Developing The Coconut Value Chain in Aurora
Developing The Coconut Value Chain in Aurora
Developing The Coconut Value Chain in Aurora
http://www.aessweb.com/journals/5005
Developing the coconut value chain in central Luzon, Philippines: A case study of coco geonets in
aurora
Edgelly Galvez Vitug Nueva Ecija University of Science and Technology, Philippines.
Contribution/Originality: This research examined the coco geonet value chain in Aurora Province, Philippines. The current
paper describes the participants in the value chain, identifies constraints, and suggests interventions.
DOI: 10.55493/5005.v13i3.4827
ISSN(P): 2304-1455/ ISSN(E): 2224-4433
How to cite: Vitug, E. G. (2023). Developing the coconut value chain in central Luzon, Philippines: A case study
of coco geonets in aurora. Asian Journal of Agriculture and Rural Development, 13(3), 183–191.
10.55493/5005.v13i3.4827
© 2023 Asian Economic and Social Society. All rights reserved.
1. INTRODUCTION
Agriculture helps drive economic growth (Praburaj, 2018; Winters, De Janvry, Sadoulet, & Stamoulis, 1998). This
is also true in the Philippines, where agriculture remains the backbone of the economy. Coconut, known as the "tree of
life," remains one of the Philippines' most important crops and a key export product. Coconut palms dominate the
agricultural landscape of 69 of the Philippines' 82 provinces. According to the Department of Agriculture (2022),
approximately 25 million Filipinos are directly or indirectly dependent on the coconut industry. The Philippine coconut
industry has significantly boosted employment in the country. This is mainly due to the export of goods made from
coconuts, which has grown significantly due to rising global demand.
183
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
The Philippine Statistics Authority (2021) noted that all provinces in Central Luzon recorded production of
coconut in 2021, totaling 100.9 thousand metric tons. Aurora was the top producer of coconut in Central Luzon with a
93.4 percent share of total production. In the province of Aurora, all eight (8) municipalities contribute a significant
amount of coconut to the regional economy.
Products made from coconuts with considerable commercial potential include coco coir and coco geonets.
Handwoven coco coir derived from coconut husks is used to make coco geonet. Coco geonet can be utilized for erosion
control, slope protection, and coastline rehabilitation (SU Sets up Eco-friendly Christmas Tree, 2018). Furthermore,
coir is an excellent waste disposal product that allows producers to earn additional income. However, coco coir and
coco geonets face obstacles. This is consistent with the study of Castillo (2021), in which he explains that the problems
in the industry are the unorganized supply chain, the vulnerability of coconut to world price fluctuations, low farm
productivity, which stems from cocolisap infestations, the aging current crop of coconut trees and their poor nutrition,
inadequate infrastructure support and poor farm-to-market roads, low allocation of funds to research and development,
and the presence of corruption and bribery. For the coir and geonet value chains to be more efficient, it is necessary to
identify bottlenecks and implement interventions. As supported by Khong (2022), a value chain approach is necessary
because it is a potent instrument for enhancing producers' market access and competitiveness.
Figure 1. Value chain map for coir and coir by-products in Central Luzon.R
184
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
3.1.3. Processing
As articulated in a report of the DA Regional Field Office 5 (2019), the industrialization of agriculture through
value addition is one of Department of Agriculture Secretary William Dar’s paradigms to increase farmers’ income and
level up the country’s agriculture sector. Hence, coco geonet processing has been adopted to boost the coconut industry.
Coco geonet production involves two processing stages: coco-coir production and coco-geonet weaving, as presented
in Figure 2. The coconut stakeholders’ consultation meeting participants declared that the coconut husks are fed into
a decorticator powered by a diesel/gasoline engine, and the coir and coir dust are extracted. Coco coir is the output
and is the first stage of processing.
The coir is then spun into twine using a hand-powered twining machine, after which the threads are woven into
coco geonets using weaving machines. This is the second processing stage, which leads to the final product.
According to information from the PCA, there were two husk processors in Aurora: (1) Aurora Agri-Ventures
Producers Cooperative (AAVPC) and (2) Nonong Coconut Farmers Association (NOCOFA). The PCA and the
Department of Trade and Industry (DTI) provide these organizations with decorticating machines. Associations are
at the top of the DTI’s list of beneficiaries because they want their projects to have multiple effects and benefit more
people. Moreover, government entities tend to finance big-ticket projects, such as machinery and facilities, that demand
a larger landholding. These data also substantiate DTI Secretary Ramon Lopez's claim that cooperatives and
associations have a significant economic influence on their members' lives and are an ally in empowering small and
medium-sized enterprises, allowing DTI programs to be implemented in their respective fields.
In Aurora, the AAVPC is capable of decorticating 12,000 coconut husks per day, with a production capacity of 1.2
metric tons of coir fiber and 1.8 metric tons of coir dust. In contrast, NOCOFA produces an average of 100 sacks per
week or an average of P60,000 per month from coco peat sales. These cooperatives play a big role in the coco geonet
industry in the region; hence, continuous development is necessary.
185
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
3.2. Costs and Returns Analysis and Relative Position of Different Key Players in the Value Chain
3.2.1. Costs and Returns Analysis of Key Players
Table 1 presents the costs and returns of processing six thousand husks from a one-hectare coconut plantation.
Farmers sell coconut husks to processors at an average price of P0.40 per husk, whereas the labor cost of dehusking is
an average of P0.05 per husk. The first stage (coco coir processor) incurs material costs of P4,320 and labor costs of
P1,600. The coco coir has a selling price of P13 per kilogram, and 6,000 nuts yield 600 kilograms. The weavers, who
are the second-stage processors, create 857 square meters of geonets from 600 kilograms of coco coir. The production
cost includes materials (P7,800) and labor (P21,000). The price per square meter for coco nets is P55.
Table 1. Costs and returns analysis of farmers and processors of coco coir and geonets, 2021.
Particulars Farmer2 First-stage processor3 Second-stage processor4
Sales (PhP) 2,400.00 7,800.00 47,142.86
Expenses - - -
Material cost (PhP) - 4,320.00 7,800.00
Labor cost (PhP) 300.00 1,600.00 21,000.00
Total cost of production (PhP) 300.00 5,920.00 28,800.00
Net income (PhP) 2,100.00 1,880.00 18,342.86
Return on expenses (%) 14.29 314.89 157.01
Gross profit margin (%) 87.50 24.10 38.91
Average price per unit (PhP) 0.40 13.00 55.00
Average cost per unit (PhP) 0.05 9.87 33.60
Note: 2: Includes costs and returns from sales of 6,000 husks from 1 ha coconut production.
3: Costs and returns of coco coir from processing 6,000 husks.
4: Costs and returns of coco geonet from the coco coir of 6,000 husks.
186
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
Table 2. Relative financial position of value chain players per square meter of coco-geonet, 2021.
Particulars Farmer First-stage Second-stage Consolidator Total
processor processor
Selling price (PhP) 2.80 9.10 55.00 70.00 -
Cost of production (PhP) 0.35 6.91 33.60 60.00 -
Direct material (PhP) - 2.80 9.10 55.00 -
Other costs (PhP) 0.35 4.11 24.50 5.00 33.96
Value added (PhP) 2.45 2.19 21.40 10.00 36.04
Share to total value added (%) 7% 6% 59% 28% 100
Share to total cost (%) 1% 12% 72% 15% 100
3.3. Constraints
The specific constraints identified by each player in the coco geonet value chain are presented in the following
subsections.
3.3.3 Processing
As a result of the decorticator's double-pass process design, Aurora's processors are experiencing performance
issues. This increases the production costs of coir and decreases its production capacity. One processor reported that
the engine powering the decorticator was outdated and could no longer be operated continuously. While progress is
187
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
being made, processors are still constrained by inefficient operations, a lack of working capital, and the inability to
transform the coir dust accumulation into something valuable and marketable. Additionally, the decorticating facilities
of coir processors are insufficient to accommodate the current volume of coconut husks. Twines of inconsistent quality
and appearance are unsuitable for a market requiring premium geonets. The lack of a specialized twining machine and
weaving facilities prevents processors from producing high-quality geonets and other coir byproducts.
The inconsistency in the quantity and quality of coir, coco geonets, and coco peat that one association acquires
from its suppliers hinders the organization's operations.
Coco coir is spun into twines using motorized or manually operated twining equipment. Due to a scarcity of coir
supply from their decorticator suppliers, the current productivity of twiners is unfortunately poor. Due to a scarcity of
coir, twiners are unable to maximize profits by creating as much twine as feasible. Weaving is performed in
predetermined groupings. Depending on the location of accessible looming equipment, weaving might be performed
off-site, at the weavers’ residence, or within the premises of decorticating plants.
3.4. Recommendations
Based on the results of the study and the identified constraints for each segment of the coco geonet value chain,
the following recommendations are provided.
188
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
3.4.3. Processing
The decorticating equipment must be replaced with a single-pass decorticator that is more modern. The processors'
existing decorticating equipment is not efficient enough. In addition, blades are continually falling off, resulting in
longer production times. The anticipated rise in coir production as a result of this intervention will alleviate the current
constraints on twiners and weavers. This will increase production while decreasing production costs. Experts in the
field must be consulted regarding the procurement of the most effective, market-appropriate decorticating apparatus.
To better meet the increasing demand for coco geonets in the Aurora region, more decorticating facilities must be built.
Other PCA and local government programs intend to establish additional decorticating facilities for the coconut
processors.
Also recommended are benchmarking activities to stimulate the business of geonet processors. When twines are
retrieved from the twiners, their quality is not evaluated. A quality control system must be developed in collaboration
with wire assemblers. By measuring the length and girth of twines supplied by twiners, assemblers can determine the
product's quality. Those twines that do not meet product specifications are rejected and sent back to the twiner for
reprocessing. Within the reach of decorticating facilities, village-level twining ventures may be developed to expedite
this process and reduce the cost of transporting coir and twines. This will encourage the community to collect and sell
their coconut husks to the decorticating facility so that they can earn extra income through twining and weaving.
These new enterprises will employ superior, more efficient twining equipment.
189
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
farmers and businesses as the country opens itself to more free trade deals like the Regional Comprehensive Economic
Partnership (RCEP). Additionally, Vitug (2021) claimed that business development services such as training in online
marketing strategies, product distribution procedures, new product development, crisis costing and pricing strategies,
and customer database management might be the foundation for a management plan for both enterprises and farmers.
To facilitate planning, key industry players should participate in developing annual work programs for
government agencies and other comparable activities, allowing them to provide first-hand information on the status of
the coconut industry in the region.
4. CONCLUSION
The Aurora coconut value chain comprises the input supplier, farmers, sub-processors, and the final processors
and consolidators. In terms of cost, the final processors bear the highest share (72%), which is commensurate with their
share in the total value addition, which is equivalent to 59%. Customers for the Aurora value chain's produced coco
geonets are currently scarce. Marketing links are necessary to add value to the husks. Inter-agency support is needed
to allow the value chain to perform efficiently and effectively.
REFERENCES
Alouw, J. C., & Wulandari, S. (2020). Present status and outlook of coconut development in Indonesia. Paper presented at the In IOP
Conference Series: Earth and Environmental Science, IOP Publishing.
AR, N. H., Asmara, R., & Fahriyah, F. (2023). Technology gap ratio decomposition in sugarcane farming in Indonesia. Asian Journal
of Agriculture and Rural Development, 13(1), 1-7. https://doi.org/10.55493/5005.v13i1.4707
Business Diary. (2019). Use of salt as fertilizer for coconut. Business Diary Philippines. Retrieved from
https://businessdiary.com.ph/3512/use-of-salt-as-fertilizer-for-coconut/
Castillo, M. B. (2021). The Philippine coconut industry: Status, policies and strategic directions for development. FFTC Agricultural Policy
Platform (FFTC-AP). Retrieved from https://ap.fftc.org.tw/article/1382
Costales, C. (2020). Trade and value chains in employment-rich activities (TRAVERA) study of selected non-traditional coconut products in
the Philippines (No. 995072489602676). Retrieved from International Labour Organization:
Crismundo, K. (2022). Philippine news agency. Retrieved from https://www.pna.gov.ph/articles/1166902.
https://www.pna.gov.ph/articles/1166902
DA Regional Field Office 5. (2019). Value adding thru coco geonet production projected to raise coco farmers’ income in CamNorte. Retrieved
from https://bicol.da.gov.ph/value-adding-thru-coco-geonet-production-projected-to-raise-coco-farmers-income-in-
camnorte/
Department of Agriculture. (2022). Coconut, the major export crop of Filipino farmers - food Philippines. Food Philippines. Retrieved from
https://foodphilippines.com/story/coconut-the-major-export-crop-of-filipino-farmers/
HBS Online. (2020). What is a value chain analysis? 3 Steps | Business Insights Blog. Retrieved from
https://online.hbs.edu/blog/post/what-is-value-chain-
analysis#:~:text=Value%20chain%20analysis%20is%20a,your%20final%20product%20or%20service
International Labour Organization. (2018). Managing your agricultural cooperative. Creative Commons Attribution-NonCommercial-
ShareAlike 3.0 Unported License. Retrieved from https://www.ilo.org/wcmsp5/groups/public/---ed_emp/---emp_ent/---
coop/documents/instructionalmaterial/wcms_644684.pdf
Khong, T. D. (2022). Vertical and horizontal coordination in developing countries’ agriculture: Evidence from Vietnam and
implications. Asian Journal of Agriculture and Rural Development, 12(1), 40–52.
Labastida, J. K. M. (2022). Bureau of plant industry accredits PhilRootcrops as plant nursery operator | Visayas State University. Retrieved
from https://www.vsu.edu.ph/articles/news/2207-bureau-of-plant-industry-accredits-philrootcrops-as-plant-nursery-
operator
Lansangan, E. V., & Dizon, E. D. (2017). Improving the operations of the aurora furniture industry. Upland Farm Journal, 25(1), 89-
96.
Listiana, I., Indah Nurmayasari, I., Bursan, R., Muher Sukmayanto, S., & Helvi Yanfika, H. (2021). Farmers’ capacity and rice
productivity in climate change adaptation in central lampung regency, Indonesia. Asian Journal of Agriculture and Rural
Development, 11(4), 346-353. https://doi.org/10.18488/journal.ajard.2021.114.346.353
Moreno, M. L., Kuwornu, J. K., & Szabo, S. (2020). Overview and constraints of the coconut supply chain in the Philippines.
International Journal of Fruit Science, 20(sup2), S524-S541. https://doi.org/10.1080/15538362.2020.1746727
Panoutsou, C., & Singh, A. (2020). A value chain approach to improve biomass policy formation. GCB Bioenergy, 12(7), 464-475.
https://doi.org/10.1111/gcbb.12685
Perlas, F. B. (2020). Climate-smart agriculture initiatives in the Philippines. FFTC Agricultural Policy Platform (FFTC-AP). Retrieved
from https://ap.fftc.org.tw/article/2513
Philippine Statitstics Authority. (2021). Central Luzon’s other crops value and volume of production in 2021. Reference Number 2022-
SRCrPS-2021-091. Retrieved from http://rsso03.psa.gov.ph/article/central-luzon%E2%80%99s-other-crops-value-and-
volume-production-2021
Praburaj, L. (2018). Role of agriculture in the economic development of a country. Shanlax International Journal of Commerce, 6(3), 1–
5.
190
Asian Journal of Agriculture and Rural Development, 13(3) 2023: 183-191
Ramirez, P. J. B., Lansangan, E. V., Tubal, J. J. M., & Catelo, S. P. (2019). Impacts of extreme temperature on the Tilapia value chain
from Pond Culture in Luzon, Philippines. Journal of Economics, Management & Agricultural Development, 5(2390-2021-413),
23-36.
Rosli, A., Radam, A., Rahim, K. A., & Abdullah, A. M. (2020). Technical efficiency among pepper farmers in Sarawak, Malaysia: A
stochastic frontier analysis. Asian Journal of Agriculture and Rural Development, 10(3), 729–739.
Sathuragiri, V., & Muthumani, K. (2020). A study of production problems faced by coconut farmers in Theni district confront.
Ilkogretim Online - Elementary Education Online, 19 (4), 7283-7300.
Sevillano, S. (2023). Philippine news agency. PCA vows improved coconut production via modernization. Retrieved from
https://www.pna.gov.ph/articles/1197378
SU Sets up Eco-friendly Christmas Tree. (2018). Silliman university. Retrieved from https://su.edu.ph/su-sets-up-eco-friendly-
christmas-tree/
The Philippine Coconut Farmers and Industry Roadmap (2021-2040). (2021). Philippine coconut authority - department of agriculture.
Retrieved from http://www.pcaf.da.gov.ph/wp-content/uploads/2022/06/Philippine-Coconut-Industry-Roadmap-
2021-2040.pdf
Vaughn, L. M., & Jacquez, F. (2020). Participatory research methods – choice points in the research process. Journal of Participatory
Research Methods, 1(1). https://doi.org/10.35844/001c.13244
Vitug, E. G. (2021). Crisis management practices of women micro enterprises (WMES) of Nueva Ecija during COVID-19 pandemic:
A tool for business continuity planning. Interdisciplinary Journal of Applied and Basics Subjects, 1(6), 23-34.
Winters, P., De Janvry, A., Sadoulet, E., & Stamoulis, K. (1998). The role of agriculture in economic development: Visible and
invisible surplus transfers. Journal of Development Studies, 34(5), 71–97.
Views and opinions expressed in this study are those of the authors views; the Asian Journal of Agriculture and Rural Development shall not be responsible or
answerable for any loss, damage, or liability, etc. caused in relation to/arising out of the use of the content.
191