Super X Parts Catalog

1999/2000
CATALOG
General Information
6999-0005 Rev. 04
All text, photographs, and illustrations in this catalog are based on the most current product
information available at the time of publication. Product improvements or other changes
may result in differences between this catalog and the motorcycle. Excelsior-Henderson
reserves the right to make production changes at any time, without notice and without
incurring any obligation to make the same or similar changes to motorcycles previously
built.
EXCELSIOR-HENDERSON MOTORCYCLE MANUFACTURING COMPANY

805 HANLON DRIVE • BELLE PLAINE, MINNESOTA 56011 • TELE: 612.873.7000/FAX: 612.873.7030
Copyright© 1999 Excelsior-Henderson Motorcycle Manufacturing Company. All rights reserved. Excelsior-Henderson, the X & Bar logo,
and Super X are trademarks of the Excelsior-Henderson Motorcycle Manufacturing Company.
Features of the Super X motorcycle are covered by U.S. Patent No. D.406,088 with additional patents pending.
6999-0005 Rev. 04
General Information
Product Changes Returns
When more than one version of any part has been used, Currently, all service parts are considered non-
compare the model and Vehicle Identification Number returnable. Parts shipped in error by Excelsior-
(V.I.N.) range listed with the model and V.I.N. of the Henderson and defective parts will be credited to your
motorcycle being repaired. If it is unclear which part account, including return shipping charges (UPS
should be used, contact Excelsior-Henderson Dealer Ground Only). Contact Excelsior-Henderson Parts
Support Services (800) 873-4957 with the model and Supply (612) 873-7047 for a return authorization
V.I.N. and they will help verify the correct part number prior to shipment. Return Authorizations must
application. be requested within 10 days of part receipt.
Any related assemblies, service kits, or retrofit kits are If non-returnable parts are returned, they will be sent
listed either directly under the individual part entry, or at back to the dealer freight collect with no credit due.
the end of the assembly’s part list.
Any notes or additional part information can be found at
the end of the assembly’s part list. Warranty
Excelsior-Henderson Motorcycle Manufacturing
Company warrants its service parts (standard vehicle
Prices components) to be free from defects in material,
workmanship, and construction. Should the part(s) fail
Prices for all items found in this catalog can be found in
within thirty (30) days from the date of invoice and
the Replacement Parts Price List. We reserve the right
during normal use, Excelsior-Henderson Motorcycle
to adjust prices between catalog and price list printing.
Manufacturing Company will repair or replace at its
option the part(s) only. Labor charges will be the
responsibility of the motorcycle owner.
Ordering Electrical component(s) purchased through and
All Authorized Dealers should contact Excelsior- installed by an authorized Excelsior-Henderson Dealer
Henderson Parts Supply at FAX: 1-800-873-5980 or will have the same thirty (30) day warranty as service
PHONE: (612) 873-7047 between 8:00 a.m. and 5:00 parts. Electrical component(s) purchased over the
p.m. CST Monday - Friday to order parts. counter will be sold without warranty or replacement
agreement.
Minimum Order
Service parts can be returned for warranty coverage
A $10 service charge will be added to any order under only with prior authorization from the service
$25 (pre-freight). department. Please follow the standard warranty
claiming procedure outlined in your Warranty Policies
Backorders and Procedures Handbook found in your Warranty and
All backorders will be automatically shipped unless you Service Bulletins Handbook.
clearly indicate NO BACKORDERS on your parts order.
We will try to reconfirm backorders over 30 days old
before shipment. Accessories
Replacement part information for all Excelsior-
Delivery Henderson brand accessories can be found in the
Accessory Handbook packaged with each accessory
All orders normally ship within 24 hours of receipt. kit.
Unless otherwise specified, all orders ship via UPS
Ground service.
6999-0005 Rev. 04 1
NOTES
2 6999-0005 Rev. 04
TABLE OF CONTENTS
DESCRIPTION PAGE
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Foot Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gear Shifter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rear Brake Pedal & Master Cylinder Assembly . . . . . . . . . . . . . . . . . . .10
Swing Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Rear Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Rear Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Front Forks Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Front Forks Assembly (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Handlebar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Clutch Master Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Front Brake Master Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . .26
Front Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Battery Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Electronics Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Electronics Panel Assembly (Continued) . . . . . . . . . . . . . . . . . . . . . . . .36
Rollover Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Emission Control System Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Headlamp & Horn Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Front Fender Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Fuel Tank Assembly (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Saddle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Rear Fender Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Rear Fender Assembly (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Crankcase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Cylinder Assembly (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Cylinder Assembly (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Cylinder Head Assembly (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Starter Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Primary Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Primary Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Clutch Slave Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Transmission Shift Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Cam Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Oil Scavenge Pump Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Oil Pressure Pump Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Oil Pump Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Output Sprocket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Air Intake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Throttle Body & Intake Manifold Assembly . . . . . . . . . . . . . . . . . . . . . .94
Exhaust System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Readers Comment Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
6999-0005 Rev. 04 3
CHASSIS - FRAME ASSEMBLY
10183
4 6999-0005 Rev. 04
CHASSIS - FRAME ASSEMBLY
ITEM
NO. PART NUMBER DESCRIPTION QTY. MODEL
1 6000-0019 Frame Assembly** 1 1999 HCX

1 6000-0023 Frame Assembly** 1 2000 HCX/HCXS
2 5199-0506 Nut - Engine Mount 4 HCX/HCXS
3 5199-0399 Screw - Hex. Socket Hd. 2 HCX/HCXS
4 5299-0059 Washer 2 HCX/HCXS
5 2799-0104 Isolator - Rear 2 HCX/HCXS
6 2799-0105D Cup - Mount 2 HCX/HCXS
7 2799-0101A Spacer - Rear LH 1 HCX/HCXS
8 2799-0112 Shaft - Rear Mount 1 HCX/HCXS
9 2799-0102A Spacer - Rear RH 1 HCX/HCXS
10 5199-0653 Screw - Button Hd. 2 HCX/HCXS
12 2799-0074 Reflector - Front LH 1 HCX/HCXS
11 5599-0013 P-Clip 1 HCX/HCXS
13 2799-0003 Isolator - Front 2 HCX/HCXS
14 2799-0037D Flange - Mount LH 1 HCX/HCXS
15 2799-0062 Spacer - Front 2 HCX/HCXS
17 2199-0084 Bumper - Kickstand 1 HCX/HCXS
18 6499-0044 Pin - Clevis 1 HCX/HCXS
19 5299-0084 Washer - Flat 2 HCX/HCXS
20 5499-0017 Ring - Retaining 1 HCX/HCXS
21 6699-0038 Bearing - Kickstand 1 HCX/HCXS
22 2199-0047C Kickstand 1 HCX/HCXS
23 6499-0043 Pin - Cotter 1 HCX/HCXS
24 2199-0103 Spring - Kickstand 1 HCX/HCXS
25 5199-0087 Screw - Hex Flange Hd. 4 HCX/HCXS
26 3299-0034 Stud - Upper 1 HCX/HCXS
27 2799-0090D Bracket - Engine Front LH 1 HCX/HCXS
28 3299-0035 Stud - Lower 1 HCX/HCXS
29 5299-0123 Washer - Lock 6 HCX/HCXS
30 5199-0568 Nut - Lock 6 HCX/HCXS
32 5199-0569 Nut - Hex. 2 HCX/HCXS
33 2799-0115A Bracket - Voltage Regulator 1 HCX/HCXS
34 2699-0024 Regulator - Voltage 1 HCX/HCXS
35 5199-0130 Screw - Hex Socket Hd. 2 HCX/HCXS
36 5199-0128 Screw - Hex Socket Hd. 2 HCX/HCXS
37 2799-0091D Bracket - Engine Front RH 1 HCX/HCXS
38 2799-0002D Flange - Mount RH 1 HCX/HCXS
39 2799-0066 Reflector - Front RH 1 HCX/HCXS
40 5599-0012 P-Clip 1 HCX/HCXS
43 6899-0016 Label - Patent 1 HCX/HCXS
** Contact an authorized Excelsior-Henderson Dealer for replacement procedure
6999-0005 Rev. 04 5
CHASSIS - FOOT SUPPORT ASSEMBLY
10179
6 6999-0005 Rev. 04
CHASSIS - FOOT SUPPORT ASSEMBLY
ITEM
1 2199-0008 Foot Board - LH 1 HCX/HCXS

* 2199-0009 Foot Board - RH 1 HCX/HCXS
2 2199-0010 Pad - Foot 2 HCX/HCXS
3 5199-0132 Screw - Socket Hd. 4 HCX/HCXS
4 2199-0016D Support - Foot Board 4 HCX/HCXS
6 5199-0583 Nut - Hex. Flange 4 HCX/HCXS
7 5199-0121 Screw - Hex. Hd. 2 HCX/HCXS
8 2199-0069C Mount - Foot Peg 2 HCX/HCXS
9 5299-0105 Washer - Spring 4 HCX/HCXS
11 2199-0012 Peg - Foot 2 HCX/HCXS
12 5199-0625 Nut - Hex. 2 HCX/HCXS
* Not Illustrated
6999-0005 Rev. 04 7
CHASSIS - GEAR SHIFTER ASSEMBLY
10468
8 6999-0005 Rev. 04
CHASSIS - GEAR SHIFTER ASSEMBLY
ITEM

2 2799-0009 Nut - Acorn 2 HCX/HCXS
3 2199-0032H Lever - Transmission 1 HCX/HCXS
6 2199-0066 Shifter Rod Assembly 1 HCX/HCXS
7 6000-0020 Shifter Bracket Kit
(Incl. Ref. #15-17) 1 HCX 00001 thru 00680
8 6699-0031 Bearing - Flange 2 HCX 00001 thru 00680
10 2199-0006C Lever - Foot 2 HCX/HCXS
11 2199-0022 Peg - Foot 2 HCX/HCXS
13 2199-0007C Lever - Shifter 1 HCX/HCXS
14 5599-0017 P-Clip - Clutch Hose 1 HCX/HCXS
15 6699-0043 Bearing - Sleeve 1 HCX 00681 & Up/HCXS
16 2199-0093D Bracket - Shifter Pivot 1 HCX 00681 & Up/HCXS
17 2199-0092 Shaft - Shifter 1 HCX 00681 & Up/HCXS
6999-0005 Rev. 04 9
CHASSIS - REAR BRAKE PEDAL & MASTER CYLINDER ASSEMBLY
10182
10 6999-0005 Rev. 04
CHASSIS - REAR BRAKE PEDAL & MASTER CYLINDER ASSEMBLY
ITEM
1 2199-0027 Pad - Brake Pedal 1 HCX/HCXS

2 2199-0003 Pedal - Brake 1 HCX/HCXS
3 6499-0018 Pin - Clevis 1 HCX/HCXS
5 2199-0073 Washer - Spring (Cylinder End) 1 HCX/HCXS
6 2199-0065 Bellows - Brake 1 HCX/HCXS
7 2199-0088 Spring - Brake 1 HCX/HCXS
8 2199-0072 Washer - Spring (Clevis End) 1 HCX/HCXS
9 2199-0070 Lens - Reservoir 1 HCX/HCXS
10 2199-0091 Grommet - Lens 1 HCX/HCXS
11 1799-0047 Screw - Phillips Flat Hd. 2 HCX/HCXS
12 5599-0006 P-Clip - Brake Hose 2 HCX/HCXS
13 5199-0609 Screw - Self Tapping 2 HCX/HCXS
14 2199-0034E Reservoir - Rear Brake 1 HCX/HCXS
15 5199-0376 Screw - Hex Socket Hd 3 HCX/HCXS
17 2199-0036D Plate - Adapter 1 HCX/HCXS
19 1799-0017 Master Cylinder Assembly 1 HCX/HCXS
20 5199-0561 Bolt - Banjo 1 HCX/HCXS
21 5299-0130 Washer - Sealing 2 HCX/HCXS
22 1799-0003 Brake Line - Rear 1 HCX/HCXS
23 6699-0030 Bushing - Flange 2 HCX/HCXS
24 2199-0098 Sleeve - Brake Pedal Bolt 1 HCX/HCXS
25 1799-0054 Cylinder Connector Kit 1 HCX/HCXS
26 1799-0053 Cylinder Rod Kit 1 HCX/HCXS
27 1799-0059 Cylinder Piston Kit 1 HCX/HCXS
28 1799-0044 Cap - Reservoir 1 HCX/HCXS
29 1799-0045 Plate - Reservoir Diaphragm 1 HCX/HCXS
30 1799-0046 Diaphragm - Reservoir 1 HCX/HCXS
32 5199-0646 Bolt - Brake Pedal 1 HCX/HCXS
6999-0005 Rev. 04 11
CHASSIS - SWING CAGE ASSEMBLY
10184
12 6999-0005 Rev. 04
CHASSIS - SWING CAGE ASSEMBLY
ITEM
1 5199-0665 Bolt - Button Hd. 1 HCX/HCXS

2 1499-0006C Guard - Belt Upper 1 HCX
2 1400-0001BK Guard - Belt Upper 1 HCXS
3 1499-0012 Tensioner - Rear Wheel 2 HCX/HCXS
5 5199-0515 Nut - Hex. Slotted 1 HCX/HCXS
7 5199-0535 Nut - Hex 2 HCX/HCXS
8 5199-0605 Bolt - Tensioner 2 HCX/HCXS
9 6699-0023 Bearing - Swingcage 2 HCX/HCXS
11 5199-0611 Nut - Hex. 2 HCX/HCXS
13 1499-0005 Guard - Belt Lower 1 HCX/HCXS
14 6000-0018 Swingcage Assembly
(Incl. Ref. #25) 1 HCX/HCXS
15 5199-0536 Bolt - Pivot 2 HCX/HCXS
19 5199-0559 Nut - Hex. 2 HCX/HCXS
20 5199-0558 Bolt - Hex Socket Hd. 1 HCX/HCXS
21 1499-0001 Shock Absorber - Rear 1 HCX/HCXS
22 5199-0537 Bolt - Hex. Socket Hd. 1 HCX/HCXS
23 1699-0011 Axle - Rear 1 HCX/HCXS
24 1299-0030 Washer - Shaped 2 HCX/HCXS
25 5199-0626 Insert - Threaded 2 HCX/HCXS
6999-0005 Rev. 04 13
CHASSIS - REAR BRAKE CALIPER ASSEMBLY
10185
14 6999-0005 Rev. 04
CHASSIS - REAR BRAKE CALIPER ASSEMBLY
ITEM
1 1799-0014E Mount - Caliper 1 HCX/HCXS

2 5199-0207 Screw - Torx Button Hd. 2 HCX/HCXS
3 1799-0013 Brake Caliper Assembly
(Incl. Ref. #7-16) 1 HCX/HCXS
4 5299-0130 Washer - Seal 2 HCX/HCXS
5 1799-0003 Brake Line - Rear 1 HCX/HCXS
7 1799-0076 Cover - Bleed screw 1 HCX/HCXS
8 1799-0029 Valve - Bleed 1 HCX/HCXS
9 1799-0067 Screw - Hex. Socket Hd 4 HCX/HCXS
10 1799-0083 Pin - Pad Retainer
11 1799-0082 Seal Kit
12 1799-0081 Piston Kit (Set of 4)
13 1799-0079 Brake Pad Kit (Set of 2) 1 HCX/HCXS
14 1799-0031 Spring - Anti Rattle 1 HCX/HCXS
15 1799-0084 Clip - Retaining Pin 2 HCX/HCXS
16 1799-0066 Seal - O-Ring 1 HCX/HCXS
17 1799-0063 Switch - Brake 1 HCX/HCXS
6999-0005 Rev. 04 15
CHASSIS - REAR WHEEL ASSEMBLY
10017
16 6999-0005 Rev. 04
CHASSIS - REAR WHEEL ASSEMBLY
ITEM
1 5199-0112 Bolt - Hex. Hd. 5 HCX/HCXS

2 1699-0025P Retainer - Sprocket 1 HCX/HCXS
3 6000-0036 Sprocket - Driven 35mm (GT)
(Drive Conversion Kit)
(Incl. Ref. #3, 22 & Front Sprocket) 1 HCX 00001 thru 00660
3 1699-0028B Sprocket - Driven 35mm (HTD) 1 HCX/HCXS
3 1699-0021 Sprocket - Driven 32mm (HTD) 1 HCX/HCXS
4 2799-0052 Inner Tube Assembly
(Incl. Ref. #20 & 21) 1 HCX/HCXS
5 1699-0009 Tire - Rear 1 HCX
5 1600-0003 Tire - Rear (RWL) 1 HCXS
6 6000-0036 Rim, Rear
7 2799-0053 Band - Rim 1 HCX/HCXS
8 5299-0018 Spacer, Bearing 1 HCX/HCXS
9 6000-0003 Spoke & Nipple Set 1 HCX/HCXS
13 1699-0012 Spacer - Left 1 HCX/HCXS
14 1599-0009 Rotor - Brake 1 HCX/HCXS
15 2799-0033 Retainer, Bearing 2 HCX/HCXS
16 6699-0024 Bearing 2 HCX/HCXS
17 1699-0002 Hub 1 HCX/HCXS
18 5299-0020 Spacer - Right 1 HCX/HCXS
19 6899-0007 Label - Rim Warning 1 HCX/HCXS
20 2799-0051 Cap - Valve 1 HCX/HCXS
22 1499-0011 Belt - Drive 35mm (GT) 1 HCX 00001 thru 00660
22 1499-0010 Belt - Drive 35mm (HTD) 1 HCX/HCXS
* 6000-0005 Rear Wheel Assembly

(Incl. Ref. #6, 8-11, 15-17 &19) 1 HCX/HCXS
* 1599-0007 Weights - Wheel

(3 oz. strip of 1/4 oz. segments) 1 HCX/HCXS
*Not Illustrated
Note: Square tooth profile = GT

Round tooth profile = HTD
6999-0005 Rev. 04 17
CHASSIS - FRONT FORKS ASSEMBLY
10169
18 6999-0005 Rev. 04
CHASSIS - FRONT FORKS ASSEMBLY
ITEM
1 5199-0478C Nut - Acorn 1 HCX/HCXS

3 1399-0028 Stud 2 HCX/HCXS
4 1399-0001C-01 Clamp - Triple Upper 1 HCX/HCXS
5 6699-0021 Bushing 4 HCX/HCXS
6 1399-0026 Shaft - Pivot 1 HCX/HCXS
7 6699-0028 Bushing 2 HCX/HCXS
8 5299-0030 Washer - Wave 4 HCX/HCXS
10 5199-0500 Nut, Lock - Upper 1 HCX/HCXS
11 1399-0033 Nut - Lock Lower 1 HCX/HCXS
12 6699-0024 Bearing - Upper 1 HCXS
13 6699-0020 Bearing - Lower 1 HCX/HCXS
14 1399-0011D-01 Fork - Rigid 1 HCX
14 1399-0011C-02 Fork - Rigid 1 HCXS
15 6699-0022 Bearing - Rocker 4 HCX/HCXS
17 1399-0019C-01 Rocker - Front Suspension 2 HCX
17 1300-0057BK Rocker - Front Suspension 2 HCXS
20 6000-0007 Strut Assembly
(Incl. Ref. #15 & 37) 2 HCX
20 6000-0014 Strut Assembly
(Incl. Ref. #15 & 37) 2 HCXS
21 1399-0025 Isolator - Spring 4 HCX/HCXS
22 1399-0007 Damper Assembly
23 1399-0008 Spring - Strut 2 HCX/HCXS
24 1399-0009G-01 Cover - Strut Upper 2 HCX
24 1300-0054BK Cover - Strut Upper 2 HCXS
25 1399-0010 Retainer - Spring 2 HCX/HCXS
26 1399-0006C-01 Cap - Strut 2 HCX
26 1300-0056BK Cap - Strut 2 HCXS
27 5199-0593 Screw 4 HCX/HCXS
28 1799-0001 Hose - Brake 1 HCX/HCXS
29 1599-0010 Axle - Front 1 HCX/HCXS
30 1399-0002 Bolt - Axle 2 HCX/HCXS
31 5299-0027 Washer - Beveled 2 HCX/HCXS
33 5199-0609 Screw - Self Tapping 2 HCX/HCXS
34 5599-0006 P-Clip - Brake Hose 2 HCX/HCXS
35 6499-0047 Plug - Button 6 HCX/HCXS
36 1399-0029G-01 Cover - Strut Lower 2 HCX
36 1300-0053BK Cover - Strut Lower 2 HCXS
38 5199-0195 Screw - Hex. Button Hd. 4 HCX 01316 & Up/HCXS
6999-0005 Rev. 04 19
CHASSIS - FRONT FORKS ASSEMBLY (CONTINUED)
10169
20 6999-0005 Rev. 04
CHASSIS - FRONT FORKS ASSEMBLY (CONTINUED)
ITEM
39 2600-0005C-01 Mount - Turn Signal 2 2000 HCX/HCXS

40 2699-0046 Lens - Amber 2 HCX/HCXS
41 2699-0080 Screw - Lens 2 HCX/HCXS
42 2699-0051 Bulb - ANSI #198 2 HCX/HCXS
43 5299-0123 Washer - Special 2 2000 HCX/HCXS
44 5199-0568 Nut - Hex 2 2000 HCX/HCXS
45 2600-0013 Turn Signal Assembly
(Incl. Ref. #40-42) 2 2000 HCX/HCXS
* 5599-0114 Tie - Cable 2 2000 HCX/HCXS
* Not Illustrated
6999-0005 Rev. 04 21
CHASSIS - HANDLEBAR ASSEMBLY
10486
22 6999-0005 Rev. 04
CHASSIS - HANDLEBAR ASSEMBLY
ITEM
1 2599-0014 Throttle Grip Assembly 1 HCX/HCXS

2 2599-0011 Switch Assembly - RH
3 2799-0043 Mirror Assembly - RH
4 2799-0048C Nut - Mirror 2 HCX/HCXS
5 1799-0011 Front Brake Cylinder Assembly 1 HCX/HCXS
7 1799-0001 Hose - Front Brake 1 HCX/HCXS
9 2599-0001 Handlebar 1 HCX
10 2599-0002C Clamp Handlebar 2 HCX/HCXS
12 2699-0011 Turn Signal/Running Light Assy.
(Incl. Ref. #30-32) 2 1999 HCX
13 2599-0007 Clutch Cylinder Assembly 1 HCX/HCXS
14 2599-0005 Switch Assembly - LH
15 2599-0010 Grip - LH 1 HCX/HCXS
16 2799-0010 Mirror Assembly - LH
17 5100-0003 Screw - Phillips Hd. 4 HCX/HCXS
18 2599-0009 Hose - Clutch 1 HCX/HCXS
20 2599-0030 Washer - Riser 2 HCX/HCXS
21 2599-0004 Isolator - Upper 2 HCX/HCXS
22 2599-0003C Riser 2 HCX/HCXS
23 2599-0015 Isolator - Lower 2 HCX/HCXS
25 5599-0016 Clip - Wire 4 HCX/HCXS
26 2699-0076 Nut - Gimbal Upper 2 HCX 00001 thru 01315
27 2699-0078 Stud - Gimbal 2 HCX 00001 thru 01315
28 2699-0077 Nut - Gimbal Lower 2 HCX 00001 thru 01315
29 5199-0528 Nut - Jam 2 HCX 00001 thru 01315
30 2699-0080 Screw - Lens 2 HCX/HCXS
31 2699-0046 Lens - Amber 2 HCX/HCXS
32 2699-0051 Bulb - ANSI #198 2 HCX/HCXS
33 2599-0019 Cable - Idle
34 2599-0018 Cable - Throttle
35 5199-0632 Screw - Pan Hd. 1 HCX/HCXS
36 2599-0021 Retainer - Cable 1 HCX/HCXS
37 Barrel - Cable 2 HCX/HCXS
38 2500-0012G-01 Handlebar 1 HCXS
39 6400-0001 Cap 2 HCXS
40 2500-0020 Clip - Conduit 1 HCX/HCXS
6999-0005 Rev. 04 23
CHASSIS - CLUTCH MASTER CYLINDER ASSEMBLY
10689
24 6999-0005 Rev. 04
CHASSIS - CLUTCH MASTER CYLINDER ASSEMBLY
ITEM

2 2599-0024 Piston Assembly 1 HCX/HCXS
3 2599-0027 Bolt - Lever 1 HCX/HCXS
4 2599-0023 Lever Assembly 1 HCX/HCXS
5 1799-0037 Clamp Assembly 1 HCX/HCXS
6 2599-0007 Clutch Master Cylinder Assembly
6999-0005 Rev. 04 25
CHASSIS - FRONT BRAKE MASTER CYLINDER ASSEMBLY
10444
26 6999-0005 Rev. 04
CHASSIS - FRONT BRAKE MASTER CYLINDER ASSEMBLY
ITEM
1 1799-0050 Piston Assembly 1 HCX/HCXS

3 1799-0037 Clamp Assembly 1 HCX/HCXS
4 1799-0060 Switch Assembly 1 HCX/HCXS
5 1799-0036 Lever - Brake 1 HCX/HCXS
6 2599-0027 Bolt - Lever 1 HCX/HCXS
7 1799-0011 Front Brake Master Cylinder Assembly
6999-0005 Rev. 04 27
CHASSIS - FRONT BRAKE CALIPER ASSEMBLY
10181
28 6999-0005 Rev. 04
CHASSIS - FRONT BRAKE CALIPER ASSEMBLY
ITEM
1 1799-0009 Rod - Caliper 1 HCX/HCXS

3 1799-0035A Bracket - Caliper Rod 1 HCX/HCXS
4 1799-0007 Brake Caliper Assembly
5 1799-0010C Mount - Front Caliper (Chrome) 1 HCX/HCXS
5 1799-0010E Mount - Front Caliper (Black) 1 HCX/HCXS
6 6699-0026 Bushing - Caliper Mount 2 HCX/HCXS
7 5299-0041 Washer - Plain 1 HCX/HCXS
8 5199-0541 Nut - Hex Lock 1 HCX/HCXS
10 1799-0031 Spring - Anti Rattle 1 HCX/HCXS
12 1799-0076 Cover - Bleed screw 1 HCX/HCXS
13 1799-0029 Valve - Bleed 1 HCX/HCXS
14 1799-0067 Screw - Hex. Socket Hd 2 HCX/HCXS
15 1799-0083 Pin - Pad Retainer
16 1799-0082 Piston Seal Kit
17 1799-0084 Clip - Retaining Pin 2 HCX/HCXS
18 1799-0081 Piston Kit (Set of 4)
19 1799-0078 Brake Pad Kit (Set of 2) 1 HCX/HCXS
21 1799-0001 Brake Line - Front 1 HCX/HCXS
6999-0005 Rev. 04 29
CHASSIS - FRONT WHEEL ASSEMBLY
10172
30 6999-0005 Rev. 04
CHASSIS - FRONT WHEEL ASSEMBLY
ITEM
1 2799-0052 Inner Tube

(Incl. Ref.19 & 20) 1 HCX/HCXS
2 1599-0008 Tire - Front 1 HCX
2 1500-0003 Tire - Front (RWL) 1 HCXS
3 6000-0037 Rim, Front
4 2799-0053 Band - Rim 1 HCX/HCXS
6 1399-0034 Cover 1 HCX/HCXS
7 5299-0016 Spacer, Bearing 1 HCX/HCXS
8 6000-0003 Spoke & Nipple Set 1 HCX/HCXS
11 6699-0024 Bearing 2 HCX/HCXS
12 2799-0033 Retainer - Bearing 2 HCX/HCXS
14 5299-0017 Spacer - Left 1 HCX/HCXS
15 1599-0009 Rotor - Brake 1 HCX/HCXS
16 1599-0002 Hub 1 HCX/HCXS
17 1599-0013 Spacer - Right 1 HCX/HCXS
18 6899-0007 Label - Rim Warning 1 HCX/HCXS
19 2799-0051 Cap - Valve 1 HCX/HCXS
* 6000-0006 Front Wheel Assembly

(Incl. Ref. #3, 5-12, 16 & 18) 1 HCX/HCXS
* 1599-0007 Weights - Wheel

(3 oz. strip of 1/4 oz. segments) 1 HCX/HCXS
* Not Illustrated
6999-0005 Rev. 04 31
CHASSIS - BATTERY BOX ASSEMBLY
10465
32 6999-0005 Rev. 04
CHASSIS - BATTERY BOX ASSEMBLY
ITEM
1 2699-0131A Bracket - Battery Box 1 HCX/HCXS

2 2699-0088A Box - Battery 1 HCX/HCXS
3 2699-0194 Strap - Chafing 1 HCX/HCXS
4 2699-0165 Spacer - Battery 1 HCX/HCXS
5 2600-0009 Boot - Terminal 1 HCX/HCXS
7 2699-0193 Battery Cable - Positive
(Incl. Ref. #5) 1 HCX 00001 thru 00848
7 2699-0204 Battery Cable - Positive
(Incl. Ref. #5) 1 HCX 00849 & Up/HCXS
8 2699-0073 Battery Cable - Negative 1 HCX/HCXS
9 2699-0061C Strap - Battery 1 HCX/HCXS
11 6000-0016 Battery Cover Assembly
(Incl. Ref. #13) 1 HCX
11 6000-0017 Battery Cover Assembly
(Incl. Ref. #13) 1 HCXS
12 2699-0016 Battery 1 HCX/HCXS
13 2799-0075 Pad - Battery Box 3 HCX/HCXS
6999-0005 Rev. 04 33
CHASSIS - ELECTRONICS PANEL ASSEMBLY
10443
34 6999-0005 Rev. 04
CHASSIS - ELECTRONICS PANEL ASSEMBLY
ITEM
1 2699-0029 Controller - Turn Signal 1 HCX/HCXS

2 2699-0156 Holder - Relay 4 HCX/HCXS
4 1399-0044 Screw - Break-Off 1 HCX/HCXS
5 2799-0021 Lock - Fork** 1 HCX/HCXS
7 2699-0055A Bracket - Switch 1 HCX/HCXS
8 2699-0021 Switch - Main 1 HCX/HCXS
9 2799-0044 Key Set (2)** 1 HCX/HCXS
10 2699-0203 Wire - Relay to Starter
12 5199-0466 Nut - Hex. 1 HCX/HCXS
14 2699-0192 Boot - Circuit Breaker 1 HCX/HCXS
16 5199-0628 Nut - Hex. Lock 2 HCX/HCXS
17 2699-0202 Wire - Relay to Circuit Breaker 1 HCX/HCXS
18 2699-0027 Circuit Breaker - 50 Amp 1 HCX/HCXS
20 6299-0006 Bushing - Snap 1 HCX/HCXS
21 2699-0140 Relay - 30 Amp 3 HCX/HCXS
23 6299-0002 Grommet 1 HCX/HCXS
24 2699-0198BK Cover - Electronics (Black) 1 HCX/HCXS
* 2699-0017A Cover - Electronics (Primer) 1 HCX/HCXS
27 2699-0071 Cable - Engine to Ground 1 HCX/HCXS
29 2699-0089A Bracket - ECM 1 HCX/HCXS
30 6299-0005 Bushing - Snap 1 HCX/HCXS
31 2699-0173 Vent - ECM 1 HCX/HCXS
35 2699-0085 Guard - Electronics 1 HCX/HCXS
36 2699-0166 Module - Engine Control 1 HCX/HCXS
37 2699-0033 Switch - Tilt 1 HCX/HCXS
*Not Illustrated
**Provide key code when ordering
6999-0005 Rev. 04 35
CHASSIS - ELECTRONICS PANEL ASSEMBLY (CONTINUED)
10443
36 6999-0005 Rev. 04
CHASSIS - ELECTRONICS PANEL ASSEMBLY (CONTINUED)
ITEM
38 2699-0200A Support - Electronics Cover† 1 HCX/HCXS

39 6099-0034 Power Relay Kit
(Incl. Ref. #10, 17 & 40-45) 1 HCX 00001 thru 00848
40 5199-0130 Screw - Hex. Socket hd. 2 HCX 00849 & Up/HCXS
41 5299-0124 Washer - Flat 2 HCX 00849 & Up/HCXS
42 5199-0644 Nut - Hex 2 HCX 00849 & Up/HCXS
43 5199-0132 Screw - Hex. Socket Hd. 1 HCX 00849 & Up/HCXS
44 2699-0196 Relay - Power 1 HCX 00849 & Up/HCXS
45 2699-0195A Adapter - Relay 1 HCX 00849 & Up/HCXS
47 2699-0081 Lock - Ignition** 1 HCX/HCXS
* 2699-0064 Lock Set
(Incl. Ref. #5, 9 & 47) 1 HCX/HCXS
* 2699-0183 Harness - Wire, Main 1 HCX/HCXS
* 2699-0181 Harness - Wire, Engine 1 HCX/HCXS
* 2699-0182 Harness - Wire, Controls 1 HCX/HCXS
*Not Illustrated
**Provide key code when ordering
†Requires use of Starter Relay #2699-0196
6999-0005 Rev. 04 37
CHASSIS - ROLLOVER VALVE ASSEMBLY
To
Fuel Tank
Vent
10440
38 6999-0005 Rev. 04
CHASSIS - ROLLOVER VALVE ASSEMBLY
ITEM
1 2899-0017 Coupling - Flex 1 HCX/HCXS

2 2899-0015 Tank Vent Tube Assembly
3 2899-0001 Coupling - Flex 2 HCX/HCXS
4 2399-0079 Clip - Rollover Valve 1 HCX/HCXS
5 2699-0036 Valve - Rollover 1 HCX/HCXS
6 2899-0011 Drain Tube Assembly
6999-0005 Rev. 04 39
CHASSIS - EMISSION CONTROL SYSTEM ASSEMBLY
To
Throttle Body
From
Rollover
Valve
10442
40 6999-0005 Rev. 04
CHASSIS - EMISSION CONTROL SYSTEM ASSEMBLY
ITEM
1 2899-0020 Purge Vent Tube Assembly

(Incl. Ref. #2 & 10) 1 HCX/HCXS-California
2 2899-0017 Coupling - Flex 2 HCX/HCXS-California
3 2699-0034 Valve - Purge 1 HCX/HCXS-California
4 2899-0016 Throttle Body Vent Tube Assy.
6 6399-0006 Coupling - 90° 1 HCX/HCXS-California
7 2899-0021 Rollover Vent Assembly
8 5199-0046 Screw - Hex. Socket Hd. 3 HCX/HCXS-California
9 2899-0007 Bracket - Canister 1 HCX/HCXS-California
10 6399-0005 Coupling - 90° 1 HCX/HCXS-California
11 2699-0035 Canister - Emissions 1 HCX/HCXS-California
13 2899-0023 Pad - Foam 1 HCX/HCXS-California
14 2899-0013 Strap - Canister 1 HCX/HCXS-California
15 2899-0022 Canister Vent Tube Assembly
(Incl. Ref. #2) 1 HCX/HCXS-California
6999-0005 Rev. 04 41
CHASSIS - HEADLAMP & HORN ASSEMBLY
10171
42 6999-0005 Rev. 04
CHASSIS - HEADLAMP & HORN ASSEMBLY
ITEM
1 2699-0094 Bezel - Headlamp 1 HCX/HCXS

2 2699-0002 Bulb - Headlamp 1 HCX/HCXS
3 2699-0001 Headlamp Assembly
(Incl. Ref. #1, 2, 16 & 17) 1 HCX/HCXS
4 5199-0209 Screw - Hex. Button Hd. 1 HCX/HCXS
6 2699-0177C Bracket - Headlamp Support (Chrome) 1 HCX/HCXS
* 2699-0177E Bracket - Headlamp Support (Black) 1 HCX/HCXS
9 2699-0009 Horn Assembly
10 6899-0010 Decal - Horn 1 HCX/HCXS
11 2699-0044 Cover - Horn 1 HCX/HCXS
12 5199-0483 Screw - Button Hd. (Silver) 2 HCX/HCXS
* 5199-0795 Screw - Button Hd. (Black) 2 HCX/HCXS
13 2699-0008D Block - Headlamp 1 HCX/HCXS
16 2699-0099 Screw - Phillips Hd. 1 HCX/HCXS
17 2699-0100 Nut - Hex. 1 HCX/HCXS
*Not Illustrated
6999-0005 Rev. 04 43
CHASSIS - FRONT FENDER ASSEMBLY
10176
44 6999-0005 Rev. 04
CHASSIS - FRONT FENDER ASSEMBLY
ITEM
1 2499-0019A Fender - Front (Primer) 1 HCX/HCXS

* 2499-0025BK Fender - Front (Black) 1 1999 HCX
* 2499-0025BU/SI Fender - Front (Blue/Silver) 1 1999 HCX
* 2499-0025GN/OY Fender - Front (Green/Oyster) 1 1999 HCX
* 2400-0034BK Fender - Front (Black) 1 2000 HCX
* 2400-0034BU Fender - Front (Blue) 1 2000 HCX
* 2400-0034RD/OY Fender - Front (Red/Oyster) 1 2000 HCX
* 2400-0034GN/OY Fender - Front (Green/Oyster) 1 2000 HCX
* 2400-0031BK Fender - Front (Black) 1 HCXS
2 2499-0010 Grommet - Front Strut 2 HCX/HCXS
3 2499-0012 Grommet - Rigid Fork RH 1 HCX/HCXS
4 2499-0011 Grommet - Rigid Fork LH 1 HCX/HCXS
5 5199-0097 Screw - Hex. Washer Hd. 4 HCX/HCXS
6 6800-0009 Decal - “Deadwood Special” 1 HCXS
* Not Illustrated
6999-0005 Rev. 04 45
CHASSIS - FUEL TANK ASSEMBLY
10170
46 6999-0005 Rev. 04
CHASSIS - FUEL TANK ASSEMBLY
ITEM
1 2399-0013C Housing - Instrument Cluster 1 HCX/HCXS

3 5199-0480 Bolt - Acorn 1 HCX/HCXS
4 6299-0001 Grommet - Push Button 1 HCX/HCXS
6 2399-0055 Gasket 2 HCX/HCXS
7 2399-0015 Instrument Cluster
(Incl. Ref. #31 & 34-37) 1 HCX/HCXS
8 2399-0014 Gasket - Instrument Housing 1 HCX/HCXS
10 2299-0010 Mount - Tank (Rear) 1 HCX/HCXS
11 2399-0083A Plate - Rear Mount 1 HCX/HCXS
12 2399-0081 Mount - Tank (Upper Rear) 1 HCX/HCXS
13 2399-0082 Mount - Tank (Lower Rear) 1 HCX/HCXS
14 2899-0017 Coupling - Vent Hose 1 HCX/HCXS
15 2899-0015 Hose - Vent 1 HCX/HCXS
16 2399-0011 Hose - Fuel 1 HCX/HCXS
17 5499-0028 Clamp - Fuel Hose 2 HCX/HCXS
18 2399-0059 Circlip 1 HCX/HCXS
19 2300-0013 Fuel Pump Assembly
21 2399-0009 Sensor - Fuel Level 1 HCX/HCXS
22 2399-0005 Mount - Isolation - Front 2 HCX/HCXS
23 2399-0036 Spacer - Tank Mounting - Front 2 HCX/HCXS
26 2399-0037 Fuel Tank (Primer) 1 HCX/HCXS
* 2399-0042BK Fuel Tank (Black) 1 1999 HCX
* 2399-0042BU/SI Fuel Tank (Blue/Silver) 1 1999 HCX
* 2399-0042GN/OY Fuel Tank (Green/Oyster) 1 1999 HCX
* 2300-0008BK Fuel Tank (Black) 1 2000 HCX
* 2300-0008BU Fuel Tank (Blue) 1 2000 HCX
* 2300-0008RD/OY Fuel Tank (Red/Oyster) 1 2000 HCX
* 2300-0008GN/OY Fuel Tank (Green/Oyster) 1 2000 HCX
* 2300-0007BK Fuel Tank (Black) 1 HCXS
27 2399-0001 Gas Cap, RH Thread
28 2399-0002 Gas Cap, LH Thread
31 2399-0058 Isolator, Instrument Cluster 3 HCX/HCXS
32 5299-0031 Spacer, Instrument Cluster 3 HCX/HCXS
33 2399-0016 Gasket, Speedometer 1 HCX/HCXS
*Not Illustrated
6999-0005 Rev. 04 47
CHASSIS - FUEL TANK ASSEMBLY (CONTINUED)
10170
48 6999-0005 Rev. 04
CHASSIS - FUEL TANK ASSEMBLY (CONTINUED)
ITEM
34 2600-0017 Bulb - Low Fuel (3W) 1 HCX/HCXS

35 2600-0016 Bulb - Tach/Fuel Gauge (1.4W) 2 HCX/HCXS
36 2600-0015 Bulb - Warning Indicator (1.7W) 5 HCX/HCXS
37 2600-0014 Bulb - Speedometer (1.7W) 2 HCX/HCXS
38 2399-0065 Seal - Fuel Cap 2 HCX/HCXS
39 6199-0041 Seal - Fuel Pump 1 HCX/HCXS
40 6800-0005 Decal - Tank LH 1 HCXS
* 6800-0007 Decal - Tank RH 1 HCXS
41 6899-0009 Decal - Tank 2 1999 HCX
* 6800-0010 Decal - Tank 2 2000 HCX
*Not Illustrated
6999-0005 Rev. 04 49
CHASSIS - SADDLE ASSEMBLY
10178
50 6999-0005 Rev. 04
CHASSIS - SADDLE ASSEMBLY
ITEM
1 2299-0018 Saddle - Rider 1 HCX

3 2299-0011 Mount - Tandem Seat 2 HCX/HCXS
4 2299-0022 Saddle - Tandem 1 HCX
6 2200-0015 Saddle - One-piece 1 HCXS
6999-0005 Rev. 04 51
CHASSIS - REAR FENDER ASSEMBLY
10177
52 6999-0005 Rev. 04
CHASSIS - REAR FENDER ASSEMBLY
ITEM
1 1199-0035C Support - Rear Fender LH 1 HCX/HCXS

2 2499-0014A Fender - Rear (Primer)
* 2499-0024BK Fender - Rear (Black)
(Incl. Ref. #37 & 38) 1 1999 HCX
* 2499-0024BU/SI Fender - Rear (Blue/Silver)
(Incl. Ref. #37 & 38) 1 1999 HCX
* 2499-0024GN/OY Fender - Rear (Green/Oyster)
(Incl. Ref. #37 & 38) 1 1999 HCX
(Incl. Ref. #37 & 38) 1 2000 HCX
* 2400-0035BU Fender - Rear (Blue)
(Incl. Ref. #37 & 38) 1 2000 HCX
* 2400-0035RD/OY Fender - Rear (Red/Oyster)
(Incl. Ref. #37 & 38) 1 2000 HCX
* 2400-0035GN/OY Fender - Rear (Green/Oyster)
(Incl. Ref. #37 & 38) 1 2000 HCX
(Incl. Ref. #37 & 38) 1 HCXS
4 2799-0067 Reflector - Red (Side) 2 HCX/HCXS
5 1199-0034C Support - Rear Fender RH 1 HCX/HCXS
6 2499-0009 Gasket - License Holder 1 HCX/HCXS
7 2499-0007C Holder - License (Chrome) 1 HCX/HCXS
* 2400-0040BK Holder - License (Black) 1 HCX/HCXS
* 2400-0040BU Holder - License (Blue) 1 HCX
* 2400-0040OY Holder - License (Oyster) 1 HCX
8 2699-0014C Stem - Rear Turn Signal 2 HCX/HCXS
9 2699-0013 Rear Turn Signal Assembly
10 2699-0050 Bulb - Turn Signal 2 HCX/HCXS
11 2699-0046 Lens - Rear Turn Signal 2 HCX/HCXS
12 2699-0080 Screw - Flat Head 4 HCX/HCXS
14 5199-0572 Nut - Jam 2 HCX/HCXS
15 2799-0011 Reflector - Red (License Plate) 1 HCX/HCXS
16 2699-0015 Tail Light Assembly
17 2699-0146 Bulb - License Plate 1 HCX/HCXS
18 2699-0051 Bulb - Tail Light 1 HCX/HCXS
19 2699-0079 Screw - Flat Head 2 HCX/HCXS
20 2699-0047 Lens - Tail Light 1 HCX/HCXS
21 2699-0049 Gasket - Tail Light 1 HCX/HCXS
23 5599-0010 Clip - Wire (Stud Mount) 5 HCX/HCXS
*Not Illustrated
6999-0005 Rev. 04 53
CHASSIS - REAR FENDER ASSEMBLY (CONTINUED)
10177
54 6999-0005 Rev. 04
CHASSIS - REAR FENDER ASSEMBLY (CONTINUED)
ITEM

28 2499-0023 Mount - Extension 1 HCX/HCXS
29 2499-0027A Extension - Fender (Primer) 1 HCX/HCXS
* 2499-0028BK Extension - Fender (Black) 1 HCX/HCXS
* 2499-0028BU Extension - Fender (Blue) 1 HCX
* 2499-0028GN Extension - Fender (Green) 1 HCX
* 2499-0028RD Extension - Fender (Red) 1 HCX
32 2699-0069 Connector - 8 Pin 1 HCX/HCXS
33 2699-0070 Wedge - 8 Pin 1 HCX/HCXS
34 5599-0016 Clip - Wire 1 HCX/HCXS
35 1499-0013D Spacer - Fender 2 HCX/HCXS
36 6899-0013 Label - EPA 1 HCX/HCXS-California
39 6800-0008 Decal - Rear Fender 1 HCXS
*Not Illustrated
6999-0005 Rev. 04 55
ENGINE - CRANKCASE ASSEMBLY
10713
56 6999-0005 Rev. 04
ENGINE - CRANKCASE ASSEMBLY
ITEM
1 Crankcase Assembly** 1 HCX

1 Crankcase Assembly** 1 HCXS
2 6499-0027 Plug - Pipe 1 HCX/HCXS
3 3299-0008 Screw - Set 1 HCX/HCXS
6 4399-0045 Switch - Neutral 1 HCX/HCXS
7 3299-0059 Sleeve - Engine Mount Rear 2 HCX/HCXS
9 3899-0006 Sensor - Road Speed 1 HCX/HCXS
11 6699-0029 Bearing - Output Shaft 1 HCX/HCXS
12 3299-0028 Clamp - Output Shaft Bearing 1 HCX/HCXS
15 3299-0029 Clamp - Input Shaft Inner Bearing Race 1 HCX/HCXS
16 6699-0011 Race - Input Shaft Inner Bearing 1 HCX/HCXS
17 4499-0022 Hose - Breather 1 HCX/HCXS
18 5499-0012 Clamp - Hose 1 HCX/HCXS
19 6399-0004 Fitting - Breather Hose 1 HCX/HCXS
20 6499-0001 Dowel - Hollow 4 HCX/HCXS
24 3299-0012 Plug - Drain Rear 1 HCX/HCXS
26 3299-0064 Plate - Reed Valve 1 HCX/HCXS
27 3299-0065 Petal - Reed Valve 1 HCX/HCXS
28 3299-0052 Plug - Drain Front 1 HCX/HCXS
31 3299-0013 Sensor - Crankshaft Position 1 HCX/HCXS
32 3299-0048 Plate - Breather 1 HCX/HCXS
34 3599-0066 Tube - Oil Pickup 1 HCX/HCXS
37 3299-0032 Shim - Crankshaft 1 HCX/HCXS
38 5199-0522 Screw - Hex. Flange Hd. 3 HCX/HCXS
40 6000-0012 Gasket Kit - Complete Engine A/R HCX/HCXS
* 6799-0023 Touch-up Paint - Engine Black (6 oz) A/R HCX/HCXS
*Not Illustrated
**Contact an authorized Excelsior-Henderson Dealer for replacement procedure.
6999-0005 Rev. 04 57
ENGINE - CRANKSHAFT ASSEMBLY
10352
58 6999-0005 Rev. 04
ENGINE - CRANKSHAFT ASSEMBLY
ITEM
1 6099-0032 Piston Ring Kit

(Standard) 2 HCX/HCXS
2 3399-0013 Piston Assembly (Standard)
(Incl Ref #3 & 4) 2 HCX/HCXS
3 3399-0017 Pin - Piston 2 HCX/HCXS
4 3399-0018 Clip - Piston pin 4 HCX/HCXS
5 3399-0010 Bushing - Piston Pin 2 HCX/HCXS
6 3399-0007 Connecting Rod Assembly
(Incl. Ref. #5, 13 & 14) 2 HCX/HCXS
7 3399-0011 Bearing - Connecting Rod
(Standard) 4 HCX/HCXS
8 3399-0055 Crankshaft 1 HCX 00511 & Up/HCXS
9 6699-0002 Bearing - Main
(Standard)
Note: Requires final machining
“Line Boring” before use. 2 HCX/HCXS
10 3399-0039 Wheel - Crank Position 1 HCX/HCXS
12 6499-0042 Pin - Dowel 2 HCX/HCXS
13 3399-0008 Bolt - Connecting Rod 4 HCX/HCXS
14 Cap - Connecting Rod 2 HCX/HCXS
16 6000-0038 Crankshaft Replacement Kit 1 HCX 00001 thru 00510
17 5199-0639 Screw - Set 1 HCX 00511 & Up/HCXS
18 5199-0640 Screw - Set 1 HCX 00001 thru 00510
6999-0005 Rev. 04 59
ENGINE - CYLINDER ASSEMBLY (FRONT)
10467
60 6999-0005 Rev. 04
ENGINE - CYLINDER ASSEMBLY (FRONT)
ITEM
1 3499-0020 Guide - Fixed 1 HCX/HCXS

2 6199-0029 Seal - O-ring 1 HCX/HCXS
3 6499-0030 Dowel - Orifice 1 HCX/HCXS
4 3199-0031 Gasket - Head 1 HCX/HCXS
6 3499-0015B Cylinder - Front 1 HCX
6 3400-0005R Cylinder - Front 1 HCXS
7 3499-0010 Gasket - Base 1 HCX/HCXS
8 6499-0005 Dowel - Hollow** 1 HCX/HCXS
9 3499-0022 Holder - Moveable Guide 1 HCX/HCXS
10 6499-0011 Dowel - Solid 1 HCX/HCXS
12 3499-0021 Guide - Moveable 1 HCX/HCXS
13 3499-0012 Gasket - Tensioner 1 HCX/HCXS
14 3499-0008 Chain Tensioner Assembly
15 Spring - Compression 1 HCX/HCXS
17 Cap - Tensioner 1 HCX/HCXS
19 3499-0009 Chain - Cam 1 HCX/HCXS
** May be replaced with 6499-0006 as shown.
6999-0005 Rev. 04 61
ENGINE - CYLINDER ASSEMBLY (REAR)
10704
62 6999-0005 Rev. 04
ENGINE - CYLINDER ASSEMBLY (REAR)
ITEM
1 3499-0009 Chain - Cam 1 HCX/HCXS

2 3499-0020 Guide - Fixed 1 HCX/HCXS
3 3199-0031 Gasket - Head 1 HCX/HCXS
4 6199-0029 Seal - O-ring 1 HCX/HCXS
5 6499-0030 Dowel - Orifice 1 HCX/HCXS
7 6000-0021 Cylinder - Rear 1 HCX
7 6000-0022 Cylinder - Rear 1 HCXS
8 3499-0010 Gasket - Base 1 HCX/HCXS
9 6499-0005 Dowel - Hollow** 1 HCX/HCXS
10 3499-0021 Guide - Moveable 1 HCX/HCXS
11 6499-0011 Dowel - Solid 1 HCX/HCXS
12 3499-0023 Holder - Moveable Guide 1 HCX/HCXS
15 Spring - Compression 1 HCX/HCXS
17 Cap - Tensioner 1 HCX/HCXS
19 3499-0008 Chain Tensioner Assembly
20 3499-0012 Gasket - Tensioner 1 HCX/HCXS
** May be replaced with 6499-0006 as shown.
6999-0005 Rev. 04 63
ENGINE - CYLINDER HEAD ASSEMBLY
10168
64 6999-0005 Rev. 04
ENGINE - CYLINDER HEAD ASSEMBLY
ITEM
1 3199-0064 Bolt - Shoulder 8 HCX/HCXS

3 3199-0025C Cover - Upper 1 HCX/HCXS
5 3199-0027 Gasket - Upper 2 HCX/HCXS
6 3199-0041C Cover - Lower 2 HCX/HCXS
7 3199-0044 Gasket - Lower Cam Cover 2 HCX/HCXS
8 3199-0055P Holder - Coil 2 HCX/HCXS
10 3199-0032 Coil - Ignition 2 HCX/HCXS
11 3199-0030 Plug - Spark 2 HCX/HCXS
12 3199-0065 Bolt - Head 8 HCX/HCXS
13 3199-0023 Gear - Idler 2 HCX/HCXS
14 6699-0001 Bearing - Needle 2 HCX/HCXS
16 3199-0061 Spindle - Idler Gear 2 HCX/HCXS
17 3199-0020 Camshaft - Intake 2 HCX/HCXS
18 3199-0017 Lifter, Hydraulic 8 HCX/HCXS
19 3199-0013 Keeper 16 HCX/HCXS
20 3199-0011 Retainer - Valve Spring 8 HCX/HCXS
21 3199-0014 Spring - Valve 8 HCX/HCXS
22 3199-0012 Seat - Valve Spring 8 HCX/HCXS
23 3199-0015 Seal - Valve Stem 8 HCX/HCXS
24 3199-0007 Guide, Valve - Intake 4 HCX/HCXS
25 3199-0058 Sensor - Engine Temp.
(Front Cylinder Only) 1 HCX/HCXS
26 3199-0031 Gasket - Cylinder Head 2 HCX/HCXS
27 3199-0010 Valve - Exhaust 4 HCX/HCXS
28 3199-0009 Valve - Intake 4 HCX/HCXS
29 5199-0492 Stud - Exhaust 4 HCX/HCXS
30 6000-0024 Cylinder Head Assembly - Front
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCX 00001 thru 11/24/99
* 6000-0025 Cylinder Head Assembly - Rear
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCX 00001 thru 11/24/99
* 6000-0026 Cylinder Head Assembly - Front
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCXS 01571 thru 11/24/99
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCXS 01571 thru 11/24/99
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCX 11/24/99 & Up
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCX 11/24/99 & Up
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCXS 11/24/99 & Up
(Incl. Ref. #24, 29, 31, 36, 37 & 39) 1 HCXS 11/24/99 & Up
*Not Illustrated
6999-0005 Rev. 04 65
ENGINE - CYLINDER HEAD ASSEMBLY (CONTINUED)
10168
66 6999-0005 Rev. 04
ENGINE - CYLINDER HEAD ASSEMBLY (CONTINUED)
ITEM
31 3199-0008 Guide - Exhaust Valve 4 HCX/HCXS

32 3199-0054 Camshaft - Exhaust 2 HCX/HCXS
33 6499-0007 Dowel - Cam 4 HCX/HCXS
34 3199-0022 Gear - Camshaft 4 HCX/HCXS
35 5199-0580 Screw - Torx Hd. 4 HCX/HCXS
36 6499-0001 Dowel 16 HCX/HCXS
37 Cap - Camshaft Bearing 8 HCX/HCXS
40 5199-0563 Bolt - Cam Chain Tunnel 4 HCX/HCXS
43 6000-0013 Gasket Kit - Top End 1 HCX/HCXS
6999-0005 Rev. 04 67
ENGINE - STARTER DRIVE ASSEMBLY
10707
68 6999-0005 Rev. 04
ENGINE - STARTER DRIVE ASSEMBLY
ITEM

2 3799-0005 Starter Assembly
4 3799-0002 Gear - Starter Idler 1 HCX/HCXS
5 3799-0003 Shaft - Starter Idler Gear 1 HCX/HCXS
8 5199-0644 Nut - Hex. 2 HCX/HCXS
9 2699-0203 Cable Starter
10 2600-0010 Boot - Starter Cable 1 HCX/HCXS
6999-0005 Rev. 04 69
ENGINE - PRIMARY DRIVE ASSEMBLY
10706
70 6999-0005 Rev. 04
ENGINE - PRIMARY DRIVE ASSEMBLY
ITEM

2 3399-0053 Sleeve - Crankshaft 1 HCX 00001 thru 00510
3 3699-0037 Ramp - Driven 1 HCX 00001 thru 00510
4 3399-0028 Ramp - Drive 1 HCX 00001 thru 00510
5 5299-0101 Washer - Belleville 4 HCX 00001 thru 00510
6 3399-0035 Retainer - Spring 1 HCX 00001 thru 00510
7 5199-0530 Nut - Hex. 1 HCX 00001 thru 00510
8 5299-0038 Washer - Hardened 1 HCX 00001 thru 00510
9 3699-0017 Rotor - Alternator 1 HCX/HCXS
10 3799-0015 Clutch - Starter Sprag 1 HCX/HCXS
11 3799-0017 Race - Starter Clutch 1 HCX/HCXS
12 3799-0019 Gear - Starter/Crankshaft 1 HCX/HCXS
13 3399-0058 Sleeve - Crankshaft 1 HCX 00511 & Up/HCXS
14 3399-0060 Ramp - Driven 1 HCX 00511 & Up/HCXS
15 3399-0059 Ramp - Drive 1 HCX 00511 & Up/HCXS
16 5299-0117 Washer - Belleville 4 HCX 00511 & Up/HCXS
17 3399-0030 Retainer - Spring 1 HCX 00511 & Up/HCXS
18 6000-0008 Bolt - Alternator Rotor 1 HCX 00511 & Up/HCXS
19 3399-0049 Washer - Hardened 1 HCX 00511 & Up/HCXS
* 3699-0011 Alternator Assembly - Complete 1 HCX/HCXS
*Not Illustrated
6999-0005 Rev. 04 71
ENGINE - PRIMARY HOUSING ASSEMBLY
10464
72 6999-0005 Rev. 04
ENGINE - PRIMARY HOUSING ASSEMBLY
ITEM
1 3699-0030B Housing - Primary Drive 1 HCX

1 3699-0030T Housing - Primary Drive 1 HCXS
4 4299-0001 Clutch Assembly 1 HCX/HCXS
7 3699-0035C Cover - Primary Drive 1 HCX 00511 & Up
* 6099-0038 Primary Cover Kit
(Incl. Ref. #7, 29 & 30) 1 HCX 00001 thru 00510
7 3699-0035R Cover - Primary Drive 1 HCXS
8 4199-0016 Clutch Slave Cylinder Assembly 1 HCX/HCXS
9 5199-0528 Nut - Hex. Jam 1 HCX/HCXS
10 3899-0001C Cover - Clutch Access 1 HCX/HCXS
13 5299-0130 Washer - Crush 4 HCX/HCXS
14 4199-0018 Tube - Hydraulic 1 HCX/HCXS
16 2599-0009 Hose - Clutch 1 HCX/HCXS
19 3899-0011C Insert - Primary Cover 1 HCX/HCXS
20 3699-0015 Gasket - Primary Cover 1 HCX/HCXS
21 3699-0016 Stator - Alternator 1 HCX/HCXS
23 3699-0012 Strap - Stator Wire 1 HCX/HCXS
26 5199-0549 Nut - Hex. 1 HCX/HCXS
27 3699-0032 Gasket - Primary Housing Front 1 HCX/HCXS
28 3699-0033 Gasket - Primary Housing Rear 1 HCX/HCXS
29 5199-0038 Screw - Hex. Socket Hd.** 3 HCX 00001 thru 00510
30 3699-0040 Spacer - Stator** 1 HCX 00001 thru 00510
* 3699-0011 Alternator Assembly - Complete 1 HCX/HCXS
*Not Illustrated
**Use only after primary cover kit #6099-0038 has been installed.
6999-0005 Rev. 04 73
ENGINE - CLUTCH ASSEMBLY
10180
74 6999-0005 Rev. 04
ENGINE - CLUTCH ASSEMBLY
ITEM
1 4299-0016 Collar - Distance 1 HCX/HCXS

2 4299-0002 Gear/Clutch Basket Assembly
3 Bearing - Needle 1 HCX/HCXS
4 4299-0017 Washer - Thrust 1 HCX/HCXS
5 4299-0003 Hub - Clutch 1 HCX/HCXS
6 4299-0010 Seat - Damper Spring 1 HCX/HCXS
7 4299-0009 Spring - Damper 1 HCX/HCXS
8 Disc - Friction Damper
(Blue Tab Large I.D.) 1 HCX/HCXS
9 4299-0007 Plate - Clutch 9 HCX/HCXS
10 4299-0011 Spring Clip - Hub 1 HCX/HCXS
11 Disc - Friction
(Brown Tab) 7 HCX/HCXS
12 Disc - Friction
(Green or Black Tab) 1 HCX/HCXS
13 Disc - Friction Pressure Plate
(Blue Tab Small I.D.) 1 HCX/HCXS
14 4299-0008 Plate - Pressure 1 HCX/HCXS
15 4299-0013 Seat - Diaphragm Spring 1 HCX/HCXS
16 4299-0012 Spring - Diaphragm 2 HCX/HCXS
17 4299-0021 Screw - Flat Hd. 3 HCX/HCXS
18 4299-0014 Holder - Diaphragm Spring 1 HCX/HCXS
20 4299-0019 Washer - Spring 1 HCX/HCXS
22 4299-0015 Lift Plate Assembly
23 Bearing - Ball 1 HCX/HCXS
* 6000-0033 Friction Plate Kit
(Incl. Ref. #8, 11, 12 & 13) 1 HCX/HCXS
* 4299-0001 Clutch Assembly - Complete
*Not Illustrated
6999-0005 Rev. 04 75
ENGINE - CLUTCH SLAVE CYLINDER ASSEMBLY
10705
76 6999-0005 Rev. 04
ENGINE - CLUTCH SLAVE CYLINDER ASSEMBLY
ITEM
1 4199-0019 Screw - Clutch Adjustment 1 HCX/HCXS

3 4199-0016 Slave Cylinder Assembly - Complete) 1 HCX/HCXS
4 4199-0017 Valve - Bleeder 1 HCX/HCXS
5 5199-0497 Nut - Hex. 1 HCX/HCXS
7 6000-0001 Piston Kit
8 6000-0002 Seal Kit 1 HCX/HCXS
9 4199-0023 Spring - Compression 1 HCX/HCXS
6999-0005 Rev. 04 77
ENGINE - TRANSMISSION SHIFT MECHANISM
10708
78 6999-0005 Rev. 04
ENGINE - TRANSMISSION SHIFT MECHANISM
ITEM
1 6199-0005 Seal - Shift Shaft 1 HCX/HCXS

5 Transmission Assembly - Complete** 1 HCX/HCXS
8 4399-0058 Detent Arm Assembly 1 HCX/HCXS
10 6000-0023 Shift Linkage Kit
(Incl. ref. #11, 13 & 20) 1 HCX/HCXS
13 4399-0038 Spring - Torsion 1 HCX/HCXS
14 4399-0040 Stud - Stop 1 HCX/HCXS
16 4399-0060 Mount - Spring 1 HCX/HCXS
17 4399-0031 Spring - Extension 1 HCX/HCXS
20 5199-0525 Screw - Hex. Flat Hd. 1 HCX/HCXS
6999-0005 Rev. 04 79
ENGINE - TRANSMISSION ASSEMBLY
10485
80 6999-0005 Rev. 04
ENGINE - TRANSMISSION ASSEMBLY
ITEM

3 4399-0007 Gear - Output 2nd 1 HCX/HCXS
4 6000-0009 Output Shaft Assembly 1 HCX/HCXS
5 4399-0008 Gear - Output 3rd 1 HCX/HCXS
6 4399-0009 Gear - Output 4th 1 HCX/HCXS
7 4399-0006 Gear - Output 1st 1 HCX/HCXS
9 6699-0012 Race - Output Bearing 1 HCX/HCXS
10 6699-0015 Bearing - Output 1 HCX/HCXS
14 4399-0016 Drum - Change 1 HCX/HCXS
16 4399-0050 Cam - Neutral Switch 1 HCX/HCXS
18 4399-0010 Gear - Output 5th 1 HCX/HCXS
19 6699-0029 Bearing - Output 1 HCX/HCXS
21 3299-0027 Clamp - Output Bearing Race 1 HCX/HCXS
22 Cassette Plate Assembly** 1 HCX/HCXS
23 6699-0017 Bearing - Change Drum 1 HCX/HCXS
24 4399-0041 Retainer - Bearing 1 HCX/HCXS
27 3299-0060 Retainer - Input Bearing 1 HCX/HCXS
28 6699-0013 Bearing - Input 1 HCX/HCXS
29 3299-0026 Retainer - Input Bearing 1 HCX/HCXS
30 4399-0020 Shaft - Shift Fork 2 HCX/HCXS
31 4399-0019 Fork - Shift 1st/3rd 1 HCX/HCXS
32 4399-0018 Fork - Shift 4th/5th 1 HCX/HCXS
33 4399-0017 Fork - Shaft 2nd 1 HCX/HCXS
35 6699-0011 Race - Input Shaft Bearing 1 HCX/HCXS
36 6699-0014 Bearing - Input 1 HCX/HCXS
40 4399-0004 Gear - Input 5th 1 HCX/HCXS
41 4399-0002 Gear - Input 2nd/3rd 1 HCX/HCXS
44 4399-0003 Gear - Input 4th 1 HCX/HCXS
45 6000-0015 Input Shaft Assembly 1 HCX/HCXS
6999-0005 Rev. 04 81
ENGINE - CAM DRIVE ASSEMBLY
10716
82 6999-0005 Rev. 04
ENGINE - CAM DRIVE ASSEMBLY
ITEM

3 6699-0004 Bearing - Ball 4 HCX/HCXS
4 3299-0005 Gear - Cam Idler Lower 2 HCX/HCXS
6 3399-0061 Shim - Crankshaft Thrust 1 HCX/HCXS
7 3399-0056 Washer - Crankshaft Thrust 1 HCX/HCXS
8 3399-0057 Shim - Cam Drive 1 HCX/HCXS
9 6499-0034 Key - Woodruff 1 HCX/HCXS
10 3399-0022 Gear - Cam Drive 1 HCX/HCXS
12 Carrier - Idler Bearing** 1 HCX/HCXS
** Contact an authorized Excelsior-Henderson Dealer for replacement procedure.
6999-0005 Rev. 04 83
ENGINE - OIL SCAVENGE PUMP DRIVE ASSEMBLY
10715
84 6999-0005 Rev. 04
ENGINE - OIL SCAVENGE PUMP DRIVE ASSEMBLY
ITEM
1 5199-0128 Screw - Hex. Socket Hd. 4 HCX/HXCS

2 3599-0011C Cover - Oil Filter 1 HCX/HXCS
3 3599-0016 Filter - Oil 1 HCX/HXCS
4 3599-0017 Adapter - Oil Filter 1 HCX/HXCS
6 6199-0026 Seal - O-Ring 1 HCX/HXCS
7 6499-0002 Dowel - Hollow 1 HCX/HXCS
8 3599-0075 Coupling - Scavenge Pump 1 HCX/HXCS
9 6499-0038 Plug - Pipe 1 HCX/HXCS
11 6499-0048 Plug - Pipe 1 HCX/HXCS
15 3599-0043 Scavenge Pump Assembly 1 HCX/HXCS
17 3599-0053 Gasket - Timing Cover 1 HCX/HXCS
18 6000-0010 Timing Cover Assembly
(Incl. ref. #22) 1 HCX
18 6000-0011 Timing Cover Assembly
(Incl. ref. #22 1 HCXS
20 6899-0008 Insert - Oil Filter Cover 1 HCX/HXCS
21 5199-0678 Screw - Hex. Button Hd. 2 HCX/HXCS
22 6499-0051 Plug 1 HCX/HXCS
6999-0005 Rev. 04 85
ENGINE - OIL PRESSURE PUMP DRIVE ASSEMBLY
10714
86 6999-0005 Rev. 04
ENGINE - OIL PRESSURE PUMP DRIVE ASSEMBLY
ITEM
1 3899-0037 Oil Filler Cap & Dipstick Assembly

2 3899-0012D Cup - Oil Filler 1 HCX/HCXS
3 5499-0016 Clamp 2 HCX/HCXS
4 3899-0014 Tube - Oil Filler 1 HCX/HCXS
5 3899-0008 Adapter - Oil Filler Tube 1 HCX/HCXS
6 3299-0061 Switch - Oil Pressure 1 HCX/HCXS
7 5199-0628 Nut - Hex. 1 HCX/HCXS
8 3599-0123 Oil Pressure Relief Valve Assembly 1 HCX/HCXS
10 3599-0037 Oil Pressure Pump Assembly 1 HCX/HCXS
11 3599-0040 Gear - Pressure Pump Drive 1 HCX/HCXS
13 3299-0051 Gasket - Oil Pump Cover 1 HCX/HCXS
14 3299-0058B Cover - Oil Pump 1 HCX
14 3299-0058R Cover - Oil Pump 1 HCXS
20 3599-0061 Shaft - Oil Pump Idler 1 HCX/HCXS
21 6499-0027 Plug - Pipe 1 HCX/HCXS
22 3599-0062 Spacer - Oil Pump Idler Gear 2 HCX/HCXS
23 6699-0036 Bearing - Oil Pump Idler Gear 1 HCX/HCXS
24 6499-0048 Plug 1 HCX/HCXS
25 3599-0041 Gear - Oil Pump Idler 1 HCX/HCXS
26 3599-0076 Spacer - Oil Pump Idler Gear 1 HCX/HCXS
6999-0005 Rev. 04 87
ENGINE - OIL PUMP ASSEMBLIES
10718
88 6999-0005 Rev. 04
ENGINE - OIL PUMP ASSEMBLIES
ITEM
1 3599-0037 Oil Pressure Pump Assembly

2 Housing - Pressure Pump 1 HCX/HCXS
3 3599-0054 Gerotor Assembly 1 HCX/HCXS
4 3599-0055 Shaft 1 HCX/HCXS
6 Backplate - Pressure Pump 1 HCX/HCXS
10 3599-0043 Oil Scavenge Pump Assembly
12 3599-0065 Gerotor Assembly 2 HCX/HCXS
13 3599-0052 Shaft 1 HCX/HCXS
15 Coverplate - Scavenge Pump 1 HCX/HCXS
17 Housing - Scavenge Pump 1 HCX/HCXS
18 Backplate - Scavenge Pump 1 HCX/HCXS
6999-0005 Rev. 04 89
ENGINE - OUTPUT SPROCKET ASSEMBLY
10717
90 6999-0005 Rev. 04
ENGINE - OUTPUT SPROCKET ASSEMBLY
ITEM
1 3899-0003C-01 Cover - Output Sprocket 1 HCX

1 3800-0001BK Cover - Output Sprocket 1 HCXS
2 1499-0011 Belt - Drive 35mm (GT) 1 HCX 00001 thru 00660
4 3899-0017 Mount - Cover Rear 1 HCX/HCXS
5 6199-0006 Seal - Output Shaft 1 HCX/HCXS
7 3899-0010 Spacer - Sprocket 1 HCX/HCXS
8 3899-0040 Sprocket - Output 1 HCX 00001 thru 00761
8 3899-0029 Sprocket - Output 1 HCX/HCXS 00762 & Up
9 5299-0129 Washer - Locking 1 HCX/HCXS
10 5199-0499 Nut - Hex. 1 HCX/HCXS
11 3899-0024 Spacer - Grommet 6 HCX/HCXS
Note: Square tooth profile = GT

Round tooth profile = HTD
6999-0005 Rev. 04 91
ENGINE - AIR INTAKE ASSEMBLY
10703
92 6999-0005 Rev. 04
ENGINE - AIR INTAKE ASSEMBLY
ITEM

2 6899-0006 Decal - Warning 1 HCX/HCXS
3 4400-0011 Air Cleaner Cover Assembly
(Incl. Ref. #2, 4 & 26) 1 HCX
3 4400-0010 Air Cleaner Cover Assembly
(Incl. Ref. #2, 4 & 26) 1 HCXS
4 4499-0031 Seal - Air Cleaner Cover 1 HCX/HCXS
6 4499-0040 Element - Air Cleaner 1 HCX/HCXS
7 4499-0034 Plate - Air Cleaner Back 1 HCX/HCXS
8 4499-0013 Gasket - Air Cleaner 1 HCX/HCXS
9 5499-0026 Clamp - Hose
(49 state only) 1 HCX/HCXS
10 2899-0024 Cap - Vacuum
(49 state only) 1 HCX/HCXS
11 4499-0017 Throttle Body Assembly 1 HCX/HCXS
12 4499-0028 Seal - Throttle Body 1 HCX/HCXS
13 4499-0005 Intake Manifold Assembly 1 HCX/HCXS
14 4499-0019 Collar - Intake 2 HCX/HCXS
15 4499-0024 Seal - Intake Collar 2 HCX/HCXS
17 5199-0571 Screw - Shoulder 1 HCX/HCXS
18 5199-0781 Stud 4 HCX/HCXS
19 4499-0015 Sensor - Air Temp. 1 HCX/HCXS
21 4499-0037A Bracket - Throttle Body 1 HCX/HCXS
22 5499-0012 Clamp - Hose 2 HCX/HCXS
23 4499-0022 Hose - Breather 1 HCX/HCXS
24 6399-0004 Fitting - Elbow 1 HCX/HCXS
25 5199-0583 Nut - Flange 4 HCX/HCXS
26 6899-0001 Insert - Graphic 1 HCX
26 6800-0018 Insert - Graphic 1 HCXS
6999-0005 Rev. 04 93
ENGINE - THROTTLE BODY & INTAKE MANIFOLD ASSEMBLY
10463
94 6999-0005 Rev. 04
ENGINE - THROTTLE BODY & INTAKE MANIFOLD ASSEMBLY
ITEM

3 4499-0016 Sensor - Throttle Position 1 HCX/HCXS
4 4499-0017 Throttle Body Assembly
5 Bracket - Throttle Cable 1 HCX/HCXS
8 Sleeve - Spring 1 HCX/HCXS
9 Spring - Throttle Return 1 HCX/HCXS
10 Plate - Throttle Cable 1 HCX/HCXS
11 Nut - Lock 1 HCX/HCXS
12 Screw - Hex. Button Hd. 2 HCX/HCXS
13 Washer - Lock 2 HCX/HCXS
14 4499-0004 Valve - Idle Air Control 1 HCX/HCXS
16 Screw - Break-Off
(Throttle Stop) 1 HCX/HCXS
17 Coupling - Throttle Sensor 1 HCX/HCXS
18 4499-0001 Manifold - Intake 1 HCX/HCXS
19 4499-0043 Collar - Injector 2 HCX/HCXS
20 Seal - O-Ring 2 HCX/HCXS
21 4499-0010 Fuel Injector Assembly
22 Seal - O-Ring 2 HCX/HCXS
23 4499-0027 Clip - Fuel Rail 2 HCX/HCXS
24 Cap - Test Port 1 HCX/HCXS
25 4499-0011 Rail - Fuel 1 HCX/HCXS
* 4499-0005 Intake Manifold Assembly
*Not Illustrated
6999-0005 Rev. 04 95
ENGINE - EXHAUST SYSTEM ASSEMBLY
10193
96 6999-0005 Rev. 04
ENGINE - EXHAUST SYSTEM ASSEMBLY
ITEM
1 4599-0029 Muffler 2 HCX/HCXS

2 4599-0058 Clamp - Muffler 2 HCX/HCXS
3 4599-0014 Pipe - Exhaust Rear 1 HCX/HCXS
5 3199-0029 Ring - Exhaust Seal 2 HCX/HCXS
6 4599-0011 Sensor - Oxygen 1 HCX/HCXS
7 4599-0012 Pipe - Exhaust Front 1 HCX/HCXS
9 4599-0057 Spacer - Muffler 4 HCX/HCXS
10 4599-0052D Support - Exhaust 1 HCX/HCXS
13 4599-0026 Clamp - Cover 6 HCX/HCXS
14 4599-0010 Cover - Front Upper 1 HCX/HCXS
15 4599-0017 Cover - Front Lower 1 HCX/HCXS
16 4599-0056 Cover - Crossover 1 HCX/HCXS
17 4599-0013 Cover - Rear 1 HCX/HCXS
6999-0005 Rev. 04 97
NOTES
98 6999-0005 Rev. 04
PART NUMBER INDEX
Part Page Item Qty. Part Page Item Qty. Part Page Item Qty.
1199-0034C 52 5 1 1799-0001 18 28 1 1799-0084 14 15 2

1199-0035C 52 1 1 1799-0001 22 7 1 1799-0084 28 17 2
1299-0030 12 24 2 1799-0001 28 21 1 2199-0003 10 2 1
1300-0053BK 18 36 2 1799-0003 10 22 1 2199-0006C 8 10 2
1300-0054BK 18 24 2 1799-0003 14 5 1 2199-0007C 8 13 1
1300-0056BK 18 26 2 1799-0007 28 4 1 2199-0008 6 1 1
1300-0057BK 18 17 2 1799-0009 28 1 1 2199-0009 6 * 1
1399-0001C-01 18 4 1 1799-0010C 28 5 1 2199-0010 6 2 2
1399-0002 18 30 2 1799-0010E 28 5 1 2199-0012 6 11 2
1399-0006C-01 18 26 2 1799-0011 22 5 1 2199-0016D 6 4 4
1399-0007 18 22 2 1799-0011 26 7 1 2199-0022 8 11 2
1399-0008 18 23 2 1799-0013 14 3 1 2199-0027 10 1 1
1399-0009G-01 18 24 2 1799-0014E 14 1 1 2199-0032H 8 3 1
1399-0010 18 25 2 1799-0017 10 19 1 2199-0034E 10 14 1
1399-0011C-02 18 14 1 1799-0029 14 8 1 2199-0036D 10 17 1
1399-0011D-01 18 14 1 1799-0029 28 13 1 2199-0047C 4 22 1
1399-0019C-01 18 17 2 1799-0031 14 14 1 2199-0065 10 6 1
1399-0025 18 21 4 1799-0031 28 10 1 2199-0066 8 6 1
1399-0026 18 6 1 1799-0035A 28 3 1 2199-0069C 6 8 2
1399-0028 18 3 2 1799-0036 26 5 1 2199-0070 10 9 1
1399-0029G-01 18 36 2 1799-0037 24 5 1 2199-0072 10 8 1
1399-0033 18 11 1 1799-0037 26 3 1 2199-0073 10 5 1
1399-0034 30 6 1 1799-0044 10 28 1 2199-0084 4 17 1
1399-0044 34 4 1 1799-0044 24 7 1 2199-0088 10 7 1
1399-0045 34 3 1 1799-0044 26 8 1 2199-0091 10 10 1
1400-0001BK 12 2 1 1799-0045 10 29 1 2199-0092 8 17 1
1400-0002 16 22 1 1799-0045 24 8 1 2199-0093D 8 16 1
1400-0002 90 2 1 1799-0045 26 9 1 2199-0098 10 24 1
1499-0001 12 21 1 1799-0046 10 30 1 2199-0103 4 24 1
1499-0005 12 13 1 1799-0046 24 9 1 2200-0015 50 6 1
1499-0006C 12 2 1 1799-0046 26 10 1 2299-0010 46 10 1
1499-0010 16 22 1 1799-0047 10 11 2 2299-0011 50 3 2
1499-0010 90 2 1 1799-0047 24 1 2 2299-0018 50 1 1
1499-0011 16 22 1 1799-0047 26 2 2 2299-0022 50 4 1
1499-0011 90 2 1 1799-0050 26 1 1 2300-0007BK 46 * 1
1499-0012 12 3 2 1799-0053 10 26 1 2300-0008BK 46 * 1
1499-0013D 54 35 2 1799-0054 10 25 1 2300-0008BU 46 * 1
1500-0003 30 2 1 1799-0059 10 27 1 2300-0008GN/OY 46 * 1
1599-0002 30 16 1 1799-0060 26 4 1 2300-0008RD/OY 46 * 1
1599-0007 16 * 1 1799-0063 14 17 1 2300-0013 46 19 1
1599-0007 30 * 1 1799-0066 14 16 1 2399-0001 46 27 1
1599-0008 30 2 1 1799-0066 28 11 1 2399-0002 46 28 1
1599-0009 16 14 1 1799-0067 14 9 4 2399-0005 46 22 2
1599-0009 30 15 1 1799-0067 28 14 2 2399-0009 46 21 1
1599-0010 18 29 1 1799-0076 14 7 1 2399-0011 46 16 1
1599-0013 30 17 1 1799-0076 28 12 1 2399-0013C 46 1 1
1600-0003 16 5 1 1799-0078 28 19 1 2399-0014 46 8 1
1699-0002 16 17 1 1799-0079 14 13 1 2399-0015 46 7 1
1699-0009 16 5 1 1799-0081 14 12 1 2399-0016 46 33 1
1699-0011 12 23 1 1799-0081 28 18 1 2399-0036 46 23 2
1699-0012 16 13 1 1799-0082 14 11 1 2399-0037 46 26 1
1699-0021 16 3 1 1799-0082 28 16 1 2399-0042BK 46 * 1
1699-0025P 16 2 1 1799-0083 14 10 1 2399-0042BU/SI 46 * 1
1699-0028B 16 3 1 1799-0083 28 15 1 2399-0042GN/OY 46 * 1
*Not Illustraed
6999-0005 Rev. 04 103

PART NUMBER INDEX
2399-0055 46 6 2 2599-0015 22 23 2 2699-0071 34 27 1

2399-0058 46 31 3 2599-0018 22 34 1 2699-0073 32 8 1
2399-0059 46 18 1 2599-0019 22 33 1 2699-0076 22 26 2
2399-0065 48 38 2 2599-0021 22 36 1 2699-0077 22 28 2
2399-0079 38 4 1 2599-0023 24 4 1 2699-0078 22 27 2
2399-0081 46 12 1 2599-0024 24 2 1 2699-0079 52 19 2
2399-0082 46 13 1 2599-0027 24 3 1 2699-0080 20 41 2
2399-0083A 46 11 1 2599-0027 26 6 1 2699-0080 22 30 2
2400-0031BK 44 * 1 2599-0028 24 10 1 2699-0080 52 12 4
2400-0033BK 52 * 1 2599-0028 26 11 1 2699-0081 36 47 1
2400-0034BK 44 * 1 2599-0030 22 20 2 2699-0085 34 35 1
2400-0034BU 44 * 1 2600-0005C-01 20 39 2 2699-0088A 32 2 1
2400-0034GN/OY 44 * 1 2600-0009 32 5 1 2699-0089A 34 29 1
2400-0034RD/OY 44 * 1 2600-0010 36 46 1 2699-0094 42 1 1
2400-0035BK 52 * 1 2600-0010 68 10 1 2699-0099 42 16 1
2400-0035BU 52 * 1 2600-0011 34 11 1 2699-0100 42 17 1
2400-0035GN/OY 52 * 1 2600-0013 20 45 2 2699-0131A 32 1 1
2400-0035RD/OY 52 * 1 2600-0014 48 37 2 2699-0140 34 21 3
2400-0040BK 52 * 1 2600-0015 48 36 5 2699-0146 52 17 1
2400-0040BU 52 * 1 2600-0016 48 35 2 2699-0156 34 2 4
2400-0040OY 52 * 1 2600-0017 48 34 1 2699-0165 32 4 1
2499-0007C 52 7 1 2699-0001 42 3 1 2699-0166 34 36 1
2499-0009 52 6 1 2699-0002 42 2 1 2699-0173 34 31 1
2499-0010 44 2 2 2699-0008D 42 13 1 2699-0177C 42 6 1
2499-0011 44 4 1 2699-0009 42 9 1 2699-0177E 42 * 1
2499-0012 44 3 1 2699-0011 22 12 2 2699-0181 36 * 1
2499-0014A 52 2 1 2699-0013 52 9 2 2699-0182 36 * 1
2499-0019A 44 1 1 2699-0014C 52 8 2 2699-0183 36 * 1
2499-0023 54 28 1 2699-0015 52 16 1 2699-0192 34 14 1
2499-0024BK 52 * 1 2699-0016 32 12 1 2699-0193 32 7 1
2499-0024BU/SI 52 * 1 2699-0017A 34 * 1 2699-0194 32 3 1
2499-0024GN/OY 52 * 1 2699-0021 34 8 1 2699-0195A 36 45 1
2499-0025BK 44 * 1 2699-0024 4 34 1 2699-0196 36 44 1
2499-0025BU/SI 44 * 1 2699-0027 34 18 1 2699-0198BK 34 24 1
2499-0025GN/OY 44 * 1 2699-0029 34 1 1 2699-0200A 36 38 1
2499-0027A 54 29 1 2699-0033 34 37 1 2699-0202 34 17 1
2499-0028BK 54 * 1 2699-0034 40 3 1 2699-0203 34 10 1
2499-0028BU 54 * 1 2699-0035 40 11 1 2699-0203 68 9 1
2499-0028GN 54 * 1 2699-0036 38 5 1 2699-0204 32 7 1
2499-0028RD 54 * 1 2699-0044 42 11 1 2799-0002D 4 38 1
2500-0012G-01 22 38 1 2699-0046 20 40 2 2799-0003 4 13 2
2500-0020 22 40 1 2699-0046 22 31 2 2799-0009 8 2 2
2599-0001 22 9 1 2699-0046 52 11 2 2799-0010 22 16 1
2599-0002C 22 10 2 2699-0047 52 20 1 2799-0011 52 15 1
2599-0003C 22 22 2 2699-0049 52 21 1 2799-0021 34 5 1
2599-0004 22 21 2 2699-0050 52 10 2 2799-0033 16 15 2
2599-0005 22 14 1 2699-0051 20 42 2 2799-0033 30 12 2
2599-0007 22 13 1 2699-0051 22 32 2 2799-0037D 4 14 1
2599-0007 24 6 1 2699-0051 52 18 1 2799-0043 22 3 1
2599-0009 22 18 1 2699-0055A 34 7 1 2799-0044 34 9 1
2599-0009 72 16 1 2699-0061C 32 9 1 2799-0048C 22 4 2
2599-0010 22 15 1 2699-0064 36 * 1 2799-0050 16 21 1
2599-0011 22 2 1 2699-0069 54 32 1 2799-0050 30 20 1
2599-0014 22 1 1 2699-0070 54 33 1 2799-0051 16 20 1
*Not Illustraed
104 6999-0005 Rev. 04

PART NUMBER INDEX
2799-0051 30 19 1 3199-0031 64 26 2 3400-0005R 60 6 1

2799-0052 16 4 1 3199-0032 64 10 2 3499-0008 60 14 1
2799-0052 30 1 1 3199-0041C 64 6 2 3499-0008 62 19 1
2799-0053 16 7 1 3199-0044 64 7 2 3499-0009 60 19 1
2799-0053 30 4 1 3199-0054 66 32 2 3499-0009 62 1 1
2799-0062 4 15 2 3199-0055P 64 8 2 3499-0010 60 7 1
2799-0066 4 39 1 3199-0058 64 25 1 3499-0010 62 8 1
2799-0067 52 4 2 3199-0059 64 15 2 3499-0012 60 13 1
2799-0074 4 12 1 3199-0061 64 16 2 3499-0012 62 20 1
2799-0075 32 13 3 3199-0063 66 42 4 3499-0015B 60 6 1
2799-0090D 4 27 1 3199-0064 64 1 8 3499-0020 60 1 1
2799-0091D 4 37 1 3199-0065 64 12 8 3499-0020 62 2 1
2799-0101A 4 7 1 3299-0005 82 4 2 3499-0021 60 12 1
2799-0102A 4 9 1 3299-0008 56 3 1 3499-0021 62 10 1
2799-0104 4 5 2 3299-0012 56 24 1 3499-0022 60 9 1
2799-0105D 4 6 2 3299-0013 56 31 1 3499-0023 62 12 1
2799-0112 4 8 1 3299-0026 80 29 1 3499-0030 60 16 1
2799-0115A 4 33 1 3299-0027 80 21 1 3499-0030 62 16 1
2899-0001 38 3 2 3299-0028 56 12 1 3599-0011C 84 2 1
2899-0001 40 12 1 3299-0029 56 15 1 3599-0016 84 3 1
2899-0007 40 9 1 3299-0032 56 37 1 3599-0017 84 4 1
2899-0011 38 6 1 3299-0034 4 26 1 3599-0037 86 10 1
2899-0013 40 14 1 3299-0035 4 28 1 3599-0037 88 1 1
2899-0015 38 2 1 3299-0048 56 32 1 3599-0040 86 11 1
2899-0015 46 15 1 3299-0051 86 13 1 3599-0041 86 25 1
2899-0016 40 4 1 3299-0052 56 28 1 3599-0043 84 15 1
2899-0017 38 1 1 3299-0058B 86 14 1 3599-0043 88 10 1
2899-0017 40 2 2 3299-0058R 86 14 1 3599-0052 88 13 1
2899-0017 46 14 1 3299-0059 56 7 2 3599-0053 84 17 1
2899-0018 40 5 1 3299-0060 80 27 1 3599-0054 88 3 1
2899-0020 40 1 1 3299-0061 86 6 1 3599-0055 88 4 1
2899-0021 40 7 1 3299-0064 56 26 1 3599-0061 86 20 1
2899-0022 40 15 1 3299-0065 56 27 1 3599-0062 86 22 2
2899-0023 40 13 1 3399-0007 58 6 2 3599-0065 88 12 2
2899-0024 92 10 1 3399-0008 58 13 4 3599-0066 56 34 1
3199-0007 64 24 4 3399-0010 58 5 2 3599-0075 84 8 1
3199-0008 66 31 4 3399-0011 58 7 4 3599-0076 86 26 1
3199-0009 64 28 4 3399-0013 58 2 2 3599-0123 86 8 1
3199-0010 64 27 4 3399-0017 58 3 2 3699-0011 70 * 1
3199-0011 64 20 8 3399-0018 58 4 4 3699-0011 72 * 1
3199-0012 64 22 8 3399-0022 82 10 1 3699-0012 72 23 1
3199-0013 64 19 16 3399-0028 70 4 1 3699-0015 72 20 1
3199-0014 64 21 8 3399-0030 70 17 1 3699-0016 72 21 1
3199-0015 64 23 8 3399-0035 70 6 1 3699-0017 70 9 1
3199-0017 64 18 8 3399-0039 58 10 1 3699-0030B 72 1 1
3199-0020 64 17 2 3399-0049 70 19 1 3699-0030T 72 1 1
3199-0022 66 34 4 3399-0053 70 2 1 3699-0032 72 27 1
3199-0023 64 13 2 3399-0055 58 8 1 3699-0033 72 28 1
3199-0025C 64 3 1 3399-0056 82 7 1 3699-0035C 72 7 1
3199-0027 64 5 2 3399-0057 82 8 1 3699-0035R 72 7 1
3199-0029 96 5 2 3399-0058 70 13 1 3699-0037 70 3 1
3199-0030 64 11 2 3399-0059 70 15 1 3699-0040 72 30 1
3199-0031 60 4 1 3399-0060 70 14 1 3799-0002 68 4 1
3199-0031 62 3 1 3399-0061 82 6 1 3799-0003 68 5 1
*Not Illustraed
6999-0005 Rev. 04 105

PART NUMBER INDEX
3799-0005 68 2 1 4399-0017 80 33 1 5199-0038 72 29 3

3799-0015 70 10 1 4399-0018 80 32 1 5199-0039 88 14 4
3799-0017 70 11 1 4399-0019 80 31 1 5199-0041 62 13 1
3799-0019 70 12 1 4399-0020 80 30 2 5199-0041 72 22 3
3800-0001BK 90 1 1 4399-0031 78 17 1 5199-0046 40 8 3
3899-0001C 72 10 1 4399-0038 78 13 1 5199-0046 72 24 1
3899-0003C-01 90 1 1 4399-0040 78 14 1 5199-0046 78 15 1
3899-0006 56 9 1 4399-0041 80 24 1 5199-0047 66 41 13
3899-0008 86 5 1 4399-0045 56 6 1 5199-0047 72 5 18
3899-0010 90 7 1 4399-0050 80 16 1 5199-0048 64 4 4
3899-0011C 72 19 1 4399-0058 78 8 1 5199-0048 72 3 1
3899-0012D 86 2 1 4399-0059 78 9 1 5199-0048 82 2 2
3899-0014 86 4 1 4399-0060 78 16 1 5199-0049 82 13 1
3899-0017 90 4 1 4400-0010 92 3 1 5199-0049 86 16 3
3899-0024 90 11 6 4400-0011 92 3 1 5199-0050 66 39 16
3899-0029 90 8 1 4499-0001 94 18 1 5199-0050 82 14 1
3899-0037 86 1 1 4499-0004 94 14 1 5199-0052 84 16 5
3899-0040 90 8 1 4499-0005 92 13 1 5199-0057 78 7 1
4199-0016 72 8 1 4499-0005 94 * 1 5199-0075 68 1 2
4199-0016 76 3 1 4499-0010 94 21 2 5199-0084 14 18 1
4199-0017 76 4 1 4499-0011 94 25 1 5199-0085 12 17 1
4199-0018 72 14 1 4499-0013 92 8 1 5199-0085 34 22 1
4199-0019 76 1 1 4499-0015 92 19 1 5199-0086 96 11 2
4199-0023 76 9 1 4499-0016 94 3 1 5199-0087 4 25 4
4299-0001 72 4 1 4499-0017 92 11 1 5199-0087 46 9 1
4299-0001 74 * 1 4499-0017 94 4 1 5199-0090 96 8 2
4299-0002 74 2 1 4499-0019 92 14 2 5199-0097 28 2 2
4299-0003 74 5 1 4499-0022 56 17 1 5199-0097 44 5 4
4299-0007 74 9 9 4499-0022 92 23 1 5199-0099 6 10 2
4299-0008 74 14 1 4499-0024 92 15 2 5199-0112 16 1 5
4299-0009 74 7 1 4499-0025 94 26 1 5199-0121 6 7 2
4299-0010 74 6 1 4499-0027 94 23 2 5199-0128 4 36 2
4299-0011 74 10 1 4499-0028 92 12 1 5199-0128 34 19 6
4299-0012 74 16 2 4499-0031 92 4 1 5199-0128 52 22 5
4299-0013 74 15 1 4499-0034 92 7 1 5199-0128 56 30 1
4299-0014 74 18 1 4499-0037A 92 21 1 5199-0128 84 1 4
4299-0015 74 22 1 4499-0040 92 6 1 5199-0129 10 18 2
4299-0016 74 1 1 4499-0043 94 19 2 5199-0129 42 5 4
4299-0017 74 4 1 4599-0010 96 14 1 5199-0129 56 8 2
4299-0018 74 19 1 4599-0011 96 6 1 5199-0129 86 15 7
4299-0019 74 20 1 4599-0012 96 7 1 5199-0129 90 13 3
4299-0020 74 21 1 4599-0013 96 17 1 5199-0130 4 35 2
4299-0021 74 17 3 4599-0014 96 3 1 5199-0130 34 28 2
4399-0002 80 41 1 4599-0017 96 15 1 5199-0130 36 40 2
4399-0003 80 44 1 4599-0026 96 13 6 5199-0130 60 18 2
4399-0004 80 40 1 4599-0029 96 1 2 5199-0130 62 18 2
4399-0006 80 7 1 4599-0052D 96 10 1 5199-0130 84 5 7
4399-0007 80 3 1 4599-0056 96 16 1 5199-0132 6 3 4
4399-0008 80 5 1 4599-0057 96 9 4 5199-0132 36 43 1
4399-0009 80 6 1 4599-0058 96 2 2 5199-0132 72 6 2
4399-0010 80 18 1 5100-0002 92 5 3 5199-0133 84 19 3
4399-0011 80 37 1 5100-0003 22 17 4 5199-0134 72 18 20
4399-0013 80 11 1 5199-0037 88 9 3 5199-0140 8 12 3
4399-0016 80 14 1 5199-0038 60 11 1 5199-0140 92 16 4
*Not Illustraed
106 6999-0005 Rev. 04

PART NUMBER INDEX
5199-0142 18 19 2 5199-0539 10 16 2 5199-0655 12 12 2

5199-0143 56 4 1 5199-0541 28 8 1 5199-0655 34 33 4
5199-0146 6 5 4 5199-0542 80 20 2 5199-0655 72 12 4
5199-0195 18 38 4 5199-0542 80 25 2 5199-0665 12 1 1
5199-0207 14 2 2 5199-0543 42 15 1 5199-0665 32 14 1
5199-0209 42 4 1 5199-0549 72 26 1 5199-0667 50 5 1
5199-0209 54 30 4 5199-0558 12 20 1 5199-0669 50 2 2
5199-0216 18 9 2 5199-0559 12 19 2 5199-0670 32 16 2
5199-0219 54 31 4 5199-0561 10 20 1 5199-0678 84 21 2
5199-0231 18 18 4 5199-0561 22 8 2 5199-0679 46 20 5
5199-0274 56 14 2 5199-0563 66 40 4 5199-0681 54 26 1
5199-0283 56 33 2 5199-0568 4 30 6 5199-0682 56 13 2
5199-0365 64 9 2 5199-0568 20 44 2 5199-0682 80 26 4
5199-0365 90 3 2 5199-0569 4 32 2 5199-0682 92 1 3
5199-0366 8 1 4 5199-0571 92 17 1 5199-0702 70 1 8
5199-0366 30 5 5 5199-0572 52 14 2 5199-0741 46 29 3
5199-0367 32 10 1 5199-0580 66 35 4 5199-0770 42 7 1
5199-0376 10 15 3 5199-0583 4 41 1 5199-0781 92 18 4
5199-0399 4 3 2 5199-0583 6 6 4 5199-0788 58 11 3
5199-0403 4 16 2 5199-0583 52 25 2 5199-0789 56 25 4
5199-0411 18 37 4 5199-0583 92 25 4 5199-0793 22 19 2
5199-0455 16 12 5 5199-0585 34 26 2 5199-0795 42 * 2
5199-0455 30 13 5 5199-0593 18 27 4 5299-0002 56 23 1
5199-0466 34 12 1 5199-0594 22 11 4 5299-0008 80 43 1
5199-0477 46 5 1 5199-0604 56 22 5 5299-0009 80 2 1
5199-0478C 18 1 1 5199-0605 12 8 2 5299-0010 80 13 1
5199-0479 28 9 2 5199-0608 82 11 4 5299-0011 80 38 1
5199-0480 46 3 1 5199-0609 10 13 2 5299-0016 30 7 1
5199-0482 46 25 2 5199-0609 18 33 2 5299-0017 30 14 1
5199-0483 42 12 2 5199-0611 12 11 2 5299-0018 16 8 1
5199-0487 18 16 4 5199-0621 96 12 2 5299-0020 16 18 1
5199-0491 96 4 4 5199-0625 6 12 2 5299-0027 18 31 2
5199-0492 64 29 4 5199-0626 12 25 2 5299-0028 64 2 12
5199-0497 76 5 1 5199-0627 34 6 5 5299-0030 18 8 4
5199-0499 90 10 1 5199-0628 34 16 2 5299-0031 46 32 3
5199-0500 18 10 1 5199-0628 86 7 1 5299-0032 46 30 3
5199-0506 4 2 4 5199-0632 22 35 1 5299-0038 70 8 1
5199-0507 54 38 3 5199-0636 94 7 2 5299-0040 10 31 1
5199-0508 54 37 4 5199-0638 94 1 2 5299-0041 28 7 1
5199-0515 12 5 1 5199-0639 58 17 1 5299-0041 42 14 1
5199-0520 78 21 5 5199-0640 58 18 1 5299-0041 78 12 1
5199-0521 56 21 2 5199-0644 36 42 2 5299-0057 42 18 1
5199-0522 56 38 3 5199-0644 42 8 1 5299-0058 46 2 2
5199-0525 78 20 1 5199-0644 68 8 2 5299-0059 4 4 2
5199-0526 80 17 1 5199-0646 10 32 1 5299-0078 94 2 2
5199-0528 22 29 2 5199-0649 34 15 2 5299-0084 4 19 2
5199-0528 72 9 1 5199-0651 34 32 2 5299-0084 12 6 2
5199-0529 14 6 1 5199-0653 4 10 2 5299-0084 18 32 4
5199-0529 28 22 1 5199-0653 32 15 2 5299-0085 52 13 2
5199-0529 72 15 2 5199-0653 34 25 3 5299-0095 4 42 1
5199-0530 70 7 1 5199-0653 54 27 1 5299-0095 12 18 4
5199-0535 12 7 2 5199-0653 72 11 6 5299-0097 18 2 1
5199-0536 12 15 2 5199-0653 92 20 2 5299-0101 70 5 4
5199-0537 12 22 1 5199-0653 94 27 1 5299-0102 56 29 1
*Not Illustraed
6999-0005 Rev. 04 107

PART NUMBER INDEX
5299-0103 78 4 1 6000-0006 30 * 1 6199-0040 56 35 1

5299-0105 6 9 4 6000-0007 18 20 2 6199-0041 48 39 1
5299-0111 46 24 2 6000-0008 70 18 1 6299-0001 46 4 1
5299-0117 70 16 4 6000-0009 80 4 1 6299-0002 34 23 1
5299-0119 94 6 2 6000-0010 84 18 1 6299-0004 52 3 1
5299-0121 12 10 2 6000-0011 84 18 1 6299-0005 34 30 1
5299-0122 4 31 2 6000-0012 56 40 A/R 6299-0006 34 20 1
5299-0123 4 29 6 6000-0013 66 43 1 6299-0007 90 12 3
5299-0123 20 43 2 6000-0014 18 20 2 6399-0004 56 19 1
5299-0124 34 13 1 6000-0015 80 45 1 6399-0004 92 24 1
5299-0124 36 41 2 6000-0016 32 11 1 6399-0005 40 10 1
5299-0124 68 7 1 6000-0017 32 11 1 6399-0006 40 6 1
5299-0125 22 24 2 6000-0018 12 14 1 6400-0001 22 39 2
5299-0126 66 38 4 6000-0019 4 1 1 6499-0001 56 20 4
5299-0127 34 34 4 6000-0020 8 7 1 6499-0001 66 36 16
5299-0129 90 9 1 6000-0021 62 7 1 6499-0001 82 5 2
5299-0130 10 21 2 6000-0022 62 7 1 6499-0001 84 10 2
5299-0130 14 4 2 6000-0023 4 1 1 6499-0002 56 39 2
5299-0130 22 6 4 6000-0023 78 10 1 6499-0002 78 6 2
5299-0130 28 20 2 6000-0024 64 30 1 6499-0002 84 7 1
5299-0130 72 13 4 6000-0025 64 * 1 6499-0003 72 2 2
5499-0005 80 42 1 6000-0026 64 * 1 6499-0005 60 8 1
5499-0006 80 39 1 6000-0027 64 * 1 6499-0005 62 9 1
5499-0007 80 1 1 6000-0028 64 * 1 6499-0006 60 5 4
5499-0008 80 12 1 6000-0029 64 * 1 6499-0006 62 6 4
5499-0009 80 34 1 6000-0030 64 * 1 6499-0007 66 33 4
5499-0010 80 8 1 6000-0031 64 * 1 6499-0009 86 17 1
5499-0012 56 18 1 6000-0033 74 * 1 6499-0009 88 8 1
5499-0012 92 22 2 6000-0036 16 3 1 6499-0011 60 10 1
5499-0013 12 16 1 6000-0036 16 6 1 6499-0011 62 11 1
5499-0016 86 3 2 6000-0037 30 3 1 6499-0012 78 19 1
5499-0017 4 20 1 6000-0038 58 16 1 6499-0012 80 15 1
5499-0018 82 1 2 6099-0032 58 1 2 6499-0018 10 3 1
5499-0022 86 12 1 6099-0034 36 39 1 6499-0027 56 2 1
5499-0024 88 7 1 6099-0038 72 * 1 6499-0027 86 21 1
5499-0025 88 11 2 6100-0001 68 6 1 6499-0030 60 3 1
5499-0026 92 9 1 6199-0005 78 1 1 6499-0030 62 5 1
5499-0028 46 17 2 6199-0006 90 5 1 6499-0032 10 4 1
5499-0030 78 11 1 6199-0009 56 5 1 6499-0034 82 9 1
5599-0004 76 6 1 6199-0016 94 15 1 6499-0038 84 9 1
5599-0006 10 12 2 6199-0017 86 19 1 6499-0040 88 16 4
5599-0006 18 34 2 6199-0020 56 10 1 6499-0041 12 4 1
5599-0010 52 23 5 6199-0020 72 17 1 6499-0042 58 12 2
5599-0012 4 40 1 6199-0024 76 2 1 6499-0042 88 5 2
5599-0013 4 11 1 6199-0026 84 6 1 6499-0043 4 23 1
5599-0016 22 25 4 6199-0028 86 9 2 6499-0044 4 18 1
5599-0016 54 34 1 6199-0029 56 36 2 6499-0047 18 35 6
5599-0017 8 14 1 6199-0029 60 2 1 6499-0048 84 11 1
5599-0114 20 * 2 6199-0029 62 4 1 6499-0048 86 24 1
6000-0001 76 7 1 6199-0030 84 12 1 6499-0049 84 14 1
6000-0002 76 8 1 6199-0033 90 6 1 6499-0051 84 22 1
6000-0003 16 9 1 6199-0034 84 13 1 6699-0001 64 14 2
6000-0003 30 8 1 6199-0034 86 18 1 6699-0001 68 3 1
6000-0005 16 * 1 6199-0035 86 27 1 6699-0002 58 9 2
*Not Illustraed
108 6999-0005 Rev. 04

PART NUMBER INDEX
6699-0004 82 3 4 6699-0024 18 12 1 6800-0008 54 39 1

6699-0009 78 2 2 6699-0024 30 11 2 6800-0009 44 6 1
6699-0011 56 16 1 6699-0026 28 6 2 6800-0010 48 * 2
6699-0011 80 35 1 6699-0028 18 7 2 6800-0018 92 26 1
6699-0012 80 9 1 6699-0029 56 11 1 6899-0001 92 26 1
6699-0013 80 28 1 6699-0029 80 19 1 6899-0006 92 2 1
6699-0014 80 36 1 6699-0030 10 23 2 6899-0007 16 19 1
6699-0015 80 10 1 6699-0031 8 8 2 6899-0007 30 18 1
6699-0017 80 23 1 6699-0036 86 23 1 6899-0008 84 20 1
6699-0020 18 13 1 6699-0038 4 21 1 6899-0009 48 40 2
6699-0021 18 5 4 6699-0043 8 15 1 6899-0010 42 10 1
6699-0022 18 15 4 6799-0023 56 * A/R 6899-0013 54 36 1
6699-0023 12 9 2 6800-0005 48 41 1 6899-0016 4 43 1
6699-0024 16 16 2 6800-0007 48 * 1
*Not Illustraed
6999-0005 Rev. 04 109

NOTES
110 6999-0005 Rev. 04

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Excelsior-Henderson Motorcycle Manufacturing Co. HERE
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Super X Parts Catalog

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1999/2000

EXCELSIOR-HENDERSON MOTORCYCLE MANUFACTURING COMPANY

1 6000-0019 Frame Assembly** 1 1999 HCX

** Contact an authorized Excelsior-Henderson Dealer for replacement procedure

1 2199-0008 Foot Board - LH 1 HCX/HCXS

1 5199-0366 Screw - Socket Hd. 4 HCX/HCXS

1 2199-0027 Pad - Brake Pedal 1 HCX/HCXS

1 5199-0665 Bolt - Button Hd. 1 HCX/HCXS

1 1799-0014E Mount - Caliper 1 HCX/HCXS

1 5199-0112 Bolt - Hex. Hd. 5 HCX/HCXS

* 6000-0005 Rear Wheel Assembly

* 1599-0007 Weights - Wheel

Note: Square tooth profile = GT

1 5199-0478C Nut - Acorn 1 HCX/HCXS

39 2600-0005C-01 Mount - Turn Signal 2 2000 HCX/HCXS

1 2599-0014 Throttle Grip Assembly 1 HCX/HCXS

1 1799-0047 Screw - Phillips Flat Hd. 2 HCX/HCXS

1 1799-0050 Piston Assembly 1 HCX/HCXS

1 1799-0009 Rod - Caliper 1 HCX/HCXS

1 2799-0052 Inner Tube

* 6000-0006 Front Wheel Assembly

* 1599-0007 Weights - Wheel

1 2699-0131A Bracket - Battery Box 1 HCX/HCXS

1 2699-0029 Controller - Turn Signal 1 HCX/HCXS

**Provide key code when ordering

38 2699-0200A Support - Electronics Cover† 1 HCX/HCXS

**Provide key code when ordering

†Requires use of Starter Relay #2699-0196

1 2899-0017 Coupling - Flex 1 HCX/HCXS

1 2899-0020 Purge Vent Tube Assembly

1 2699-0094 Bezel - Headlamp 1 HCX/HCXS

1 2499-0019A Fender - Front (Primer) 1 HCX/HCXS

1 2399-0013C Housing - Instrument Cluster 1 HCX/HCXS

34 2600-0017 Bulb - Low Fuel (3W) 1 HCX/HCXS

1 2299-0018 Saddle - Rider 1 HCX

1 1199-0035C Support - Rear Fender LH 1 HCX/HCXS

26 5199-0681 Screw - Button Hd. 1 HCX/HCXS

1 Crankcase Assembly** 1 HCX

**Contact an authorized Excelsior-Henderson Dealer for replacement procedure.

1 6099-0032 Piston Ring Kit

1 3499-0020 Guide - Fixed 1 HCX/HCXS

** May be replaced with 6499-0006 as shown.

1 3499-0009 Chain - Cam 1 HCX/HCXS

** May be replaced with 6499-0006 as shown.

1 3199-0064 Bolt - Shoulder 8 HCX/HCXS

31 3199-0008 Guide - Exhaust Valve 4 HCX/HCXS

1 5199-0075 Screw - Hex. Hd. 2 HCX/HCXS

1 5199-0702 Screw - Hex. Socket Hd. 8 HCX/HCXS

1 3699-0030B Housing - Primary Drive 1 HCX

1 4299-0016 Collar - Distance 1 HCX/HCXS

1 4199-0019 Screw - Clutch Adjustment 1 HCX/HCXS

1 6199-0005 Seal - Shift Shaft 1 HCX/HCXS

**Contact an authorized Excelsior-Henderson Dealer for replacement procedure.

1 5499-0007 Ring - Retaining 1 HCX/HCXS

**Contact an authorized Excelsior-Henderson Dealer for replacement procedure.

1 5499-0018 Ring - Retaining 2 HCX/HCXS

** Contact an authorized Excelsior-Henderson Dealer for replacement procedure.

1 5199-0128 Screw - Hex. Socket Hd. 4 HCX/HXCS

1 3899-0037 Oil Filler Cap & Dipstick Assembly

1 3599-0037 Oil Pressure Pump Assembly