Casting Design Rules

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 Rule 1:Consult a Foundry

 Rule 2:Construct a Model


 Rule 3:Design for Casting Soundness
 Rule 4:Avoid Sharp Angles and Corners
 Rule 5: Reduce number of adjoining Sections
 Rule 6: Design for Uniformity of Section
 Rule 7: Proportion Dimensions of Inner Walls
 Rule 8:Avoid Abrupt Section Changes
 Rule 9 : Fillet all Sharp Angles
 Rule 10: Design Ribs and Brackets for Maximum
Effectiveness
 Rule 11: Use Bosses, Lugs and pads only when
necessary
 Designer must know:
“ How to design a casting so that it will have the requisite
strength & functional properties”
 Foundry must be able to:

“ Make the casting so that it has the strength and functional


properties the designer intended”
 Foundry can answer
 Type of Tooling required
 Metal shrinkage
 Casting method required
 Conditions necessary to make dependable casting
 Finish and dimensional limitations
 Drawing & a solid model
 Most metals and alloys shrink when they
solidify

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