GTJZ Manual 201907
GTJZ Manual 201907
GTJZ Manual 201907
1 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Do Not Operate Unless: Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
You learn and practice the principles of safe machine governmental regulations and the following chart.
operation contained in this operator's manual. Voltage Minimum Safe
1 Avoid hazardous situations. Phase to Phase Approach Distance
Know and understand the above principle before going on Meters
to the next section.
2 Always perform a pre-operation inspection. 0 to 300V Avoid Contacting
3 Always perform function tests prior to use.
4 Inspect the workplace. 300V to 50KV 3.05
5 Only use the machine as it was intended. You read,
understand and obey the manufacturer's instructions and 50KV to 200 KV 4.60
safety rules—safety and operator's manuals and
machine decals. 200KV to 350 KV 6.10
You read, understand and obey employer's safety rules and
worksite regulations. 350 KV to 500 KV 7.62
You read, understand and obey all applicable governmental
regulations.
500 KV to 750 KV 10.67
You are properly trained to safely operate the machine.
750 KV to 1000 KV 13.72
2 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Maximum occupants - CE and Australia Do not drive the machine on or near uneven terrain
Outdoor use 1 unstable surfaces or other hazardous conditions
Indoor use only 2 with the platform raised.
Use extreme care and slow speeds while driving
the machine in a stowed position across uneven
GTJZ06/GTJZ08/GTJZ14 terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
GTJZ10/GTJZ12
3 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Fall Hazards
Occupants should wear a safety
belt or harness and comply with
applicable governmental
regulations.Attach the lanyard to
the anchor provided in the
platform. Do not sit, stand or
Do not climb on the Platform guard rails.
place ladders or scaffolds in the platform or against any part Maintain a firm footing on the
of this machine. platform floor at all times.
4 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Be aware of crushing hazards when grasping the platform Be sure all decals are in place and legible.
guard rail.
Be sure the operation, safety, and responsibilities’
Observe and use the color-coded direction arrows on the manuals are complete, legible and in the storage
platform controls and platform decal plate for drive and steer container located on the platform.
functions.
5 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Electrocution Hazards
Yellow with safety alert symbol! used
Connect the battery charger to
to indicate the presence of a potentially hazardous situation
a grounded, AC 3-wire
which, if not avoided, may cause minor or moderate injury.
electrical outlet only. Inspect
daily for damaged cord, cables
and wires. Replace damaged
items before operating.
Yellow without safety alert
symbol!used to indicate the presence of a potentially Avoid electrical shock from contact with battery
hazardous situation which, if not avoided, may result in terminals. Remove all rings, watches and other
property damage. jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
Green!used to indicate operation or original equipment. Batteries are used as
maintenance information. Counterweight and are critical to machine
stability Each battery must weigh 65 pounds / 28
kg.
Lifting Hazard
Use the appropriate number of people and proper
Battery Safety Burn Hazards lifting techniques when lifting batteries.
Do not contact the battery terminals or the cable clamps with Do Not Perform Maintenance
tools that may cause sparks. Unless:
Component Damage Hazard
Do not use any battery charger greater than 24V to charge ➢ You are trained and qualified to perform
the batteries. maintenance on this machine.
6 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
Personal Safety
Be aware of potential crushing
Any person working on or around a machine must be hazards such as moving parts, free
aware of all known safety hazards. Personal safety and swinging or unsecured components,
the continued safe operation of the machine should be and lifting or placing loads. Always wear
your top priority. approved
steel-toed shoes.
Read each procedure thoroughly. This manual and the
decals, on the machine, use signal words to identify the
following: Workplace Safety
This product decals use symbols, color coding and Be sure to keep sparks, flames and lighted
signal words to identify the following: tobacco away from flammable and combustible
materials like battery gases and engine fuels.
Always have an approved fire extinguisher within
easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
Safety alert symbol!used to alert personnel use. Keep work surfaces clean and
to potential personal injury hazards. Obey all safety free of debris that could get into
messages that follow this symbol to avoid possible injury machine
or death. components and cause damage.
7 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
8 MAXITON GTJZ
Operation and Maintenance Manual Second Edition A Brand of Niuli
9 MAXITON GTJZ
Operation and Maintenance Manual Second Edition
Scheduled maintenance inspections shall be
performed by qualified service technicians, according
to the manufacturer's specifications and the
requirements listed in the responsibilities manual.
Pre-operation Inspection
Pre-operation Inspection
Be sure that the operator's, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Do Not Operate Unless: Check for hydraulic oil leaks and proper oil level.Add oil
if needed. See Maintenance section.
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations. Check for battery fluid leaks and proper fluidlevel. Add
2 Always perform a pre-operation inspection. distilled water if needed. See Maintenance section.
Know and understand the pre-operation
inspection before going on to the next section. Check the following components or areas for damage,
3 Always perform function tests prior to use. modifications and improperly installed or missing parts:
4 Inspect the workplace.
5 Only use the machine as it was intended. Electrical components, wiring and electrical
cables
The pre-operation inspection also serves to determine Limit switches, alarms and horn
if routine maintenance procedures are required. Only
routine maintenance items specified in this manual may Nuts, bolts and other fasteners
be performed by the operator.
Platform entry chain (if equipped)
Refer to the list on the next page and check each of the
items and locations for modifications, damage or loose
or missing parts. Platform entry gate (if equipped)
A damaged or modified machine must never be used. If Beacon and alarms (if equipped)
damage or any variation from factory delivered
condition is discovered, the machine must be tagged Brake release components
and removed from service.
Safety arm
Repairs to the machine may only be made by a qualified
service technician, according to the manufacturer's Pothole guards
specifications. After repairs are completed, the operator
must perform a pre-operation inspection again before Platform extension
going on to the function tests.
Scissor pins and retaining fasteners
10 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Indicates that new parts will be required to
Platform control joystick perform this procedure.
Be sure that all structural and other critical Perform this procedure with the platform
components are present and all associated fasteners in the stowed position.
and pins are in place and properly tightened.
1 Visually inspect the oil level in the hydraulic tank
Side rails are installed and bolts are fastened through the sight gauge in the side of the power unit
module.
Result: The hydraulic oil level should be within the full
Be sure that the chassis trays are in
and add marks on the oil level indicator decal.
place,latched and properly connected.
2 Add oil if necessary. Do not overfill.
Indicates that tools will be required to Bodily injury hazard. Batteries contain acid. Avoid
spilling or contacting battery acid. Neutralize battery
perform this procedure.
acid spills with baking soda and water.
11 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
1 Put on protective clothing and eye wear. 1 Select a test area that is firm, level and free of
obstruction.
2 Be sure that the battery cable connections aretight
and free of corrosion. 2 Be sure the battery pack is connected.
At the Platform Controls 25 Depress the thumb rocker switch on top of the
control handle in the direction identified by the yellow
Test Emergency Stop triangle on the control panel. Result: The steer wheels
13 Push in the platform red Emergency Stop buttonto should turn in the direction that the yellow triangle points
the off position. Result: No functions should operate. on the control panel.
17 Slowly move the control handle in the direction 28 Slowly move the control handle in the direction
indicated by the yellow arrow, then in the direction indicated by the yellow arrow on the control panel until
indicated by the red arrow. Result: No functions the machine begins to move, then return the handle to
should operate. the center position.
Result: The machine should move in the direction
Test the Up/Down Functions that the yellow arrow points on the control panel,
18 Press the lift function select button. then come to an abrupt stop.
Press and hold the lift function enable button. Move
the lift/drive selector switch to the lift position (if 29 Slowly move the control handle in the direction
equipped). indicated by the red arrow on the control panel until the
machine begins to move, then return the handle to the
19 Press and hold the function enable switch on the center position.
control handle. Result: The machine should move in the direction that
the red arrow points on the control panel, then come to
20 Slowly move the control handle in the direction an abrupt stop. Note: The brakes must be able to hold
indicated by the blue arrow. the machine on any slope it is able to climb.
Result: The platform should raise. The pothole guards
should deploy. Test Limited Drive Speed
30 Press the lift function select button.
21 Release the control handle. Press and hold the lift function enable button.
Result: The platform should stop raising. Move the lift/drive selector switch to the
lift position (if equipped).
22 Press and hold the function enable switch. Slowly
move the control handle in the direction indicated by 31 Press and hold the function enable switch on the
the yellow arrow. control handle. Raise the platform
Result: The platform should lower. The descent alarm approximately 3.5 m from the ground. Result:
should sound while the platform is lowering. The pothole guards should deploy.
13 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
If the drive speed with the platform raised exceeds Workplace Place Inspection
0.8km/h, immediately tag and remove the machine from
service.
35 Place a 2x4 or similar piece of wood under both Do Not Operate Unless:
wheels on one side and drive the machine up onto
You learn and practice the principles of safe machine
them.
operation contained in this operator's manual.
1 Avoid hazardous situations.
36 Raise the platform approximately 3.5 m from the
2 Always perform a pre-operation inspection.
ground.
3 Always perform function tests prior to use.
4 Inspect the workplace.
37 Lower the platform and remove both pieces of
Know and understand the workplace inspection
wood.
before going on to the next section.
5 Only use the machine as it was intended.
Test the Pothole Guards
Note: The pothole guards should automatically deploy
Fundamentals
when the platform is raised. The pothole guards activate
two limit switches which control the machine drive The workplace inspection helps the operator determine
speed. If the pothole guards do not deploy and the if the workplace is suitable for safe machine operation.
platform is raised above 3.5 m, an alarm sounds and It should be performed by the operator prior to moving
the machine will not drive. the machine to the workplace.
Operating Instructions
14 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
You learn and practice the principles of safe machine Drive and steer functions are not available from the
operation contained in this operator's manual. ground controls.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection. Operation From Platform
3 Always perform function tests prior to use. 4 1 Turn the key switch to platform control.
Inspect the workplace.
5 Only use the machine as it was intended. 2 Pull out the ground and platform red Emergency Stop
buttons to the on position.
15 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Use the color-coded direction arrows on the platform After Each Use
controls and on the platform to identify the direction the 1 Select a safe parking location!afirm leve surface,
machine will travel. clear of obstruction and traffic.
Machine travel speed is restricted when the platform 2 Lower the platform.
is raised.
3 Turn the key switch to the off position and remove
Battery condition will affect machine performance. the key to secure from unauthorized use.
Machine drive speed and function speed will drop when
the low battery indicator light is on or when the last light 4 Chock the wheels.
on the battery level indicator is flashing.
5 Charge the batteries.
Error Indicator Light On
If the error indicator light is on,push in and pull out the
red Emergency Stop button to reset the system.
Battery and Charger Instructions
If the light stays on, tag and remove the machine from
service.
Move the toggle switch down for normal drive Charge the battery in a well-ventilated area.
operation.
Use proper AC input voltage for charging as indicated
To Extend and Retract Platform on the charger.
1 Step on the platform extension release pedal
on the platform toe-board. Use only Niuli authorized battery and charger.
Do not stand on the platform extension while trying to 2 Open the battery compartment. The compartment
extend it. should remain open for the entire charging cycle.
4 Step on the platform extension release pedal 3 Remove the battery vent caps and check the battery
and pull to retract the platform to the mid- position stop. acid level. If necessary, add only enough distilled
Step again to fully retract the platform. water to cover the plates. Do not overfill prior to the
Models without chassis counterweight: The platform charge cycle.
extension limit switch will disable the drive function
when the platform is extended and the platform is raised 4 Replace the battery vent caps.
above
5 Connect the battery charger to a grounded AC
26 ft / 7.9 m. Lower the platform or retract the platform circuit.
extension to drive the machine.
6 Turn the battery charger on.
Operation From Ground with Controller
Maintain safe distances between the operator, machine 7 The charger will indicate when the battery is fully
and fixed objects. charged.
16 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
8 Check the battery acid level when the charging cycle Securing to Truck or Trailer for Transit
is complete. Replenish with distilled water to the Always chock the machine wheels in preparation for
bottom of the fill tube. Do not overfill. transport.
Dry Battery Filling and Charging Use the tie-down points on the chassis for anchoring
Instructions down to the transport surface.
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent Use chains or straps of ample load capacity.
openings.
Turn the key switch to the off position and remove the
2 Fill each cell with battery acid (electrolyte) until the key before transporting.
level is sufficient to cover the plates.
Inspect the entire machine for loose or unsecured
items.
Do not fill to maximum level until the battery charge
cycle is complete. Overfilling can cause the battery acid
to overflow during charging. Neutralize battery acid Brake Release Operation
spills with baking soda and water. 1 Chock the wheels to prevent the machine from
rolling.
3 Install the battery vent caps.
2 Be sure the winch line is properly secured to the
4 Charge the battery. drive chassis tie points and the path is clear of all
obstructions.
5 Check the battery acid level when the charging cycle
is complete. Replenish with distilled water to the 3 Turn the brake release knob counterclockwise to
bottom of the fill tube. Do not overfill. open the brake valve.
17 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
machine damage or malfunction before operating the Safety alert symbol!used to alert personnel to
potential personal injury hazards. Obey all safety
machine.
messages that follow this symbol to avoid possible
Before Repairs Start: injury or death.
Repair Procedures
Most of the procedures in this section should
Platform Components 1-1 Platform
only be performed by a trained service How to Remove the Platform
professional in a suitably equipped workshop.
Select the
1 Find the link to the ministry of tank
appropriate repair procedure after troubleshooting
bottom,control cables.Recognize that the number of
the problem.
the cable and position.
Perform the disassembly procedures to the point
2 From the control of the tank bottom off cable.
where repairs can be completed. Then to re-
3 Remove the bolt platform control box.Move machine
assemble, perform the disassembly steps in reverse
control box and kaiping aside. 4 Remove platform base
order.
and arm the axid of a connection,and remove the
slider.
Symbols Legend
5 Remove the whole work platform.
18 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
platform 7 Remove the arm of the frame on the last shock the
slider.
19 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
2 Shut down two at hydraulic oil tank on the hydraulic 4 In the direction of the steel placed at the end of a
oil tank globe valve. machine.
3 From the hydraulic oil tank remove plug and so all 5 Jacked up machine about 15 cm.Will put below
the oil into the appropriate containers support at the steel.
4 Disconnect and plugged power unit for tubing.Plut 6 Remove tires nut.Remove tires
the pipe joint hydraulic oil tank 7. Place the second jack under the support of the drive
speed reducer.
5 Disconnect and plugged in to pick up on the oil filter
Remove the drive speed reducer and the turning
the two root hose T pipe joints.Plug the pipe joint knuckle’s mounting bolts. Remove the drive speed
hydraulic oil tank. reducer.
20 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
-20 190
-24 223.7
21 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Machine Controls
Workbench extensions by manual operation
Two controller is used to control the machine function.
One is installed in chassis,and one is installed on the
Drive functions are powered by a Long time work platform.
power unit.Flow is 15L/min.
Safety precautions
A series of proximity switches and mechanical limit
switches provide information to the controllers. These
Electrical System proximity and mechanical switches maintain and
24V batteries are used for this system. Battery is used define the safe operating parameters of the
to start the motor and drive the controllers. By external machine. Sensor status can not be changed
storage battery charging alternating current.
Scheduled Maintenance Procedures ➢ Before remove the lifter cylinder ,oil hose or any
part of body put in the boom, please place the
boom protection board as shown below:
Observe and Obey:
➢ Maintenance inspections shall be completed by a
person trained and qualified on the maintenance of
this machine.
➢ Scheduled maintenance inspections shall be
completed daily, quarterly, semi-annually, annually About This Section
and every 2 years as specified on the Maintenance
This section contains detailed procedures for each
Inspection Report.
scheduled maintenance inspection. Each procedure
includes a description, safety warnings and step-by-
WARNING: Failure to perform each procedure as step instructions.
presented and scheduled could
result in death, serious injury or
substantial damage.
Symbols Legend
➢ Immediately tag and remove from service a
Safety alert symbol—used to alert
damaged or malfunctioning machine.
personnel to potential personal injury
hazards. Obey all safety messages
➢ Repair any machine damage or malfunction before
that follow this symbol to avoid possible injury or
operating the machine.
death.
➢ Keep records on all inspections for three years.
➢ Machines that have been out of service for a
period longer than 3 months must complete the Red! Used to indicate the
quarterly inspection. presence of an imminently hazardous situation which,if
not avoided, will result in death or serious injury.
➢ Unless otherwise specified, perform each
maintenance procedure with the machine in the
following configuration:
Orange! used to indicate the
1 Machine parked on a flat, level surface presence of a potentially hazardous situation which,if
2 Boom in stowed position not avoided, could result in death or serious injury.
22 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Indicates that a warm engine will be required to Semi-annually or every 500 hours A+B+C
perform this procedure.
Annual or every 1000 hours A+B+C+D
Indicates that dealer service will be required
to perform this procedure. Two year or every 2000 hours A+B+C+D+E
Delivery Prepare
23 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Fundamentals
It is the responsibility of the Niuli Machiner to perform
delivery prepare.
Enchiridion
Use the operator manual when operate the machine.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Procedure Y N R
Pre-operation
Inspection
Maintenance
Procedures
Function Tests
24 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Inspector signature
Inspector title
Inspector company
A-2 Decals and placards
Instructions
-Make copies of this report to use for each inspection.
A-3 Damage and loose or missing parts
-Select the appropriate checklist(s) for the
type of inspection to be performed. A-4 Hydraulic oil level
Daily or 8 hour Inspection: A
A-5 Hydraulic leaks
Quarterly or 250 hour A+B
A-6 Hydraulic filter condition indicators
Inspection:
Semi-annual or 500 hour A+B+C B-1 Hydraulic tank return filters
Inspection:
Annual or 1000 hour Inspection: A+B+C+D B-2 Hydraulic tank intake filters
2 Year or 2000 hour Inspection: A+B+C+D+ E
B-3 Electrical wiring
25 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
B-15 Drive speed - stowed 2 Check to make sure that the operator's,
responsibilities and safety manuals are present and
B-16 Drive speed - raised or extended complete in the storage container in the platform.
B-17 Alarm package 3 Examine the pages of each manual to be sure that
they are legible and in good condition.
B-18 Hydraulic oil analysis 4 Always return the manuals to the storage container
after use.
Checklist C Y N R
Refer to Table C
Contact your authorized Niuli
C-1 Hydraulic hose,pipeline,valve
distributor or Niuli if replacement manuals are needed.
Checklist D Y N R
A-2 Inspect the Decals and Placards
Maintaining all of the safety and instructional decals
Refer to Table D
and placards in good condition is mandatory for safe
D-1 Boom wear pads
machine operation. Decals alert operators and
D-2 Free wheels
personnel to the many possible hazards associated
D-3 Driving reducer’s oil with using this machine. They also provide users with
operation and maintenance information. An illegible
decal will fail to alert personnel of a procedure or
Y N R
hazard and could result in unsafe operating conditions.
Checklist E
Refer to Table E 1 Refer to the Decals section in the
GTJZ06/08/10/12/14 Operator's Manual and use the
E-2 Check the wheel bearing decal list and illustrations to determine that all decals
and placards are in place.
E-3 Check the oil tank hydraulic,lid,vents
2 Inspect all decals for legibility and damage.
E-1 Hydraulic oil Replace any damaged or illegible decal immediately.
Every two years
26 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
and discover loose or missing parts may result in A-5 Check for Hydraulic Leaks
an unsafe operating condition. 1 Visually inspect
the entire machine for damage and improperly
installed or missing parts including:
Detecting hydraulic fluid leaks is essential to
· Electrical components, wiring and electrical cables
operational safety and good machine performance.
· Hydraulic hoses, fittings, cylinders and manifolds
Undiscovered leaks can develop into hazardous
· Hydraulic tanks situations, impair machine functions and damage
· Walk motors and reducer machine components.
· Nuts, bolts and other fasteners ▪ The underside of the drive chassis
· Platform guardrail ▪ Axles
· Cracks in welds or structural components ▪ Ground area under the machine
· Compartment covers and latches
A-6 Check the Hydraulic Filter
Condition Indicators
A-4 Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic oil
levels can damage hydraulic components. Daily checks Maintaining the hydraulic filters in good condition is
allow the inspector to identify changes in oil level that essential to good system performance and safe
might indicate the presence of hydraulic system machine operation. The filter condition indicators will
problems. show when the hydraulic flow is bypassing a clogged
filter. If the filters are not frequently checked and
replaced, impurities will remain in the hydraulic
system and cause component damage.
Perform this procedure with the
boom in the stowed position and the axles extended.
1 Visually inspect the sight gauge located on the side There are two hydraulic filters
of the hydraulic oil tank. located on the machine. One medium pressure filter
Result: The hydraulic oil level should be on the same and two high pressure filters.
level of returning oil inlet. 1 Start the machine from the platform controls.
2 Change the machine idle to high rpm (rabbit symbol).
3 Inspect the filter condition indicator gauge. Result:
The needle on the gauge should be operating in the
27 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
priority to ground control for operation. ·1 Perform the following maintenance procedures:
· A-3 Inspect for Damage and Loose or Missing Parts
28 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
29 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
5 Install the new system return filter and tighten it performance. Failure to find and replace burnt, chafed,
securely by hand. corroded or pinched wires could result in unsafe
6 Clean up any oil that may have spilled during the operating conditions and may cause component
procedure. damage.
Burn hazard. Beware of hot oil. Contact with hot oil 4 Turn the machine off.
may cause severe burns. 5 Inspect the boom area for burnt, chafed and pinched
cables.
6 Remove the safety chock and lower the boom to the
stowed position.
Perform this procedure with the machine off. 7 Turn the machine off.
1 Open the ground box. 8 Inspect the following areas for burnt, chafed,
2 Remove each filter with an oil filter wrench. corroded, pinched and loose wires:
3 Install the new system intake filter and tighten it · Platform control box harness connectors
securely by hand. ·manifold wiring
4 Inspect the filters and related components to be sure
that there are no leaks.
B-4 Confirm the Proper Brake
Configuration
B-3 Inspect the Electrical Wiring
Maintaining electrical wiring in good condition is
essential to safe operation and good machine
30 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Proper brake configuration is essential to safe 1 Pull out the Emergency Stop button to the ON
operation and good machine performance. The drive position at both the ground and platform controls.
gears of machine comes with hydraulic brakes and 2 At the ground controls, turn the optional switch
the braking device is enabled by default. Check the to the ground position.
drive gear clutch to be sure it is in the engaged 3 Check any machine function from the ground
position.The walking brake distance is less than controls.
0.5m. Result: The machine functions should operate.
4 Check any machine function from the
B-5 Inspect the Tires and Wheels platform controls.
(including lug nut torque) Result: The machine functions should not operate.
5 At the ground controls, turn the optional switch
to the platform position.
6 Check any machine function from the
platform controls.
Maintaining the tires and wheels in good condition is
Result: The machine functions should operate.
essential to safe operation and good performance. Tire
7 Check any machine function from the ground
and/or wheel failure could result in a machine tip-over.
controls.
Component damage may also result if problems are
not discovered and repaired in a timely fashion. Result: The machine functions should not operate.
31 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Result: The machine should shut off and no machine B-10 Test the Horn
functions should operate. A functional horn is essential to safe machine
operation. The horn is activated at the platform controls
and sounds at the ground as a warning to ground
personnel. An improperly functioning horn will prevent
The ground Emergency Stop
the operator from alerting ground personnel of hazards
button will stop all machine operation, even if the
or unsafe conditions.
1 Turn the key switch to platform control and pull out
B-8 Test the Ground Control the Emergency Stop button to the ON position at
Override both the ground and platform controls.
A properly functioning ground control override is 2 Push down the horn button at the platform controls.
essential to safe machine operation. The ground Result: The horn should sound.
control override function is intended to allow ground
personnel to operate the machine from the ground
controls whether or not the Emergency
If necessary, the horn can be
Stop button on the platform controls is in the ON or
adjusted to obtain the loudest volume by turning the
OFF position. This function is particularly useful if the
adjustment screw near the wire terminals on the horn.
operator at the platform controls cannot return the
boom to the stowed position. B-12 Test machine high and low
1 Push in the platform Emergency Stop button to speed’s options
the OFF position.
Proper execution of the high and low speed’s options is
2 Start the machine from the ground controls.
critical for proper and safe operation. Low speed (turtle
3 Operate each boom function through a partial
sign) option allows the operator to operate the boom
cycle.
and / or drive functions at the same time. This button
Result: All boom functions should operate.
remains at the low speed option.
B-9 Test the Safety Envelope High speed (rabbit symbol) option should be used
Testing the machine safety envelope is critical to safe when the machine is operating normally. This selection
machine operation. If the boom is allowed to operate button activates high speed option.
when a safety switch is not functioning correctly, the
machine stability is compromised and may tip over.
1. Rotate the selector switch to the ground controller. 2.
1 Machine not Level sensor
Let the emergency stop switches to the "ON" position
Machine not Level exceed 3°, the alarm sound and of the ground and the platform controllers.
the boom is not raise.
3.Start the machine from the ground controller.
2 Machine can’t into uneven groud when it is
4.Pull the selection button
working.Not before the ground into arms frame to
pack up.
Result: The machine becomes high speed condition
32 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Result: The boom is illuminated at any position in the 6 Measuring the distance between reference point to
area. test line after stop the machine.
3. Move the drive joystick away from the center. Result: the brake distance should be between 0.3 and
0.5m.
Result: The drive function is executed. Proper drive function movement is essential to safe
machine operation. The drive function should respond
quickly and smoothly to operator control. Drive
performance should also be free of hesitation, jerking
33 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
and unusual noise over the entire proportionally 1 Create start and finish lines by marking two lines on
controlled speed range. the ground 40 feet (12.2 m) apart and two lines on
the ground 10 feet (3 m) apart.
2 Start the machine from the platform controls.
3 Press the machine idle select button until the foot
Select a test area that is firm, level and free of switch activated high idle (rabbit and foot switch
obstructions. symbol) is selected.
1 Create start and finish lines by marking two lines 4 Raise the boom until the engine rpm switches to low
on the ground 40 feet (12.2 m) apart. speed.
2 Start the machine from the platform controls. 5 Choose a point on the machine; i.e., contact patch of
3 Press the machine rpm select button until the foot a tire, as a visual reference for use when crossing the
switch activated high idle (rabbit and foot switch start and finish lines.
symbol) is selected, then lower the boom into the 6 Bring the machine to top drive speed before reaching
stowed position. the start line. Begin timing when your reference point
4 Choose a point on the machine; i.e., contact on the machine crosses the start line.
patch of a tire, as a visual reference for use when 7 Continue at full speed and note the time when the
crossing the start and finish lines. machine reference point crosses the finish line.
5 Bring the machine to top drive speed before Drive speed: 0.8 km/h
reaching the start line. Begin timing when your
reference point on the machine crosses the start
line.
B-13 Test the Alarm Package (if
6 Continue at full speed and note the time when the
equipped)
The alarm package includes:
machine reference point crosses the finish Line.
· Travel alarm
Drive speed: 8.9 m/10s
· Flashing beacon
Alarms and a beacon are installed to alert
operators and ground personnel of machine proximity
B-16
and motion.
Test the Drive Speed - Raised
Position
Proper drive function movement is essential to safe
machine operation. The drive function should The alarms and beacon will operate with the engine
respond quickly and smoothly to operator control. running or not running.
Drive performance should also be free of hesitation, 1 Start the engine from the platform controls and steer
jerking and unusual noise over the entire the machine.
proportionally controlled speed range. Result: The travel alarm sound. 2 If the platform
overload or machine no level or platform no
level.
Select a test area that is firm, level and free of Result: the alarm sounds.
obstructions. Result: The alarm keep shining and all movement
should be stopped.
34 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Clean the execution of the conditions may require oil changes to be performed
35 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
36 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
DECALS
37 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
Specifications
Environment
>0℃ >0℃ >0℃ >0℃ >0℃ >0℃ >0℃
temperature
38 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
39 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
40 Maxiton GTJZ
Operation and Maintenance Manual Second Edition
NIULI
Tel: 0086- 750- 8311618
SINGAPORE OFFICE
New Lead Engineering Pt e. Lt d.
Add: 51, Bukit Bat ok Crescent , # 06- 02, Unit y Cent re, Singapore 658077.
Em ail: [email protected]
Tel/ Fax: +65 6561 3080
Operat ion m ode: HQ for Sout h East Asia, Sales & Market ing, Finance
INDONESIA OFFICE
PT. Energi Kharism a Abadi
Add: Pergudangan Plat inum East Road, Blok D2, Ds. Banjarsari, Buduran Sidoarjo 61252, Indonesia
Em ail: [email protected]
Tel: +6231 990 31338/ 31 990 31349
Fax: +6285 1030 66500
Operat ion m ode: Sales, Repair, Warehousing, Aft er Sales
MALAYSIA OFFICE
Maxit on (M) Engineering Sdn. Bhd.
Add: 18 Persiaran Perusahaan Kledang Ut ara 1/ 1, Kawasan Perindust rian Chandan Raya,31450 Ipoh Perak Darul Ridzuan,
Malaysia.
Em ail: salesm [email protected]
Tel: +605 282 6036/ 1943
Fax: +605 282 4198
Operat ion m ode: Sales, Repair, Warehousing, Aft er Sales
MYANMAR OFFICE
Union St rengt h Engineering Co., Lt d.
Add: 1No (1233), HlawGa Road, 24 quart er, Sout h Dagon Township, Yangon, Myanm ar.
Em ail: unionst rengt heng@gm ail.com
Tel: +95 09 2642 47992
Fax: +605 282 4198
Operat ion m ode: Sales, Repair, Warehousing, Aft er Sales
41 Maxiton GTJZ