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Available online at http://www.journalcra.com

INTERNATIONAL JOURNAL
OF CURRENT RESEARCH
International Journal of Current Research
Vol. 11, Issue, 03, pp.2396-2398, March, 2019
DOI: https://doi.org/10.24941/ijcr.34884.03.2019
ISSN: 0975-833X
RESEARCH ARTICLE
ELECTROMAGNETIC FORMING DEVICE
*1Sheladia Siddharth Kantilal, 2Savalia Vraj Dharmendra and 3Patel Kathan Prakashbhai
India

ARTICLE INFO ABSTRACT

Article History: Electromagnetic field is an important, crucial and one of the four fundamental forces available in
Received 26th December, 2018 nature. The behaviour of all ferrous and charged objects is affected when they are in vicinity of the
Received in revised form field. EMF is objectively made out of two fields i.e. Electric and magnetic field. The force created by
20th January, 2019 magnetic field is much lower than the force created by EMF. Stationary charges produce the electric
Accepted 19th February, 2019 field where as the moving charges or the currents produce the magnetic field. Maxwell’s equations
Published online 31st March, 2019 with Lorentz force law explain the interaction of charges and current with the electromagnetic field.
Key Words: According to the classical theory EMF is considered
considered to be the smooth and continuous field which
propagates in the wavelike manner. In quantum field theory EMF is regarded as quantized and
Electromagnetic Forming,
High-Speed Forming, Impulse Forming,
composed of individual particles. In electromagnetic forming device a plunger of ferrous material is
Finite Element Model, Magnetic Force, used so that it
it can either attract or repel according to its own charge when it comes in contact with the
Electromagnetic Sheet Forming. electromagnetic field. This movement of plunger possesses extremely high velocity which makes
plethora of operations possible.

*Corresponding author:
Sheladia Siddharth Kantilal Rumega
Copyright © 2019, Sheladia Siddharth Kantilal et al. This is an open access article distributed under the Creative Commons Attribution License, which permits
unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Citation: Sheladia Siddharth Kantilal, Savalia Vraj Dharmendra and Patel Kathan Prakashbhai, 2019. “Electromagnetic device”, International
Electromagnetic forming device
Journal of Current Research, 11, (03), 2396-2398.

INTRODUCTION current to produce the magnetic field. Thes

These magnets are used
as components of other electrical devices such as
electromechanical solenoids, hard
hard-disks, MRI machines and
Andre Marie ampere proposed a term called solenoid in 1823
Magnetic separation equipments. Electromagnets are often
to define a helical coil. Solenoid is a technical term used for
used in heavy industries for picking and moving ferrous
pipe like structure which has substantially greater length than
objects.
its diameter. To get a specific uniform magnetic field, a coil is
used
sed on a metallic core. A control magnetic field is obtained
through a solenoid; its purpose is to impede charges in the Principle of solenoid: For induction, Faraday’s law is a
electric current. It can also be more classified as an inductor fundamental rule of electromagnetism
electromagnetism. This is the basic
than an electromagnet. In 1824, William Sturgeon made a operating principle for Transformers, motors, electric motors,
solenoid of a horseshoe
orseshoe shape which suggests that solenoid can generators and solenoid. Electromagnetism is the production of
be of any shape. A transduser device coverts energy into linear magnetic field from a current
urrent in a conductor. When the current
motion. This term is also referred as a solenoid valve. It is an coil passes through windings, an electromagnetic field is
integrated device consists of an electromechanical solenoid created around it. In electromagnet magnetic field is not only
which handles pneumatic atic or hydraulic valve, solenoid switch produced by electric current but it can be governed as well. A
that is particularly a type of relay. This electromechanical simple one electromagnet has coi coil insulated wires wrapped
solenoid is used to operate electrical switch. Solenoid balls do around an iron core. Core like pharmacological content Iron
exist which is a type of electronic mechanical locking system. increases the magnetic field. The strength of the generated
There is an infinite continuous
inuous solenoid which has a fixed magnetic field is proportional to the amount current through
diameter. Such solenoids are made up of infinitely thin coils winding. Electromagnet has many applications and solenoid is
with minimum space between them. A magnet which produces one of them. When the electric current passes through coil
magnetic field through electric current is called electromagnet. winding, it-treats
treats like electromagnetism and is attracted to the
In such magnets magnetic field vanishess as soon as current centre of the plunger coil located inside the coil. By arranging
supply is turned off. The advantage of electromagnet is , it can magnetic flows within the coil body, this in turn conne
connects a
quickly change its magnetic field by controlling the amount of small spring with plunger. The force produced by
electric current. However this kind of magnet needs electric electromagnetic attraction transmits on the puncture tool
2397 Sheladia Siddharth Kantilal et al. Electromagnetic forming device

through the force of pressure. While the current supply is of metal, resulting in permanent deformation. The process of
closed from the electromagnetic field created by the collapse making metal is very quickly (usually tens of microseconds)
of the coil and the stored energy compressed spring settles the and, due to large forces, parts of the work piece pass through
plunger to its original location. high acceleration which reaches the velocity up to 300 m / s.

Working Mechanism: Instead of Pusher in a traditional Formula:

design, a special coil is placed near the metallic work piece.
F = (n x i)2 x magnetic constant x a / (2 x g2)
When the system releases its acute magnetic pulse, the coil
creates a magnetic field which in turn gives the workplace a Where,
hyper-speed and pepper motion. Magnetic pulse and extreme
deformity speed transform metal into a visco-plastic state - F = Force, i = Current, g = Length of the gap between the
increasing compatibility without affecting the original power solenoid and a piece of metal, a = Area n = Number of turns,
of the material. A rapidly changing magnetic field induces a Magnetic constant = 4 x PI x 10-7.
circulating electric current when it is in the conductor through
electromagnetic induction. The induced current creates a I= 4amp
related magnetic field around the conductor (plasma physics).
Due to the rule of Lentz, the magnetic fields formed within the G=5cm
conductor and work coil strongly backtrack each other. In
practice, the work pieces of metal are placed near a heavier N=8000
wire (called work coil) to be fabricated. A large pulse of
current is forced into a switch by using an Igniter or spark gap, A= 2πrh+2πr2
through a fast wire discharge by a high voltage capacitor bank.
This work creates a rapid oscillation around the coil, ultra =514.59 cm2
strong electromagnetic field.High working coils present So,
(usually tens or hundreds of thousands of amperes) ultra-strong
magnetic force which easily removes the strength of the work F= 9196.841 N
2398 International Journal of Current Research, Vol. 11, Issue, 03, pp.2396-2398, March, 2019

Comparing Electromagnetic Forming With Mechanical Power consumption is less compared to the traditional machine
Forming for the same size of the product resulting in efficient operation.
Changing the value of the current supply can vary according to
Advantages
the force produced for performance. The quality of the product
has improved due to the speed of the Commission. From the
 Junk can be suppressed in large numbers
above conclusion, the total value of the product can be
 Improved formality (the extent of the drag available reduced.
without crack)
 The making can be combined with the combination
elements including glass, plastic, composites and
REFERENCES
other metals and combined with combination.
“Multioperational Electromagnetic Forming Machine”, Prof.
 Near tolerance is possible because spring back can be
Abhishek Rane(SSPM’s College of Engineering, Kankavli,
greatly reduced.
Maharashtra, India. April 2017, ISSN 2321-6441.
 Single sided die, which can reduce the cost of tooling Electromagnetic Radiation Measurements of Selected Cellular
 Lubricants become less or unnecessary, so formation Base Station in Sana’a: Long Term and Mapping Road
can be used in a clean room condition. Measurements, Abdulsalam G., February 2016, ISSN -
 Mechanical contact with work pieces is not required, 2250-1991.
it avoids surface contamination and tooling marks. As Analysis of the electromagnetic forming process J.Jablonski,
a result, a surface finish can be applied to the work R.Winkler, 28 September 1977.
piece before making it. A Review on Electromagnetic Forming Process Dhiraj
 Gayakwad, Mahesh Gayakwad, Dargar Pramod Kumar
Disadvantages Sharma, Rajesh Purohit,9 September 2014.
Application of electromagnetic-assisted stamping (EMAS)
 Non conductive material cannot be made directly, but technique in incremental sheet metal forming, C.N.Okeye,
can be made using a conductive drive plate J.H.Jiang, Z.D.Hu, September 2006.
 High voltage and included currents require careful A coupling model for analysing dynamical behaviours of an
security reasons electromagnetic forming system, B.Bendjima, K.Srairi,
M.Feliachi, March 1997.
Conclusion Electromagnetic Forming and Joining for Automotive
Applications, S. Golovashchenko, July 2006.
By implementing this new concept in sheet metal operations, Golovashchenko, S.; Mamutov, V.; Dmitriev, V.; Sherman, A.:
we concluded that the machine is economical for small scale Formability of sheet metal with pulsed electromagnetic and
industry. It is a very flexible process in which the ability of the electrohydraulic technologies. Proceedings of TMS
machine can be changed by changing only electromagnet. symposium "Aluminum-2003," San-Diego, 2003.

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