ZHENGLAN CABLE TECHNOLOGY CO.

, LTD
TEL: +86-371-61286031; FAX: +86-371-61286031；
Factory add: East chuangye road, Industry area, Wuzhi, Jiaozuo, Henan, China;
Office add: Floor 49, South tower of Greenland Center, South Dongfeng Road, Zhengzhou city, Henan, China

COPPERCLAD STEEL WIRE

 Table of Contents
Photo Index.......................................................................... 2
Copper Clad Steel Wire ........................................................ 3
Dead Soft Annealed Copper Clad Steel Wire.........................3
Selecting the Right Size for the Application...........................4
DSA Copper Clad SteelWire for Grounding Applications ......6
Jacketed Material.................................................................. 8
Copper Clad Steel Wire High Strength/Extra High Strength 9
Copper Clad Composite (CCC) Conductors .........................12
Copper Clad Type M Guy Wire ...........................................12

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Copper Clad Steel Wire Products

IMAGE PAGE NO. DESCRIPTION

Pg. 8 Copper clad Jacketed DSA Conductors —available in stranded and solid. Jacket color is grey or black with green
stripe.

Pg. 3 Copper clad Dead Soft Annealed (DSA) —for 19, 7, 3 and single strand

Pg. 9 Copper clad Wire and Strand in High Strength (HS) and Extra High Strength (EHS) Conductors —available sizes include
3-strand, 7-strand and 19-strand.

Pg. 12 Copper clad Composite (CCC) Conductors—combine hard drawn copper with 30% conductivity EHS Copper clad Steel Wire
for higher tensile strength.

Pg. 12 Copper clad Type M Guy Strand — economical, corrosion resistant guying material for use on overheadlines.

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Copper clad Steel Wire

Copper clad Steel Wire is the ideal solution for grounding wire for power
type applications. Composed of a steel core with copper cladding, the steel wire
gives the wire itsstrength andthe consistent layer of copper provides electrical
conductivity and resistance to corrosion.
To manufacture Copper clad Steel Wire, carbon steel (low, high strength and extra high
strength) is bonded with a uniform layer of oxygen-free copper cladding to achieve 30%
and 40% IACS (International Annealed Copper Standard) conductivities. The material is
available in a single wire, 3, 7 and 19 cable strands with some sizes jacketed to
give the wire a different appearance to copper.
19-strand Copper clad Steel
Wire
Fe a t u r e s
. Demonstratesthesamecorrosion-resistant propertiesascopper while maintainingthe
high strength of steel
. Reduces damage caused during installation or fatigue from vibration or bending
. Special heat treat process results in a very malleable wire called DeadSoft
Annealed(DSA)
. Copper permanently bonded to the steel core prevents corrosive of the steel core.
. Verylittle scrap value, discouraging theft and leaving the grounding system intact
. CompliantwithIEEE80,ASTMB258,ASTMB910/B910M,ASTMB339,ASTMB227

Dead Soft Annealed Copper clad Steel Wire

7-strand Copper clad Steel Wire Copper clad Steel Wire is a strong, non-rusting, efficient grounding conductor. It
is composed of Copper cladding that is permanently bonded to the central steel
core of each wire. Copper clad provides the same conductivity and corrosion resistance
as copper while maintaining the high strength of steel. Dead Soft Annealed (DSA)
Copper clad Steel Wire is very flexible for easy preparation and installation.

Then compared to solid copper, Copper clad Steel Wire has faster impedance to
ground for better protection of lines and equipment plus a higher resistance to
thermal expansion failures. It also reduces the fatigue damage caused by more than 10
times that of annealed solid copper.

Copper clad steel Wire is an excellent solutionfor areas with high rates of coppertheft
as the amount of copper used in the bonding process is minimal—6% to 10%
depending
On the conductivity. When Copper clad Steel Wire is used in place of copper, the
Single strand Copper clad Steel grounding conductor isfar less likely to be stolen. This feature is important not only
Wire in large and small
diameters from an economic stand point ,but also from the stand point of safety and
reliability .Often, the fact that a copper down lead has been removed is
not evident until as urge current causes a failure in the system.

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Selecting the Right Size for the Application

When selecting a conductor for a ground grid, it must meet the maximum fault current for the
identified duration and meet a minimum breaking load as required by the substation design
(typically5,000pounds).The key to properly sizing copper clad steel wire is the actual fault current
requirement.Oftencopperisphysicallyoversizedtogainthephysicalstrengthneededinthe
application.With Copperclad, thephysicalstrengthisinherenttotheproductsotheprimary
consideration is electrical.Table2 below compares the ampacity ratings of copper and Copper clad
SteelWirewhichallowstheusertovisuallyselecttheCoppercladequivalent. For example:
Requirements: The equivalent to 4/0 copper per the IEEE Fusing Chart is 19#9
40%. A typical maximum fault current for a distribution substation is ~18 kA at 30
cycles. Most engineers up size to 4/0 copper in order to meet the mechanical
strength requirement.

40 % CC S Ov e r v i e w

CONDUCTOR STRAND OVERALL AREA FAULT WEIGHT/LENGTH WIRE MIN. BREAK

SIZE DIAMETER DIAMETER CURRENT RESISTANCE LOAD
STRANDS
AMPS AT
AWG IN. MM IN. MM CMIL ( MM^2 ) 0.5SEC. LBS/KFT KG/KM Ω/KFT Ω/KM LBF KGF
19#4 19 0.2043 5.19 1.022 25.95 793,000 401.8 107.28 2251.7 3350.9 0.0338 0.1110 21755 9868
19#5 19 0.1819 4.62 0.910 23.10 628,700 318.6 85.05 1785.0 2656.3 0.0427 0.1400 17246 7823
19#6 19 0.1620 4.11 0.810 20.57 498,600 252.6 67.46 1415.8 2106.9 0.0538 0.1765 13679 6205
19#7 19 0.1443 3.67 0.722 18.33 395,600 200.5 53.52 1123.3 1671.7 0.0678 0.2224 10853 4923
19#8 19 0.1285 3.26 0.643 16.32 313,700 159.0 42.44 890.8 1325.6 0.0855 0.2805 8606 3904
19#9 19 0.1144 2.91 0.572 14.53 248,700 126.0 33.64 706.0 1050.7 0.1079 0.3539 6821 3094
4/0 19 0.1055 2.68 0.528 13.40 211,500 107.2 28.61 600.4 893.6 0.1268 0.4161 5801 2631
19#10 19 0.1019 2.59 0.510 12.94 197,300 100.0 26.69 560.2 833.6 0.1359 0.4460 5412 2455
7#4 7 0.2043 5.19 0.613 15.57 292,200 148.1 39.53 826.3 1229.7 0.0914 0.3000 8015 3635
7#5 7 0.1819 4.62 0.546 13.86 231,600 117.4 31.33 655.0 974.8 0.1153 0.3784 6354 2882
7#6 7 0.1620 4.11 0.486 12.34 183,700 93.1 24.85 519.6 773.2 0.1454 0.4771 5040 2286
7#7 7 0.1443 3.67 0.433 11.00 145,800 73.9 19.72 412.2 613.5 0.1833 0.6013 3998 1814
2/0 7 0.1379 3.50 0.414 10.51 133,100 67.4 18.01 376.5 560.2 0.2007 0.6584 3652 1656
7#8 7 0.1285 3.26 0.386 9.79 115,600 58.6 15.64 326.9 486.5 0.2311 0.7583 3171 1438
1/0 7 0.1228 3.12 0.368 9.35 105,600 53.5 14.28 298.5 444.3 0.2531 0.8303 2896 1313
7#9 7 0.1144 2.91 0.343 8.72 91,610 46.4 12.39 259.1 385.6 0.2916 0.9567 2513 1140
7#10 7 0.1019 2.59 0.306 7.76 72,690 36.8 9.83 205.6 305.9 0.3675 1.2058 1994 904
3#4 3 0.2043 5.19 0.440 11.18 125,200 63.4 16.94 353.4 526.0 0.2129 0.6986 3626 1645
3#5 3 0.1819 4.62 0.392 9.96 99,260 50.3 13.43 280.2 416.9 0.2686 0.8812 2874 1304
3#6 3 0.1620 4.11 0.349 8.86 78,730 39.9 10.65 222.2 330.7 0.3386 1.1110 2280 1034
3#7 3 0.1443 3.67 0.311 7.90 62,470 31.7 8.45 176.3 262.4 0.4268 1.4003 1809 820
3#8 3 0.1285 3.26 0.277 7.04 49,540 25.1 6.70 139.8 208.1 0.5382 1.7658 1434 651
3#9 3 0.1144 2.91 0.247 6.27 39,260 19.9 5.31 110.8 164.9 0.6791 2.2279 1137 516
3#10 3 0.1019 2.59 0.220 5.59 31,150 15.8 4.21 87.9 130.8 0.8559 2.8080 902 409
#2 AWG 7 0.0860 2.18 0.258 6.55 51,770 26.2 7.00 146.4 217.9 0.5160 1.6929 1435 651
#4 AWG 7 0.0680 1.73 0.204 5.18 32,370 16.4 4.38 91.5 136.2 0.8253 2.7078 897 407
#2 AWG 1 0.2576 6.54 0.258 6.54 66,370 33.6 8.98 185.8 276.6 0.3985 1.3075 2023 918
#4 AWG 1 0.2043 5.19 0.204 5.19 41,740 21.2 5.65 116.9 173.9 0.6337 2.0791 1272 577
#6 AWG 1 0.1620 4.12 0.162 4.12 26,250 13.3 3.55 73.5 109.4 1.0076 3.3058 800 363
#8 AWG 1 0.1285 3.26 0.129 3.26 16,510 8.4 2.23 46.2 68.8 1.6018 5.2554 503 228
#9 AWG 1 0.1144 2.91 0.114 2.91 13,090 6.6 1.77 36.6 54.5 2.0210 6.6307 399 181
#10 AWG 1 0.1019 2.59 0.102 2.59 10,380 5.3 1.40 29.1 43.3 2.5473 8.3572 316 144

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30 % CC S Ov e r v i e w
CONDUCTOR STRAND OVERALL AREA FAULT WEIGHT/LENGTH WIRE MIN. BREAK
SIZE DIAMETER DIAMETER CURRENT RESISTANCE LOAD
STRANDS
AMPS AT
AWG IN. MM IN. MM CMIL (MM^2 ) 0.5SEC. LBS/KFT KG/KM Ω/KFT Ω/KM LBF KGF
19#4 19 0.2043 5.19 1.022 25.95 793,000 401.8 92.96 2346.4 3491.8 0.0451 0.1479 24474 11101
19#5 19 0.1819 4.62 0.910 23.10 628,700 318.6 73.70 1860.1 2768.1 0.0569 0.1866 19402 8800
19#6 19 0.1620 4.11 0.810 20.57 498,600 252.6 58.45 1475.3 2195.5 0.0717 0.2352 15389 6980
19#7 19 0.1443 3.67 0.722 18.33 395,600 200.5 46.38 1170.6 1742.0 0.0904 0.2965 12210 5538
19#8 19 0.1285 3.26 0.643 16.32 313,700 159.0 36.78 928.3 1381.4 0.1140 0.3739 9682 4392
19#9 19 0.1144 2.91 0.572 14.53 248,700 126.0 29.15 735.7 1094.9 0.1438 0.4717 7674 3481
4/0 19 0.1055 2.68 0.528 13.40 211,500 107.2 24.79 625.7 931.1 0.1691 0.5547 6526 2960
19#10 19 0.1019 2.59 0.510 12.94 197,300 100.0 23.13 583.7 868.7 0.1812 0.5946 6089 2762
7#4 7 0.2043 5.19 0.613 15.57 292,200 148.1 34.25 861.0 1281.4 0.1219 0.3999 9017 4090
7#5 7 0.1819 4.62 0.546 13.86 231,600 117.4 27.15 682.6 1015.8 0.1538 0.5045 7148 3242
7#6 7 0.1620 4.11 0.486 12.34 183,700 93.1 21.54 541.4 805.7 0.1939 0.6360 5670 2572
7#7 7 0.1443 3.67 0.433 11.00 145,800 73.9 17.09 429.6 639.3 0.2443 0.8016 4498 2040
2/0 7 0.1379 3.50 0.414 10.51 133,100 67.4 15.60 392.3 583.8 0.2675 0.8777 4108 1863
7#8 7 0.1285 3.26 0.386 9.79 115,600 58.6 13.55 340.6 506.9 0.3081 1.0108 3567 1618
1/0 7 0.1228 3.12 0.368 9.35 105,600 53.5 12.37 311.1 463.0 0.3374 1.1069 3258 1478
7#9 7 0.1144 2.91 0.343 8.72 91,610 46.4 10.74 270.0 401.8 0.3887 1.2754 2827 1282
7#10 7 0.1019 2.59 0.306 7.76 72,690 36.8 8.52 214.2 318.8 0.4900 1.6075 2243 1017
3#4 3 0.2043 5.19 0.440 11.18 125,200 63.4 14.68 368.3 548.1 0.2838 0.9313 4079 1850
3#5 3 0.1819 4.62 0.392 9.96 99,260 50.3 11.64 292.0 434.5 0.3581 1.1747 3234 1467
3#6 3 0.1620 4.11 0.349 8.86 78,730 39.9 9.23 231.6 344.6 0.4514 1.4811 2565 1163
3#7 3 0.1443 3.67 0.311 7.90 62,470 31.7 7.32 183.7 273.4 0.5690 1.8667 2035 923
3#8 3 0.1285 3.26 0.277 7.04 49,540 25.1 5.81 145.7 216.8 0.7175 2.3540 1614 732
3#9 3 0.1144 2.91 0.247 6.27 39,260 19.9 4.60 115.5 171.9 0.9053 2.9700 1279 580
3#10 3 0.1019 2.59 0.220 5.59 31,150 15.8 3.65 91.6 136.3 1.1410 3.7433 1015 460
#2 AWG 7 0.0860 2.18 0.258 6.55 51,770 26.2 6.07 152.6 227.1 0.6879 2.2568 1614 732
#4 AWG 7 0.0680 1.73 0.204 5.18 32,370 16.4 3.79 95.4 142.0 1.1002 3.6097 1009 458
#2 AWG 1 0.2576 6.54 0.258 6.54 66,370 33.6 7.78 193.7 288.2 0.5313 1.7430 2276 1032
#4 AWG 1 0.2043 5.19 0.204 5.19 41,740 21.2 4.89 121.8 181.2 0.8448 2.7716 1431 649
#6 AWG 1 0.1620 4.12 0.162 4.12 26,250 13.3 3.08 76.6 114.0 1.3432 4.4069 900 408
#8 AWG 1 0.1285 3.26 0.129 3.26 16,510 8.4 1.94 48.2 71.7 2.1354 7.0059 566 257
#9 AWG 1 0.1144 2.91 0.114 2.91 13,090 6.6 1.53 38.2 56.8 2.6942 8.8393 449 204
#10 AWG 1 0.1019 2.59 0.102 2.59 10,380 5.3 1.22 30.3 45.1 3.3957 11.1409 356 162

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DSA Copper clad Steel Wire for Grounding Applications

Wi r e Sp e c i fi c a t i o n s
40% CONDUCTIVITY
FAULT CURRENT
CONDUCTOR NOM. DC
I2t 3 6 9 30 60 120
SIZE STRANDS GS NO: RESISTANCE
CYCLES CYCLES CYCLES CYCLES CYCLES CYCLES
AWG KA2s ohm/kft 0.05s 0.10s 0.15s 0.50s 1.00s 2.00s
19#4 19 CCS19044D 5755.00 0.0331 339.26 239.90 195.87 107.28 75.86 53.64
19#5 19 CCS19054D 3616.62 0.0418 268.95 190.17 155.28 85.05 60.14 42.52
19#6 19 CCS19064D 2275.27 0.0527 213.32 150.84 123.16 67.46 47.70 33.73
19#7 19 CCS19074D 1432.31 0.0664 169.25 119.68 97.72 53.52 37.85 26.76
19#8 19 CCS19084D 900.71 0.0837 134.22 94.91 77.49 42.44 30.01 21.22
19#9 19 CCS19094D 565.82 0.1057 106.38 75.22 61.42 33.64 23.79 16.82
4/0 19 CCS4/04D 409.24 0.1242 90.47 63.97 52.23 28.61 20.23 14.30
19#10 19 CCS19104D 356.18 0.1332 84.40 59.68 48.73 26.69 18.87 13.35
7#4 7 CCS07044D 781.15 0.0896 124.99 88.38 72.16 39.53 27.95 19.76
7#5 7 CCS07054D 490.90 0.1130 99.09 70.06 57.21 31.33 22.16 15.67
7#6 7 CCS07064D 308.83 0.1424 78.59 55.57 45.37 24.85 17.57 12.43
7#7 7 CCS07074D 194.41 0.1795 62.36 44.09 36.00 19.72 13.94 9.86
2/0 7 CCS2/04D 162.15 0.1966 56.95 40.27 32.88 18.01 12.73 9.00
7#8 7 CCS07084D 122.26 0.2264 49.45 34.97 28.55 15.64 11.06 7.82
1/0 7 CCS1/04D 101.97 0.2479 45.16 31.93 26.07 14.28 10.10 7.14
7#9 7 CCS07094D 76.80 0.2856 39.19 27.71 22.63 12.39 8.76 6.20
7#10 7 CCS07104D 48.35 0.3600 31.10 21.99 17.95 9.83 6.95 4.92
3#4 3 CCS03044D 143.48 0.2086 53.57 37.88 30.93 16.94 11.98 8.47
3#5 3 CCS03054D 90.17 0.2631 42.47 30.03 24.52 13.43 9.50 6.71
3#6 3 CCS03064D 56.72 0.3317 33.68 23.82 19.45 10.65 7.53 5.33
3#7 3 CCS03074D 35.71 0.4181 26.72 18.90 15.43 8.45 5.98 4.23
3#8 3 CCS03084D 22.46 0.5272 21.19 14.99 12.24 6.70 4.74 3.35
3#9 3 CCS03094D 14.11 0.6652 16.80 11.88 9.70 5.31 3.76 2.66
3#10 3 CCS03104D 8.88 0.8384 13.33 9.42 7.69 4.21 2.98 2.11
#2 AWG 7 CCS02STR4D 24.53 0.5054 22.15 15.66 12.79 7.00 4.95 3.50
#4 AWG 7 CCS04STR4D 9.59 0.8085 13.85 9.79 7.99 4.38 3.10 2.19
#2 AWG 1 CCS01024D 40.31 0.3904 28.39 20.08 16.39 8.98 6.35 4.49
#4 AWG 1 CCS01044D 15.94 0.6207 17.86 12.63 10.31 5.65 3.99 2.82
#6 AWG 1 CCS01064D 6.31 0.9870 11.23 7.94 6.48 3.55 2.51 1.78
#8 AWG 1 CCS01084D 2.50 1.5691 7.06 5.00 4.08 2.23 1.58 1.12
#9 AWG 1 CCS01094D 1.57 1.9797 5.60 3.96 3.23 1.77 1.25 0.89
#10 AWG 1 CCS01104D 0.99 2.4952 4.44 3.14 2.56 1.40 0.99 0.70

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DSA Copper clad Steel Wire for Grounding Applications (cont.)

Wi r e Sp e c i fi c a t i o n s
30% CONDUCTIVITY
FAULT CURRENT
CONDUCTOR NOM. DC
I2t 3 6 9 30 60 120
SIZE STRANDS GS NO: RESISTANCE
CYCLES CYCLES CYCLES CYCLES CYCLES CYCLES
AWG KA2s ohm/kft 0.05s 0.10s 0.15s 0.50s 1.00s 2.00s
19#4 19 CCS19043D 4321.16 0.0442 293.98 207.87 169.73 92.96 65.74 46.48
19#5 19 CCS19053D 2715.55 0.0558 233.05 164.79 134.55 73.70 52.11 36.85
19#6 19 CCS19063D 1708.39 0.0703 184.85 130.71 106.72 58.45 41.33 29.23
19#7 19 CCS19073D 1075.46 0.0886 146.66 103.70 84.67 46.38 32.79 23.19
19#8 19 CCS19083D 676.30 0.1118 116.30 82.24 67.15 36.78 26.01 18.39
19#9 19 CCS19093D 424.85 0.1410 92.18 65.18 53.22 29.15 20.61 14.57
4/0 19 CCS4/03D 307.28 0.1658 78.39 55.43 45.26 24.79 17.53 12.40
19#10 19 CCS19103D 267.44 0.1777 73.14 51.71 42.22 23.13 16.35 11.56
7#4 7 CCS07043D 586.53 0.1195 108.31 76.59 62.53 34.25 24.22 17.12
7#5 7 CCS07053D 368.59 0.1508 85.86 60.71 49.57 27.15 19.20 13.58
7#6 7 CCS07063D 231.89 0.1901 68.10 48.15 39.32 21.54 15.23 10.77
7#7 7 CCS07073D 145.98 0.2396 54.03 38.21 31.20 17.09 12.08 8.54
2/0 7 CCS2/03D 121.75 0.2624 49.35 34.89 28.49 15.60 11.03 7.80
7#8 7 CCS07083D 91.80 0.3021 42.85 30.30 24.74 13.55 9.58 6.77
1/0 7 CCS1/03D 76.56 0.3308 39.13 27.67 22.59 12.37 8.75 6.19
7#9 7 CCS07093D 57.67 0.3812 33.96 24.01 19.61 10.74 7.59 5.37
7#10 7 CCS07103D 36.30 0.4805 26.94 19.05 15.56 8.52 6.02 4.26
3#4 3 CCS03043D 107.73 0.2784 46.42 32.82 26.80 14.68 10.38 7.34
3#5 3 CCS03053D 67.70 0.3511 36.80 26.02 21.24 11.64 8.23 5.82
3#6 3 CCS03063D 42.59 0.4427 29.19 20.64 16.85 9.23 6.53 4.61
3#7 3 CCS03073D 26.81 0.5580 23.16 16.37 13.37 7.32 5.18 3.66
3#8 3 CCS03083D 16.86 0.7036 18.36 12.98 10.60 5.81 4.11 2.90
3#9 3 CCS03093D 10.59 0.8877 14.55 10.29 8.40 4.60 3.25 2.30
3#10 3 CCS03103D 6.67 1.1189 11.55 8.17 6.67 3.65 2.58 1.83
#2 AWG 7 CCS02 STR3D 18.42 0.6746 19.19 13.57 11.08 6.07 4.29 3.03
#4 AWG 7 CCS04 STR3D 7.20 1.0790 12.00 8.48 6.93 3.79 2.68 1.90
#2 AWG 1 CCS01023D 30.26 0.5210 24.60 17.40 14.20 7.78 5.50 3.89
#4 AWG 1 CCS01043D 11.97 0.8284 15.47 10.94 8.93 4.89 3.46 2.45
#6 AWG 1 CCS01063D 4.73 1.3172 9.73 6.88 5.62 3.08 2.18 1.54
#8 AWG 1 CCS01083D 1.87 2.0941 6.12 4.33 3.53 1.94 1.37 0.97
#9 AWG 1 CCS01093D 1.18 2.6421 4.85 3.43 2.80 1.53 1.08 0.77
#10 AWG 1 CCS01103D 0.74 3.3301 3.85 2.72 2.22 1.22 0.86 0.61

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DSA Copper clad Steel

Wire Jacketed Material
Copper clad Steel Wire from GS can be jacketed to further reduce copper theft and is available in black with green stripe or grey.
Available sizes are shown in the chart below, Table 1. Please contact SALES for larger sizes not shown.

6 AWG Solid with grey PVC Jacket 7#7 AWG with black with green stripe
PVC jacket

Ta b le 1 — Ph y s ic al an d El e c t r i c al Ch ar a c t e r is t i c s of Co p p e r cl ad Ja c ke t e d DS A Co n d u c t o r s

AFL NO.
CONDUCTOR
CONDUCTOR OVERALL DIAMETER WEIGHT/LENGTH PVC MIN BREAKING LOAD
SIZE GREY BLACK WITH GREEN
PVC TRACER PVC
(AWG) (IN.) (MM) 0.030 IN. 0.030 IN. (lbs/kft) (kg/km) lbf (kgf)
7#9 0.343 8.72 CCS07094DJV CCS07094DBLK 279.7 416.2 2513 1140
7#10 0.306 7.76 CCS07104DJV CCS07104DBLK 224.1 333.5 1994 904
#2 Str 0.258 6.55 CCS2STR4DJV CCS2STR4DBLK 162.3 241.5 1435 651
#4 Str 0.204 5.18 CCS4STR4DJV CCS4STR4DBLK 104.4 155.4 897 407
#2 Solid 0.258 6.54 CCS01024DJV CCS01024DBLK 201.7 300.2 2023 918
#4 Solid 0.204 5.19 CCS01044DJV CCS01044DBLK 129.8 193.2 1272 577
#6 Solid 0.162 4.12 CCS01064DJV CCS01064DBLK 84.1 125.1 800 363

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Copper clad Steel Wire — High Strength/Extra High Strength

High Strength(HS) and Extra High Strength(EHS)copper clad steel wire
provides the same conductivity and corrosion resistance as copper while
maintaining
the high strength of steel. Frequently used for overhead ground wire and
messenger wire, HS and EHS copper clad Steel Wire can resist mechanical damage
caused during installation plus electrical damage during a fault condition. The
core carbon steel is bonded with a uniform layer of oxygen-free copper
cladding to ensure that the copper will not flake, crack or peel when the wire is
twisted, installed or buried.

7-strand Copper clad Steel Wire

Sp e c i f i c a t i o n s an d Or d e r in g In f o r m at i o n
30 % CONDUCTIVITY— HIGH STRENGTH
CONDUCTOR OVERALL AREA MIN. BREAKING WEIGHT/LENGTH NOM. DC
SIZE STRANDS GS NO: DIAMETER LOAD RESISTANCE
AWG IN. MM CMIL (MM^2 ) LBF KGF LBS/KFT KG/KM Ω/KFT Ω/KM
19#4 19 CCS19043H 1.022 25.95 793,000 401.8 65264 29603 2346.4 3491.8 0.0442 0.1451
19#5 19 CCS19053H 0.910 23.10 628,700 318.6 53893 24445 1860.1 2768.1 0.0558 0.1830
19#6 19 CCS19063H 0.810 20.57 498,600 252.6 44456 20165 1475.3 2195.5 0.0703 0.2307
19#7 19 CCS19073H 0.722 18.33 395,600 200.5 36629 16615 1170.6 1742.0 0.0886 0.2908
19#8 19 CCS19083H 0.643 16.32 313,700 159.0 30123 13663 928.3 1381.4 0.1118 0.3667
19#9 19 CCS19093H 0.572 14.53 248,700 126.0 24727 11216 735.7 1094.9 0.1410 0.4626
4/0 19 CCS4/03H 0.528 13.40 211,500 107.2 21030 9539 625.7 931.1 0.1658 0.5440
19#10 19 CCS19103H 0.510 12.94 197,300 100.0 20431 9267 583.7 868.7 0.1777 0.5831
7#4 7 CCS07043H 0.613 15.57 292,200 148.1 24045 10906 861.0 1281.4 0.1195 0.3922
7#5 7 CCS07053H 0.546 13.86 231,600 117.4 19855 9006 682.6 1015.8 0.1508 0.4947
7#6 7 CCS07063H 0.486 12.34 183,700 93.1 16379 7429 541.4 805.7 0.1901 0.6237
7#7 7 CCS07073H 0.433 11.00 145,800 73.9 13495 6121 429.6 639.3 0.2396 0.7861
2/0 7 CCS2/03H 0.414 10.51 133,100 67.4 12324 5590 392.3 583.8 0.2624 0.8608
7#8 7 CCS07083H 0.386 9.79 115,600 58.6 11098 5034 340.6 506.9 0.3021 0.9913
1/0 7 CCS1/03H 0.368 9.35 105,600 53.5 10135 4597 311.1 463.0 0.3308 1.0855
7#9 7 CCS07093H 0.343 8.72 91,610 46.4 9110 4132 270.0 401.8 0.3812 1.2507
7#10 7 CCS07103H 0.306 7.76 72,690 36.8 7527 3414 214.2 318.8 0.4805 1.5764
3#4 3 CCS03043H 0.440 11.18 125,200 63.4 10877 4934 368.3 548.1 0.2784 0.9132
3#5 3 CCS03053H 0.392 9.96 99,260 50.3 8982 4074 292.0 434.5 0.3511 1.1520
3#6 3 CCS03063H 0.349 8.86 78,730 39.9 7409 3361 231.6 344.6 0.4427 1.4524
3#7 3 CCS03073H 0.311 7.90 62,470 31.7 6105 2769 183.7 273.4 0.5580 1.8306
3#8 3 CCS03083H 0.277 7.04 49,540 25.1 5020 2277 145.7 216.8 0.7036 2.3084
3#9 3 CCS03093H 0.247 6.27 39,260 19.9 4121 1869 115.5 171.9 0.8877 2.9126
3#10 3 CCS03103H 0.220 5.59 31,150 15.8 3405 1545 91.6 136.3 1.1189 3.6709
#2 AWG 7 CCS02STR3H 0.258 6.55 51,770 26.2 5416 2457 152.6 227.1 0.6746 2.2132
#4 AWG 7 CCS04STR3H 0.204 5.18 32,370 16.4 2691 1221 95.4 142.0 1.0790 3.5399
#2 AWG 1 CCS01023H 0.258 6.54 66,370 33.6 6069 2753 193.7 288.2 0.5210 1.7093
#4 AWG 1 CCS01043H 0.204 5.19 41,740 21.2 3817 1731 121.8 181.2 0.8284 2.7180
#6 AWG 1 CCS01063H 0.162 4.12 26,250 13.3 2600 1180 76.6 114.0 1.3172 4.3216
#8 AWG 1 CCS01083H 0.129 3.26 16,510 8.4 1762 799 48.2 71.7 2.0941 6.8704
#9 AWG 1 CCS01093H 0.114 2.91 13,090 6.6 1446 656 38.2 56.8 2.6421 8.6683
#10 AWG 1 CCS01103H 0.102 2.59 10,380 5.3 1195 542 30.3 45.1 3.3301 10.9254

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 Products

Copper clad Steel Wire — High Strength (cont.)

Sp e c i f i c a t i o n s an d Or d e r in g In f o r m at i o n
40 % CONDUCTIVITY— HIGH STRENGTH
CONDUCTOR OVERALL AREA MIN. BREAKING WEIGHT/LENGTH NOM. DC
SIZE STRANDS GS NO: DIAMETER LOAD RESISTANCE
AWG IN. MM CMIL (MM^2 ) LBF KGF LBS/KFT KG/KM Ω/KFT Ω/KM
19#4 19 CCS19044H 1.022 25.95 793,000 401.8 58738 26643 2251.7 3350.9 0.0331 0.1087
19#5 19 CCS19054H 0.910 23.10 628,700 318.6 48719 22099 1785.0 2656.3 0.0418 0.1371
19#6 19 CCS19064H 0.810 20.57 498,600 252.6 40353 18303 1415.8 2106.9 0.0527 0.1729
19#7 19 CCS19074H 0.722 18.33 395,600 200.5 33373 15138 1123.3 1671.7 0.0664 0.2179
19#8 19 CCS19084H 0.643 16.32 313,700 159.0 27541 12492 890.8 1325.6 0.0837 0.2747
19#9 19 CCS19094H 0.572 14.53 248,700 126.0 22681 10288 706.0 1050.7 0.1057 0.3466
4/0 19 CCS4/04H 0.528 13.40 211,500 107.2 19289 8749 600.4 893.6 0.1242 0.4076
19#10 19 CCS19104H 0.510 12.94 197,300 100.0 18753 8506 560.2 833.6 0.1332 0.4369
7#4 7 CCS07044H 0.613 15.57 292,200 148.1 21640 9816 826.3 1229.7 0.0896 0.2938
7#5 7 CCS07054H 0.546 13.86 231,600 117.4 17949 8142 655.0 974.8 0.1130 0.3707
7#6 7 CCS07064H 0.486 12.34 183,700 93.1 14867 6743 519.6 773.2 0.1424 0.4673
7#7 7 CCS07074H 0.433 11.00 145,800 73.9 12295 5577 412.2 613.5 0.1795 0.5890
2/0 7 CCS2/04H 0.414 10.51 133,100 67.4 11229 5093 376.5 560.2 0.1966 0.6450
7#8 7 CCS07084H 0.386 9.79 115,600 58.6 10147 4602 326.9 486.5 0.2264 0.7428
1/0 7 CCS1/04H 0.368 9.35 105,600 53.5 9266 4203 298.5 444.3 0.2479 0.8133
7#9 7 CCS07094H 0.343 8.72 91,610 46.4 8356 3790 259.1 385.6 0.2856 0.9371
7#10 7 CCS07104H 0.306 7.76 72,690 36.8 6909 3134 205.6 305.9 0.3600 1.1812
3#4 3 CCS03044H 0.440 11.18 125,200 63.4 9790 4440 353.4 526.0 0.2086 0.6843
3#5 3 CCS03054H 0.392 9.96 99,260 50.3 8120 3683 280.2 416.9 0.2631 0.8632
3#6 3 CCS03064H 0.349 8.86 78,730 39.9 6725 3051 222.2 330.7 0.3317 1.0883
3#7 3 CCS03074H 0.311 7.90 62,470 31.7 5562 2523 176.3 262.4 0.4181 1.3716
3#8 3 CCS03084H 0.277 7.04 49,540 25.1 4590 2082 139.8 208.1 0.5272 1.7297
3#9 3 CCS03094H 0.247 6.27 39,260 19.9 3780 1715 110.8 164.9 0.6652 2.1823
3#10 3 CCS03104H 0.220 5.59 31,150 15.8 3125 1418 87.9 130.8 0.8384 2.7506
#2 AWG 7 CCS02STR4H 0.258 6.55 51,770 26.2 4971 2255 146.4 217.9 0.5054 1.6583
#4 AWG 7 CCS04STR4H 0.204 5.18 32,370 16.4 2579 1170 91.5 136.2 0.8085 2.6524
#2 AWG 1 CCS01024H 0.258 6.54 66,370 33.6 5462 2477 185.8 276.6 0.3904 1.2808
#4 AWG 1 CCS01044H 0.204 5.19 41,740 21.2 3435 1558 116.9 173.9 0.6207 2.0366
#6 AWG 1 CCS01064H 0.162 4.12 26,250 13.3 2360 1071 73.5 109.4 0.9870 3.2382
#8 AWG 1 CCS01084H 0.129 3.26 16,510 8.4 1611 731 46.2 68.8 1.5691 5.1479
#9 AWG 1 CCS01094H 0.114 2.91 13,090 6.6 1326 602 36.6 54.5 1.9797 6.4951
#10 AWG 1 CCS01104H 0.102 2.59 10,380 5.3 1097 497 29.1 43.3 2.4952 8.1863

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 Products

Copper clad Steel Wire — Extra High Strength

Sp e c i f i c at i o n s an d Or d e r in g In f o r m at i o n
3 0 % CONDUCTIVITY— EXTRA HIGH STRENGTH
CONDUCTOR OVERALL AREA MIN. BREAKING WEIGHT/LENGTH NOM. DC
SIZE STRANDS GS NO: DIAMETER LOAD RESISTANCE
AWG IN. MM CMIL (MM^2 ) LBF KGF LBS/KFT KG/KM Ω/KFT Ω/KM
19#4 19 CCS19043E 1.022 25.95 793,000 401.8 77501 35154 2346.4 3491.8 0.0442 0.1451
19#5 19 CCS19053E 0.910 23.10 628,700 318.6 64887 29432 1860.1 2768.1 0.0558 0.1830
19#6 19 CCS19063E 0.810 20.57 498,600 252.6 53860 24431 1475.3 2195.5 0.0703 0.2307
19#7 19 CCS19073E 0.722 18.33 395,600 200.5 44497 20184 1170.6 1742.0 0.0886 0.2908
19#8 19 CCS19083E 0.643 16.32 313,700 159.0 36577 16591 928.3 1381.4 0.1118 0.3667
19#9 19 CCS19093E 0.572 14.53 248,700 126.0 29690 13467 735.7 1094.9 0.1410 0.4626
4/0 19 CCS4/03E 0.528 13.40 211,500 107.2 25250 11453 625.7 931.1 0.1658 0.5440
19#10 19 CCS19103E 0.510 12.94 197,300 100.0 24219 10986 583.7 868.7 0.1777 0.5831
7#4 7 CCS07043E 0.613 15.57 292,200 148.1 28553 12951 861.0 1281.4 0.1195 0.3922
7#5 7 CCS07053E 0.546 13.86 231,600 117.4 23906 10843 682.6 1015.8 0.1508 0.4947
7#6 7 CCS07063E 0.486 12.34 183,700 93.1 19843 9001 541.4 805.7 0.1901 0.6237
7#7 7 CCS07073E 0.433 11.00 145,800 73.9 16394 7436 429.6 639.3 0.2396 0.7861
2/0 7 CCS2/03E 0.414 10.51 133,100 67.4 14972 6791 392.3 583.8 0.2624 0.8608
7#8 7 CCS07083E 0.386 9.79 115,600 58.6 13476 6113 340.6 506.9 0.3021 0.9913
1/0 7 CCS1/03E 0.368 9.35 105,600 53.5 12307 5582 311.1 463.0 0.3308 1.0855
7#9 7 CCS07093E 0.343 8.72 91,610 46.4 10938 4962 270.0 401.8 0.3812 1.2507
7#10 7 CCS07103E 0.306 7.76 72,690 36.8 8923 4047 214.2 318.8 0.4805 1.5764
3#4 3 CCS03043E 0.440 11.18 125,200 63.4 12917 5859 368.3 548.1 0.2784 0.9132
3#5 3 CCS03053E 0.392 9.96 99,260 50.3 10815 4905 292.0 434.5 0.3511 1.1520
3#6 3 CCS03063E 0.349 8.86 78,730 39.9 8977 4072 231.6 344.6 0.4427 1.4524
3#7 3 CCS03073E 0.311 7.90 62,470 31.7 7416 3364 183.7 273.4 0.5580 1.8306
3#8 3 CCS03083E 0.277 7.04 49,540 25.1 6096 2765 145.7 216.8 0.7036 2.3084
3#9 3 CCS03093E 0.247 6.27 39,260 19.9 4948 2245 115.5 171.9 0.8877 2.9126
3#10 3 CCS03103E 0.220 5.59 31,150 15.8 4037 1831 91.6 136.3 1.1189 3.6709
#2 AWG 7 CCS02 STR3E 0.258 6.55 51,770 26.2 6420 2912 152.6 227.1 0.6746 2.2132
#4 AWG 7 CCS04 STR3E 0.204 5.18 32,370 16.4 4014 1821 95.4 142.0 1.0790 3.5399
#2 AWG 1 CCS01023E 0.258 6.54 66,370 33.6 7207 3269 193.7 288.2 0.5210 1.7093
#4 AWG 1 CCS01043E 0.204 5.19 41,740 21.2 4532 2056 121.8 181.2 0.8284 2.7180
#6 AWG 1 CCS01063E 0.162 4.12 26,250 13.3 3151 1429 76.6 114.0 1.3172 4.3216
#8 AWG 1 CCS01083E 0.129 3.26 16,510 8.4 2139 970 48.2 71.7 2.0941 6.8704
#9 AWG 1 CCS01093E 0.114 2.91 13,090 6.6 1736 788 38.2 56.8 2.6421 8.6683
#10 AWG 1 CCS01103E 0.102 2.59 10,380 5.3 1416 642 30.3 45.1 3.3301 10.9254

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 Products

Copper clad Composite (CCC) Conductors

Copper clad Composite (CCC) Conductors provide strength and conductivity by combining
hard drawn copper with 30% conductivity EHS Copper clad Steel Wire. With its
steel component, the CCC conductor achieves a higher tensile strength.
CCC conductorsfeature a higher ampacityforthe same wire size as standard Copper
clad Steel Wire.

Type K —4 Copper clad Steel Wires

and 3 Copper Wires

Copper clad Type M Guy Wire

Copper clad Type M guy wire is an economical, corrosion-resistant guying material for use
on overhead lines. The copper cladding that is bonded on each wire protects the
high- strength steel core from rusting and subsequent loss of strength.

7-strand Copper clad Steel Wire

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