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    2-Design of Slab Non-Traditional FORMWORK.

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    Eslam Samir
    The document provides details on designing non-traditional slab formwork systems using two different systems: Peri and Doka. It gives an example of designing a formwork system for a given slab using each system. For the Peri system, the design satisfies the spacing requirements for sheathing, secondary beams, main beams, and metal props based on load calculations and catalog specifications. Similarly, the Doka system design meets the spacing criteria for its components.

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    2-Design of Slab Non-Traditional FORMWORK.

    Uploaded by

    Eslam Samir
    24 views55 pages
    The document provides details on designing non-traditional slab formwork systems using two different systems: Peri and Doka. It gives an example of designing a formwork system for a given slab using each system. For the Peri system, the design satisfies the spacing requirements for sheathing, secondary beams, main beams, and metal props based on load calculations and catalog specifications. Similarly, the Doka system design meets the spacing criteria for its components.

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    The document provides details on designing non-traditional slab formwork systems using two different systems: Peri and Doka. It gives an example of designing a formwork system for a given slab using each system. For the Peri system, the design satisfies the spacing requirements for sheathing, secondary beams, main beams, and metal props based on load calculations and catalog specifications. Similarly, the Doka system design meets the spacing criteria for its components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views55 pages

    2-Design of Slab Non-Traditional FORMWORK.

    Uploaded by

    Eslam Samir
    The document provides details on designing non-traditional slab formwork systems using two different systems: Peri and Doka. It gives an example of designing a formwork system for a given slab using each system. For the Peri system, the design satisfies the spacing requirements for sheathing, secondary beams, main beams, and metal props based on load calculations and catalog specifications. Similarly, the Doka system design meets the spacing criteria for its components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 55

    ARAB ACADEMY FOR SCIENCE & TECHNOLOGY AND

    MARITIME TRANSPORT
    CONSTRUCTION AND BUILDING DEPARTMENT

    CB 525: Special Topics in Construction Engineering

    Dr. El-Badr Osman


    Spring 2018
    2- Design Non-Traditional Slab Formwork:

    a) Peri System.
     Formwork Components:

    • SHEATHING (PLYWOOD …PERI).


    • SECONDARY BEAMS (GT24,VT20, …..).
    • MAIN BEAMS (GT24,VT20,…..).
    • METAL PROPS.
    • BRACING.
    Sheathing
    Plywood

    Sec. Beams

    Main Beams
    Props
    • Peri Catalogs:
    VT 20k formwork girder ts = 12 cm to 14cm
    VT 16k formwork girder ts = 8 cm to 10cm
     Solved Example:
    It is required to design a non – traditional formwork system for an
    elevated concrete floor slab as shown in figure (1) using the following
    data:
    Slab thickness =200 mm.
    Ceiling height = 2.8 m.
    Sheathing will be plywood class (1) 25 mm .
    Main and secondary beams will be high performing.
    Weight of forms= 0.4 Kpa.
    Shores are metal props.

    4m Fig.(1)

    6m
    Step(1):

    Vertical Load
    • D.L:
    𝑤𝑡. 𝑜𝑓 𝑐𝑜𝑛𝑐. = 𝑡𝑠 × ɣ𝑐 = 0.2 × 25 = 5 𝑘𝑝𝑎
    𝑤𝑡. 𝑜𝑓 𝑓. 𝑤 = 0.4𝑘𝑝𝑎
    ∴ 𝐷. 𝐿 = 5 + 0.4 = 5.4 𝑘𝑝𝑎
    • L.L:
    𝐿. 𝐿 = 2.4 𝑘𝑝𝑎

    ∴ V.𝐿 = 5.4 + 2.4 = 7.8 𝑘𝑝𝑎 > 4.8 𝑘𝑝𝑎


    Step(2):

    SHEATHING Plywood 25mm Class (I):

    A) STRUCTURE SYSTEM:
    B) ALLOWABLE STRESS AND SECTION PROP.:

    9 𝑘𝑝𝑎.𝑚𝑚4
    • E I = 6030×10
    𝑚
    𝑁.𝑚𝑚
    • Fb Ks = 527×103
    𝑚
    𝑁
    • Fv 1b/Q = 9.85×103
    𝑚
    C) Safe Distance:

    527 × 103 1
    𝐿1 = 3.16 × ( ) 2 = 821.38𝑚𝑚
    7.8

    9.85 × 103
    𝐿1 = 1.67 × + 2 25 = 2158.9𝑚𝑚
    7.8

    73.8 6030 × 103 1


    𝐿1 = ×( )3 = 677.32𝑚𝑚
    1000 7.8

    ∴ 𝐿1 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑆𝑒𝑐. 𝑏𝑒𝑎𝑚𝑠 = 𝐿𝑚𝑖𝑛 = 677.32𝑚𝑚 ≅


    670𝑚𝑚 = 0.67𝑚
    Step(3):
    From Peri Catalogs: ts=20cm
    Use Sec.beams GT24:
    • 𝐹𝑜𝑟 𝑉. 𝐿 = 7.8 𝑘𝑝𝑎 8.1 𝑘𝑝𝑎

    𝐿1(𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑠𝑒𝑐. 𝑏𝑒𝑎𝑚𝑠) = 0.67 𝑚

    𝐿2 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑚𝑎𝑖𝑛 𝑏𝑒𝑎𝑚𝑠 = 2 𝑚 ℎ𝑎𝑙𝑓 𝑑𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑜𝑓 𝑠ℎ𝑜𝑟𝑡 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛

    2 𝑚 < 3.03 𝑚 (max 𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝑠𝑝𝑎𝑛 𝑜𝑓 𝑚𝑎𝑖𝑛 𝑏𝑒𝑎𝑚𝑠) 𝑜𝑘.

    𝐿3 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑚𝑒𝑡𝑎𝑙 𝑝𝑟𝑜𝑝𝑠 = 1.23𝑚


    6m L1 = 0.67m

    L2 =2m

    Plan 4m

    L2 =2m

    L3 L3 L3 L3
    L3 =1.23m
    • Step(4):
    Check on main beams spacing:

    𝐿𝑜𝑎𝑑/𝑚′(𝑤/𝑚’) = 8.1 × 0.67 = 5.43𝐾𝑁/𝑚’

    𝑊𝐿2 5.43×22
    𝑀= = = 2.72𝐾𝑁. 𝑚 < 7𝐾𝑁. 𝑚
    8 8
    (From Peri Catalogs)

    𝑄 = (𝑊 × 𝐿)/2 = (5.43 × 2)/2 = 5.43𝐾𝑁 < 14𝐾𝑁


    (From Peri Catalogs)
    • Step(5):
    Check on metal Props spacing:

    𝐿𝑜𝑎𝑑/𝑚′(𝑤/𝑚’) = 8.1 × 2 = 16.2𝐾𝑁/𝑚’

    𝑊𝐿2 16.2×1.232
    𝑀= = = 3.1𝐾𝑁. 𝑚 < 7𝐾𝑁. 𝑚
    8 8
    (From Peri Catalogs)

    𝑄 = (𝑊 × 𝐿)/2 = (16.2 × 1.23)/2 = 9.96𝐾𝑁 < 14𝐾𝑁


    (From Peri Catalogs)
    • Step(6):
    Type of Metal Props:
    𝑃𝑟𝑜𝑝 𝐿𝑜𝑎𝑑 𝐾𝑁 = 8.1 × 2 × 1.23 = 19.93𝐾𝑁
    𝐹𝑟𝑜𝑚 𝑃𝑒𝑟𝑖 𝐶𝑎𝑡𝑎𝑙𝑜𝑔𝑠: ℎ = 2.8𝑚

    𝐴𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝐿𝑜𝑎𝑑 = 23.3𝐾𝑁 > 19.93𝐾𝑁 𝑆𝑜, 𝑈𝑠𝑒 PEP20 − 300


    Cont. Design Non-Traditional Slab Formwork:

    b) Doka System.
    Sheathing
    Plywood

    Sec. Beams

    Main Beams
    Props
     Formwork Components:

    • SHEATHING (PLYWOOD …Doka).


    • SECONDARY BEAMS (H24,H20,H16, …..).
    • MAIN BEAMS (H24,H20,H16, …..).
    • METAL PROPS.
    • BRACING.
    • Doka Catalogs:
     Solved Example:
    It is required to design a non – traditional formwork system for an
    elevated concrete floor slab as shown in figure (1) using the following
    data:
    Slab thickness =220 mm.
    Ceiling height = 3 m.
    Sheathing will be plywood class (1).
    Main and secondary beams will be high performing.
    Weight of forms= 0.5 Kpa.
    Shores are metal props.

    4m Fig.(1)

    6m
    Step(1):

    Vertical Load
    • D.L:
    𝑤𝑡. 𝑜𝑓 𝑐𝑜𝑛𝑐. = 𝑡𝑠 × ɣ𝑐 = 0.22 × 25 = 5.5 𝑘𝑝𝑎
    𝑤𝑡. 𝑜𝑓 𝑓. 𝑤 = 0.5 𝑘𝑝𝑎
    ∴ 𝐷. 𝐿 = 5.5 + 0.5 = 6 𝑘𝑝𝑎
    • L.L:
    𝐿. 𝐿 = 2.4 𝑘𝑝𝑎

    ∴ V.𝐿 = 6 + 2.4 = 8.4 𝑘𝑝𝑎 > 4.8 𝑘𝑝𝑎


    Step(2):

    Assume SHEATHING Plywood 25mm Class (I):

    A) STRUCTURE SYSTEM:
    B) ALLOWABLE STRESS AND SECTION PROP.:

    9 𝑘𝑝𝑎.𝑚𝑚4
    • E I = 6030×10
    𝑚
    𝑁.𝑚𝑚
    • Fb Ks = 527×103
    𝑚
    𝑁
    • Fv 1b/Q = 9.85×103
    𝑚
    C) Safe Distance:

    527 × 103 1
    𝐿1 = 3.16 × ( ) 2 = 791.5𝑚𝑚
    8.4

    9.85 × 103
    𝐿1 = 1.67 × + 2 25 = 2008.3𝑚𝑚
    8.4

    73.8 6030 × 109 1


    𝐿1 = ×( )3 = 660.8𝑚𝑚
    1000 8.4

    ∴ 𝐿1 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑆𝑒𝑐. 𝑏𝑒𝑎𝑚𝑠 = 𝐿𝑚𝑖𝑛 = 660.8𝑚𝑚 ≅


    660𝑚𝑚 = 0.66𝑚
    Step(3):
    From Doka Catalogs: 𝑡𝑠 = 22𝑐𝑚 , 𝐿1 = 0.66𝑚

    𝐿1 𝑛𝑒𝑤 = 0.667𝑚 > 0.66𝑚


    ∴ 𝐿1 = 0.66𝑚
    From Doka Catalogs: 𝑡𝑠 = 22𝑐𝑚 ,
    ∴ 𝑈𝑠𝑒 𝐿1 = 0.625𝑚 < 0.667m
    • 𝐹𝑜𝑟 𝑉. 𝐿 = 8.4 𝑘𝑝𝑎 8.8 𝑘𝑝𝑎

    𝐿1(𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑠𝑒𝑐. 𝑏𝑒𝑎𝑚𝑠) = 0.625 𝑚

    𝐿2 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑚𝑎𝑖𝑛 𝑏𝑒𝑎𝑚𝑠 = 2 𝑚 ℎ𝑎𝑙𝑓 𝑑𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑜𝑓 𝑠ℎ𝑜𝑟𝑡 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛

    2 𝑚 < 2.47 𝑚 (max 𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝑠𝑝𝑎𝑛 𝑜𝑓 𝑚𝑎𝑖𝑛 𝑏𝑒𝑎𝑚𝑠) 𝑜𝑘.

    𝐿3 𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 𝑏𝑒𝑡. 𝑚𝑒𝑡𝑎𝑙 𝑝𝑟𝑜𝑝𝑠 = 1.14 𝑚


    6m L1 = 0.625m

    L2 =2m

    Plan 4m

    L2 =2m

    L3 L3 L3 L3
    L3 =1.14m
    • Step(4):
    Check on main beams spacing:

    𝐿𝑜𝑎𝑑/𝑚′(𝑤/𝑚’) = 8.8 × 0.625 = 5.5𝐾𝑁/𝑚’

    𝑊𝐿2 5.5×22
    𝑀= = = 2.75𝐾𝑁. 𝑚 < 5𝐾𝑁. 𝑚
    8 8
    (From Doka Catalogs)

    𝑄 = (𝑊 × 𝐿)/2 = (5.5 × 2)/2 = 5.5𝐾𝑁 < 11𝐾𝑁


    (From Doka Catalogs)
    • Step(5):
    Check on metal props spacing:

    𝐿𝑜𝑎𝑑/𝑚′(𝑤/𝑚’) = 8.8 × 2 = 17.6𝐾𝑁/𝑚’

    𝑊𝐿2 17.6×1.142
    𝑀= = = 2.86𝐾𝑁. 𝑚 < 5𝐾𝑁. 𝑚
    8 8
    (From Doka Catalogs)

    𝑊 × 𝐿 17.6 × 1.14
    𝑄= = = 10 𝐾𝑁 < 11𝐾𝑁
    2 2
    (From Doka Catalogs)
    • Step(6):
    Type of Metal Props:

    𝑃𝑟𝑜𝑝 𝐿𝑜𝑎𝑑 𝐾𝑁 = 8.4 × 2 × 1.14 = 19.152𝐾𝑁


    𝐹𝑟𝑜𝑚 𝐷𝑜𝑘𝑎 𝐶𝑎𝑡𝑎𝑙𝑜𝑔𝑠:
    𝐹𝑜𝑟 ℎ = 3.00 𝑚

    𝐴𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝐿𝑜𝑎𝑑 = 20.1𝐾𝑁 > 19.152𝐾𝑁

    𝑆𝑜, 𝑈𝑠𝑒 Eurex 20 Top 300


    THANK YOU

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