DIFFERENT LEVELS OF Bartack IN TEXTILE INDUSTRY AND IT

ADVANCE TECHNOLOGY &
CONCEPTS IN APPAREL
MANUFACTURING
TOPIC- From Basic to Advanced: Bar tack

Tech's ROI Journey
SUBMITTED TO-
PROF.PRABIR JANA
SUBMITTED BY-
SAKSHI SINGH
JAYANT KUMAR
1
B ar tacking is a type of reinforcement stitching used by the fabric and equipment,
uniforms, and a host of other products. The bar tack stitch is a tight zigzag pattern repeated
perpendicularly over itself several times to make sewn products stronger, and resistant to
tears or rips in the seams. Commercially, either a special bar tacking machine or an industrial
sewing machine with a bar tack attachment can be used for this purpose.
Industrial bar tack machine is actually a

lockstitch machine group. By this machine, a
very high-density lockstitch is produced in
very short length for increase the strength of
that particular place. These machines are
used for sewing both woven and knitted
garments. For light thickness fabrics, needle
size should be lower and heavy thickness
fabric, height needle size should be used.
Bar Tracking Sewing Machine is used to secure pocket corners, belt loops,
the open end of a button hole, zipper flies.
Bar Tracking Sewing Machine is also used
for small decorative tracks and shapes
Technology for Cross tacking, Bar tacking

2
&
Square tacking operation in Cargo
In this article We will discuss Level of technology,

solutions available for an operation, makes and
models of machinery and equipment available in
the market and return on investment comparison
for basic and highest level of technology for
operation in cargo pant. The level of micro work
of proper alignment and attaching can be
simplified by a semiautomatic machine & fully
automatic. Apart from cost effectiveness, quality
is an added advantage which we will not take into
account for tangible profit analysis.
Basic level
 Semi-automatic
Highest level
 Computer control
3
Basic Level Technology
The basic level of technology is electronic
lockstitch. Stitch class:300, Group: lock stitch
type. In this machine there is two source of
thread one is needle thread; another is bobbin
thread. By interlacement of this two-thread
stitch is formed. Bobbin thread is stored in a
bobbin which is placed under the needle bed of
the machine. The needle of this machine moves
a little front and back to form the stitch in a
limited length of stitch in a heavy dense stitch
to increase the seam strength on that point. At
first, this machine produces tack stitches in a
small length (1-2 cm) and then sews covering
stitches over and at right angles to the first
stitches. The variables are the number of
tacking stitches and the number of covering
stitches. Typical uses are closing the ends of
buttonholes, reinforcing the ends of pocket
openings and the bottoms of flies and sewing
on belt loops. The adjustment points of this
machine are needle, pressure feed, stitch length, stitch density. Bar tacking is used to
reinforce pockets, zippers, crotch seams, button holes, and belt loops. All of these points are
prone to added stress while being worn. The adjustment points of this machine are needle,
pressure feed, stitch length, stitch density. Bar tacking is used to reinforce pockets, zippers,
crotch seams, button holes, and belt loops. All of these points are prone to added stress
while being worn.
4
Machinery and equipment required for Basic
Level of Technology:
Mark and Model Features and Specification of Machinery

and Equipment
Brother KE 430 Electric Direct Drive Lockstitch Bar-Tacker

 Maximum Sewing speed-3,200 SPM,
Pattern Size X*Y-40*30 max,
 Stitch length-0.05-12.7 mm,
 motor AC servo 550W,
 Number of Stored Data- 89 sewing
pattern are set already,
 Power source- Single Phase 100v/
220v.
Sun star Electronically Controlled Bar-tacking Machine
BS(BR)1201 H  Sewing Scope (X, Y)- X: 40mm Y: 20

mm, Maximum Speed-Max 3,200spm,
 Stitch Width- 0.1 - 10 mm,
 Presser foot height-Max 17 mm,
 Maximum Patterns- Maximum 99
patterns (default 32 + 67 additional),
 Motor Specification- 550W AC servo
motor (standard power: 600 W),
 Power- Single-phase: 100-240V
5
Advance Level of Technology
Advanced level of Technology is computer control. The direct-drive head (with no belt),
which is directly connected to a compact AC servomotor, achieves outstanding. This head
helps create a comfortable working environment with reduced vibration and noise.
The arm section of the machine head is fitted with a hand pulley. This allows the operator to
visually check the needle entry points. The machine's starting, stopping, thread-trimming
and automatic presser lifting speeds have been increased to significantly shorten total cycle
time.
The machine is highly

productive and provided as
standard with 51 different
sewing patterns. This is an
excellent high speed
computer-controlled bar-tack
machine which enables to
register as many as 99 cycles
of which each cycle can
contain 99 sewing patterns as
well as good responsiveness
to various sewing patterns.
6
Machinery and equipment required for Basic Level
of Technology:
Mark and Model Features and Specification of

Machinery and Equipment
JUKI LK-  Computer-controlled, High-
1900BN Series speed, Bar-tacking Sewing
System
 Max. sewing
speed-3,200sti/min* (at the time
of delivery: 2,700sti/min*)
 Sewing area-30mm (L) × 40mm
(W),
 Stitch length-0.1-10mm (0.1mm
step),
 Needle bar stroke-41.2mm,
 Lift of the work clamp foot-
Standard 13mm 17mm when the
reverse-rotation needle-up
function),
 Hook- Standard shuttle hook
Number of stitches- Max. 20,000
stitches that can be stored in
memory,
 Sewing machine motor- Compact
AC servomotor (direct-drive
system), Power supply / Power
consumption
 Single-phase 200-240V / 250VA.
Warranty: 3 years
Jack T1900G Computer-controlled, High-speed, Bar-
tacking Sewing System
 max sewing field 40 x30 mm,

 max speed 3,200 spm,
 stitch length-12.5- 12.7 mm,
 max number of stitches 210,000
data,
 max foot height 17mm,
 auto thread cutter standard,
 auto thread wiper standard
 usb flash memory,
 100 pre-set programs,
 motor 750-watt direct drive
7
 110v or 220 1 phase
ROI for Basic and Advance Level of Technology
Depreciated Value = Net Book Value/ [1+Depreciation Rate/100|year
ROl for any year = {[(CM Price from total machine till that year) [ - [(total expenses
like operator salary till that year)]} / Depreciated value of total machine, expressed as a percentage.

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ADVANCE TECHNOLOGY &

TOPIC- From Basic to Advanced: Bar tack

Industrial bar tack machine is actually a

Technology for Cross tacking, Bar tacking

In this article We will discuss Level of technology,

Mark and Model Features and Specification of Machinery

Brother KE 430 Electric Direct Drive Lockstitch Bar-Tacker

Sun star Electronically Controlled Bar-tacking Machine

BS(BR)1201 H  Sewing Scope (X, Y)- X: 40mm Y: 20

The machine is highly

Mark and Model Features and Specification of

 max sewing field 40 x30 mm,

ROI for Basic and Advance Level of Technology

Depreciated Value = Net Book Value/ [1+Depreciation Rate/100|year

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