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**************************************************************************

USACE / NAVFAC / AFCEC / NASA UFGS-08 44 00 (May 2019)

------------------------------------
Preparing Activity: NAVFAC Superseding
UFGS-08 44 00 (August 2011)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2021


**************************************************************************

SECTION TABLE OF CONTENTS

DIVISION 08 - OPENINGS

SECTION 08 44 00

CURTAIN WALL AND GLAZED ASSEMBLIES

05/19

PART 1 GENERAL

1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Engineer Qualifications for Blast Design
1.3.2 Qualification of Welders
1.3.3 Qualifications for the Curtain-Wall Installer
1.3.4 Testing Requirements
1.3.5 Mockup
1.3.5.1 Construction
1.3.5.2 Performance Test
1.3.5.3 Approved Mock-Up
1.3.6 Factory Tests
1.3.6.1 Deflection and Structural Tests
1.3.6.2 Water Penetration Test
1.3.6.3 Air Infiltration Test
1.3.6.4 Delamination Test
1.3.6.5 Sealant Adhesion and Compatibility Testing
1.3.6.6 Energy Performance Tests
1.3.6.7 Window Tests
1.3.6.8 Fire Resistance Tests
1.3.6.9 Noise Reduction
1.4 FIELD TESTS
1.4.1 Field Water Spray Tests
1.4.2 Air Infiltration
1.4.2.1 Water Penetration
1.5 GLAZED CURTAIN WALL SYSTEM REQUIREMENTS
1.5.1 Source
1.5.2 Design
1.5.3 Tolerances
1.5.4 Structural Requirements
1.5.5 Seismic Calculations
1.5.6 Thermal Cycling and Vertical Inter-Story Movement Calculations

SECTION 08 44 00 Page 1
1.6 DELIVERY AND STORAGE
1.6.1 Protective Covering
1.6.2 Identification
1.7 WARRANTY
1.7.1 Sample Warranties
1.8 INTERPRETATION OF AWS CODE
1.9 PERFORMANCE REQUIREMENTS
1.9.1 Antiterrorism Performance Requirements
1.9.1.1 Computational Design Analysis Method
1.9.1.2 Dynamic Design Analysis Method
1.9.1.3 Standard Airblast Test Method
1.9.1.4 Wind-Borne Debris /Hurricane Performance Requirements
1.9.2 Allowable Design Stresses
1.9.3 Design Wind Load
1.9.4 Structural Capacity

PART 2 PRODUCTS

2.1 MATERIALS
2.1.1 Aluminum
2.1.1.1 Wrought Aluminum Alloys
2.1.1.2 Cast Aluminum Alloys
2.1.1.3 Welding Rods and Electrodes
2.1.1.4 Strength
2.1.2 Bronze
2.1.3 Copper
2.1.4 Carbon Steel
2.1.5 Stainless Steel
2.1.6 Weathering High-Strength Low-Alloy Steel
2.1.7 High-Strength, Low-Alloy Steel
2.1.8 Metal Fasteners
2.1.9 Porcelain Enamel
2.1.10 Joint Sealants and Accessories
2.1.10.1 Elastomeric, Single or Multiple Component
2.1.10.2 Single Component Silicone Rubber Base
2.1.10.3 Solvents and Primers
2.1.10.4 Structural Sealant
2.1.10.5 Backing Material
2.1.10.6 Bond Preventive Materials
2.1.10.7 Preformed Sealing Compound
2.1.11 Glass and Glazing
2.1.12 Firestopping Material
2.1.13 Screens
2.1.14 Paint and Finishes
2.1.15 Panels
2.1.15.1 Metal Facing Panels, Single Thickness
2.1.15.2 Laminated Panels
2.1.15.2.1 Exterior Metal Facing
2.1.15.2.2 Facing Backing
2.1.15.2.3 Core Insulation
2.1.15.2.4 Interior Metal Facing
2.1.15.2.5 Panel Fabrication
2.1.15.3 Nonmetallic Panels
2.1.16 Metal Windows
2.1.16.1 Frames
2.1.16.2 Operating Windows
2.1.16.3 Window Construction
2.1.17 Insect Screens
2.1.18 Metal Accessories

SECTION 08 44 00 Page 2
2.2 METALS FOR FABRICATION
2.2.1 Aluminum-Alloy Extrusions
2.2.2 Aluminum-Alloy Sheets and Plates
2.2.3 Structural Steel
2.2.4 Metals for Fasteners
2.3 NONSKINNING SEALING COMPOUND
2.4 FABRICATION
2.4.1 Workmanship
2.4.2 Shop-Painting Aluminum
2.4.3 Shop-Painting Steel
2.4.4 Depth of Glazing Rabbets
2.4.5 Anodic Finish
2.4.6 Pigmented Organic Coating
2.5 CURTAIN-WALL FRAMING MEMBERS
2.5.1 General
2.5.2 Construction
2.6 ALUMINUM DOORS AND FRAMES
2.7 METAL ACCESSORIES
2.7.1 Sills
2.7.2 Coping
2.7.3 Exterior Architectural Louvers
2.8 SUN CONTROL
2.8.1 Sunshades
2.8.2 Light Shelves
2.9 THERMAL INSULATION MATERIALS
2.10 SEALANTS AND CAULKINGS
2.11 CURTAIN-WALL INSTALLATION MATERIALS
2.11.1 Threaded Concrete Inserts
2.11.2 Wedge Concrete Inserts
2.11.3 Slotted Concrete Inserts
2.11.4 Masonry Anchorage Devices
2.11.5 Toggle Bolts
2.11.6 Steel Bolts, Nuts, and Washers
2.11.7 Machine Screws
2.11.8 Electrodes for Welding Steel

PART 3 EXECUTION

3.1 GENERAL
3.2 FABRICATION
3.2.1 Joints
3.2.2 Welding
3.2.3 Soldering and Brazing
3.2.4 Ventilation and Drainage
3.2.5 Protection and Treatment of Metals
3.2.5.1 General
3.2.5.2 Galvanic Action
3.2.5.3 Protection for Aluminum
3.3 INSTALLATION
3.3.1 Bench Marks and Reference Points
3.3.2 Verifying Conditions and Adjacent Surfaces
3.3.3 Materials Embedded In Other Construction
3.3.4 Fastening To Construction-In-Place
3.3.5 Setting Masonry Anchorage Devices
3.3.6 Field-Welding Steel And Touchup Painting
3.3.7 Installation Tolerances
3.3.8 Placing Curtain-Wall Framing Members
3.3.9 Panel Installation
3.3.10 Panels

SECTION 08 44 00 Page 3
3.3.11 Windows
3.3.11.1 Sealing
3.3.11.2 Ventilators and Hardware
3.3.11.3 Weatherstripping
3.3.12 Joint Sealants
3.3.12.1 Surface Preparation
3.3.12.2 Applications
3.3.12.3 Primer
3.3.12.4 Backing
3.3.12.5 Bond Prevention
3.3.12.6 Protection and Cleaning
3.3.13 Glass
3.3.13.1 Inspection of Sash and Frames
3.3.13.2 Preparation of Glass and Rabbets
3.3.13.3 Positioning Glass
3.3.13.4 Setting Methods
3.3.13.5 Void Space
3.3.13.6 Insulating Glass
3.3.13.7 Insulating Glass With Edge Bands
3.3.14 Firestopping
3.3.15 Field Applied Insulation
3.4 FINISHES
3.4.1 Galvanizing
3.4.1.1 Repair of Zinc-Coated Surfaces
3.4.2 Shop Cleaning and Painting
3.4.2.1 Cleaning
3.4.2.2 Painting Steel or Iron Surfaces
3.4.2.3 Painting Weathering Steel
3.5 FIELD TESTS
3.6 CLEANING AND PROTECTION
3.6.1 General
3.6.2 Manufacturer's Information
3.6.3 Glass
3.6.4 Aluminum Surfaces
3.6.5 Other Metal Surfaces
3.6.6 Porcelain-Enamel Surfaces
3.7 SCHEDULE
3.8 INSPECTION AND ACCEPTANCE PROVISIONS
3.8.1 Finished Curtain-Wall System Requirements
3.8.2 Repair of Defective Work

-- End of Section Table of Contents --

SECTION 08 44 00 Page 4
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-08 44 00 (May 2019)

------------------------------------
Preparing Activity: NAVFAC Superseding
UFGS-08 44 00 (August 2011)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2021


**************************************************************************

SECTION 08 44 00

CURTAIN WALL AND GLAZED ASSEMBLIES


05/19

**************************************************************************
NOTE: This guide specification covers the
requirements for complete glazed curtain wall system
exclusive of doors, entrances, and store fronts,
commercial aluminum curtain walls designed to
accommodate fixed-glass lights, window sashes,
panels, louvers, and other curtain-wall accessories.

Adhere to UFC 1-300-02 Unified Facilities Guide


Specifications (UFGS) Format Standard when editing
this guide specification or preparing new project
specification sections. Edit this guide
specification for project specific requirements by
adding, deleting, or revising text. For bracketed
items, choose applicable item(s) or insert
appropriate information.

Remove information and requirements not required in


respective project, whether or not brackets are
present.

Comments, suggestions and recommended changes for


this guide specification are welcome and should be
submitted as a Criteria Change Request (CCR).
**************************************************************************

Curtain-wall systems may be classified by visual


characteristics as follows:

1. Mullion type has dominant vertical lines.


Vertical mullions are usually 45 millimeter 1-3/4
inches or more wide and usually extend 100 millimeter
4 inches or more beyond the exterior face of the
curtain wall. Mullions are usually not more than
1525 millimeter 5 feet on center.

2. Grid type has equally dominant vertical and


horizontal lines. Vertical and horizontal mullions
are usually 45 millimeter 1-3/4 inches or more wide
and usually extend 100 millimeter 4 inches or more

SECTION 08 44 00 Page 5
7. Field-applied thermal-insulation systems showing
the location, method of attachment, nominal
thickness, and name of insulation

8 Joints to be sealed with field-applied sealing


compound showing the kind of materials that will be
in contact with the sealing compound; locations,
dimensions of joints, name of backup material, and
name of sealing compound, for each type of sealing
compound

PART 1 GENERAL

1.1 REFERENCES

**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.

Use the Reference Wizard's Check Reference feature


when you add a Reference Identifier (RID) outside of
the Section's Reference Article to automatically
place the reference in the Reference Article. Also
use the Reference Wizard's Check Reference feature
to update the issue dates.

References not used in the text will automatically


be deleted from this section of the project
specification when you choose to reconcile
references in the publish print process.
**************************************************************************

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to within the text by
the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA ADM (2020) Aluminum Design Manual

AA ASD1 (2017; Errata 2017) Aluminum Standards and


Data

AA DAF45 (2003; Reaffirmed 2009) Designation System


for Aluminum Finishes

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 501.1 (2017) Standard Test Method for Water


Penetration of Windows, Curtain Walls and
Doors Using Dynamic Pressure

AAMA 501.2 (2015) Quality Assurance and Diagnostic


Water Leakage Field Check of Installed
Storefronts, Curtain Walls and Sloped

SECTION 08 44 00 Page 7
7. Field-applied thermal-insulation systems showing
the location, method of attachment, nominal
thickness, and name of insulation

8 Joints to be sealed with field-applied sealing


compound showing the kind of materials that will be
in contact with the sealing compound; locations,
dimensions of joints, name of backup material, and
name of sealing compound, for each type of sealing
compound

PART 1 GENERAL

1.1 REFERENCES

**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.

Use the Reference Wizard's Check Reference feature


when you add a Reference Identifier (RID) outside of
the Section's Reference Article to automatically
place the reference in the Reference Article. Also
use the Reference Wizard's Check Reference feature
to update the issue dates.

References not used in the text will automatically


be deleted from this section of the project
specification when you choose to reconcile
references in the publish print process.
**************************************************************************

The publications listed below form a part of this specification to the


extent referenced. The publications are referred to within the text by
the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA ADM (2020) Aluminum Design Manual

AA ASD1 (2017; Errata 2017) Aluminum Standards and


Data

AA DAF45 (2003; Reaffirmed 2009) Designation System


for Aluminum Finishes

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 501.1 (2017) Standard Test Method for Water


Penetration of Windows, Curtain Walls and
Doors Using Dynamic Pressure

AAMA 501.2 (2015) Quality Assurance and Diagnostic


Water Leakage Field Check of Installed
Storefronts, Curtain Walls and Sloped

SECTION 08 44 00 Page 7
Glazing Systems

AAMA 501.4 (2018) Recommended Static Test Method for


Evaluating Window Wall, Curtain Wall and
Storefront Systems Subjected to Seismic
and Wind-Induced Inter-Story Drift

AAMA 501.5 (2007) Test Method for Thermal Cycling of


Exterior Walls

AAMA 501.6 (2018) Recommended Dynamic Test Method for


Determining the Seismic Drift Causing
Glass Fallout from Window Wall, Curtain
Wall and Storefront Systems

AAMA 501.7 (2017) Recommended Static Test Method for


Evaluating Windows, Window Wall, Curtain
Wall and Storefront Systems Subjected to
Vertical Inter-Story Movements

AAMA 609 & 610 (2015) Cleaning and Maintenance Guide for
Architecturally Finished Aluminum

AAMA 800 (2016) Voluntary Specifications and Test


Methods for Sealants

AAMA 2603 (2020) Voluntary Specification,


Performance Requirements and Test
Procedures for Pigmented Organic Coatings
on Aluminum Extrusions and Panels

AAMA 2604 (2017a) Voluntary Specification,


Performance Requirements and Test
Procedures for High Performance Organic
Coatings on Aluminum Extrusions and Panels

AAMA 2605 (2020) Voluntary Specification,


Performance Requirements and Test
Procedures for Superior Performing Organic
Coatings on Aluminum Extrusions and Panels

AAMA CW-10 (2015) Care and Handling of Architectural


Aluminum from Shop to Site

AAMA MCWM-1 (1989) Metal Curtain Wall Manual

AAMA/WDMA/CSA 101/I.S.2/A440 (2017) North American Fenestration


Standard/Specification for Windows, Doors,
and Skylights

AMERICAN HARDBOARD ASSOCIATION (AHA)

AHA A135.4 (1995; R 2004) Basic Hardboard

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISC/AISI 121 (2007) Standard Definitions for Use in the


Design of Steel Structures

SECTION 08 44 00 Page 8
AISI SG03-3 (2002; Suppl 2001-2004; R 2008)
Cold-Formed Steel Design Manual Set

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum


Design Loads and Associated Criteria for
Buildings and Other Structures

AMERICAN WELDING SOCIETY (AWS)

AWS A5.1/A5.1M (2012) Specification for Carbon Steel


Electrodes for Shielded Metal Arc Welding

AWS A5.10/A5.10M (2021) Welding Consumables - Wire


Electrodes, Wires and Rods for Welding of
Aluminum and Aluminum-Alloys -
Classification

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM A27/A27M (2020) Standard Specification for Steel


Castings, Carbon, for General Application

ASTM A36/A36M (2019) Standard Specification for Carbon


Structural Steel

ASTM A47/A47M (1999; R 2018; E 2018) Standard


Specification for Ferritic Malleable Iron
Castings

ASTM A123/A123M (2017) Standard Specification for Zinc


(Hot-Dip Galvanized) Coatings on Iron and
Steel Products

ASTM A153/A153M (2016a) Standard Specification for Zinc


Coating (Hot-Dip) on Iron and Steel
Hardware

ASTM A240/A240M (2020a) Standard Specification for


Chromium and Chromium-Nickel Stainless
Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications

ASTM A242/A242M (2013; R 2018) Standard Specification for


High-Strength Low-Alloy Structural Steel

ASTM A283/A283M (2013) Standard Specification for Low and


Intermediate Tensile Strength Carbon Steel
Plates

ASTM A424/A424M (2009a; R 2016) Standard Specification for


Steel Sheet for Porcelain Enameling

ASTM A501/A501M (2014) Standard Specification for


Hot-Formed Welded and Seamless Carbon
Steel Structural Tubing

SECTION 08 44 00 Page 9
ASTM A572/A572M (2021; E 2021) Standard Specification for
High-Strength Low-Alloy Columbium-Vanadium
Structural Steel

ASTM A588/A588M (2019) Standard Specification for


High-Strength Low-Alloy Structural Steel,
up to 50 ksi [345 MPa] Minimum Yield
Point, with Atmospheric Corrosion
Resistance

ASTM A606/A606M (2018) Standard Specification for Steel


Sheet and Strip, High-Strength, Low-Alloy,
Hot-Rolled and Cold-Rolled, with Improved
Atmospheric Corrosion Resistance

ASTM A653/A653M (2020) Standard Specification for Steel


Sheet, Zinc-Coated (Galvanized) or
Zinc-Iron Alloy-Coated (Galvannealed) by
the Hot-Dip Process

ASTM A1008/A1008M (2021) Standard Specification for Steel,


Sheet, Cold-Rolled, Carbon, Structural,
High-Strength Low-Alloy, High-Strength
Low-Alloy with Improved Formability,
Solution Hardened, and Bake Hardenable

ASTM A1011/A1011M (2018a) Standard Specification for Steel


Sheet and Strip, Hot-Rolled, Carbon,
Structural, High-Strength Low-Alloy,
High-Strength Low-Alloy with Improved
Formability, and Ultra-High Strength

ASTM B26/B26M (2018; E 2018) Standard Specification for


Aluminum-Alloy Sand Castings

ASTM B85/B85M (2018) Standard Specification for


Aluminum-Alloy Die Castings

ASTM B108/B108M (2019) Standard Specification for


Aluminum-Alloy Permanent Mold Castings

ASTM B136 (1984; R 2013) Standard Method for


Measurement of Stain Resistance of Anodic
Coatings on Aluminum

ASTM B137 (1995; R 2014) Standard Test Method for


Measurement of Coating Mass Per Unit Area
on Anodically Coated Aluminum

ASTM B152/B152M (2019) Standard Specification for Copper


Sheet, Strip, Plate, and Rolled Bar

ASTM B209 (2014) Standard Specification for Aluminum


and Aluminum-Alloy Sheet and Plate

ASTM B209M (2014) Standard Specification for Aluminum


and Aluminum-Alloy Sheet and Plate (Metric)

SECTION 08 44 00 Page 10
ASTM B211/B211M (2019) Standard Specification for Aluminum
and Aluminum-Alloy Rolled or Cold Finished
Bar, Rod, and Wire

ASTM B221 (2020) Standard Specification for Aluminum


and Aluminum-Alloy Extruded Bars, Rods,
Wire, Profiles, and Tubes

ASTM B221M (2013) Standard Specification for Aluminum


and Aluminum-Alloy Extruded Bars, Rods,
Wire, Profiles, and Tubes (Metric)

ASTM B244 (2009; R 2021) Standard Method for


Measurement of Thickness of Anodic
Coatings on Aluminum and of Other
Nonconductive Coatings on Nonmagnetic
Basis Metals with Eddy-Current Instruments

ASTM B308/B308M (2010; R 2020) Standard Specification for


Aluminum-Alloy 6061-T6 Standard Structural
Profiles

ASTM B316/B316M (2020) Standard Specification for Aluminum


and Aluminum-Alloy Rivet and Cold-Heading
Wire and Rods

ASTM B429/B429M (2010; E 2012) Standard Specification for


Aluminum-Alloy Extruded Structural Pipe
and Tube

ASTM C220 (1991; R 2015) Standard Specification for


Flat Asbestos-Cement Sheets

ASTM C481 (1999; R 2011) Standard Test Method


Laboratory Aging of Sandwich Constructions

ASTM C542 (2005; R 2017) Standard Specification for


Lock-Strip Gaskets

ASTM C547 (2019) Standard Specification for Mineral


Fiber Pipe Insulation

ASTM C552 (2021) Standard Specification for Cellular


Glass Thermal Insulation

ASTM C553 (2013; R 2019) Standard Specification for


Mineral Fiber Blanket Thermal Insulation
for Commercial and Industrial Applications

ASTM C578 (2019) Standard Specification for Rigid,


Cellular Polystyrene Thermal Insulation

ASTM C591 (2021) Standard Specification for Unfaced


Preformed Rigid Cellular Polyisocyanurate
Thermal Insulation

ASTM C592 (2016) Standard Specification for Mineral


Fiber Blanket Insulation and Blanket-Type
Pipe Insulation (Metal-Mesh Covered)

SECTION 08 44 00 Page 11
as proof of compliance for sustainability Guiding
Principles Validation or Third Party Certification
and as described in Section 01 33 00 SUBMITTAL
PROCEDURES.

Choose the first bracketed item for Navy, Air Force,


and NASA projects, or choose the second bracketed
item for Army projects.
**************************************************************************

Government approval is required for submittals with a "G" or "S"


classification. Submittals not having a "G" or "S" classification are
[for Contractor Quality Control approval.][for information only. When
used, a code following the "G" classification identifies the office that
will review the submittal for the Government.] Submit the following in
accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Glazed Curtain Wall System; G[, [_____]]

Installation Drawings

Shop-Painting Aluminum; G[, [_____]]

Shop-Painting Steel; G[, [_____]]

SD-03 Product Data

Glazed Curtain Wall System; G[, [_____]]

Metals For Fabrication; G[, [_____]]

Nonskinning Sealing Compound; G[, [_____]]

Metal Accessories; G[, [_____]]

Curtain-Wall Framing Members; G[, [_____]]

Aluminum Doors and Frames; G[, [_____]]

Laminated Panels; G[, [_____]]

Thermal Insulation Materials; G[, [_____]]

Masonry Anchorage Devices; G[, [_____]]

[ Recycled Content of Aluminum Doors and Frames; S

][ Recycled Content of Aluminum Curtain-Wall Framing Members; S

][ Recycled Content of Aluminum Windows; S

] Sample Warranties; G[, [_____]]

SD-05 Design Data

[ Anodic Finish; G[, [_____]]

SECTION 08 44 00 Page 16
][ Pigmented Organic Coating; G[, [_____]]

] Exposed-to-View Aluminum Finish; G[, [_____]]

Seismic Calculations; G[, [_____]]

Structural Calculations for Deflection; G[, [_____]]

**************************************************************************
NOTE: Provide Design Analysis when blast design is
required by UFC 4-010-01, DoD Minimum Antiterrorism
Requirements for Building
**************************************************************************

[ Design Analysis; G[, [_____]]

] SD-06 Test Reports

**************************************************************************
NOTE: Provide Standard Airblast Test Reports when
required by UFC 4-010-01, DoD Minimum Antiterrorism
Requirements for Building.
**************************************************************************

[ NFPA 285 Factory Test Results; G[, [_____]]

][ Standard Airblast Test; G[, [_____]]

] Field Water Spray Test Results; G[, [_____]]

Air Infiltration Test Results; G[, [_____]]

Water Penetration Test Results; G[, [_____]]

SD-07 Certificates

Energy Performance Certificates; G[, [_____]]

**************************************************************************
NOTE: Require Engineer Qualifications when blast
design is required by UFC 4-010-01, DoD Minimum
Antiterrorism requirements for buildings.
**************************************************************************

[ Engineer Qualifications; G[, [_____]]

] Qualifications for the Curtain-Wall Installer; G[, [_____]]

SD-08 Manufacturer's Instructions

Glazed Curtain Wall System; G[, [_____]]

Insulating Glass; G[, [_____]]

Preventive Maintenance and Inspection; G[, [_____]]

SD-11 Closeout Submittals

Warranty; G[, [_____]]

SECTION 08 44 00 Page 17
c. [_____]

1.3.6.1 Deflection and Structural Tests

Curtain wall framing members must not deflect, in a direction normal to


the plane of the wall, more than 1/175 of its clear span or 20 mm 3/4 inch,
whichever is less, when tested in accordance with ASTM E330/E330M, except
that when a plastered surface will be affected the deflection must not
exceed 1/360 of the span. Framing members must not have a permanent
deformation in excess of 0.2 percent of its clear span when tested in
accordance with ASTM E330/E330M for a minimum test period of 10 seconds at
1.5 times the design wind pressures specified. Provide Structural
Calculations for Deflection.

1.3.6.2 Water Penetration Test

**************************************************************************
NOTE: The test method of ASTM E331 is that of
determining resistance of the curtain wall to water
penetration under uniform static air pressure
difference. When testing under dynamic conditions
is required, AAMA Specification 501.1 should be
referenced.
**************************************************************************

Water penetration must not occur when the wall is tested in accordance
with ASTM E331 at a differential static test pressure of 20 percent of the
inward acting design wind pressure as specified, but not less than 575 Pa
12 psf. Make provision in the wall construction for adequate drainage to
the outside of water leakage or condensation that occurs within the outer
face of the wall. Leave drainage and weep openings in members and wall
open during test.[ Test curtain wall systems in areas subject to
hurricanes and typhoons in accordance with AAMA 501.1 Dynamic Testing.]

1.3.6.3 Air Infiltration Test

Air infiltration through the wall, when tested in accordance with ASTM E283,
must not exceed 0.005 cms per sq. m 0.06 cfm per square foot of fixed wall
area, plus the permissible allowance specified for operable windows within
the test area, at a static air pressure differential of 300 Pa 6.2 psf.

1.3.6.4 Delamination Test

Adhesively bonded metal-faced [[_____] faced] panels must show no evidence


of delamination, warpage or other deterioration or damage when subjected
to the six "Accelerated Aging Cycles" specified in ASTM D1037.

1.3.6.5 Sealant Adhesion and Compatibility Testing

ASTM C1401, submit to structural glazing sealant manufacturer, for testing


indicated below. Samples of each glazing material type, tape sealant,
gasket, glazing accessory, and glass-framing member that is in close
proximity to or is touching the structural or nonstructural sealants of a
structural glazed system.

a. Compatibility: Test materials or components using ASTM C1087.

b. Adhesion: Test for adhesion or lack of adhesion of a structural

SECTION 08 44 00 Page 20
sealant to the surface of another material or component using
ASTM C1135.

c. Submit no fewer than [8] [_____] pieces of each type of material,


including joint substrates, shims, joint-sealant backings, secondary
seals, and miscellaneous materials.

d. Schedule sufficient time for testing and analyzing results to prevent


delaying the Work.

e. For materials failing tests, obtain sealant manufacturer's written


instructions for corrective measures, including the use of specially
formulated primers.

f. Testing will not be required if data based on previous testing of


current sealant products match those submitted.

1.3.6.6 Energy Performance Tests

Energy Performance Certificates for Glazed Aluminum Curtain Wall,


Accessories, and Components from Manufacturer Confirming NFRC- Certified
Energy Performance Values for Each Glazed Aluminum Curtain Wall.

The thermal transmittance of opaque panels must not exceed specified


U-value, when tested in accordance with ASTM C1363. Certify and Label
Energy Performance according to NFRC as follows:

**************************************************************************
NOTE: Thermal Transmittance (U-Factor) and SHGC are
contingent upon the composition of the glazing for
the project. Coordinate with glazing selections.
**************************************************************************

a. Thermal Transmittance (U-factor): Fixed glazing and framing areas as


a system must have U-factor of not more than [0.29 Btu/sq. ft. x h x
deg F] [0.36 Btu/sq. ft. x h x deg F] [0.38 Btu/sq. ft. x h x deg F]
[0.41 Btu/sq. ft. x h x deg F] [0.46 Btu/sq. ft. x h x deg F] [0.50
Btu/sq. ft. x h x deg F] as determined according to NFRC 100.

b. SHGC: Fixed glazing and framing areas as a system must have a SHGC of
no greater than [0.22] [0.25] [0.26] [0.29] [0.40] [0.45] as
determined according to NFRC 200.

c. Condensation Resistance: Fixed glazing and framing areas as a system


must have an NFRC-certified condensation resistance rating of no less
than [45] [55] [65] [80] as determined according to NFRC 500.

1.3.6.7 Window Tests

**************************************************************************
NOTE: Insert appropriate Section number and title
in blank below using format per UFC 1-300-02.
**************************************************************************

Windows must meet the requirements specified in [_____] except where the
requirements of this section differ, this section governs. Provide
windows that meet the same requirements for deflection and structural
adequacy as specified for framing members when tested in accordance with
ASTM E330/E330M, except permanent deformation must not exceed 0.4 percent;

SECTION 08 44 00 Page 21
as proof of compliance for sustainability Guiding
Principles Validation or Third Party Certification
and as described in Section 01 33 00 SUBMITTAL
PROCEDURES.

Choose the first bracketed item for Navy, Air Force,


and NASA projects, or choose the second bracketed
item for Army projects.
**************************************************************************

Government approval is required for submittals with a "G" or "S"


classification. Submittals not having a "G" or "S" classification are
[for Contractor Quality Control approval.][for information only. When
used, a code following the "G" classification identifies the office that
will review the submittal for the Government.] Submit the following in
accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Glazed Curtain Wall System; G[, [_____]]

Installation Drawings

Shop-Painting Aluminum; G[, [_____]]

Shop-Painting Steel; G[, [_____]]

SD-03 Product Data

Glazed Curtain Wall System; G[, [_____]]

Metals For Fabrication; G[, [_____]]

Nonskinning Sealing Compound; G[, [_____]]

Metal Accessories; G[, [_____]]

Curtain-Wall Framing Members; G[, [_____]]

Aluminum Doors and Frames; G[, [_____]]

Laminated Panels; G[, [_____]]

Thermal Insulation Materials; G[, [_____]]

Masonry Anchorage Devices; G[, [_____]]

[ Recycled Content of Aluminum Doors and Frames; S

][ Recycled Content of Aluminum Curtain-Wall Framing Members; S

][ Recycled Content of Aluminum Windows; S

] Sample Warranties; G[, [_____]]

SD-05 Design Data

[ Anodic Finish; G[, [_____]]

SECTION 08 44 00 Page 16
][ Pigmented Organic Coating; G[, [_____]]

] Exposed-to-View Aluminum Finish; G[, [_____]]

Seismic Calculations; G[, [_____]]

Structural Calculations for Deflection; G[, [_____]]

**************************************************************************
NOTE: Provide Design Analysis when blast design is
required by UFC 4-010-01, DoD Minimum Antiterrorism
Requirements for Building
**************************************************************************

[ Design Analysis; G[, [_____]]

] SD-06 Test Reports

**************************************************************************
NOTE: Provide Standard Airblast Test Reports when
required by UFC 4-010-01, DoD Minimum Antiterrorism
Requirements for Building.
**************************************************************************

[ NFPA 285 Factory Test Results; G[, [_____]]

][ Standard Airblast Test; G[, [_____]]

] Field Water Spray Test Results; G[, [_____]]

Air Infiltration Test Results; G[, [_____]]

Water Penetration Test Results; G[, [_____]]

SD-07 Certificates

Energy Performance Certificates; G[, [_____]]

**************************************************************************
NOTE: Require Engineer Qualifications when blast
design is required by UFC 4-010-01, DoD Minimum
Antiterrorism requirements for buildings.
**************************************************************************

[ Engineer Qualifications; G[, [_____]]

] Qualifications for the Curtain-Wall Installer; G[, [_____]]

SD-08 Manufacturer's Instructions

Glazed Curtain Wall System; G[, [_____]]

Insulating Glass; G[, [_____]]

Preventive Maintenance and Inspection; G[, [_____]]

SD-11 Closeout Submittals

Warranty; G[, [_____]]

SECTION 08 44 00 Page 17
1.3 QUALITY ASSURANCE

1.3.1 Engineer Qualifications for Blast Design

All blast design calculations must be performed by or under the direct


supervision of a registered engineer with a minimum of 5 years experience
performing blast design. The [engineer] performing the blast design must
be able to demonstrate experience on similar size projects using similar
design methods to meet the requirements outlined in this specification.

1.3.2 Qualification of Welders

Welding must be performed by certified welders qualified in accordance


with AWS D1.1/D1.1M using procedures, materials, and equipment of the type
required for the work.

1.3.3 Qualifications for the Curtain-Wall Installer

Submit a written description of the proposed curtain-wall system installer


giving the name of the curtain-wall manufacturer, qualifications of
personnel, years of concurrent contracting experience, lists of projects
similar in scope to the specified work. Installer must be approved by the
Manufacturer as a Certified Installer and have a minimum of 5 years
experience installing curtain wall systems, and have completed projects
similar in size to this project.

1.3.4 Testing Requirements

**************************************************************************
NOTE: Revise this paragraph as necessary to cover
project requirements.
**************************************************************************

The components listed below must be tested in accordance with the


requirements below, and meet performance requirements specified.

a. Joint and Glazing Sealants: Perform tests as required by applicable


publications referenced.

b. Preformed Compression Gaskets and Seals: ASTM C864.

c. Preformed Lock-strip Gaskets: ASTM C542, modified as follows: Heat


age specimens seven days at 70 degrees C 158 degrees F, in zipped or
locked position under full design compression. Unzip, cool for one
hour, re-zip, and test lip seal pressure, which must be minimum 0.045
kilograms per linear millimeter 2.5 pounds per linear inch on any
extruded or corner specimen.

d. Spandrel Glass: Fallout resistance test, ASTM C1048.

e. Porcelain Enamel: Acid resistance, color retention, and spall


resistance tests, PEI 1001.

f. Anodized Finishes: Stain resistance, coating weight, and coating


thickness tests, ASTM B136, ASTM B137, and ASTM B244, respectively.

g. Insulating Glass: ASTM E546 or ASTM E576 at [minus 29 degrees C 20


degrees F] [_____], no frost or dew point.

SECTION 08 44 00 Page 18
[1.3.5 Mockup

**************************************************************************
NOTE: Size of project and system specified will
determine whether mock-ups are necessary. Complete
information should be given concerning extent,
details, and purpose of mock-ups. Where mock-ups
have been previously tested for another project or
for commercial production, they may serve the
purpose. When testing of a mock-up is required, the
unit should be erected at a testing laboratory or
other location where adequate testing equipment is
available.
**************************************************************************

1.3.5.1 Construction

Construct at [job site] [manufacturer's plant] [approved testing


laboratory] full size typical wall unit which incorporates horizontal and
vertical joints, framing, window units, panels, glazing, and other
accessories as detailed and specified. Mock-up wall unit size and design
must be as indicated.

1.3.5.2 Performance Test

Conduct tests after approval of visual aspects has been obtained.


Finished work must match approved mock-up.

1.3.5.3 Approved Mock-Up

After completion and approval of test results [[transport mock-up to job


site and] install, where directed, for reference during construction.]
[Approved mock-up must remain property of the Contractor.]

]1.3.6 Factory Tests

**************************************************************************
NOTE: The overall performance requirements and
tests will vary with the design and geographical
location of the building as well as with the type of
construction and components specified. Only those
tests which are necessary to establish compliance
with specifications should be included in the
project specification. Refer to AAMA Curtain Wall
Manual for detailed testing methods and the
recommended minimum performance requirements and
safety factors.
**************************************************************************

Perform the following tests except that where a curtain wall system or
component of similar type, size, and design as specified for this project
has been previously tested, under the conditions specified herein, the
resulting test reports may be submitted in lieu of testing the components
listed below:

a. [NFPA 285 Factory Test Results]

b. [_____]

SECTION 08 44 00 Page 19
1.9 PERFORMANCE REQUIREMENTS

**************************************************************************
NOTE: Structural performance, air infiltration and
water penetration are standard performance
requirements for all aluminum curtain wall types.

Design must meet the requirements of UFC 1-200-02,


"High Performance and Sustainable Building
Requirements" which invokes the requirements within
UFC 3-101-01, "Architecture". UFC 1-00-02 and UFC
3-101-01 make references throughout to various
ASHRAE documents governing energy efficiency and
requirements for the components of building envelope
design including fenestrations and glazing.

"Antiterrorism Performance Requirements" and "Sound


Attenuation" sections below are optional to
designer, and must be omitted or revised as needed
to meet project requirements.

Applicability of UFC 4-010-01 DoD Minimum


Antiterrorism Standards for Buildings

The antiterrorism (AT) standards contained in UFC


4-010-01 DO NOT establish the Design Basis Threat
(DBT) or the Level of Protection (LOP) for DoD
buildings. Installation Antiterrorism Plans may
define a DBT for the installation. Use UFC 4-020-01
(Security Engineering: Facilities Planning Manual)
to establish and/or validate the DBT and LOP for
individual projects. The process outlined in UFC
4-020-01 will determine if the minimum AT standards
are adequate or if additional protective measures
are required. Where a specific DBT and LOP are
identified, additional guidance is included in
Appendix B (Best Practices) of UFC 04-010-01. For
buildings that are outside an installation
perimeter, use UFC 4-020-01 to establish the DBT and
LOP. The DBT and LOP will result in a
representative standoff distance for the appropriate
construction - window systems (glazing, frame,
connections) in this instance.

A Structural Analysis will need to be performed to


determine if the most stringent loading on window
assembly is from antiterrorism blast loads or
windborne debris in high wind regions.
**************************************************************************

[1.9.1 Antiterrorism Performance Requirements

Curtain Wall assembly must meet the antiterrorism performance criteria


specified in the paragraphs below and UFC 4-010-01. One of the following
methods must validate conformance to the performance requirements.

1.9.1.1 Computational Design Analysis Method

Submit design analysis with calculations showing that the design of each

SECTION 08 44 00 Page 28
mechanisms. See Engineering Technical Report (PDC
TR-10-02) titled Blast Resistant Design Methodology
for Window Systems Designed Statically and
Dynamically at USACE Protective Design Center
(Website link:
https://pdc.usace.army.mil/library/tr/10-02 ) for
additional information. Calculations/Design
Analysis for the connection design as stated above
must be completed by an engineer experienced in
blast-resistant design.
**************************************************************************

**************************************************************************
NOTE: Use the first bracketed requirement below if
the maximum air blast pressure is greater than one
half the magnitude of the load resistance of the
blast resistant glazing.

Use the second bracketed requirement below if the


maximum air blast pressure is less than one half the
magnitude of the load resistance of the blast
resistant glazing.
**************************************************************************

[ Anchor curtain wall frames to the supporting structure with anchors


designed to resist [two times (2X)] [one time (1x)] the glazing resistance
in accordance with ASTM F2248 and ASTM E1300.

]1.9.1.2 Dynamic Design Analysis Method

**************************************************************************
NOTE: The blanks in the following paragraph should
be the value of the peak positive pressure and
impulse for the explosive weight and standoff
distance combination (based on the established
DBT/LOP) that is being designed for in this
project. Choose the first bracketed items, low
hazard rating/very low level of protection for
inhabited building occupancy as defined in UFC
4-010-01 (Table B-1). Choose the second bracketed
items, very low hazard rating/low level of
protection for primary gathering/billeting building
occupancy as defined in UFC 4-010-01 (Table B-1).
Dynamic analysis is preferred because it typically
yields a more appropriate and economical / efficient
design. The values for input into the blanks in the
following paragraph related to 'ductility ratio' and
'maximum support rotation' (for the appropriate
level of protection – very low, low) for steel and
aluminum framing/mullions can be found in
Engineering Technical Report (PDC TR-10-02) titled
Blast Resistant Design Methodology for Window
Systems Designed Statically and Dynamically at USACE
Protective Design Center (Website link:
https://pdc.usace.army.mil/library/tr/10-02). This
section must be completed by an engineer experienced
in blast-resistant design.
**************************************************************************

SECTION 08 44 00 Page 30
Design curtain wall assembly using a dynamic analysis to prove the system
will provide performance equivalent to or better than a [low];[very low];
[_____] hazard rating in accordance with ASTM F2912 for the peak positive
pressure of [_____] kilopascals (kPa) pounds per square inch (psi); and
peak positive phase impulse of [_____] kilopascal-millisecond (kPa-msec)
pounds per square inch - millisecond (psi-msec). Use a triangular blast
load using the applicable pressure and impulse indicated above. The
allowable response limits of [aluminum]; [steel] frame elements are as
follows: Maximum ductility ratio of [_____] and maximum support rotation
of [_____] degrees.

1.9.1.3 Standard Airblast Test Method

For Antiterrorism curtain wall, in lieu of a Design Analysis, include in a


test report results of airblast testing, whether by arena test or shock
tube providing information in accordance with ASTM F1642/F1642M, as
prepared by the independent testing agency performing the test.
Demonstrate in the test results the ability of each curtain wall proposed
for use to withstand the airblast loading parameters and achieve the
hazard level rating specified in paragraph STANDARD AIRBLAST TEST METHOD.
Demonstrate in the test results the ability of each curtain wall proposed
for use to withstand the airblast loading parameters and achieve [low];
[very low] hazard level rating or better when rated per the requirements
of ASTM F2912.

**************************************************************************
NOTE: The blanks in the following paragraph should
be the value of the peak positive pressure and
impulse for the explosive weight and standoff
distance combination (based on the established
DBT/LOP) that is being designed for in this
project. Choose the first bracketed items, low
hazard rating/very low level of protection for
inhabited building occupancy as defined in UFC
4-010-01. Choose the second bracketed items, very
low hazard rating/low level of protection for
primary gathering building occupancy as defined in
UFC 4-010-01. This section must be completed by an
engineer experienced in blast-resistant design.
**************************************************************************

As an alternative to the 'Computational Design Analysis Method' and


'Dynamic Design Analysis Method' indicated above, curtain wall assembly
may be tested for evaluation of hazards generated from airblast loading in
accordance with ASTM F1642/F1642M by an independent testing agency
regularly engaged in blast testing. For proposed window systems that are
of the same type as the tested system but of different size, the test
results may be accepted provided the proposed window size is within the
range from 25 percent smaller to 10 percent larger in area and aspect
ratio of the original qualified tested glazing systems in accordance with
ASTM F2912. Proposed window system/assembly of a size outside this range
requires testing to evaluate their hazard rating or are certified by the
'Dynamic Design Analysis Method' indicated above. Testing may be by shock
tube or arena test. Perform the test on the entire proposed window
system/assembly, which must include, but not be limited to, the glazing,
its framing/support system, operating devices, and all anchorage devices.
Anchorage of the window support system must replicate the method of
installation to be used for the project. The minimum airblast loading
parameters for the test must be as follows: peak positive pressure of

SECTION 08 44 00 Page 31
and experienced with these test methods. Notify the Contracting Officer a
minimum of seven calendar days prior to performing field tests.

1.4.1 Field Water Spray Tests

Engage a qualified testing agency to perform tests and inspection.


Perform test on [one bay of at least 30 feet long by one story][a
representative area of glazed curtain wall]. Perform water-spray test
before interior finishes have begun, in accordance with AAMA 501.2. Test
area must not show evidence of water penetration. Perform a minimum of
[2] [3] [_____] tests. Submit Field Water Spray Test Results.

1.4.2 Air Infiltration

ASTM E783 at 1.5 times the rate specified for laboratory testing under
factory test paragraph, but not more than 0.06 cfm/sq.ft at a static air
pressure differential of 6.24 lbf/sq.ft. Perform a minimum of [2] [3]
tests in representative areas. Submit Air Infiltration Test Results.

1.4.2.1 Water Penetration

ASTM E1105 at a minimum [uniform] [and] [cyclic] static-air-pressure


differential of 0.67 times the static-air-pressure differential specified
for laboratory testing in "Performance Requirements" Article, but not less
than 6.24 lbf/sq. ft., and must not evidence water penetration. Submit
Water Penetration Test Results.

1.5 GLAZED CURTAIN WALL SYSTEM REQUIREMENTS

**************************************************************************
NOTE: This specification is intended for use with
glazed curtain walls for low rise buildings and
multi-story buildings. Since aluminum shapes are
usually extruded and most other metal shapes are
rolled-formed or brake-formed, the project drawings
and details must show the materials and shapes
desired. Requests to the Contractor for alternate
bids is not allowed. The Contractor is not allowed
to substitute one metal for another unless complete
details are shown for each type of metal components
permitted.

Design must meet the requirements of UFC 1-200-02,


"High Performance and Sustainable Building
Requirements" which invokes the requirements within
UFC 3-101-01, "Architecture". UFC 1-200-02 and UFC
3-101-01 make references throughout to various
ASHRAE documents governing energy efficiency and
requirements for the components of building envelope
design including moisture control, thermal
performance, fenestrations and glazing.

For further guidance and information on the design


of Curtain Walls for moisture control, thermal
comfort, energy savings, and sustainability, see the
"Whole Building Design Guide, Building Envelope
Design Guide - Curtain Walls".
**************************************************************************

SECTION 08 44 00 Page 23
Provide system complete with framing, mullions, trim, [framed
pre-assembled units,] panels, windows, glass, glazing, sealants,
insulation, fasteners, anchors, accessories, concealed auxiliary members,
and attachment devices for securing the wall to the structure as specified
or indicated.

Submit installation drawings for curtain wall system, accessories[, and


mock-up].[ Tentative approval of drawings must be received before
fabrication of mock-up. Final approval of drawings will be deferred
pending approval of mock-up and accessories.] Drawings must indicate in
detail all system parts including elevations, full-size sections, framing,
jointing, panels, types and thickness of metal, flashing and coping
details, field connections, weep and drainage system, finishes, sealing
methods, glazing, glass sizes and details, firestopping insulation
materials, and erection details.

1.5.1 Source

Furnish curtain wall system components by one manufacturer or fabricator;


however, all components need not be products of the same manufacturer.

1.5.2 Design

**************************************************************************
NOTE: Refer to AAMA Curtain Wall Design Guide
Manual "Testing, Types and Systems" for an
explanation of the various curtain wall systems. The
systems included in this guide specification are the
standard architectural type as opposed to custom
type. Generally the custom type of system is more
expensive and should only be considered for special
projects. When a system other than those listed is
required this paragraph must be adjusted accordingly.
**************************************************************************

[Stick system] [Unit system] [Unit and mullion system] [[_____] system]
with [mullions,] [horizontal rails,] [panels,] [window units,] [screens]
[framed pre-assembled units with [integral] [nonintegral] spandrel panels
[_____]]. Fully coordinate system accessories directly incorporated, and
adjacent to contiguous related work and insure materials compatibility,
deflection limitations, thermal movements, and clearances and tolerances
as indicated or specified.

1.5.3 Tolerances

**************************************************************************
NOTE: The finished wall system requires the
coordination and efforts of many different
manufacturers, suppliers, and construction trades.
Contractor submittal requirements must include
sufficient detail to insure coordination between
them.
**************************************************************************

Design and erect wall system to accommodate tolerances in building frame


and other contiguous work as indicated or specified. Provide with the
following tolerances:

a. Maximum variation from plane or location shown on approved shop

SECTION 08 44 00 Page 24
drawings: one millimeter per 12 meters 1/8 inch per 12 feet of length
up to not more than 13 mm 1/2 inch in any total length.

b. Maximum offset from true alignment between two identical members


abutting end to end in line: 2 mm 1/16 inch.

1.5.4 Structural Requirements

**************************************************************************
NOTE: When mullions are used to support window
cleaning rigs, the loads on the mullion members
created by the rigs must be considered in the
mullion design and the appropriate figures listed in
blank spaces.
**************************************************************************

Members may not deflect in a direction parallel to the plane of the wall,
when carrying its full design load, more than an amount which will reduce
the edge cover or glass bite below 75 percent of the design dimension.
After deflection under full design load, members may not have a clearance
between itself and the top of the panel, glass, sash, or other part
immediately below it less than 3 mm 1/8 inch. The clearance between the
member and an operable window or door must be minimum 2 mm 1/16 inch.
[Design system members serving as guide rails for window cleaning
equipment to carry mid-span concentrated load of [_____] kilograms pounds
normal to plane of wall and [_____] kilograms pounds applied horizontally,
parallel to wall plane without deflection which would affect adjacent
surfaces.] Design entire system to withstand the indicated wind and
concentrated loads, and the following wind loads acting normal to the
plane of the wall:

a. On the first [_____] stories above grade [_____] kPa psf acting
inward, and the same load acting outward.

b. On the next [_____] stories above grade [_____] kPa psf acting inward,
and the same load acting outward.

c. On corner areas, extending [_____] meters feet from the building


corners on the [_____] stories, on all facades, the outward-acting
(negative) design load must be increased to [_____] kilopascals pounds
per square foot.

[1.5.5 Seismic Calculations

When tested to AAMA 501.4 and AAMA 501.6, system must meet design
displacement of 0.010 times the story height and ultimate displacement of
1.5 times the design displacement. Provide with the following tolerances:

a. Phase I: 3 stroke cycles using .005 times the story height - no


damage or failure.

b. Phase II: 3 stroke cycles using .010 times the story height - no
damage or failure.

]1.5.6 Thermal Cycling and Vertical Inter-Story Movement Calculations

a. Thermal Cycling: AAMA 501.5. Repeat the Air Infiltration Test,


ASTM E283, and the Water Penetration Test Under Static Pressure,
ASTM E331.

SECTION 08 44 00 Page 25
b. Inter-Story Drift: AAMA 501.4 and AAMA 501.7 at 100 percent of design
displacement. Repeat the Air Infiltration Test, ASTM E283 and the
Water Penetrated Test Under Static Pressure, ASTM E331.

1.6 DELIVERY AND STORAGE

Inspect materials delivered to the site for damage; unload and store with
a minimum of handling in accordance with recommendations contained in
AAMA CW-10. Storage spaces must be dry locations with adequate
ventilation, free from heavy dust, not subject to combustion products or
sources of water, and must allow for easy access for inspection and
handling. Deliver caulking and sealing compounds to the job site in sealed
containers labeled to show the designated name, formula or specifications
number; lot number; color; date of manufacturer; shelf life; and curing
time when applicable.

1.6.1 Protective Covering

Prior to shipment from the factory, place knocked-down lineal members in


cardboard containers and cover finished surfaces of [aluminum] [stainless
steel] with protective covering of adhesive paper, waterproof tape, or
strippable plastic. Covering must not chip, peel, or flake due to
temperature or weather, must protect against discoloration and surface
damage from transportation, and storage, and must be resistant to alkaline
mortar and plaster. Do not cover [aluminum] [stainless steel] surfaces
that will be in contact with sealants after installation.

1.6.2 Identification

Prior to delivery, mark wall components to correspond with shop and


erection drawings placement location and erection.

1.7 WARRANTY

**************************************************************************
NOTE: The warranty clause in this guide
specification has been approved by NAVFACENGCOMHQ in
accordance with the requirements of Naval Facilities
Acquisition Supplement (NFAS).
NFAS can be found at the following link:
https://portal.navfac.navy.mil/portal/page/portal/
navfac/navfac_forbusinesses_pp/smallbusiness/contracting/navfac.
The paragraph in this guide specification may be
used without any other HQ approval or request for
waiver.
**************************************************************************

Guarantee insulating glass units not to develop material obstruction of


vision as a result of dust or film formation on the inner glass surface
caused by failure of the seal, other than through glass breakage, within a
period of 5 years from date of acceptance of work by the Government.
Replace units failing to comply with the terms of this guarantee with new
units without additional cost to the Government. The Contractor must
require the manufacturer to execute their warranties in writing directly
to the Government.

SECTION 08 44 00 Page 26
1.7.1 Sample Warranties

Provide curtain wall and glazing assembly material and workmanship


warranties meeting specified requirements. Provide revision or amendment
to standard membrane manufacturer warranty to comply with the specified
requirements.

a. Project Warranty: Refer to Section 01 11 00 SUMMARY OF WORK.

b. Manufacturer's Warranty: Submit, for acceptance, the Manufacturer's


standard warranty document executed by authorized company official.
The manufacturer's warranty is in addition to, and not a limitation
of, other rights the Government may have under the Contract Documents.

c. Assembly Warranty: Manufacturer's standard form in which manufacturer


agrees to repair or replace components of steel fire-rated glazed
curtain-wall systems that do not comply with requirements or that
deteriorate as defined in this Section within specified warranty period.

d. Finish Warranty: Manufacturer's standard form in which manufacturer


agrees to repair or replace components on which finishes fail within
specified warranty period. Warranty does not include normal
weathering. Deterioration includes, but is not limited to, color
fading more than 5 Delta E units when tested according to ASTM D2244,
chalking in excess of a No. 8 rating when tested according to
ASTM D4214, cracking, peeling, or chipping.

e. Beneficiary: Issue warranty to the Government.

f. Warranty Period: [5] [10] [_____] years commencing on Date of


Substantial Completion, covering complete curtain wall system for
failure to meet specified requirements.

g. Warranty Acceptance: Owner is sole authority who will determine


acceptability of manufacturer's warranty documents.

1.8 INTERPRETATION OF AWS CODE

**************************************************************************
NOTE: Coordinate the requirements of Section
05 05 23.16 STRUCTURAL WELDING. If Section
05 05 23.16 STRUCTURAL WELDING is not included in
the project specification, applicable requirements
therefrom should be inserted and the following
paragraph deleted.
**************************************************************************

Section 05 05 23.16 STRUCTURAL WELDING applies to work specified in this


section.

AWS code, when referred to herein, means AWS D1.1/D1.1M, "Structural


Welding Code - Steel" with the following modification:

Revise AWS code Section 1, "General Provisions," Paragraph 1.1 as follows:


References to the need for approval means "Approval by the Contracting
Officer" and references to the "Building Commissioner" means the
"Contracting Officer."

SECTION 08 44 00 Page 27
1.9 PERFORMANCE REQUIREMENTS

**************************************************************************
NOTE: Structural performance, air infiltration and
water penetration are standard performance
requirements for all aluminum curtain wall types.

Design must meet the requirements of UFC 1-200-02,


"High Performance and Sustainable Building
Requirements" which invokes the requirements within
UFC 3-101-01, "Architecture". UFC 1-00-02 and UFC
3-101-01 make references throughout to various
ASHRAE documents governing energy efficiency and
requirements for the components of building envelope
design including fenestrations and glazing.

"Antiterrorism Performance Requirements" and "Sound


Attenuation" sections below are optional to
designer, and must be omitted or revised as needed
to meet project requirements.

Applicability of UFC 4-010-01 DoD Minimum


Antiterrorism Standards for Buildings

The antiterrorism (AT) standards contained in UFC


4-010-01 DO NOT establish the Design Basis Threat
(DBT) or the Level of Protection (LOP) for DoD
buildings. Installation Antiterrorism Plans may
define a DBT for the installation. Use UFC 4-020-01
(Security Engineering: Facilities Planning Manual)
to establish and/or validate the DBT and LOP for
individual projects. The process outlined in UFC
4-020-01 will determine if the minimum AT standards
are adequate or if additional protective measures
are required. Where a specific DBT and LOP are
identified, additional guidance is included in
Appendix B (Best Practices) of UFC 04-010-01. For
buildings that are outside an installation
perimeter, use UFC 4-020-01 to establish the DBT and
LOP. The DBT and LOP will result in a
representative standoff distance for the appropriate
construction - window systems (glazing, frame,
connections) in this instance.

A Structural Analysis will need to be performed to


determine if the most stringent loading on window
assembly is from antiterrorism blast loads or
windborne debris in high wind regions.
**************************************************************************

[1.9.1 Antiterrorism Performance Requirements

Curtain Wall assembly must meet the antiterrorism performance criteria


specified in the paragraphs below and UFC 4-010-01. One of the following
methods must validate conformance to the performance requirements.

1.9.1.1 Computational Design Analysis Method

Submit design analysis with calculations showing that the design of each

SECTION 08 44 00 Page 28
][Core must be cellular glass conforming to ASTM C552.

][Core must be mineral fiberboard conforming to [ASTM C612][ASTM C553][


ASTM C592][ASTM C547].

]2.1.15.2.4 Interior Metal Facing

[ Facing must be 0.7 millimeter 24-gage galvanized-steel sheets conforming


to ASTM A653/A653M, coating Z275. G90.

][Facing must be as specified for exterior metal facing.

]2.1.15.2.5 Panel Fabrication

Securely bond panel materials together to form a stable and durable


composite unit. Panels with core insulation of absorptive material must
have edges sealed and provide venting to the outside air. Provide panels
that conform to the following:

Flatness: Provide exterior surfaces of such flatness that, when measured


at room temperature, the maximum slope of the surface at any point,
measured from the nominal plane of the surface, that do not exceed the
following:

1.0 percent for surfaces having a finish of high reflectivity

1.25 percent for surfaces having a finish of medium reflectivity

1.5 percent for surfaces having a finish of low reflectivity

Structural requirements: Panels of the maximum size required by the work,


when supported in the manner intended, must withstand the windload
specified without permanent deformation or damage.

Accelerated aging: Panels must show no evidence of delamination, warpage,


or other deterioration or damage after completion of six accelerated aging
cycles in accordance with ASTM C481, Cycle A.

Thermal transmittance: U-factor of a panel, when a panel not less than 1


square meter 10 square feet in area and of identical construction is
tested in accordance with ASTM C1363, must be as follows:

**************************************************************************
NOTE: Before selecting the U-factor, the panel
thickness and insulation-core material must be
determined.
**************************************************************************

Not more than [0.57] [0.85] [1.14] [1.42] [1.70] [2.27] [2.56] watt/square
meter-degrees C [0.10] [0.15] [0.20] [0.25] [0.30] [0.40] [0.45]
Btu/hr-square foot-degree F.

2.1.15.3 Nonmetallic Panels

a. Provide panels that are glass-faced on the side that will be exposed
to view. Glass must be spandrel glass with ceramic coating on its
nonweathering surface and [smooth] [_____] finish on the exposed
surface [; backing must be adhesively bonded to nonweathering
surface]. Backing must be [_____] and include [galvanized steel]

SECTION 08 44 00 Page 41
[_____] on surface nearest the building. Color of glass when viewed
from the surface that will be exposed after installation must be
[_____]. Where indicated, back up glass panels with [_____].

b. Adhesively bonded insulated panels must be nonmetallic faced, sandwich


type, [_____] [tempered hardboard] on exposed face and on nonexposed
face. Apply coating of [epoxy] [polyester] [_____] followed by
application of [inert aggregate] [_____] to exposed face in the
[factory] [field]. [Inert aggregate] [_____] must be [natural stone
chips] [crushed marble] [_____] [with minimum and maximum sizes of
[_____] and [_____]]. Color of [_____] must be [_____].

c. Nonmetallic panels, [_____] surfaced: [_____] [tempered hardboard]


[_____] board base with applied [factory] [or] [field] finish of
[[_____] resins and decorative natural stone chips] [_____]. Apply
[epoxy] [polyester] coating of [_____] followed by application of
[inert aggregate] [_____] to exposed face in the [factory] [field].
[Inert aggregate] [_____] must be [natural stone chips] [crushed
marble] [_____] [with minimum and maximum sizes of [_____] and
[_____]]. Color of [_____] must be [_____].

2.1.16 Metal Windows

**************************************************************************
NOTE: Insert appropriate Section number and title
in blank below using format per UFC 1-300-02.
**************************************************************************

[Fixed] [Operating] [Fixed and operating]. Comply with requirements of


[_____], [Steel] [Aluminum] Windows [_____] [AAMA/WDMA/CSA 101/I.S.2/A440]
[SWI AGSW] as modified herein. Provide inside glazing with removable
metal glazing beads [except for windows having structural gaskets].
Comply with glass clearance dimensions and sealant dimensions recommended
by glass manufacturer.

2.1.16.1 Frames

Frames for fixed glazed panels and window units must be [aluminum]
[bronze] [stainless steel] [steel].

2.1.16.2 Operating Windows

Operating windows must be [double-hung] [projected] [horizontally pivoted]


[vertically pivoted] [top-hinged inswinging] [horizontal sliding]
[casement] [_____] type. [Operating windows must be complete with
hardware, weatherstripping, and accessories.] Hardware must comply with [
AAMA/WDMA/CSA 101/I.S.2/A440] [SWI AGSW] modified as follows:

a. Metal and finish for hardware must be [_____].

b. [_____].

2.1.16.3 Window Construction

Weld or mechanically join and seal corners of frames and ventilators for
water-tight construction. Remove excess metal from welded joints and
dress smooth on exposed and contact surfaces so that no objectionable
discoloration or roughness will be visible after finishing. Apply sealing
compound in interior surfaces of corners and frame intersections.

SECTION 08 44 00 Page 42
Design curtain wall assembly using a dynamic analysis to prove the system
will provide performance equivalent to or better than a [low];[very low];
[_____] hazard rating in accordance with ASTM F2912 for the peak positive
pressure of [_____] kilopascals (kPa) pounds per square inch (psi); and
peak positive phase impulse of [_____] kilopascal-millisecond (kPa-msec)
pounds per square inch - millisecond (psi-msec). Use a triangular blast
load using the applicable pressure and impulse indicated above. The
allowable response limits of [aluminum]; [steel] frame elements are as
follows: Maximum ductility ratio of [_____] and maximum support rotation
of [_____] degrees.

1.9.1.3 Standard Airblast Test Method

For Antiterrorism curtain wall, in lieu of a Design Analysis, include in a


test report results of airblast testing, whether by arena test or shock
tube providing information in accordance with ASTM F1642/F1642M, as
prepared by the independent testing agency performing the test.
Demonstrate in the test results the ability of each curtain wall proposed
for use to withstand the airblast loading parameters and achieve the
hazard level rating specified in paragraph STANDARD AIRBLAST TEST METHOD.
Demonstrate in the test results the ability of each curtain wall proposed
for use to withstand the airblast loading parameters and achieve [low];
[very low] hazard level rating or better when rated per the requirements
of ASTM F2912.

**************************************************************************
NOTE: The blanks in the following paragraph should
be the value of the peak positive pressure and
impulse for the explosive weight and standoff
distance combination (based on the established
DBT/LOP) that is being designed for in this
project. Choose the first bracketed items, low
hazard rating/very low level of protection for
inhabited building occupancy as defined in UFC
4-010-01. Choose the second bracketed items, very
low hazard rating/low level of protection for
primary gathering building occupancy as defined in
UFC 4-010-01. This section must be completed by an
engineer experienced in blast-resistant design.
**************************************************************************

As an alternative to the 'Computational Design Analysis Method' and


'Dynamic Design Analysis Method' indicated above, curtain wall assembly
may be tested for evaluation of hazards generated from airblast loading in
accordance with ASTM F1642/F1642M by an independent testing agency
regularly engaged in blast testing. For proposed window systems that are
of the same type as the tested system but of different size, the test
results may be accepted provided the proposed window size is within the
range from 25 percent smaller to 10 percent larger in area and aspect
ratio of the original qualified tested glazing systems in accordance with
ASTM F2912. Proposed window system/assembly of a size outside this range
requires testing to evaluate their hazard rating or are certified by the
'Dynamic Design Analysis Method' indicated above. Testing may be by shock
tube or arena test. Perform the test on the entire proposed window
system/assembly, which must include, but not be limited to, the glazing,
its framing/support system, operating devices, and all anchorage devices.
Anchorage of the window support system must replicate the method of
installation to be used for the project. The minimum airblast loading
parameters for the test must be as follows: peak positive pressure of

SECTION 08 44 00 Page 31
[_____] kilopascals (kPa) pounds per square inch (psi) and peak positive
phase impulse of [_____] kilopascal-millisecond (kPa-msec) pounds per
square inch - millisecond (psi-msec). The hazard rating for the proposed
window systems, as determined by the rating criteria of ASTM F2912, to
provide performance equivalent to or better than a [low]; [very low];
[_____] hazard rating (i.e. the "No Break", "No Hazard", "Minimal Hazard",
"Very Low Hazard" and "Low Hazard" ratings are acceptable. "High Hazard"
ratings are unacceptable. Results of window systems previously tested by
test protocols other than ASTM F1642/F1642M may be accepted provided the
required loading, hazard level rating, and size limitations stated herein
are met.

[1.9.1.4 Wind-Borne Debris /Hurricane Performance Requirements

**************************************************************************
NOTE: See UFC 3-301-01 Structural Engineering for
Wind Load design criteria and applicability of
wind-borne debris requirements.
**************************************************************************

Provide impact resistant or protected curtain wall systems in buildings


with an impact-resistant covering meeting the
Windborne-Debris-Impact-Resistant Performance requirements of ASTM E1996
for project wind zone when tested in accordance with ASTM E1886, based
upon testing of specimens not less than the size required for project and
utilizing installation method identical to that specified for project as
follows:

a. Project Wind Zone: [Wind Zone 1] [Wind Zone 2] [Wind Zone 3] [Wind
Zone 4].

b. Large-Missile Test: For glazing located within 9.1 m 30 feet of grade.

c. Small-Missile Test: For glazing located more than 9.1 m 30 feet above
grade.

]]1.9.2 Allowable Design Stresses

Aluminum-alloy framing member allowable design stresses must be in


accordance with the requirements of AA ADM pertaining to building type
structures made of the specified aluminum alloy.

Hot-rolled structural-steel member allowable design stresses and design


rules must be in accordance with the requirements of AISC/AISI 121
pertaining to the specified structural steel.

Cold-formed light-gage steel structural member allowable design stresses


and design rules must be in accordance with the requirements of AISI SG03-3
SG570 pertaining to structural members formed from the specified
structural-steel sheet or strip.

1.9.3 Design Wind Load

**************************************************************************
NOTE: First bracketed valve in the following
paragraph specifies the design windload recommended
in the American Insurance Association AIA CO-1
"National Building Code," Appendix K, for areas
subject to severe winds and for height zones of 9140

SECTION 08 44 00 Page 32
to 14900 millimeters 30 to 49 feet.

The second bracketed valve specifies the design


windload recommended in ANSI A58.1, "Minimum Design
Loads for Buildings and Other Structures," for 160
kilometer per hour 100 miles per hour wind velocity,
for unprotected locations in flat, open country or
near shorelines of large bodies of water and fully
exposed to a long fetch of wind, and for a height
zone of 12200 millimeters 40 feet.

The third bracketed valve specifies the design


windload recommended in ANSI A58.1, "Minimum Design
Loads for Buildings and Other Structures," for 160
kilometer per hour 100 miles per hour wind velocity,
and for a height zone of 9100 millimeters 30 feet
and under.

The fourth bracketed valve specifies the design


windload recommended in the American Insurance
Association's AIA CO-1 "National Building Code,"
Appendix K, for areas subject to severe winds and
for a height zone of less than 9100 millimeters 30
feet.

The fifth bracketed valve specifies the design


windload recommended in ANSI A58.1, "Minimum Design
Loads for Buildings and Other Structures," for the
Langley field area, and for a height zone of less
than 9100 millimeters 30 feet.

The sixth bracketed valve specifies the minimum


design load recommended in ANSI A58.1. Langley
Research Center policy does not permit use of this
paragraph.
**************************************************************************

Design windload must be [2155] [1963] [1819] [1676] [1436] [718] pascal
[45] [41] [38] [35] [30] [15] pounds per square foot. Design windload
must be in accordance with ASCE 7-16.

1.9.4 Structural Capacity

Design curtain-wall system, including framing members, windows, doors and


frames, metal accessories, panels, and glazing to withstand the specified
design windload acting normal to the plane of the curtain wall and acting
either inward or outward.

Deflection of any metal framing member in a direction normal to the plane


of the curtain wall, when subjected to the test of structural performance,
using the specified windload in accordance with
AAMA/WDMA/CSA 101/I.S.2/A440, must not exceed 1/175 of the clear span of
the member or 20 millimeter 3/4 inch, whichever value is less.

Deflection of any metal member in a direction parallel to the plane of the


curtain wall, when the metal member is carrying its full design load, must
not exceed 75 percent of the design clearance dimension between that
member and the glass, sash, panels, or other part immediately below it.

SECTION 08 44 00 Page 33
PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Aluminum

Must be free from defects impairing strength or durability of surface


finish. Provide standard alloys conforming to standards and designations
of AA ASD1. Special alloys, not covered by the following ASTM
specifications, must conform to standards and designations recommended by
the manufacturer for the purpose intended.

**************************************************************************
NOTE: Use materials with recycled content where
appropriate for use. Verify suitability,
availability within the region, cost effectiveness
and adequate competition before specifying product
recycled content requirements.
**************************************************************************

[ Provide Aluminum [Doors][Frames][Curtain-wall Framing Members][Window


Frames] with a minimum recycled content of 20 percent. Provide data
identifying percentage of [recycled content of aluminum doors and frames][
recycled content of aluminum curtain-wall framing members][recycled
content of aluminum windows].

]2.1.1.1 Wrought Aluminum Alloys

Must be those which include aluminum alloying elements not exceeding the
following maximum limits when tested and additional in accordance with
ASTM E3061. These limits apply to both bare products and the core of clad
products. The cladding of clad products must be within the same limits
except that the maximum zinc limit may be 2.5 percent in order to assure
that the cladding is anodic to the core. Special wrought alloys with a
silicon content not more than 7.0 percent will be acceptable for limited
structural uses where special appearance is required:

ALLOY MAXIMUM PERCENT

Silicon 1.5

Magnesium, Manganese, and 6.0


Chromium combined

Iron 1.0

Copper 0.4

Zinc 1.0

Within the chemical composition limits set forth above, wrought aluminum
alloys must conform to the following:

a. Extruded bars, rods, shapes and tubes: ASTM B221M ASTM B221 and
ASTM B308/B308M and ASTM B429/B429M.

b. Sheet and Plate: ASTM B209M ASTM B209.

SECTION 08 44 00 Page 34
2.1.1.2 Cast Aluminum Alloys

Provide those in which the alloying elements are silicon, magnesium,


manganese, or a combination of these. Other elements must not exceed the
following limits:

ALLOY MAXIMUM PERCENT

Iron 1.2

Copper 0.4

Nickel 0.4

Titanium 0.2

Others (total) 0.5

Within the chemical composition limits set forth above, cast aluminum
alloys must conform to the following:

a. Sand castings: ASTM B26/B26M.

b. Die casting: ASTM B85/B85M.

c. Permanent mold castings: ASTM B108/B108M.

2.1.1.3 Welding Rods and Electrodes

Provide welding rods and bare electrodes conforming to AWS A5.10/A5.10M as


recommended by the manufacturer of the aluminum base metal alloy being
used.

2.1.1.4 Strength

Aluminum extrusions for framing members used in curtain walls and main
frame and sash or ventilator members in windows must have a minimum
ultimate tensile strength of 152 MPa 22,000 psi and a minimum yield
strength of 110 MPa 16,000 psi.

2.1.2 Bronze

Bronze sheets, tubes, and drawn shapes must be commercial bronze, alloy
No. 220. Extruded shapes must be architectural bronze, alloy No. 385.
Rolled or drawn rods must be [commercial bronze, alloy No. 220] [or]
[architectural bronze, alloy No. 385]. Bronze used for [_____] must have
a [_____] finish.

2.1.3 Copper

Conform to ASTM B152/B152M, hot or cold-rolled of the temper suitable for


the respective forming operations.

SECTION 08 44 00 Page 35
2.1.4 Carbon Steel

Conform to the following specifications:

a. Rolled shapes, plates, and bars: ASTM A36/A36M.

b. Galvanized sheets: ASTM A653/A653M.

c. Sheets for porcelain enameling: ASTM A424/A424M.

d. Other sheets: ASTM A1011/A1011M or ASTM A1008/A1008M.

2.1.5 Stainless Steel

**************************************************************************
NOTE: Type 316 stainless steel offers additional
corrosion resistance through the addition of
molybdenum. It is often recommended for use in
salty or highly corrosive atmospheres. Since its
cost is greater than Types 302 or 304, Type 316
should be specified only when the project
requirements justify the additional cost.
**************************************************************************

Conform to ASTM A240/A240M. Conform to Type 302 or 304, and finish in


accordance with the NAAMM AMP 500. Conform to Metal Finishes Manual as
follows:

a. Concealed flashings: Dead soft fully annealed, [2 D finish] [[_____]


finish].

b. Exposed work: [No. 4 finish] [[_____] finish] to match approved


sample.

2.1.6 Weathering High-Strength Low-Alloy Steel

**************************************************************************
NOTE: Water draining or dripping from weathering
steel surface for the first two or three years while
the oxide coating is developing, will contain oxide
particles which may stain or streak adjacent
materials. Permanent provisions must be made
through design, detailing, and the selection of
materials and colors to accommodate or divert this
run-off water. Refer to weathering steel
manufacturer's recommendations for suggested methods
to prevent staining.
**************************************************************************

Weathering steel must be a high-strength, low-alloy steel conforming to


ASTM A242/A242M, ASTM A588/A588M, ASTM A606/A606M, and ASTM A1011/A1011M
as applicable to the shapes and thicknesses required. In addition, the
steel must be capable of developing a tightly adhered protective oxide
coating when left unpainted and subjected to atmospheric exposure.
Provide steel that conforms to the manufacturer's published mechanical
properties and chemical composition.[ Protect weathering steel used for
[_____] on the unexposed side with a shop coat of paint.] Perform
cleaning, surface preparation, handling, bolting, riveting, and welding of
weathering steel in strict accordance with the specification and

SECTION 08 44 00 Page 36
recommendations of the steel manufacturer.

2.1.7 High-Strength, Low-Alloy Steel

Conform to ASTM A572/A572M for structural shapes, plates, and bars.

2.1.8 Metal Fasteners

Provide fasteners as specified in paragraph entitled "Fastener Metals for


Joining Various Metal Combinations" in "Part 2 - Products" of the
AAMA MCWM-1.[ Fastener metals used in connection with weathering steel
must be of type recommended by the weathering steel manufacturer.] Metals
for fasteners must be chemically and galvanically compatible with
contiguous materials.

2.1.9 Porcelain Enamel

Apply to all areas of each unit over base metal surfaces of [metal facing
panels,] [adhesively bonded panels, metal-faced,] in compliance with
PEI 1001. Apply colored enamel to exposed faces as follows:

a. Color: [_____].

b. Texture: [_____].

c. Gloss: [_____].

d. Thickness of coating: [_____].

2.1.10 Joint Sealants and Accessories

**************************************************************************
NOTE: This specification permits the three listed
compounds to be used at the Contractor's option.
Each is acceptable for intended purpose. Do not use
silicone type sealants in horizontal surfaces where
water occurs over the joint. For projects where it
is desirable to limit sealant types, revise text
accordingly.
**************************************************************************

Provide manufacturer's standard colors to closely match adjacent surfaces.


For interior application of joint sealants comply with applicable
regulations regarding reduced VOC's as specified in Sections 07 92 00
JOINT SEALANTS and 01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING.

2.1.10.1 Elastomeric, Single or Multiple Component

ASTM C920, [Type S, single component] [Type M, multiple component]. Use


Grade NS, nonsag type in joints on vertical surfaces and use Grade P,
self-leveling or flow type, in joints on horizontal surfaces.

2.1.10.2 Single Component Silicone Rubber Base

ASTM C920, Type S, Grade NS (Silicone).

2.1.10.3 Solvents and Primers

Provide material which is quick drying, colorless, nonstaining, compatible

SECTION 08 44 00 Page 37
with compound used, as recommended by sealant manufacturer. Where primer
is specified or recommended by sealant manufacturer, manufacturer's data
related to that material must include primer.

2.1.10.4 Structural Sealant

ASTM C1184 and ASTM C1401. Capable of withstanding tensile and shear
stresses imposed by structural-sealant-glazed curtain walls without
failing adhesively or cohesively. When tested for preconstruction
adhesion and compatibility, cohesive failure of sealant must occur before
adhesive failure. Adhesive failure occurs when sealant pulls away from
substrate cleanly, leaving no sealant material behind. Cohesive failure
occurs when sealant breaks or tears within itself but does not separate
from each substrate, because sealant-to-substrate bond strength exceeds
sealant's internal strength.

2.1.10.5 Backing Material

Provide material which is nonstaining, nonabsorbent, and compatible with


sealing compound. Closed cell resilient urethane, polyvinylchloride or
polyethylene foam; closed-cell sponge of vinyl or rubber; closed cell
neoprene or butyl rod; or polychloroprene tubes or beads.

2.1.10.6 Bond Preventive Materials

Provide polyethylene tape with pressure-sensitive adhesive; aluminum foil


or waxed paper.

2.1.10.7 Preformed Sealing Compound

Provide nonskinning type conforming to AAMA 800. Tapes, beads, ribbons or


other shapes as required.

2.1.11 Glass and Glazing

Materials are specified under Section 08 81 00 GLAZING.

2.1.12 Firestopping Material

**************************************************************************
NOTE: Refer to AAMA TIR-A3-1975, "Fire Resistive
Design Guidelines for Curtain Wall Assemblies," for
other recommended materials and methods used for
firestopping the opening between the curtain wall
and floor edges.
**************************************************************************

[Portland cement concrete of same design and strength as floor slab] [As
specified in Section 03 30 00 CAST-IN-PLACE CONCRETE] [Mineral fiber
manufactured from asbestos-free materials, and conforming to ASTM C612 or
ASTM C665, meeting fire resistance requirements specified].

2.1.13 Screens

ASTM D3656/D3656M, Class 2, 18 by 14 mesh, color [charcoal] [gray] [_____].

2.1.14 Paint and Finishes

**************************************************************************

SECTION 08 44 00 Page 38
NOTE: Coordinate the requirements of Section
09 90 00 PAINTS AND COATINGS. If Section 09 90 00
PAINTS AND COATINGS is not included in project
specification, applicable requirements therefrom
should be inserted and the following text deleted.
**************************************************************************

See Section 09 90 00 PAINTS AND COATINGS, for field applied coatings.

2.1.15 Panels

**************************************************************************
NOTE: Double glazing and thermal breaks in wall and
window framing systems will result in considerable
reduction of heat transmission through wall system.
Refer to ASHRAE Handbook of Fundamentals, and AAMA
Curtain Wall Manual, "Design for Energy Conservation
in Aluminum Curtain Walls" for additional
information on heat transmission losses and
condensation on interior surfaces.
**************************************************************************

**************************************************************************
NOTE: When other types of panels are required the
text must be modified accordingly. When nonmetallic
panels such as stone, precast concrete, tile or
other materials are required, they must be included
in the project specification. All panels which are
a part of the wall system, regardless of the
material or type, must be included as a part of the
curtain wall specification.
**************************************************************************

Maximum U-value [_____]. Where, in order to meet the requirements


specified, the proposed panel assembly is thicker than indicated, make
corresponding adjustments in accessories and other work such as door,
window and louver frames, flashing, coping, and trim products at no extra
cost to the Government. Unless otherwise indicated, design for
installation from outside the building. Provide vapor barrier on interior
face of insulation. Seal edges of panels with cores of absorptive
material to prevent entrance of water and allow venting of the core space
to outside air. Panels must comply with ASTM E84 surface burning
characteristics, with a flame spread index of [25] [_____] or less and a
smoke developed index of [50] [450] [_____] or less tested by a Qualified
Testing Agency. Identify products with appropriate markings of Applicable
Testing Agency. Tempered Hardboard must conform to AHA A135.4, Class 1,
[_____] mm inch thick.

2.1.15.1 Metal Facing Panels, Single Thickness

Metal facing panels must be single thickness. Panel facing must be [flat
sheet] [textured] [impressed-relief] [_____] type, made of [porcelain
enamel] [aluminum] [bronze] [stainless steel] and, with [backside
stiffeners] [or] [edge flanges] spaced as required to meet flatness
specified. Where indicated, backup panels with [_____].

2.1.15.2 Laminated Panels

**************************************************************************

SECTION 08 44 00 Page 39
NOTE: Delete the paragraph heading and the
following paragraphs when panels are not required.
Only metal-faced laminated panels are specified. If
another panel type is used, revise the
specifications to suit the project. Indicate
locations and dimensions of panels on the drawings.
**************************************************************************

Panels must be metal-faced laminated both sides, consisting of exterior


metal facing, facing backing, insulating core, facing backing, and
interior metal facing. Facing-panel dimensions must be as indicated.

2.1.15.2.1 Exterior Metal Facing

Facing must be Porcelain-Enamel on steel. Base metal must be steel sheets


for porcelain enameling, 0.25 to 0.38 millimeter 0.010 to 0.015 inch
thick, of the quality and type best suited for the work, stretcher level
standard of flatness, conforming to ASTM A424/A424M, and properly
precleaned and treated for adherence of the porcelain enamel.

Porcelain-enamel processing, corrosion protection, weather resistance,


color retention of red, yellow, and orange porcelain enamels, continuity
of coating, and surface appearance must meet or exceed the requirements
specified in PEI 1001.

**************************************************************************
NOTE: PEI designates color of porcelain enamel by
the munsell color system (hue, value/chroma). 47
standard colors are shown in PEI CG-3, "Color Guide
for Architectural Porcelain Enamel." The following
paragraph illustrates the method of specifying the
color of porcelain enamel and must be revised as
required to suit the project.
**************************************************************************

Color of porcelain-enamel exposed-to-view surfaces must be PEI CG-3


[_____]. Ivory (Munsell number by 8.7/3.4) and match the color of the
approved samples.

**************************************************************************
NOTE: Select one of the following paragraphs.
**************************************************************************

Gloss of exposed-to-view surfaces must be [high] [medium] [low]


reflectivity.

2.1.15.2.2 Facing Backing

Nominal 3 millimeter 1/8-inch thick, flat non-asbestos-cement sheets,


flexible smooth-one-side surface finish, conforming to ASTM C220, Type F.

2.1.15.2.3 Core Insulation

[ Core must be expanded perlite conforming to ASTM C610.

][Core must be rigid urethane conforming to ASTM C591, Type 2.

][Core must be preformed block polystyrene conforming to ASTM C578, Type II.

SECTION 08 44 00 Page 40
3.3.9 Panel Installation

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when panels are not required.
**************************************************************************

Panels must be set with a glazing-tape back bed, two-component elastomeric


sealing-compound heel bead, glazing-tape bedding of the stop, and
two-component elastomeric sealing-compound topping bead on both sides of
the panel. Face and edge clearances must not be less than 3 millimeters
1/8 inch. Remove excess sealing compound on both sides of the curtain
wall opening with a glazing knife at a slight angle over the rabbet leg or
applied stop. Install applied stops on the exterior side of the curtain
wall and secured with screws.

3.3.10 Panels

Install panels [in framing member openings] [into framed pre-assembled


units] [_____] using [sealants] [gaskets] [gaskets and sealants] [_____]
as indicated or specified.

3.3.11 Windows

Install windows in accordance with details indicated and approved detail


drawings.

3.3.11.1 Sealing

Seal exterior metal to metal joints between members of windows, frames,


mullions, and mullion covers. Remove excess sealant.

3.3.11.2 Ventilators and Hardware

After installing and glazing windows, adjust ventilators and hardware to


operate smoothly and to be weathertight when ventilators are closed and
locked. Lubricate hardware and moving parts.

3.3.11.3 Weatherstripping

Install to make weathertight contact with frames when ventilators are


closed and locked. Do not cause binding of sash or prevent closing and
locking of ventilator.

Provide for ventilating sections of all windows to insure a weather-tight


seal meeting the infiltration tests specified. Use easily replaceable
factory-applied weatherstripping of manufacturer's stock type. Use molded
vinyl, molded or molded-expanded neoprene for weatherstripping for
compression contact surfaces. For sliding surfaces, use treated woven
pile or wool, polypropylene or nylon pile with nylon fabric and metal or
plastic backing strip weatherstripping. Do not use neoprene or polyvinyl
chloride weatherstripping where they will be exposed to direct sun light.

3.3.12 Joint Sealants

3.3.12.1 Surface Preparation

Surfaces to be primed and sealed must be clean, dry to the touch, free
from frost, moisture, grease, oil, wax, lacquer, paint, or other foreign

SECTION 08 44 00 Page 57
matter. Enclose joints on three sides. Clean out grooves to proper
depth. Joint dimensions must conform to approved detail drawings with a
tolerance of plus 3 mm 1/8 inch. Do not apply compound unless ambient
temperature is between 4 and 32 degrees C 40 and 90 degrees F. Clean out
loose particles and mortar just before sealing. Remove protective
coatings or coverings from surfaces in contact with sealants before
applying sealants or tapes. Solvents used to remove coatings must be of
type that leave no residue on metals.

3.3.12.2 Applications

Match approved sample. Force compound into grooves with sufficient


pressure to fill grooves solidly. Sealing compound must be uniformly
smooth and free of wrinkles and, unless indicated otherwise, tooled and
left sufficiently convex to result in a flush joint when dry. Do not trim
edges of sealing material after joints are tooled. Mix only amount of
multi-component sealant which can be installed within four hours, not to
exceed 19 liters 5 gallons at any given time.

3.3.12.3 Primer

Apply to masonry, concrete, wood, and other surfaces as recommended by


sealant manufacturer. Do not apply primer to surfaces which will be
exposed after caulking is completed.

3.3.12.4 Backing

Tightly pack in bottom of joints which are over 13 mm 1/2 inch in depth
with specified backing material to depth indicated or specified. Roll
backing material of hose or rod stock into joints to prevent lengthwise
stretching.

3.3.12.5 Bond Prevention

Install bond preventive material at back or bottom of joint cavities in


which no backstop material is required, covering full width and length of
joint cavities.

3.3.12.6 Protection and Cleaning

Remove compound smears from surfaces of materials adjacent to sealed


joints as the work progresses. Use masking tape on each side of joint
where texture of adjacent material will be difficult to clean. Remove
masking tape immediately after filling joint. Scrape off fresh compound
from adjacent surfaces immediately and rub clean with approved solvent.
Upon completion of caulking and sealing, remove remaining smears, stains,
and other soiling, and leave the work in clean neat condition.

3.3.13 Glass

Install in accordance with insulating glass manufacturer's recommendations


as modified herein.[ Install insulating glass units made with heat
absorbing glass with heat absorbing pane on exterior side.]

3.3.13.1 Inspection of Sash and Frames

Before installing glass, inspect sash and frames to receive glass for
defects such as dimensional variations, glass clearances, open joints, or
other conditions that will prevent satisfactory glass installation. Do

SECTION 08 44 00 Page 58
not proceed with installation until defects have been corrected.

3.3.13.2 Preparation of Glass and Rabbets

Clean sealing surfaces at perimeter of glass and sealing surfaces of


rabbets and stop beads before applying glazing compound, sealing compound,
glazing tape, or gaskets. Use only approved solvents and cleaning agents
recommended by compound or gasket manufacturer.

3.3.13.3 Positioning Glass

Set glass from inside the building unless otherwise indicated or


specified. Maintain specified edge clearances and glass bite at
perimeter. Maintain position of glass in rabbet and provide required
sealant thickness on both sides of glass. For glass dimensions larger than
1270 united millimeters 50 united inches, provide setting blocks at sill
and spacer shims on all four sides; locate setting blocks one quarter way
in from each jamb edge of glass. Where setting blocks and spacer shims
are set into glazing compound or sealant, butter with compound or sealant,
place in position, and allow to firmly set prior to installation of glass.

3.3.13.4 Setting Methods

**************************************************************************
NOTE: Select methods applicable to the project
conditions and details. Delete non-applicable
methods. Methods listed are typical for many glass
and sealant manufacturers; other suitable methods
may also be included.
**************************************************************************

Apply glazing compound, glazing sealant, glazing tape, and gaskets


uniformly with accurately formed corners and bevels. Remove excess
compound from glass and sash. Use only recommended thinners, cleaners,
and solvents. Strip surplus compound from both sides of glass and tool at
slight angle to shed water and provide clean sight lines. Secure stop
beads in place with suitable fastenings. Do not apply compound or sealant
at temperatures lower than 4 degrees C 40 degrees F, or on damp, dirty, or
dusty surfaces. After glazing, fix ventilators in sash so they cannot be
operated until compound or sealant has set.

a. Use sealant glazing to completely fill channel on edges and on both


sides of glass for [_____].

b. Use sealant and tape glazing, with glazing sealant for cap bead above
glazing tape against fixed exterior stops and glazing tape full height
against removable interior stops for [_____].

c. Use sealant and tape glazing, with glazing sealant full height against
removable exterior stops with heel bead or glazing sealant and glazing
tape full height against fixed interior stops for [_____].

d. Use sealant and tape glazing, with glazing sealant cap beads above
glazing tape against both exterior and interior stops for [_____].
Removable stops may be on either exterior or interior side of glass.

e. Use tape, sealant, and compound glazing, with glazing tape full height
against fixed exterior stops, glazing compound as a cap bead above
heel bead sealant and against removable interior stops for [_____].

SECTION 08 44 00 Page 59
integral-color anodic coating is not required.
**************************************************************************

Extrusions to receive an integral-color anodic coating must be the alloy


and temper recommended by the aluminum producer for the specified finish
with integral-color anodic coating and have mechanical properties equal to
or exceeding those of ASTM B221M ASTM B221 6063-T5.

2.2.2 Aluminum-Alloy Sheets and Plates

Unless otherwise specified, sheets and plates must conform to ASTM B209M
ASTM B209, Alloy 3003-H16.

Sheets and plates to receive a clear anodic coating must conform to


ASTM B209M ASTM B209, Alloy 5005-H16.

**************************************************************************
NOTE: Delete the following paragraph when
integral-color anodic coating is not required.
**************************************************************************

Sheets and plates to receive an integral-color anodic coating must be the


alloy and temper recommended by the aluminum producer for the specified
coating and have mechanical properties equal to or exceeding those of
5005-H16.

2.2.3 Structural Steel

Hot-rolled shapes, plates, and bars must conform to ASTM A36/A36M.

Hot-formed tubing must conform to ASTM A501/A501M.

Sheet and strip for cold-formed, light-gage, structural members must


conform to ASTM A1011/A1011M.

2.2.4 Metals for Fasteners

Provide aluminum-alloy bolts and screws made from rod conforming to


ASTM B211/B211M, Alloy 2024-T351.

Provide aluminum-alloy nuts made from rod conforming to ASTM B211/B211M,


Alloy 6061-T6.

Provide aluminum-alloy washers made from sheet conforming to ASTM B209M,


ASTM B209, ASTM B211/B211M, Alloy 2024-T4.

Provide aluminum-alloy rivets made from rod or wire conforming to


ASTM B316/B316M, Alloy 6053-T61.

Provide steel fasteners made from corrosion-resistant chromium-nickel Type


302, 303, 304, 305, or 316 with the form and condition best suited for the
work.

2.3 NONSKINNING SEALING COMPOUND

Sealing compound must be nonskinning, gun-grade type conforming to AAMA 800.

SECTION 08 44 00 Page 44
2.4 FABRICATION

2.4.1 Workmanship

Metal Accessories must be accurately formed; joints, except those designed


to accommodate movement, accurately fitted and rigidly assembled.

Insofar as practical, fitting and assembly of the work must be done in the
manufacturer's plant. Mark work that cannot be permanently
factory-assembled before shipment to ensure proper assembly at the site.

2.4.2 Shop-Painting Aluminum

Shop prime aluminum surfaces that will come in contact with dissimilar
metals, masonry, concrete, or wood.

Prepare aluminum surfaces for painting in accordance with ASTM D1730, Type
B, Method 2 or 3.

Give aluminum surfaces one shop coat of paint applied to dry, clean,
surfaces to provide a continuous minimum dry-film thickness of 0.038
millimeter 1.5 mils.

2.4.3 Shop-Painting Steel

Shop prime surfaces of concealed steel.

Remove scale, rust, and other deleterious materials. Remove heavy rust
and loose mill scale in accordance with SSPC SP 3 or SSPC 7/NACE No.4.
Remove oil, grease, and similar contaminants in accordance with SSPC SP 1.

Give steel surfaces two coats of paint; the second coat must have a color
different from the first coat. Apply paint to dry, clean, surfaces to
provide a continuous minimum dry-film thickness of 0.038 millimeter 1.5
mils for the first coat and 0.025 millimeter 1 mil for the second coat.

2.4.4 Depth of Glazing Rabbets

Depth of glazing rabbets for openings to receive glass materials or panels


must be as follows:

**************************************************************************
NOTE: Select as required to suit the glass
materials and panels used. Delete inapplicable
items.
**************************************************************************

SECTION 08 44 00 Page 45
MATERIAL NOMINAL THICKNESS MAXIMUM SIZE MINIMUM RABBET DEPTH

Single-glass Double strength Up to 0.46 square meter 10 millimeter


lights
Double strength Over 0.46 square meter 15 millimeter

3 millimeter Up to 0.46 square meter 10 millimeter

3 millimeter 0.46 to 2.32 square meter 15 millimeter

3 millimeter 2.32 to 6.5 square meter 16 millimeter

4.5 millimeter Up to 2.32 square meter 15 millimeter

4.5 millimeter Over 2.32 square meter 16 millimeter

5.5 millimeter All sizes 16 millimeter

6 millimeter Up to 9.3 square meter 16 millimeter

6 millimeter Over 9.3 square meter 20 millimeter

8 millimeter All sizes 20 millimeter

10 millimeter All sizes 22 millimeter

15 millimeter All sizes 22 millimeter

20 millimeter All sizes 22 millimeter

Double-glazing All thicknesses Up to 2.23 square meter 16 millimeter


units
All thicknesses 2.23 to 6.5 square meter 20 millimeter

Panels Up to 25 mm All sizes 16 millimeter

25 to 40 mm All sizes 20 millimeter

SECTION 08 44 00 Page 46
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-08 44 00 (May 2019)

------------------------------------
Preparing Activity: NAVFAC Superseding
UFGS-08 44 00 (August 2011)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated October 2021


**************************************************************************

SECTION TABLE OF CONTENTS

DIVISION 08 - OPENINGS

SECTION 08 44 00

CURTAIN WALL AND GLAZED ASSEMBLIES

05/19

PART 1 GENERAL

1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Engineer Qualifications for Blast Design
1.3.2 Qualification of Welders
1.3.3 Qualifications for the Curtain-Wall Installer
1.3.4 Testing Requirements
1.3.5 Mockup
1.3.5.1 Construction
1.3.5.2 Performance Test
1.3.5.3 Approved Mock-Up
1.3.6 Factory Tests
1.3.6.1 Deflection and Structural Tests
1.3.6.2 Water Penetration Test
1.3.6.3 Air Infiltration Test
1.3.6.4 Delamination Test
1.3.6.5 Sealant Adhesion and Compatibility Testing
1.3.6.6 Energy Performance Tests
1.3.6.7 Window Tests
1.3.6.8 Fire Resistance Tests
1.3.6.9 Noise Reduction
1.4 FIELD TESTS
1.4.1 Field Water Spray Tests
1.4.2 Air Infiltration
1.4.2.1 Water Penetration
1.5 GLAZED CURTAIN WALL SYSTEM REQUIREMENTS
1.5.1 Source
1.5.2 Design
1.5.3 Tolerances
1.5.4 Structural Requirements
1.5.5 Seismic Calculations
1.5.6 Thermal Cycling and Vertical Inter-Story Movement Calculations

SECTION 08 44 00 Page 1
][Frosted finish with Class I clear anodic coating: Medium-matte chemical
etch and Architectural Class I (0.018 millimeter and greater thickness)
anodic coating producing a natural aluminum color. Finish must be AA
C22-A41 in accordance with AA DAF45.

][Polished frosted finish with Class II clear anodic coating: Smooth


specular-buffed mechanical, followed by a medium-matte chemical etch and
Architectural Class II (0.01 to 0.018 millimeter thickness) anodic coating
producing a natural aluminum color. Finish must be AA M21-C22-A31 in
accordance with AA DAF45.

][Frosted finish with Class II clear anodic coating: Medium-matte chemical


etch and Architectural Class II (0.4- to 0.7-mil thickness) anodic coating
producing a natural aluminum color. Finish must be AA C22-A31 in
accordance with AA DAF45.

][Frosted finish with Class I clear anodic coating: Medium-matte chemical


etch and Architectural Class I (0.7-mil and greater thickness) anodic
coating producing a natural aluminum color. Finish must be AA C22-A41 in
accordance with AA DAF45.

][Polished frosted finish with Class II clear anodic coating: Smooth


specular-buffed mechanical, followed by a medium-matte chemical etch and
Architectural Class II (0.4- to 0.7-mil thickness) anodic coating
producing a natural aluminum color. Finish must be AA M21-C22-A31 in
accordance with AA DAF45.
]
**************************************************************************
NOTE: It is recommended that a sample of the
required color be on display where it may be seen by
bidders during the bidding period.
**************************************************************************

Polished frosted finish with integral-color anodic coating: Smooth


specular buffed mechanical, followed by nonetching inhibitive alkaline
cleaning, medium-matte chemical etch, and Architectural Class I ( 0.018
millimeter 0.7-mil and greater thickness) anodic coating producing an
integral-color finish. Color must be:

[Light bronze] [Medium bronze] [Dark bronze] [Black]

**************************************************************************
NOTE: The following paragraph must be included.
**************************************************************************

Match aluminum-finish color and appearance to that of the sample approved


for use in the project within the aluminum producer's standard color range.

**************************************************************************
NOTE: Delete the following paragraphs when an
anodic coating is not required.
**************************************************************************

Test the anodic coating on aluminum for thickness in accordance with


ASTM B244.

Test anodically coated aluminum for the weight of the coating in


accordance with ASTM B137.

SECTION 08 44 00 Page 48
Test the resistance of anodically coated aluminum to staining by dyes in
accordance with ASTM B136.

][2.4.6 Pigmented Organic Coating

Curtain wall framing exposed to view to be[ a pigmented organic coating


complying with AAMA 2603][ a high-performance organic coating complying
with AAMA 2604][ a superior performing organic coating complying with
AAMA 2605] Color: [_____].

]2.5 CURTAIN-WALL FRAMING MEMBERS

**************************************************************************
NOTE: Size and arrangement of all framing members
must be indicated on the drawings. Curtain-wall
system manufacturer's stock sizes and shapes should
be used. Frame depth must be coordinated with the
window sash, panels, single-glass lights,
double-glazing units, and louvers and other metal
accessories that are to be incorporated into the
curtain-wall system.
**************************************************************************

2.5.1 General

Framing members must be thermally broken and be the section dimensions and
arrangement indicated and designed to accommodate windows, panels, and
other materials to be incorporated into the curtain-wall system.

[ Curtain-wall framing must be the vertical mullion type with the vertical
mullions extending the indicated distance beyond the exterior face of the
curtain wall.

][Curtain-wall framing must be the grid type with both the vertical and
horizontal mullions extending the indicated distance beyond the exterior
face of the curtain wall.

]2.5.2 Construction

Framing members must be aluminum-alloy extrusions with a wall thickness


not less than 3.1 millimeter 0.125 inch. Glazing rabbet legs must be an
integral part of the frame with the leg depth not less than the minimum
depth specified for the thickness and size of the glass material or panel
to be installed in the curtain-wall frame. Design and construct frames to
receive window sash and louvers of the type specified when required.

Prepare vertical mullions for anchorage to the building construction at


the bottom, at each intermediate floor elevation, and at the top.

[ Corners of frames must be mortise-and-tenon construction except that the


corners of the vertical and horizontal mullions in grid frames must be
coped-and-welded construction. Welds must be on the unexposed surfaces.
Corner joints must be accurately fitted and flush, with watertight
hairline joints not exceeding 0.4 millimeter 1/64 inch in width. Apply
nonskinning sealing compound to the unexposed surfaces of all
mortise-and-tenon joints.

][Corners of frames must be coped and welded construction. Welds must be on

SECTION 08 44 00 Page 49
the unexposed surfaces. Corner joints must be accurately fitted and
flush, with watertight hairline joints not exceeding 0.4 millimeter 1/64
inch in width.

]2.6 ALUMINUM DOORS AND FRAMES

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when aluminum doors and frames
are not a part of the curtain-wall system.
**************************************************************************

Aluminum doors and frames are specified in Section 08 11 16 ALUMINUM DOORS


AND FRAMES.

2.7 METAL ACCESSORIES

2.7.1 Sills

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraphs if sills are not required.
Sills must be detailed on the drawings.
**************************************************************************

Sills must be the shapes and dimensions indicated and fabricated of


aluminum-alloy extrusions having a wall thickness not less than 3
millimeter 0.125 inch.

Sills must run continuously under the curtain wall and permit the lower
curtain wall frame member to interlock without fastenings.

2.7.2 Coping

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraphs if coping is not required.
Coping must be detailed on the drawings.
**************************************************************************

Coping must be the shapes and dimensions indicated and welded mitered
inside and outside corner sections, concealed cover plates, and other
components as required for the installation.

Coping-system components must be aluminum-alloy extrusions with wall


thicknesses of 1.2 millimeter 0.05 inch, minimum.

2.7.3 Exterior Architectural Louvers

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when exterior architectural
louvers are not required.
**************************************************************************

Exterior architectural louvers are specified in Section 05 72 00


DECORATIVE METAL SPECIALTIES.

SECTION 08 44 00 Page 50
[2.8 SUN CONTROL

Provide [sunshades][ and ][light shelves] in accordance with the following:

2.8.1 Sunshades

Assemblies consisting of manufacturer's standard outrigger brackets,


louvers, and fascia, designed for attachment to curtain wall with
mechanical fasteners.

a. Orientation: [Horizontal] [Vertical].

b. Projection from Wall: [As indicated on Drawings] [0.508] [0.635]


[0.762] [0.889] [_____] meters [20] [25] [30] [35] [_____] inches.

c. Outriggers: [Straight with square edges] [Straight with rounded edge]


[Curved] [Wedge] <Insert shape>.

d. Louvers:

(1) Number: [Three] [Four] [Five] [_____] louvers per unit.

(2) Shape: [Planar] [Arched] [Circular] [Airfoil] [Square].

(3) Width: [0.1524] [0.2032] [0.254] [_____] millimeter [6] [8] [10]
[_____] inches.

(4) Mounting Angle: [0.635] [0.762] [0.889] [25] [30] [35] [_____]
degrees.

e. Fasciae: [Rectangular] [Bullnose] [Angular] [Circular].

f. Finish: [Match adjacent glazed aluminum curtain wall] <Insert finish>.

g. Aluminum: Alloy and temper recommended by manufacturer for type of use


and finish indicated.

h. Steel Reinforcement: As required by manufacturer.

2.8.2 Light Shelves

Light-reflecting assemblies consisting of manufacturer's standard support


brackets or channels, and aluminum tray, designed for attachment to
interior of curtain wall with mechanical fasteners.

a. Projection from Wall: [As indicated on Drawings] [0.508] [0.635]


[0.762] [0.889] [_____] millimeter [20] [25] [30] [35][_____] inches.

b. Finish: [Match adjacent glazed aluminum curtain wall] [_____].

c. Aluminum: Alloy and temper recommended by manufacturer for type of use


and finish indicated.

d. Steel Reinforcement: As required by manufacturer.

]2.9 THERMAL INSULATION MATERIALS

**************************************************************************
NOTE: Delete the paragraph heading and the

SECTION 08 44 00 Page 51
following paragraph when thermal insulation
materials are not required. Location of the
curtain-wall system to be insulated, type of thermal
insulation material to be used, and the nominal
thickness of the insulation material must be
indicated. Select the appropriate insulation
system(s) Section Reference and delete those which
are not applicable.
**************************************************************************

Thermal insulation materials are specified in [Section 07 21 16 MINERAL


FIBER BLANKET INSULATION][Section 07 21 13 BOARD AND BLOCK
INSULATION][Section 07 21 23 LOOSE FILL THERMAL INSULATION][Section
07 24 00EXTERIOR INSULATION AND FINISH SYSTEMS][_____].

2.10 SEALANTS AND CAULKINGS

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when sealants and caulkings are
not required for installation of curtain wall.
**************************************************************************

Sealants and caulkings are specified in Section 07 92 00 JOINT SEALANTS.

2.11 CURTAIN-WALL INSTALLATION MATERIALS

**************************************************************************
NOTE: Delete the following installation materials
that are not applicable.

Concrete inserts should be used for fastening the


specified work to cast-in-place concrete
construction when the anchorage device will be
subjected to direct pullout loadings. Indicate
concrete inserts on the drawings.
**************************************************************************

2.11.1 Threaded Concrete Inserts

Galvanized ferrous castings with enlarged bases with not less than two
nailing lugs, length as indicated, internally threaded 20 millimeter
3/4-inch diameter machine bolt must conform to ASTM A47/A47M, Grade
[32510] [35018] [Grade 22010] or ASTM A27/A27M, Grade U-60-30, and hot-dip
galvanized in accordance with ASTM A153/A153M.

2.11.2 Wedge Concrete Inserts

Galvanized, box-type, ferrous castings with an integral loop at the back


of the box and designed for 20 millimeter 3/4-inch diameter bolts with
wedge-shaped heads must conform to ASTM A47/A47M, Grade [32510] [35018] or
ASTM A27/A27M, Grade U-60-30, and hot-dip galvanized in accordance with
ASTM A153/A153M.

Carbon steel bolts with wedge-shaped heads, nuts, washers, and shims must
be hot-dip galvanized in accordance with ASTM A153/A153M.

SECTION 08 44 00 Page 52
2.11.3 Slotted Concrete Inserts

Galvanized pressed-steel plate, welded construction, box type with a slot


designed for 20 millimeter 3/4-inch diameter square-head bolts to provide
lateral adjustment must be 3 millimeter 1/8-inch minimum thickness,
conforming to ASTM A283/A283M, Grade C, hot-dip galvanized in accordance
with ASTM A123/A123M. Length of the insert body less anchorage lugs must
be 155 millimeter 6 inches minimum and provided with a knockout cover.

2.11.4 Masonry Anchorage Devices

**************************************************************************
NOTE: Masonry anchorage devices should be used only
for fastening materials to solid masonry and
concrete-in-place construction when the anchorage
device will not be subjected to direct pullout nor
to vibration. Masonry anchorage devices should be
used only for nonvibratory shear loads such as for
fastening sash-pole hangers, door frames, and door
thresholds.
**************************************************************************

2.11.5 Toggle Bolts

Toggle bolts must be the tumble-wing type.

2.11.6 Steel Bolts, Nuts, and Washers

Bolts must be regular hexagon head, low-carbon steel.

Nuts must be hexagon, regular style, carbon steel.

Plain washers must be round, general-assembly purpose, carbon steel.

Lockwashers must be helical spring, carbon steel.

2.11.7 Machine Screws

Provide screws for concealed work that are corrosion-resistant steel,


slotted or cross-recessed type, roundhead.

Provide screws for exposed-to-view work that are corrosion-resistant


steel, cross-recessed, flathead.

2.11.8 Electrodes for Welding Steel

Electrodes for welding steel by the manual shielded metal arc welding
process must meet the requirements of AWS D1.1/D1.1M and be covered
mild-steel electrodes conforming to AWS A5.1/A5.1M, E60 series.

PART 3 EXECUTION

3.1 GENERAL

Install curtain walls and accessories in accordance with the approved


drawings and as specified.

SECTION 08 44 00 Page 53
3.2 FABRICATION

Provide curtain wall components of the materials and thickness indicated


or specified. The details indicated are representative of the required
design and profiles. Acceptable designs may differ from that shown if the
proposed system components conform to the limiting dimensions indicated
and the requirements specified herein. Unless specifically indicated or
specified otherwise, the methods of fabrication and assembly must be at
the discretion of the curtain wall manufacturer. Perform fitting and
assembling of components in the shop to the maximum extent practicable.
Provide anchorage devices with adjustment capability in three directions.
Exposed fastenings used on finished surfaces must be truss head, flat
head, or oval head screws or bolts.

3.2.1 Joints

Provide welded or mechanical fasteners as indicated or specified. Match


joints in exposed work to produce continuity of line and design.
Bed-joints or rabbets receiving caulking or sealing material must be
minimum 20 mm 3/4 inch deep and 10 mm 3/8 inch wide at mid ambient
temperature range.

3.2.2 Welding

Conform to AWS D1.1/D1.1M. Use methods and electrodes recommended by


manufacturers of base metal alloys. Provide welding rods of an alloy that
matches the color of the metal being welded. Protect glass and other
finish from exposure to welding spatter. Ground and finish weld beads on
exposed metal surfaces to minimize mismatch and to blend with finish on
adjacent parent metal. If flux is used in welding aluminum, completely
remove it immediately upon completion of welding operations. Do not use
exposed welds on aluminum surfaces.

3.2.3 Soldering and Brazing

Provide as recommended by suppliers. Solder only for filling or sealing


joints.

3.2.4 Ventilation and Drainage

Provide internal ventilation and drainage system of weeps based on


principles of pressure equalization to ventilate the wall internally and
to discharge condensation and water leakage to exterior as inconspicuously
as possible. Flashings and other materials used internally must be
nonstaining, noncorrosive, and nonbleeding.

3.2.5 Protection and Treatment of Metals

3.2.5.1 General

Remove from metal surfaces lubricants used in fabrication and clean off
other extraneous material before leaving the shop.

3.2.5.2 Galvanic Action

Provide protection against galvanic action wherever dissimilar metals are


in contact, except in the case of aluminum in permanent contact with
galvanized steel, zinc, stainless steel, or relatively small areas of
white bronze. Paint contact surfaces with one coat bituminous paint or

SECTION 08 44 00 Page 54
apply appropriate caulking material or nonabsorptive, noncorrosive, and
nonstaining tape or gasket between contact surfaces.

3.2.5.3 Protection for Aluminum

Protect aluminum which is placed in contact with, built into, or which


will receive drainage from masonry, lime mortar, concrete, or plaster with
one coat of alkali-resistant bituminous paint. Where aluminum is
contacted by absorptive materials subject to repeated wetting or treated
with preservative noncompatible with aluminum, apply two coats of aluminum
paint, to such materials and seal joints with approved caulking compound.

3.3 INSTALLATION

Installation and erection of glazed wall system and all components must be
performed under direct supervision of and in accordance with approved
recommendations and instructions of wall system manufacturer or fabricator.

Any materials that show visual evidence of biological growth due to the
presence of moisture must not be installed on the building project.

3.3.1 Bench Marks and Reference Points

Establish and permanently mark bench marks for elevations and building
line offsets for alignment at convenient points on each floor level.
Should any error or discrepancy be discovered in location of the marks,
stop erection work in that area until discrepancies have been corrected.

3.3.2 Verifying Conditions and Adjacent Surfaces

After establishment of lines and grades and prior to system installation


examine supporting structural elements. Verify governing dimensions,
including floor elevations, floor to floor heights, minimum clearances
between curtain wall and structural frames, and other permissible
dimensional tolerances in the building frame.

3.3.3 Materials Embedded In Other Construction

Install materials to be embedded in cast-in-place concrete and masonry


prior to the installation of the curtain wall. Provide setting drawings,
templates, and instructions for installation.

3.3.4 Fastening To Construction-In-Place

Provide anchorage devices and fasteners for fastening work to


construction-in-place. Provide fasteners as specified.

3.3.5 Setting Masonry Anchorage Devices

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when masonry anchorage devices
are not required (such as for securing sash-pole
hangers, door frames, and door thresholds).
**************************************************************************

Set devices in masonry or concrete-in-place construction in accordance


with the manufacturer's printed instructions. Leave drilled holes rough
and free of drill dust.

SECTION 08 44 00 Page 55
3.3.6 Field-Welding Steel And Touchup Painting

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraphs when field-welding of steel is
not required.
**************************************************************************

Procedures of manual shielded metal arc welding, the appearance and


quality of the welds made, and the methods used in correcting welding work
must conform to AWS D1.1/D1.1M.

After completion of welding, clean and paint field welds and scarred
surfaces on steel work and on adjacent ferrous-metal surfaces. Paint must
be the same as that used for shop painting.

3.3.7 Installation Tolerances

Install curtain walls within the following tolerances:

Deviation in location from that indicated on the Plus or minus 6 millimeter


drawings

Deviation from the plumb or horizontal

In 3660 millimeter of length Not more than 3 millimeter

In any total length Not more than 15 millimeter

Offset from true alignment at joints between Not more than 1 millimeter
abutting members in line

Deviation in location from that indicated on the Plus or minus 1/4 inch
drawings

Deviation from the plumb or horizontal

In 12 feet of length Not more than 1/8 inch

In any total length Not more than 1/2 inch

Offset from true alignment at joints between Not more than 1/16 inch
abutting members in line

3.3.8 Placing Curtain-Wall Framing Members

Install members plumb, level, and within the limits of the installation
tolerances specified.

Connect members to building framing. Provide supporting brackets


adjustments for the accurate location of curtain-wall components.
Adjustable connections must be rigidly fixed after members have been
positioned.

SECTION 08 44 00 Page 56
3.3.9 Panel Installation

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when panels are not required.
**************************************************************************

Panels must be set with a glazing-tape back bed, two-component elastomeric


sealing-compound heel bead, glazing-tape bedding of the stop, and
two-component elastomeric sealing-compound topping bead on both sides of
the panel. Face and edge clearances must not be less than 3 millimeters
1/8 inch. Remove excess sealing compound on both sides of the curtain
wall opening with a glazing knife at a slight angle over the rabbet leg or
applied stop. Install applied stops on the exterior side of the curtain
wall and secured with screws.

3.3.10 Panels

Install panels [in framing member openings] [into framed pre-assembled


units] [_____] using [sealants] [gaskets] [gaskets and sealants] [_____]
as indicated or specified.

3.3.11 Windows

Install windows in accordance with details indicated and approved detail


drawings.

3.3.11.1 Sealing

Seal exterior metal to metal joints between members of windows, frames,


mullions, and mullion covers. Remove excess sealant.

3.3.11.2 Ventilators and Hardware

After installing and glazing windows, adjust ventilators and hardware to


operate smoothly and to be weathertight when ventilators are closed and
locked. Lubricate hardware and moving parts.

3.3.11.3 Weatherstripping

Install to make weathertight contact with frames when ventilators are


closed and locked. Do not cause binding of sash or prevent closing and
locking of ventilator.

Provide for ventilating sections of all windows to insure a weather-tight


seal meeting the infiltration tests specified. Use easily replaceable
factory-applied weatherstripping of manufacturer's stock type. Use molded
vinyl, molded or molded-expanded neoprene for weatherstripping for
compression contact surfaces. For sliding surfaces, use treated woven
pile or wool, polypropylene or nylon pile with nylon fabric and metal or
plastic backing strip weatherstripping. Do not use neoprene or polyvinyl
chloride weatherstripping where they will be exposed to direct sun light.

3.3.12 Joint Sealants

3.3.12.1 Surface Preparation

Surfaces to be primed and sealed must be clean, dry to the touch, free
from frost, moisture, grease, oil, wax, lacquer, paint, or other foreign

SECTION 08 44 00 Page 57
matter. Enclose joints on three sides. Clean out grooves to proper
depth. Joint dimensions must conform to approved detail drawings with a
tolerance of plus 3 mm 1/8 inch. Do not apply compound unless ambient
temperature is between 4 and 32 degrees C 40 and 90 degrees F. Clean out
loose particles and mortar just before sealing. Remove protective
coatings or coverings from surfaces in contact with sealants before
applying sealants or tapes. Solvents used to remove coatings must be of
type that leave no residue on metals.

3.3.12.2 Applications

Match approved sample. Force compound into grooves with sufficient


pressure to fill grooves solidly. Sealing compound must be uniformly
smooth and free of wrinkles and, unless indicated otherwise, tooled and
left sufficiently convex to result in a flush joint when dry. Do not trim
edges of sealing material after joints are tooled. Mix only amount of
multi-component sealant which can be installed within four hours, not to
exceed 19 liters 5 gallons at any given time.

3.3.12.3 Primer

Apply to masonry, concrete, wood, and other surfaces as recommended by


sealant manufacturer. Do not apply primer to surfaces which will be
exposed after caulking is completed.

3.3.12.4 Backing

Tightly pack in bottom of joints which are over 13 mm 1/2 inch in depth
with specified backing material to depth indicated or specified. Roll
backing material of hose or rod stock into joints to prevent lengthwise
stretching.

3.3.12.5 Bond Prevention

Install bond preventive material at back or bottom of joint cavities in


which no backstop material is required, covering full width and length of
joint cavities.

3.3.12.6 Protection and Cleaning

Remove compound smears from surfaces of materials adjacent to sealed


joints as the work progresses. Use masking tape on each side of joint
where texture of adjacent material will be difficult to clean. Remove
masking tape immediately after filling joint. Scrape off fresh compound
from adjacent surfaces immediately and rub clean with approved solvent.
Upon completion of caulking and sealing, remove remaining smears, stains,
and other soiling, and leave the work in clean neat condition.

3.3.13 Glass

Install in accordance with insulating glass manufacturer's recommendations


as modified herein.[ Install insulating glass units made with heat
absorbing glass with heat absorbing pane on exterior side.]

3.3.13.1 Inspection of Sash and Frames

Before installing glass, inspect sash and frames to receive glass for
defects such as dimensional variations, glass clearances, open joints, or
other conditions that will prevent satisfactory glass installation. Do

SECTION 08 44 00 Page 58
not proceed with installation until defects have been corrected.

3.3.13.2 Preparation of Glass and Rabbets

Clean sealing surfaces at perimeter of glass and sealing surfaces of


rabbets and stop beads before applying glazing compound, sealing compound,
glazing tape, or gaskets. Use only approved solvents and cleaning agents
recommended by compound or gasket manufacturer.

3.3.13.3 Positioning Glass

Set glass from inside the building unless otherwise indicated or


specified. Maintain specified edge clearances and glass bite at
perimeter. Maintain position of glass in rabbet and provide required
sealant thickness on both sides of glass. For glass dimensions larger than
1270 united millimeters 50 united inches, provide setting blocks at sill
and spacer shims on all four sides; locate setting blocks one quarter way
in from each jamb edge of glass. Where setting blocks and spacer shims
are set into glazing compound or sealant, butter with compound or sealant,
place in position, and allow to firmly set prior to installation of glass.

3.3.13.4 Setting Methods

**************************************************************************
NOTE: Select methods applicable to the project
conditions and details. Delete non-applicable
methods. Methods listed are typical for many glass
and sealant manufacturers; other suitable methods
may also be included.
**************************************************************************

Apply glazing compound, glazing sealant, glazing tape, and gaskets


uniformly with accurately formed corners and bevels. Remove excess
compound from glass and sash. Use only recommended thinners, cleaners,
and solvents. Strip surplus compound from both sides of glass and tool at
slight angle to shed water and provide clean sight lines. Secure stop
beads in place with suitable fastenings. Do not apply compound or sealant
at temperatures lower than 4 degrees C 40 degrees F, or on damp, dirty, or
dusty surfaces. After glazing, fix ventilators in sash so they cannot be
operated until compound or sealant has set.

a. Use sealant glazing to completely fill channel on edges and on both


sides of glass for [_____].

b. Use sealant and tape glazing, with glazing sealant for cap bead above
glazing tape against fixed exterior stops and glazing tape full height
against removable interior stops for [_____].

c. Use sealant and tape glazing, with glazing sealant full height against
removable exterior stops with heel bead or glazing sealant and glazing
tape full height against fixed interior stops for [_____].

d. Use sealant and tape glazing, with glazing sealant cap beads above
glazing tape against both exterior and interior stops for [_____].
Removable stops may be on either exterior or interior side of glass.

e. Use tape, sealant, and compound glazing, with glazing tape full height
against fixed exterior stops, glazing compound as a cap bead above
heel bead sealant and against removable interior stops for [_____].

SECTION 08 44 00 Page 59
f. Use tape, sealant, and gasket glazing, with glazing tape full height
against fixed exterior stops, glazing sealant as a heel bead at edge
of glass, and preformed vision strip gasket against removable interior
snap-on stops for [_____].

g. Use compression gasket glazing, with compression gaskets both sides of


glass and adjustable or snap-on interior stops for [_____].

h. Use lock-strip gasket glazing, with lock-strip glazing gaskets for


[_____]. Install gaskets in accordance with manufacturer's
instructions using special tools and lubricants. When lock-strip type
gaskets are used for glazing insulating glass units, follow glass
manufacturer's recommendations regarding horizontal wall supports
between vertical units, setting blocks, weep holes, and the use of
supplementary wet sealants.

3.3.13.5 Void Space

Heat absorbing, insulating, spandrel, and tempered glass, and glass of


other types that exceed 2540 united millimeters 100 united inches in
size: Provide void space at head and jamb to allow glass to expand or
move without exuding the sealant.

3.3.13.6 Insulating Glass

Provide adequate means to weep incidental water and condensation away from
the sealed edges of insulated glass units and out of the wall system. The
weeping of lock-strip gaskets must be in accordance with the
recommendation of the glass manufacturer.

3.3.13.7 Insulating Glass With Edge Bands

Insulating glass with flared metal edge bands set in lock-strip type
gaskets: Follow glass manufacturer's recommendations and add
supplementary wet seal as required; when used with glazing tape, use
tapered tape.

3.3.14 Firestopping

Provide firestopping [, where indicated,] in openings between wall system


and floor at each story to prevent passage of flame and hot gases from
floor to floor under extended fire exposure. Installed fire stopping must
remain in place under extended fire exposure despite distortions that may
occur in wall system components. Securely attach anchoring or containment
devices to building structure and not to wall system. Place [concrete]
[mineral fiber] [_____] on [steel plates attached to bottom of floor slab]
[impaling chips embedded in edge of floor slab] [_____].

3.3.15 Field Applied Insulation

**************************************************************************
NOTE: Where project specifications do not include a
separate section for field applied insulation, add
here and delete cross-reference to other section.
Where field applied insulation is specified in
another section, keep cross-reference and coordinate
fire rating and U-value with the other section. See
paragraph entitled "Fire Resistance Tests" for fire

SECTION 08 44 00 Page 60
rating requirements of insulation.
**************************************************************************

**************************************************************************
NOTE: Insert appropriate Section number and title
in blank below using format per UFC 1-300-02.
**************************************************************************

Provide insulation with minimum R-value of [_____], on clean, dry,


properly prepared surfaces of [masonry] [concrete] [_____] back-up wall in
accordance with [_____] INSULATION using approved accessories and methods
as recommended by insulation manufacturer unless indicated or specified
otherwise. Cover and protect each day's application until protection is
provided by completed work.

3.4 FINISHES

3.4.1 Galvanizing

Conform to ASTM A123/A123M, ASTM A153/A153M, and ASTM A653/A653M, as


applicable.

3.4.1.1 Repair of Zinc-Coated Surfaces

Repair zinc coated surfaces damaged by welding or other means with


galvanizing repair paint or by application of stick or thick paste
material specifically designed for repair of galvanizing, as approved.

3.4.2 Shop Cleaning and Painting

3.4.2.1 Cleaning

Clean steel and iron work by power wire brushing or other approved manual
or mechanical means, for removal of rust, loose paint, scale, and
deleterious substances. Wash cleaned surfaces which become contaminated
with rust, dirt, oil, grease, or other foreign matter, with solvents until
thoroughly clean in accordance with SSPC SP 12/NACE No.5. Cleaning steel
embedded in concrete is not required.

3.4.2.2 Painting Steel or Iron Surfaces

[Apply one coat of primer.] [Apply primer to a minimum dry film thickness
of 0.025 mm 1.0 mil.] Apply additional shop coat of specified paint, to
which a small amount of tinting material has been added, on surfaces that
will be concealed in the finished construction or that will not be
accessible for finish painting. Accomplish painting in dry weather or
under cover, and on steel or iron surfaces that are free from moisture and
frost. Do not paint surfaces of items to be embedded in concrete. Recoat
damaged surfaces upon completion of work. Prime coat steel immediately
after cleaning. Do not apply bituminous protective coatings to items to
be finish painted.

3.4.2.3 Painting Weathering Steel

Clean and paint surfaces which will not be exposed to the weather with one
shop or field coat of specified primer, or other approved rust-inhibitive
primer. Clean and strip-paint weathering steel contact surface to be
covered by structural or compression gaskets or sealants with one coat to
insure positive seal.

SECTION 08 44 00 Page 61
3.5 FIELD TESTS

Notify the Contracting Officer a minimum of seven calendar days prior to


performing field tests. Conduct field check test for water leakage on
designated wall areas after erection. Conduct test on [two] [_____] wall
areas, two bays wide by two stories high where directed. Conduct test and
take necessary remedial action as described in AAMA 501.1.

3.6 CLEANING AND PROTECTION

3.6.1 General

At the completion of the installation, clean the work to remove mastic


smears and other foreign materials.

3.6.2 Manufacturer's Information

Preventive Maintenance and Inspection must consist of the aluminum


manufacturer's recommended cleaning materials and application methods,
including detrimental effects to the aluminum finish when improperly
applied.

3.6.3 Glass

Upon completion of wall system installation, thoroughly wash glass


surfaces on both sides and remove labels, paint spots, putty, compounds,
and other defacements. Replace cracked, broken, and defective glass with
new glass at no additional cost to the Government.

3.6.4 Aluminum Surfaces

Protection methods, cleaning, and maintenance must be in accordance with


AAMA 609 & 610.

3.6.5 Other Metal Surfaces

After installation, protect windows, panels, and other exposed surfaces


from disfiguration, contamination, contact with harmful materials, and
from other construction hazards that will interfere with their operation,
or damage their appearance or finish. Protection methods must be in
accordance with recommendations of product manufacturers or of the
respective trade association. Remove paper or tape factory applied
protection immediately after installation. Clean surfaces of mortar,
plaster, paint, smears of sealants, and other foreign matter to present
neat appearance and prevent fouling of operation. In addition, wash with
a stiff fiber brush, soap and water, and thoroughly rinse. Where surfaces
become stained or discolored, clean or restore finish in accordance with
recommendations of product manufacturer or the respective trade
association.

3.6.6 Porcelain-Enamel Surfaces

**************************************************************************
NOTE: Delete the paragraph heading and the
following paragraph when porcelain-enamel faced
panels are not required.
**************************************************************************

SECTION 08 44 00 Page 62
Wash surfaces with clean water and soap and rinsed with clean water. Do
not use acid solutions, steel wool, or other harsh abrasives.

3.7 SCHEDULE

Some metric measurements in this section are based on mathematical


conversion of inch-pound measurements, and not on metric measurement
commonly agreed to by the manufacturers or other parties. The inch-pound
and metric measurements are as follows:

PRODUCTS INCH-POUND METRIC

Glass 1/4 inch 6 mm

3.8 INSPECTION AND ACCEPTANCE PROVISIONS

3.8.1 Finished Curtain-Wall System Requirements

Curtain-wall work which contains any of the following deficiencies, is


unacceptable, and will be rejected:

**************************************************************************
NOTE: Delete any of the following paragraphs that
are not applicable.
**************************************************************************

Finish of exposed-to-view aluminum having color and appearance that are


outside the color and appearance range of the approved samples.

Installed curtain-wall components having stained, discolored, abraded, or


otherwise damaged exposed-to-view surfaces that cannot be cleaned or
repaired.

Aluminum surfaces in contact with dissimilar materials that are not


protected as specified.

3.8.2 Repair of Defective Work

Remove and replace defective work with curtain-wall materials that meet
the specifications at no expense to the Government.

-- End of Section --

SECTION 08 44 00 Page 63

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