1 s2.0 S1359431120334785 Main
1 s2.0 S1359431120334785 Main
1 s2.0 S1359431120334785 Main
A R T I C L E I N F O A B S T R A C T
Keywords: Annular thermoelectric generator (ATEG) has not been commercialized yet and many studies are required to
Thermoelectric identify its characteristics from different viewpoints. Most recently, segmented annular thermoelectric was
Generator proposed as an efficient structure for annular thermoelectric in which each leg of thermoelectric (n-type and p-
Exergy
type) is made of two different materials termed low temperature material and high temperature material.
Economy
Although a few of investigations have reported thermal behavior of segmented annular thermoelectric, no
exergetic and economic analysis have been performed yet on segmented annular thermoelectric generators.
Exergetic and economic evaluations are significant criteria on marketing area of any industrial product. Hence, in
this study, a comparison between segmented and non-segmented annular thermoelectric is first presented and
then the impacts of the main parameters of segmented annular thermoelectric generator on energy, exergy and
economic factors (including output power, conversion efficiency, exergy efficiency and cost per unit of output
power) are comprehensively investigated and presented via validated 3-D numerical simulation method. The
results showed that the segmented thermoelectric is more efficient than the non-segmented thermoelectric from
the viewpoint of all said criteria. A peak point was observed for the curve behavior of most geometric charac
teristics of the segmented annular thermoelectric generator which is remarkable and discussed in this paper.
* Corresponding authors.
E-mail addresses: [email protected] (S. Asaadi), [email protected] (P.T. Nguyen).
https://doi.org/10.1016/j.applthermaleng.2020.115996
Received 18 April 2020; Received in revised form 15 July 2020; Accepted 31 August 2020
Available online 8 September 2020
1359-4311/© 2020 Elsevier Ltd. All rights reserved.
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
effect. They concluded that annular thermoelectric is more useful in a of conversion of a flexible carbon nanotube p-type into an n-type ma
variety of applications such as recovering waste heat from solar en terial with polyethylenimine concept. Yin et al. [35] experimentally
ergy and exhaust gas due to its annular shape. Fan and Gao [22] optimized the integrated photovoltaic and thermoelectric solar gener
numerically studied the mechanical and thermodynamic performance ator. They verified the feasibility of this system and indicated that the
of an annular thermoelectric generator. According to their results, electrical load resistance of thermoelectric should be smaller than the its
increasing the length of thermoelectric legs can improve the me internal resistance.
chanical reliability of the system, but decreases the efficiency of the Segmented annular thermoelectric is comprehensively studied in this
ATEG. Shen et al. [23] studied the performance of ATEC under con paper from the energy, exergy and economy viewpoints. Although a few
stant heat flux and constant temperature. The thermoelectric perfor of investigations [30,36] have reported thermal behavior of segmented
mance of ATEG under pulsed heat condition with a different type of annular thermoelectric, no exergetic and economic analysis have been
heat input functions has been studied numerically by Asaadi et al. performed before on segmented annular thermoelectric generators.
[24]. They reported that the pulsed heat input can improve the per Economic evaluation is a significant criterion in marketing area of any
formance of ATEG devices. industrial product. At the first stage of this paper, a comparison is pro
As mentioned above, using segmented design is another approach vided between simple annular thermoelectric and segmented annular
that can lead to enhancement in the performance of thermoelectric de thermoelectric. At the second step, the impacts of the most important
vices. As no single material has high efficiency in all temperature ranges, parameters of segmented annular thermoelectric including height
employment of two embedded materials one of which is efficient in high ration, angle ratio and load ration on energetic, exergetic and economic
temperatures and the other is efficient in low temperatures will be a factors including output power, energy efficiency, exergy efficiency and
solution [25–29] termed segmented leg. The researches on the cost per unit of output power) are investigated and reported via vali
segmented annular thermoelectric devices are so limited and requires dated 3D numerical simulation.
more investigations. Shen et al. [30] performed a theoretical analysis on
the segmented annular thermoelectric generator. Results proved that the
segmented design has better performance than simply non-segmented 2. Materials and geometries
ATEG. Shittu et al. [31] reported a 21.7% and 82.9% increase of effi
ciency for SATEG compared to ATEG. Scherrer et al. [32] studied As shown in graphical abstract, the investigation section of this study
numerically on a flat shape solar thermoelectric generator based on can be divided into four main categories including “comparison between
skutterudited material using optimal control theory. They tried to pre non-segmented and segmented thermoelectric”, “the effect of height
sent optimum geometry and weight for solar thermoelectric generators. ratio”, “the effect of angle ratio” and “the effect of load ratio” on ener
Dou et al. [33] performed an investigation of bismuth telluride nano getic, exergetic and economic factors. In each category, some parame
tubes applied in solar cell. Bharti et al. [34] tried to clarify the possibility ters are variant and some others are constant. All required dimensions
2
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Fig. 1. Dimensions, materials and properties of tubular thermoelectric used in this study.
[ ]/
and materials used in this paper are shown in Fig. 1. The non-segmented (1 + ZT)0.5 − 1 ST). The goal is to select a high figure of merit ma
ATEG consisted of n-type and p-type thermoelectric legs which are
terials that have similar compatibility factors [38].
connected by two curved blocks of copper interconnectors. Alumina
electrical insulator ceramics are attached to the inner and outer sides of
3. Mathematical modelling and equations
ATEG [37]. However, in the case of SATEG, the thermoelectric legs are
composed of high-temperature segment and low-temperature segment.
The mathematical modelling process can be divided into four main
The inner side of ATEG is considered as a heat source while the outer
categories including general governing equations, energy parameters,
side acts as the heat sink. In is noted that, the materials are generally
exergetic parameters and economic analysis which summarized in the
selected based on the figure of merit (ZT), and compatibility factor (ṡ =
3
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
(i) Energy and exergy are derived for each of the supposed points in
ATEG.
Exergy equations are shown as below, (ii) The definition of fuel and product is presented for each part of
ATEG.
4
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Table 1
Definition of fuel and product for non-segmented and segmented ATEG. Zt = Zt ’’’ Vt + Zt ’’ At (22)
Zt = ZtL ’’’ VtL + ZtL ’’ AtL +ZtU ’’’ VtU + ZtU ’’ AtU (25)
(iii) Cost balances are formulated for each component of ATEG The capital cost of materials is defined in the form of cost rate ($/s) as
separately. [43,44]:
where i and e correspond to exergy streams that transfer in and out of kth 4. Assumptions, boundary conditions and simulation process
component. The capital cost for ceramics and thermocouples in ATEG is
calculated as: [43]: In numerical modeling and simulations, the following assumptions
are considered:
• Heat transfer from the side surfaces of ATEG to the surroundings and
Table 2 contact thermal and electrical resistances are ignored.
Areal and volumetric costs of TE materials [46]. • The influence of the Thomson effect is considered.
Material Z’’’ ($/mm3 ) Z’’ ($/mm2 )
4 4
Bi2 Te3 8.89565 × 10− 1.6823 × 10−
Bi0.52 Sb1.48 Te3 8.65743 × 10− 4
1.6823 × 10− 4
− 4 − 4
CeFe4 Sb12 2.62299 × 10 1.6823 × 10
4 4
Yb0.2 In0.2 Co4 Sb12 1.93688 × 10− 1.6823 × 10−
Alumina Ceramic 8.6251 × 10− 7
Table 3
Cost balance equations for different parts of non-segmented ATEG and STAEG.
Thermoelectric Part of thermoelectric Exergy cost rate balance equation
Table 4
Results of grid independence test.
Non-segmented ATEG STAEG
Number of grids Voltage (V) Pmax (W) Number of grids Voltage (V) Pmax (W)
5
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Fig. 4. Comparison of performance and cost between non-segmented and segmented ATEGs (a) maximum output power (b) conversion efficiency (c) exergy effi
ciency (d) cost per unit of output power.
To simulate the thermoelectric model, the COMSOL Multi-physics The electrical ground condition V = 0 is applied to the outer left
5.4 is used. The three-dimensional equations of the system of the boundary of the copper interconnector. Moreover, the exergoeconomic
annular thermoelectric generator are solved using the finite element study is carried out by putting the numerically calculated results of the
method. Constant temperatures Th and Tc are employed at the heat energy analysis into the exergy and cost balance equations.
source (lower side) and heat sink (upper side) boundaries, respectively.
6
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
7
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Fig. 6. Effect of HU/HL on the performance of SATEG (a) maximum output power (b) conversion efficiency (c) exergy efficiency (d) cost per unit of output power.
and 10 for different hot side temperatures. All other constant parameters
was presented in Fig. 1. A view of segmented annular thermoelectric in
the minimum and maximum value of height ratio is shown in Fig. 5. The
results of the comparison are presented in Fig. 6.
Referring to the Fig. 6, the source temperature is a determinant factor
in the thermal and electrical behavior of SATEG. Skutterudites performs
better at high temperatures, and bismuth tellurides have better perfor
mance at low temperatures. The volume of each material in the SATEG is
defined by height ratio, and for different source temperatures, the peak
value of performance occurs at different height ratios. As can be seen in
Fig. 6(a) while temperature grows, the maximum output power is ob
tained at lower height ratios. This outcome is not surprising since the
skutterudites are the materials with better performance at higher tem
Fig. 7. A general view of segmented annular thermoelectric generator in height peratures, and in a lower height ratio, a bigger percentage of legs are
ratio of a) 1 and b) 10. composed of better performing materials. In all operating temperatures,
similar results are obtained for conversion efficiency. With the incre
and ATEG units are ignored, reflecting that the heat source temperature ment of temperature, the peak of conversion efficiency occurs at lower
is exactly the same as exhaust gas temperature [50–51]. height ratios. For example, in Th = 398.15, 598.15 and 798.15K the
maximum conversion efficiencies are 0.0419, 0.0825 and 0.1191 which
are resulted in HHUL = 10, 0.7 and 0.3 respectively. A similar trend cannot
6.2. Effect of height ratio HU /HL
be observed for the exergy efficiency of SATEG, as depicted in Fig. 6(c).
The influence of the height ratio Hu/HL on different performance As described in the modeling section, the exergy efficiency of the SATEG
criteria including power output, energy efficiency, exergy efficiency, can be obtained by dividing the conversion efficiency with the Carnot
and cost per unit of output power is studied in this section for segmented factor, (1 − T0 /Th ). The Carnot factor and the conversion efficiency are
annular thermoelectric generator. The height ratio was varied between 1 two determining factors that are both affected by the temperature of the
8
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Fig. 8. Effect of (φn/φp) on the performance of SATEG (a) maximum output power (b) conversion efficiency (c) exergy efficiency (d) cost per unit of output power.
heat source and sink as well as the height ratio. Increasing heat source thermoelectric. The angle ratio was varied between 1 and 10 for
temperature Th enhances the conversion efficiency as mentioned, but different hot side temperatures. All other constant parameters was
the Carnot factor grows as well. Taking this into account, between these presented in Fig. 1. A view of segmented annular thermoelectric in the
two conflicting factors, the outcome is determined by the dominant minimum and maximum value of angle ratio is shown in Fig. 7. The
factor. For a specific range of height ratios with the increase of source results of the comparison are presented in Fig. 8.
temperature, the increase of the Carnot factor is more than the As can be seen in Fig. 8(a), for all of the tested temperatures, with the
enhancement of conversion efficiency, and as a result, the overall exergy increment of angle ratio between 0.1 and 1, the output power ap
efficiency decreases. proaches the peak value and then begins to drop. This finding is in good
Fig. 6(d) depicts the changes in the cost per unit of output power agreement with the results of Asaadi et al. [43] for the two-stage annular
versus height ratio for different temperatures. According to the thermoelectric generator. The output power decreases faster when the
modeling section and equations of cost balance and based on exer angle ratio grows to values more than 1. This is because the n-type
goeconomic analysis, the cost per unit of power output is dependent on materials have higher electrical resistivity values, and when the mate
various parameters including, areal and volumetric costs of materials, rials with higher electrical resistivity are applied to the leg with the
exergy streams costs, and output power. A material with lower areal and bigger angle, the total electrical resistance of SATEG increases which
volumetric costs is always favorable. It should be considered that the leads to lower output power [30]. Conversion efficiency and exergy
exergy streams make up a greater share of costs compared to material efficiency of SATEG change with the variation of the angle ratio in a very
costs. Higher output power values lead to the reduction of cost, and since similar trend to output power, referring to Fig. 8(b) and (c). As can be
high heat source temperature increases output power, the lesser cost can seen, an optimum angle ratio equal to 1 results the peak conversion and
be expected. exergy efficiency. For example in Th = 398.15and 598.15K the obtained
conversion efficiency and exergy efficiency in φn /φp = 0.9, 1 and 2 are
(0.03393, 0.1356), (0.03399, 0.1358) and (0.3081, 0.1231)
6.3. Effect of angle ratio φn /φp
respectively.
The unit cost per unit of output power for a wide range of operating
The influence of the angle ratio (φn /φp )on different performance
heat source temperatures versus the variation of angle ratio is illustrated
criteria including power output, energy efficiency, exergy efficiency,
in Fig. 8(d). According to the figure, the unit cost per unit of output
and cost per unit of output power is studied in this section for segmented
9
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
Fig. 9. Effect of (RLoad/R) on the performance of SATEG (a) maximum output power (b) energy efficiency (c) exergy efficiency (d) cost per unit of output power.
power decreases with the increment of angle ratio between 0.1 and 1 proposed a range between 1 and 1.3 to get the best possible perfor
and then increases with the further increase of angle ratio. It is discussed mance. Referring to Fig. 7(c) the trend of exergy efficiency versus RLoad /
that the output power and exergy streams largely influence the cost per R is similar to energy efficiency and the peak value of this quantity
unit of output power. It can be expected that the angle ratio with the cannot be obtained in the same RLoad /R for all of the applied heat source
highest output power and efficiency leads to the lowest cost. All ob temperatures. On the other hand, it is clear that the improvement of the
tained results confirm that the angle ratios in the vicinity of 1 are the energy efficiency and exergy efficiency among the mentioned range are
optimum choice to improve the efficiency of the SATEG device while relatively small and can be ignored to simplify the control and lower the
keeping cost low. associated costs. Fig. 9(d) reveals that as RLoad /R increases, the cost per
unit of output power decreases in the first stage and then is increases. It
6.4. Effect of load ratio RLoad /R can be seen that the RLoad /Rcorresponding to the least cost is equal to 1
for heat source temperatures lower than 598.15 K, and for higher tem
The changes in output power, energy efficiency, exergy efficiency, peratures, it increases to the 1.5 influenced by exergy performance of the
and cost per unit of output power are plotted in Fig. 9. All other constant system. It is shown that in 1 < RLoad /R < 1.5 the cost of power can be
parameters was presented in Fig. 1. As can be seen with increasing the minimized depending on the source temperature.
ratio of RLoad /R the output power increases up to a maximum value and
declines afterward. The peak of power can be obtained in RLoad /R = 1, 7. Conclusion
which is expected as explained in the modeling section. The energy and
exergy efficiency both share a similar trend with output power. In this paper segmented annular thermoelectric generator (SATEG)
Although the output power and energy efficiency share a similar trend, was first compared with two non-segmented thermoelectric including
the maximum output power and energy efficiency cannot be obtained Skutterudites (high temperature material) and Bismuth tellurides (low
simultaneously for all source temperatures. While power can be maxi temperature material). SATEG provided higher power in the tempera
mized whenRLoad /R = 1, the peak energy efficiency happens at RLoad / ture range of 398 K and 598 K. However, for the temperatures higher
R = 1.5 for heat source temperatures higher than 598.15 K. Taking all than this range, Shutterudites generates more power compared to the
these to account an optimal range of RLoad /R about 1–1.5 can be STAG. In the next step, the effects of key parameters of SATEG including
considered. A similar result is reported by Shen et al. [30]. They height ratio, angle ratio and load ration are varied and their effects on
10
M.-W. Tian et al. Applied Thermal Engineering 181 (2020) 115996
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