TOFD and PAUT For Weld Root Corrosion

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Phased Array Ultrasonic Testing

Validation Report of Sample ID: PRC-20 (UT-308)

CONTENTS
Summary ____________________________________________________________________________________________ 1
1. PAUT REPORT OF PIPE TO PIPE _______________________________________________________________________ 3
2. PIPE TO FITTING (SINGLE SIDE ACCESS) PAUT REPORT OF PARALLEL AND TRANSVERSE DEFECT __________________ 8
3. TOFD REPORT _____________________________________________________________________________________ 9
4. VALIDATION BLOCK DEFECT IMAGE __________________________________________________________________ 15
5. DIMENSION OF CALIBRATION AND VALIDATION REFLECTORS ____________________________________________ 16
6. MOZZAT BLOCK DRAWING _________________________________________________________________________ 17
7. ULTRASONIC TESTING REPORT ________________________________________________________________________ 18
8. RADIOGRAPHIC TESTING REPORT _____________________________________________________________________ 19
9. MATERIAL AUTHENTICATION REPORT BY MOZZAT USING PMI-XRF __________________________________________ 21
10. TECHNIQUE SHEET __________________________________________________________ Error! Bookmark not defined.
Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Summary
This verification of preferential root corrosion validation is performed by use of PAUT and TOFD in the
qualification bock with sample ID UT-308 with fabrication weld defect. For validating the tool the
block has been modified with simulated in-service defect in various locations of the weld and
numbered with unique ID as PRC-20.

To improve confidence, following comparisons were performed

- Measurement traceability has been established using micrometers and other measuring aids
- Contract ultrasonic testing has been conducted to ensure the lamination type defects and
thickness survey.
- Contact Phased Array Testing using scan plan outlines in the procedure and compared the results
with similar scan plan in the same document and reported accordingly!
- Contact Pulsed Echo Manual Ultrasonic outlines in the approved procedure has been performed
for verification of validation reflector dimension and compared with PAUT results
- Conventional Radiographic Testing is performed to ensure the results of TOFD & PAUT.
- Additional verification of Radiographic Testing Techniques proficiency has been compared with UT
TOFD & PAUT results.
- The material configuration has been verified by using Positive Material Identification (PMI)- X-ray
Fluoroscope Spectrum (XRF)

The relevant document of the respective block has been populated in this unique document to improve
the confidence and traceability.

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

1. PAUT REPORT OF PIPE TO PIPE


Report No: MESB-PAUT-PRC-20.Rev.0 Date: 09-09-2022
Client: BSP Location: Brunei
Description: IN-SERVICE Ref. Standard ASME SEC-V
Procedure No: MESB-PAUT-PRC-10.REV.00 Acceptable Criteria Patron Specification
Scope Descriptions
Sample ID PRC-20 (UT-308) Dimension 20x300x300
Joint Configuration Plate to Plate Single V Butt Weld Surface Condition As welded
MACHINE CONFIGURATION
Manufacturer: Olympus Omni scan MX-II Model & Serial Number
Scan Plan Software ES Beam Tool-8 Module 32:128 PR
Acquisition Version MX-4.4.Rev.05 Interpretation Software Tomoview & Omni-PC
Probe 5L32-A31 & 4L16-DGS1 Wedge Rexolite 36° & Integrated
SCAN DESCRIPTIONS
Scan Type One Line Scanner Magnetic Encoder Type Mini-Wheel Couplant Water
BEAM CONFIGURATION
Wedge Part Beam Wave Element Last Refracted Reference
Probe Part Number 1st Element
Specification Configuration Type Quantity Element Angle dB
5L32-A31 SA31-N55S Sectorial Shear 32 1 32 30⁰ to 85⁰ 42
4L16-DGS1 Integrated Sectorial Shear 16 1 16 23⁰ to 85⁰ 48
RECORDABLE INDICATIONS
Fabrication or In- Datum Length Height Position
S.no Type of Indication Depth (mm) Side Remarks
service Defect (mm) (mm) (mm) (Skew/Index)
1. Lack of fusion Fabrication 0-27 25 4.0-6.0 2 90 A NM
2. Root Corrosion In-Service 0-55 37 17-20 3 90 A to B M
Round Bottom Hole (3-
3. In-Service 0-110 Ø2.5mm 25%,75%, 50% 5,15, & 10 90 & 270 A to B M
Set)
4. Lack of Root Fusion Fabrication 0-121 34 16-18 2 270 B NM
5. Cluster (B-Side) In-Service 0-160 15 18-20 2 270 B M
6. Base Metal Corrosion In-Service 0-180 30 16-20 4 90 A M
7. Transverse Corrosion In-Service 0-215 7 4.0-6.0 3 90 & 270 A to B M
8. Porosity Fabrication 0-250 30 1.0-2.0 2 90 A NM
Remarks: (if any)
Mandatory Defects: Root Corrosion, Erosion And Cavitation. In-addition. LORF and LOP connected open to the surface shall be reported as Mandatory. Any
crack like signal response shall be reported as mandatory for assessment.
Non Mandatory Defects: Fabrication Defect (Slag, Porosity, LOF embedded)
Planar: LOF-Lack of Fusion; LORF- Lack of Root Fusion; LOP-Lack of Penetration, CR-Crack; and Volumetric: SL-Slag; PS-Porosity
Skew 90⁰: negative side or A side. Which is along the flow direction; Skew 270⁰: positive Side or B-side. Which is against the flow direction;

FOR MOZZAT ENTERPRISE SDN BHD AUTHORIZATION


INSPECTED BY REVIEWED BY APPROVED BY
Name

Signature

Qualification

Date

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

INDICATION NUMBER:1 LACK OF FUSION

INDICATION NUMBER:2 (ROOT CORROSION)

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

INDICATION NUMBER:3 ROUND BOTTOM HOLE

INDICATION NUMBER:4 LACK oF ROOT FUSION

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

INDICATION NUMBER:5 CLUSTER OR CAVITATION

INDICATION NUMBER:6 BASE MATERIAL CORROSION

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

INDICATION NUMBER:7 ROOT TRANSVERSE

INDICATION NUMBER:8 POROSITY

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

2. PIPE TO FITTING (SINGLE SIDE ACCESS) PAUT REPORT OF PARALLEL AND TRANSVERSE DEFECT
EQUIPMENT DETAILS
Equipment OMNISCAN MX/MX2 Equipment Software MXU 4.4 rev 05
Probe 4L16-DGS-1 Analysis Software Tomoview 2.10 Rev 25
Wedge Integrated Couplant Water
Scanning Patter One-Line Manual Scanning Scanner Configuration Chain Scanner
PHASED ARRAY GROUP SETTING (SPECIFIC TO EACH GROUP)
Index Focal Wave Element First Last Exit Min. Max.
Skew Angle Steps
Position Law Type Qty Element element Element Angle Angle
90 -20 Sectorial Shear 16 1 16 09 23° 85° 1
270 +20 Sectorial Shear 16 1 16 09 23° 85° 1
60 to 120 + 20 & -20 Sectorial Shear 16 1 16 09 23° 85° 1
Skew-90:Screen Shot

Skew-270: Screen Shot

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

3. TOFD REPORT
Specimen ID PRC-20 (UT-308) Report Number MESB-TOFD-PL-08
Technique UT-TOFD Procedure Number MESB-TOFD-GW-07.Rev.00
Joint Description
Joint Configuration Plate to Plate Martial Configuration Carbon Steel
Bevel Configuration Single-V Dimension 300x300x20 mm
Equipment Description
Equipment Model Olympus OMNISCAN MX-II Scanner HSMT-FLUX
Probe C563-SM Wedge ST-1:N70⁰L
Technical Description
Probe Center Separation 73mm Focus Depth 2/3 time of job thickness
Scan Length in mm 300 Scan Resolution in mm 1
Scan Type Non Parallel Scan (D-Scan) Restricted Access (if any) Not Applicable
DETAILS OF INDICATION
Flaw Position (mm) Flaw Depth (mm)
Height
S.No Type of flaw From Remark
Length Top Bottom mm
Datum
1. Embedded with no measurable Height 33-55 22 3.7 7.6 3.9 NM
2. Root Connected with Measurable height 55-74 15 16 20 4.0 M
3. Root Connected Weld and Off Axis 105-110 05 16 20 4.0 M
4. Embedded with no measurable Height 132-151 19 13 20 6.4 NM
Off-Axis Defect with measurable length and no
5. 158-173 15 18.4 20.0 1.7 M
measurable height & Depth
6. Root Connected with Measurable height 186-201 15 18 20 2.2 M
7. Root Connected with Measurable height 216-221 05 16.5 20 3.3 M
8. Embedded with no measurable Height 265-275 10 5 7.4 2.4 NM
TOFD DATA SCREEN CAPTURED:

General Comments: Overall data quality is good, Consistent scanning


For Mozzat Enterprise SDN BHD
INSPECTED BY REVIEWED BY APPROVED BY
Name BHARATH RAMALINGAM SIVA PRADEEP BALAJI PAULRAJ

Signature

ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT,


PCN LEVEL-II in UT,PAUT & TOFD
Qualification PCN Level-III in UT,L-II-PAUT ISO-9712 NDT LEVEL-III-UT, PAUT
Advance NDT Lead
Quality Engineer Contract Manager
Date 09-09-2022 09-09-2022 09-09-2022

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

TOFD POST CALIBRATED, LATERAL WAVE SYNCHRONIZED, AND LATERAL WAVE REOVED DATA FILES

DATA FILE QUALITY Overall data quality is found satisfactory


COUPLANT LOSS IF ANY Data is free from couplant loss and no missing data’s
LATERLA WAVE SENSITIVITY Lateral wave is maintained between 40% to 80% of FSH
NON-PARALLEL SCANNING DATA USING 70 DEGREE L-WAVE WEDGE

45 DEGREE L-WAVE WEDGE ADDITIONAL NON-PARALLEL SCANNING DATA

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

SCREEN SHOT OF INDIVIDUAL DEFECT


D1. Embedded with No measurable height

D2. Root Connected Defect

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

D3. Off-Axis Embedded

D4. EMBEDDED WITH MEASUREABLE HEIGHT

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

D5. Off-axis Defect with no measurable depth ( deducted between Longitudinal and Shear Back Wall)

D6. Root connected with measurable height

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

D7. Root connected with measurable height

D8. Embedded with measurable Height

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

4. VALIDATION BLOCK DEFECT IMAGE

Top View Image of defect Cross Sectional View

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

5. DIMENSION OF CALIBRATION AND VALIDATION REFLECTORS


BLOCK SERIAL NUMBER: MT-102 (Magnetic Particle Testing for PRC Validation)
Company Mozzat Enterprise Sdn Bhd
Purpose of Test Dimensional Survey and Material Confirmation Date of Inspection 30-08-2022
Scope Inspected UT/PAUT Validation & Calibration Block Reference Standard ASME Sec-V & Volume-17
MEASURING AND VERIFICATION UTILITIES DESCRIPTION
Dimensional Survey Measuring Tape – 5m Unit Serial Number MMT 154
Vernier Caliper Make MARS Unit Serial Number S.No:S84-6
PMI-XRF Olympus Vantaa C-Series; Unit Serial Number 840943
Ultrasonic Testing Olympus Epoch 600 Unit Serial Number 140682504
SCOPE DESCRIPTION
Schedule Plate Material Grade Carbon Steel
Dimension in mm Length 300; Width 200; Thickness-5.9mm Block Type Calibration and Validation
Scope Configuration Plate to Plate Butt Weld Plate Length in mm 300mm
Condition Butt Weld with Machined Defects Plate Width in mm 200mm
Bevel Configuration Single-V Bevel Angle-37.5° Surface Condition As welded
DESCRIPTION OF TEST TECHNIQUES
Method Test Description Procedure Reference
Visual & Dimensional Check Dimensional verification of Surface Defects MESB-NDT-001.Rev.00
X-Ray Fluoroscopy Ensure the element composition and Material Grade MESB-NDT-017.Rev.00
Ultrasonic Testing Thickness Verification and Sizing of Embedded Defects MESB-NDT-005.Rev.00
Phased Array Ultrasonic Testing Deduction of surface and Sub Surface Defects MESB-BMW-PAUT-01.Rev04
Time of Flight Testing Deduction and Sizing of defects in plate MESB-BMW-TOFD-07.Rev00
TEST CONDITION
Test Location Mozzat Enterprise Premises Test Temperature (22±2)⁰C
Viewing Condition White Monochromatic Light Source Intensity of Light 1076 ± 50 Lux
Humidity (57±1)%RH Photometer Spectronics XP-20000
DIMENSION OF ROOT CORROSION VALIDATION REFLECTOR
Length Width Height
S.No REFLECTOR DETAILS X- Value Y-Value Depth (mm)
(mm) (mm) (mm)
1. Root Corrosion 0-55 -1.5 to +1.5 37 3 17-20 3.0
25%,75% & 50% 15, 05 &
2. Round Bottom Hole (3-Set) 0-110 -5, 0 and +5 Ø-2.5mm Ø-2.5mm
of Thickness 10
3. Cluster (B-Side) 0-160 2.5 to 12.5 15 11 18-20 2.0
4. Base Metal Corrosion (A-Side) 0-180 -5 to -10 30 05 16-20 4.0
5. Transverse Corrosion (A to B side) 0-215 -3 to +30 7 34 4.0-6.0 2
DIMENSION OF FABRICATION REFLECTOR
6. Lack of fusion 0-27 0 25 Fine Tight 4.0-6.0 2
7. Lack of Root Fusion 0-121 -6.0 34 Fine Tight 16-18 2
8. Porosity 0-250 -6.0 30 Fine Tight 1.0-2.0 2

For Mozzat Enterprise Sdn Bhd Authorization


Tested by Reviewed by Approved by
NAME

SIGNATURE

QUALIFICATION
NDT LEVEL

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

6. MOZZAT BLOCK DRAWING


DEFECTOGRAM

3
530

7 +Y=150
-Y=150

2
2

A 0^ B 0^
6

-16 +16
20.0

ALL DIMESNIONS ARE IN ‘mm’

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

7. ULTRASONIC TESTING REPORT

Specimen Ref PRC-20 (UT-308) Report No MESB-PAUT-VLCL-PRC-20


Company MESB Ref. Standard ASME Section-V Article-4
Specimen Type Plate to Plate Acceptable Criteria Not Applicable
Material tested Carbon Steel Reference Block ID; Serial Number V-1 S.N0: 0076 A04077
Specimen Dimension 20x300x300mm Ref Reflector Type & Size 1.5mm ø SDH
Bevel Configuration Single V Sensitivity Level 80 % FSH of Ref. Reflector
Surface Condition As welded Couplant Oil
SEARCH UNIT & TECHNICAL DETAILS
Equipment Olympus Epoch-600 Cable Type BNC to Microdot
Technique Ultrasonic Shear Wave Scanning Pattern Manual Raster Scanning
PROBE/ TRANSDUCER CONFIGURATION
Angle in Degree 0⁰ 45⁰ 60⁰ 70⁰
Make Phoenix Phoenix Phoenix Phoenix
Size in mm 10ø 8X9 8X9 8X9
Type Single/Dual DUAL Single Single Single
Frequency 4 MHz 4 MHz 4 MHz 4 MHz
Serial Number 928451 2904 C3588 29164
Range in mm 60 70 110 170
Ref dB 50 42 50 54
Transfer Loss dB if any N/A N/A N/A N/A
Scanning dB 55 48 56 60

INDICATION DETAILS
Distance from Length Depth Angle
S. No Flaw Details Side Remarks
Zero ’0’ Datum In mm In mm Tested
1. Lack of fusion 0-27 25 4.0-6.0 45°,60° A Reject
2. Root Corrosion 0-55 37 17-20 70° A to B Reject

3.
25%,75% &
Round Bottom Hole (3-Set) 0-110 Ø2.5mm 70° A to B Reject
50%
4. Lack of Root Fusion 0-121 34 16-18 45°,60° B Reject
5. Cluster (B-Side) 0-160 15 18-20 70° B Reject
6. Base Metal Corrosion (A-Side) 0-180 30 16-20 60°,70° A Reject
7. Transverse Corrosion (A to B side) 0-215 7 4.0-6.0 45°,60° A to B Reject
8. Porosity 0-250 30 1.0-2.0 60°,70° A Reject

For MESB Tested By Reviewed By


Designation Examiner
Name Balaji Paulraj
ASNT NDT Level-III UT/PCN-UT
NDT Level
PCN ID:326024

Signature

Date 26-09-2022

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

8. RADIOGRAPHIC TESTING REPORT


REPORT REFERENCE NUMBER: MESB-PAUT-VLCL-SS-UT-Serial Number

Block Serial Number SS42 Date of Inspection 11-07-2022


Procedure Number MESB-NDT-008.Rev.00 Inspection Method Radiographic Testing
EQUIPMENT DESCRIPTION
Camera Make & S.No Sentinel & 50871M Film Type & Size Agfa-D4
Radiation Source Ir-192 Densitometer Make & S.No DIGIT-X & E511317
Activity / KV 30 Curie Film View Make & S.No 04053
Source Size 2.0x3.0mm IQI Type 1B ASTM 11
SCOPE DESCRIPTION
Material Tested Stainless Steel Welding Processes TIG / MMAW as per BSP Doc-12

Scope Design Code ASME B31.3(2022) Joint Type Butt welded


Joint Schedule DN200X80 Thickness in mm 12.70
TECHNICAL DESCRIPTION
Technique Adopted Gama Ray Ir-192 Developing Time of Film 5 mins
Source to film Distance 8-Inch Film Process Type and Temp Manual @ 20°C
Object to Film Distance 8-Inch Film Density 2.4
Exposure Time 3.40 Sec Intensification Screen 0.125 mm (Pb-Lead Screen)
No of Exposure Three Film Sensitivity 2.8 ~ 3.1
No of Films per Exposure One per exposure IQI Position Source Side / Film side
Test Arrangement a as per Fig EN 1435

DWDI - Double Wall Double Image; DWSI - Double Wall Single Image; SWSI - Single Wall Single Image; RW - Required Wire; VW - Viewing Wire
Indication Summary
Datum in Length in Side of Defect
Sl. No. Defect Characterization Film Segment Remarks
mm mm (A/B)
1. Lack of fusion A 0-27 25 A
2. Root Corrosion A 0-55 37 A to B
3. Round Bottom Hole (3-Set) A 0-110 Ø2.5mm A to B
4. Lack of Root Fusion B 0-121 34 B
5. Cluster (B-Side) B 0-160 15 B
6. Base Metal Corrosion (A-Side) B 0-180 30 A
7. Transverse Corrosion (A to B side) C 0-215 7 A to B
8. Porosity C 0-250 30 A

For Mozzat Enterprise Sdn Bhd Authentication

Name

Signature

Qualification

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

FILM DIGITAL RECORD

RT TOP VIEW

TOFD CROSS-SECTIONAL VIEW

CPCM Processed C-Scan View

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

9. MATERIAL AUTHENTICATION REPORT BY MOZZAT USING PMI-XRF


Block Serial Number:PRC20 MT-308
Procedure Number MESB-NDT-017 Date of Inspection 10/05/2022
Inspection Method PMI:X-Ray Fluoroscopy Spectrum Technique Diffraction (Rayleigh Scattering)
Scope Description
Job Configuration Plate to Plate(Tk20mm 200 x 250) Surface Condition As welded
Martial Stainless Steel Block Type Ultrasonic Validation Block
Equipment Details
Equipment Make OLYMPUS Serial 840943
Software used VANTA-VCR Reference Block 4130
Exposure Type Single Shot Exposure time 5 Sec
Details of Indication
No of Element Composition
S.no Location Material
Spots Cr Mn Fe Zn Nb
1 Weld Center 0.124 1.227 98.452 0.045 0.027 Carbon steel
2 HAZ (A-Side) 0.023 1.458 98.455 0.047 0.023 Carbon steel
3 Base Metal (A-side) 5 0.014 1.444 98.441 0.074 0.026 Carbon steel
4 HAZ (B-Side) 0.014 1.443 98.495 0.082 0.024 Carbon steel
5 Base Metal (B-side) 0.015 1.424 98.459 0.091 0.023 Carbon steel
Emission Spectrum
WELD HAZ BASE METAL

For Mozzat Enterprise Authorization

Name

Signature

Qualification

Date

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

ANNEXURE-I: SCREENSHOT OF INDIVIDUAL INDICATION


Type of Fabrication or Datum Length Depth Height Position
S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
1. Lack of fusion Fabrication 0-27 25 4.0-6.0 2 90 A NM

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
2. Root Corrosion In-Service 0-55 37 17-20 3 90 A to B M

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
25%,75%,
3. RBH (3-Set) In-Service 0-110 Ø2.5mm 50%
5,15, & 10 90 & 270 A to B NM

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
4. LORF Fabrication 0-121 34 16-18 2 270 B NM

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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
5. Cluster In-Service 0-160 15 18-20 2 270 B M

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
Base Metal
6. In-Service 0-180 30 16-20 4 90 A M
Corrosion

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
Transverse
7. In-Service 0-215 7 4.0-6.0 3 90 & 270 A to B M
Corrosion

Type of Fabrication or Datum Length Depth Height Position


S.no Side Remarks
Indication In-service Defect (mm) (mm) (mm) (mm) (Skew/Index)
8. Porosity Fabrication 0-250 30 1.0-2.0 2 90 A NM

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-B: PAUT PREFERENTIAL ROOT CORROSION TECHNIQUE SHEET


Scan Plan Number MTS-SSPTP-100x120-A12
Technique PAUT-CONTACT-PULSED ECHO-SEMI AUTOMATED SCAN
Reference Document MESB-PATD-PRC-BMW-016
APPLICABILITY
Job Diameter OD (in) Thickness(mm) Weld Config. Pipe Material
Vessel, Piping, Tank and Single-V, Double-V, Single Bevel & Double
2-Inch and above 3.91mm to 85mm Carbon Steel
Pipeline weld bevel
EQUIPMENT DETAILS
Equipment OMNISCAN MX/MX2 Equipment Software MXU 4.4 rev 05
Splitter Y-Type Analysis Software Tomoview 2.10 Rev 25
Scanner FLUX or J.K SCANNER Couplant Water
PHASED ARRAY GROUP SETTING (COMMON TO ALL GROUPS)
Velocity 5740 m/s Voltage Low (40-Volt)
PRF Optimum Pulse Width auto
Filter 5 to 10 MHz Rectifier FW
PHASED ARRAY GROUP SETTING (SPECIFIC TO EACH GROUP)
Wave Element First Last Exit Min. Max. Angle
PROBE Skew Focal Law
Type Qty Element element Element Angle Angle Steps
5L64-A12 90& 270 Compound S Shear 32 1 64 Multiple 40° 85° 1
5L32-A31 90& 270 Compound S Shear 32 1 32 Multiple 40° 85° 1
4L16-DGS 90& 270 Compound S Shear 32 1 16 Multiple 23° 85° 1
CALIBRATION
Velocity Cal Material Longitudinal Velocity shall be defined after confirming using Zero Degree Probe
Wedge Delay Cal Need not perform wedge delay calibration. Since the time of flight is defined by Acq.Software
Sensitivity Cal Primary TCG Point shall be set using 3mm Side Drill hole at the depth equals to scope thickness.
TCG Choose Manual TCG for Firing Focal Laws,1st point using OD Notch and 2nd Point using ID-Notch
Encoder Shall be calibrated for minimum 500mm distance or full circumference for lower diameter joint
4L16DGS1: PROBE: MERGED BEAM CONFIGURATION

5L32-A31: PROBE: MERGED BEAM CONFIGURATION

5L64-A12 PROBE: MERGED BEAM CONFIGURATION

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

PAUT General Scan Plan for Weld Root Corrosion of Varying Scope Configuration
Plate Weld Configuration and Vessel Circumferential Weld Plate Beam Configuration and Scanning Pattern

Pipe Weld Configuration Piping Beam Configuration and Scanning Pattern

Nozzle Set-In Weld Configuration Nozzle Set-In Nozzle Beam Configuration and Scanning Pattern

Nozzle Set-On Weld Configuration Nozzle Set-On Nozzle Beam Configuration and Scanning Pattern

Nozzle Tangential (TKY) Weld Configuration TKY-Nozzle Merged Beam Configuration and Scanning Pattern

1) The inspector shall perform site survey and refer to BSP approved Fabrication Weld inspection procedure’s scan plan for scope
configuration and weld overlay based on design specification provided from client.
2) The Focal law configuration shall be referred to this technique sheet for beam coverage over region of interest.
3) Primary scanning shall be carried out close to the weld toe for detection of weld root corrosion and adjacent base material corrosion.
4) Primary sensitivity for weld root corrosion shall be set using 3mm Side Drill hole at the depth equals to scope thickness. Additional
TCG Point shall be added to have even sensitivity over region of interest throughout the depth.
5) Reference dB shall be notified in the inspection report.
6) The weld overlay shall be altered based on site conditions and shall be notified in the final inspection report.
REVIEWED BY: (MOZZAT) APPROVED BY: (MOZZAT) BALAJI
PREPARED BY: (MOZZAT) BALAJI
SIVA PRADEEP ISO-9712 NDT LEVEL-III
ASNT NDT LEVEL-III UT
ASNT NDT LEVEL-III in UT, UT/PAUT

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-C: TOFD SCAN PLAN FOR DOUBLE SIDE ACCESS WELD


TOFD TECHNIQUE SHEET
Method Ultrasonic Testing Reference Document ASME Section-V and HOIS
Technique Time of Flight Tip Diffraction Scope Weld Root Corrosion
Material Carbon Steel and Access Required Double Side
EQUIPMENT DETAILS
Equipment OMNISCAN MX/MX2 Acq Software MXU 4.4 REV 5
Scan Plan ES-BEAM TOOL-08 Analysis Software TOMOVIEW 2.10 REV 25
TOFD GENERAL GUIDE FOR FOCAL LAW AND BEAM INTERSECTION POINT SELECTION
1st Priority of Beam Angle
Centre Wedge angle (Longitudinal Element Size
PCS Selection Beam Intersection
Job Thickness in mm Frequency (Longitudinal Wave) to focus. mm
Wave) root
6 to 10 15 45° or 60° 70°- Optional 2 to 3 Weld Toe to Toe Root Focus
>10 to 15 15 to 10 45° or 60° 70°- Optional 2 to 3 Weld Toe to Toe Root Focus
>15 to 35 10 to 5 45° or 60° 70°- Optional 2 to 6 Weld Toe to Toe Root Focus
>35 to 50 5 to 3 45° & 60° 70°- Optional 3 to 6 Weld Toe to Toe Root Focus
5 to 3 45° and 60° 70°- Optional 3 to 6 Weld Toe to Toe Root Focus
>50 to 100
5 to 3 45° and 60° 70°- Optional 6 to 12 Weld Toe to Toe Root Focus
ZONAL BASE NON-PARALLEL GENERAL SCAN PLAN
Thickness ranges from 6.0mm to 15.0mm Thickness ranges from 16.0mm to 35.00mm

Thickness ranges from 35.0mm to 50.00mm Thickness ranges from 50.0mm to 85.00mm

Note: The angle selection is based on clear discrimination of Lateral wave and Back wall signal. A Close PCS shall be recommended to get
information on root corrosion (i.e. Probe center Separation from weld toe to weld toe) and use of lower refracted angle is good for root focusing
at reduced PCS value, distinct lateral wave and back wall for easy for interpretation. Also, this approach results in less attenuation of weak
lateral wave/ bulk wave traveling over the surface of the scope under inspection.
Non-Parallel Scan shall be used as preliminary method of scanning to detect and locate defects along the weld axis. And Supplementary scans
Non-Parallel Offset scanning shall be performed to locate the base material corrosion close to weld zone.
FOR MOZZAT ENTERPRISE SDN BHD AUTHORIZATION
PREPARED BY REVIEWED BY APPROVED BY
Name BALAJI PAULRAJ SIVA PRADEEP BALAJI PAULRAJ

Signature

ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT,
Qualification ISO-9712 NDT LEVEL-III-TOFD PCN Level-III in UT, L-II-PAUT ISO-9712 NDT LEVEL-II-TOFD
Contract Manager Quality Engineer Contract Manager

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 27 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Appendix-C: SCANNING PATTERN


Non-Parallel Offset Scan for detection of Off-axis
Non-Parallel Scan Toe to Toe PCS for Weld Root Corrosion
Corrosion in base material

S
C
A
N

Image of TOFD Non-Parallel Scan (D-Scan) Data Scanning Patter for TOFD

Note:
- For Detection of Weld Root Corrosion, inspector shall set the PCS close to weld toe, if any off-axis defects were observed
during initial scanning in the mode converted shear wave. Then inspector shall perform two additional TOFD scanning using
increased PCS by offsetting the one of transducer close to weld toe of A-Side of weld (Skew-90) and other scan close to weld
toe of B-Side of weld (Skew-270), this approach enables to estimate the base material defect depth accurately.
- Ensure that the Lateral and Back wall signals are well distinct and satisfactory, if not inspector shall perform necessary PCS
adjustment. As an alternat Inspector shall try using lower refracted longitudinal wave wedge (ST-1-N45®L) to get distinct
Lateral and Longitudinal Back wall signal.
- Inspector shall increase or decrease the gain setting during TOFD data collection to maintain the Lateral wave between 40%
to 80% FSH to get required sensitivity.
- Check for data quality requirement prior to naming and saving for further expert’s review/ analysis.
FOR MOZZAT ENTERPRISE SDN BHD AUTHORIZATION
PREPARED BY REVIEWED BY APPROVED BY
Name BALAJI PAULRAJ SIVA PRADEEP BALAJI PAULRAJ

Signature

ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT, ISO-
Qualification ISO-9712 NDT LEVEL-III-TOFD PCN Level-III in UT, L-II-PAUT 9712 NDT LEVEL-III-TOFD
Contract Manager Quality Engineer Contract Manager

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 28 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-D: TOFD REPORT FORMAT (Shall be customized based on client requirement)


Specimen ID PRC-20 (UT-308) Report Number MESB-TOFD-PL-08
Technique UT-TOFD Procedure Number MESB-TOFD-GW-07.Rev.00
Joint Description
Joint Configuration Plate to Plate Martial Configuration Carbon Steel
Bevel Configuration Single-V Dimension 300x300x20 mm
Equipment Description
Equipment Model Olympus OMNISCAN MX-II Scanner HSMT-FLUX
Probe C563-SM Wedge ST-1:N70⁰L
Technical Description
Probe Center Separation 73mm Focus Depth 2/3 time of job thickness
Scan Length in mm 300 Scan Resolution in mm 1
Scan Type Non-Parallel Scan (D-Scan) Restricted Access (if any) Not Applicable
DETAILS OF INDICATION
Flaw Position (mm) Flaw Depth (mm) Height
S.No Type of flaw Remark
Datum Length Top Bottom mm
1. Embedded with no measurable Height 33-55 22 3.7 7.6 3.9 NM
2. Root Connected with Measurable height 55-74 15 16 20 4.0 M
3. Root Connected Weld and Off Axis 105-110 05 16 20 4.0 M
4. Embedded with no measurable Height 132-151 19 13 20 6.4 NM
5. Off-Axis Defect with measurable length and no measurable height 158-173 15 18.4 20.0 1.7 M
6. Root Connected with Measurable height 186-201 15 18 20 2.2 M
7. Root Connected with Measurable height 216-221 05 16.5 20 3.3 M
8. Embedded with no measurable Height 265-275 10 5 7.4 2.4 NM
TOFD DATA SCREEN CAPTURED:

General Comments: Overall data quality is good, Consistent scanning


For Mozzat Enterprise SDN BHD
INSPECTED BY REVIEWED BY APPROVED BY
Name BALAJI PAULRAJ SIVA PRADEEP BALAJI PAULRAJ

Signature

ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT,
Qualification ISO-9712 NDT LEVEL-III-UT, PAUT PCN Level-III in UT, L-II-PAUT ISO-9712 NDT LEVEL-III-UT, PAUT
Contract Manager Quality Engineer Contract Manager
Date 09-09-2022 09-09-2022 09-09-2022

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 29 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

TOFD POST CALIBRATED, LATERAL WAVE SYNCHRONIZED, AND LATERAL WAVE REOVED DATA FILES

DATA FILE QUALITY Overall data quality is found satisfactory


COUPLANT LOSS IF ANY Data is free from couplant loss and no missing data’s
LATERLA WAVE SENSITIVITY Lateral wave is maintained between 40% to 80% of FSH
NON-PARALLEL SCANNING DATA USING 70 DEGREE L-WAVE WEDGE

45 DEGREE L-WAVE WEDGE ADDITIONAL NON-PARALLEL SCANNING DATA

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-E: PAUT REPORT FORMAT (Shall be customized based on client requirement)


Report No: MESB-PAUT-PRC-20. Rev.0 Date: 09-09-2022
Client: BSP Location: Brunei
Description: IN-SERVICE Ref. Standard ASME SEC-V
Procedure No: MESB-PAUT-PRC-10.REV.00 Acceptable Criteria Patron Specification
Scope Descriptions
Sample ID PRC-20 (UT-308) Dimension 20x300x300
Joint Configuration Plate to Plate Single V Butt Weld Surface Condition As welded
MACHINE CONFIGURATION
Manufacturer: Olympus Omni scan MX-II Model & Serial Number
Scan Plan Software ES Beam Tool-8 Module 32:128 PR
Acquisition Version MX-4.4. Rev.05 Interpretation Software Tomoview & Omni-PC
Probe 5L32-A31 & 4L16-DGS1 Wedge Rexolite 36° & Integrated
SCAN DESCRIPTIONS
Scan Type One Line Scanner Magnetic Encoder Type Mini-Wheel Couplant Water
BEAM CONFIGURATION
Probe Part Wedge Part Beam Wave Element Last Refracted Reference
Number Specification Configuration Type Quantity 1st Element Element Angle dB
5L32-A31 SA31-N55S Sectorial Shear 32 1 32 30⁰ to 85⁰ 42

4L16-DGS1 Integrated Sectorial Shear 16 1 16 23⁰ to 85⁰ 48


RECORDABLE INDICATIONS
Fabrication or Datum Length Depth Height Position
S.no Type of Indication Side Remarks
In- service Defect (mm) (mm) (mm) (mm) (Skew/Index)
1. Lack of fusion Fabrication 0-27 25 4.0-6.0 2 90 A NM
2. Root Corrosion In-Service 0-55 37 17-20 3 90 A to B M

3. Round Bottom Hole (3-Set) In-Service 0-110 Ø2.5mm 25%,75% & 50% 5,15, & 10 90 & 270 A to B M
4. Lack of Root Fusion Fabrication 0-121 34 16-18 2 270 B NM
5. Cluster (B-Side) In-Service 0-160 15 18-20 2 270 B M
6. Base Metal Corrosion In-Service 0-180 30 16-20 4 90 A M
7. Transverse Corrosion In-Service 0-215 7 4.0-6.0 3 90 & 270 A to B M
8. Porosity Fabrication 0-250 30 1.0-2.0 2 90 A NM
Remarks: (if any)
Mandatory Defects: Root Corrosion, Erosion and Cavitation. In-addition. LORF and LOP connected open to the surface shall be reported
as Mandatory. Any crack like signal response shall be reported as mandatory for assessment.
Non-Mandatory Defects: Fabrication Defect (Slag, Porosity, LOF embedded)
Planar: LOF-Lack of Fusion; LORF- Lack of Root Fusion; LOP-Lack of Penetration, CR-Crack; and Volumetric: SL-Slag; PS-Porosity
Skew 90⁰: negative side or A side. Which is along the flow direction; Skew 270⁰: positive Side or B-side. Which is against the flow direction;
FOR MOZZAT ENTERPRISE SDN BHD AUTHORIZATION
INSPECTED BY REVIEWED BY APPROVED BY
Name BALAJI PAULRAJ SIVA PRADEEP BALAJI PAULRAJ

Signature

ASNT NDT LEVEL-III in UT, ASNT NDT LEVEL-III in UT, ISO-


ASNT NDT LEVEL-III in UT,
Qualification PCN Level-III in UT, L-II-PAUT 9712 NDT LEVEL-III-UT, PAUT
ISO-9712 NDT LEVEL-III-TOFD Contract Manager
Quality Engineer
Date 09-09-2022 09-09-2022 09-09-2022

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 31 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

INDICATION NUMBER:1 LACK OF FUSION

INDICATION NUMBER:2 (ROOT CORROSION)

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-F: UT, UTG, PAUT AND TOFD SIGNAL RESPONSE SAMPLES IN-SERVICE DAMAGES
UTG Reading at Scanning Side Wall Loss coated with Paint

Location Ultrasonic reading Actual thickness


1 10 mm 9 mm
2 11 mm 8 mm
3 12 mm 7 mm
Zero Degree Probe Response
Early-stage corrosion. Signal like that Intermediate stage corrosion. Loss or Advanced stage corrosion
obtained from a machined finish significant reduction in third or Low amplitude or not second or
reference block. fourth back wall echoes. A small subsequent back wall echoes.
No significant reduction in material reduction in material A more significant reduction in
thickness thickness material thickness

Angle probes or Shear Wave Probes Signal Response Examples of screen displays
Reference sensitivity, back wall grass level at 5 – 10% Standard ripple from the half skip distance evident.
full screen height Relatively smooth back surface

Low amplitude signal from the back wall at half skip Significant increase in amplitude from the back wall at
distance. Evidence of rougher inside surface and possibly half skip distance. Evidence of intermediate or
early-stage corrosion. advanced stage corrosion

Note: Manual UT System has poor signal to noise ratio. i.e. 30dB less than PAUT. Hence upon increasing the
sensitivity setting/ gain setting for detection of root corrosion may result in noise/ghost echo during test.

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

PAUT SCREENSHOT OF IN-SERVICE DEFECT


Indication Datum Length in Depth in Height in SNR Skew
S.no Amplitude % Side (A/B) Result
Type in mm mm mm mm Ratio (90/270)
Corrosion or
1. 62-108 46 49-68 18.0 40-45 4:1 90 A In-Service
Wall loss

Datum in Length in Depth in Height in SNR Skew


S.no Indication Type Amplitude % Side (A/B) Result
mm mm mm mm Ratio (90/270)
Corrosion or
2. 226-350 124 45-68 20.3 60-80 10:1 90 B In-Service
Wall loss

Datum in Length in Depth in Height in Amplitude SNR Skew


S.no Indication Type Side (A/B) Result
mm mm mm mm % Ratio (90/270)
3. Pitting 384-392 8.0 60-68 8.0 85-89% 10:1 90 A In-Service

Datum in Length in Depth in Height in Amplitude SNR Skew


S.no Indication Type Side (A/B) Result
mm mm mm mm % Ratio (90/270)
4. Blisters 250-325 75 25-27 2.0 85-89% 10:1 90 A In-Service

Note: First Three indication are from BSP Production Joint of Vessel-730 dished end with in-service defect, which is not captured in
Manual UT performed by another inspection vendor. After PAUT confirmation, respective indications are being verified by RENNAH,
Wood and BSP. 4th indication is a blister captured in BLNG scope of work

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
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Report of Sample ID: PRC-20 (UT-308) Sector: Weld

TOFD SIGNAL RESPONSE FROM IN-SERIVCE DEFECTS


TOFD
INDICATION TYPE TOFD IMAGE OR SIGNAL RESPONSE
DEFECT CHARACTERIZATION

Weld Root Corrosion &


Fabrication Defects
Such as Lack of Root Opposite surface breaking
Fusion defect
Lack of Penetration
(to be verified in PAUT)

- Off-axis surface breaking defect


Based Material detected in mode converted back
Corrosion close to wall or shear back wall.
weld - Opposite surface breaking
defect

HAZ Corrosion or
- Opposite surface breaking defect
Wall loss Close to weld
- Off axis surface breaking defect
Zone

Opposite surface breaking defect


Blisters or Cluster closely packed.
Pitting discreet indication. or
Off-axis surface breaking defect

Opposite surface breaking


Isolated Pitting
Pointed discontinuity

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 35 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Opposite surface breaking


defect
Fabrication Crack or In-
service Crack Root
Requires
connected or centerline
confirmation in
crack
PAUT based on A-
Scan Signal Response

Non-Detection signal
response with tip
Through Wall Discontinuity
diffraction at start and
end of discontinuity

Cluster Porosity, Slag, Embedded with


Inclusion, Measurable height.
Lack of Fusion, & Cluster or Embedded with no
Gas Pores measurable height

Isolated Gas Pore or


Pointed Indication
Isolated Inclusion

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 36 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

Real Site Data: BLNG-27MM PIPE DATA OF TOFD WITH ROOT CORROSION

Real Site Data: BLNG-27MM THICKNESS TOFD DATA WITH BLISTERS IN BASE MATERIAL

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)


Phased Array Ultrasonic Testing ASME SEC V
Page 37 of 37
Report of Sample ID: PRC-20 (UT-308) Sector: Weld

APPENDIX-G: SCOPE EXICUTION MATRIX AND VALIDATION DOCUMENT REFERNCE


Technique Applicable scope configuration Access for inspection Diameter in Inches Thickness In mm

Plate Configuration Double 2-inch and above 6.0mm to 85mm


Pipe, Pipeline Double 2-inch and above 6.0mm to 85mm
TOFD Vessel Circumferential Seam weld and
Double 2-inch and above 6.0mm to 85mm
Longitudinal Seam Weld
Tank But Welded Shell Plate and Bottom
Double 2-inch and above 6.0mm to 85mm
Plate Butt Weld
Plate to Plate Butt Weld Double / Single 2-inch and above 3.91mm to 85mm
Pipe to Pipe/ Pipe to Fitting/ Fitting to
Double / Single 2-inch and above 3.91mm to 85mm
PAUT Fitting Butt Weld
Angled beam Nozzle Set-in & Set-On Full Penetration/
Double / Single 2-inch and above 3.91mm to 85mm
Tubular Connection Set-In and Set-On
Nozzle Tangential (TKY) or Tubular
Double / Single 2-inch and above 3.91mm to 85mm
Intersection
Plate Double / Single 2-inch and above 8.0mm to 85mm
Manual UT Pipe Double / Single 2-inch and above 8.0mm to 85mm
Angle beam
(Past & Current Nozzle Set-in &
Double / Single 2-inch and above 8.0mm to 85mm
Approach) Set-On Full Penetration
Nozzle Tangential (TKY) Double / Single 2-inch and above 8.0mm to 85mm

Tangential Plate Double Side Access Double Side 0.5-inch and above 1.20mm to 70mm
radiography Pipe Double Side Access Double Side 0.5-inch and above 1.20mm to 70mm

Double wall Plate Double Side Access Double Side 0.5-inch and above 1.20mm to 70mm
radiography Pipe Double Side Access Double Side 0.5-inch and above 1.20mm to 70mm
Validation Report Reference Scope Description Description of Report
1. MESB-PAUT-VLC-PRC-06 (PAUT, TOFD & RT) 06.02mm Plate Mozzat In-house Sample

2. MESB-PAUT-VLC-PRC-10 (PAUT, TOFD & RT) 10.00mm Plate Mozzat In-house Sample

3. MESB-PAUT-VLC-PRC-20 (PAUT, TOFD & RT) 20.00mm Plate Mozzat In-house Sample
4. MESB-NDT-CM-1246-BLNG-V1201-A15-1. R-0 At Site Real Corrosion
30mm Single V Piping
(PAUT &TOFD on Base Material for Blisters) (BLNG Scope of work)
5. MESB-NDT-CM-1246-BLNG-V1201-A15-2. R-0 At Site Real Corrosion
30mm Single V Piping
Rev.00(PAUT &TOFD on Weld) (BLNG Scope of work)
6. MESB-BMW-PAUT-INS06-015-R1 (In-Service and Vessel Dish-end Weld At Site Real Corrosion
Fabrication Defects) Confirmed using PAUT 85.00mm Double V (BSP Scope of work)
Note:

- In detection of weld root corrosion over targeted inspection areas (weld root and adjacent base material close to the
weld), a combination of ultrasonic and radiographic techniques shall be employed. The choice of techniques depends on
Joint configuration, thickness, accessibility, and the requirement for comprehensive defect detection.
- In use of PAUT, TOFD, MUT, UTG, and RT inspection by employing a data fusion approach, we shall achieve a more
robust inspection strategy for detecting and characterizing weld root corrosion in Plate, Pipe, Nozzle, and complex
geometries.

Report Reference Number: MESB-PAUT-VLC-PRC-20 (UT-308)

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