PRODUCT SPECIFICATION SHEET

BELZONA 5892
FN10193

GENERAL INFORMATION

Product Description:
Cost effective, two component, high temperature coating, suitable for continuous immersion in aqueous/hydrocarbon systems up to 203 °F (95 °C),
also suitable for dry heat and steam-out up to 410 °F (210 °C), exhibits excellent corrosion resistance at elevated temperatures, and is resistant to a
wide range of chemicals.

Application Areas:
When mixed and applied as detailed in the Belzona Instructions for Use (IFU), the system is ideally suited for application to the following:

- Boiler feed water systems - Hot water vessels

- Condensate tanks - Pipework and piping
- Condensers - Separators
- Evaporators - Storage tanks
- Heat exchangers

APPLICATION INFORMATION

Application Methods: Brush, heated airless spray (single component, Base Component
plural component, spin spray) Appearance Viscous liquid
Color Grey or white
Application Temperature: The application should ideally occur from 50 °F Viscosity at 70 °F (21 °C) 174.40 P
to 104 °F (10 °C to 40 °C). Density 1.57 g/cm3

Working Life: The working life will vary according to application

temperature. The usable life of mixed material will typically be 40 minutes Solidifier Component
at 68 °F (20 °C). Consult the Belzona IFU for specific details. Appearance Clear mobile liquid
Color Dark brown
Coverage Rate: Belzona 5892 should be applied in 2 coats to achieve a Viscosity at 70 °F (21 °C) 17.33 P
minimum thickness of 16 mil (400 µm). The theoretical coverage rate of Density 0.985 g/cm3
Belzona 58192 is 27 ft2/L (2.5 m2/L) at 16 mil (400 µm). Refer to the IFU for
practical coverage rate guidelines.
Mixed Properties
Cure Times: Mixing Ratio by Weight (Base: Solidifier) 5.8: 1
Cure times will vary depending on the ambient conditions. Consult the Mixing Ratio by Volume (Base: Solidifier) 3.5: 1
Belzona IFU for specific details. Mixed Form Viscous liquid
Mixed Viscosity at 72 °F (22 °C) 102.4 P
Mixed Viscosity at 122 °F (50 °C) 4–8P
Mixed Density 1.49 g/cm3
Sag Resistance > 20 mil (500 µm)
VOC Content (ASTM D2369/EPA Ref.24) 0.58% / 8.60 g/L

The above application information serves as introductory guide only. For full application details including the recommended application
procedure/technique, refer to the Belzona IFU which is enclosed with each packaged product.

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 PRODUCT SPECIFICATION SHEET
BELZONA 5892
FN10193

ABRASION CHEMICAL RESISTANCE

Taber When fully cured, the material will demonstrate excellent resistance
When tested in accordance with ASTM D4060 (1-kg load), the sliding to a broad range of chemicals. For a more detailed description of
abrasion of samples cured under the conditions stated below (per chemical resistance properties, refer to relevant Chemical Resistance
1,000 cycles) will typically be: chart.

CS17 Wheels (Dry) 20.95 mm3 loss – 194 °F (90 °C) cure
H10 Wheels (Wet) 83.5 mm3 loss - 212 °F (100 °C) cure
COMPRESSIVE PROPERTIES

ADHESION Compressive Strength

When determined in accordance with ASTM D695, the compressive
strength of samples cured at the conditions stated below and tested
Cleavage Adhesion at 72 °F (22 °C) will typically be:
When determined in accordance with ASTM D1062, the cleavage
adhesion of Belzona 5892 applied onto grit-blasted mild steel and 8,900 psi (61.4 MPa) 72 °F (22 °C) cure
cured/tested under the conditions stated below, will typically be: 14,344 psi (98.9 MPa) 212 °F (100 °C) post-cure
1,750 pli (306 N/mm) 72 °F (22 °C) cure & 72 °F (22 °C) test Compressive Modulus
1,610 pli (282 N/mm) 212 °F (100 °C) cure & 72 °F (22 °C) test When tested in accordance with ASTM D695, the compressive
1,340 pli (234 N/mm) 212 °F (100 °C) cure & 212 °F (100 °C) test modulus of samples cured at the conditions stated below and tested
at 72 °F (22 °C) will typically be:
Pull Off Adhesion 2.0 x 105 psi (1.4 GPa) 72 °F (22 °C) cure
When tested in accordance with ASTM D4541/ ISO 4624, the pull-off 2.8 x 105 psi (1.9 GPa) 212 °F (100 °C) post-cure
strength of samples cured at 72 °F (22 °C) will typically be:

Dry concrete 515 psi (3.6 MPa)*

Mild steel 4,264 psi (29.4 MPa) CORROSION RESISTANCE
* Cohesive failure of substrate
Cathodic Disbondment
Tensile Shear Adhesion When tested in accordance with ASTM G8 - Method B (impressed
When determined in accordance with ASTM D1002, the tensile shear current system) at 72 °F (22 °C), the equivalent circle diameter (ECD)
adhesion of samples applied on abrasive-blasted steel and cured of cured samples of Belzona 5892 will typically be 0.23 in. (6.0 mm).
under the conditions stated below will typically be:

1,434 psi (9.9 MPa) 72 °F (22 °C) cure

2,362 psi (16.3 MPa) 140 °F (60 °C) cure EXPLOSIVE DECOMPRESSION
1,983 psi (13.7 MPa) 212 °F (100 °C) cure

When tested in accordance with NACE TM0185 under the conditions

stated below and evaluated to the requirements of ASTM D7091,
CHEMICAL ANALYSIS ASTM D714, ASTM D661, and ASTM D5162, the samples of
Belzona 5892 showed no blistering, cracking, delamination, holidays,
rusting, discoloration, or change in dry film thickness.
Belzona 5892 has been independently analyzed for halogens, heavy
metals, and other corrosion-causing impurities in accordance with Test Temperature 70 °F (158 °C)
ASTM E165, ASTM D4327, and ASTM E1479. Typical results are Test Pressure 1,015 psi (70 bar)
displayed as follows:
Gas Phase 99% CH4 / 1% CO2
Hydrocarbon Phase Crude oil
ANALYTE TOTAL CONCENTRATION (ppm)
Aqueous Phase 35 g/L saltwater
Fluoride 2
Duration 21 days
Chloride 6,588
Decompression Test pressure to 725 psi (50 bar) in 5 min.
Bromide ND (<121)
and to 15 psi (1 bar) in 10 min.
Sulfur 9
Nitrite 3
Nitrate 3
Antimony, Arsenic, Bismuth, Cadmium
Gallium, Indium, Lead, Mercury, Tin, Zinc ND (<6)

ND: Not detected

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 PRODUCT SPECIFICATION SHEET
BELZONA 5892
FN10193

FLEXURAL PROPERTIES HEAT RESISTANCE

Flexural Strength Glass Transition Temperature (Tg)

When tested in accordance with ASTM D790, the flexural strength of When tested to ISO 11357, the Tg of Belzona 5892 samples cured at
samples cured under the conditions stated below will typically be: the conditions stated below will typically be:

7,142 psi (49.2 MPa) 72 °F (22 °C) cure for 24 hours Tg Cure Temperature
10,424 psi (71.9 MPa) 212 °F (100 °C) post-cure for 1 hour 122 °F (50 °C) 72 °F (22 °C)
171 °F (77 °C) 140 °F (60 °C)
194 °F (90 °C) 176 °F (80 °C)
Flexural Modulus 216 °F (102 °C) 212 °F (100 °C)
When tested in accordance with ASTM D790, the flexural modulus of 237 °F (114 °C) 248 °F (120 °C)
samples cured under the conditions stated below will typically be: 248 °F (120 °C) 302 °F (150 °C)

5.3 x 105 psi (3.6 GPa) 72 °F (22 °C) cure for 24 hours Atlas Cell Cold-Wall Immersion Test
6.1 x 105 psi (4.2 GPa) 212 °F (100 °C) post-cure for 1 hour When tested in accordance with NACE TM 0174-Procedure A, the
coating will exhibit no rusting (ASTM D610 rating 10) or blistering
(ASTM D714 rating 10) after 6-month immersion in de-ionized water
at 203 °F (95 °C).
HARDNESS
Immersion Resistance
For many typical applications the material is suitable for continuous
Barcol immersion in aqueous solutions up to 203 °F (95 °C).
When tested in accordance with ASTM D2583 and using a Barcol
impressor Model No. 935, the hardness of samples cured under the Steam-out Resistance
conditions stated below will typically be: Samples of Belzona 5892 did not exhibit any blistering, delamination,
rusting, or change in dry film thickness after 96 hours of cyclic steam-
76 cured at 72 °F (22 °C) for 24 hours out at 248 °F (170 °C) and 410 °F (210 °C), each.
86 post-cured at 212 °F (100 °C) for 1 hour
Dry Heat Resistance
The indicated degradation temperature in air based on Differential
Koenig Pendulum Scanning Calorimetry (DSC) operated in accordance with ISO 11357
When tested in accordance with ISO 1522, the Koenig damping time is typically 446 °F (230 °C). The material will typically be stable under
of samples cured under the conditions stated below will typically be: dry conditions at low temperatures down to -40 °F (-40 °C).
158 s cured at 72 °F (22 °C) for 24 hours Resistance to Water Immersion
187 s post-cured at 212 °F (100 °C) for 1 hour The coating showed no signs of blistering, delamination, or rusting after
continuous immersion in artificial seawater at to 104 °F (40 °C) for 6
months.
Shore D
When tested in accordance with ASTM D2240, the Shore D hardness
of samples cured at the conditions stated below will typically be:

87 cured at 72 °F (22 °C) for 24 hours

IMPACT RESISTANCE
90 post-cured at 212 °F (100 °C) for 1 hour
Izod Pendulum
When tested in accordance with ASTM D256, the impact (notched)
resistance of samples cured under the conditions stated below will
typically be:

1.09 ft-lb/in2 (2.29 kJ/m2) 72 °F (22 °C) cure for 24 hours

2.58 ft-lb/in2 (5.43 kJ/m2) 212 °F (100 °C) post-cure for 1 hour

Falling Weight
When tested in accordance with ASTM D2794, the direct falling weight
impact resistance of samples cured under the conditions stated below
will typically be:

13.8 in.lb (0.16 kg.m) 72 °F (22 °C) cure for 24 hours

21.7 in.lb (0.25 kg.m) 212 °F (100 °C) post-cure for 1 hour

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 PRODUCT SPECIFICATION SHEET
BELZONA 5892
FN10193

TENSILE PROPERTIES APPROVALS

When tested in accordance with ASTM D412 (Die C), typical values Direct Food Contact (FDA)
of samples cured under the conditions stated below will be:
Belzona 5892 meets extraction requirements as set out in 21 CFR
Tensile Strength 175.300 for a broad range of food types in Conditions of Use B, C, D,
3,063 psi (21.1 MPa) 72 °F (22 °C) cure for 24 hours and E.
6,133 psi (42.3 MPa) 212 °F (100 °C) post-cure for 1 hour
Potable Water - NSF/ANSI/CAN 61
Elongation Belzona 5892 has been tested and certified by
0.6% 72 °F (22 °C) cure for 24 hours WQA against NSF/ANSI/CAN 61 and found to
1.9% 212 °F (100 °C) post-cure for 1 hour meet the extraction limits of NSF/ANSI/CAN 600.

Young’s Modulus
4.8 x 105 psi (3.3 GPa) 72 °F (22 °C) cure for 24 hours
3.8 x 105 psi (2.6 GPa) 212 °F (100 °C) post-cure for 1 hour
Contact Belzona for more details on these approvals or any
other approvals or certifications not stated herein.

SHELF LIFE

Separate base and solidifier components shall have a shelf life of 5

years from date of manufacture when stored in their original
unopened containers between 41 °F (5 °C) and 86 °F (30 °C).

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 PRODUCT SPECIFICATION SHEET
BELZONA 5892
FN10193

WARRANTY

Belzona guarantees this product will meet the performance claims stated herein when material is stored and used as instructed in the Belzona Information
for Use (IFU) leaflet.

Belzona further guarantees that all its products are carefully manufactured to ensure the highest quality possible and tested strictly in accordance with
universally recognized standards (ASTM, ANSI, BS, DIN, ISO etc.).

Since Belzona has no control over the use of the product described herein, no warranty for any application can be given.

AVAILABILITY AND COST MANUFACTURER/SUPPLIER

Belzona 5892 is available from a network of Belzona Distributors Belzona Polymerics Limited Belzona, Inc.
throughout the world for prompt delivery to the application site. For Claro Road 14300 NW 60th Ave,
information, consult the Belzona Distributor in your area. Harrogate HG1 4DS Miami Lakes, FL, 33014, USA
United Kingdom

HEALTH AND SAFETY

TECHNICAL SERVICE
Prior to using this material, please consult the relevant Material Safety
Data Sheets. Complete technical assistance is available and includes fully trained
Technical Consultants, technical service personnel and fully staffed
research, development, and quality control laboratories.

The technical data contained herein is based on the results of long-term tests carried out in our laboratories and to the best of our
knowledge is true and accurate on the date of publication. It is however subject to change without prior notice and the user should Belzona products are
contact Belzona to verify the technical data is correct before specifying or ordering. No guarantee of accuracy is given or implied. manufactured under an ISO
We assume no responsibility for rates of coverage, performance or injury resulting from use. Liability, if any, is limited to the 9001 registered Quality
replacement of products. No other warranty or guarantee of any kind is made by Belzona, express or implied, whether statutory, by Management System.
operation of law or otherwise, including merchantability or fitness for a particular purpose.
Nothing in the foregoing statement shall exclude or limit any liability of Belzona to the extent such liability cannot by law be excluded
or limited.

Copyright © 2022 Belzona International Limited. Belzona® is a registered trademark.

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