**************************************************************************

USACE / NAVFAC / AFCEC / NASA UFGS-07 41 63 (November 2016)

-----------------------------
Preparing Activity: NASA Superseding
UFGS-07 41 63 (May 2009)

UNIFIED FACILITIES GUIDE SPECIFICATION

References are in agreement with UMRL dated January 2017

**************************************************************************

SECTION TABLE OF CONTENTS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

SECTION 07 41 63

FABRICATED ROOF PANEL ASSEMBLIES

11/16

PART 1 GENERAL

1.1 REFERENCES
1.2 DEFINITIONS
1.3 SUBMITTALS
1.4 QUALITY CONTROL
1.4.1 Preroofing Conference
1.4.2 Manufacturer's Technical Representative
1.4.3 Qualification of Manufacturer
1.4.4 Qualification of Installation Contractor
1.4.5 Qualifications for Welding
1.4.6 Single-Source
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 PROJECT/SITE CONDITIONS
1.7 WARRANTY
1.7.1 Manufacturer's Finish Warranty
1.7.2 Metal Roof System Installer Warranty
1.7.3 Continuance of Warranty

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

2.1.1 Conformance and Compatibility
2.1.2 Performance Requirements
2.1.3 Fire-Resistance
2.1.3.1 Surface-Burning Characteristics
2.1.3.2 Fire-Resistance Ratings
2.2 FABRICATION
2.2.1 Fabrication
2.2.2 Sheet Metal Flashing and Trim
2.2.2.1 Fabrication, General
2.2.2.2 Roof Drainage Sheet Metal Fabrications
2.2.3 Finishes
2.3 COMPONENTS
2.3.1 Miscellaneous Metal Framing
2.3.1.1 General

SECTION 07 41 63 Page 1
 2.3.1.2 Fasteners for Miscellaneous Metal Framing
2.3.2 Fasteners
2.3.2.1 General
2.3.2.2 Exposed Fasteners
2.3.2.3 Screws
2.3.2.4 Rivets
2.3.2.5 Attachment Clips
2.4 MATERIALS
2.4.1 Aluminum Sheet
2.4.2 Steel Sheet
2.4.3 Foam-Insulation Core Roof Panel
2.4.4 Insulated Panel Construction
2.4.5 Finish
2.5 ACCESSORIES
2.5.1 General
2.5.2 Rubber Closure Strips
2.5.3 Metal Closure Strips
2.5.4 Joint Sealants
2.5.4.1 Sealants

PART 3 EXECUTION

3.1 EXAMINATION
3.2 PREPARATION
3.3 INSTALLATION
3.3.1 Workmanship
3.3.2 Roof Panels
3.3.3 Fasteners
3.3.4 Flashing, Trim and Closure
3.3.4.1 General Requirements
3.3.4.2 Metal Flashing
3.3.4.3 Closures
3.3.5 Information Form and Placard
3.4 FIELD QUALITY CONTROL
3.4.1 Acceptance Provisions
3.4.1.1 Erection Tolerances
3.4.1.2 Leakage Tests
3.4.1.3 Repairs to Finish
3.4.1.4 Paint-Finish Metal Roofing
3.4.2 Manufacturer's Inspection
3.4.3 Repair of Finish Protection
3.5 ADJUSTING AND CLEANING
3.6 SCHEDULES
3.6.1 Form One
3.6.2 Date of Installation Wall-Mounted Placard
3.6.3 USACE Warranty

-- End of Section Table of Contents --

SECTION 07 41 63 Page 2
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-07 41 63 (November 2016)
-----------------------------
Preparing Activity: NASA Superseding
UFGS-07 41 63 (May 2009)

UNIFIED FACILITIES GUIDE SPECIFICATION

References are in agreement with UMRL dated January 2017

**************************************************************************

SECTION 07 41 63

FABRICATED ROOF PANEL ASSEMBLIES

11/16

**************************************************************************
NOTE: This guide specification covers the
requirements for both factory color and mill finish
aluminum or steel fabricated roof panel assemblies.

Adhere to UFC 1-300-02 Unified Facilities Guide

Specifications (UFGS) Format Standard when editing
this guide specification or preparing new project
specification sections. Edit this guide
specification for project specific requirements by
adding, deleting, or revising text. For bracketed
items, choose applicable items(s) or insert
appropriate information.

Remove information and requirements not required in

respective project, whether or not brackets are
present.

Comments, suggestions and recommended changes for

this guide specification are welcome and should be
submitted as a Criteria Change Request (CCR).
**************************************************************************

**************************************************************************
NOTE: This section includes structural standing
seam panels, insulated sandwich panels and special
fabricated roof panel systems.

Coordinate this section with other system components

specifications such as framing, decking, insulation
and sheet metal flashing. Also coordinate with the
criteria of Unified Facilities Criteria (UFC)
3-110-06, "Design: Roofing" as it relates to the
specific project and Service Exceptions indicated
therein. For Army projects also refer to TI 809-29,
"Structural Considerations for Metal Roofing".
**************************************************************************

SECTION 07 41 63 Page 3
PART 1 GENERAL

1.1 REFERENCES

**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.

Use the Reference Wizard's Check Reference feature

when you add a Reference Identifier (RID) outside of
the Section's Reference Article to automatically
place the reference in the Reference Article. Also
use the Reference Wizard's Check Reference feature
to update the issue dates.

References not used in the text will automatically

be deleted from this section of the project
specification when you choose to reconcile
references in the publish print process.
**************************************************************************

The publications listed below form a part of this specification to the

extent referenced. The publications are referred to within the text by the
basic designation only.

ALUMINUM ASSOCIATION (AA)

AA ADM (2015) Aluminum Design Manual

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 341 (2012) Seismic Provisions for Structural

Steel Buildings

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISI D100 (1991; R 2008) Cold-Formed Steel Design

Manual

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7 (2010; Errata 2011; Supp 1 2013) Minimum

Design Loads for Buildings and Other
Structures

AMERICAN WELDING SOCIETY (AWS)

AWS A5.1/A5.1M (2012) Specification for Carbon Steel

Electrodes for Shielded Metal Arc Welding

AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016)

Structural Welding Code - Steel

SECTION 07 41 63 Page 4
 ASTM INTERNATIONAL (ASTM)

ASTM A1008/A1008M (2016) Standard Specification for Steel,

Sheet, Cold-Rolled, Carbon, Structural,
High-Strength Low-Alloy and High-Strength
Low-Alloy with Improved Formability,
Solution Hardened, and Bake Hardened

ASTM A123/A123M (2013) Standard Specification for Zinc

(Hot-Dip Galvanized) Coatings on Iron and
Steel Products

ASTM A36/A36M (2014) Standard Specification for Carbon

Structural Steel

ASTM A424/A424M (2009a; R 2016) Standard Specification for

Steel Sheet for Porcelain Enameling

ASTM A463/A463M (2010; R 2015) Standard Specification for

Steel Sheet, Aluminum-Coated, by the
Hot-Dip Process

ASTM A606/A606M (2009a) Standard Specification for Steel

Sheet and Strip, High-Strength, Low-Alloy,
Hot-Rolled and Cold-Rolled, with Improved
Atmospheric Corrosion Resistance

ASTM A653/A653M (2015; E 2016) Standard Specification for

Steel Sheet, Zinc-Coated (Galvanized) or
Zinc-Iron Alloy-Coated (Galvannealed) by
the Hot-Dip Process

ASTM A755/A755M (2016; E 2016) Standard Specification for

Steel Sheet, Metallic Coated by the
Hot-Dip Process and Prepainted by the
Coil-Coating Process for Exterior Exposed
Building Products

ASTM A780/A780M (2009; R 2015) Standard Practice for

Repair of Damaged and Uncoated Areas of
Hot-Dip Galvanized Coatings

ASTM A792/A792M (2010) Standard Specification for Steel

Sheet, 55% Aluminum-Zinc Alloy-Coated by
the Hot-Dip Process

ASTM A924/A924M (2016a) Standard Specification for General

Requirements for Steel Sheet,
Metallic-Coated by the Hot-Dip Process

ASTM B117 (2016) Standard Practice for Operating

Salt Spray (Fog) Apparatus

ASTM B209 (2014) Standard Specification for Aluminum

and Aluminum-Alloy Sheet and Plate

ASTM B209M (2014) Standard Specification for Aluminum

and Aluminum-Alloy Sheet and Plate (Metric)

SECTION 07 41 63 Page 5
ASTM B659 (1990; R 2014) Standard Guide for
Measuring Thickness of Metallic and
Inorganic Coatings

ASTM C1396/C1396M (2014a) Standard Specification for Gypsum

Board

ASTM C273/C273M (2016) Shear Properties of Sandwich Core

Materials

ASTM C286 (1999; R 2009) Standard Terminology

Relating to Porcelain Enamel and
Ceramic-Metal Systems

ASTM C553 (2013) Standard Specification for Mineral

Fiber Blanket Thermal Insulation for
Commercial and Industrial Applications

ASTM C612 (2014) Mineral Fiber Block and Board

Thermal Insulation

ASTM C920 (2014a) Standard Specification for

Elastomeric Joint Sealants

ASTM D1056 (2014) Standard Specification for Flexible

Cellular Materials - Sponge or Expanded
Rubber

ASTM D1308 (2013) Effect of Household Chemicals on

Clear and Pigmented Organic Finishes

ASTM D1621 (2016) Standard Test Method for

Compressive Properties of Rigid Cellular
Plastics

ASTM D1622 (2014) Apparent Density of Rigid Cellular

Plastics

ASTM D1667 (2005; R 2011) Flexible Cellular Materials

- Poly (Vinyl Chloride) Foam (Closed-Cell)

ASTM D2244 (2016) Standard Practice for Calculation

of Color Tolerances and Color Differences
from Instrumentally Measured Color
Coordinates

ASTM D2247 (2015) Testing Water Resistance of

Coatings in 100% Relative Humidity

ASTM D2794 (1993; R 2010) Resistance of Organic

Coatings to the Effects of Rapid
Deformation (Impact)

ASTM D3363 (2005; E 2011; R 2011; E 2012) Film

Hardness by Pencil Test

ASTM D4214 (2007; R 2015) Standard Test Method for

Evaluating the Degree of Chalking of
Exterior Paint Films

SECTION 07 41 63 Page 6
ASTM D522/D522M (2014) Mandrel Bend Test of Attached
Organic Coatings

ASTM D523 (2014) Standard Test Method for Specular

Gloss

ASTM D6226 (2010) Standard Test Method for Open Cell

Content of Rigid Cellular Plastics

ASTM D714 (2002; R 2009) Evaluating Degree of

Blistering of Paints

ASTM D822 (2013) Filtered Open-Flame Carbon-Arc

Exposures of Paint and Related Coatings

ASTM D968 (2015) Abrasion Resistance of Organic

Coatings by Falling Abrasive

ASTM E119 (2016a) Standard Test Methods for Fire

Tests of Building Construction and
Materials

ASTM E136 (2016) Behavior of Materials in a Vertical

Tube Furnace at 750 Degrees C

ASTM E1592 (2005; R 2012) Structural Performance of

Sheet Metal Roof and Siding Systems by
Uniform Static Air Pressure Difference

ASTM E2140 (2001; R 2009) Standard Test Method for

Water Penetration of Metal Roof Panel
Systems by Static Water Pressure Head

ASTM E84 (2016) Standard Test Method for Surface

Burning Characteristics of Building
Materials

ASTM G152 (2013) Operating Open Flame Carbon Arc

Light Apparatus for Exposure of
Nonmetallic Materials

ASTM G153 (2013) Operating Enclosed Carbon Arc Light

Apparatus for Exposure of Nonmetallic
Materials

FM GLOBAL (FM)

FM 4471 (2010) Class I Panel Roofs

FM 4474 (2014) Evaluating the Simulated Wind

Uplift Resistance of Roof Assemblies Using
Static Positive and/or Negative
Differential Pressures

METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)

MBMA RSDM (2000) Metal Roofing Systems Design Manual

SECTION 07 41 63 Page 7
 NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)

NAAMM AMP 500 (2006) Metal Finishes Manual

NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)

NRCA 0429 The NRCA Roofing Manual: Architectural

Metal Flashing, Condensation Control and
Reroofing

NRCA RoofMan (2011 thru 2014) The NRCA Roofing Manual

PORCELAIN ENAMEL INSTITUTE (PEI)

PEI 1001 (1996) Specification for Architectural

Porcelain Enamel (ALS-100)

SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION

(SMACNA)

SMACNA 1793 (2012) Architectural Sheet Metal Manual,

7th Edition

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC PS 9.01 (1982; E 2004) Cold-Applied Asphalt Mastic

Painting System with Extra-Thick Film

UNDERWRITERS LABORATORIES (UL)

UL 580 (2006; Reprint Oct 2013) Tests for Uplift

Resistance of Roof Assemblies

1.2 DEFINITIONS

Fabricated Roof Panel Assembly: Metal roof and liner panels, attachment
system components, miscellaneous metal framing, thermal insulation, and
accessories shop-fabricated or field-assembled for a complete weathertight
roofing system.

1.3 SUBMITTALS

**************************************************************************
NOTE: Review Submittal Description (SD) definitions
in Section 01 33 00 SUBMITTAL PROCEDURES and edit
the following list to reflect only the submittals
required for the project.

The Guide Specification technical editors have

designated those items that require Government
approval, due to their complexity or criticality,
with a "G." Generally, other submittal items can be
reviewed by the Contractor's Quality Control
System. Only add a “G” to an item, if the submittal
is sufficiently important or complex in context of
the project.

For submittals requiring Government approval on Army

projects, a code of up to three characters within

SECTION 07 41 63 Page 8
 the submittal tags may be used following the "G"
designation to indicate the approving authority.
Codes for Army projects using the Resident
Management System (RMS) are: "AE" for
Architect-Engineer; "DO" for District Office
(Engineering Division or other organization in the
District Office); "AO" for Area Office; "RO" for
Resident Office; and "PO" for Project Office. Codes
following the "G" typically are not used for Navy,
Air Force, and NASA projects.

Use the "S" Classification only in SD-11 Closeout

Submittals. An "S" following a submittal item
indicates that the submittal is required for the
Sustainability Notebook to fulfill federally
mandated sustainable requirements in accordance with
Section 01 33 29 SUSTAINABILITY REPORTING.

Choose the first bracketed item for Navy, Air Force

and NASA projects, or choose the second bracketed
item for Army projects.
**************************************************************************

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are [for Contractor Quality Control
approval.][for information only. When used, a designation following the
"G" designation identifies the office that will review the submittal for
the Government.] Submittals with an "S" are for inclusion in the
Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY
REPORTING. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Qualification of Manufacturer; G[, [____]]

Qualification of Installer; G[, [____]]

Qualifications for Welding; G[, [____]]

Work Plan; G[, [____]]

On-Site Inspection and Acceptance Procedure; G[, [____]]

SD-02 Shop Drawings

Roofing Panels; G[, [____]]

Flashing and Accessories; G[, [____]]

Gutter/Downspout Assembly; G[, [____]]

SD-03 Product Data

Sustainable Acquisition; G[, [____]].

Coil Stock; G[, [____]]

Factory Color Finish; G[, [____]]

SECTION 07 41 63 Page 9
 Sub-girts and Formed Shapes; G[, [____]]

Closure Materials; G[, [____]]

Insulation; G[, [____]]

Pressure-Sensitive Tape; G[, [____]]

Sealants and Caulking; G[, [____]]

Rated Wall Assembly; G[, [____]]

[ Galvanizing Repair Paint; G[, [____]]

][ Enamel Repair Paint; G[, [____]]

][ Aluminized Steel Repair Paint; G[, [____]]

] Accessories; G[, [____]]

SD-04 Samples

Coil Stock; G[, [____]]

Roofing Panels; G[, [____]]

Fasteners; G[, [____]]

Metal Closure Strips; G[, [____]]

Insulation; G[, [____]]

Manufacturer's Color Charts and Chips; G[, [____]]

SD-05 Design Data

Wind Design Analysis

[ Seismic Design Analysis

] SD-06 Test Reports

Leakage Tests; G[, [____]]

[ Fire Rating Test Report; G[, [____]]

] Coatings and Base Metals of Metal Roofing; G[, [____]]

Factory Finish and Color Performance Requirements; G[, [____]]

[ Wind Uplift Test Report; G[, [____]]

][ Seismic Test Report; G[, [____]]

] SD-07 Certificates

Coil Stock

SECTION 07 41 63 Page 10
 Fasteners

[ Galvanizing Repair Paint

][ Enamel Repair Paint

] Safety Data Sheets

Coating Physical Properties:

SD-08 Manufacturer's Instructions

Installation of Roof Panel Assemblies

SD-11 Closeout Submittals

Warranty

Information Form and Placard; G[, [____]]

Manufacturer's Field Inspection Reports

Application Instructions

Date of Installation Wall-Mounted Placard; G

20-year "No-Dollar-Limit" Warranty for Labor and Materials; G

1.4 QUALITY CONTROL

1.4.1 Preroofing Conference

After submittals are received and approved but before roofing and
insulation work, including associated work, is performed, the Contracting
Officer will hold a preroofing conference to review the following:

a. The drawings and specifications:

(1) Fabrication and installation drawings for the following items are
to indicate completely dimensioned structural frame and erection
layouts, openings in the roof, special framing details and
construction details at corners, ridges, eaves, building
intersections, curbs and flashing, location and type of mastic and
metal filler strips, location and erection of flashing and
gutter/downspout assembly.

(2) Installation of roof panel assemblies

(3) Roofing panels, submit sample 30.5 cm 12 inches long by actual

panel width

(4) Flashing and accessories, submit sample 25.4 cm 10 inches long of

each type

(5) Gutter/downspout assembly

Submit certification from the coil stock manufacturer or supplier that the
machinery used will form the provided coil stock without warping, waviness,
or rippling that is not a part of the panel profile, and without damage,

SECTION 07 41 63 Page 11
 abrasion or marring of the finish coating, and certification of conformance
with the standards specified herein. Submit a sample 30.5 cm 12 inches
long by the actual panel width.

Submit the manufacturer's color charts and chips, approximately 10.2 by

10.2 cm 4 by 4 inches, showing the full range of colors, textures and
patterns available for roof panels with the factory color finish.

Submit factory finish and color performance requirements verified by an

independent testing agency.

Submit a wind design analysis from the manufacturer including wind speed,
exposure category, coefficient, importance factor. Designate a type of
facility, negative pressures for each zone, methods and requirements of
attachment. Include a roof plan delineating dimensions and attachment
patterns for each zone. Include a signed and sealed wind design analysis
with a Licensed project engineer,in the geographic area where the
construction will take place.

[ (6) Wind Uplift Test Report

][ (7) Seismic Design Analysis

][ (8) Seismic Test Report

] (9) Fire Rating Test Report

b. Qualifications including:

(1) Qualification of Manufacturer

(2) Qualification of Installer

(3) Qualifications for Welding

c. Submit an on-site inspection and acceptance procedure of the roofing

substrate and pertinent structural details relating to the roofing
system, including:

(1) Safety Data Sheets

(2) Sub-girts and Formed Shapes

(3) Closure Materials

(4) Insulation

(5) Pressure-Sensitive Tape

(6) Sealants and Caulking

(7) Rated Wall Assembly

[ (8) Galvanizing Repair Paint

][ (9) Enamel Repair Paint

][ (10) Aluminized Steel Repair Paint

SECTION 07 41 63 Page 12
] (11) Accessories

d. Submit a work plan for coordination of the various trades involved in

providing the roofing system and other components secured to the
roofing.

Include detailed application instructions and standard manufacturer

drawings altered as required by these specifications. Explicitly identify
in writing the differences between the manufacturer's instructions and the
specified requirements.

e. Safety requirements

f. Submit manufacturer's data indicating the percentage of recycle

material in roofing panels to verify sustainable acquisition compliance.

1.4.2 Manufacturer's Technical Representative

Ensure the representative has authorization from the manufacturer to

approve field changes and is thoroughly familiar with the products and
installations in the geographical area where construction will take place.

1.4.3 Qualification of Manufacturer

Guarantee the metal roof panel system manufacturer possesses the following:

a. A minimum of five years of experience in manufacturing metal roof

system and accessory products.

b. Engineering services of an authorized engineer; currently licensed in

the geographical area where construction will take place, having a
minimum of four years of experience as an engineer knowledgeable in
roof wind design analysis, protocols and procedures for the MBMA RSDM;
ASCE 7, UL 580 and FM 4474 FM wind design guide for metal roof systems.

c. Certified engineering calculations using the products submitted for

wind uplift requirements in accordance with FM 4474 and ASCE 7.

1.4.4 Qualification of Installation Contractor

Confirm that the installation contractor is approved and certified by the

roofing panel manufacturer before installing the metal roofing system.

1.4.5 Qualifications for Welding

Provide certification of welding procedures conforming to AWS A5.1/A5.1M

and AWS D1.1/D1.1M

1.4.6 Single-Source

Obtain each type of metal roof and liner panels, clips, closures and other
accessories from the standard products of the single-source manufacturer to
ensure these items operate as a complete system for the intended use.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver components, sheets, metal roof panels, and other manufactured

items, handling them in a manner to prevent damage or deformation; package
metal roof panels for protection during transportation and handling.

SECTION 07 41 63 Page 13
 Unload, store, and erect metal roof panels in a manner to prevent bending,
warping, twisting, and surface damage.

Stack metal roof panels on platforms or pallets, covered with a suitable

weather-tight and ventilated covering; store metal roof panels to ensure
dryness. Do not store metal roof panels in contact with other materials
that might cause staining, denting, or other surface damage.

Protect the strippable protective covering on metal roof panels from

exposure to sunlight and high humidity, except to extent necessary for the
period of metal roof panel installation.

Protect foam-plastic insulation as follows:

a. Do not expose the foam-plastic insulation to sunlight, except to extent

necessary for period of installation and concealment.

b. Protect the foam-plastic insulation against ignition at all times. Do

not deliver foam-plastic insulation materials to the project site
before installation time.

Complete installation and concealment of plastic materials as rapidly as

possible.

1.6 PROJECT/SITE CONDITIONS

Weather Limitations: Proceed with installation only when existing and

forecasted weather conditions permit metal roof panel work to be performed
according to the manufacturer's written instructions and warranty
requirements.

Field Measurements: Verify th actual dimensions of construction contiguous

with metal roof panels by field measurements before fabrication.

1.7 WARRANTY

Furnish the metal roof panel manufacturer's [5][10][_____][20][30]-year [no

dollar limit ]roof system materials and installation workmanship warranty,
including flashing, [insulation, ]components, trim, and accessories
necessary for a watertight roof system construction. Issue the warranty
directly to the Government, such that the warranty takes effect at the time
of the Government's acceptance of the roof work. Provide a warranty with
the following conditions:

a. If within the warranty period, the metal roof system, as installed for
its intended use in the normal climatic and environmental conditions of
the facility, becomes nonwater-tight, shows evidence of moisture
intrusion within the assembly, displaces, corrodes, perforates,
separates at the seams, or shows evidence of excessive weathering due
to defective materials or installation workmanship, the repair or
replacement of the defective and damaged materials of the metal roof
system and correction of defective workmanship is the responsibility of
the metal roof panel manufacturer. All costs associated with the
repair or replacement work are the responsibility of the metal roof
panel manufacturer. Conform galvanized repairs to ASTM A780/A780M.

b. If the manufacturer or the applicator approved by the manufacturer fail

to perform the repairs within [24][48][72] hours of notification,

SECTION 07 41 63 Page 14
 emergency temporary repairs performed by others does not void the
warranty.

[1.7.1 Manufacturer's Finish Warranty

**************************************************************************
NOTE: Include the following paragraph when factory
color finish panels are specified.

For NAVFAC projects, delete this paragraph and use

the appropriate warranty forms included in the
paragraph titled "FORM ONE".
**************************************************************************

Provide a manufacturer's 20-year "No-Dollar-Limit" warranty for labor and

materials for the roofing system. Issue the warranty directly to the
Government at the date of Government acceptance, warranting that the
factory color finish, under normal atmospheric conditions at the site, will
not crack, peel, or delaminate; chalk in excess of a numerical rating of 8
when measured in accordance with ASTM D4214; or fade or change colors in
excess of 5 NBS units as measured in accordance with ASTM D2244.

]1.7.2 Metal Roof System Installer Warranty

**************************************************************************
NOTE: For Army projects use the first bracketed
paragraph and delete the remainder of the installer
warranty requirements.

For all other projects, delete the first bracketed

paragraph, and use the second paragraph.
**************************************************************************

Provide the "Contractors [Five][Ten][Twenty] [5][10][20])-Year No Penalty

Sum Warranty for Non-Structural Metal Roof System" attached at the end of
this section. [Provide a separate bond in an amount equal to the installed
total material and installation roofing system cost in favor of the
Government covering the installer's warranty responsibilities effective
throughout the [five][ten][twenty] [5][10][20])-year warranty period.]

Provide roof system installer warranty for a period of not less than
[two][five] years that the roof system, as installed, is free from defects
in installation workmanship, including the roof panel installation,
flashing, [insulation,] accessories, attachments, and sheet metal
installation integral to a complete watertight roof system assembly. Issue
warranty directly to the Government. Issue a statement that correction of
defective workmanship and replacement of damaged or affected materials is
the responsibility of the metal roof system installer. Also state that all
costs associated with the repair or replacement work are the responsibility
of the installer.

1.7.3 Continuance of Warranty

Approve and accomplish repair or replacement work that becomes necessary

within the warranty period to restore the integrity of the roof system
assembly and maintain the validity of the metal roof system manufacturer's
warranty for the remainder of the manufacturer warranty period.

SECTION 07 41 63 Page 15
PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

2.1.1 Conformance and Compatibility

Provide an entire roofing and flashing system in accordance with specified

and indicated requirements, including wind resistance [and seismic per
AISC 341 ]requirements. Perform any work not specifically addressed, or
any deviation from specified requirements in general accordance with
recommendations of the MBMA RSDM, NRCA RoofMan, the metal panel
manufacturer's published recommendations and details, and compatible with
surrounding components and construction. Submit any deviation from
specified or indicated requirements to the Contracting Officer for approval
before installation.

2.1.2 Performance Requirements

a. Hydrostatic-Head Resistance: No water penetration when tested

according to ASTM E2140.

b. Wind-Uplift Resistance: Provide roof panel assemblies that comply with

the requirements of the roof systems and attachments in accordance with
ASTM E1592 and UL 580. Ensure that uplifting force caused by wind
action governs the design for panels. Ensure that roof systems and
attachments are to resist the wind loads as determined by ASCE 7.

c. FMG Listing: Provide FRP roof panels and component materials that
comply with the requirements in FM 4471 as part of a panel roofing
system. Identify materials with FMG markings.

d. Structural Performance: Provide roof panel assemblies capable of

withstanding the effects of gravity loads and stresses within limits
and under conditions indicated, based on testing according to ASTM E1592.

**************************************************************************
NOTE: Include bracketed reference for seismic
conditions.
**************************************************************************

[ e. Seismic Performance: Provide fabricated roof panel assemblies

conforming to AISC 341 and the test data confirming compliance.

]2.1.3 Fire-Resistance

2.1.3.1 Surface-Burning Characteristics

Provide metal roof panels having insulation core material with the
following surface-burning characteristics as determined by testing
identical products according to ASTM E84 by a qualified testing agency.
Identify products with the appropriate markings of an applicable testing
agency.

Flame-Spread Index: [25][_____] or less.

Smoke-Developed Index: [450][_____] or less.

SECTION 07 41 63 Page 16
2.1.3.2 Fire-Resistance Ratings

Where indicated, provide metal roof panels identical to those of assemblies

tested for fire resistance by a qualified testing agency in accordance with
ASTM E119. Identify products with the appropriate markings of the
applicable testing agency.

Indicate design designations from UL's "Fire Resistance Directory" or from

the listings of another qualified testing agency. Combustion
Characteristics: ASTM E136.

2.2 FABRICATION

2.2.1 Fabrication

Fabricate and finish metal roof panels and accessories at the factory to
the greatest extent possible, using the manufacturer's standard procedures
and processes to fulfill the indicated performance requirements. Comply
with indicated profiles, and dimensional and structural requirements
conforming to AISI D100.

Provide a panel profile, including major ribs and intermediate stiffening

ribs, if any, for the full length of panel.

Fabricate metal roof panel side laps with factory-installed captive gaskets
or separator strips that provide a tight seal and prevent metal-to-metal
contact, in a manner that will seal weather-tight and minimize noise from
movements within the panel assembly.

Sheet Metal Accessories: Fabricate flashing and trim to comply with

recommendations in SMACNA 1793 that apply to the design, dimensions, metal,
and other characteristics of the item indicated.

Form exposed sheet metal accessories without excessive oil canning,

buckling, and tool marks, and true to the line and levels indicated,
with exposed edges folded back to form hems.

End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams
and seal with epoxy seam sealer. Rivet joints for additional strength.

Sealed Joints: Form nonexpansion but movable joints in metal to

accommodate elastomeric sealant, compliant with SMACNA 1793.

Conceal fasteners and expansion provisions where possible. Exposed

fasteners are not allowed on the faces of accessories exposed to view.

Fabricate cleats and attachment devices of the size and metal thickness
recommended by SMACNA 1793 or by the metal roof panel manufacturer for
application, but not less than the thickness of the metal being secured.

2.2.2 Sheet Metal Flashing and Trim

2.2.2.1 Fabrication, General

Custom-fabricate sheet metal flashing and trim to comply with the

recommendations in SMACNA 1793 that apply to the design, dimensions, metal,
and other characteristics of the items indicated. Shop-fabricate items
where practicable. Obtain field measurements for an accurate fit before
shop fabrication.

SECTION 07 41 63 Page 17
2.2.2.2 Roof Drainage Sheet Metal Fabrications

Fabricate gutters to the cross section indicated, with riveted and soldered
joints, complete with end pieces, outlet tubes, and other special
accessories as required. Fabricate in 243.8 cm 96-inch long sections at a
minimum. Fabricate expansion joints and accessories from the same metal as
the gutters, unless otherwise indicated.

Fabricate [circular] [rectangular] downspouts complete with mitered

elbows. Furnish with metal hangers, fabricated from the same material as
the downspouts and anchors.

2.2.3 Finishes

Comply with NAAMM AMP 500 for recommendations for applying and designating
finishes.

Appearance of Finished Work: Ensure that there are no noticeable

variations in finish on the same piece. Variations in the appearance of
adjoining components are acceptable if they are within the range of
approved samples and are assembled or installed to minimize contrast.

2.3 COMPONENTS

2.3.1 Miscellaneous Metal Framing

2.3.1.1 General

Provide cold-formed metallic-coated steel sheet conforming to AISI D100 and

ASTM A653/A653M and specified in Section 05 40 00 COLD-FORMED METAL FRAMING
unless otherwise indicated.

2.3.1.2 Fasteners for Miscellaneous Metal Framing

Provide fasteners of a type, material, corrosion resistance, size, and

sufficient length to penetrate the supporting member a minimum of 2.54 cm 1
inch and possessing the other properties required to fasten miscellaneous
metal framing members to substrates in accordance with the roof-panel
manufacturer's and ASCE 7 requirements.

2.3.2 Fasteners

2.3.2.1 General

Provide fasteners of a type, material, corrosion resistance, size, and

sufficient length to penetrate the supporting member a minimum of 2.54 cm 1
inch and possessing the other properties required to fasten miscellaneous
metal framing members to substrates in accordance with the roof-panel
manufacturer's and ASCE 7 requirements.

2.3.2.2 Exposed Fasteners

Provide corrosion-resistant coated steel, aluminum, stainless steel, or

nylon-capped, steel-compatible exposed fasteners, with the sheet panel or
flashing. Provide exposed fasteners of a type and size recommended by the
manufacturer to meet the performance requirements and design loads
specified. Provide the manufacturer's standard fasteners for accessories.
Provide an integral metal washer that matches the color of material the

SECTION 07 41 63 Page 18
 washer is attached to with a compressible sealing EPDM gasket approximately .238
cm 3/32 inch thick.

2.3.2.3 Screws

Provide corrosion-resistant coated steel, aluminum or stainless steel

screws of the type and size recommended by the manufacturer to meet the
performance requirements.

2.3.2.4 Rivets

Provide closed-end rivets, made of corrosion-resistant coated steel,

aluminum, or stainless steel where watertight connections are required.

2.3.2.5 Attachment Clips

Provide clips fabricated from steel hot-dipped galvanized in accordance

with ASTM A653/A653M Z275 G 90 or Series 300 stainless steel. Ensure that
the size, shape, thickness and capacity are as required to meet the
insulation thickness and design load criteria specified.

2.4 MATERIALS

[2.4.1 Aluminum Sheet

Roll-form aluminum roof and liner panels to the specified profile, with fy
equals [2.12][2.81][3.52][5.63] kscm to a [30] [40] [50] [80] ksi,
[0.81][1.02][1.27] mm [.032][.040][.050] inch thickness and depth as
indicated. Ensure that the material is plumb and true, and within the
tolerances listed:

a. Aluminum Sheet conforming to ASTM B209, ASTM B209M, and AA ADM.

b. Ensure individual panels have continuous length to that covers the

entire length of any unbroken roof slope with no joints or seams,
formed without warping, waviness, or ripples that are not part of the
panel profile, and free of damage to the finish coating system.

c. Provide panels with thermal expansion and contraction coefficients

consistent with the type of system specified.

[ (1) Provide profile and coverage of minimum height and width based on
the manufacturer s standard for the indicated roof slope.

][ (2) Provide a profile of 3.8 cm 1 1/2 inch high rib at 30.5 cm 12

inches o.c. with small stiffening ribs, 96.5 cm 38 inch overall
width with 91.5 cm 36 inch coverage and exposed fasteners.

][ (3) Provide a profile of 3.8 cm 1 1/2 inch high rib at 18.3 cm 7.2
inches o.c., 98.75 cm 38-7/8 inch overall width with 91.5 cm 36
inch coverage and exposed fasteners.

][ (4) Provide a profile of 2.54 cm 1 inch high rib at 10.2 cm 4 inches

o.c., 126 cm 49-5/8 inch overall width with [122][112] cm [48]
[44] inch coverage and exposed fasteners.

][ (5) Provide a profile of 2.54 cm 1 inch high rib at 20.3 cm 8 inches

o.c., 106 cm 41-5/8 inch overall width with 102 cm 40 inch
coverage and exposed fasteners.

SECTION 07 41 63 Page 19
][ (6) Provide a profile of 4.45 cm 1 3/4 inch high V-beam rib at 12.7 cm
5 inches o.c., 114 cm 44 7/8 inch overall width with 107 cm 42 inch
coverage and exposed fasteners.

][ (7) Provide a profile of 2.22 cm 7/8 inch high corrugated rib at 5.08
cm 2 inches o.c., 98.74 cm 38 7/8 inch overall width with 91.44 cm
36 inch coverage and exposed fasteners.

][ (8) Provide a profile of 7.6 cm 3 inch high standing seam, 61 cm 24

inch coverage, factory-caulked and with mechanical crimping or
snap-together seams with concealed clips and fasteners.

][ (9) Provide a profile of [2.54][4.45][5.08][6.35] cm [1][1 3/4][2][2

1/2] inch high standing seam, [30.5][40.6][46] cm [12] [16] [18]
inch coverage, with mechanical crimping or snap-together seams
with concealed clips and fasteners.

][ (10) Provide a [smooth, flat] [embossed] surface texture.

]][2.4.2 Steel Sheet

Provide roll-form steel roof and liner panels to the specified profile,
with fy equal to [30] [40] [50] [80] ksi, [26] [24] [22] [20] [18] gauge
and depth as indicated, conforming to ASTM A1008/A1008M, ASTM A36/A36M.
Ensure the material is plumb and true, and within the tolerances listed:

[ a. Galvanized/Galvannealed steel sheet conforming to ASTM A123/A123M,

ASTM A653/A653M, ASTM A792/A792M, and AISI D100.

] b. Metallic coated steel sheet in accordance with ASTM A924/A924M.

[ c. Aluminum-Zinc Alloy-coated sheet steel in accordance with

ASTM A463/A463M, ASTM A755/A755M, ASTM A792/A792M and AISI D100.

][d. Steel sheet with porcelain coating in accordance with ASTM A424/A424M,
ASTM C286, and PEI 1001, or ASTM A606/A606M for improved atmospheric
corrosion resistance.

] e. Provide individual panels with a continuous length that covers the

entire length of any unbroken roof slope with no joints or seams and
formed without warping, waviness, or ripples that are not part of the
panel profile and free of damage to the finish coating system.

f. Provide panels with thermal expansion and contraction consistent with

the type of system specified.

[ (1) Profile and coverage: a minimum height and width from

manufacturer's standard for the indicated roof slope.

][ (2) Profile: a 3.8 cm 1 1/2 inch high rib at 30.5 cm 12 inches o.c.
with small stiffening ribs, 96.5 cm 38 inch overall width with
91.5 cm 36 inch coverage and exposed fasteners.

][ (3) Profile: a 3.8 cm 1 1/2 inch high rib at 18.3 cm 7.2 inches o.c.,
98.75 cm 38-7/8 inch overall width with 91.5 cm 36 inchcoverage
and exposed fasteners.

][ (4) Profile: a 2.54 cm 1 inch high rib at 10.2 cm 4 inches o.c., 126

SECTION 07 41 63 Page 20
 cm 49-5/8 inch overall width with [122][112] cm [48] [44] inch
coverage and exposed fasteners.

][ (5) Profile: a 2.54 cm 1 inch high rib at 20.3 cm 8 inches o.c., 106
cm 41-5/8 inch overall width with 102 cm 40 inch coverage and
exposed fasteners.

][ (6) Profile: a 2.22 cm 7/8 inch high corrugated rib at 5.08 cm 2

inches o.c., 98.74 cm 38-7/8 inch overall width with 91.44 cm 36
inch coverage and exposed fasteners.

][ (7) Profile: a 7.6 cm 3 inch high standing seam, 61 cm 24 inch

coverage, factory-caulked and with mechanical crimping or
snap-together seams with concealed clips and fasteners.

][ (8) Profile: a [2.54][4.45][5.08][6.35] cm [1][1 3/4][2][2 1/2] inch

high standing seam, [30.5][40.6][46] cm [12] [16] [18] inch
coverage, with mechanical crimping or snap-together seams with
concealed clips and fasteners.

][ (9) Provide [smooth, flat] [embossed] surface texture.

]][2.4.3 Foam-Insulation Core Roof Panel

Provide factory-formed [aluminum] [steel] roof panel assembly fabricated

from two sheets of metal with modified polyisocyanurate or polyurethane
foam insulation core [foamed-in-place] [board] during fabrication with
joints between panels designed to form weather-tight seals. Include
accessories required for weather-tight installation.

a. Closed-Cell Content: 90 percent when tested according to ASTM D6226.

b. Density: 32 to 42 kg/cu. m 2.0 to 2.6 lb/cu. ft. when tested according

to ASTM D1622.

c. Compressive Strength: Minimum 140 kPa 20 psi when tested according to

ASTM D1621.

d. Shear Strength: 179 kPa 26 psi when tested according to ASTM C273/C273M.

]2.4.4 Insulated Panel Construction

Shop-fabricate or field-assemble insulated panel construction with

specified exterior and interior [aluminum] [steel] sheet in accordance with
manufacturer's printed instructions.

Provide pre-finished interior lath- or board-finished interior surfaces for

panel assemblies in accordance with ASTM C1396/C1396M.

Provide [glass-fiber] [slag-wool-fiber] [rock-wool-fiber] insulation

conforming to ASTM C553 and ASTM C612 of thickness and density as required
for the geographical area where construction will take place. Glass-fiber
and mineral-wool-fiber are materials listed in the EPA's Comprehensive
Procurement Guidelines (CPG)
https://www.epa.gov/smm/comprehensive-procurement-guidelines-construction-products
Submit a sample of insulation approximately 20 by 28 cm 8 inches by 11
inches.

Provide adhesively attached insulation fasteners plate-welded to projecting

SECTION 07 41 63 Page 21
 spindle anchors, capable of holding insulation of thickness indicated,
secured in position with self-locking washers and complying with the
following requirements:

a. Plate: Perforated galvanized carbon-steel sheet, 0.762 mm 0.030 inch

thick by 50 m 2 inches square.

b. Spindle: Copper-coated, low-carbon steel; fully annealed; 2.67 mm

0.105 inch in diameter; length to suit depth of insulation indicated.

c. Insulation-Retaining Washers: Self-locking washers formed from 0.41-mm

0.016 inch thick galvanized steel sheet, with a beveled edge for
increased stiffness, sized as required to hold insulation in place, but
not less than 38 mm 1 1/2 inches square or in diameter.

d. Adhesive: Provide an anchor adhesive to bond insulation anchors to the

substrates indicated without damaging insulation, fasteners, and
substrates.

2.4.5 Finish

Ensure all panels receive a factory-applied [polyvinylidene fluoride]

[Kynar 500/Hylar 5000] [_____] finish consisting of a baked-on top-coat and
a manufacturer's recommended prime coat with to the following:

a. Metal Preparation: Prepare all metal surfaces for painting on a

continuous process coil coating line by alkali cleaning, hot-water
rinsing, application of chemical conversion coating, cold-water
rinsing, sealing with acid rinse, and thorough drying.

b. Prime Coating: Apply a base-coat of epoxy paint, specifically

formulated to interact with the top-coat, to the prepared surfaces by
roll-coating the paint to a dry film thickness of 0.20 mils plus 0.05
mils. Ensure that the prime coat is oven-cured before the application
of finish coat is applied.

c. Exterior Finish Coating: Apply the finish coating over the primer by
roll-coating the finish coating to a dry film thickness of 0.80 plus 5
mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry-film
thickness of 1.00 mils plus 0.10 mils (4.00 mils plus 0.10 mils for
Vinyl Plastisol). Ensure that the finish coat is oven-cured.

d. Interior Finish Coating: Apply a wash-coat on the reverse side over

the primer by roll-coating to a dry-film thickness of 0.30 mils plus
0.05 mils for a total-dry film thickness of 0.50 mils plus 0.10 mils.
Ensure that the wash-coat is oven-cured.

e. Color: Ensure that the exterior finish is as chosen from the

manufacturer's standard color chart.

f. Coating Physical Properties: Provide coating conforming to the

industry and manufacturer's standard performance criteria as listed by
the following certified test reports:

(1) Chalking: ASTM D4214

(2) Coating Thickness: ASTM B659

(3) Color Change and Conformity: ASTM D2244

SECTION 07 41 63 Page 22
 (4) Weatherometer: ASTM G152, ASTM G153 and ASTM D822

(5) Humidity: ASTM D2247 and ASTM D714

(6) Salt Spray: ASTM B117

(7) Chemical Pollution: ASTM D1308

(8) Gloss at 60: ASTM D523

(9) Pencil Hardness: ASTM D3363

(10) Reverse Impact: ASTM D2794

(11) Flexibility: ASTM D522/D522M

(12) Abrasion: ASTM D968

(13) Flame Spread: ASTM E84

2.5 ACCESSORIES

2.5.1 General

Provide only accessories which are compatible with the metal roof panels.
Sheet metal flashing, trim, metal closure strips, caps and similar metal
accessories can not be less than the minimum thickness specified for the
roof panels. Submit a 10 inches long sample of each type. Ensure the
exposed metal accessories and finishes match the panels furnished, except
as otherwise indicated. Provide molded-foam rib, ridge and other closure
strips which are non-absorbent closed-cell or solid-cell synthetic rubber
or pre-molded neoprene to match the configuration of the panels.

2.5.2 Rubber Closure Strips

Provide closed-cell, expanded cellular rubber conforming to ASTM D1056 and

ASTM D1667; extruded or molded to the configuration of the specified roof
panel and in lengths supplied by the roof-panel manufacturer.

2.5.3 Metal Closure Strips

Provide factory fabricated [aluminum] [steel] closure strips of the same

[gauge] [thickness], color, finish and profile as the specified roof panel.

2.5.4 Joint Sealants

2.5.4.1 Sealants

Provide an approved gun-type sealant for use in hand- or air-pressure

caulking guns at temperatures above 4 degrees C 40 degrees F (or frostfree
application at temperatures above minus 12 degrees C 10 degrees F with
minimum solid content of 85 percent of the total volume. Provide sealant
that has a tough, durable, dry surface skin that permits it to remain soft
and pliable underneath, providing a weather-tight joint. No migratory
staining is permitted on painted or unpainted metal, stone, glass, vinyl,
or wood.

Prime all joints to receive sealants with a compatible one-component or

SECTION 07 41 63 Page 23
 two-component primer as recommended by the roof-panel manufacturer.

a. Shop-Applied Caulking: Use an approved gun-grade, non-sagging

one-component polysulfide or silicone conforming to ASTM C920, Type II,
with a curing time to ensure the sealant's plasticity at the time of
field erection.

b. Field Applied Caulking: Use an approved gun-grade, non-sagging

one-component polysulfide or two-component polyurethane with an initial
maximum Shore A durometer hardness of 25, conforming to ASTM C920, Type
II. Match the color to the panel colors.

c. Tape Sealant: Use a pressure-sensitive, 100 percent solid with a

release paper backing, permanently elastic, non-sagging, non-toxic and
non-staining as approved by the roof-panel manufacturer.

PART 3 EXECUTION

3.1 EXAMINATION

The Contracting Officer may request verification and certification testing

of coatings and base metals of metal roofing prior to installation. The
following areas may be verified:

a. Examine substrates, areas, and conditions, with the installer present,

for compliance with the requirements for installation tolerances, metal
roof panel supports, and other conditions affecting performance of the
work.

b. Examine primary and secondary roof framing to verify that rafters,

purlins, angles, channels, and other structural panel support members
and anchorages have been installed within alignment tolerances required
by the metal roof-panel manufacturer, and as required for the
geographical area where construction has taken place.

c. Examine solid roof sheathing to verify that the sheathing joints are
supported by framing or blocking and that the installation is within
flatness tolerances required by themetal roof-panel manufacturer.

d. Examine roughing-in for components and systems penetrating the metal

roof panels to verify actual locations of penetrations relative to seam
locations of metal roof panels before metal roof panel installation.

e. Submit to the Contracting Officer a written report, endorsed by the

installer, listing conditions detrimental to performance of the work.

f. Proceed with the installation only after unsatisfactory conditions have

been corrected.

3.2 PREPARATION

Clean substrates of substances harmful to insulation, remove projections

capable of interfering with insulation attachment.

Install sub-purlins, eave angles, furring, and other miscellaneous

roof-panel support members and anchorage according to themetal roof-panel
manufacturer's written instructions.

SECTION 07 41 63 Page 24
3.3 INSTALLATION

3.3.1 Workmanship

Ensure lines, arises, and angles are sharp and true. Free exposed surfaces
from visible wave, warp, buckle, and tool marks. Fold back exposed edges
neatly to form a 1.27 cm 1/2 inch hem on the concealed side. Ensure that
sheet metal that is exposed to the weather is watertight, with provisions
for expansion and contraction.

Ensure surfaces that are to receive sheet metal are plumb and true, clean,
even, smooth, dry, and free of defects and projections that might affect
the application. Install items not shown in detail or not covered by
specifications conform to the applicable requirements of SMACNA 1793.
Provide sheet metal flashing in the angles formed where roof decks abut
walls, curbs, ventilators, pipes, or other vertical surfaces, and wherever
indicated and necessary to make the work watertight.

3.3.2 Roof Panels

Provide metal roof panels of full length from eave to ridge or eave to wall
as indicated, unless otherwise indicated or restricted by shipping
limitations. Anchor metal roof panels and other components of the work in
place, with provisions for thermal and structural movement in accordance
with NRCA 0429.

[ a. Steel Roof Panels: Use stainless-steel fasteners for exterior

surfaces and galvanized steel fasteners for interior surfaces.

][ b. Aluminum Roof Panels: Use aluminum or stainless-steel fasteners

for exterior surfaces and aluminum or galvanized steel fasteners for
interior surfaces.

][ c. Anchor Clips: Anchor metal roof panels and other components of the
work securely in place. Use the manufacturer's approved fasteners
according to the manufacturer's written instructions.

] d. Metal Protection: Where dissimilar metals will contact each other

or corrosive substrates, protect against galvanic action by painting
contact surfaces with bituminous coating conforming to SSPC PS 9.01, by
applying rubberized-asphalt underlayment to each contact surface, or
with another means to separate the metals and contact surface as
recommended by metal roof-panel manufacturer.

e. Joint Sealers: Install gaskets, joint fillers, and sealants where

required for weatherproof performance of metal roof panel assemblies.
Provide the types of gaskets, fillers, and sealants indicated; or if
not indicated, provide types recommended by the metal roof
panel-manufacturer.

Erect the roofing system in accordance with the approved erection drawings,
the printed instructions and the safety precautions of the manufacturer.

Do not overload, abuse, or subject sheets to undue impact. Do not apply

bent, chipped, or defective sheets.

Erect sheets true and plumb and in exact alignment with the horizontal and
vertical edges of the building, securely anchored, and with the indicated
rake, eave, and curb overhang.

SECTION 07 41 63 Page 25
 Allow for thermal movement of the roofing and movement of the building
structure, and provide permanent freedom from noise caused by wind pressure.

Field cutting metal roof panels by torch is not permitted.

Lay roofing sheets with corrugations in the direction of the roof slope.
End laps of exterior roofing cannot be less than 20.3 cm 8 inches; the side
laps of standard exterior corrugated sheets cannot be less than 2-1/2
corrugations.

Do not permit storage, walking, wheeling, and trucking directly on applied

roofing materials. Provide temporary walkways, runways, and platforms of
smooth clean boards or planks as necessary to avoid damage to the installed
roofing materials and to distribute weight to conform to the indicated
live-load limits of roof construction.

3.3.3 Fasteners

Anchor metal roof panels and other components of the work in place using
the manufacturer's approved fasteners according to the manufacturer's
written instructions.

3.3.4 Flashing, Trim and Closure

3.3.4.1 General Requirements

Comply with performance requirements, the manufacturer's written

installation instructions, and SMACNA 1793. Provide concealed fasteners
where possible, and set units true to line and level as indicated. Install
work with laps, joints, and seams that will be permanently watertight and
weather-resistant.

Install sheet metalwork to form weathertight construction without waves,

warps, buckles, fastening stresses or distortion, and allow for expansion
and contraction. Ensure sheet metal mechanics perform cutting, fitting,
drilling, and other operations in connection with sheet metal work required
to accommodate the work of other trades.

3.3.4.2 Metal Flashing

Install metal flashing at building corners, rakes and eaves, junctions

between metal siding and roofing, valleys and changes of slope or direction
in metal roofing, and building expansion joints and gutters.

Provide exposed metal flashing that is the same material, color, and finish
as the specified metal roofing.

Fasten flashing at not more than 20.8 cm 8 inches on-center for roofs,
except where flashing are held in place by the same screws that secure
covering sheets.

Furnish flashing in at least 2.44 m 8 foot lengths. Provide exposed

flashing that has 2.54 cm 1 inch locked and blind-soldered end joints, and
expansion joints at intervals of not more than 4.88 m 16 feet.

Bed exposed flashing and flashing subject to rain penetration in the

specified joint sealant.

SECTION 07 41 63 Page 26
 To prevent electrolytic deterioration, isolate flashing that is in contact
with dissimilar metals by means of the specified asphalt-mastic material.

Form drips to the profile indicated, with the edge folded back 1.27 cm 1/2
inch to form a reinforced drip edge.

3.3.4.3 Closures

Install metal closure strips at the open ends of corrugated or ribbed

pattern roofs, and at the intersection of wall and roof unless open ends
are concealed with formed eave flashing, at the rake of the metal roof
unless the open end has a formed flashing member, and in other required
areas.

Install mastic closure strips at the intersection of the wall with metal
roofing, a the top and bottom of metal siding, at the heads of wall
openings, and in other required locations.

3.3.5 Information Form and Placard

For each roof, furnish a typewritten information card for facility records
and a card laminated in plastic and framed for interior display at the roof
access point, or a photoengraved 1 mm 0.032 inch thick aluminum card for
exterior display. Format the card as directed in paragraph FORM ONE.

Provide an information card 215 mm by 275 mm 8 1/2 inches by 11 inches

minimum, identifying the facility name and number, location, contract
number, approximate roof area, detailed roof system description, including
deck type, roof panel manufacturer and product name, type underlayment,
date of completion, installing contractor identification and contact
information; manufacturer warranty expiration, warranty reference number,
and contact information. Install the card at [interior roof top access
point][_____] and provide a paper copy to the Contracting Officer.

3.4 FIELD QUALITY CONTROL

3.4.1 Acceptance Provisions

3.4.1.1 Erection Tolerances

Erect metal roofing straight and true with plumb vertical lines correctly
lapped and secured in accordance with the manufacturer's written
instructions. Do not vary horizontal lines more than 0.32 cm in 12.2 m 1/8
inch in 40 feet.

3.4.1.2 Leakage Tests

Finished application of metal roofing is subject to inspection and test for

leakage by the Contracting Officer, and architect/engineer. Conduct
inspections and tests without cost to the Government.

Perform inspections and tests promptly after erection to permit correction

of defects and the removal and replacement of defective materials.

3.4.1.3 Repairs to Finish

Repair scratches, abrasions, and minor surface defects in the finish with
the specified repair materials. Ensure repaired finished surfaces are
uniform and free from variations of color and surface texture.

SECTION 07 41 63 Page 27
 Immediately remove and replace repaired metal surfaces that are not
acceptable to the project requirements with new material.

3.4.1.4 Paint-Finish Metal Roofing

Test paint-finish metal roofing for color stability by the Contracting

Officer during the manufacturer's specified guarantee period.

Remove and replace panels that have visual evidence of color changes,
fading, or surface degradation, with new panels at no expense to the
Government.

Replaced panels are subject to the specified tests for an additional year
from the date of their installation.

[3.4.2 Manufacturer's Inspection

**************************************************************************
NOTE: Include this paragraph when manufacturer's
inspection of work is required. Select desired
frequency of manufacturer inspection and coordinate
with text of optional 2nd and 3rd bracketed sentences.
**************************************************************************

Ensure the manufacturer's technical representative visits the site a

minimum of [[three][_____] times ][once per week] during the installation
to review material installation practices and to verify the adequacy of
work in place.[ Make inspections during the first 20 squares of roof panel
installation, at mid-point of the installation, and at substantial
completion, at a minimum. Additional inspections are required for each 100
squares of total roof area, with the exception that follow-up inspections
of previously noted deficiencies or application errors are performed as
requested by the Contracting Officer.] After each inspection, submit a
report, signed by the manufacturer's technical representative, to the
Contracting Officer within 3 working days. Note in the report the overall
quality of work, deficiencies, and any other concerns, and recommended
corrective action.

Submit three [_____] signed copies of the manufacturer's field inspection

reports to the Contracting Officer within one week of substantial
completion.

]3.4.3 Repair of Finish Protection

Provide repair paint for color-finish enameled roofing that is compatible

with the paint of the same formula and color as the specified finish
furnished by the roofing manufacturer.

3.5 ADJUSTING AND CLEANING

Clean all exposed sheet metal work at completion of installation. Remove

metal shavings, filings, nails, bolts, and wires from roofs. Remove grease
and oil films, excess sealants, handling marks, contamination from steel
wool, fittings, and drilling debris and scrub the work clean. Ensure
exposed metal surfaces are free of dents, creases, waves, scratch marks,
solder or weld marks, and damage to the finish coating.

Collect and place scrap/waste materials in containers. Dispose of

SECTION 07 41 63 Page 28
 demolished materials immediately. Do not allow demolished materials to
accumulate on-site; transport demolished materials from government property
and legally dispose of them.

3.6 SCHEDULES

3.6.1 Form One

SECTION 07 41 63 Page 29
 FORM 1 - PREFORMED [STEEL][ALUMINUM] PANEL ROOFING SYSTEM AND COMPONENTS

1. Contract Number:

2. Building Number & Location:

3. NAVFAC Specification Number:

4. Deck/Substrate Type:

5. Slopes of Deck/Roof Structure:

6. Insulation Type & Thickness:

7. Insulation Manufacturer:

8. Vapor Retarder: ( )Yes ( )No

9. Vapor Retarder Type:

10. Preformed Steel Standing Seam Roofing Description:

a. Manufacturer (Name, Address, & Phone No.):

b. Product Name: c. Width: d. Gage:
e. Base Metal: f. Method of Attachment:

11. Repair of Color Coating:

a. Coating Manufacturer (Name, Address & Phone No.):

b. Product Name:
c. Surface Preparation:
d. Recoating Formula:
e. Application Method:

12. Statement of Compliance or Exception:_________________________________

__________________________________________________________________________
__________________________________________________________________________

13. Date Roof Completed:

14. Warranty Period: From_______________ To_______________

15. Roofing Contractor (Name & Address):

16. Prime Contractor (Name & Address):

Contractor's Signature _________________________ Date:

Inspector's Signature _________________________ Date:

3.6.2 Date of Installation Wall-Mounted Placard

For each metal roof panel installation, furnish an exterior "Date of

Installation Placard", 0.032 inch thick [aluminum][_____], 21.6 cm 8-1/2
inches high by 28 cm 11 inches wide, with mounting accessories,
photoengraved to include the following information:

SECTION 07 41 63 Page 30
 Facility Name and Number
Approximate Roof Area Newly Installed and Date of Completion
Manufacturer, Type of Roof Panel and Name
Underlayment and Insulation System, R value
Installing Contractor and Contact Information
Warranty Expiration Date
Warranty Reference Number and Contact Information

Install placard as directed by the Contracting Officer.

3.6.3 USACE Warranty

**************************************************************************
NOTE: Include the attached four page warranty
document for Army projects only. Coordinate with
the warranty text in Part 1 of this specification.
**************************************************************************

SECTION 07 41 63 Page 31
CONTRACTOR'S [FIVE (5)][TEN (10)][TWENTY (20)] YEAR NO PENAL SUM WARRANTY
FOR
NON-STRUCTURAL METAL ROOF SYSTEM

FACILITY DESCRIPTION_________________________________________________

BUILDING NUMBER:_____________________________________________________

CORPS OF ENGINEERS CONTRACT NUMBER:__________________________________

CONTRACTOR

CONTRACTOR:__________________________________________________________

ADDRESS:_____________________________________________________________

POINT OF CONTACT:____________________________________________________

TELEPHONE NUMBER:____________________________________________________

OWNER

OWNER:_______________________________________________________________

ADDRESS:_____________________________________________________________

POINT OF CONTACT:____________________________________________________

TELEPHONE NUMBER:____________________________________________________

CONSTRUCTION AGENT

CONSTRUCTION AGENT:__________________________________________________

ADDRESS:_____________________________________________________________

POINT OF CONTACT:____________________________________________________

TELEPHONE NUMBER:____________________________________________________

SECTION 07 41 63 Page 32
 CONTRACTOR'S [FIVE (5)][TEN (10)][TWENTY (20)] YEAR NO PENAL SUM WARRANTY
FOR
NON-STRUCTURAL METAL ROOF SYSTEM
(continued)

THE NON-STRUCTURAL METAL ROOF SYSTEM INSTALLED ON THE ABOVE NAMED BUILDING IS
WARRANTED BY _____________________________ FOR A PERIOD OF FIVE (5) YEARS
AGAINST WORKMANSHIP AND MATERIAL DEFICIENCIES, WIND DAMAGE, STRUCTURAL
FAILURE, AND LEAKAGE. FOR THE NON-STRUCTURAL METAL ROOFING SYSTEM COVERED
UNDER THIS WARRANTY INCLUDE, BUT DO NOT LIMIT TO, THE FOLLOWING: THE ENTIRE
ROOFING SYSTEM, MANUFACTURER SUPPLIED FRAMING AND STRUCTURAL MEMBERS, METAL
ROOF PANELS, FASTENERS, CONNECTORS, ROOF SECUREMENT COMPONENTS, AND
ASSEMBLIES TESTED AND APPROVED IN ACCORDANCE WITH UL 580. IN ADDITION, THE
SYSTEM PANEL FINISHES, SLIP SHEET, INSULATION, VAPOR RETARDER, ALL
ACCESSORIES, COMPONENTS, AND TRIM AND ALL CONNECTIONS ARE INCLUDED. THIS
INCLUDES ROOF PENETRATION ITEMS SUCH AS VENTS, CURBS, SKYLIGHTS; INTERIOR OR
EXTERIOR GUTTERS AND DOWNSPOUTS; EAVES, RIDGE, HIP, VALLEY, RAKE, GABLE,
WALL, OR OTHER ROOF SYSTEM FLASHING INSTALLED AND ANY OTHER COMPONENTS
SPECIFIED WITHIN THIS CONTRACT TO PROVIDE A WEATHERTIGHT ROOF SYSTEM; AND
ITEMS SPECIFIED IN OTHER SECTIONS OF THE SPECIFICATIONS THAT ARE PART OF THE
NON-STRUCTURAL METAL ROOFING SYSTEM.

REPAIR ALL MATERIAL DEFICIENCIES, WIND DAMAGE, STRUCTURAL FAILURE, AND

LEAKAGE ASSOCIATED WITH THE NON-STRUCTURAL METAL ROOF SYSTEM COVERED UNDER
THIS WARRANTY AS APPROVED BY THE CONTRACTING OFFICER. IN THIS WARRANTY COVER
THE ENTIRE COST OF REPAIR OR REPLACEMENT, INCLUDING ALL MATERIAL, LABOR, AND
RELATED MARKUPS. THE ABOVE REFERENCED WARRANTY COMMENCED ON THE DATE OF
FINAL ACCEPTANCE ON ____________________________ AND WILL REMAIN IN EFFECT
FOR STATED DURATION FROM THIS DATE.

SIGNED, DATED, AND NOTARIZED (BY COMPANY PRESIDENT)

____________________________________________________________
(Company President) (Date)

SECTION 07 41 63 Page 33
 CONTRACTOR'S [FIVE (5)][TEN (10)][TWENTY (20)] YEAR NO PENAL SUM WARRANTY
FOR
NON-STRUCTURAL METAL ROOFING SYSTEM
(continued)

ENSURE THE CONTRACTOR SUPPLEMENTS THIS WARRANTY WITH WRITTEN WARRANTIES FROM
THE MANUFACTURER AND/OR INSTALLER OF THE NON-STRUCTURAL METAL ROOFING
SYSTEM.SUBMIT ALONG WITH THE CONTRACTOR'S WARRANTY. HOWEVER, THE CONTRACTOR
IS ULTIMATELY RESPONSIBLE FOR THIS WARRANTY AS OUTLINED IN THE SPECIFICATIONS
AND AS INDICATED IN THIS WARRANTY EXAMPLE.

EXCLUSIONS FROM COVERAGE

1. NATURAL DISASTERS, ACTS OF GOD (LIGHTNING, FIRE, EXPLOSIONS, SUSTAINED

WIND FORCES IN EXCESS OF THE DESIGN CRITERIA, EARTHQUAKES, AND HAIL).

2. ACTS OF NEGLIGENCE OR ABUSE OR MISUSE BY GOVERNMENT OR OTHER PERSONNEL,

INCLUDING ACCIDENTS, VANDALISM, CIVIL DISOBEDIENCE, WAR, OR DAMAGE CAUSED BY
FALLING OBJECTS.

3. DAMAGE BY STRUCTURAL FAILURE, SETTLEMENT, MOVEMENT, DISTORTION, WARPAGE,

OR DISPLACEMENT OF THE BUILDING STRUCTURE OR ALTERATIONS MADE TO THE BUILDING.

4. CORROSION CAUSED BY EXPOSURE TO CORROSIVE CHEMICALS, ASH OR FUMES

GENERATED OR RELEASED INSIDE OR OUTSIDE THE BUILDING FROM CHEMICAL PLANTS,
FOUNDRIES, PLATING WORKS, KILNS, FERTILIZER FACTORIES, PAPER PLANTS, AND THE
LIKE.

5. FAILURE OF ANY PART OF THE NON-STRUCTURAL METAL ROOF DUE TO ACTIONS BY

THE OWNER TO INHIBIT FREE DRAINAGE OF WATER FROM THE ROOF AND GUTTERS AND
DOWNSPOUTS OR ALLOW PONDING WATER TO COLLECT ON THE ROOF SURFACE. IN
CONTRACTOR'S DESIGN ENSURE FREE DRAINAGE FROM THE ROOF AND DO NOT ALLOW
PONDING WATER.

6. THIS WARRANTY APPLIES TO THE NON-STRUCTURAL METAL ROOFING SYSTEM. IT

DOES NOT INCLUDE ANY CONSEQUENTIAL DAMAGE TO THE BUILDING INTERIOR OR
CONTENTS WHICH IS COVERED BY THE WARRANTY OF CONSTRUCTION CLAUSE INCLUDED IN
THIS CONTRACT.

7. THIS WARRANTY CANNOT BE TRANSFERRED TO ANOTHER OWNER WITHOUT WRITTEN

CONSENT OF THE CONTRACTOR; AND THIS WARRANTY AND THE CONTRACT PROVISIONS WILL
TAKE PRECEDENCE OVER ANY CONFLICTS WITH STATE STATUTES.

SECTION 07 41 63 Page 34
 CONTRACTOR'S [FIVE (5)][TEN (10)][TWENTY (20)] YEAR NO PENAL SUM WARRANTY
FOR
NON-STRUCTURAL METAL ROOF SYSTEM
(continued)

**RESPOND TO REPORTS OF LEAKS AND ROOF SYSTEM DEFICIENCIES WITHIN 48 HOURS OF

RECEIPT OF NOTICE, BY TELEPHONE OR IN WRITING, FROM EITHER THE OWNER OR
CONTRACTING OFFICER. INITIATE EMERGENCY REPAIRS TO PREVENT FURTHER ROOF
LEAKS IMMEDIATELY; SUBMIT A WRITTEN PLAN FOR APPROVAL TO REPAIR OR REPLACE
THIS ROOF SYSTEM WITHIN SEVEN (7) CALENDAR DAYS. COMMENCE ACTUAL WORK FOR
PERMANENT REPAIRS OR REPLACEMENT WITHIN 30 DAYS AFTER RECEIPT OF NOTICE, AND
COMPLETED WITHIN A REASONABLE TIME FRAME. IF THE CONTRACTOR FAILS TO
ADEQUATELY RESPOND TO THE WARRANTY PROVISIONS, AS STATED IN THE CONTRACT AND
AS CONTAINED HEREIN, THE CONTRACTING OFFICER MAY HAVE THE NON-STRUCTURAL
METAL ROOF SYSTEM REPAIRED OR REPLACED BY OTHERS AND CHARGE THE COST TO THE
CONTRACTOR.

IN THE EVENT THE CONTRACTOR DISPUTES THE EXISTENCE OF A WARRANTABLE DEFECT,

THE CONTRACTOR MAY CHALLENGE THE OWNER'S DEMAND FOR REPAIRS AND/OR
REPLACEMENT DIRECTED BY THE OWNER OR CONTRACTING OFFICER EITHER BY REQUESTING
A CONTRACTING OFFICER'S DECISION UNDER THE CONTRACT DISPUTES ACT, OR BY
REQUESTING THAT AN ARBITRATOR RESOLVE THE ISSUE. MAKE THE REQUEST FOR AN
ARBITRATOR WITHIN 48 HOURS OF BEING NOTIFIED OF THE DISPUTED DEFECTS. UPON
BEING INVOKED, WITHIN TEN (10) DAYS, ENSURE THE PARTIES JOINTLY REQUEST A
LIST OF FIVE (5) ARBITRATORS FROM THE FEDERAL MEDIATION AND CONCILIATION
SERVICE. THE PARTIES TEN (10) DAYS AFTER RECEIPT OF THE LIST TO SEEK
AGREEMENT ON AN ARBITRATOR TO CONFER. IF THE PARTIES CANNOT AGREE ON AN
ARBITRATOR, THE CONTRACTING OFFICER AND THE PRESIDENT OF THE CONTRACTOR'S
COMPANY WILL STRIKE ONE (1) NAME FROM THE LIST ALTERNATIVELY UNTIL ONE (1)
NAME REMAINS. THE REMAINING PERSON IS THE DULY SELECTED ARBITRATOR. THE
COSTS OF THE ARBITRATION, INCLUDING THE ARBITRATOR'S FEE AND EXPENSES, COURT
REPORTER, COURTROOM OR SITE SELECTED, ETC., WILL BE BORNE EQUALLY BETWEEN THE
PARTIES. EITHER PARTY DESIRING A COPY OF THE TRANSCRIPT PAYS FOR THE
TRANSCRIPT. A HEARING WILL BE HELD AS SOON AS THE PARTIES CAN MUTUALLY
AGREE. REQUEST A WRITTEN ARBITRATOR'S DECISION NO LATER THAN 30 DAYS
FOLLOWING THE HEARING. THE DECISION OF THE ARBITRATOR WILL NOT BE BINDING;
HOWEVER, IT WILL BE ADMISSIBLE IN ANY SUBSEQUENT APPEAL UNDER THE CONTRACT
DISPUTES ACT.

POST A FRAMED COPY OF THIS WARRANTY IN THE MECHANICAL ROOM OR OTHER APPROVED
LOCATION DURING THE ENTIRE WARRANTY PERIOD.

-- End of Section --

SECTION 07 41 63 Page 35