Strategic Planning
Strategic Planning
Strategic Planning
• BUDGET ............................................................................................................. 25
• EARNED ............................................................................................................. 25
• CLAIMING STANDARDS ..................................................................................... 26
• Some links within this document may only be accessible by Partnering Company
or Carbon Capture Technologies
1 PROJECT EXECUTION PLAN OVERVIEW
1.1 PURPOSE
The purpose of having a project execution plan (PEP) for a front-end engineering design (FEL-2,
Design Basis Memorandum “DBM”) project is to ensure that the project is executed in a structured
and efficient manner, and that all stakeholders are aligned on the project objectives, scope,
schedule, budget, quality standards, risk management strategies, and communication protocols.
The PEP serves as a roadmap for the project team and provides a clear outline of the tasks,
milestones, and deliverables that need to be completed throughout this project’s lifecycle.
By introducing the PEP, it allows the project team to demonstrate how the project will be executed
and how potential risks will be mitigated. This plan will build confidence and alignment internally
with the project team and ensure that all stakeholders are aware of the project's status, progress,
and key milestones. This PEP will also serve as a reference point for any deviations from the
project’s original plan and help the team to quickly identify any potential issues or challenges that
may arise during the project execution. Overall, this document will help to ensure that the project
is completed according to the signed contract, on time, within budget, and to the satisfaction of
all stakeholders.
• PROJECT BACKGROUND
Client and the KSI Alliance have completed the following stages up to the PEP and the beginning
of the FEL-2 phase.
Project managers shall ensure that correspondence is distributed to appropriate project team
members if those team members are not copied in the original distribution.
Please refer to the communication matrix/zipper plan for all proper communication plans.
For a full list of KSI contacts, please refer to the communication plan/zipper plan. The project
contact list contains a running list of Partnering Company, Carbon Capture Technologies, and
Client project contacts. The Client FCC Carbon Capture DBM zipper plan provides interface
points for project leadership and specific areas of scope. Both can be found in the Project
Contacts folder located in the Client Shared Documents section of the project SharePoint site.
*Client Deliverable List explains the requirements for each deliverable (issued for
Implementation, Approval or Design) and its stamping requirements.
5 PROJECT REPORTING
Project reporting will take place during the weekly client meeting. During schedule review,
progress will be communicated by reporting completion percentages, per KSI deliverable claiming
schemes. Partnering Company is utilizing SmartSheet for schedule and claiming and it is
encouraged that the progress is claimed daily. However, it is required of the Partnering Company
Leads and EM to update and verify claiming for their discipline every Friday by noon. The
Engineering Manager is responsible for ensuring this process happens for Partnering Company
metrics.
Carbon Capture Technologies will use other tools and report progress to Partnering Company.
• PROJECT KPI’S
KSI will be presenting overall progress of the project during weekly client calls by reviewing
safety topics, schedule, deliverable due dates (2-3 week look ahead), Action Item Logs, new
assumptions, and other hot topics which will be tracked using OneNote.
During the monthly owner reviews with Client, KSI will be presenting more detail through their
standard FEL-2 reporting template. Topics to be covered in this meeting include:
1. Executive Summary
a. Overall Project Progress
b. Major Accomplishments & Deliverables
c. Financial Summary
d. Change Order Management Summary
e. Schedule / Milestone Summary
f. Areas of Focus
g. Critical Items for Next Month
h. Issues and Concerns
i. KSI Needs/Inputs from Client
2. Action Items List
3. Project 4 Square Matrix
*ABOVE IS AN EXAMPLE PROJECT 4 SQUARE
4. DBM Schedule
5. Project Financials
6. Risk Mitigation Strategies
7. Owner Comment Summary
8. Progress Curves
• Assign risk ownership and accountability of risks within the management team that
results in effective action plans, continuous monitoring, and proactive management.
• Incorporate forecasted effects of known untreated risks into plans, procedures, or
schedules to minimize project disruption.
• Reduce cost incurred to rectify the impacts of realized risk.
• Improve the quality of a design packages through better scope definition, minimizing the
number of design changes and subsequent impacts to cost and schedule.
8 REGULATORY COMPLIANCE
KSI shall ensure that all engineering work is completed in accordance with all national and
provincial regulatory standards and the applicable Client engineering standards, specifications,
and practices.
This includes familiarization with transferred Client standards, procedures and systems
including Canadian National Codes and Provincial Regulatory Codes and Standards.
As per the deliverable list, KSI will review the Client Regulatory Permit and Registration
Activities. KSI will also deliver an Emissions Report for Client review.
9 QUALITY MANAGEMENT
9.1 COMPANY QUALITY POLICY
It is KSI’s policy to meet project requirements as defined by the contract documents and to adhere
to corporate quality objectives. Our principal quality objectives are to:
1) Meet or exceed customers’ expectations, both internal and external
2) Eliminate re-work by performing our work “Right the First Time.”
3) Align the accuracy of engineering work to meet or exceed the DBM phase required
accuracy, with a strong focus on safety.
CONSTRUCTION MANAGER
• Responsible for execution philosophy and safe methods of construction
• Value engineering reviews and unit rate recommendations for construction activities
• Construction equipment layout and engineering guidance for access and construction
loads
• Guidance in Design for Safety, modularization, access, construction laydown, and
maintenance
• Guidance in temporary structures and devices for engineering awareness
• Execution schedule guidance, communication, and management
• Participate in applicable Technical Design Conferences
• Procurement specification reviews and constructability agreements with vendors
PROJECT COORDINATOR
• Manages transmittals to the Owner
• Ensures all deliverables have checklists and quality checks completed prior to issuing
• Responsible for the Document Control Plan
• Responsible for the Distribution Matrix
• Manages the EDMS system
12 PROJECT CONTROLS
12.1 CHANGE ORDER MANAGEMENT
The engineering and design team and Project Management will be responsible for identifying any
variances to the scope of work or schedule as agreed in the contract. The KSI PMs review and
approve proposed engineering and design variances and, where applicable, determines if a
potential change order is warranted. KSI jointly is responsible for making the decision to pursue
the changes with the Client. All change orders shall involve the Partnering Company Project
Sponsor.
Neither Partnering Company nor Carbon Capture Technologies may propose a change to the
Client, nor accept a Client initiated change request, unless both parties agree on the nature, extent
and impact of such change and the apportionment of such impacts as between each party. This
should be documented in a formal change request documents and include agreed scope and cost
for each Party. Appropriate Client Appendix C change documentation forms shall be used
whenever documenting change topics.
No work, progress, studies, engineering, conversations, or evaluations on a
potential/proposed change can proceed until a formal Client Change Order Approval is
received and fully signed by Partnering Company and Client. No exceptions.
The KSI PMs and Sponsors shall be aware of the clause in the contract general conditions
which requires KSI to notify Client within 10 days that something is a change to the
contract if Client requests something outside the scope of work. Should we fail to do that
in this 10 day window there is strong contract language limiting our ability to ask for more
schedule or payment relief. KSI must remain diligent about communicating things that are
a potential change order to Client, in writing. This notification must be worked through the
Partnering Company Project Manager, and not discussed with Client discipline engineer
levels.
12.2 COST MANAGEMENT
The Cost Management function shall ensure the effective controlling, monitoring, and reporting of
project costs including the development of the control budget, the monitoring of cost budgets, the
control and validation of actual costs, the analysis and reporting of cost variances and the
development of estimates to complete that accurately forecast the project estimated cost at
completion.
The project’s code of accounts (WBS) and associated control budgets are structured to effectively
support client and Partnering Company reporting requirements. The project code of accounts and
control budgets are uploaded into the system during the project set-up phase. During project
execution, the system is updated with project cost budgets, actual costs, and cost variances
through established SAP interfaces. Project cost reports are prepared and reviewed internally
monthly or as agreed to with project management.
• EARNED
After man-hours have been allocated, earned man-hours reporting begins and is reported. Earned
Man-hours, forecasted manhours, cost, and schedule are reviewed during Partnering Company
internal productivity review meetings.
EARNED (Power Bi):
Earned man-hours are available in the supplemental reporting. A time-based earned by discipline
report of earned man-hours is available in Man-hour Curves.
• CLAIMING STANDARDS
Project specific claiming standards and schemes are used to track the progress of work (Rules of
Credit), specifically tailored to review periods and reviewers in the FCC DBM study. All claiming
shall follow this scheme.
CLAIMING STANDARDS/SCHEMES (Power Bi):
Power Bi Claiming: Operations Management System charged to the correct project WBS based
on actual time worked.
The claiming schemes and WBS tables provide project specific details.
The intent of the productivity review meeting is to ensure that all time charged for the project is
allocated into the correct cost accounts and all work that was completed is accurately claimed in
the operations management system. Ensuring the correct time spent and correct time earned in
productivity reporting will provide the project with current and top-to-date productivity performance
and proper cost and schedule forecasting. Reference the appropriate project controls system
work tools for more details.
PRODUCTIVITY REVIEW MEETING (POWER BI):
14 CONSTRUCTION
14.1 CONSTRUCTION MANAGEMENT
KSI will promote optimal input from construction management through the entire project life
cycle. This occurs during early design, early planning, procurement, field operations and
commissioning to improve safety and quality, reduce cost and schedule, and foster teamwork
between all groups. Constructability is based on a forward-looking, integrated planning
philosophy rather than a backward-looking review of completed designs. Our forward-looking
approach includes drawing on individual expertise and a company-wide past projects database
to incorporate lessons learned. Leveraging our construction knowledge and experience during
the DBM & FEED stage, KSI will identify innovative ideas and mitigate risks and obstacles that
would otherwise arise during execution. Construction support during DBM/FEED phase
includes, but is not limited to:
15 MODULARIZATION / PRE-FABRICATION
KSI’s modularization and off-site prefabrication strategy will be defined during the FEED phase
to explore the benefits of transferring stick-built construction efforts off site. One example of
prefabrication that KSI will put into practice during the FEED is in-shop pipe fabrication. This will
include shop welds, field fabricated longs, and dimension control for transportation from shop to
site location. A standard approach is implemented where all inline welded components and all
welded attachments ship to the fabricator and get welded in the shop. This philosophy of
engineers considering future work of installation has a proven track record for KSI to provide
projects on time and on budget.
We select modules/pre-assemblies and vendor-assembled units during the FEED phase, so the
design progresses with minimal rework during project execution. This will be a key component
of the construction sequencing operation due to the limited laydown area in the immediate
project site.
Performing such tasks can benefit the project schedules, add potential cost savings, enhance
safety/quality by performing work in a more controlled environment and indirect benefits by
reducing the labor force required onsite.
16.2 COMMISSIONING
While maintaining the highest standards of safety, productivity and quality, our commissioning
and startup (CSU) plan commences during the early phases of design and follows our KieStart
process. This ensures that comprehensive strategy and design forethought are put into the
construction sequence, determines the simultaneous operations (SIMOPS) interfaces, de-risks
startup; and leads to a seamless transfer and stable facility operations.
As shown in Figure below, we incorporate startup, operation, and maintenance requirements
into the design phase to support facility operability. These front-end planning efforts limit costly
rework derived from initial design issues concerning drains, vents, isolations, blinds, spades,
and removable spools.
Commissioning work occurs after pre-commissioning is complete and before the introduction of
process fluids and gases. Plant equipment and systems cannot receive fluids and gases until all
commissioning activities are complete. The CSU team will work closely with Owner O&M
personnel to perform system walk- downs and coordinate final punch list activities with
construction prior to the commissioning of process and utility systems in the plant.
In general, commissioning activities consist of:
• Initial charging of solvents and chemicals (catalysts and permanent solid chemicals are
typically be charged during pre-commissioning)
• Vessel final internal inspection and closure work not completed prior to mechanical
completion
• Achieving dryness in cryogenic lines and equipment
• Prolonged machinery run-in performance tests
• Cleaning and checking of temporary strainers during initial circulation or fluid flow
• Hot alignment of mechanical equipment
• Energizing of electrical equipment not previously addressed
• HVAC system pressurization and balancing
• Energizing and testing digital control system, fire, gas, and safety systems
• Energizing skid-mounted equipment packages
• Checking and testing hazard detection, fire-fighting and other loss prevention systems,
and equipment
• Nitrogen or air operational tightness testing
• Verifying documentation is in place so a system can progress to the startup phase by
issuing a ready for startup certificate
Owner operations personnel will work with our commissioning group while KSI remains
responsible for the initial startup and operation. On past projects, this approach has proven
beneficial by familiarizing client owners and operators with their new facilities. KSI conducts
operator training consisting of engineering support, along with support from representatives of
the technology licensors and equipment suppliers. As Client project personnel gain the required
confidence and demonstrate their abilities, they take a more active role in daily plant operations,
until final handover. Equipment vendors are available as appropriate during the commissioning
phase to support required activities. KSI completes all required inspection test records and
verifies they meet the agreement. We deliver these records to Owner at the substantial
completion stage as part of the turnover package.
16.3 START UP
Startup occurs after all commissioning activities are done successfully, joint pre-startup safety
reviews are completed, regulatory approvals have been received, and the facility is ready to
introduce hydrocarbons into a new area.
Startup of the Carbon Capture Facility is the responsibility of KSI CSU team with integrated
Owner operations and maintenance personnel. This phase includes startup of utilities and the
pretreatment system, followed by cool-down of refrigeration systems, tuning, and proving
operability of the plant, followed by plant performance testing.
17 PROJECT CLOSEOUT
Project Closeout on the Client project involves the systematic completion of all project activities
and deliverables, ensuring that the project is finalized and ready for handover. It encompasses
the necessary steps to wrap up project activities, evaluate project performance, and formally
conclude the DBM phase. KSI will use Client appendix template Form of Completion for
contract close out notification at the end of DBM.
18 PROJECT ACRONYMS
CSU Commissioning & Start up
DDM Document Distribution Matrix
DBM Design Basis Memorandum
ECS Engineering & Consulting Services
EDMS Engineering Data Management System
EM Engineering Manager
FCCU Fluid Catalytic Cracking Unit
IFI Issued for Implementation
IFA Issued for Approval
IFD Issued for Design
ISBL Inside Battery Limits
KEGI Partnering Company Engineering Group Inc.
KIND Partnering Company Industrial Water Technologies
KOGC Partnering Company Oil, Gas and Chemical
KPE Partnering Company Power Engineering
KPI Key Performance Indicator
KSI Partnering Company Carbon Capture Technologies Industrial
Alliance
KSN Partnering Company Supply Network
OSBL Outside Battery Limits
PEP Project Execution Plan
PM Project Manager
RAM Rotary Absorption Machine
RFI Request for Information
SAB Structure Absorbent
SCM Supply Chain Management
SIMOPS Simultaneous Operations
WBS Work Breakdown Structure
1E KSI cost estimate team