Nurfarahanim 21 3 23
Nurfarahanim 21 3 23
Nurfarahanim 21 3 23
DOI: https://doi.org/10.17576/mjas-2017-2103-23
Abstract
This research aims to investigate the optimum condition of oil extraction method to extract maximum oil yield from freshwater
microalgae Chlorella vulgaris. The modified soxhlet extraction method was used to identify the best solvent systems which are
heptane, heptane: methanol (1:1), heptane: methanol (1:2), heptane: ethanol (1:1) and heptane: ethanol (1:2) for extracting the
microalgae oil. The effect of different mixing rate (rpm), temperature (oC) and extraction time (hours) were carried out using the
optimized solvent system to evaluate the optimum condition of oil extraction. Based on the yield of oil extraction, heptane alone
become the best solvent to extract the oil with the yield of 57.5%, followed by heptane: methanol (1:2), heptane: ethanol (1:1),
heptane: ethanol (1:2) and heptane: methanol (1:1) with the yield of 47.5%, 44.8%, 43.2% and 41.4%, respectively. Maximum
oil quantity of 61.27% was obtained after extracted the Chlorella vulgaris biomass using heptane as a solvent at the following
optimal conditions: mixing rate of 600 rpm, temperature of 65 °C and extraction time of 5 hours. This study confirmed that an
increasing temperature resulted in the increased of oil yield, but at higher temperature (greater than 65 °C), the oil yield was
decreasing. Too high of temperature in oil extraction may cause partial decomposition of the microalgae cells and thus lowering
the yield of oil extracted.
Keywords: soxhlet extraction, oil extraction, freshwater microalgae, Chlorella vulgaris, solvent systems
Abstrak
Kajian ini bertujuan untuk mengkaji keadaan optimum bagi kaedah pengekstrakan minyak dalam usaha untuk mendapatkan hasil
minyak maksimum daripada mikroalga air tawar Chlorella vulgaris. Kaedah pengekstrakan soxhlet yang diubah suai digunakan
untuk mengenal pasti sistem pelarut yang terbaik iaitu heptana, heptana: metanol (1:1), heptana: metanol (1:2), heptana: etanol
(1:1) dan heptana: etanol (1:2) untuk mengekstrak minyak mikroalga. Kesan daripada kadar pencampuran yang berbeza (rpm),
suhu (oC) dan masa pengekstrakan (jam) telah dijalankan dengan menggunakan sistem pelarut yang telah dioptimumkan untuk
menilai keadaan optimum pengekstrakan minyak. Berdasarkan hasil pengeluaran minyak, heptana bersendirian menjadi pelarut
terbaik untuk mengeluarkan minyak dengan hasil sebanyak 57.5%, diikuti oleh heptana: metanol (1:2), heptana: etanol (1:1),
heptana: etanol (1:2) dan heptana: metanol (1:1) dengan hasil masing – masing 47.5%, 44.8%, 43.2% dan 41.4%. Kuantiti
minyak maksimum 61.27% telah diperolehi selepas biojisim Chlorella vulgaris diekstrak menggunakan heptana sebagai pelarut
pada keadaan optimum berikut: kadar percampuran 600 rpm, suhu 65 oC dan 5 jam masa pengekstrakan. Kajian ini mengesahkan
bahawa suhu meningkat menyebabkan peningkatan hasil minyak, tetapi pada suhu yang lebih tinggi (lebih daripada 65 oC), hasil
minyak telah berkurangan. Suhu yang terlalu tinggi dalam pengekstrakan minyak boleh menyebabkan penguraian sebahagian
daripada sel-sel alga dan seterusnya mengurangkan hasil minyak yang dikeluarkan.
Kata kunci: pengekstrakan soxhlet, pengekstrakan minyak, mikroalga air tawar, Chlorella vulgaris, sistem pelarut
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Introduction
Limitations of fossil fuels have brought the studies of microalgae as the promising raw materials to produce
biodiesel. Microalgae appear to be the source of biodiesel production because of the high growth rate without
competing for arable land which makes algae an exciting raw material to the sustainable fuel portfolio [1]. Besides,
it has the potential to produce more oil as compared to the other raw materials [2] such as rapeseed, soybean,
sunflower and palm. Moreover, microalgae biodiesel are non-toxic, highly bio-degradable; contain no sulphur and
the left over materials after extracting the oil can be used for ethanol production or as soil fertilizer [3]. In addition,
renewable biodiesel produce from microalgae is capable of meeting the global demand for transport fuels and oil
productivity of microalgae greatly exceeds the oil productivity of the best producing oil crops such as corns.
Chisti [4] reported that Chlorella sp., Spirulina sp. and Nitzschia sp. are the main microalgae sources that are
usually used to produce biodiesel. It is because these three microalgae species produce the highest oil content (%
dry weight) among the other species with 28-32% oil content produced by Chlorella sp., Spirulina sp. produce 50 –
77% oil content and Nitzschia sp. produce about 45 – 47% oil content. According to Islam et al. [5], microalgae
have received much attention as a new source of renewable energy in the form of biodiesel. However, they are not
yet commercially viable because of the high cost of the production process and also limited information available on
the parameters affecting extraction of microalgae oil for commercial biodiesel production. For this reason, a
vigorous quantification of the extraction parameters is critical to optimize and consequently increase the feasibility
of the process.
Oil extraction from algae is a hotly debated topic currently because this process is one of the more costly processes
which can determine sustainability of algae-based biodiesel. Various methods to extract the oil from microalgae are
available such as expeller/press, solvent extraction and supercritical fluid extraction [2]. Expeller pressing is the
method of extracting oil with a mechanical press rather than utilizing a chemical extraction process and this method
provides yields of only 65 – 70% of the oil [6] while extraction using supercritical fluid gives very high purity and
good product concentration but the operating and investment cost is high [7].
Solvent extraction method is a common and efficient technique for producing oil for biodiesel production since it is
recovers almost all the oil and leaves behind only 0.5% to 0.7% residual oil in the raw material [8] and it is also
involves the transfer of a soluble fraction from a solid material to a liquid solvent. In addition, this method has a
relatively low operating cost compared with supercritical fluid extraction [9]. However, there are certain
disadvantages for solvent extraction method such as poor extraction of polar lipids, long time required for extraction
and hazards of boiling solvents [10].
In order to obtain maximum amount of oil extraction by using solvent extraction method, the optimum condition of
extraction process for all parameters used in this study must be optimized. Therefore, the following objectives
should be achieved in this investigation which are i) to investigate the oil extraction of microalgae biomass using
five different solvent systems and ii) to assess the efficiency of solvent extraction method with the use of three
different parameters such as mixing rate, temperature and extraction time to obtain maximum oil extraction.
Media preparation
The unicellular microalgae C. vulgaris were actually cultured in Bold’s Basal Medium with 3-fold nitrogen and
vitamins (BBM) by adding 20 mL of (BBM) (I), 12 mL of BBM (II), and 2 mL each of BBM (III) and BBM (IV) to
2000 mL sterilized distilled water (DW). BBM (I) contain the following compounds per 1 L of DW: 75.0 g of
NaNO3, 2.5 g of CaCl2.2H2O, 7.5 g of MgSO4.7H2O, 7.5 g of K2HPO4.3H2O, 17.5 g of KH2PO4 and 2.5 g of NaCl,
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DOI: https://doi.org/10.17576/mjas-2017-2103-23
BBM (II) contained the following compounds per litre of DW: 97.0 mg of FeCl 3.6H2O, 41.0 mg of MnCl2.4H2O,
5.0 mg of ZnCl2, 2.0 mg of CoCl2.6H2O and 4.0 mg of Na2MoO4.2H2O, BBM (III) contains 0.12 g of vitamin B 1
(Thiaminhydrochloride) per 100 mL DW and BBM (IV) consists of 0.1 g of vitamin B 12 (Cyanocobalamin) per 100
mL DW.
Microalgae harvesting
The C. vulgaris cells were harvested using centrifuge model 5810 R (Eppendorf, Malaysia) at 8000 rpm for 10
minutes. After centrifugation, the clear solution had been discarded and the resulting C. vulgaris biomass was rinsed
once with de-ionized water to remove residual nutrients [14].
Oil extraction
Solvent extraction method by using modified Soxhlet extraction (SE) was used in the oil extraction process.
Modified Soxhlet extraction set up mainly consist of the following apparatus: condenser, retort stand, hot plate
stirrer, 1L beaker, tube and 250 mL round bottom flask. Approximately 27.2 mL of solvent systems was used for
each 0.05 g of the freeze-dried microalgae biomass in extraction step. Five different solvent systems were used to
extract the oil from the C. vulgaris biomass which are heptane, heptane: methanol (1:1), heptane: methanol (1:2),
heptane: ethanol (1:1) and heptane: ethanol (1:2). The extraction took place about 5 hours to extract oil from
microalgae. Magnetic stirrer was used to mix up the biomass with the solvent at mixing rate of 600 rpm and
temperature of 65 oC. After 5 hours of extraction, the mixture was then centrifuged at 4000 rpm for 2 minutes and
resulted in separation into three layers [15]. The upper layer contains only water, while middle layer was biomass
and lowest layer was oil-solvent mixture. The lowest layer was collected and evaporated using rotary evaporator
model BUCHI Rotavapor R-200 to obtain the microalgae oil. After that, the extraction was executed in different
parameters such as mixing rate, temperature and extraction time to enhance the oil yield from C. vulgaris biomass
using the best solvent from previous result. The details of the experiment are summarized in Table 1.
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Nurfarahanim et al: ALGAE OIL EXTRACTION FROM FRESHWATER MICROALGAE Chlorella vulgaris
Table 1 (cont’d). Manipulated and constant variables used in each extraction step
3 Temperature: Solventa
55, 65, and 75 ⁰C Mixing rateb
Extraction time: 4 hours
Figure 1 shows the percentage of oil yield obtained for different solvent systems. The extraction yield increase in
the following order: H:M (1:1) < H:E (1:2) < H:E (1:1) < H:M (1:2) < H. Oil extraction by heptane alone is found to
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be most effective than combination of solvent systems. This observation might be due to the other solvent’s
physical characteristic distracting the ability of heptane to extract the oil. Therefore, the combination of solvent
system between heptane and alcohol are less effective to extract the oil compared to heptane alone.
The selection of the solvent system for oil extraction is an important factor in order to produce the highest yield of
oil. Basically, solvent system should have a higher solubility with oil to degrade the cell walls of the microalgae and
also to dissolve the oil to enhance the oil yield. However, efficiency of oil extraction yield depends on polarity of
the compound and solvent viscosity [17].
The selected solvents were come from two polarity-based classes: polar protic and non-polar. Polar protic solvents
usually used to dissolve salt. Generally, these solvents have high dielectric constant and high polarity. The common
characteristic of polar protic solvents is hydrogen bond containing hydroxyl group [17] for example water, low
molecular weight alcohol such as methanol and ethanol, and the solution that have low molecular-weight carboxylic
acid. While, non-polar solvents contain bonds between atoms with similar electronegativities [17] such as carbon
and hydrogen. Similar electronegativities mean that small difference between atoms causing less polar bond, thus
easier to extract the oil. Alkanes like hexane and heptane are example for this non-polar solvent [18].
Besides, solvent viscosity becomes one of the physical properties that affect the extractability of oil from
microalgae. Low-viscosity solvents have a high diffusivity that allows them to easily diffuse into the microalgae
biomass to leach out the oil [19].
Based on the research done by Conkerton et al. [20], heptane is the best alternative solvent to replace hexane since
the physical properties of heptane is quite similar to hexane which is high stability, low greasy residual and low
corrosiveness. Heptane also has a low viscosity and low polarity since it is non-polar group compared to the other
solvents. Low viscosity and polarity gave a result of higher yield compare to the other solvent systems.
However, when the heptane is combine with other solvent to extract the oil, the yield of oil extraction become low.
This observation is in contrast to the study of Ryckebosch et al. [21] which state that solvent mixture containing a
polar and a non-polar solvent could extract a great amount of oil such as a combination of chloroform (non-polar)
and methanol (polar). In addition, the result studied by Li et al. [22] also showed a significant difference in
extraction efficiency between single and mixture solvent. The oil extraction yield in the mixture was nearly three
times higher than when using single solvent.
Despite of these contradict results with Ryckebosch et al. [21] and Li et al. [22], experimental result obtained is
similar with Shen et al, [23] where oil recovery was higher in the single solvent. A possible cause for the lower oil
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recovery efficiency in mixture solvent may be that small quantities of oils are took over by polar solvent that cannot
be extracted by heptane. Besides, the physical properties of solvent systems such as viscosity and polarity might be
change due to the mechanism formed by two different solvents with microalgae cells. The combination of solvents
may changes the polarity and viscosity of heptane that have an ability to extract the oil, thus may not help to extract
the oil as much as heptane alone can extract. However, the combination of solvent systems between heptane and
alcohol still can be used as long as it is implied at appropriate proportions of polar and non-polar solvents in order to
achieve high oil extraction yields.
Mixing rate of the extraction will affects the oil yield of C. vulgarisand it is proving by result obtained in Figure 2.
Increasing mixing rate will increases the eddy diffusion and the transfer of oil from the slurry form of the
microalgae biomass to the solvent mixture [24]. The increasing oil yield shows that the mass transfer plays major
role during the extraction process. However, at 700 rpm, the oil yield becomes constant because the extraction has
gone completion at 600 rpm and no further increase in oil extraction yield was observed. Thus, it can be concluded
that the maximum oil yield was obtained at 600 rpm which is 57.86%.
Similar phenomenon was also found by Suganya and Renganathan [24] that studied the effect of mixing rate on oil
extraction from U. lactuca using hexane as a solvent and solvent-to-ratio of 5:1. They have extracted oil from
7.81% to 9.36% with the use of mixing rate varying from 200 to 800 rpm. Maximum oil yield was achieved at 500
rpm which is 9.36%. Another research by Kadi and Fellag [25] indicated that the oil extraction from olive foot cake
using hexane as a solvent have extracted oil from 6.9% to 7.7% with the use of mixing rate varying from 600 to
1000 rpm and the maximum yield was obtained at 800 rpm which is 7.7%. Even though the optimum mixing rate
for both cases were achieved in the range of 500 to 800 rpm, the oil yield obtained from the previous researches is
smaller which is between 7.7 to 9.36% compared to the current study (57.86%). The major differences in the oil
yield obtained from previous studies and current study is due to the different extraction time used to extract oil from
U. lactuca, olive foot cake and C. vulgaris. Oil yield obtained from U. lactuca and olive foot cake were studied for
120 minutes and 10 minutes only, while the extraction time used to obtain the oil yield from C. vulgaris is 4 hours
which is longer than the extraction time used in previous studies and eventually more oil is extracted in longer
extraction time.
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At the lower temperature (smaller than 65 ⁰C), the oil extraction yield was found to be increased with an increase in
the temperature (Figure 2). This result is due to the enhanced in the dissolution capacity of the solvent system [24].
Moderate increase in temperature can lead to a large decrease in fluid density, with a consequent reduction in solute
solubility and volatility which resulted in the increase of oil yield [26]. In addition, the increase in temperature will
also accelerate the mass transfer and improve the oil extraction yield [27]. However, the result in Figure 3 shows a
decrease in oil yield from temperature of 65 to 75⁰C. High temperature will affect the solubility of interfering
substances in the sample, resulting in lower selectivity of the extracts. Moreover, too high of an extraction
temperature may cause partial decomposition of the extracted substances and thus disturb the result of the extracted
lipids [28]. From the result obtained in Figure 3, it can be concluded that the maximum oil extraction yield was
obtained at temperature of 65 ⁰C which is 56.92%. This result was also found in the study of the effect of
temperature on the extraction yield of spearmint (M. spicata L.) leaves at 3 different temperature level of 40, 50 and
60 ⁰C [29]. The extraction yield of spearmint leaves increased with temperature and the highest extraction yield
(60.57 mg/g) was obtained at 60 ⁰C.
It is crucial to determine the optimum extraction time required for the extraction process. As the extraction time
increases, the oil yield also increases. The increase in the oil yield is due to the increase of mass transfer of oil [24].
However, at 8 hours, the oil yield becomes constant because the extraction has gone completion at 6hours and no
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further increase in oil extraction yield was observed. Thus, it can be concluded that the maximum oil yield was
obtained at 6 hours which is 61.27%.
A similar pattern of oil yield produce also was made by McConnel and Farag [30] which studied the extraction of C.
vulgaris using solvent to dry algae ratio of 30:1 at different time interval varying from 5 to 100 minutes. The
optimum time was found to be 60 minutes for maximum production of oil at 2.60 g lipid extracted per 100 g of dry
algae. At the extraction longer than 60 minutes, the oil yield obtained is constant. Another research by Suganya and
Renganathan [24] was studied the effect of extraction time on the oil yield of U. lactuca at different time intervals
varying from 20 to 160 min shows that at 140 minutes, the oil was found at the maximum yield which is 10.59%
and at extraction time above 140 min did not show any further significant improvement in the extraction.
Conclusion
The extraction of oil from Chlorella vulgaris biomass using heptane showed the highest result compared to the
other solvent systems with the yield of 57.5%. By using heptane as solvent system, the maximum oil extraction
yield of 61.27% was obtained with optimum conditions of mixing rate of 600 rpm, temperature of 65 ⁰C and 5
hours of extraction time from C. vulgaris. The result shows that the oil extraction yield increasing with the increase
of mixing rate, temperature and extraction time. When the operating condition of the extraction process passes the
optimum condition, the oil yield of C. vulgaris show no significant increases. The constant oil yield extracted is
because the extraction has gone completion at that point. Extraction process should not be done at higher
temperature to avoid the decomposition of the microalgae which will affect the result of oil yield obtained.
Acknowledgement
The authors would like to acknowledge the UMP Research Grant (Grant No. RDU 140390 and RDU 150396) from
Universiti Malaysia Pahang, which has fully supported this research.
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