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    Concrete Blanket

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    Ian lawrenz Lee
    The document describes cement blanket, which is a three-dimensional composite material made of cement, aggregate, and fiber fabric. It discusses the manufacturing process, testing methods and results, features, construction steps, application fields, and physical specifications. The cement blanket has excellent durability and can be used for applications like ditch lining, slope protection, bund lining, and outfalls.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Concrete Blanket

    Uploaded by

    Ian lawrenz Lee
    24 views19 pages
    The document describes cement blanket, which is a three-dimensional composite material made of cement, aggregate, and fiber fabric. It discusses the manufacturing process, testing methods and results, features, construction steps, application fields, and physical specifications. The cement blanket has excellent durability and can be used for applications like ditch lining, slope protection, bund lining, and outfalls.

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    Concrete blanket

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    The document describes cement blanket, which is a three-dimensional composite material made of cement, aggregate, and fiber fabric. It discusses the manufacturing process, testing methods and results, features, construction steps, application fields, and physical specifications. The cement blanket has excellent durability and can be used for applications like ditch lining, slope protection, bund lining, and outfalls.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views19 pages

    Concrete Blanket

    Uploaded by

    Ian lawrenz Lee
    The document describes cement blanket, which is a three-dimensional composite material made of cement, aggregate, and fiber fabric. It discusses the manufacturing process, testing methods and results, features, construction steps, application fields, and physical specifications. The cement blanket has excellent durability and can be used for applications like ditch lining, slope protection, bund lining, and outfalls.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 19

    01

    Cement Blanket

    成为全球质量顶尖的混凝土毯生产厂家
    Product Discription

    Cement blanket is a three-dimensional structure of special


    engineering composite materials. It is made of special cement,
    aggregate and other cementitious materials and three-
    dimensional fiber fabric composite. After hydration and
    solidification, the product exhibits excellent physical
    properties and durability of composite materials. It can be
    widely used in water conservancy, railroad, highway,
    environmental management, slope stabilization, structural
    protection and other fields. The main functions are seepage
    control, lining, emergency rescue, etc.
    We also have a cement blanket manufacturing process that
    consists of a completely waterproof polyvinyl chloride (PVC)
    backing overlaid on the bottom of the cement blanket, making
    it completely waterproof and resistant to chemical attack.
    1.6/2m
    width is 1.2/

    3D fiber Surface fabric Underlay fabric

    Upper layer
    Surface fabrics and fibers

    Intermediate layer
    Special fiber concrete structure

    lengt
    h is Bottom layer
    43m,
    can b Waterproof fiber layer
    e cus
    tomiz
    ed fr
    om 10
    ~100m Bottom layer can be customized with additional
    edges
    Test method and result by SGS Third Party

    Item Test Items Test Method Result

    ASTM C1185-08(2016)
    1 Density 1590 kg/m3
    Section 6

    ASTM C1185-08(2016) Longitude: 21.2 Mpa


    2 Bending strength
    Section 5 Latitude: 18.7 Mpa

    3 Compressive strength ASTM C109/109M-16a 37.1 Mpa

    项目1~2样品 项目三样品 检测中


    Limit
    Test Item Unit MDL 001
    value
    Total lead(Pb) 1000 mg/kg 20 ND

    ASTM F 963-17 (Clause 4.3.5) - Total Lead Content in Substrates

    Test method: Refer to CPSC-CH-E1002-08.3. and analyzed by ICP-OES


    Limit
    Test Method Unit MDL 001
    value
    Soluble lead (Pb) 90 mg/kg 5 ND

    Soluble antimony (Sb) 60 mg/kg 5 ND

    Soluble arsenic (As) 25 mg/kg 2.5 ND

    Soluble Barium (Ba) 1000 mg/kg 10 ND

    Soluble cadmium (Cd) 75 mg/kg 5 ND

    Soluble chromium (Cr) 60 mg/kg 5 8

    Soluble mercury (Hg) 60 mg/kg 5 ND

    Soluble selenium (Se) 500 mg/kg 10 ND

    ASTM F 963-17 (Clause 4.3.5) - Soluble Heavy Metals in Substrates and Paints or Coatings

    Test method: Reference ASTM F 963-17 (clause 8.3), analysis by ICP-OES


    Features

    Save labor and cost


    Easier Consrtuction
    Efficiency up to 400 m2 /day, 2 persons can work
    Completed in just four steps (cutting, laying,
    Simple tools, no technical expertise, any shape
    lapping,hydration)
    laying, fast forming, no need for multiple
    Eliminates the need for large instruments
    maintenance, significantly reduce labor costs and
    Available in rolls or bulk for easy transport
    apparatus costs

    Sturdy and durable Can be operated with water


    Compressive/flexural strength ≥ C30 concrete
    Can work with water or directly into the water
    Durability up to 50 years
    The construction is not affected by rain weather
    Resistant to abrasion, scouring, seawater and
    Can work in low temperature of -5°C, suitable for alpine area
    sewage corrosion

    Fireproof and UV resistant Eco-friendly and low-carbon


    Compared with the traditional method, the amount of sand
    Building materials and products burning
    and gravel is greatly reduced, and the amount of CO2 up
    performance classification: Class A
    to 90% or more
    UV aging resistance: 500 hours > 95% strength
    The product is non-toxic and non-hazardous, no toxic
    retention
    substances leaking out
    Construction Steps

    Laying

    Cutting

    6 hours hardening use (hardening time


    adjustable)

    Watering and hardening


    Main lap joint method
    主要搭接方式

    方法一：螺丝钉搭接 方法二：密封胶叠加搭接

    方法三：密封胶相对搭接 方法四：砂浆搭接

    方法五：热焊机搭接 方法六：定制加边搭接

    水化
    Application Field and Advantages

    • ①.Ditch Lining
    • Cement canvas is rapidly becoming the ditch lining material of choice for engineers and contractors around the world. Cement
    canvas is typically 10 times faster to install than conventional concrete solutions, with installation speeds of up to 200 m2/hr
    possible with only a three man crew for a longitudinal layup.
    • ②.Slope Protection
    • Cement canvas is increasingly being used as an alternative to non-structural shotcrete to protect slopes from surface erosion caused
    by weathering, surface run-off and environmental degradation.
    • In certain applications Cement canvas can be used as structural slope stabilisation by combining it with steel mesh and soils nails
    (see the Cement canvas User guide for more details).
    • ③.Bund Lining
    • Cement canvas can be used for hard armour capping of earth bunds around petrochemical tank farms, munitions depots and flood
    defences. Typically installation speeds for bund lining are approximately 800 m2/day with a 6-man crew. Cement canvas Hydro may
    also be used in this application.
    • ④.Vent Walls
    • Cement canvas can be used as an alternative to brattice cloth, plaster board or concrete block-work to construct blast and vent wall
    structures for underground mining applications. Trials have shown that Cement canvas typically provides cost savings of over 20%
    compared to conventional solutions.
    • ⑤.Outfalls
    • Cement canvas has been used worldwide as an effective method of preventing surface erosion and scour associated with water run-
    off from culverts outlets, spillways and over-toppings.
    Application Cases - Field Laying
    Foreign customer canal application

    • 印度
    Slope protection application
    Shelter application
    Oil storage area protection
    Package and delivery

    We will use pallet to carry the goods,


    it is 2m widthx43m length for a big roll,
    2m width x 5m length is a small roll.
    Thickness of 6mm, it is 8kg per square meter.
    Thickness of 10mm, it is 15kg per square meter.
    PHYSICAL
    • Thickness(approximate) 6 mm
    • Mass(approximate) 8 kg/㎡
    • Density ASTMC1185-08 850 kg/m³
    MECHNICAL
    • Compressive strength ASTMC109/C109M-16a 28 MPa
    • Flexural/Bending strength(md) ASTMC1185-08 12.9 MPa
    • Flexural/Bending strength(cmd) ASTMC1185-08 23.6 MPa
    • Impervious performance JGJ/T70-2009 15 1.3 MPa
    DIMENTION
    • Roll width 2 m
    • Roll length 25 m
    • Roll diameter 0.55 m
    • Area per roll 50 ㎡
    • Weight per roll 400 kg
    PHYSICAL
    • Thickness(approximate) 8 mm
    • Mass(approximate) 9 kg/㎡
    • Density ASTMC1185-08 980 kg/m³
    MECHNICAL
    • Compressive strength ASTMC109/C109M-16a 34 MPa
    • Flexural/Bending strength(md) ASTMC1185-08 16.5 MPa
    • Flexural/Bending strength(cmd) ASTMC1185-08 23.6 MPa
    • Impervious performance JGJ/T70-2009 15 1.3 MPa
    DIMENTION
    • Roll width 2 m
    • Roll length 25 m
    • Roll diameter 0.6 m
    • Area per roll 50 ㎡
    • Weight per roll 450 kg
    PHYSICAL
    • Thickness(approximate) 10 mm
    • Mass(approximate) 15 kg/㎡
    • Density ASTMC1185-08 1590 kg/m³
    MECHNICAL
    • Compressive strength ASTMC109/C109M-16a 37.1 MPa
    • Flexural/Bending strength(md) ASTMC1185-08 21.2 MPa
    • Flexural/Bending strength(cmd) ASTMC1185-08 18.7 MPa
    • Impervious performance JGJ/T70-2009 15 1.3 MPa
    DIMENTION
    • Roll width 2 m
    • Roll length 25 m
    • Roll diameter 0.68 m
    • Area per roll 50 ㎡
    • Weight per roll 700 kg

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