Yamaha YZF-R1 2000 Partscatalouge EU 5JJ1
Yamaha YZF-R1 2000 Partscatalouge EU 5JJ1
Yamaha YZF-R1 2000 Partscatalouge EU 5JJ1
205JJ–300E1
A2
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
YZF–R1(5JJ1) 2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
A4
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
010 ITALY
5JJ1 NORWAY
080 ENGLAND
090 GREECE
100 HOLLAND
101 HOLLAND
110 PORTUGAL
120 SWEDEN
A5
FIG. 1 CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–11101–01 CYLINDER HEAD ASSY 1
4 93440–07149 .CIRCLIP 12
5 93440–10153 .CIRCLIP 8
15 90179–10683 NUT 3
16 90179–10693 NUT 5
18 90430–06014 GASKET 1
21 90109–066F0 BOLT 6
24 91317–06060 BOLT 2
25 90430–06014 GASKET 3
26 91317–06012 BOLT 3
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–11411–00 CRANKSHAFT 1
7 90468–12069 CLIP 8
10 90179–08327 .NUT 2
B3
FIG. 3 VALVE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–12111–00 VALVE, INTAKE 4
B4
FIG. 3 VALVE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
14 1HX–12169–11 PAD, ADJUSTING 2 (1.90) 20 UR
B5
FIG. 4 CAMSHAFT. CHAIN
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–12171–00 CAMSHAFT 1 1
3 5JJ–12181–00 CAMSHAFT 2 1
5 94591–49130 CHAIN 1
B6
FIG. 5 WATER PUMP
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–12421–00 HOUSING, WATER PUMP 1
2 93306–00106 BEARING 1
6 4XV–12439–00 O–RING 1
9 91317–06025 BOLT 5
14 93306–00106 BEARING 1
15 91317–06035 BOLT 2
16 91317–06040 BOLT 1
22 91317–06045 BOLT 1
23 93210–357A2 O–RING 1
24 4XV–12485–00 PIPE 5 1
25 93210–06667 O–RING 2
26 5JJ–12481–00 PIPE 1 1
27 93210–235A1 O–RING 1
B7
FIG. 5 WATER PUMP
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 93210–27370 O–RING 1
30 5JJ–12469–00 JOINT 1 1
31 93210–47675 O–RING 1
33 5JJ–12576–00 HOSE 1 1
35 4XV–12482–00 PIPE 2 1
36 4XV–12483–00 PIPE 3 1
37 93210–18417 O–RING 2
38 91317–06016 BOLT 2
B8
FIG. 6 RADIATOR. HOSE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–12417–00 HOUSING, THERMOSTAT 1
5 4XV–12577–00 HOSE 2 1
6 4XV–12578–00 HOSE 3 1
13 90480–15363 GROMMET 3
14 90387–07391 COLLAR 2
17 4XV–12579–00 HOSE 4 1
19 4XV–12484–00 PIPE 4 1
20 93210–23787 O–RING 1
22 4XV–12551–00 HOSE 7 1
24 4XV–1243A–00 HOSE 1 1
25 90467–11090 CLIP 2
26 5JJ–12588–00 HOSE 5 1
27 5JJ–12589–00 HOSE 6 1
B9
FIG. 6 RADIATOR. HOSE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 90450–22017 HOSE CLAMP ASSY 4
29 90445–09074 HOSE 1
30 90467–08003 CLIP 2
31 4XV–12552–00 HOSE 8 1
32 90467–11090 CLIP 2
B10
FIG. 7 OIL PUMP
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 94580–25078 CHAIN (DID25 78LE) 1
3 91317–06012 BOLT 1
6 91317–06020 BOLT 2
8 93210–09165 O–RING 2
9 93210–06667 O–RING 1
B11
FIG. 8 OIL CLEANER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–13470–00 OIL COOLER ASSY 1
3 4XV–13473–00 .O–RING 1
4 4XV–13318–00 .WASHER 1
5 4XV–13475–00 .GASKET 1
6 4XV–13898–00 HOLDER 1
7 91317–06012 BOLT 1
11 93210–15566 O–RING 1
13 93210–14579 O–RING 2
14 91317–06012 BOLT 2
18 91317–06025 BOLT 13
21 214–11198–01 GASKET 1
23 91317–06012 BOLT 1
B12
FIG. 9 INTAKE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–13597–00 JOINT, CARBURETOR 3 2
4 4XV–14414–00 STAY 2 1
6 90467–16098 CLIP 1
7 90467–11090 CLIP 1
8 90445–11730 HOSE 1
9 90445–10143 HOSE 1
10 90413–07007 WAY 3 1
11 90467–10041 CLIP 3
12 90445–117K0 HOSE 1
13 5JJ–14294–00 HOSE 1
14 90467–13042 CLIP 1
16 4XV–14452–00 .SEAL 1
22 90445–11452 HOSE 1
24 90445–11013 HOSE 1
25 90467–10041 CLIP 3
26 90480–12314 GROMMET 1
27 90387–065J6 COLLAR 1
B13
FIG. 9 INTAKE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 95817–06020 BOLT, FLANGE 1
B14
FIG. 10 AIR INDUCTION SYSTEM
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4KM–14714–01 GASKET, MUFFLER 4
2 5JJ–14872–00 PIPE 2 1
3 5JJ–14873–00 PIPE 3 1
4 5JJ–14874–00 PIPE 4 1
8 90467–15054 CLIP 7
9 90467–15001 CLIP 2
12 90387–07391 COLLAR 2
13 90480–15316 GROMMET 2
14 5JJ–14867–00 BRACKET 1
15 91317–06012 BOLT 3
17 90467–17089 CLIP 1
19 90467–08092 CLIP 2
B15
FIG. 11 CARBURETOR
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–14900–00 CARBURETOR ASSY 1
6 4KM–14216–00 ..SCREW 2
8 4KG–14995–00 ..BRACKET 1
10 4SV–14968–00 ..CAP 1
12 4SV–24411–00 ..DIAPHRAGM 1
15 4SV–14216–00 ..SCREW 2
22 4SV–14985–00 ..FLOAT 1
26 4XV–14562–00 ..O–RING 1
27 4XV–14275–00 ..SPRING 1
C2
FIG. 11 CARBURETOR
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 1FN–14565–00 ..SCREW 1
29 3JE–14197–00 .PIPE 4
30 28V–14952–00 .WASHER 1
31 4SV–14935–00 .SPRING 1
32 4NK–14327–00 .PACKING 3
33 4XV–24453–00 .SCREW 3
34 4KM–24453–00 .SCREW 2
36 4SV–14987–00 .HOSE 1
37 4XV–90445–00 .HOSE 1
38 4XV–14149–30 .PIPE 1
39 4XV–14149–60 .PIPE 1
40 4YW–14987–00 .HOSE 1
41 5JJ–14987–00 .HOSE 1
42 4XV–14149–40 .PIPE 1
44 4XV–14149–90 .PIPE 1
46 4XV–14149–70 .PIPE 1
47 36Y–14147–00 .O–RING 6
48 3LN–14348–00 .PIPE 1 2
49 3LN–1416A–00 .O–RING 4
51 90413–10016 .WAY 3 1
52 90467–11090 .CLIP 2
C3
FIG. 12 EXHAUST
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–14610–00 EXHAUST PIPE ASSY 1 1
2 97080–06008 .BOLT 4
5 5JJ–14811–00 .HOUSING 1
6 2TK–14867–01 .BRACKET 1
9 4SV–14638–00 .COLLAR 2
10 2TK–14865–01 .PULLEY 1
12 97080–05012 .BOLT 1
13 90387–106U7 .COLLAR 1
15 91380–04006 .BOLT 2
20 90179–08410 NUT 8
C4
FIG. 12 EXHAUST
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 90201–08612 WASHER, PLATE 1
C5
FIG. 13 CRANKCASE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–15100–00 CRANKCASE ASSY 1
10 90109–065G3 BOLT 2
18 91317–06012 BOLT 2
20 91317–06012 BOLT 3
21 90445–161K7 HOSE 1
22 90468–08104 CLIP 1
23 90467–14015 CLIP 1
24 90338–16262 PLUG 2
25 93210–12790 O–RING 2
26 90338–20263 PLUG 1
27 93210–16314 O–RING 1
C6
FIG. 14 CRANKCASE COVER 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–15411–00 COVER, CRANKCASE 1 1
4 90461–10003 CLAMP 1
5 91314–06035 BOLT 8
6 91314–06020 BOLT 1
9 91314–06025 BOLT 4
12 93210–27194 O–RING 1
15 91314–06040 BOLT 5
16 91314–06050 BOLT 3
20 90109–06014 BOLT 4
21 90109–06015 BOLT 4
22 90430–08143 GASKET 1
25 93210–32172 O–RING 1
C7
FIG. 14 CRANKCASE COVER 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 99530–08012 PIN, DOWEL 2
29 90109–06014 BOLT 2
30 90109–06015 BOLT 3
32 4XV–15113–00 PLATE 1
C8
FIG. 15 STARTER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–15515–00 GEAR 3 1
2 93310–338S6 BEARING 1
4 4XV–15521–00 SHAFT 1 1
5 93410–08072 CIRCLIP 1
8 90430–06014 GASKET 1
10 91317–06010 BOLT 3
C9
FIG. 16 CLUTCH
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–16150–02 PRIMARY DRIVEN GEAR COMP. 1
18 90170–20323 NUT 1
19 93310–228S5 BEARING 1
25 99001–07600 CIRCLIP 1
26 93317–11020 BEARING 1
C10
FIG. 16 CLUTCH
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 93315–31502 BEARING 1
30 99009–10400 CIRCLIP 1
C11
FIG. 17 TRANSMISSION
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–17411–00 AXLE, MAIN 1
2 90387–2811B COLLAR 1
4 90209–25342 WASHER 2
5 93440–28062 CIRCLIP 2
7 90387–2810U COLLAR 1
11 93306–37807 BEARING 1
12 90209–25349 WASHER 1
13 90209–25350 WASHER 1
14 93306–27208 BEARING 1
15 90149–06286 SCREW 3
22 90209–30344 WASHER 3
23 93440–32063 CIRCLIP 3
25 90387–3310V COLLAR 2
27 90209–30345 WASHER 1
C12
FIG. 17 TRANSMISSION
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 90209–30343 WASHER 1
35 90179–22063 NUT 1
37 93306–37209 BEARING 1
38 93440–72049 CIRCLIP 1
C13
PARTS NEWS
News No M/C-04134 Date: October,19, 2004
Signature: K.Otsuka
Model YZF-R1 (See the "List of Models and CATALOGUE No's ."of the next page.)
CATALOGUE NO. See the "List of Models and CATALOGUE No's ."of the next page.
2. ILLUSTRATION CORRECTION
Illustration should be read as follows.
Signature: K.Otsuka
Model YZF-R1 (See the "List of Models and CATALOGUE No's below.")
CATALOGUE NO. See the "List of Models and CATALOGUE No's below."
5JJ1
NO.
1 4XV–18540–00 SHIFT CAM ASSY 1
C14
FIG. 19 SHIFT SHAFT
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 132–16346–00 HOOK, SPRING 1
5 93315–11206 BEARING 1
12 90111–06019 BOLT 1
16 95304–06700 NUT 1
C15
FIG. 20 FRAME
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–21110–00 FRAME COMP. 1
2 1KT–21746–00 DAMPER 1
3 91314–10040 BOLT 2
5 91314–10050 BOLT 1
7 90387–12002 COLLAR 1
10 90109–104G5 BOLT 1
11 90387–1112F COLLAR 1
13 90109–104G5 BOLT 1
15 90338–15202 PLUG 2
16 90338–07124 PLUG 1
17 4XV–2117M–00 COVER 2 1
18 4XV–28371–00 DAMPER 2
20 1KT–21746–00 DAMPER 1
21 4XV–2117F–00 COVER 1
22 90269–07077 RIVET 4
23 90269–07084 RIVET 2
27 90387–08005 COLLAR 1
D2
FIG. 20 FRAME
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 4XV–2117N–00 COVER 3 1
29 4XV–2117R–00 COVER 4 1
31 4XV–2116J–00 BRACKET 7 1
33 4XV–2116A–00 STAY 1 1
34 90387–061K9 COLLAR 2
D3
FIG. 21 FENDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–21511–01–P0 FENDER, FRONT 1 VRC1
3 90480–12072 GROMMET 6
4 90387–065J6 COLLAR 6
5 97007–06030 BOLT 2
14 90464–07259 CLAMP 2
17 90269–07077 RIVET 3
21 90149–04278 SCREW 2
23 95607–04100 NUT, U 2
25 5JJ–21669–01 SEAL 1
26 1AE–2834E–00 DAMPER 2
D4
FIG. 21 FENDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
27 4XV–28100–00 TOOL KIT 1
29 95607–05100 NUT, U 1
D5
FIG. 22 SIDE COVER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–Y2171–10–P0 COVER, SIDE 1 1 UR VRC1
2 90480–13398 .GROMMET 2
5 5JJ–21746–00 DAMPER 1
7 90269–07077 RIVET 8
12 4XV–21875–00 CAP 1
13 26H–21828–00 ELBOW 1
14 90467–11019 CLIP 1
15 90445–086J6 HOSE 1
16 90467–08003 CLIP 1
D6
FIG. 23 REAR ARM
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–22110–00 REAR ARM COMP. 1
2 4XV–22184–00 BUSH 1
3 93315–42523 BEARING 1
4 93315–42536 BEARING 1
10 4XV–2217M–00 ARM 1 1
11 93315–31758 BEARING 2
13 93315–31758 BEARING 2
15 90387–1012B COLLAR 1
17 90387–1013U COLLAR 1
19 90387–1012A COLLAR 2
22 90387–1013U COLLAR 1
24 90387–1012A COLLAR 1
D7
FIG. 23 REAR ARM
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 90119–06096 BOLT, WITH WASHER 1
29 90387–06372 COLLAR 1
30 5JJ–2214F–00 DAMPER 1 1
34 97007–06016 BOLT 3
35 90387–0615J COLLAR 3
36 4XV–28372–00 DAMPER 3
D8
FIG. 24 REAR SUSPENSION
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–22210–00 SHOCK ABSORBER ASSY, REAR 1
D9
FIG. 25 STEERING
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 93399–99932 BEARING 2
4 90179–30691 NUT 2
7 90170–28419 NUT 1
10 91314–08030 BOLT 2
11 4XV–2341B–00 EMBLEM 1
D10
FIG. 26 FRONT FORK
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–23102–00 FRONT FORK ASSY (L.H) 1
9 2K8–23158–L0 .GASKET 1
13 4XV–23118–00 .SPACER 1
14 3LC–23357–00 .NUT 1
16 3XJ–23147–L0 ..O–RING 1
25 2K8–23158–L0 .GASKET 1
D11
FIG. 26 FRONT FORK
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 4XV–23142–00 .SEAT, SPRING UPPER 1
29 4XV–23118–00 .SPACER 1
30 3LC–23357–00 .NUT 1
32 3XJ–23147–L0 ..O–RING 1
33 91314–08040 .BOLT 1
35 91314–08030 BOLT 4
D12
FIG. 27 FUEL TANK
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–Y2410–30–01 FUEL TANK COMP. 1 UR VRC1
5 1AE–2837J–00 DAMPER 5 1
10 90387–06006 COLLAR 2
12 91314–06016 BOLT 1
14 90387–06007 COLLAR 1
21 4X8–24512–00 .O–RING 1
25 90149–06011 SCREW 2
D13
FIG. 27 FUEL TANK
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
27 4XV–24311–00 PIPE, FUEL 1 1
28 4XV–24312–00 PIPE 2 1
29 90467–12124 CLIP 4
32 91317–05010 BOLT 1
33 90467–09006 CLIP 1
34 90445–10015 HOSE 1
35 90467–09006 CLIP 1
37 4XV–24398–01 BAND 1 1
39 90387–062L2 COLLAR 1
41 90445–142K2 HOSE 1
42 90467–13123 CLIP 2
43 3SP–21732–00 SEAL 1 2
44 5H0–8235Y–M0 DAMPER 2
D14
FIG. 28 SEAT
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–24710–00 SINGLE SEAT ASSY 1
7 5JJ–24792–00 PLATE 1
9 5JJ–2475X–00 COVER,2 1
14 90149–06308 SCREW 2
D15
FIG. 29 FRONT WHEEL
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–25168–00–33 CAST WHEEL, FRONT 1 YB
E2
FIG. 30 FRONT BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–2581T–00 DISC BRAKE ASSY 2
2 90109–064G6 BOLT 12
11 3GM–25925–00 .CLIP 2
21 3GM–25925–00 .CLIP 2
E3
FIG. 31 REAR WHEEL
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–25338–00–33 CAST WHEEL, REAR 1 YB
2 93306–07806 BEARING 1
4 93317–43580 BEARING 1
5 99009–52500 CIRCLIP 1
8 4XV–25364–00 DAMPER 6
13 93306–20531 BEARING 1
E4
FIG. 31 REAR WHEEL
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
25 4XV–25389–00 PULLER, CHAIN 2 1
26 90101–08766 BOLT 2
27 95307–08600 NUT 2
E5
FIG. 32 REAR BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–2582W–00 DISC, REAR BRAKE 2 1
2 90109–064G6 BOLT 6
9 3GM–25925–00 .CLIP 4
E6
FIG. 33 STEERING HANDLE. CABLE
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–26121–00 HANDLEBAR (LEFT) 1
5 91317–06025 BOLT 2
6 91317–06025 BOLT 2
7 91314–08030 BOLT 2
E7
FIG. 34 FRONT MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–W2587–00 MASTER CYLINDER SUB ASSY 1
3 93210–15620 .O–RING 1
4 2VN–25866–00 .CIRCLIP 1
7 5EB–26332–00 BOLT 2
8 4XV–83922–01 LEVER 2 1
10 95606–06100 NUT, U 1
14 2J2–25855–50 BUSH,DIAPHRAGM 1
19 3TJ–2582F–01 HOSE 1
21 3FV–2589G–00 HOLDER 1
22 3GM–2589H–00 SCREW 1
23 91317–06012 BOLT 1
26 91317–06012 BOLT 2
E8
FIG. 34 FRONT MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 4XV–25873–00 HOSE, BRAKE 2 1
29 91317–06010 BOLT 1
E9
FIG. 35 STAND. FOOTREST
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–27311–00 STAND, SIDE 1
4 90109–10002 BOLT 2
7 90445–19002 HOSE 1
9 90101–08662 BOLT 1
15 5JJ–27442–00 BRACKET 2 1
16 90109–085G6 BOLT 2
19 90243–08029 .PIN 1
21 90109–083E0 .BOLT 1
22 90149–08296 SCREW 1
24 5JJ–27445–00 PLATE 1 1
25 90149–06233 SCREW 2
26 5JJ–27443–00 BRACKET 3 1
27 90109–085G6 BOLT 2
E10
FIG. 35 STAND. FOOTREST
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 5JJ–27420–00 FRONT FOOTREST ASSY (RIGHT) 1
30 90243–08029 .PIN 1
32 90109–083E0 .BOLT 1
33 90149–08296 SCREW 1
35 5JJ–27446–00 PLATE 2 1
36 90149–06233 SCREW 2
41 93501–04011 .BALL 1
43 91314–06035 .BOLT 1
45 90387–06697 .COLLAR 1
48 93501–04011 .BALL 1
50 90387–06697 .COLLAR 1
52 91314–06035 .BOLT 1
53 90109–085G6 BOLT 4
E11
FIG. 35 STAND. FOOTREST
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
55 90387–10001 COLLAR 1
E12
FIG. 36 REAR MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–27211–00 PEDAL, BRAKE 1
4 90446–17346 HOSE 1
7 3LN–2582A–00 .JOINT 1
8 3LN–2585F–00 .O–RING 1
9 3LN–2585H–00 .SCREW,SET 1
10 4XV–27222–01 JOINT 1
11 95304–08700 NUT 1
12 90109–06013 BOLT 2
14 92907–06200 WASHER 1
18 2VN–25855–00 BUSH,DIAPHRAGM 1
23 90467–14057 CLIP 1
24 90467–12191 CLIP 1
E13
FIG. 36 REAR MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 4XV–25886–01 HOLDER, BRAKE HOSE 1
31 90269–08001 RIVET 1
E14
FIG. 37 COWLING 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–Y2881–00 WINDSHIELD 1
2 5JJ–2832P–01 .GRAPHIC 18 1
4 90179–05523 NUT 6
7 5JJ–2834W–00 .PROTECTOR 2 6
8 4XV–28349–00 .CAP 2
11 4XV–2834E–00 DAMPER 2
12 5JJ–28356–01 STAY 1 1
13 4XV–83513–00 DAMPER 4
15 4XV–28336–00 PLATE 1
18 1TX–28371–00 DAMPER 1
22 3XV–28386–00 HEAD 6
E15
FIG. 37 COWLING 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
26 90176–06055 NUT, CROWN 4
F2
FIG. 38 COWLING 2
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–Y283U–50–1X PANEL ASSEMBLY 1 1 UR VRC1/BWC1
7 90480–13398 .GROMMET 1
15 90480–13398 .GROMMET 1
16 4XV–2836A–00 BRACKET 1 1
17 4XV–2836E–00 BRACKET 2 1
F3
FIG. 38 COWLING 2
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
18 90119–06052 BOLT, WITH WASHER 2
22 4BR–2834E–00 .DAMPER 1
23 90480–13398 .GROMMET 1
27 1TX–28371–00 .DAMPER 1
28 90480–13398 .GROMMET 1
29 5JJ–2848M–00 .SEAT 4 1
31 1JK–21735–00 .SEAL 2 1
33 3XV–28386–00 HEAD 8
36 4SV–28371–00 DAMPER 1
37 5JJ–2848L–00 SEAT 3 1
F4
FIG. 38 COWLING 2
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
42 90269–07077 RIVET 2
44 4XV–2836F–00 BRACKET 3 1
45 4XV–2836G–00 BRACKET 4 1
F5
FIG. 39 GENERATOR
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–81450–00 ROTOR ASSY 1
4 90462–10182 CLAMP 1
5 91317–06012 BOLT 1
F6
FIG. 40 STARTING MOTOR
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–81890–00 MOTOR ASSY 1
3 93210–55669 .O–RING 2
4 93210–25711 .O–RING 1
5 5JJ–81846–00 .SCREW 2
7 5JJ–81828–00 BOLT 2 1
F7
FIG. 41 FLASHER LIGHT
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–83310–00 FRONT FLASHER LIGHT ASSY 1 1
11 92907–04600 WASHER 2
22 92907–04600 WASHER 2
F8
FIG. 42 METER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–83500–00 SPEEDOMETER ASSY 1
3 4XV–83513–00 DAMPER 3
F9
FIG. 43 HEADLIGHT
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–84310–00 HEADLIGHT UNIT ASSY 1
7 90480–18171 GROMMET 1
F10
FIG. 44 TAILLIGHT
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–84710–00 TAILLIGHT UNIT ASSY 1
4 4XV–83513–00 DAMPER 2
7 90480–18171 GROMMET 1
8 5JJ–21747–00 DAMPER 1
F11
FIG. 45 HANDLE SWITCH. LEVER
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4XV–82910–11 LEVER HOLDER ASSY (LEFT) 1
2 4XV–83912–11 .LEVER 1 1
4 95607–06100 .NUT, U 1
6 4XV–82917–00 .SWITCH 1
F12
FIG. 46 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 5JJ–82305–00 IGNITOR UNIT ASSY 1
9 90430–10148 GASKET 1
12 5Y9–12491–00 CLAMP 1 1
13 91317–06014 BOLT 2
14 90465–08013 CLAMP 1
16 4XV–81673–00 ROTOR 1
21 91317–06014 BOLT 1
22 90465–08028 CLAMP 1
24 91317–06012 BOLT 2
25 90465–08191 CLAMP 1
27 90462–08225 CLAMP 1
F13
FIG. 46 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 1UF–85752–02 SENDER UNIT ASSY, FUEL METER 1
30 90149–06011 SCREW 2
F14
FIG. 47 ELECTRICAL 2
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
1 4YR–81940–00 STARTER RELAY ASSY 1
4 2AL–84553–00 DAMPER 1
9 90109–080G5 BOLT 2
15 90464–12036 CLAMP 4
16 90464–37257 CLAMP 1
17 90464–16039 CLAMP 2
18 5Y9–12491–00 CLAMP 1 1
19 90464–13077 CLAMP 2
20 90464–13073 CLAMP 5
21 90464–15195 CLAMP 3
22 90464–12036 CLAMP 1
23 90464–16021 CLAMP 1
24 90464–16025 CLAMP 1
25 90464–15157 CLAMP 1
26 90465–13275 CLAMP 1
27 90464–13133 CLAMP 2
F15
FIG. 47 ELECTRICAL 2
REF.
PART NO. DESCRIPTION REMARKS
5JJ1
NO.
28 90464–18029 CLAMP 2
29 90269–03001 RIVET 2
31 1UA–82591–00 BAND 1
33 5JJ–82388–00 PLATE 1
36 90461–10002 CLAMP 1
44 3TB–83371–01 HORN 1
G2
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4
CONTENTS
ENGINE
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3 REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E7
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6 FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E8
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7 STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E10
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E13
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11 COWLING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E15
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 COWLING 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
AIR INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15 STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2 FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4 METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F10
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9 HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F12
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10 ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F13
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12 ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F15
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14 INDEX
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D13
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3