Minerals: Linatex Rubber Products
Minerals: Linatex Rubber Products
Minerals: Linatex Rubber Products
1
Linatex® Premium Rubber is a
unique combination of the strength and resilience
of natural rubber, enhanced by our twenty-first
century manufacturing expertise.
2
The Linatex® rubber range provides unmatched
wear performance in the toughest abrasion environments.
At Weir Minerals our rubber experts are Our sustained performance advantage
acknowledged around the world as the in the rubber industry lies in our well-
foremost authority in the use of premium proven, proprietary manufacturing
natural rubber for abrasion, impact and process. Our unique process creates
corrosion resistance. a product that provides superior
performance when compared to other
With a history dating back to the first
wear materials.
processing of commercial rubber in
Malaysia, Bernard Wilkinson’s invention Linatex® rubber products are extremely
of Linatex® rubber in the 1920s strong, tough and resilient. When this
revolutionised the industry. is combined with the excellent tear, cut
and abrasion resistance, our rubber
Linatex® premium rubber is a
products are irreplaceable in abrasion
proprietary vulcanised natural gum
trouble spots.
rubber, produced through a unique
compounding process, using high By using the highest quality natural latex
quality natural latex. It exhibits direct from local rubber plantations,
outstanding strength, resilience, combined with our proprietary
and resistance to cutting and tearing, manufacturing process, we deliver
giving superior performance in wet reduced operational down time and lower
abrasion conditions. total ownership costs.
3
Linatex® rubber products have been developed to meet the
demanding performance requirements of a variety of industries.
Our scientists continue to develop new and improved materials,
helping us to deliver unparalleled value and performance.
4
Lining and Fabricated Products Performance Components
The Linatex® rubber range is extremely (Moulded Products)
versatile and suitable as protective lining At Weir Minerals we manufacture high
for a variety of surfaces to minimise wear quality and complex mouldings utilising
and corrosion of the base structure. some of the largest presses commercially
available. These facilities are strategically
Typical lining applications include:
located across the globe to ensure local
• Chute lining access to our product range.
5
What Makes Linatex® Premium Rubber Better?
Natural rubber is an outstanding abrasion resistant material, particularly for handling
slurries. The inherent properties of strength, resilience and cut resistance have a
direct effect on wear performance.
Wear properties are at their best straight from the tree. The more work that is put into
mixing the rubber, the more these properties are destroyed by the shearing and the
breaking up of the long molecular chains.
Conventional dry processing is based on shearing the rubber during mixing.
This reduces the average molecular weight distribution and leads to a significant
drop off in properties and performance. The effect is similar to starting out with a
perfectly good elastic band, cutting it up into short lengths then trying to join it back
together again.
In contrast, our proprietary liquid compounding method gently blends the latex,
causing minimal damage to the microstructure of the rubber. This results in a product
fundamentally as nature intended; strong, resilient and resistant to abrasion.
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Our commitment to our customers is simple - we aim to provide
best-in-field performance and lowest cost of ownership. We do
this by using the best quality natural rubber and by processing it
with leading edge technology.
Cost of Wear Technology Benefits Our state of the art rubber processing
Linatex natural rubbers demonstrate
®
The processing of natural rubber from facility achieves three key aims:
exceptional performance over time in natural latex encompasses two distinct 1. A 100% commitment to the
both wet and dry applications. operations. The compounding and preservation of superior natural
coagulation of the latex into uncured rubber properties.
The charts below illustrate typical
rubber crepe, and the pressing and
performance/replacement timelines 2. High technology automated
curing of the uncured rubber into
for Linatex® premium rubber in processes, allowing improvements
finished sheets.
comparison to other rubbers. in volume and output.
For decades these processes have been
Although the initial upfront costs of using 3. Continuous processing, allowing
accomplished by processing individual
Linatex® rubber might be slightly higher, better control, higher tolerances
batches of product that, even with the
the superior performance of Linatex® and improved consistency over
utmost care, increases the potential for
rubber products results in a lower total batch processing.
batch to batch variation.
cost of ownership. Meaning Linatex®
rubber products pay for themselves over
and over again.
Linatex® Premium Rubber vs Substitute Products The Linatex® Advantage Over Normal Rubber
in Wet Abrasion Environment
low wearmediummedium
low wear wear wearhigh wear high wear
sand & aggregates
sand & aggregates mining mining
Linatex® Linatex®
Premium Premium
Rubber Rubber
cost
cost other rubbers
other rubbers
return on investment
return on investment
large savings
large savings
THE LINATEX®
THE LINATEX®
ADVANTAGE
Linatex® ADVANTAGE
Linatex®
Premium
Rubber
Premium normal
Rubber rubber normal
rubber
duration of use
duration of use application
application
When using Linatex® rubber products, experience
proves that the more aggressive the wear
environment, the greater the return on investment.
PLEASE NOTE: Graphical representation for illustrative purposes only. Actual performance and cost savings may differ depending on factors such as the
type, size, velocity and density of particles within the slurry that the rubber is exposed to.
7
Selecting the Appropriate Rubber
To select the most appropriate compound for an application, many factors need to be taken into account. Understanding the
following factors is critical to making the right selection:
Particle Size and Weight However, if the particle momentum is too Angle of Impact and Sliding Wear
In order to achieve the best possible great relative to the rubber thickness, the The angle of impact of the particle
operating economy and the longest impact force cannot be absorbed and the relative to the wear surface is of great
service life, it is usual to increase rubber rubber may cut or tear. importance in designing chutes, hoppers
thickness within certain limits to cope and rubber linings in general. The effect
Velocity
with larger and heavier particles. of different angles on wear rate can
In impact and sliding abrasion situations be significant.
Impact of particles from increasing there is a critical speed above which
height also requires increased rubber elastomers are unable to recover At 90° impact angle, resilience is the
thickness to absorb compressive forces. and absorb energy. In this case, the major factor in resisting wear, but as the
product’s resilience cannot be used impact angle reduces to around 50°, tear
As the particle hits the surface, the
to its full extent and the surface may resistance becomes more important.
rubber deforms, absorbing the kinetic
deteriorate more rapidly. At very low impact angles, slurries are
energy of the particle. The resilient nature
best handled by flat Linatex® sheet. This
of rubber returns most of this energy For velocities above 10m/s (30ft/s) consult applies to pulley lagging and applications
to the particle, causing it to rebound. your Weir Minerals representative. involving general sliding wear, where the
There will be little or no wear and no
abrasive force is tangential or in-plane to
permanent deformation.
the surface.
This diagram demonstrates the reason rubber outperforms steel in many abrasive Rubber Hardness and
environments. It is the ability of the rubber to absorb an impact and then return the Physical Properties
energy from the impact back to the particle that results in higher wear performance. In broad terms, harder rubbers such
as the Linard® range are preferred for
combating high impact/cutting forces
that often occur when handling coarse
materials. Linatex® premium rubber, a
low durometer rubber, gives excellent
results when used in abrasive slurry
service or sliding abrasion where fine to
medium particles are being handled.
Other physical properties can often
Abrasive particle striking non-elastic metal surface. Conversion of kinetic energy into
impact, friction and noise.
play a significant role in optimising
performance. For example, good
resilience is required when screening
sticky materials. Rubber elongation
is the important factor in the design
of fabricated seals and bellows. The
key to specifying the correct rubber is
in selecting the best combination of
properties to suit the application.
We will work with you to select
the optimum rubber for your
Abrasive particle striking resilient rubber surface. Rubber deforms under load and specific application.
returns most of kinetic energy to the particle without rate of wear experienced above.
8
Temperature Chemical Environment
The temperature of the application Different rubber compounds exhibit
in which the rubber will be used is varying degrees of resistance to
important. The temperature limits of chemicals. Natural rubber, for example,
Linatex® rubber compounds vary. For is unsuitable for use in contact with
example, natural rubbers are generally hydrocarbons. In this situation, Linagard®
not recommended in applications rubber is more suited.
above 70°C/158°F, whereas synthetic
We offer a range of rubber materials
rubber compounds such as Linagard®
that maximise potential applications
BB and Linagard® NBR can be used in
in chemical environments. A chemical
applications where temperatures exceed
resistance reference chart for the
100°C/212°F.
Linatex® range is available upon request.
It is also important to take into account The chemical composition of the slurry
the temperature limits of the adhesive or application should always be verified
Noise and Vibration
system being used if rubber lining is to confirm that the rubber being selected
taking place. Most rubber adhesive is suitable. Occupational health and safety
systems are limited to temperatures up regulations in many countries require
to 90°C/194°F. 90° that industry complies with specific
80° noise level standards for the protection
°
70 of employees.
° Rubber lined structures and fabrications
60
play a prominent role in creating a more
° CT comfortable working environment. This
50 PA E
IM NGL is done by reducing noise and vibrations,
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often with the additional benefit of
controlling dust dispersion. Weir Minerals
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If you have any questions, please
IMPACT
9
Our engineering experts work closely with our global customer
support and local service teams, creating an unrivalled support
network to meet all of your unique needs.
The Complete Solution We appreciate that the correct application We have facilities in most of the
Many companies may claim to provide of rubber is just as critical to success as major mining regions around the
a rubber solution, however we deliver the quality of the rubber employed. We world, supported by an extensive list
on this claim. We have over 90 years utilise high quality proprietary adhesives of distributors. This gives you
experience in the production, testing and employ highly capable rubber the reassurance that when you
and application of rubber products into liners. This ensures the high level of purchase our products, expert support
many industries. As both a supplier and performance that customers have come is close by.
applicator of our rubber products, we to expect from Linatex® rubber products
take full responsibility for all facets of the every time.
lining project.
-40° to 70° C -20° to 110° C -40° to 70° C -40° to 75° C -40° to 75° C - chemicals
(-40° to 158° F) (-4° to 230° F) (-40° to 158° F) (-40° to 167° F) (-40° to 167° F) - high temps
- ignition risk
- sealing
- specialist
applications
& fabrication
Smaller particles
Presence of Sticking/binding Larger particle Larger particle
and/or various
oil/solvents problem size size & cutting
acids/alkalis
Contact
Weir Minerals
Food/ Ozone
hygiene exposure
PLEASE NOTE: This chart indicates basic specifications only. Please consult Weir Minerals for specific applications.
10
Linatex® Rubber Range
Technical Specifications
PAGE
Linatex® Premium Rubber 12
Linard 60
®
13
Linard HD Range
®
14
Linagard BB
®
15
Linagard® NBR 16
Linagard® OSR 17
Linagard® FG 18
Linagard OZ
®
19
Linacure® 40 20
Linacure® 60 21
Linatex® HM 22
Comparison of Typical Physical Properties 23
PLEASE NOTE: Dimensions and sizes indicated in this brochure are for reference only. Please contact your Weir Minerals
representative for more information.
11
Linatex® Premium Rubber
Technical Specifications
• Part sheets available to order Elongation at Break (%) ISO 37 – 2011 830%
• Standard thickness range: Tear Strength (N/mm) ASTM D624-00 - 2012 44 (250 lbsf/in)
1.5mm to 30.0mm
(approx. 1∕16” to 1 3∕16”) Specific Gravity ISO 2781 - 2008 0.96
12
Linard® 60
Technical Specifications
Applications These characteristics also combine to give Linard® 60 rubber exceptional anti-stick
and anti-build up properties.
• Hose linings
• Screen panels
Typical Physical Properties
• Skirting rubber
• Abrasive environments where PROPERTY TEST STANDARD LINARD® 60
sticking and/or build up are Polymer Type Natural Rubber
major issues
Hardness (IRHD) ISO 48 - 2010 60
Size/Availability
• Standard Sheet size: Modulus @ 500% (MPa) ISO 37 – 2011 9.5
9.25m x 1.23m nominal Tensile Strength (MPa) ISO 37 – 2011 27 (3916 psi)
(approx. 30ft x 4ft)
Elongation at Break (%) ISO 37 – 2011 690%
• Part sheets available to order
Tear Strength (N/mm) ASTM D624-00 - 2012 103 (588 lbsf/in)
• Standard thickness range:
3.0mm to 30.0mm Specific Gravity ISO 2781 - 2008 1.10
(approx. 1∕8” to 1 3∕16”) Resilience (%) BS 903. Part A8 1990 70%
• Moulded components available Operating Temperatures -40°C to +75°C/
from stock and made to order (continuous use) -40°F to +167°F
13
Linard® HD Range
Technical Specifications
14
Linagard® BB
Technical Specifications
• Acid leach tanks It is a product that provides exceptional chemical and corrosion protection with
unmatched mechanical properties.
• Chemical storage tanks
• Thickener tank linings
• Pipe lining Typical Physical Properties
Size/Availability
PROPERTY TEST STANDARD LINAGARD® BB
• Standard sheet size:
Halogenated Butyl
9.25m x 1.23m nominal Polymer Type
Rubber
(approx. 30ft x 4ft)
Hardness (IRHD) ISO 48 - 2010 58
• Part sheets available to order
Modulus @ 500% (MPa) ISO 37 – 2011 5.0
• Standard thickness range:
3.0mm to 30.0mm Tensile Strength (MPa) ISO 37 – 2011 7.0 (1016 psi)
(approx. 1∕8” to 1 3∕16”)
Elongation at Break (%) ISO 37 – 2011 400%
• Moulded components available
Tear Strength (N/mm) ASTM D624-00 - 2012 35 (210 lbsf/in)
from stock and made to order
Specific Gravity ISO 2781 - 2008 1.58
15
Linagard® NBR
Technical Specifications
• Part sheets available to order Resilience (%) BS 903. Part A8 1990 45%
16
Linagard® OSR
Technical Specifications
17
Linagard® FG
Technical Specifications
18
Linagard® OZ
Technical Specifications
19
Linacure® 40
Technical Specifications
20
Linacure® 60
Technical Specifications
• Hose linings Linacure® 60 rubber provides the performance benefits of Linard® 60 rubber in
applications where hot bonding is the preferred method of installation. Linacure®
• Pipe lining
60 rubber provides excellent abrasion resistance in course slurry applications. It’s
• Abrasive environments where inherent flexibility creates a rubber that has good anti-sticking and anti-build up
sticking and/or build up are properties making it an ideal solution for many hard to solve problems.
major issues
Size/Availability
Standard sheet dimensions will vary
Typical Physical Properties
within each Weir global region. Not
available in some global locations. PROPERTY TEST STANDARD LINACURE® 60
Please contact your local Weir Minerals
office to confirm. Polymer Type Natural Rubber
The shelf life of the Linacure® 60 Elongation at Break (%) ISO 37 – 2011 680%
compound is dependant upon the
Tear Strength (N/mm) ASTM D624-00 - 2012 103 (587 lbsf/in)
temperature at which the compound
is stored. Specific Gravity ISO 2781 - 2008 1.1
6 months at or below 40°C / 104°F. Resilience (%) BS 903. Part A8 1990 70%
Do not store under direct heat Operating Temperatures -40°C to +75°C /
or sunlight. (continuous use) -40°F to +167°F
21
Linatex® HM
Technical Specifications
22
Comparison of Typical Physical Properties
LINATEX®
TEST LINATEX® LINARD® LINARD® LINARD® LINARD® LINAGARD® LINAGARD® LINAGARD® LINAGARD® LINAGARD® LINACURE® LINACURE®
PROPERTY PREMIUM
STANDARD HM 60 HD60 HD70 HDS BB NBR OSR FG OZ 40 60
RUBBER
NR/ NR/ NR/
Natural Natural Natural Halogenated Natural Natural Natural Natural
Polymer Synthetic Synthetic Synthetic NBR Polychloroprene
Rubber Rubber Rubber Butyl Rubber Rubber Rubber Rubber Rubber
Rubber Rubber Rubber
Modulus @ 500%
ISO 37 - 2011 2 3 9.5 16 17 10 5 4 15.6 2.5 6.7 3.2 9.5
(MPa)
Tensile Strength
ISO 37 - 2011 25 24 27 21.4 21.4 22.8 7 11.8 19.1 20 21 21.5 23
(MPa)
Elongation at Break % ISO 37 - 2011 830% 750% 690% 470% 450% 580% 400% 660% 554% 810 750% 750% 680%
ISA 2781
Specific Gravity 0.96 0.95 1.1 1.09 1.14 1.14 1.58 1.08 1.37 0.99 0.98 0.95 1.1
- 2008
BS 903.
Resilience (%) 83% 83% 70% 55% 54% 57% 27% 45% 55% 82% 83% 83% 70%
Part A8 1990
-40°C to -40°C to -40°C to -40°C to -40°C to -40°C to -40°C to -20°C to -40°C to -40°C to -40°C to -40°C to
Operating Temp (°C) -40°C to 100°C
70°C 70°C 75°C 75°C 75°C 75°C 120°C 110°C 70°C 70°C 70°C 75°C
-40°F to -40°F to -40°F to -40°F to -40°F to -40°F to -40°F to -4°F to -40°F to -40°F to -40°F to -40°F to
Operating Temp (°F) -40°F to 212°F
158°F 158°F 167°F 167°F 167°F 167°F 248°F 230°F 158°F 158°F 158°F 167°F
23
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Copyright © 2015, Weir Minerals Australia Ltd. All rights reserved. WEIR and WEIR (logo) are trademarks and/or registered trademarks of Weir Engineering Services Limited. LINATEX, LINARD, LINAGARD, LINACURE, and
the LINATEX RED COLOUR are trademarks and/or registered trademarks of Linatex Ltd. DIV0010/072015