Operation and Maintenance Manual

DL320-7M
Wheel Loader

Serial Number 10001 and Up

DOOSAN and the DOOSAN logo are registered trade-

950106-02324E
marks of DOOSAN Corporation in the United States and
various other countries around the world. June 2021

Copyright DOOSAN 2021© Original Instructions

The information, specifications, and illustrations in this publication are on the basis of information that was avail-
able at the time that the publication was written. The specifications, torques, pressures, measurements, adjust-
ments, illustrations, and other items can change at any time. These changes can affect the service that is given to
the product. Obtain the complete and most current information before you start any job. Doosan distributors have
the most current information available.
 1REVISION

Date Items Location

 Table of Contents
Foreword ....................................................................................0-1
Product Identification ......................................................................... 0-3
Safety Messages ............................................................................... 0-5

Safety ..........................................................................................1-1
Safety Decals..................................................................................... 1-2
General ............................................................................................ 1-14
Transportation.................................................................................. 1-25
Operation ......................................................................................... 1-27
Long Term Storage .......................................................................... 1-45
Maintenance .................................................................................... 1-50
Environment and Circumstances ..................................................... 1-63

Operating Controls ....................................................................2-1

Component Locations ........................................................................ 2-2
Operator's Area.................................................................................. 2-6
Operational Controls and Panels ....................................................... 2-7
Front Gauge Panel........................................................................... 2-30
User Menu ....................................................................................... 2-42
Rear View Camera (If Equipped) ..................................................... 2-52
HVAC (Heating, Ventilation and Air Conditioning) Operation .......... 2-53
Seat Adjustment............................................................................... 2-57
Seat Belt .......................................................................................... 2-62
Miscellaneous Electrical Devices..................................................... 2-63
Miscellaneous Convenience Devices .............................................. 2-66
Engine Emergency Stop Switch....................................................... 2-68

DL320-7M Table of Contents

I
 Emergency Exit Glass Breaking Tool .............................................. 2-68
Full Fender....................................................................................... 2-69
Miscellaneous Access Covers and Doors........................................ 2-70
Wheel Chocks.................................................................................. 2-72

Operation....................................................................................3-1
To Operate a New Wheel Loader ...................................................... 3-1
Starting and Stopping Engine ............................................................ 3-2
Travel ............................................................................................... 3-10
Towing Procedure............................................................................ 3-14
Attachments (If Equipped) ............................................................... 3-15
Auto Grease System (If Equipped) .................................................. 3-20

Inspection, Maintenance and Adjustment...............................4-1

Maintenance Information ................................................................... 4-1
Machine Setup Position for Maintenance .......................................... 4-5
Service Position ................................................................................. 4-7
Handling Oil, Fuel, Coolant ................................................................ 4-8
Electrical System Maintenance........................................................ 4-12
Recommend Fuel, Coolant, and Lubricant ...................................... 4-13
Fluid Capacities ............................................................................... 4-17
Table of Recommended Lubricants ................................................. 4-18
Maintenance Intervals...................................................................... 4-23
10 Hour / Daily Service .................................................................... 4-25
50 Hour / Weekly Service ................................................................ 4-37
250 Hour / Monthly Service.............................................................. 4-41
500 Hour / 3 Month Service ............................................................. 4-48
1,000 Hour / 6 Month Service .......................................................... 4-54
1,500 Hour / 9 Month Service .......................................................... 4-59
2,000 Hour / Yearly Service ............................................................. 4-61

Table of Contents DL320-7M

II
 12,000 Hour / 6 Year Service........................................................... 4-71
Electrical System ............................................................................. 4-72
Engine Cooling System.................................................................... 4-77
Handling of Accumulator.................................................................. 4-80
Fuel Transfer Pump (If Equipped).................................................... 4-82
Tires ................................................................................................. 4-84
Severe Conditions Maintenance ...................................................... 4-88

Transportation ...........................................................................5-1
Transporting Machine ........................................................................ 5-1
Lifting Machine................................................................................... 5-4

Specification ..............................................................................6-1
General Specifications ....................................................................... 6-1
Working Range and Dimensions ....................................................... 6-2
Working Capacities ............................................................................ 6-4
Approximate Weight of Workload Materials....................................... 6-5

Index ...........................................................................................7-1

DL320-7M Table of Contents

III
Table of Contents DL320-7M
IV
 1Foreword
This Operation & Maintenance Manual was written to give owner
or operator instructions on safe operation and maintenance of
DOOSAN equipment. READ AND UNDERSTAND THIS OPER-
ATION AND MAINTENANCE MANUAL BEFORE OPERATING
YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin
so it is always available. If it is lost, order another one from your
DOOSAN distributor.
If there are any questions, contact your DOOSAN distributor.
This manual may illustrate options and accessories not installed
on your equipment.
Any modification made without written authorization or approval
from DOOSAN can create a safety hazard.
Always replace parts with genuine DOOSAN parts or DOOSAN
authorized replacement parts.

Intended Use
The machine is intended to be used under normal conditions for
applications described in this manual. If it is used for other pur-
poses, or in potentially hazardous environments, special precau-
tions must be followed and the machine must be equipped for
such use. Examples include, but are not limited: falling object
guards, work lights, etc. Do not engage in prohibited uses as
described in this manual. Contact your DOOSAN distributor for
further information.

Engine and Emission Control System

Maintenance
Proper inspection, maintenance and repair is essential to keep-
ing engine and machine systems properly operating. This
includes proper inspection and maintenance of the machine's
emission control system. This could include machine and engine
components, such as an system, fuel system, turbocharger,
electrical system, air intake system and/or cooling system.
As a heavy-duty off-road diesel engine owner, you are responsi-
ble for performing required maintenance. The required mainte-
nance procedures are outlined in this Operation & Maintenance
Manual, or Shop Manual. Do not remove, alter, or render inoper-
ative, any emission control system.

DL320-7M Foreword
0-1
Machine Capacity
Do not exceed machine capacity by modifying machine or using
unapproved attachments.
Exceeding machine capacity can adversely affect machine per-
formance characteristics such as: stability, system certifications
such as brakes and steering, the Roll-over Protective Structure
(ROPS) and can result in death or serious injury. Contact your
DOOSAN distributor for further information.

Foreword DL320-7M
0-2