Kinetic Model Development For Steam Pyro
Kinetic Model Development For Steam Pyro
Kinetic Model Development For Steam Pyro
pubs.acs.org/IECR
ABSTRACT: This work presents the development and experimental validation of a mathematical model for the steam pyrolysis
process for the thermal degradation of CHON amides. Experimental data on the steam pyrolysis of dimethylformamide (DMF)
in a nonisothermal tubular stainless steel reactor for different residence times over the temperature range of 973−1273 K were
used to develop a reaction network involving 15 components and 10 reactions to model the process. The General Process
Modeling System (gPROMS) was used for kinetic parameter estimation and simulation. The model simulations results were
found to agree well with experiments carried out over a wide range of operating conditions.
© 2013 American Chemical Society 10601 dx.doi.org/10.1021/ie4003238 | Ind. Eng. Chem. Res. 2013, 52, 10601−10608
Industrial & Engineering Chemistry Research Article
Table 1. Proposed Reactions for the Steam Pyrolysis of DMF and Heats of Reaction in kJ mol−1 at 298 K
reaction scheme heat of reaction at 298 K, ΔHa (kJ mol−1) reaction no.
k1 31.7 R1
(CH3)2 NCOH + H 2O → (CH3)2 NH + HCOOH
k2 262.8 R2
HCOOH → HCHO + 0.5O2
k3 4.5 R3
HCHO → CO + H 2
k4 401.65 R4
(CH3)2 NH → (CH3)2 N• + H•
5 k 306.8 R5
(H3C)2 − N• → H3C − N:̈ + H3C•
6 k 30.52 R6
2H3C − N:̈ → 2H3C• + N2
k7 −438 R7
CH3• + H• → CH4
k8 −41.2 R8
CO + H 2O ⇔ CO2 + H 2
k9 205.9 R9
CH4 + H 2O → CO + 3H 2
k10 −283 R10
2CO + O2 → 2CO2
a
Heats of reaction estimated using heats of formation of reactants and products.17
Although it still might not be possible to take every reaction analysis of the experimental data by mathematical modeling.
into account, an attempt was made here to incorporate all The reactor was modeled as a tubular reactor with a constant
major reactions. cross-sectional area (Ac) and a constant wall temperature. The
The preferential breaking point of the hydrolytic attack is steady-state model equation for each species is given by
considered to be the C−N bond of the amide.2 The hydrolysis 10
of dimethylformamide leads to the formation of formic acid and dFj
dimethylamine (reaction R1, Table 1). Previous studies of
= ∑ ri
dz i=1 (1)
formic acid decomposition reported dehydration as the main
reaction that forms CO and H2O.14,15 The combination of where Fj is the molar flux of component j (j = 1−15); is ∑10
i=1ri
reactions R2 and R3 (Table 1) gives the total decomposition of the corresponding net rate of formation and utilization of
formic acid to oxygen, carbon monoxide, and hydrogen. species j, summed over all reactions i; and z is the length of the
Dimethylamine is considered to undergo further decom- tubular reactor (Supporting Information). A total of 15
position through a free-radical mechanism. A highly reactive components based on the chemical analysis of the products
(CH3)2N• radical is formed by the removal of the hydrogen was considered: DMF, H2O, DMA, formic acid, carbon
from the N−H bond in dimethylamine. This bond cleavage monoxide, formaldehyde, hydrogen, oxygen, nitrogen, methane,
process could occur through hydrogen abstraction or homolytic carbon dioxide, (CH3)2N•, CH3N•, hydrogen radical, and
dissociation. The (CH3)2N• radical decomposes to methyl methyl radical. The quasi-steady-state approximation was
radical and CH3N• radical. The set of reactions R4−R7 (Table applied to each free radical so as to generate an algebraic
1) represents the decomposition process finally resulting in the equation for each one. This set of equations was solved to
formation of CH4. Carbon monoxide and hydrogen were express the free-radical concentrations in terms of the
observed from the decomposition of formic acid, whereas measurable concentrations of other species.
nitrogen and methane are considered to originate from the The pressure drop was modeled as16
decomposition of dimethylamine.
dP 4ρm v 2f
Water−gas shift reactions R8 and R9 (Table 1) are − =
important reactions for hydrogen formation. The steam dz 2d i (2)
reforming of methane is the major reaction considered for
methane conversion, which is a highly endothermic reaction. where P is the reactor pressure, di is the inner diameter of the
tubular reactor, ρm is the density of the gas mixture, and v is the
REACTOR MODELING AND SIMULATION velocity. The friction factor ( f) for a straight tube is given as a
■ CONDITIONS function of hydrodynamics, as represented by the Reynolds
number (Re), by the equation
The steam pyrolysis of DMF was thus considered in this work
to involve a set of reactions that operates in a nonisothermal f = 16/Re (3)
manner. The major equations of this model form a set of with
differential equations consisting of a mass balance equation for
each species and an energy balance equation along the length of d ivρm
the tubular reactor. Operation under steady-state conditions Re =
μm (4)
reduces the continuity, energy, and pressure drop equations to
ordinary differential equations. To obtain the kinetic parame- where μm is the viscosity of the reaction mixture and ρm is the
ters for the reaction network of the steam pyrolysis of DMF, a density of the reaction mixture.
nonisothermal plug-flow model was considered for the reactor. The total molar flux (NT) is the sum of all molar fluxes in the
Ideal gas-phase behavior was considered throughout the reactor at any point, which, in turn, determines the volumetric
10602 dx.doi.org/10.1021/ie4003238 | Ind. Eng. Chem. Res. 2013, 52, 10601−10608
Industrial & Engineering Chemistry Research Article
R 6 = k6CCH3N•2 9.3 × 108 exp(−29476/RT)a 9.59 × 106a 1.44 × 107a 1.62 × 107a
R 7 = k 7CCH3•C H• 2.9 × 1012 (1/T)0.4 a 2.02 × 1011 a 1.97 × 1011 a 1.93 × 1011 a
a 2a a
⎛ CCO2C H2 ⎞ 1.0 × 106 exp(−53035/RT) 2.66 × 10 551 7.82 × 102a
R 8 = k 8⎜CCOC H2O − ⎟ [1.0 × 106 exp(−52960/RT)a,b]
⎝ Kw ⎠
CCO2C H2 Kw = 491 exp(−59614/RT) 0.047 0.106 0.135
Kw = Kw = 520 exp(−60110/RT)b]
CCOC H2O
R 9 = k 9CCH4C H2O 3.1 × 105 exp(−125148/RT)a 1.1 × 10−3 a 6.4 × 10−3 a 1.01 × 10−2 a
[3.1 × 105 exp(−124710/RT)a,b]
R10 = k10CCOCO2 5.31 × 108 exp(−122919/RT)a 2.75a 14.82a 24.37a
[8.83 × 1011 exp(−99768/RT)a,c]
a
Second-order rate constant, m3 mol−1 s−1. bCorella and Sanz.20 cKim et al.23
flow rate and velocity of the reaction mixture at any point in the conductivity of the reaction fluid as applicable under the given
reactor hydrodynamic conditions
N 0.33
h id i ⎛ d⎞
∑ Fj(z) = NT(z) = 1.86⎜Re × Pr i ⎟
j=1 (5) ki ⎝ L⎠ (10)
lower flow rates. The DMF conversion increased from 82% at a percentages showed a maximum with increasing time,
reactor surface temperature of 973 K to 94.5% at a reactor indicating that their conversions decreased in subsequent
surface temperature of 1273 K at the lower flow rate of 0.2 cm3 reactions. The mole percentage of DMA decreased with
min−1. The hydrolysis of dimethylformamide to dimethylamine increasing time as the further secondary reactions readily
represented by reaction R1 (Table 1) is a first-order reaction consumed it. The nitrogen mole percentage increased with
with respect to the dimethylformamide concentration. The rate increasing temperature and residence time.
constant value for reaction R1 increased from 0.55 to 1.11 s−1 The formation of compounds such as formaldehyde and
as the temperature increased from 775 to 875 K (Table 2). The formic acid was not observed experimentally.10 Based on these
activation energy estimated for the reaction is thus 39 kJ mol−1. observations, a possible route for the decomposition of formic
This is lower than the activation energy of 267 kJ mol−1 for acid and formaldehyde was suggested by reactions R2 and R3
reaction R4 (Table 1). The estimated activation energy for (Table 1). The rate of formaldehyde decomposition was higher
breaking a N−H bond is higher than the activation energy for than the rate of reduction of formic acid to formaldehyde, and
breaking a C−N bond. Dimethylamine is thus more stable than thus, formaldehyde was consumed as soon as it formed. The
DMF at temperatures up to 800 K. Above 800 K, the rate of rate constant for formaldehyde decomposition thus had a
DMA degradation increased more than the rate of DMF higher value, 2.13 × 104 s−1, at 875 K than that for formic acid
degradation. reduction to formaldehyde at the same temperature (4.17 × 103
The reaction network of DMF steam pyrolysis was further s−1). To reduce the discrepancy between the calculated and
used to compare the experimental and predicted mole experimental product distributions, additional reactions to
percentages of products at various temperatures and inlet account for the decomposition of higher compounds were
flow rates. Figures 3 and 4 show the experimental validation of included. The radical reactions were used as a guide for further
the model at two reactor surface temperatures, 973 and 1073 K, model development. The major cause of formation of nitrogen
respectively, for different residence times. The data at the two and methane is given by the set of reactions R5−R7 (Table 1).
other temperatures investigated also showed similar agreement These reactions were very fast as compared to the
between the simulated values and the experimental data. decomposition reactions of formic acid (reaction R2) and
Depending on the stabilities of the different species and the formaldehyde (reaction R3). The rate constants at 875 K were
secondary reactions, the mole percentages of various species found to be 2.7 × 105 s−1 for reaction R5 and 1.62 × 107 m3
increased, decreased, or showed a maximum with increasing mol−1 s−1 for reaction R6. Hydrogen radicals generated from
residence time. Thus, the hydrogen mole percentage increased reaction R4 and methyl radicals generated from reactions R5
with residence time, whereas the CO and CH4 mole and R6 combined to produce methane. Generally, the
10605 dx.doi.org/10.1021/ie4003238 | Ind. Eng. Chem. Res. 2013, 52, 10601−10608
Industrial & Engineering Chemistry Research Article
■ AUTHOR INFORMATION
Corresponding Author
*E-mail: [email protected]. Tel.: +91-22-33612013.
Fax: +91-22-33611020.
Notes
The authors declare no competing financial interest.
■ ACKNOWLEDGMENTS
V.B.T. thanks the University Grant Commission (India) for
financial assistance.
■ NOMENCLATURE
a = surface area per unit volume, m−1
Ac = cross-sectional area of the reactor, m2
C = concentration, mol m−3
Cpg = specific heat capacity of the reaction mixture, J kg−1
K−1
Cpj = specific heat capacity of jth component in J mol−1 K−1
di = inside diameter of the reactor, m
do = outside diameter of the reactor m
dz = differential length of the reactor, m
E = activation energy, J mol−1
f = fanning friction factor
Fj = molar flux of component j, mol m−2 s−1
hi = inside heat-transfer coefficient, W m−2 K−1
Figure 6. Effects of residence time on contents (mol %) of (A) (◊) k = reaction rate constant, s−1 or m3 mol−1 s−1
H2, (○) N2, (×) CO2, (+) dimethylamine, and (▲) unconverted ki = thermal conductivity of fluid flowing inside the reactor,
DMF and (B) (*) O2, (□) CO, and (Δ) CH4 at a reactor wall W m−1 K−1
temperature of 1273 K. kw = thermal conductivity of the stainless steel reactor wall,
W m−1 K−1
L = length of the reactor, m
M = molecular mass, kg kmol−1
ing products. However, the approach should remain the same NT = total molar flux, mol m−2 s−1
and can help in developing proper models for other amides as Nu = Nusselt number
well. P = pressure drop in the reactor, N m−2
Pr = Prandlt number
■ CONCLUSIONS r = rate of reaction per unit volume, mol m−3 s−1
The effects of different operating conditions temperature and R = universal gas constant, 8.314 J mol−1 K−1
residence time on the noncatalytic steam pyrolysis of DMF Re = Reynolds number
were investigated by mathematical modeling of the reaction T = temperature of the reactor, K
network. An increase in pyrolysis temperature was found to Tw = reactor wall temperature, K
lead to higher DMF conversion. Degradation products from the U = overall heat-transfer coefficient, W m−2 K−1
steam pyrolysis of DMF are dimethylamine (DMA), H2, CH4, v = velocity of fluid flowing through the reactor, m s−1
CO, CO2, N2, and O2. The model successfully predicted the Zc = critical compressibility factor
variations in the residence time behavior at different temper- Greek Letters
atures. Each reaction considered in the model was found to
affect the performance of the tubular reactor. This study ΔCp = specific heat of reaction, J mol−1 K−1
provides a more detailed description of the amide pyrolysis ΔH = heat of reaction, kJ mol−1
process in the presence of steam. Schematic reaction pathways μ = component viscosity, N s m−2
of the steam pyrolysis of DMF were then proposed, although ρ = density of fluid flowing through the reactor, kg m−3
many secondary decompositions occurred, making the
mechanism complex. This study has provided a great deal of ■ REFERENCES
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*
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