ATS 5 Air Entraining
ATS 5 Air Entraining
ATS 5 Air Entraining
1 Function
Air Entraining admixtures are surface active chemicals which cause small stable bubbles of air to be
formed uniformly through a concrete mix. The bubbles are mostly below 1 mm diameter with a high
proportion being below 0.3 mm.
Additional information on the use of Air Entraining admixtures is given in Admixture Information Sheet
AIS 16
2 Standards
This type of admixture is covered by the requirements of BS EN 934 Part 2: Concrete admixtures –
Definitions requirements, conformity, marking and labelling. The specific requirements are stipulated
in Table 5.
All CAA manufacturers CE mark their products to show they conform to this standard.
3 Materials
These have now been largely replaced with synthetic surfactants based on blends of:
Alkyl Sulphates
Olefin Sulphonates
Diethanolamines
Alcohol ethoxylates
Betaines
4 Mechanism
Air entraining agents lower the surface tension of the water to facilitate bubble formation. Uniform
dispersion is achieved by blending surfactants to increase the stability of the interfacial layer between
air and water, preventing bubbles from coalescing.
ATS 5. This information is provided for guidance only. CAA cannot accept responsibility for its practical application.
12/12/2012
Optimum freeze thaw properties require a large number of very small bubbles, preferably less than 0.3
mm in diameter. These parameters are often referred to as the specific surface (the surface to volume
ratio) and the void spacing factor (bubble surfaces 0.4 mm apart = a spacing factor of 0.2 mm) of the
air void system.
The air bubbles intersect the capillary system within the concrete. Even in almost saturated concrete
they remain dry due to the capillary action. If water in the capillaries freezes the air voids act to relieve
the pressure generated by the expansion of the freezing water. The air voids also reduce the osmotic
pressures caused by the use of de-icing salts and which would otherwise cause cracking and surface
scaling.
5 Use
For additional guidance on use see Admixture Information Sheet AIS 16
5.1 Dosage
Dosage of air entrainers is affected by the other materials used in the concrete but is usually 0.1 to
0.3% by weight of cement. The total amount used should not exceed the manufacturer’s
recommended dosage unless the influence of the higher dosage has been established. Higher
dosages may be needed as ambient temperature increases and this effect becomes very noticeable
above about 250C.
Aggregates which are very fine may contain a significant level of silt or dust, or which do not have a
uniform grading may also require higher dosages of air entrainer. As well as making it difficult to
entrain air in these types of aggregate, the air may be unstable and tend to float out.
The cement type and content can also affect the dosage, see 4.3 below.
This depends on the application and the mix design. For improved cohesion and reduced bleed in
concrete, 2 to 3% additional air is usually sufficient. For freeze thaw resistance the level of air is
dictated by the paste volume in the mix. For paving concrete, BS 8500 specifies a minimum air
content and for 20mm aggregate this is 4.5% and typically results in a target value of 5.5%.
After mixing, air can be lost during transport and pumping. Allowance should be made for this so that
the correct level of air is obtained in the in-situ concrete. This may mean testing at the final point of
discharge into the structure and compliance levels should be agreed with the contractor before the
concrete is delivered.
Obtaining and maintaining the correct volume of air over a series of mixes can be difficult, it requires
continuous monitoring and good control of materials and mix sequence.
5.3 Cement
Air entrainers will work with all types of cement but the dosage required may vary. In particular,
high cement contents or fine cements (rapid hardening and silica fume) are harder to entrain.
Fly ash usually has residual active carbon which can significantly increase the dosage of air entrainer
required and may vary from batch to batch. Some types of air entraining admixture are more tolerant
of fly ash than others and so the manufacturer’s advice should be sought.
5.4 Overdosing
Overdosing will usually result in a higher volume of air being entrained. This will lead to a reduction in
compressive strength and possibly to reduced abrasion resistance on top surfaces.
ATS 5. This information is provided for guidance only. CAA cannot accept responsibility for its practical application.
12/12/2012
5.5 Use with other admixtures
Air entraining admixtures should not be premixed or allowed to come into contact with other
admixtures prior to addition into the concrete as some types are incompatible. The use of separate
dispensers and lines is advisable.
Some superplasticisers can cause a reduction in the quality of the entrained air and manufacturer’s
advice should be sought if an air entrainer and a superplasticiser are to be used in combination in the
concrete. Where other types of admixture are to be used together with air entrainers, BS 8500 and
EN 206 require evidence that the performance is not compromised and it is suggested that the
manufacturer’s advice is sought.
5.6 Curing
For air entrained concrete to properly function and to maximise the benefits in relation to strength and
freeze thaw resistance it is essential that proper curing is undertaken. This is especially so when
using blended cements which may exhibit different hardening characteristics than concrete made from
CEMI cements.
6.1 Yield
Air entrainment reduces the density of the mix and increases yield. This needs to be taken into
account when designing air entrained concrete.
6.2 Strength
For every 1% of additional air entrained, the concrete strength will fall by typically 5 to 6%.To offset
this effect water reducing admixtures are usually added in addition to the air entrainer. The admixtures
can be added individually to the mix or multifunction admixtures that give water reduction and air
entrainment are available. Individual admixtures should never be premixed prior to addition to the
concrete.
6.3 Consistence (Workability) In low cement content mixes and those with low fines or harsh
aggregates, air entrainment will usually improve consistence and handling properties of the concrete.
With these mixes some water reduction may also be possible and can even result in an increase in
compressive strength.
In richer, more cohesive mixes, air will increase the cohesion and may make the mix too sticky. In this
situation, the percentage of fine aggregate in the mix should be reduced.
As consistence increases, air tends to be less stable in the mix and may float out. As well as reducing
the level of entrained air, this can result in a weak frothy surface to the concrete, particular care is
needed when vibrating air entrained concrete.
6.6 Durability
The main reason for using entrained air is to improve the freeze thaw and scaling resistance and
hence the service life of concrete. The improved cohesion and compaction can also enhance the
quality and life of concrete structures.
ATS 5. This information is provided for guidance only. CAA cannot accept responsibility for its practical application.
12/12/2012
Air entrainment, increases the volume of the paste, filling out the voids in the aggregate grading and
supporting the uniform distribution of the aggregate, cement and water. This will always reduce and
sometimes eliminate, bleed and segregation within the mix, overcoming the problem areas indicated
above.
Air entrainment in an already cohesive mix such as those with high cement content, can cause
stickiness which may result in the trapping of larger air voids, especially on shutter surfaces to produce
an unacceptable finish. Reducing sand content and or moving to coarser sand may help and air
content should be reduced to the minimum allowed. In some situations, a 50 N/mm2. non air entrained
mix may be an acceptable alternative.
8 Other information
See also AIS 16 for Guidance on the Use of Air Entrainment
Other CAA information sheets are available including Environmental Product Declarations, use of
admixtures in drinking water applications, sustainability, storage and dispensing. These are available
at www.admixtures.org.uk under the ‘Publications’ tab.
ATS 5. This information is provided for guidance only. CAA cannot accept responsibility for its practical application.
12/12/2012