Physical Hazards in Frozen Breaded Shrimp Processing

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Table 1.

Physical hazards in frozen breaded shrimp processing

Processing steps Physical Hazards Controlling methods

Shrimp material Dust, stone Washing

Washing (1st time) Stones, wood from field farm Washing

Pre-processing - Heads, shells from materials - Washing


- Hair from workers - Workers wear
- Steel from furniture protective clothing
- Filth

Washing (2nd time) - Heads and shells - Washing


- Plastic from containers, steel scrap - Metal detector
from machine

PTO treatment - Heads, shells from materials - Washing


- Hair from workers - Workers wear
- Steel scrap tor metal from furniture protective clothing
- Metal detector

Washing (3rd time) - Shell fragment from materials - Washing


- Steel scrap from machine - Metal detector

Size and quality sorting Hair from workers Workers wear


protective clothing

Washing (4th time) Plastic from containers, stain from - Washing


machine

Flour coating Steel scrap from machine Metal detector

IQF Steel scrap from machine Metal detector

Glazing Steel scrap from machine Metal detector

Re-freezing Steel scrap from machine Metal detector

Weighing - Hair from workers - Washing


- Plastic from worn gloves or - Workers wear
containers protective clothing

Primary packaging - trays Plastics from material used for


packaging
Processing steps Physical Hazards Controlling methods

Shrimp material Dust, stone Washing

Washing (1st time) Stones, wood from field farm Washing

Pre-processing - Heads, shells from materials - Washing


- Hair from workers - Workers wear
- Steel from furniture protective clothing
- Filth

Washing (2nd time) - Heads and shells - Washing


- Plastic from containers, steel scrap - Metal detector
from machine

PTO treatment - Heads, shells from materials - Washing


- Hair from workers - Workers wear
- Steel scrap tor metal from furniture protective clothing
- Metal detector

Metal detecting Small steel scrap which machine can Unavoidable


not detect (<1mm)

Secondary packaging Cartons are not clean and have holes,


tape, string...

Storing and preserving The storage warehouse is not clean

The common physical hazards in seafood are


- Metal: It is one of the most common physical hazards in seafood. Metal-to-metal
contact, especially in mechanical cutting or blending operations, other equipment with
metal parts that can break loose (such as moving wire mesh belts, injection needles,
screens, portion control equipment, metal ties, sawing devices and can openers) are
the most likely sources of metal that may enter food during processing. This hazard
can be controlled by subjecting the product to metal detection devices or by regular
inspection of at-risk equipment for signs of damage. A calibrated metal detector can
identify a food containing metal pieces more efficiently.
- Plastics: Material used for packaging, fragments of utensils used for cleaning
equipment can become hazard. In addition to this gloves worn by food handlers and
tools used to remove processed food from equipment can also come under hazard.
- Stones: Stones incorporated in field crops, such as peas and beans, during harvesting
can be hazardous. Structures in food processing facility can also act as source of small
stones.
- Wood: Splinters from wood structures and wooden pallets used to store or transport
ingredients or food products can act as hazard.
- Natural components of food: Hard or sharp parts of a food such as shells become
hazardous if consumers do not expect them

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