Bekaert Why Dramix For Industrial Floors

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Dramix®

Why Dramix® for industrial floors


Dramix®

Dramix® ’s application to industry floor

Dramix® SFRC generals


A. Why using steel fibre in concrete
B. Why using Dramix®
Dramix®

Dramix® - steel fibre

Plain concrete Tensile bending stresses can be taken up


 High compressive strength  Either by bar/mesh
 Brittle material  Either by pre-stressing
 Low tensile strength  Either by fibre reinforcement

Dramix®, an innovative reinforcement

Floor Road bridge Pre-cast Lining Shotcrete Pre-cast pipe


Pavement

Dramix® SFRC generals


Dramix®

Dramix® ’s application to industry floor

Dramix® SFRC generals


A. Why using steel fibre in concrete
B. Why using Dramix®
Dramix®

A. Why using steel fibre in concrete

1 Increase toughness-flexural strength

2 Impact resistance

3 Resist crack formation

4 Shear strength

5 Energy absorption

6 Fatigue resistance

7 Durability

Dramix® SFRC generals


Dramix®

1 Increase toughness-flexural strength

Test set-up Plain concrete Dramix® concrete


beam-test

no ductility high ductility

Dramix® SFRC generals


Dramix®

2 Increase impact resistance

Impact resistance (%)


500

450

400

350

300 x5
250

200

150

100

50

0
plain concrete PPRC(900gr/m3) SFRC(40kg/m³)

Postpone and reduce the crack happening and increase the post-crack stiffness and load carrying capacity.

Dramix® SFRC generals


Dramix®

3 Resist crack formation

 High quantity and dispersion, make concrete ductility.


 A good ductility resist crack arising by temperature and shrinkage stress.
 High tensile strength ≥1100MPa and long anchorage.
 Well redistribute stress and keep crack fine.

Dramix® SFRC generals


Dramix®

4 Increase shear strength

Shear Resistance

CECS38-2004

Vfcs = Vfc+Vsv – Vfc = Vc (1+βv+λf )


20kg/m3 (0.25%), RC80/60BN, 12% increase!

Dramix® SFRC generals


Dramix®

5 Increase energy absorption - Test set-up Efnarc-panel

80 J 400 J 800 J 1250 J

Load

25mm Deflection

Dramix® SFRC generals


Dramix®

6 Increase fatigue resistance

Axe repetition Axe repetition

Plain concrete road pavement


x3 Dramix® reinforced road
pavement

3x more Axe repetition


Dramix® SFRC generals
Dramix®

7 Increase durability

 Small crack width avoids chloride ion penetration

 No concrete spalling problems due to small increase


in volume if corroded fibres

30 years old Dramix® galvanised fibres prove:

 no rust
 no spalling

Testpanels
Decomo, Belgium
Since 1980

Dramix® SFRC generals


Dramix®

Dramix® ’s application to industry floor

Dramix® SFRC generals


A. Why using steel fibre in concrete
B. Why use Dramix®
Dramix®

B. Why using Dramix®

Cold drawn steel fibre Loose Steel Fibres Shaved cold drawn wire

Different Type…
Different quality…
Why Dramix®?

Dramix® SFRC generals


Dramix®

B. Why using Dramix®

1 “Best in class”
performance

2 Easy mixing
due to glued
concept

3 Stable Quality
creates safety

Dramix® SFRC generals


Dramix®

1 “Best in Class” Performance

Dramix® fibres have a


high l/d ratio, and
therefore a high
performance:
The higher the length,
the more difficult to pull
the fibres out of the
concrete
The lower the
diameter, the more
fibres in 1 m³, the
L denser the network.

Dramix® SFRC generals


Dramix®

1 “Best in Class” Performance

Hooked ends controlled


pull-out (due to deformation
of the hook).

High tensile strength.


movie¸

Dramix® SFRC generals


Dramix®

1 “Best in Class” Performance

RC-65/60-BN- l/d = 65 L = 200 m / kg


RC-80/60-BN- l/d = 80 L = 288 m / kg

Same performance

 25 kg RC-80/60-BN
 28 kg RC65/60-BN
 >40 kg RL45/50-BN

Dramix® SFRC generals


Dramix®

2 Easy mixing due to glued concept

Dramix® SFRC generals


Dramix®

2 Easy mixing due to glued concept

How to Separate Uniformly

Dramix® SFRC generals


散钢纤维的缺点:运输过程中即结团
Dramix®

2 Easy mixing due to glued concept

Loose fibre: balling issue from transportation

No balling in bags during transport

Dramix® SFRC generals


Dramix®

2 Easy mixing due to glued concept

Loose fibre:
balling in mixing,
non-uniformly dispersion

Dramix® SFRC generals


Dramix®

2 Easy mixing due to glued concept

X-Ray

Homogeneously mixed fibres due to glued concept

Dramix® SFRC generals


Dramix®

3 Stable quality creates safety

 ISO 9001 production proces distribution of


possible values found
 CE certified products with low tolerances in individual tests

Translated in lower dispertion


on test results
This allows to have higher
characteristic design values Average

Characteristic high dispertion Characteristic low dispertion

Dramix® SFRC generals


Dramix®

3 Stable quality creates safety

Class 1 The difference between class 1 and class 3 Class 3

Field of use
Structural use Non structural use
“Structural use of fibres is where the addition of fibres is
designed to contribute to the load bearing capacity of a
concrete element” (Copyright EN 14889-1)

Quality control
Initial type Testing (ITT) under the responsibility Initial Type Testing by a Notified Laboratory
of the Notified certification Body
Factory Production Control (FPC) under
Initial and Annually Factory Production Control (FPC) responsibility of the manufacturer
assessment by Notified Body
The manufacturer creates and signs
Certification institute → “Certificate of Conformity” a “Declaration of conformity

Dramix® SFRC generals


Dramix®

3 Stable quality creates safety

Vebe test Beam test EN 14651

Minimum dosage to respect CE requirements

Dramix® SFRC generals


Dramix®

Better Together

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