Fosroc Conbextra EP300 constructive solutions

Low exotherm, epoxy resin free-flow grout

Uses

Suitable for use where heavy, dynamic or mobile loads are Properties
encountered. Particularly well suited to applications where
long working time and/or large volume grouting is required Compressive strength
BS6319 Part2:1983 : 100 N/mm2
Grouting under reciprocating or rotating equipment.
7 days @35°C
Heavy crane/transporter rails. Tensile strength
BS6319 Part 7: 1983 : 14 N/mm2
High speed turbines and centrifuges.
7 days @35°C
Grouting over long distances and/or in thick sections. Flexural strength
BS 6319 Part 3: 1983 : 30 N/mm2
All applications under conditions of high ambient
7 days @35°C
temperature.
Density : 1950 kg/m³
Ideal for the Oil & Gas and water industry. Pot Life : 50 mins at 40°C
80 mins at 30°C
Ideal for grouting of reciprocating pumps & machines.
100 mins at 20°C
Chemical resistance : Oil, grease, fats, most
Advantages
chemicals, mild acids and
Low creep characteristics under sustained loading. alkalis, fresh and
sea water.
Resistant to repetitive dynamic loads.
Note: Consult your local Fosroc Office when exposure to
Non-shrink and hence ensures complete surface contact
solvents or concentrated chemicals is anticipated.
and bond.

High compressive, tensile and flexural strengths. Specification

Withstands a wide range of chemicals. Supplier specification

Where shown on the contract documents, all epoxy resin

Description
grouting shall be carried out using Conbextra EP300
Conbextra EP300 is a low exotherm material which is manufactured by Fosroc and used in accordance with the
particularly suitable where long working-time is needed; for manufacturer's current data sheet.
large gaps (up to 300 mm) or for grouting at high ambient
Performance specification
temperatures (up to 55°C).
All epoxy resin grouting where shown on the contract
Conbextra EP300 is a three component system consisting
documents must be carried out with a factory-packed product.
of base resin, liquid hardener and specially graded inert fillers.
The hardened grout must have strengths exceeding:

Compressive strength : 80 N/mm2 at 7 days

Tensile strength : 10 N/mm2 at 7 days
Flexural strength : 27 N/mm2 at 7 days

The storage, handling and placement of the grout must be in

strict accordance with the manufacturer's instructions.
Conbextra EP300
Fosroc Conbextra EP300

Instructions for use Base plate

Preparation If delay is likely before placing steel base plates, it is

recommended that the underside and edges are coated with
Underplate grouting
Nitoprime 25* to prevent rust formation and ensure bonding
The unrestrained surface area of the grout must be kept to a with the Conbextra EP300 grout. All metal surfaces should be
minimum. Generally, the gap between the perimeter cleaned to a bright finish in accordance with Swedish Standard
formwork and the plate edge should not exceed 75 mm on SA 2½ or equal. Nitoprime 25 can be applied directly onto
the pouring side and 25 mm on the opposite side. Formwork newly cleaned steel surfaces even if they are damp.
on the flank sides should be kept tight to the plate edge. Air
Mixing
pressure relief holes should be provided to allow venting of
any isolated high spots. Pour all the contents of the hardener pack into the base
container. Mix using a slow speed power mixer until
Formwork
homogeneous.
The formwork should be constructed to be leak proof as
Pour all the resultant liquid into a container with a capacity of
Conbextra EP300 is a free flow grout. This can be achieved
20 - 25 litres. Add all the filler provided and mix using a slow
by using foam rubber strip or mastic sealant beneath the
speed power mixer for two minutes or until a uniform colour is
constructed formwork and between joints. Loss of grout
achieved in the grout.
once the material is placed, but not hardened, will result in
incomplete filling of the gap. Placing

For free flow grout conditions, it is essential to provide a The mixed grout should be poured steadily from one side only
hydrostatic head of grout. To achieve this a feeding hopper to eliminate the entrapment of air.
should be used - please consult your local Fosroc office for
Continuous grout flow is essential.
more details.
Sufficient grout must be available prior to starting.
Typical on-plate shutter system
The time taken to pour a batch should be regulated to the time
Removable hopper: for larger pours the grout may be hand
taken to prepare the next batch.
placed or pumped into a removable hopper (trough)
Flow characteristics
Foundation surface
The maximum distance of flow is governed by the gap
This must be free from oil, grease, or any loosely adherent
thickness, the head of grout applied and the ambient
material. If the concrete surface is defective or has laitence,
temperature.
it must be cut back to a sound base. Bolt holes or fixing
pockets must be blown clean of any dirt or debris. Cleaning

All tools and equipment should be cleaned immediately after

use with Fosroc Solvent 102*. Spillages should be absorbed
with sand or sawdust and disposed in accordance with local
regulations.

Limitations

- For underplate grouting, failure to adhere to “Instructions

for use”, may result in cracking & edge uplifting.

Conbextra EP300 - Page 2 of 4

Fosroc Conbextra EP300

Low temperature working Precautions

Whilst the performance of Conbextra EP300 at low Health and safety

temperatures is assured, application under such conditions
Conbextra EP300 contains resins which may cause
can sometimes be difficult. It is therefore suggested that, for
sensitisation by skin contact. Avoid contact with skin and eyes
temperatures below 25ºC, the following guidelines are
and inhalation of vapour. Wear suitable protective clothing,
adopted:
gloves and eye/face protection. Barrier creams provide
(i) Store unmixed materials in a warm (preferably additional skin protection. Should accidental skin contact occur,
temperature controlled) environment. remove immediately with a resin removing cream, followed by
(ii) Keep mixing and placing equipment warm, arranging soap and water. Do not use solvent. In case of contact with
protection if necessary. It is especially important to keep eyes, rinse immediately with plenty of clean water and seek
warm those surfaces of the equipment which will come medical advice. If swallowed seek medical attention
into direct contact with the material itself. immediately - do not induce vomiting.
(iii) Try to eliminate application in the coldest time of the day, Fire
and certainly avoid application at night.
Fosroc Solvent 102 is flammable. Keep away from sources of
(iv) Minimum temperature of the mixed material to be 25ºC,
Ignition. No smoking. In the event of fire extinguish with CO2 or
and loading shall only be allowed 72 hours after pouring.
foam. Do not use a water jet.
Estimating Flash points
Supply Fosroc Solvent 102 : 33°C

Conbextra EP300 : 14 litre and 20 litre packs For additional information see relevant Material Safety Data
Fosroc Solvent 102 : 5 litre packs Sheet.

Storage

All Conbextra EP300 has a shelf life of 12 months if kept in dry

conditions at 20°C. If stored at high temperatures the shelf life
will be reduced.

Conbextra EP300 - Page 3 of 4

Fosroc Conbextra EP300

Additional Information

Fosroc manufactures a wide range of complementary

products which include :

waterproofing membranes & waterstops

joint sealants & filler-boards

cementitious & epoxy grouts

specialised flooring materials

Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following:

hand-placed repair mortars

spray-grade repair mortars

fluid micro-concretes

chemically resistant epoxy mortars

anti-carbonation/anti-chloride protective coatings

chemical and abrasion-resistant coatings

For further information on any of the above, please consult

your local Fosroc office.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]

www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: [email protected]

UAE/0426/07/F