertical installations.
Each flowmeter shall consist of the flow sensor, an integral signal converter/
transmitter and a digital display unit. The flow sensor shall be installed in the
water pipework without obstructing the flow. The protection class of the sensor
and converter/transmitter housing shall be at least to IP 67 and IP 65 respectively.
The flowmeter shall have a constant accuracy to a maximum error of ±0.5% of
the actual flow for flow velocity of greater than or equal to 0.5 m/s. The
installation of the flowmeter shall be as per the manufacturer’s recommendation
with sufficient length of straight pipe run both at the upstream and downstream
piping.
The calculator unit of an energy meter shall calculate and display digitally the
water enthalpy consumption in kWh with an accuracy to a maximum error of
±1.5% throughout the range of measurement. The number of digits of
accumulated enthalpy consumption display shall not be less than six. The housing
protection for the microprocessor and calculator unit shall not be less than IP 54.
The requirement for the temperature sensors and the flowmeter shall be as
specified elsewhere in this General Specification.
Signal connection facilities to the CCMS shall be provided for displaying the
energy consumption computed and the flow rate and temperature readings.
The requirements of energy metering shall comply with the Code of Practice for
Energy Efficiency of Building Services Installation (2018 Edition), but not
limited to the following:
In determining a chilled water plant’s power & energy input, the inputs to all
equipment for producing the cooling output, such as chiller compressors,
circulation pumps of condensers or cooling towers, condenser fans, cooling tower
fans, radiator fans etc. should be included, whereas the inputs to chilled water
pumps should be excluded. Likewise for a heated water plant, the inputs to all
equipment for producing the heating output, such as heat pump compressors,
circulation pumps on heat input side of water source heat pumps, fans of air source
heat pumps, boilers or hot water heaters etc. should be included, whereas the
inputs to heated water pumps should be excluded.
The measurement parameters as stated in clauses 6.13.1 and 6.13.2 of the Code
of Practice for Energy Efficiency of Building Services Installation (2018 Edition)
should be trended every 15 minutes and include hourly, daily, monthly, and
annual data. The monitoring facilities should be capable of maintaining all data
collected for a minimum of 36 months.
THERMAL INSULATION
C11.1 GENERAL
C11.1.2 Unless otherwise indicated, all thermal insulating materials used within
any building shall, with fire performance of Class “O” as stipulated in
BS 5422: 2009. The definition of Class “O” (national class) shall be
referred to Annex E of BS 5422:2009. A class “O” (national class)
material is one which: -
C11.1.3 The insulation used for the air conditioning installation is "air"
insulation which shall satisfy the following: -
(b) Creating adequate number of closed air cells within the material
to minimise heat loss due to convection and conduction; and
(c) Covered on exposed surface with good quality foil to stop heat
loss from radiation.
C11.1.4 Insulation materials and their finishes shall be free from asbestos.
Where any work is carried out on existing insulation material or finish
which contains asbestos in any form the A/C Contractor’s attention is
drawn to the responsibilities under the provisions of the Asbestos
Regulations current in the Hong Kong SAR at the time of the works.
The A/C Contractor shall also notify the Supervising Officer should
the presence of asbestos be suspected.
C11.1.6 The A/C Contractor shall bear the cost and provide relevant certificates
from laboratories by independent regulatory/ testing bodies,
independent accredited laboratories or elsewhere as approved in order
to prove the physical properties of the insulation to be used in the
projects are conforming to the specification.
C11.1.7 The A/C Contractor shall prove with supporting documents or relevant
test certificates from a reputable and proven manufacturer that the
insulation materials are compatible with metallic elements, e.g. steel
pipes and G.I sheets, and can remain constant or are stable enough
throughtout the working life. The Supervising Officer’s approval shall
be obtained before installation.
C11.1.8 The installation procedures and details of the insulation materials shall
be as per the manufacturer’s recommendation.
C11.2.1 Type "A" - CFC & HCFC Free Phenolic Foam Insulation
(h) Fire Rating: shall have class "O" fire rating and test certificate
from laboratories by independent regulatory/ testing bodies,
independent accredited laboratories or elsewhere as approved.
Where specified the A/C Contractor shall supply and install preformed
fibreglass sections of the appropriate size to fit hot water pipework only
and capable of accommodating the temperature range for the system
without structural failure of the fibres or the bonding agency.
Preformed fibre glass sections shall have a density of not less than 64
kg/m3 and a minimum length of 0.9 m. Butt joint tape not less than 75
mm shall be used to ensure perfect sealing of the joints between
sections.
C11.2.3 Type "C" - Flexible (Semi Rigid) Glass Fibre Blanket Type Insulation
Insulation used for ductwork shall be semi rigid having a density of not
less than 32 kg/m3 and thickness not less than 38 mm. The fibre
(g) The material, including adhesives and all accessories shall have
fire properties to Class 'O' as stipulated in BS 5422: 2009. The
insulation material shall be a "built-in" vapour barrier and
achieve condensation control without any additional vapour
barrier foil;
C11.2.6 Type "F" - Hydrous Calcium Silicate (HCS) and Rock Wool Pipe
Insulation.
The foam insulation for pre-insulated pipe shall comply with all of the
following requirements:
Approved pipe sleeves and pipe collars, and approved fire rated pipe
sleeves, collars or barriers shall be provided where necessary and
applicable, or the pre-insulated pipes itself having a fire penetration
time not less than the structure through which it passes when tested in
accordance with BS 476 – 20:1987 for all pre-insulated pipes passing
through compartments, walls, floors and any structural openings in
compliance with relevant regulations and code of practices. The fire
(a) The sections are secured to the pipework or ductwork with non-flammable
or toxic smoke producing adhesives; or
Such insulation shall similarly be sealed above the ductwork that is fitted
tight and adjacent to the ceilings and beams or at the points near other
obstructions.
C11.4.2 Aluminium foil vapour barriers used for insulation of all pipework and
ductwork shall conform to the following requirements: -
C11.4.3 All joints shall be either factory or on job site fabricated. All joints
shall allow for 50 mm overlap of vapour barrier and the joints shall be
completely sealed using foil tape with a minimum width of 75 mm
conforming to the following specifications: -
Any and all punctures, holes, tears, etc. that can be seen or occur on the
job site shall be completely sealed with the same tape as specified
above.
C11.4.4 The material chosen for the vapour barrier and its method of
application shall be compatible with the thermal insulation on which it
is to protect. The following shall be used: -
UNITARY AIR-CONDITIONER
C12.1 GENERAL
The most energy efficient model in the series shall be selected for submission and
shall be referred to Clause C12.19 of this General Specification.
Transformer may be used for equipment designed for operation on voltages other
those specified above. Whenever possible, these shall be installed within the unit.
C12.5 COMPRESSOR
Supply air fans shall be centrifugal type of ample sized for operation against the
specified static pressure. Fan motors shall be permanently lubricated and have
adequate power so as to be non-overloading throughout the range of the fan
characteristic. The motor shall be high efficiency motor.
Cooling coils shall be of the direct expansion type and constructed with copper
tubes and aluminium fins to give high heat transfer performance. The coils shall
have sufficient number of rows of tubes to provide efficient dehumidification of
the air in addition to its cooling.
Heating coil shall be constructed with copper tubes and aluminium fins to give
high heat transfer performance.
Air filters shall unless otherwise specified be of the washable panel type. The
filter performance of air duct connection unit shall be referred to Clause C1.
Higher filter efficiency shall be adopted to meet with the IAQ objective designed.
Electric ductwork heaters shall be provided for winter heating or re-heating and
designed in accordance with Clause C3.2.14.
External refrigerant piping when required shall include all necessary valves,
fitting and insulation. All insulation shall be properly protected with mechanical
means such as metallic cladding or cement plastering and painting. Size of the
refrigerant pipe and fittings shall be in accordance with the recommended
standards as stated in Sections B6 and C6.
Safety protections shall include low pressure cut out, high pressure cut out, low
refrigerant temperature cut out, high compressor discharge temperature cut out,
and other protections necessary for the proper and safe operation of the unit.
Overload protections shall be provided as well.
For a conventional split type A/C unit, a wired or wireless remote controller shall
be provided for the selection of room temperature setting, fan speed and timer
setting. For an advance multi-zone modular split type, the remote controller shall
be of the liquid crystal display (LCD) type with an on-off switch for operational
features such as speed selection, timer setting, temperature setting, self-diagnosis
function and auto restart function.
Single package unit shall be of the completely self-contained type with factory
wired controls and factory assembled components and piping. The unit shall
include one/two rotary, scroll or reciprocating compressors of either the
hermetically sealed or semi-hermetically sealed type, condenser coil, condenser
fan and motor, direct expansion cooling coil, blower, air filters, drier of the
The unit shall contain all components factory assembled, (as the single packaged
unit with the exception of the condenser), in a sturdy painted G.I. metal casing
arranged for vertical or horizontal mounting inside the building.
The condensing unit shall include rotary, scroll or reciprocating compressors, air-
cooled condensing coils, fans and motors control and safety devices, piping and
all necessary accessories factory assembled in a weatherproof painted G.I. casing.
The refrigerant circuit shall be field connected to the matched AHU or fan coil
units each completed with direct expansion cooling coil, expansion valve, blower
with motor and the necessary number of air filters in a well-insulated, sturdy G.I.
metal casing with paint to an attractive appearance.
The air conditioning system shall be of the multi-zone modular split type. Each
zone shall consist of one air-cooled outdoor condensing unit connected to a group
of indoor fan coil units in one single refrigerant circuit. For multi compressors
outdoor unit, one shall be inverter control compressor. The inverter compressor
shall be incorporated with a frequency inverter control to achieve the optimum
flow of refrigerant in response to the actual load.
All unitary air conditioners shall be selected aiming for the highest operation
efficiency. The minimum Coefficient of Performance (COP) for Air-Cooled
Unitary Air Conditioner and Water-Cooled Unitary Air Conditioner shall comply
with the requirement as specified in Code of Practice for Energy Efficiency of
Building Services Installation (2018 Edition).
C13.1.1 Type
(b) Where large static heads have to be pumped against, type (a)(ii)
or (a)(iii) shall be used in multi-stage configurations. Generally,
the type of pump required will be specified in the Particular
Specifications and/or in the Tender Drawings. However, if this
is not so, the type as detailed in (a)(ii) above shall be installed
if suitable.
(c) Motor efficiency for the pumps shall be of minimum IE4 under
International Efficiency (IE) classes according to IEC 60034-
30-1.
Note 1: Stainless steel shall be used for water with temperature >28oC.
C13.1.3 Standards
C13.2.1 Type
Note 1:Stainless steel shall be used for water with temperature >28oC.
C13.2.3 Standards
(a) Casing
(c) For pumping seawater in harbour area, items (b) (i) & (ii) above
shall not be used.
Unless otherwise specified, all feed pumps for boilers handling hot water at 175°C
and above shall have the major parts, i.e. casing, impeller, shaft and wearing rings
made of stainless steel to AISI 316.
Unless otherwise specified, the materials for dry pit non-clog pumps
areas shall be as follows: -
All bolts nuts and fasteners shall be of stainless steel and electric cable
entry shall be of watertight construction.
The guide bars and brackets for wet sump installation shall be of
stainless steel to AISI 316.
All bolts, nuts and fasteners shall be of stainless steel and electric cable entry shall
be of watertight construction.
Bore well pumps unless otherwise specified shall be of all stainless steel
construction. The stainless steel shall be of Grade 304 for fresh water application
while AISI 316 stainless steel shall be used for other water applications.
The level switch shall be of the maintenance free mercury type or electrode type.
The based plate shall be made of cast iron or fabricated mild steel. Couplings
shall be flexible of the steel pin and synthetic rubber bushing type, and fitted with
steel guards.
C13.7 VALVES
Automatic air valves, butterfly valves, check (non-return) valves and float ball
valves, etc., shall be as specified in Section C9.
The bases shall be mounted on the raised housekeeping plinth using appropriate
anti-vibration spring mountings that shall be individually selected according to
load distribution and shall have an additional free travel equal to one half of the
rated deflection as specified in Clause C8.3.
C13.9 GAUGES
The drain vent shall be built-in completed with a drain plug except where the
pump is inherently self-venting, the drain and drip connection valves and air cock
shall comply with Section C9.
The materials used in water filters shall not corrode or cause corrosion in the water
and shall generally be as specified for water-cooled condensers and water chillers.
The straining element /screening drum shall be of stainless steel AISI 316 and
shall be of the type and size suitable for removal of captured materials as specified
in the Drawing/Particular Specification. A drip proof squirrel cage motor shall
drive the inner drum, if the strainer is a rotating drum design, or to drive the
rotating backwash arm if the strainer is a stationary drum design, with suitable
geared facilities that shall be mounted on the top of the strainer body.
The body of the auto-strainer shall be of stainless steel AISI 316 cast iron to BS
EN 1561:2011, ISO 185:2005, ASTM A278 Class 40 or carbon steel to BS EN
10095:1999, BS EN ISO 683-3:2018 or BS EN ISO 683-4:2018. Body of carbon
steel shall be provided with internal coating or lining recommended by the strainer
manufacturer and with zinc sacrificial anodes. It houses a rotating tapered drum
attached to stainless steel shaft of AISI 316 or a stationary drum with rotating arm
driven by stainless steel shaft of AISI 316 and backwash mechanism. The unit
shall be suitable in operation under a pressure of 1034 kPa. Auto-strainer for
handling sea water shall have its body of duplex stainless steel to ASTM A240 or
EN 1.4410 or austenitic grey cast iron to ASTM A436 Grade 1B, or otherwise the
materials of construction as specified in the Particular Specification of the
Contract.
C13.14.1 General
(b) Pressed steel tanks shall be of the externally flanged type and
completed with all necessary tie rods. Galvanised mild steel
cisterns and pressed steel tanks shall be cleaned and painted
internally with two coats of an approved bituminous or epoxy
solution or shall receive other such internal treatment as
indicated in the contract Drawings or Particular Specification.
(d) Connections
The specification of plate type heat exchangers shall be in accordance with Clause
C6.16 of this General Specification.
D1 GENERAL
This General Specification shall apply to all buildings or totally enclosed areas
provided with air-conditioning and mechanical ventilation installations (ACMV)
for human comfort.
The requirements of the specification shall in any case fulfil the requirements as
published by the Environmental Protection Department.
The specifications shall not in any way provide exemption from existing legal
obligations relating to indoor air quality. Legal provisions on ventilation and
certain other factors affecting indoor air quality in buildings are contained in the
following Regulations: -
The overall quality of indoor air is influenced by thermal acceptability and air
contaminants. The thermal acceptability includes temperature, humidity and air
movement. The air contaminants include airborne particles (Respirable
Suspended Particulates), volatile organic compounds (VOC), tobacco smoke,
asbestos, formaldehyde, radon, combustion gases, ozone, respiratory products and
body odours, and micro-organisms.
The list shown above is not exhaustive and the A/C Contractor shall assess the
site condition and compile a check list for ventilation for submission to the
Supervising Officer for endorsement.
The level of emission and design parameters of indoor air quality shall meet the
requirements as generally described in Clauses D3 and D4. The paints and
painting works for air-duct and finishes shall comply with IAQ relevant
requirements and standards.
IAQ control and sensor requirements shall be as detailed under Part E: Energy
Efficiency and Energy Conservation; Section B4: Installation Methodology of
Automatic Control and Section C4: Material and Equipment specification of
Automatic Control.
To prevent the ingress of containment from outside, a net positive pressure should
be maintained inside the building. The exact requirement of pressurisation shall
be in according to the specific requirements as stipulate in the Particular
Specification. Unless otherwise specified in the Particular Specification, pressure
sensors shall be installed on each floor of the building to monitor and control the
fan output so as to maintain the specified positive pressure. Such requirements
are exempted for those buildings where negative inside pressure is required and
specified in the Particular Specification.
Unless otherwise stated in the Particular Specification and/or Drawings, for single
chiller system, at least one condensing circuit shall incorporate heat reclaim
function. For multi-chillers, at least one chiller shall perform as heat pump. For
only heat pumps arrangement, the heat pumps shall have both heating and chilling
functions. For VRV units alone, the VRV units shall cover both heating and
chilling functions.
All internal surfaces including walls, floors, ceiling and equipment plinth of AHU
and fan rooms shall be treated with epoxy paint. All sealing with
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fibreglass/rock wool for vibration isolation sealing across structural
wall/floor/ceiling shall be caulked airtight and properly sealed with approved
means.
The A/C Contractor shall select air cleaning and air treatment equipment for the
control of IAQ based on the measured outdoor air quality as stated in the
Particular Specification, or as indicated in Table D2, whichever is worse. Prior
to selection of equipment for the Installations as specified in the Particular
Specification, the outdoor air quality shall be verified again an independent party
appointed by the A/C Contractor. In case of discrepancy, the A/C Contractor shall
submit proposal for approval to rectify the outdoor air conditions in meeting the
minimum standard as shown in Table D2.
( µg )/m 3 x 24.45
ppm =
1000 x MW
The outdoor air intakes shall be located where the air induced shall be the cleanest
taking into account any sources of contaminants which are close to or at upwind
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of the intake. No rectification work is required if outdoor air data measured is
below concentration level shown in Table D2.
The indoor air quality objectives and levels of achievement shall be in following
the Guidance Notes as published by the Environmental Protection Department or
other recognised Authority as specified in the particular specification.
The indoor air quality objectives will not be applicable to any part of the building
such as plant rooms and switch rooms or places where only mechanical ventilation
is specified.
Air cleaning is usually most effective when used in conjunction with either source
control or ventilation. Most air cleaning in large buildings is aimed primarily at
preventing contaminant buildup in ACMV equipment and enhancing equipment
efficiency. Air cleaning equipment intended to provide better indoor air quality
for occupants must be properly selected and designed for the particular pollutants
being treated.
(a) General
(e) Filter
D5.1.3 Specification for Polyester (P.E.) Fibre Type Fresh Air Pre-
conditioner
(g) The unit shall have a sound pressure level less than
40 dBA at high flow measured at 1.5 m from the
supply air discharge.
(a) General
(b) Rotor
(d) Fan
(e) Control
The washer supply water solenoid valve, the manifold drive motor, and
the manifold limit switch shall be pre-wired to an accessible, internally
mounted. Program timer control, with field adjustable timer and a
timer bypass switch shall be provided to control the washing cycles.
The washer control enclosure access door shall incorporate a status
light to indicate when the reconditioning cycles is energised. An
internal panel is to be equipped with a combination of LED status lights
and display unit to indicate which part of the reconditioning cycle is in
operation. The display unit is to be visible through a window in the
control cover.
The power shall be of solid state design, having single or multi steps,
relays for remote indication of status of the power and solid state
The maximum output voltage of the electronic air cleaner shall be less
than 3,000 volts.
The electronic air cleaner shall not generate ozone in excess of 0.05
part per million by volume(ppmv) of air circulating through the air
cleaner according to the standards specified by the Food & Drug
Authority (FDA) of USA.
The electronic air cleaner shall consist of a power generator and screw-
in electrode tubes. The length of each electrode shall not be less than
400 mm. The number of electrodes required shall be able to handle
maximum return air of system application design.
The electrode tubes shall consist of screw-in base and a glass tube. The
electrode tube shall be protected with a stainless steel mesh and shall
The electronic air cleaner shall not generate ozone in excess of 0.05
part per million by volume(ppmv) of air circulating through the air
cleaner.
All materials used in the air supply stream shall not emit any harmful
if case of fire and shall be tested to surface flammability test UL 94-
5VA and BS 476 Part 6.
WARNING
警告
切勿讓眼睛及皮膚暴露於紫外光之下, 可引致損害
The generated ozone from the air steriliser shall be at a level less than
0.05 ppmv of air circulating through the air steriliser according to the
standards specified by the Food & Drug Authority (FDA).
- Filter normal;
- Filter leakage and alarm signal; or
- Filter clog and alarm signal.
(a) General
(vi) All internal wetted bolts and fasteners, and all external
bolts and fasteners including anchor bolts and flange
bolts shall be high grade AISI 316 stainless steel or
products having equivalent functions or performance.
(b) Construction
(vii) Local and remote control panels shall be provided for the
water scrubber systems as specified in the Particular
Specification. Local/remote selector switch shall be
provided at the local panels for choice of control mode.
In "remote" mode, the water scrubber system shall be
started or stopped via manual push buttons at the remote
control panel. The scrubber exhaust fan shall be
interlocked with the recycle pumps’ operation such that
it will not be operative unless the recycle pumps are
operating.
(x) The remote panel for the water scrubber system shall be
of constructions as specified in the Particular
Specification or products having equivalent functions or
performance as approved and weather-proof suitable for
outdoor installation.
(d) Fan
One or more software tools for predicting the performance of the IAQ equipment
and system shall be proposed by the A/C Contractor and submitted to the
Testing and commissioning of IAQ equipment and system shall be carried out for
the conformities of IAQ design objective and to the satisfaction of the Supervising
Officer or to meet the requirements as stated in the Particular Specification.
The details of T&C work are detailed in T&C Procedure No.1 clause 4.2.5 – IAQ
Equipment and System Test under Part H: Inspection, Commissioning and
Testing. Upon satisfactory completion of all the tests, a certificate of IAQ
compliance level of building according to the format and detailed requirements as
specified in the Particular Specification shall be submitted to the Supervising
Officer for approval.
IAQ assessment shall be performed as the last part of the testing and
commissioning process upon completion of the ACMV installation. Further
assessments shall be done six months after the building has been occupied and at
two months before the expiry of the Maintenance Period, i.e.
The A/C Contractor shall provide recommendation to improve the indoor air
quality condition for the approval of the Supervising Officer should any one of
the three assessments fail to meet the requirement.
Indoor air quality is affected by the quality of maintenance and the materials used
and procedures in operating and maintaining the building components including
the ACMV system. Contractors are required to familiarise with building systems
in general and with the features of the building in particular which are important
resources in preventing and resolving indoor air quality problems in the
Maintenance Period.
To best respond to indoor air quality concerns, the A/C Contractor shall have good
understanding on how the building activities affect indoor air quality. The
housekeeping procedures in relation to the following items shall be carried out: -
(c) Check control and use free air cooling mode at mild season.
(d) Make sure paints, solvents and other chemicals not being stored
in the ACMV plant rooms;
Compare outdoor air quantities to the building design goal and the IAQ
targets, and make adjustments as necessary and the adjustments should
be carried out without compromising the IAQ objectives.
Training and licensing are required for IAQ workers carrying out IAQ installation,
testing and commissioning, assessment and measurement, operation and
maintenance or personnel supervising these works.
IAQ assessment shall be carried out upon completion of ACMV installation, six
months after date of occupation of the building or substantial completion of the
Works stated in the certificate of completion issued in accordance with the
Contract and at the expiry of the Maintenance Period. After each assessment, a
report will be issued by the A/C Contractor recording the measurement made and
the readings taken from the IAQ parameters as specified in the Particular
Specification. Before expiry of Maintenance Period, in addition, the A/C
Contractor shall also carry out an IAQ satisfaction survey to ascertain the situation
of the IAQ in the building and the feedback of the occupants. Quantity of survey
and report on satisfaction survey shall be submitted to the Supervising Officer for
approval.
For each of the three assessments, the methods of measurement, the models and
serial numbers of the instruments with date of calibration used in the measurement
and assessment, the locations of assessment and sampling as well as the results of
the assessment (IAQ compliance or not) and the readings obtained shall be
reported. The report forms shall be submitted and approved by the Supervising
Officer one month before the measurement and assessment proceed. These Forms
shall be endorsed by the responsible personnel of the A/C Contractor, who must
be qualified personnel under any one of the following categories. Endorsed
Forms (verifying IAQ compliance) shall be submitted to the Supervising Officer
who will then verify that the Installations comply with the relevant IAQ
requirements.
Recognised qualified personnel for assessing and verifying IAQ compliance shall
be: -
E1 GENERAL
All equipment provided by the A/C Contractor for the Installations shall conform
to the highest efficient rating of energy efficiency and energy conservation
requirement as stipulated in this General Specification, and/or the Building
Energy Code.
In case of any non-compliance, the A/C Contractor shall submit full justification
with technical data supporting the deviation from the requirements as specified in
this General Specification and the Building Energy Code.
The A/C Contractor shall also refer to other Sections of this General Specification
for the energy saving provisions.
All major air conditioning and ventilation equipment shall have the minimum
COP for both cooling and heating meeting the requirement as stipulated in this
General Specification and the Building Energy Code.
The A/C Contractor shall submit documents and calculation showing the
minimum COP for both cooling and heating of the following major air
conditioning and ventilation equipment: -
The A/C Contractor shall note that the system energy shall be the main sources of
energy in achieving the HKSAR’s IAQ Objectives as specified under Part D of
this General Specification. Energy discharged to the environment shall be kept
to minimum. Energy reclaim from the heat dissipating condenser and from the
air conditioning exhaust shall be incorporated wherever practical. Electric reheat
or re-heating using only hot water boilers without recapturing the wasted energy
shall not be accepted. The A/C Contractor shall refer to the Contract Drawings
and Particular Specification for exact requirements and details. The A/C
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Contractor shall also check with the major equipment manufacturers and submit
proposal in relating to the wasted energy reclaim as specified in the Contract
Drawings and Particular Specification to the Supervising Officer for
consideration.
The minimum energy efficiency of all electrical driven motors shall comply with
the requirements as specified in Sections C5 and C13 of the Electrical General
Specification and the Building Energy Code.
The minimum efficiency of pumps and fans shall comply with the requirement as
specified in Sections C3 and C13 of this General Specification.
The A/C Contractor in selecting fans for the air-conditioning and ventilation
system(s) shall comply with the total fan motor power requirements as stipulated
in the Building Energy Code.
The A/C Contractor shall note that the minimum efficiency specified in this
General Specification shall be the absolute minimum requirement. All enhanced
or higher quality of products shall be offered if available.
E4 THERMAL INSULATION
The A/C Contractor in selecting the thermal insulation for chilled water pipes,
refrigerant pipes, air ductworks and air handling units shall comply with the
minimum thickness requirements as specified in Clause C11.5.
E5 SENSING DEVICE
All sensing device for monitoring the air quality shall comply with Clause C4.4.6
of this General Specification.
In case of motion detecting system controlling the air conditioning supply to the
conditioned space is specified, the motion detection sensor shall meet the
following requirements: -
E6.2 For the passive infrared component, the detectors shall keep constant
monitoring of the "thermal pattern" of the controlled area. Any change
of the infrared energy within the controlled area shall trigger the control
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of the passive infrared component. The infrared beam shall not
penetrate glass, thin wall or plastics.
E6.6 The electronic circuit of the detectors shall have immunity to radio
frequency interference and electromagnetic interference, and shall be
insensitive to thermal and optical source of interference.
E6.8 A LED shall be provided to indicate on/off status of the walk test mode.
E6.9 The detector shall be one piece and shall be housed in a tamper-proof
housing with tampering switches. Alarm signal shall be sent to
Intelligent Local Controller when the housing is tampered.
In case of free air cooling and enthalpy control is specified, the system shall meet
the following requirements: -
E7.1 The free air cooling control system shall be energised to monitor the
system conditions when the supply air fan of air handling unit is turned
on.
E7.2 The system shall have an exhaust air fan extracting return air under free
air cooling operation.
E7.3 Motorised control exhaust air damper shall be installed at the exhaust
air outlet and normally opened at pre-set position. This exhaust damper
E7.5 Motorised outdoor air supply damper shall have minimum setting to
provide the minimum outdoor air supply to the system and shall be
fully opened under the free air cooling operation.
E7.7 Temperature and humidity sensing devices shall also be installed in the
downstream of the supply air fan to monitor the supply air conditions.
The control system shall allow the top priority to these sensing devices
to override the signal of free air cooling when the conditions of the
supply air fails to meet with the specified condition.
E7.8 All sensing devices shall comply with the requirement as stipulated
under Clause C4.4.6 of this General Specification.
E7.9 The details and final configuration of free air cooling system shall
comply with the criteria specified under the Particular Specification.
In case solar heating installation for providing low pressure hot water is specified,
all materials and standard of performance shall comply with Clauses B6.15 and
C6.28 of this General Specification.
All dehumidifiers specified in the Particular Specification shall comply with the
minimum energy efficiency as specified in this General Specification unless
otherwise specified in the Particular Specification. Desiccant type and paper type
outdoor air pre-conditioner systems employing wasted energy recovery for the
latent heat transfer in the exhaust air and outdoor air in the air-conditioning system
shall conform the specification in Clause D5.
The equipment with rated dehumidifying capacity not exceeding 35 litres per day
shall have obtained a Grade 1 Energy Label under the Energy Efficiency
Labelling scheme of the EMSD.
F1 GENERAL
Water treatment for air conditioning water systems as follows shall be carried out
to maintain water in proper "balance" condition (pH, hardness, total dissolved
solids, total alkalinity, etc.) and to comply with the "COP" issued by the EMSD
for requirement not indicated in the General Specification.: -
F1.1 Treatment of sea water for condenser cooling to kill or inhibit marine
growth and to inhibit the formation of scale, slime and foam in the
pumps, pipework and condensers;
Where the types of treatment and plant are specified in the Particular Specification,
the A/C Contractor shall install the plant and equipment as required.
The A/C Contractor shall submit drawings and technical information detailing the
set-up of the proposed water treatment equipment, the type of chemicals used and
the treatment proposal to the Supervising Officer for approval prior to ordering of
the equipment.
The water treatment proposal shall include water specification, method of analysis
and testing recommended by water treatment specialist together with the testing
The A/C Contractor shall supply the necessary labour, testing equipment and
chemicals for testing and commissioning, pre-cleaning and day-to-day water
treatment of the systems within the Contract Period. In addition, the A/C
Contractor shall also allow for continuing the treatment for the whole
Maintenance Period (including costs for the sampling exercises and laboratory
tests required) until the maintenance certificate is issued.
During the above-mentioned periods, the A/C Contractor shall employ the water
treatment specialist to carry out on-site water treatment service and water analysis
at least once a month to prove that the performance of the treatment system is
satisfactory and conforming to the approved treatment proposal. Monthly report
on the details of water treatment service and water analysis including tests, water
treatments, consumption of chemicals, etc. shall be forwarded to the Supervising
Officer each month.
Systems designed for the injection of sodium hypochlorite solution produced on-
site by an Electrochlorinator shall only be installed by the A/C Contractor where
required and specified in the Particular Specification. Such system shall take
water under pressure upstream of the main sea water pump (usually in pump
chamber) and after passing through the Electrochlorinator, inject the solution back
into the pump inlet side immediately after the first (primary) sea water inlet valve
from the sea. The operation of the Electrochlorinator shall be interlocked to work
or stop as the seawater pumps.
The resulting concentration of free chlorine residue at this point shall be between
1 ppm minimum and 6 ppm maximums. Facilities shall also be provided at the
same point to input a supercharge of concentrated liquid sodium hypochlorite or
other suitable chemical to achieve periodic "super-chlorination" of the system.
The water to the Electrochlorinator equipment must be passed through coarse and
fine strainers installed in its supply pipework, to ensure minimum fouling up of
the equipment cells. Duplicate Electrochlorinator plant shall be provided to
ensure continued treatment when one unit is "off-line" for maintenance.
Integral safety facilities in the electrolytic cells such as water flow switch and cell
voltage imbalance detector shall be provided to prevent build-up of hydrogen gas
by-product. Vent and other necessary facilities shall be provided to dilute and
disperse the hydrogen gas from the degas tank or degas cyclone to outdoor safely
according to the requirements specified in the Particular Specification and the
FSD’s statutory requirements.
The biocidal and dispersing agents for sea water condenser cooling
systems shall have the following properties: -
In case the cooling system is running with fixed sea water flow rate,
the metering pump(s)of the water treatment system can be set for a
Part F AC_GS 2017 Edition
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particular input rate to achieve the appropriate dosage and duration
which is usually possible to pump biocide direct from its supply
container.
Where the cooling system is running with variable flow rate of sea
water, the metering pump(s) concerned shall have the facility to
automatically vary the amounts of chemicals dosing in proportion with
the actual sea water flow. This can be achieved by metering pump(s)
which can respond to the reading of a flow meter measuring the total
sea water flow. Arrangement of variable chemical pumping rates shall
be required where the sea water pump(s)is/are "stage" controlled or of
"variable speed" control.
For “stage” controlled sea water pump(s), each sea water pump can be
supplied with fixed biocide input from one metering pump. The inlet
point shall be arranged before the pump and as near as possible to the
primary inlet sea water gate valve. Such metering pump(s) would be
controlled by the individual pump circuit such that they only operate
when the respective pump is operated.
As an alternative, the sea water pump set(s) can also be supplied with
a single source variable metering pump which is controlled by a flow
measuring device placed after the outlet of main header. In such case,
the chemical injection shall be distributed to all pump inlets via
solenoid valves. Each solenoid valve shall be opened when the
respective main sea water pump is switched on.
The unit shall be inserted through and across the centre of the pipe in
which the fluid flow is to be measured. It shall be inserted with water
tight glands at a position not less than a length of 12 pipe diameters
downstream from any bend or any turbulence creating feature. The
position chosen shall also be one that best assures an even velocity
cross section flow of the fluid to be measured.
The A/C Contractor shall supply and install two chemical mixing tanks
which made of ultra violet resistant round moulded fibre glass or
polyethylene. The capacity of each tank shall not be less than 180 litres.
The tanks shall be graduated in 10 litre steps and shall have the
maximum storage capacity with its chemical name labelled on the tank
body for easy identification.
The tanks shall be suitable for mixing the specified chemicals and be
suitable for solutions at temperatures of up to 40 oC.
Each tank shall have a strong flat bottom providing adequate support
when full such that the outer perimeter of the tank shall not be forced
up by water pressure causing the bottom to bulge.
The pump suctions shall be mounted into the tank using an UPVC
suction tube assembly that will prevent the suction tube becoming
wrapped around the agitator shaft. The end of the pump suction tube
shall not extend beyond the bottom of the UPVC tube shield.
The A/C Contractor shall supply and install into the provisions made
on the chemical mixing tank cover one agitator assembly per mixing
tank.
In order to prevent the metering pump and agitator from running if the
chemical solution drops below a pre-set low level, the A/C Contractor
shall supply and install into each tank cover a suitable liquid level
switch and control system. A visual and audio alarm shall also be
provided at the control/indication panel.
(b) The chemicals shall remain in the system for 48-72 hours
including a minimum of 24 hours with the pumped circulation
in operation, unless otherwise recommended by the supplier
with free technical support accepted by the Supervising Officer.
(c) The system shall then be completely drained and flushed until
tests at all drain points show that traces of suspended matter
have been substantially removed to the Supervising Officer’s
approval.
(f) Subsequent to the flushing out operations, the large drain down
points shall be reduced to 15 mm valves or cocks or the sizes as
indicated on the Drawings. The system shall be refilled and
flushed as necessary to achieve the required water quality level.
This method of water treatment for fresh (including well water) or sea water
circulating between cooling tower and condenser shall only be installed by the
A/C Contractor where required and fully detailed in the Particular Specification.
The minimum provisions shall be follows: -
The ozone generation system shall include all major ozone generating
equipment, circulating pumps, interconnecting piping, pipe fittings,
enclosure, wiring, accessories, controls and instrumentation to form a
compatible and complete working system. Weather-proof enclosure
with self-contained lighting and ventilation shall be provided for the
system that is susceptible to weather or outdoor conditions.
The above test kit and monitor shall be handed over to the
operating staff prior to the expiry of Maintenance Period.
Chemicals used within chilled water or low pressure hot water (LPHW)
heating system shall, unless otherwise recommended by the supplier
with full technical support and accepted by the Supervising Officer,
have the following characteristics: -
The equipment shall be of portable type suitable for field sampling and testing.
For chlorine residual concentration testing, plain tablets and colour disc shall be
provided. For pH value testing, pH meter or phenol red solution and colour disc
shall be provided. Other relevant test kits shall include but not limited to total
dissolved solid and corrosion inhibitor level tester.
Part F AC_GS 2017 Edition
Page 12 of 13 w/Corr. GSAC01-2017
F9 TRAINING, OPERATION AND MAINTENANCE FACILITIES
F9.3 On-site training of water sampling and testing, equipment and system
operation and maintenance procedures.
All chemical wastes generated by the A/C Contractor shall be handled, collected
and disposed of in accordance with the Waste Disposal (Chemical Waste)
(General) Regulation. The A/C Contractor shall register as a Chemical Waste
Producer with the Environmental Protection Department and the wastes shall be
collected by a licensed Chemical Waste Collector for disposal at an approved
facility.
G1 GENERAL
All surfaces except otherwise specified in the particular specification, other than
those indicated to be left self-finished such as stainless steel, anodized aluminium,
shall be finished in first class paint work. All metallic surfaces shall be wire-
brushed and cleaned to make it free from rust, scale, dirt and grease prior to
painting. Primer shall be applied to metal surface on the same day as they have
been clean. All work shall be carried out by qualified tradesmen/skilled workers.
All paints shall be submitted for the approval of the Supervising Officer. The
volatile organic compound (VOC) content, in grams per litre, of all paint and
primer shall not exceed the prescribed limit under the Air Pollution Control
(Volatile Organic Compounds) Regulation or the limit set by EPD, whichever is
more stringent.
All painting works shall be completed and left in ventilated environment for at
least one week, or the curing period recommended by the paint manufacturer
whichever is longer, before occupation or handover of the renovated area to
minimise VOC exposure.
All internal surfaces including cladding walls, floors, ceiling and equipment plinth
of AHU and fan rooms or plant rooms affecting IAQ shall be painted as specified
in D.1 of this General Specification.
All painted surfaces are to receive at least one primer coat and two coats of the
finishing colour. For external installation / equipment installation, polyurethane
paint shall be used for finishing colour to provide better UV resistance unless
otherwise specified. Ferrous surfaces shall receive one coat of rust inhibiting
primer, one under-coat and two finishing coats.
Pipes and pipelines shall be painted in colours either in accordance with ISO
3864-1:2011 or as directed by the Supervising Officer completed with the
identification colour code indicators. The basic identification colour or the
decoration colour shall be applied over the whole length of the pipe with colour
code indicators placed at all junctions, at both sides of valves, service appliances,
bulkheads, wall penetrations and at any other places where identification is
necessary as directed by the Supervising Officer.
Valves may be painted in the same colour as the associated pipework. However,
if the pipeline is part of the fire services installation and has been coded only with
the safety colour, the valves involved shall be fully painted "safety-red".
The direction of flow of fluid shall be indicated by an arrow over the basic
identification colour and painted white or black in order to contrast clearly with
the basic identification colour.
Colour code numbers are those of BS 4800:2011. The schedule of colour for
ready mixed paints and BS colour reference shall be as Clause G4, in table G4-
(1) and G4-(2).
Colour schedule as stated below are those of BS 4800:2011 for ready mixed paints.
BS 4800:2011
(1) Basic Identification Colours
Green 12D45
Silver grey 10A03
Brown 06C39
Yellow ochre 08C35
Violet 22C37
Light blue 20E51
Black 00E53
Orange 06E51
(2) Safety Colour
Red 04E53
Yellow 08E51
Auxiliary blue 18E53
(3) Code Indication Colour
Crimson 04D45
Emerald green 14E53
Yellow 10E53
Copper pipes and fittings for refrigerant, which are not insulated shall be polished
bright by sanding, wiped with mineral spirits and coated with an approved heat
resisting clear synthetic varnish.
The final external treatment for insulated pipes and ductwork shall be as specified
in Section C11 of this General Specification or as indicated in the Particular
Specification or as directed on Site by the Supervising Officer.
Uninsulated pipes and ductwork running in visual areas shall be painted in the
appropriate colour throughout or painted in another colour as directed by the
Supervising Officer but identified with appropriate colour code bands.
All stainless steel parts shall be covered with PVC wrapper of tape until
handover. All ferrous parts shall be painted or greased (whichever is
most suitable). All bright parts (chrome plates, polished stainless steel
or aluminium, etc.) which are liable to deterioration shall be covered
with tallow or a suitable protective coating during the progress of work.
Upon completion of work, the protective coating shall be removed and
the parts polished as appropriate.
All plants, pipes valves, and fittings shall be, as far as possible,
thoroughly cleaned and cleared of rust and other foreign matters both
before erection and before subjection to pressure tests.
SECTION H1
GENERAL REQUIREMENTS
H1.1 GENERAL
The inspection, testing and commissioning shall be carried out in accordance with
the requirements specified in this Part and Testing and Commissioning Procedure
for A/C Installation in Government Buildings which shall be referred to and
adopted where appropriate.
The A/C Contractor is responsible for provision of all labour and both consumable
and non-consumable materials for carrying out the inspection, testing and
commissioning works at their expenses. Unless otherwise indicated in the
Conditions, all electricity supply, water supply, chemicals, and other fuels, such
as diesel, LP gas and town gas necessary for the operation of the plant during
preliminary runs and for full adjustments and inspection and commissioning tests
shall also be arranged and provided at no cost by the A/C Contractor unless
otherwise specified in the Contract. The A/C Contractor shall also properly drain
the water and exhaust the gas during and after the inspection, testing and
commissioning works as required. The A/C Contractor shall provide and adopt
measures to avoid damage to the building, Installations, decorations and fixtures
during the inspection, testing and commissioning works for any of the
Installations.
The A/C Contractor shall also provide all necessary equipment, apparatus and
tools for carrying out the inspection, testing and commissioning works.
The A/C Contractor is required to supply the calibrated equipment and instrument
for the inspection, testing and commissioning works in accordance with the
requirements as specified in the Particular Specification for supply of inspection,
measuring and testing equipment. Certified true copy of calibration certificates
shall be submitted. The period between calibration and testing shall not exceed
the calibration period as recommended by the equipment/instrument
manufacturer or 12 months whichever is shorter.
"Type-test" for materials and equipment, where specified, shall be carried out at
the manufacturer’s works, recognised institutions or accredited laboratories, or
elsewhere as approved in order to demonstrate their compliance with the specified
requirements. "Type-test" certificates together with the corresponding drawings,
Factory tests and off-site tests as required shall be carried out at the
manufacturer’s works, laboratories by independent regulatory/testing bodies,
independent accredited laboratories or elsewhere as approved. This shall include
quality control tests and general inspection tests in factory recommended by the
manufacturer or for compliance with relevant standards.
Where collection of test samples on the Site is required for the off-site tests, i.e.
indoor air quality test and water quality test for fresh water cooling tower, the A/C
Contractor shall submit the sampling and analysis methodology, including but not
limited to the proposed independent accredited laboratory and the procedures for
collection and analysis of test samples and submission of test results, for the
Supervising Officer’s approval. The A/C Contractor shall notify in advance the
date for collection of test samples to the Supervising Officer’s Representative,
who shall supervise the sampling, transport and delivery of the test samples.
Collection of test samples shall be conducted by the independent accredited
laboratory unless otherwise agreed by the Supervising Officer. The collected test
samples shall be kept in sealed and locked containers inaccessible to unauthorised
Where specified, performance tests shall be carried out in factory for each or some
of the offered equipment before delivery. After the performance tests, factory test
report/certificate certified by a qualified factory engineer shall be submitted in
duplicate to the Supervising Officer for approval immediately after the tests and
before the equipment is dispatched from the manufacturer’s works.
The A/C Contractor shall carry out site tests for all static systems during
construction period for individual components and/or part of the installed works
to ensure safe and proper operation of the complete installation according to the
specified requirements. Such tests shall include integrity test of welds and
pressure test on the hydraulic systems where applicable. Any component or
equipment set to operate at or below the test pressure shall be isolated or removed
prior to applying the pressure test. Site tests for electrical works in the Installations
shall comply with the COP for the Electricity (Wiring) Regulations unless
otherwise specified. Registered or suitably qualified workers shall be deployed
to conduct site tests, where applicable, for the Installations.
(a) The A/C Contractor shall carry out "on-site" tests in respect of all static
systems to ensure safe and proper operation as conforming to the design
intent. Such tests shall include test of welds and pressure tests on the
hydraulic systems.
(c) All ductwork shall be tested for air leakage in accordance with Clause
B2.10.
INSPECTION
The A/C Contractor shall provide details of materials and equipment delivered to
the Site including, but not limited to, brand name, model number, country of
origin (if specified), their tested standards and record of Supervising Officer’s
approval, purchase order, delivery order, record of delivery, payment vouchers,
ex-factory certificate and shipping voucher, and all other relevant documents as
applicable to the Supervising Officer for identification and verification of the
materials and equipment delivered to the Site are in compliance with the approved
submissions.
Visual inspection and checking shall include but not limited to the inspection and
verification of the installed equipment being the approved brands and models and
checking of any visible damages (such as scratches or dents, or painting problems)
found on the equipment surface.
The A/C Contractor shall carry out detailed inspections for all components and
equipment installed by him and make all necessary checking including
operational settings for all equipment and systems in accordance with the
instructions and recommendations from the manufacturer and to the satisfaction
of the Supervising Officer before the handover of the Installations.
The A/C Contractor shall provide the following documents and data before the
handover inspection: -
(f) Copies of all noise test/survey records on every noise emitting plant
and machineries, individual room/space and a statement of
compliance with the statutory requirements under the current Noise
Control Ordinance (Cap. 400); and
H3.1 GENERAL
Where testing and commissioning works for the Installations are required to be
witnessed by the Supervising Officer or his Representative, the A/C Contractor
shall carry out the proper testing and commissioning works to his satisfaction
before inviting them to witness the works. The A/C Contractor shall arrange to
enable the Supervising Officer or his Representative to witness the complete
testing and commissioning. Unless otherwise approved by the Supervising
Officer, testing and commissioning works carried out by the A/C Contractor in
the absence of the Supervising Officer or his Representative shall not be accepted
as the approved test record.
For the purpose of this General Specification the following definitions shall apply:
-
(ii) Setting to work: the process of setting a static system into motion.
(iv) Site Tests: tests on static plant and systems (e.g. inspection and testing of
welds, hydraulic testing of pipe work, etc.) to ensure correct and safe
installation and operation.
(v) Regulation: the process of adjusting the rates of fluid flow and heat transfer
in a distribution system within specified tolerances as stated in the relevant
CIBSE Commissioning Code.
The programme shall detail the types of testing and commissioning works
required, the breakdown of the programme into floor-by-floor and/or area-by-area
basis, the tests that are required during construction and before completion of the
Installations, the period of each test with float time allowed, the milestone dates
for the key activities of works etc. Critical path programme shall be submitted.
The A/C Contractor shall plan the programme so as to minimise the overlapping
of different tests arranged simultaneously in different locations of the Site.
The A/C Contractor shall submit full commissioning and testing report to the
Supervising Officer within 14 days after completion of the commissioning and
testing of the Installations. The report shall be in accordance with the
requirements approved by the Supervising Officer.
Where specified in the Particular Specification, the A/C Contractor shall appoint
a competent and experienced testing and commissioning engineer/specialist
responsible for overall planning, organising, coordinating, supervising and
monitoring of the testing and commissioning works and also certifying all results
and reports from the testing and commissioning works. The A/C Contractor shall
submit, after the acceptance of his Tender, information detailing the qualification
and experience of the testing and commissioning engineer/specialist for the
Supervising Officer’s approval.
SECTION I1
GENERAL REQUIREMENTS
I1.1 GENERAL
The A/C Contractor shall supply and install, without additional cost to the
Employer, replacements for any equipment or parts thereof, which may, in the
opinion of the Supervising Officer, become unserviceable, especially where the
causes are attributable to faulty materials, workmanship, or inadequate
performance.
In the execution of servicing and maintenance, repair and operation work on site,
apart from transportation, necessary labour, tools, equipment and testing
instruments, the A/C Contractor shall also be responsible for keeping adequate
stocks of spare parts/equipment and other items necessary to maintain all
emergency repair in an efficient, satisfactory and safe operation condition at all
time.
The A/C Contractor shall provide all the Level One Services as specified in this
General Specification for all installation works.
Level Two Services detailed in this General Specification shall only be carried
out if specified in the Particular Specification. The specified Level Two
maintenance responsibilities shall be priced separately in the Tender with cost for
each individual item.
After receiving the list of defects and outstanding works issued with the
Certificate of Completion, the A/C Contractor shall complete the outstanding
works and rectify the defects concerned to the satisfaction of the Supervising
Officer within the agreed time frame during the Maintenance Period. The A/C
Contractor shall also rectify as soon as practicable any defects identified within
the Maintenance Period.
The A/C Contractor shall submit periodic report on the progress of outstanding
and defective works to the Supervising Officer and attend inspection with the
The A/C Contractor shall be responsible for maintaining a log book in each of the
specific locations (e.g. switch room, plant room, etc.) as agreed with the
Supervising Officer or his Representative. Every attendance and details of work
done for the Installations including but not limited to repair, servicing and
maintenance shall be entered into the log book by the A/C Contractor so as to
form a comprehensive record of attendance and works done. The log book may
be completed in either English or Chinese. In addition, the A/C Contractor shall
also keep repair and maintenance records for the Installations in his own office
and shall be required to forward such records for checking if so requested by the
Supervising Officer.
I2.1 GENERAL
Training for the operation and maintenance of system and equipment shall be
provided and arranged by the A/C Contractor. The training shall include all
training facilities, material and handouts etc. The A/C Contractor shall submit a
“Training Schedule” at least 3 months prior to the prescribed or extended date for
the completion of Works for the Supervising Officer’s approval. The schedule
shall include but not limited to the following requirements:
(i) The A/C Contractor shall provide facilities and training programme to
ensure that the Employer’s operation and maintenance staff acquire full
knowledge and operation, breakdown and routine maintenance, diagnosis
and hence operate and maintain reasonably effectively and efficiently the
system/equipment including Central Control and Monitoring System
offered. The training proposal shall include all aspects of operation and
maintenance of the plant including the use of special tools. Besides,
equipment portfolio for the installations offered shall be submitted
together with the training proposal. The equipment portfolio shall include
quantity of equipment, equipment cost, recommended serviceable life by
the manufacturer and cycle of major overhaul;
(ii) A training proposal for such service shall be included in the Tender;
(iii) The training proposal shall also include details and duration of the training
course(s), qualifications of the instructor and the qualification
requirements for the trainee(s);
(iv) Whenever possible, the training courses shall be held before or during the
commissioning period and shall be in Hong Kong.
The A/C Contractor shall submit full details of the training syllabus for
approval by the Supervising Officer;
(v) To reach the required depth of appreciation, the principles and theory and
practical "hands-on" demonstration shall be lectured; and
(vi) The operation and maintenance training of the IAQ equipment shall also
be included in the training programme. Any manual for the IAQ
equipment shall be prepared by qualified personnel.
The training course shall contain, but not limited to, the following:-
(i) General description of the system and its associated equipment as a whole;
(ix) Check-list of all the periodic inspection and servicing of the plant;
The A/C Contractor shall attend to emergency, fault and complaint calls arising
from defective work materials and/or system operation within one hour at any
time during the Maintenance Period and rectify all defects leading to fault or
breakdown of the equipment and/or system within the time as specified in contract
documents. The costs for the attendance, labour, materials and spare parts for
repair, submission of fault/breakdown reports, etc. are deemed to have been
allowed for in the Tender.
The A/C Contractor shall prepare and submit the maintenance programme before
the commencement of the Maintenance Period for the approval of the Supervising
Officer.
Upon the approval of the above maintenance programme and before the
commencement of the Maintenance Period, the A/C Contractor shall prepare a
comprehensive maintenance schedule for all installations and indicate dates for
routine and periodic inspection, servicing and maintenance of the installations.
The A/C Contractor shall, in addition to the routine servicing and maintenance,
make further inspections for the Installations to check and, if necessary, re-adjust
the equipment/systems to meet the actual operation conditions and to test the
installations to meet statutory requirements including the submission of test
reports and certificates.
The A/C Contractor shall attend inspections to the Installations at the expiry of
the Maintenance Period in order to facilitate the acceptance and handing over of
the Installations to the Employer’s operation and maintenance agents. The A/C
Contractor shall conduct site checking and make necessary adjustments to the
equipment/systems one month before expiry of the Maintenance Period to ensure
that the Installations are in good working order, safe and satisfactory operation
condition for handover. If the Installations are unacceptable by the Supervising
Officer, the works covered in above Clauses I3.3 and I3.4 may have to be repeated
at the A/C Contractor’s expenses.
The A/C Contractor shall also be fully responsible for the following within the
Maintenance Period, in addition to the related aspects as stipulated in other
clauses under Part I:-
After the Works has been successfully handed over and put into operation,
the A/C Contractor shall provide full time attendance for a period of at
least 20 consecutive days or as stated in the Particular Specifications, by a
qualified operator(s) who shall be fully conversant with the operation and
maintenance of the plant. Their duties shall be to operate the systems and
to guide and instruct the Employer’s operation staff such that they will
become fully conversant with the operation of the complete Installations.
The A/C Contractor shall complete all outstanding works listed thereon
and rectify any defects that have arisen up to that time according to time
frame as specified in the list of defects and outstanding works issued
together with the letter of substaintial completion.
During the Maintenance Period, the A/C Contractor shall supply and
install, without additional charge to the Employer, replacements for all and
any equipment or parts thereof or liquids or gases, which may, in the
opinion of the Supervising Officer, became unserviceable, especially
where the causes are attributable to faulty materials, workmanship, or
inadequate performance. The A/C Contractor shall, at his own cost, cover
replacement of liquids or gases, oils and refrigerant which may be lost by
leakage or become contaminated or in other respects unserviceable.
Before the expiry of the Maintenance Period, the A/C Contractor shall
carry out and submit the annual inspection and submission of ventilation
certificate for the ventilating system as required under Building
(Ventilating Systems) Regulations to the Director of Fire Services of the
completed Installations.
Where specifically required in the Contract, the A/C Contractor shall allow for
and carry out full and comprehensive maintenance of the Installations during the
Maintenance Period. The works shall in addition to those required under the
LEVEL ONE SERVICES include also the followings: -
I3.6.1 The A/C Contractor shall be fully responsible for the following within
the Maintenance Period: -
I3.6.2 The A/C Contractor shall provide labour, minor spare parts,
components and consumable materials in the following services during
the Maintenance Period: -
(b) All cutting and waste, packing, carriage, risk, moving, hoisting
and fixing at the required position;
(a) The A/C Contractor shall offer efficient and prompt response to
breakdown call-out for the installation/equipment failure. The
expedition of response shall be in accordance with the following
categories: -
The A/C Contractor shall prepare, submit and seek endorsement on the
maintenance program before the anticipated commencement of the
Contract Maintenance Period. The maintenance programme should
include Monthly Routine Service, Half-Yearly Service and Annual
Maintenance.
I3.6.5 Co-ordination
(iv) system chilled water flow rate and its percentage against
designed value;
(a) General
(v) To keep all supply and return grilles and louvers clean;
(d) Pumps
(i) To check that the air handling units and related controls
and control circuits are operating properly. Repair or
renew if necessary;
(vii) To clean the fresh air inlet, exhaust air louvers, air
dampers, accessible internal ductwork surfaces and fan
blades; and
(i) To check that the fan coil units and its control/sensing
devices are functioning properly and inspect drain pipes
to ensure no clogging and flooding. Rectify if necessary;
(iii) To clean the supply and return air grilles and filters; and
(i) To clean fan blade and blades for wear and damage;
(iii) To check the fan belt and to adjust and replace it, if
necessary;
(v) To clean the air filters, supply and return air grilles and
to renew air filters if necessary;
(i) Equipment
(e) To check and adjust, if necessary, the air flow in the air-
ductwork system;
(h) To check and serve all IAQ control and sensing equipment
including CO2 sensors, air movement sensors, thermostat,
humidifiers, dehumidifiers, humidistat, pressurestat and volume
control dampers;
(c) To refit the isolating valves, change the valve gland and gasket,
and recondition the globe valves, etc. if necessary;
(j) To check and re-tighten any loose bolts and nuts in proper
sequence; and
For plant and/or equipment included in the Contract, the A/C Contractor shall
provide the types of spare parts generally wherever these are appropriate to the
plant and/or equipment involved plus any additional items for the particular plant
and/or equipment.
Unless otherwise specified, within four months of the acceptance of the Tender,
or in such period of time as has been agreed by the Supervising Officer in writing,
the A/C Contractor shall submit in respect of the proposed plant and/or equipment
a list of the manufacturer’s recommended spare parts that are likely to prove
necessary to service the plant and/or equipment during the first year’s operation
and parts required immediately following the expiry of the Maintenance Period.
The spare parts submission shall include diagrams or catalogue details of the parts
concerned. Unless specified in detail, the criteria by which the A/C Contractor
shall judge the need for spare parts to be included in the list shall be any part or
component of the plant or equipment that is subject to frictional wear, vibration
or temperature fatigue, rupturable to safety (or otherwise), corrosion, erosion,
unacceptable deposits and/or saturation by contaminants (such as for filters),
normal fair wear and tear and is likely to fail or reach an unacceptably low
performance level within a period of three years or less from its commencement
of operation.
The list shall include at least the following items where they are part of the
Installations: -
Any of the above spare parts and/or disposable items which are required to replace
defective or prematurely worn out parts that arise during the Maintenance Period
Section I3 AC_GS 2017 Edition
Page 12 of 13 w/Corr. GSAC01-2017
shall be replaced by the A/C Contractor at no cost to the Employer before the
Maintenance Certificate is issued. The above items shall not be exhaustive. The
A/C Contractor shall be responsible for the replacement of other parts and
components for normal operation of the Installations.
Additionally, the A/C Contractor shall submit within the same period a priced
schedule for the supply of any special tools necessary for servicing and
maintenance of any part of the Installations.
Instructions for purchase of any special tool shall be issued separately but the
basis for charging shall be similar to that for the A/C Contractor’s equipment
manufacturer’s recommended spare parts.
The purchase of the needed spare parts and tools shall be secured by Supervising
Officer’s instruction.
The exact types and quantities shall be determined by the Supervising Officer
based on the A/C Contractor’s best advice and at the most appropriate time during
the Contract Period when requirements can be most realistically assessed taking
account of the Installations as installed or still being installed.
Part and
Standard Description
Clause No.
AHRI 210/240:2017 Performance Rating of Unitary Air-Conditioning C6.22.4
& Air-Source Heat Pump Equipment
ANSI/ASHRAE 15- Safety Standard for Refrigeration Systems, and B6.1, B6.2,
2016 and Designation and Classification of Refrigerants B6.14.1, C6.1,
ANSI/ASHRAE 34- C6.21.1
2016
ANSI C12.1:2014 American National Standard for Electric Meters – B6.5.5 (c),
Code for Electricity Metering
ANSI C12.20:2015 Electricity Meters 0.1, 0.2 and 0.5 Accuracy B6.5.5(c),
Classes B6.5.5 (d)
AS/NZS 1301.403s: Methods of test for pulp and paper - Bursting C11.4.2 (c)
2006 strength of paper
AS/NZS 2712:2007 Solar and Heat Pump Water Heaters - Design and C6.28.3(a)
Construction
ASTM A278/ Standard Specification for Grey Iron Castings for C13.13
A278M-01: 2015 Pressure-Containing Parts for Temperatures Up to
650 °F (350 °C)
ASTM C423-17 Standard Test Method for Sound Absorption and C8.7, C8.12.5
Sound Absorption Coefficients by the
Reverberation Room Method
BS 3928:1969 Method for sodium flame test for air filters (other C3.2.8
than for air supply to I.C. engines and
compressors)
BS 4213:2004 Cisterns for domestic use. Cold water storage and C13.14.2(a)(iii)
combined feed and expansion (thermoplastic)
cisterns up to 500 l. Specification
BS 4856-2:1975 Methods for testing and rating fan coil units, unit C3.6.1
heaters and unit coolers. Thermal and volumetric
performance for cooling duties: without additional
ducting
BS 4954-1:1973 Methods for testing and rating induction units for C3.17.1(a)
air distribution systems. Thermal and aerodynamic
performance
BS 4954-2:1978 Methods for testing and rating induction units for C3.17.1(a)
air distribution systems. Acoustic testing and
rating
BS EN 378-1: 2016 Refrigerating systems and heat pumps. Safety and H1.7
environmental requirements. Basic requirements,
definitions, classification and selection criteria
BS EN 378-2: 2016 Refrigerating systems and heat pumps. Safety and B6.2, C6.21.1,
environmental requirements. Design, H1.7
construction, testing, marking and documentation
BS EN 378-3: 2016 Refrigerating systems and heat pumps. Safety and B6.1, B6.2,
environmental requirements. Installation site and H1.7
personal protection
BS EN 378-4: 2016 Refrigerating systems and heat pumps. Safety and H1.7
environmental requirements. Operation,
maintenance, repair and recovery
BS EN 1092-1:2018 Flanges and their joints. Circular flanges for pipes, C8.5.2, C13.11,
valves, fittings and accessories, PN designated. C13.14.2(d)
Steel flanges
BS EN 1092-2:1997 Flanges and their joints. Circular flanges for pipes, C13.11
valves, fittings and accessories, PN designated.
Cast iron flanges
BS EN 10226- Pipe threads where pressure tight joints are made B 9.8.1
1:2004 on the threads. Taper external threads and parallel
internal threads. Dimensions, tolerances and
designation
BS EN 14511-1: Air conditioners, liquid chilling packages and heat C6.1, C6.5.2(p)
2018 pumps with electrically driven compressors for
space heating and cooling and process chillers.
Terms and definitions
BS EN 14511-2: Air conditioners, liquid chilling packages and heat C6.1, C6.5.2(p)
2018 pumps with electrically driven compressors for
space heating and cooling and process chillers.
Test conditions
BS EN 14511-3: Air conditioners, liquid chilling packages and heat C6.1, C6.5.2(p)
2018 pumps with electrically driven compressors for
space heating and cooling and process chillers.
Test methods
BS EN ISO 1452-1: Plastics piping systems for water supply and for C9.5
2009 buried and above – ground drainage and sewerage
under pressure –Unplastized poly (vinyl chloride)
(PVC-U) – Part 1: General
BS EN ISO 1452 – Plastics piping systems for water supply and for C9.5
2: 2009 buried and above –ground drainage and sewerage
under pressure – Unplastized poly (vinyl chloride)
(PVC-U) – Part 2: Pipes
BS EN ISO 1452 – Plastics piping systems for water supply and for C9.5
3: 2010 buried and above –ground drainage and sewerage
under pressure – Unplastized poly (vinyl chloride)
(PVC-U) – Part 3: Fittings
BS EN ISO 1452 – Plastics piping systems for water supply and for C9.5
4: 2009 buried and above –ground drainage and sewerage
under pressure – Unplastized poly (vinyl chloride)
(PVC-U) – Part 4: Valves
BS EN ISO 1452 - 5: Plastics piping systems for water supply and for C9.5
2009 buried and above –ground drainage and sewerage
under pressure – Unplastized poly (vinyl chloride)
(PVC-U) – Part 5: Fitness for purpose of the
system
DIN 50154:1980 Tensile test without extensometer on foils and C11.2.8(c), (d)
strips of aluminium and wrought aluminium alloys
with a thickness up to 0.179 mm
Eurovent Document Air Leakage rate in Sheet Metal Air Distribution C3.20, 1(c)
2/2 1996 Systems
ISO 7-1: 1994/Cor Pipe threads where pressure-tight joints are made B9.8.1, C8.5.2,
1:2007 on the threads -- Part 1: Dimensions, tolerances B9.3.2, C9.5,
and designation B9.15.3
ISO 197-4:1983 Copper and copper alloys -- Terms and definitions C9.4,
-- Part 4: Castings C13.1.3(b),
C13.1.3(c),
C13.2.3(b)(i)
ISO 254:2011 Belt drives -- Pulleys -- Quality, finish and balance B3.1
ISO 1081:2013 Belt drives -- V-belts and V-ribbed belts, and B3.1
corresponding grooved pulleys -- Vocabulary
ISO 1813:2014 Belt drives -- V-ribbed belts, joined V-belts and V- B3.1
belts including wide section belts and hexagonal
belts -- Electrical conductivity of antistatic belts:
Characteristics and methods of test
ISO 2016:1981 Capillary solder fittings for copper tubes -- B9.9.1, C9.5
Assembly dimensions and tests
ISO 5149-1:2014 Refrigerating systems and heat pumps - Safety and C6.1
environmental requirements - Part 1: Definitions,
classification and selection criteria
ISO 5149-2:2014 Refrigerating systems and heat pumps - Safety and C6.1
environmental requirements - Part 2: Design,
construction, testing, marking and documentation
ISO 5149-3:2014 Refrigerating systems and heat pumps - Safety and C6.1
environmental requirements - Part 3: Installation
site
ISO 5149-4:2014 Refrigerating systems and heat pumps - Safety and C6.1
environmental requirements - Part 4: Operation,
maintenance, repair and recovery
ISO 5801: 2017 Industrial fans -- Performance testing using C3.3.2, C3.5.3,
standardized airways C3.14.2, H1.7
ISO 10294-1:1996/ Fire resistance tests -- Fire dampers for air C2.11.1,
Amd 1:2014 distribution systems -- Part 1: Test method C2.11.2
ISO 13253: 2011 Ducted air-conditioners and air-to-air heat pumps B12.1.2
-- Testing and rating for performance
ISO 13256-1:1998 Water-source heat pumps -- Testing and rating for B12.1.2
performance -- Part 1: Water-to-air and brine-to-
air heat pumps
ISO 13256-2:1998 Water-source heat pumps -- Testing and rating for B12.1.2
performance -- Part 2: Water-to-water and brine-
to-water heat pumps
TIA/EIA 232-F Interface Between Data Terminal Equipment and B5.1.2(e), B5.3,
Data Circuit-Terminating Equipment Employing C5.3(d), C5.5
Serial Binary Data Interchange