Electrical System R60CR 9A
Electrical System R60CR 9A
Electrical System R60CR 9A
1. LOCATION 1
10
11
12
20
1 21
2 22
3
4
5
6 18
7 Switch 14
panel 2
Switch
panel 1
14
8
15
16
13
9 24
CALL
MUTE
MODE
SEEK
V
VOL
23
17
19
60CR9A4EL03
4-1
2. LOCATION 2
1
8
2
4
60CR9A4EL031
4-2
GROUP 2 MONITORING SYSTEM (machine serial No.: ~#1865)
1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the
machine control system.
2. CLUSTER
1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.
1 Pilot lamps
(See page 4-11)
Pilot lamps
(See page 4-11)
Switches
(See page 4-13)
80CR9A4EL21
※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-6 for details.
4-3
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.
5
3 1
3 2
1 2 3
1 2 4
5 5
4 4
※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-25 for details.
4-4
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.
55I3CD07F
559A3CD35
55I3CD07C
4-5
4) WARNING LAMPS
※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-14 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
(1) Engine coolant temperature warning lamp
① The lamp pops up on the center of LCD and the buzzer
sounds when the engine coolant temperature is over 115˚C.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
③ Check the cooling system when the lamp keeps ON.
4-6
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
- MCU input voltage abnormal
21093CD30
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
21093CD32
21093CD34
4-7
(9) Overload warning lamp (opt)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration
21093CD36
Warning lamp
DPF Check engine Stop engine
Condition Remedy
or STOP or
4-8
※ Manual regeneration method of DPF
Safety button
※ Manual regeneration applies if the machine is in a fireproof
1
area and there is no plan to turn off the maching during the
2
regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK
※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration
lamp ON ACK lamp ON DPF regeneration begins and it will take approximately 25~30
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and
ACK HEST warning lamp will light ON during the regeneration
HEST warning DPF regeneration function is operating.
lamp OFF ACK lamp OFF
⑤ The regeneration acknowledge lamp and HEST warning lamp
559A3CD143 will light OFF when the regeneration function is completed.
4-9
(13) DPF regeneration inhibit warning lamp
① This warning lamp indicates, when illuminated, the DPF
switch is pushed inhibit position, therfore automatic and
manual regeneration can not occur.
※ Refer to the page 4-58 for the DPF switch.
2609A3CD20
4-10
5) PILOT LAMPS
559A3CD02E
※ When the pilot lamps light ON more than 3, you can check all lamps with next page button
( , ).
55I3CD39
4-11
(4) Auto idle status/ mode pilot lamp
① The auto idle pilot lamp will be ON when the idle mode is
selected.
AUTO ② The auto idle status pilot lamp will be ON when all levers and
pedals are at neutral position, and the auto idle mode is
n/min
selected.
4-12
6) SWITCHES
Select switch
559A3CD47
※ When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 4-11
for details.
4-13
(3) Auto idle/ buzzer stop switch
① This switch is used to activate or cancel the auto idle function.
※ Refer to the page 4-12 for details.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the warning
lamp blinks until the problem is cleared.
559A3CD50D
55I33CD50B
4-14
7) MAIN MENU
· Operation screen
Press
559A3CD32B
559A3CD32D 559A3CD32E
559A3CD32C
※ Please refer to select switch, page 4-13 for selection and change of menu and input value.
(1) Structure
No Main menu Sub menu Description
Active fault - Machine MCU
Active fault - Engine ECU
Logged fault - Machine MCU
1 Logged fault - Engine ECU
Monitoring (Analog) Machine information
Monitoring Monitoring (Digital) - Input Switch status
55I3CD51A Monitoring (Digital) - Output Output status
ESL mode setting ESL mode setting
Change password Password change
Maintenance information Replacement, Change interval oils and filters
2 Machine Information Cluster, MCU, Engine, Machine
A/S phone number A/S phone number, A/S phone number change
Management
Service menu Delete logged faults, Software download,
55I3CD51B Operating hour, power shift
Clock Clock
Screen type A type, B type, C type
Brightness setting Manual, Auto
H H
E F
3 C C
Utilities
55I3CD51D
4-15
(2) Monitoring
① Active fault - Machine
559A3CD50
559A3CD50A
559A3CD50B
559A3CD50C
559A3CD51
559A3CD50A
· The logged faults of the MCU or engine ECU can be checked by this menu.
· Only for the service person.
④ Monitoring (Analog)
559A3CD52
559A3CD52A
· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu.
4-16
⑤ Monitoring (Digital) - Input
559A3CD53
559A3CD53A
559A3CD54
559A3CD54A
4-17
(3) Management
① ESL mode setting
559A3CD55
559A3CD55A 559A3CD55B
② Change password
- The password is 5~10 digits.
559A3CD56
559A3CD56A 559A3CD56B
559A3CD56D 559A3CD56C
The new password is stored in the MCU. Enter the new password again
4-18
③ Maintenance information
559A3CD57
559A3CD57A 559A3CD57B
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Swing gear oil 1000
4 Hydraulic oil 5000
5 Pilot line filter 1000
6 Hydraulic oil return filter 1000
7 Engine oil filter 500
8 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 250
11 Air cleaner 500
12 Radiator coolant 2000
13 Swing gear pinion grease 1000
④ Machine Information
559A3CD58
559A3CD58A
· This can confirm the identification of the cluster, MCU, engine and machine.
4-19
⑤ A/S phone number
559A3CD59
559A3CD59A 559A3CD59B
⑥ Service menu
559A3CD60
· Delete logged fault : Logged faults of MCU or engine ECU can be deleted.
· S/W download : Update and display software about operating system, application, image
and font.
· Operating hours : Operating hours since the machine line out can be checked.
· Power shift : Set power shift mode (standard/option)
(4) Display
① Clock
559A3CD61
559A3CD61A
4-20
② Screen type
559A3CD62
559A3CD62A
· The screen type (A,B,C) of the LCD can be selected by this menu.
559A3CD63
559A3CD63A
Manual (1st~10th step)
559A3CD63B 559A3CD63C
Auto (day/night) Auto (time)
· If "Auto" is chosen, brightness for day and night can be differently set up. Also, users can de-
fine which day time interval. (Set day starting time and ending time)
④ Unit setting
559A3CD64
559A3CD64A 559A3CD64B
· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2 ↔psi
4-21
⑤ Language
559A3CD65
559A3CD65A
· User can select preferable language and all displays are changed the selected language.
⑥ Calibration
· When touch awareness goes wrong, this function use.
Fall in the next step if touches the middle point of cross with fingernail.
If touches total five points as follows, the setting is completed.
559A3CD66
2609A3CD149-153
4-22
(5) Utilities
① Camera setting
· Three cameras can be installed on the machine and the display order can be set by this
menu.
· If the camera was not equipped, this menu is not useful.
559A3CD67
559A3CD67A
· In the operation screen, if the ESC/CAM switch is pushed, rear view camera display or stop.
· Turnning the select switch in clockwise direction, the next ordered will be shown and in counter-
clockwise direction, the previously ordered will be shown. Also, you can change camera
channel using touch the screen.
· Push the select switch or touch the screen, the displayed screen will be enlargement.
559A3CD68
559A3CD68A 559A3CD68B
② Mode
559A3CD69
559A3CD69A
· When this cluster's buttons are not work, you can control using touch screen instead of
these buttons.
· You can only control in this mode screen.
4-23
③ Video
· Play MP4 or codec file of external hard disk through USB port.
· The USB port is located under the cluster.
9 10 8 1 3
2
4
5
6
559A3CD70
11 7
559A3CD70A
Touch Press
or
559A3CD70C
559A3CD70B
· Over 1100 engine rpm, the screen turns into the operation screen with MP4 or codec file
playing for the safety.
Current time/
4 Pause Touch 10 -
Total time
Current playing
5 Contents display Touch 11 -
time
6 Mute Touch - - -
4-24
MONITORING SYSTEM (machine serial No.: #1866~)
1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.
HX60A3CD100F
※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-28 for details.
4-25
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.
3 5 4 6
HX60A3CD101A
※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-45 for details.
4-26
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.
HX60A3CD55A
Engine rpm
HX60A3CD105K
290F3CD59
4-27
4) WARNING LAMPS
Battery charging Emergency warning lamp Emission system fail warning lamp
warning lamp
※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-37 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
290F3CD63
4-28
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
290F3CD64
- MCU input voltage abnormal
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
290F3CD65
290F3CD67
290F3CD68
4-29
(9) Overload warning lamp (option)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration
21093CD36
Warning lamp
DPF Check engine Stop engine
Condition Remedy
4-30
※ Manual regeneration method of DPF
※ Manual regeneration applies if the machine is in a fireproof
Safety button area and there is no plan to turn off the maching during the
1
2 regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK ※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration DPF regeneration begins and it will take approximately 25~30
lamp ON ACK lamp ON
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and HEST
ACK warning lamp will light ON during the regeneration function is
HEST warning DPF regeneration
operating.
lamp OFF ACK lamp OFF ⑤ The regeneration acknowledge lamp and HEST warning lamp
HX603CD143 will light OFF when the regeneration function is completed.
4-31
(12) Emission system fail warning lamp
① This warning lamp indicates there are faults related to the
emission system.
② The lamp lights ON when each of the below warnings is
happened.
a. The EGR valve malfunctions.
300A3CD15
b. Electrical malfunction of the EGR control sensors.
(disconnection, short)
c. Tampering with the EGR control sensors.
③ This warning lamp can be shown together with DPF warning
lamp or engine fail lamp or engine stop warning lamp when
diagsis DPF systems.
※ Please contact your Hyundai service center or local dealer.
2609A3CD20
4-32
5) PILOT LAMPS
HX60A3CD112C
※ The left and the right movement buttons ((◀ and ▶)) are activated when nine indicator or more
light, and touching the button shifts to the previous/next page. The buttons are not activated when
eight indicators or less light.
290F3CD79
4-33
(3) Warming up pilot lamp
① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
290F3CD80
4-34
(6) Fuel warmer pilot lamp
① This lamp is turned ON when the coolant temperature is below
10˚C (50˚F ) or the hydraulic oil temperature 20˚C (68˚F ).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60˚C, and the hydraulic oil
HX60A3CD111 temperature is above 45˚C since the start switch was ON
position.
HW60A3CD48A
4-35
6) SWITCHES
※ Selecting the switch displays the indicator on LCD. See Page 4-34 for further information.
HX60A3CD118
4-36
(3) Auto idle switch
① This switch is used for operating or canceling the auto idle
function.
※ See Page 4-34 for further information.
HX60A3CD120
HX60A3CD121
HX60A3CD122
HX60A3CD123
4-37
7) MAIN MENU
Tap
Main menu screen or Sub menu screen
Press
Press
HX60A3CD124A HX60A3CD125A
※ See “Selection Switch” on page 4-36 for further information on selection and change of the menus
and input values.
※ Touching the main menu switch, or pressing the selection switch prompts the sub-menu screen.
(1) Structure
No. Main menu Sub-menu Description
Active fault List of active fault of system/engine
Logged fault List of logged fault of system/engine
1 Delete logged fault Deleting specifics of logged fault (system/engine)
Monitoring Monitoring (conditions of system, switch, and output)
Monitoring
4-38
(2) Monitoring
① Active fault - system
HX60A3CD130A
HX60A3CD131A
HX60A3CD130A
HX60A3CD133A
· You may use this menu to check active fault of engine ECM.
or
HX60A3CD134A
HX60A3CD135A HX60A3CD136A
· You may use this menu to check fault logged on system MCU or engine ECM.
· The menu is accessible by maintenance engineer only.
4-39
④ Delete logged fault
HX60A3CD143A
HX60A3CD144A HX60A3CD145A
HX60A3CD146A HX60A3CD147A
· Delete logged fault: You are allowed to delete fault logged on system MCU or engine ECM.
(Deletion can be deleted only while the engine is kept stopped.)
HX60A3CD137A
HX60A3CD138A
· You may use this menu to check the system conditions such as engine rotation rate, oil tempera-
ture, voltage and pressure.
HX60A3CD137A
HX60A3CD140A
· You may use this menu to check digital switch information of the system.
· The operation switch lights blue.
4-40
⑦ Monitoring (output conditions)
HX60A3CD137A
HX60A3CD142A
· You may use this menu to check digital output information of the system.
· Output lights blue.
4-41
(3) Management
① Maintenance info.
HX60A3CD158A
HX60A3CD157A HX60A3CD159A
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Hydraulic oil 5000
4 Pilot line filter 1000
5 Hydraulic oil return filter 1000
6 Engine oil filter 500
7 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 1000
11 Air cleaner 500
12 Radiator coolant 2000
HW60A3CD33OA
HW60A3CD41OA HW60A3CD42O
※ Each option attachment operating in one of two user modes (Type A and B)
4-42
b. Proportional flow control setting
You may use this menu to set the values of individual option attachments.
a) Rotary setup
·Rotary selecting
RCV, button, and flow setup.
HW60A3CD42O
HW60A3CD51OA
·RCV setup
- It is possible to set operating RCV for
rotary operation to LH or RH .
HW60A3CD53OA
·Flow setup
- You may set flow between Level
1 and 5.
HW60A3CD54OA
4-43
b) Grapple setting
·Grapple selection
RCV, button and flow setup
HW60A3CD42O
HW60A3CD61OA
·RCV setup
- It is possible to set RCV for
grapple operation to LH or RH.
HW60A3CD63OA
·Flow setup
- Setting between Level 1 and 5.
HW60A3CD72OA HW60A3CD64OA
HW60A3CD42O HW60A3CD71OA
※ Saved setting is stored in each icon, and value finally stored becomes active.
※ You may use any stored values by pressing Icon button.
※ It is possible to perform two user’s settings per attachment (A and B), and to store up to six values.
(Two for 4-way, four for 2-way)
4-44
c) Checking settings
HX60A3CD81OA
HW60A3CD71OA
※ Operating optional attachment function activates the symbol on the bottom of the main screen.
※ You are allowed of checking settings as follows in the course of Menu - Administrator Functions -
Optional Attachment.
(a) Rotary setup
- Rotary RCV setup : LH
- Rotary flow level : 3
- CW direction control : LH
- CCW direction control : RH
(b) Grapple setup
- Grapple RCV setup : RH
- Grapple flow level : 3
- Open control : LH
- Close contro l: RH
HX60A3CD148A
HX60A3CD149A HX60A3CD150A
- The ESL mode setting is designed to prevent theft and unauthorized operation of the system.
- When selecting the ESL mode setting to continuous operation, password should be entered when
turning the Start button ON.
- Disabled : The ESL mode setting function does not operate.
Continuous operation : Password should be entered whenever operator starts the engine.
Enable(interval): Password should be entered when operator starts the engine first. It is not re-
quired to enter the password until restart within specified time.
You may set the specified time up to two days.
※ Default
efault password : 00000
※ Length of password : 5-10 digits
4-45
④ Changing password
- The length of the password is between 5 and 10 digits.
HX60A3CD151A
HX60A3CD149A HX60A3CD153A
Storing new password in MCU Entering new password again Entering new password
⑤ Machine information
HX60A3CD160A
HX60A3CD161A HX60A3CD162A
· On this screen, you may check information of the instrument panel, the system controller (MCU),
the engine and the system.
⑥ Contact
HX60A3CD163A
HX60A3CD164A HX60A3CD165A
· You may check or change the contact information for after-sales services.
4-46
⑦ Cluster update
HX60A3CD169A
HX60A3CD170A HX60A3CD149A
a. Application update
HX60A3CD172A
HX60A3CD173A HX60A3CD174A
HX60A3CD176 HX60A3CD175A
Completed In progress
4-47
b. System update
HX60A3CD177A
HX60A3CD173A HX60A3CD174A
HX60A3CD176 HX60A3CD175A
Completed In progress
4-48
⑧ Service menu
HX60A3CD165A
HX60A3CD144A HX60A3CD168A
4-49
(4) Display
① Clock adjust
HX60A3CD191A
HX60A3CD192A
② Brightness setting
HX60A3CD193A
HX60A3CD194A HX60A3CD195A
Manual (Level 1 to 10)
HX60A3CD197A HX60A3CD196A
Auto (day/night) Auto (daytime)
· Selecting “Auto” allows setting brightness different in day and night. It is also allowed to set hours
in daytime. (Setting beginning day time and ending day time)
4-50
③ Unit setting
HX60A3CD198A
HX60A3CD199A
④ Language selection
HX60A3CD200A
HX60A3CD201A
· You may select your language (from 24 languages), and all the information is displayed in the
selected language.
4-51
(5) Utilities
① Entertainment
HX60A3CD70A
HX60A3CD208A
HX60A3CD209A
· You may play MP4 or CODEC files of detachable hard disk through USB port.
· USB port is on the left of the instrument panel.
· When engine rotation rate exceeds 1100 rpm or higher, the screen is switched to the operation
screen even while MP4 or CODEC file is played for safety. When engine rotation rate drops to
1100 rpm or lower, animation clip is played again.
Do not play animation clip while operating the system to prevent risks of accident.
② Camera setting
HX60A3CD202A
HX60A3CD203A
· You may install three cameras on the system, and set display sequence on this menu.
· If no camera is installed, this menu is disabled.
· When rotating Select switch clockwise, the screen of the next camera is displayed. When rotating
the switch counterclockwise, the screen of the previous camera is displayed. You may also
change the camera channel by touching the screen.
· You may display or hide the mini instrument panel by pressing Select switch or touching the
screen.
(Mini instrument panel displayed → hidden → displayed)
HX60A3CD204
· Pressing ESC switch or touching X icon on the screen terminates the camera mode.
4-52
③ Clinometer setting
HX60A3CD210A
HX60A3CD211A
· Pressing “Default” when the system is kept on flat surface resets X and Y values to zero.
· You may check gradient of the system on the operating screen of the instrument panel.
④ Emergency mode
HX60A3CD205A
HX60A3CD206A
· When the switch or the acceleration dial of the monitor fails, the switch is displayed on LCD, and
you are allowed to perform operation by touching the screen.
· Such operation is allowed only on this mode screen.
4-53
3. SWITCHES
Switch
panel 1
Master switch
CALL
MUTE
MODE
SEEK
V
VOL
Horn switch
60CR9A3CD02
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.
4-54
2) ACCEL DIAL
(1) There are 10 dial setting.
Increase (2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increased.
·By rotating the accel dial to left : Engine speed decreased.
Decrease
235Z93CD46A
3) ILLUMINATION SWITCH
(1) This switch is used to operate the illumination.
(2) Press the switch once, the below illumination lamps come ON.
(3) Press the switch once more, the below illumination lamps turn off.
· Air conditioner and heater controller
· Radio and USB player
· USB socket, DPF switch, accel dial and cigar lighter
555C93CD80
4) WORK LIGHT
(1) This switch is used to operate the work light.
·Press the switch once, the work light comes ON and the pilot lamp
ON.
·Press the switch once more, the work light and pilot lamp turn off.
555C93CD80A
555C93CD83
555C93CD83A
4-55
7) BEACON SWITCH (option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.
555C93CD30
555C93CD37
9) WIPER SWITCH
(1) This switch is used to operate the wiper.
The wiper operates.
※ Wiper motor doesn't operate with front sliding door open.
※ If wiper does not operate with the switch in the ON position, turn the
switch off immediately. Check the cause. If the switch remains ON,
motor failure can result.
555C93CD91
555C93CD92
555C93CD93
4-56
12) BOOM OFFSET SWITCH (machine
(machine serial NO:-#0014
NO:-#0014)
(1) This switch is used to swing the boom to the right or left direction.
(2) The indicator lamp turned ON when selected this switch.
※ Refer to the operator's manual page 4-7 for the operation.
5593CD21A
LH RCV lever
5593CD31
RH RCV lever
5593CD32
4-57
16) DPF (diesel particulate filter) SWITCH
Safety button (1) This switch is used to select the regeneration function of the DPF.
1 (2) Inhibit position (①)
2
① The inhibit position disallows any automatic or manual regeneration
of the DPF.
② This may be used by operator to prevent regeneration when the
2609A3CD10
machine is operating in a hazardous environment concerned about
high temperature.
③ It is strongly recommended that this position is only activated when
high temperatures may cause a hazardous condition.
(3) OFF position
This position will initate a automatic regeneration of the DPF.
(4) Manual regeneration position (②)
① This position will only initate a manual regeneration of the DPF
when the machine is in non-mission condition, engine must run at
low idle speed and DPF soot levels are high enough to allow
regeneration.
② HEST lamp will be illuminated during the entire regeneration.
※ Refer to the page 4-9 for details.
※ This switch can be move to the manual regeneration position ((②))
only when the safety button is pulled to backward.
※ Also, this switch return to the OFF position when released the
manual regeneration position ((②).
).
4-58
GROUP 3 ELECTRICAL CIRCUIT
·ELECTRICAL
ELECTRICAL CIRCUIT (1/3)
- MACHINE SERIAL NO. : -#2023
BREAKE SOL.
21ML-41301 HARNESS EXT. EPPR (2WAY)
FUEL SENDOR
CONSOLE BOX LH,RH
R/DRYER
AC COMP
OVERLOAD PS
FUEL FEED P/P
CLEANER SW
AUTO IDLE PS
SIG_INPUT GRAB
5W
BOOM UP PS
78
CN-66
CN-28
C RETURN
RCV-RH
A SUPPLY
Pa
C RETURN
C RETURN
A SUPPLY
A SUPPLY
CIGAR LIGHTER CIGAR LIGHTER
SENSOR_GND
LH RH FUSIBLE LINK 77 5R
SOLENOID B
SOLENOID A
SAFETY SOL
SAFETY SW
Pa
HORN
12V POWER
HYD OIL TEMP
CD-2
CN-145
CN-20
CD-10
CN-25
5V OUTPUT
CN-29
M
2
1
BREAKER
AIR
ACCEL DIAL 60R 60B
PROPORT-
B sig
CD-31
BOOM
B sig
B sig
CD-32
DO-2
2
2
1
BREAKER
CAN LO
2
1
2
2
2
1
1
HORN SWING
CD-7
WASHER P/P
CAN HI
2
1
SAFTY
IONAL
2
CS-26
CS-5
CN-61
CN-68
FUEL PUMP
1
2
GND
2
34 0.8GW
1
CR-1
CN-305
1
M
M
CD-1
CN-241
G 0.8B
G 0.8B
RETURN
Gr
3
CN-22
1
BATTERY
Gr
SIG
45 0.8GW
6 0.8YW
81 1.2G
40 0.8Or
5V
46 0.8LW
2
Gr
0.8VW
80A 0.8VW
CS-4A
2
1
B
R
B
R
L
G 0.8B
3
3
G 0.8B
CN-95
0.8B
0.8B
G 0.8B
CS-4
CL-2
7A Gr
41 0.8V
10 0.8Or
CN-60
CL-2
11
12
1
2
1
50 0.8BrW
8
2
9
3
49 0.8YW
6
7
3
4
1
2
1
3
2
S
2
2
1
1
2
1
3
1
CN-142
2
42 0.8Br TO:STARTER "B" TERM.
0.8BrW
0.8YW
S
2
0.8BrW
1
0.8YW
2
-
1
1
2
2
3
G 0.8B
80
0.8B
0.8Or
1.25RW
G
CR-1
43 0.8Gr
G
8 0.8Y
C
A
B
G 0.8B
5 0.8RW
1
2
B
0.8G 37
44 0.8RW
0.85Br
0.85W
0.85W
G2 0.8B
3 0.8GW
1.25R
0.8G
1.25B
0.85R
1.25R
0.85R
6 0.8Gr
0.85B
1.25B
0.85B
1.25B
1.25V
0.85Y
BATT RY
1.25L
5R
5W
5W
5R
1.2R 36
1.2B G21
BW
BW
5A 0.8RW
Y
G1
G3 0.8B
2
22B
7 0.8Br
77
23
8 0.8W
9 0.8B
4
78
G
9
3
6
7
8
3
6
7
8
2
1
4
5
SERVICE TOOL
4 0.85Br
A
5 0.85Y
B
C
CN-307
G2
CL-3
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1
1
2
3
0.8Or
0.8Gr
0.8Br
0.8G
0.8B
GOr
GOr
Gr
R
21ML-30105 HARNESS-MAIN
CN-8
R
R
>
>
>
C
B
A
CN-7 12(FUSE)
CN-7
16
CN-7 7(GND)
10
11
12
13
14
15
CN-8
1
2
3
4
5
6
7
8
9
EPPR CLAMP / A1
CN-7 11(ILL)
1 1.25V 1.25 V
A 2
2 1.25L 1.25L
B 1
44A 0.85RW
G 0.8B
58-1 0.85G
57-1 0.85R
G 1.25B 1.25B
53-1 0.85L
26B 0.85L
25 0.85Y
C
38 0.85L
5 0.85V
EPPR RELEASE / A2
EARTH
2
21ML-40600 HARNESS CONSOLE 1
EARTH1
CN-16 15W 76
B+
EARTH 2 0.8G 79 G
6 2 s
0.8LW 3 3~
5 1 L
4 U
EARTH 1 P
57A 0.8R 0.8L
3
58 0.8G 0.8G CN-74
2
53 0.8L 0.8R
1
EARTH 0.8G 79
2
20ML-96031
W 8.0SQ 0.8G 1
GND 1 1 1
CN-284(4)
R 8.0SQ
GND 2 2 DO-1
0.8G 79A
1
0.8LW 3A
2
DESTINATION NO.
CN-13 RS-2
ALT. LEVEL 'S' 1 1
NC 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M
AIR CLEANER 10 10
70A
ECU MAIN GND 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT 3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W
70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
NC 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
NC 6 6 aP
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B 3W/120Ù
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTOR
1.2B
SIG GND (MCU) 15 15
NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24
DPF PRESS
TRAVEL HI 2 2 6
3 0.5L K63
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
5 0.5B K77
SUPPLY PUMP A05 5 3
NC 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8
TEMP TEMP
9 9 1
DPF
NC
INLET MID
QUICK COUPLER 10 10 2
DPF
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8
36 40
AUX-CAMERA
37 41
DESTINATION CN-7A
0.5R K45
EGR Ps SENSOR(5V) 1 1
K85 0.5Y
EGR PRESSURE SENSOR 2 2
K39 0.5W
EGR PRESSURE SENSOR 3 3
K74 0.5W CN-303
EGR PRESSURE SENSOR 4 4 A07 0.5R
K79 0.5P 1
EGR PRESSURE SENSOR 5 5 A26 0.5G
K21 0.5BW 2
DPF INLET TEMP (81) 6 6 A25 0.5BW
A28 0.5G 3
COOLANT WATER TEMP 7 7 A08 0.5RW
A29 0.5L 4
COOLANT WATER TEMP 8 8 A37 0.5L
5
9 9 A52 0.5BL
6
10 10 A39 0.5P
K54 0.5P 7
EGR VALVE 11 11 A54 0.5Or
K76 0.5L 8
EGR VALVE 12 12 A38 0.5B
K23 0.5R 9
INTAKE THROTTLE 13 13 K56 0.5
K20 0.5G 10
INTAKE THROTTLE 14 14 A11 0.5L
K52 0.5Br 11
INTAKE THROTTLE 15 15 A51 0.5BrW
A19 1.25Y 12
INTAKE THROTTLE 16 16
A20 1.25LW 38 42
INTAKE THROTTLE 17 17
A59 0.5
IM TEMP SENSOR 18 18
K33 0.5
EGR TEMP SENSOR 19 19 CN-304
A33 1.25LW
20 20 1
A16 1.25R
2
A47 1.25W
3
A17 1.25L
DESTINATION CN-8 4
A07 0.5R A31 1.25YG
PRESSURE SENSOR_RAIL 1 1 5
A26 0.5G A01 1.25Or
PRESSURE SENSOR_RAIL 2 2 6
A25 0.5BW A32 1.25G
PRESSURE SENSOR_RAIL 3 3 7
A08 0.5RW A02 1.25Br
CAM SPEED SENSOR 4 4 8
A37 0.5L A04A 1.25Y
CAM SPEED SENSOR 5 5 9
A52 0.5BL A04 1.25Y
10
CAM SPEED SENSOR 6 6 A05 1.25P
7 11
7 A05A 1.25Y
12
8 8
K56 0.5
DPF OUTLET TEMP 9 9
A11 0.5L
FUEL TEMP SENSOR 10 10 39 43
A51 0.5BrW
FUEL TEMP SENSOR 11 11
NC 12 12
A33 1.25LW
INJECTOR 4 13 13
A16 1.25R
INJECTOR 4 14 14
A47 1.25W
INJECTOR 1 15 15
A17 1.25L
INJECTOR 1 16 16
A31 1.25YG
INJECTOR 2 17 17
A01 1.25Or
INJECTOR 2 18 18
A32 1.25G
INJECTOR 3 19 19
A02 1.25Br
INJECTOR 3 20 20
29 1.2V
G 1.2B
24A 0.8R
CN-12
G 0.8B
1
2
CN-121
1
0.5B
2
0.5W
0.5Gr
73
26
1 B
12 0.8Gr
2 RL
73A 0.8R
RL
B
30 0.8Br
G 0.8B
24 0.8R
28 0.8Or
G 0.8B
G 0.8B
TRAVEL ALARM PS
0.8R
0.8L
CN-16B
0.8L
0.8R
CL-6
CL-5
3
6
5
4
1
2
LAMP RH
WORK
CN-81
LAMP LH
WORK
BOOM SWING
2
1
1
CD-11
CD-12
TRAVEL BZ
TRAVEL SOL.
CN-70
EARTH
CN-121
CN-140
1
2
2.5k
1
1
2.5k
2
1
2
1
2
1
2
Pa
Pa
20ML-96021-00
4-59
- MACHINE SERIAL NO. : #2024-#2076
BREAKE SOL.
FUEL SENDOR
AC COMP
CONSOLE BOX LH,RH
CLEANER SW
(OPTION)
OVERLOAD PS
RELEASE A1
R/DRYER
AUTO IDLE PS
5W
BOOM UP PS
78
CN-66
BREAKER
CN-28
CLAMP A2
C RETURN
Pa
A SUPPLY
C RETURN
C RETURN
HYD OIL TEMP
CIGAR LIGHTER
A SUPPLY
A SUPPLY
SAFETY SW LH RH RETURN SOL FUSIBLE LINK 77 5R
Pa
TO EPPR
HORN
SAFETY SOL
CD-2
CN-145
CN-20
CD-10
CN-25
CN-29
M
GND
2
1
60R
AIR
60B
B sig
CD-31
ACCEL DIAL
B sig
B sig
BOOM
CD-32
DO-2
HARNESS
2
1
BREAKER
1
2
2
2
1
1
HORN SWING
WASHER P/P
CD-7
CN-66P
2
1
2
CS-5
CS-26
DO-20
FUEL PUMP
CN-68
1
2
2
1
34 0.8GW
CR-1
CD-1
1
M
M
G 0.8B
G 0.8B
CN-8
CN-22
BATTERY
CN-61
Gr
45 0.8GW
6 0.8YW
81 1.2G
2
40 0.8Or
46 0.8LW
1
2
1
Gr
0.8VW
80A 0.8VW
CS-4A
2
1
B
R
B
R
L
G 0.8B
3
3
C
A
B
G 0.8B
CN-95
CN-60
0.8B
0.8B
G 0.8B
CS-4
7A Gr
41 0.8V
10 0.8Or
CL-2
1
2
1
50 0.8BrW
49 0.8YW
1
3
2
1
2
1
2
CN-142
42 0.8Br TO:STARTER "B" TERM.
0.8BrW
S
2
0.8YW
2
2
1
0.8BrW
1
0.8YW
2
-
1.0B
1.0L
1.0V
0.75G
0.75G
1
1
2
0.75B
0.75B
3
G 0.8B
80
0.8B
0.8Or
CR-1
G
43 0.8Gr
8 0.8Y
C
A
B
G 0.8B
1
5 0.8RW
B
0.8G 37
44 0.8RW
B
G2 0.8B
3 0.8GW
0.8G
6 0.8Gr
BATT RY
5R
5W
5W
5R
1.2R 36
1.2B G21
BW
BW
5A 0.8RW
Y
G1
G3 0.8B
2
22B
77
7 0.8Br
23
8 0.8W
9 0.8B
4
78
CN-8
C
A
B
G2
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1
0.8Or
0.8Gr
0.8Br
0.8G
0.8B
GOr
GOr
Gr
R
R
R
A2 CLAMP
CN-7
1.0B
16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
1
1.0L
2
A1 RELEASE
G 0.8B
44A 0.85RW
58-1 0.85G
57-1 0.85R
1.0B
53-1 0.85L
26B 0.85L
25 0.85Y
38 0.85L
1
5 0.85V
1.0V
2
CN-284 CN-285
106 1.0G 1.0G
NC 1 1 1 2
1.0L 105A 107 1.0W 1.0B B
CLAMP A2 2 2 2 1 EARTH1
1.0V 104A G74 1.0B
RELEASE A 1 3 3 3
0.75Y 92A G75 1.0B
SAFETY 4 4 4 15W 76
1.0W 107 1.0W B+
ROTATING A 5 5 2 0.8G 79 G
1.0G 106 1.0B A 2 s
3~
ROTATING B 6 6 1 EARTH 0.8LW 3
1 L
U
CN-16 P
6 CN-74
EARTH
5
4 0.8G 79
0.8R 0.8L 2
57A 0.8G 1
3 1
58 0.8G 0.8G
2
53 0.8L 0.8R DO-1
1 0.8G 79A
1
0.8LW 3A
2
DESTINATION
CN-13 RS-2
NO.
ALT. LEVEL 'S' 1 1
BREAKER RETURN SOL 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M
AIR CLEANER 10 10
70A
ECU MAIN GND 2 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT 3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W
70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
BREAKER RETURN + 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
NC 6 6 Pa
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTER
1.2B
SIG GND (MCU) 15 15
NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24
TRAVEL HI 2 2 6
DPF PRESS
3 0.5L K63
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
0.5B K77
SUPPLY PUMP A05 5 5 3
BREAKER RETURN + 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8
TEMP TEMP
1
DPF
9
INLET MID
NC 9
QUICK COUPLER 10 10 2
DPF
TRAVEL SOL. 12 12
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8
36 40
AUX-CAMERA
CN-16B
DESTINATION CN-19
0.5R K45
EGR Ps SENSOR(5V) 1 1
K85 0.5Y
EGR PRESSURE SENSOR 2 2
K39 0.5W
EGR PRESSURE SENSOR 3 3
K74 0.5W CN-303
EGR PRESSURE SENSOR 4 4 A07 0.5R
K79 0.5P 1
EGR PRESSURE SENSOR 5 5 A26 0.5G
K21 0.5BW 2
DPF INLET TEMP (81) 6 6 A25 0.5BW
A28 0.5G 3
COOLANT WATER TEMP 7 7 A08 0.5RW
A29 0.5L 4
COOLANT WATER TEMP 8 8 A37 0.5L
5
9 9 A52 0.5BL
6
10 10 A39 0.5P
K54 0.5P 7
EGR VALVE 11 11 A54 0.5Or
K76 0.5L 8
EGR VALVE 12 12 A38 0.5B
K23 0.5R 9
INTAKE THROTTLE 13 13 K56 0.5
K20 0.5G 10
INTAKE THROTTLE 14 14 A11 0.5L
K52 0.5Br 11
INTAKE THROTTLE 15 15 A51 0.5BrW
A19 1.25Y 12
INTAKE THROTTLE 16 16
A20 1.25LW 38 42
INTAKE THROTTLE 17 17
A59 0.5
IM TEMP SENSOR 18 18
K33 0.5
EGR TEMP SENSOR 19 19 CN-304
A33 1.25LW
20 20 1
A16 1.25R
2
A47 1.25W
3
A17 1.25L
DESTINATION CN-8 4
A07 0.5R A31 1.25YG
PRESSURE SENSOR_RAIL 1 1 5
A26 0.5G A01 1.25Or
PRESSURE SENSOR_RAIL 2 2 6
A25 0.5BW A32 1.25G
PRESSURE SENSOR_RAIL 3 3 7
A08 0.5RW A02 1.25Br
CAM SPEED SENSOR 4 4 8
A37 0.5L A04A 1.25Y
CAM SPEED SENSOR 5 5 9
A52 0.5BL A04 1.25Y
10
CAM SPEED SENSOR 6 6 A05 1.25P
7 11
7 A05A 1.25Y
12
8 8
K56 0.5
DPF OUTLET TEMP 9 9
A11 0.5L
FUEL TEMP SENSOR 10 10 39 43
A51 0.5BrW
FUEL TEMP SENSOR 11 11
NC 12 12
A33 1.25LW
INJECTOR 4 13 13
A16 1.25R
INJECTOR 4 14 14
A47 1.25W
INJECTOR 1 15 15
A17 1.25L
INJECTOR 1 16 16
A31 1.25YG
INJECTOR 2 17 17
A01 1.25Or
INJECTOR 2 18 18
A32 1.25G
INJECTOR 3 19 19
A02 1.25Br
INJECTOR 3 20 20
29 1.2V
G 1.2B
24A 0.8R
CN-12
G 0.8B
1
2
EARTH 2
CN-121
1
2
QUICK COUPLER SOL.
EARTH 1
73
26A
73
26
1
12 0.8Gr
2 RL
73A 0.8R
RL
B
30 0.8Br
G 0.8B
24 0.8R
28 0.8Or
G 0.8B
G 0.8B
B
TRAVEL ALARM PS
0.8R
0.8L
0.8L
0.8R
CL-6
CL-5
LAMP RH
WORK
TRAVEL SOL.
BOOM SWING
CN-81
LAMP LH
WORK
2
2
1
EARTH
CD-11
CD-12
TRAVEL BZ
CN-70
CN-121
CN-140
8.0SQ EARTH
W
1
2
2
1
1
2
1
2
1
2
GND 1 1
1
2
R 8.0SQ
GND 2 2
Pa
Pa
20ML-96022-00
4-59-1
- MACHINE SERIAL NO. : #2077-
CONSOLE BOX LH,RH
CIGAR LIGHTER
BREAKE SOL.
LH RH
FUEL SENDOR
AC COMP
SAFETY SW
CLEANER SW
OVERLOAD PS
RELEASE A1
R/DRYER
AUTO IDLE PS
(OPTION) 5W
BOOM UP PS
ACCEL DIAL 78
CN-66
BREAKER
CN-28
BOOM Q/C DISENGAGEMENT
CLAMP A2
C RETURN
Pa
A SUPPLY
C RETURN
C RETURN
HYD OIL TEMP
2
2
1
A SUPPLY
A SUPPLY
HORN SWING BREAKER
RETURN SOL FUSIBLE LINK 77 5R
CS-5
CS-26
Pa
HORN
SAFETY SOL
TO EPPR
CD-2
CN-145
CN-20
CD-10
CN-25
CN-29
M
GND
2
1
60R
AIR
60B
B sig
1
CD-31
B sig
B sig
CD-32
DO-2
2
1
HARNESS
Gr
1
2
2
Gr
WASHER P/P
CD-7
CN-66P
2
1
B
R
B
R
L
L
3
DO-20
FUEL PUMP
CN-68
1
2
CL-2
2
1
34 0.8GW
CS-4A
CR-1
3
2
CD-1
M
M
CN-142
G 0.8B
G 0.8B
CN-8
CS-4
CN-22
2
2
1
1
BATTERY
CN-61
1
45 0.8GW
6 0.8YW
-
81 1.2G
2
40 0.8Or
46 0.8LW
1
2
1
0.8VW
80A 0.8VW
2
1
1
1
2
G 0.8B
3
3
C
A
B
G 0.8B
CN-95
CN-60
0.8B
0.8B
G 0.8B
7A Gr
41 0.8V
10 0.8Or
0.8B
0.8Or
1
2
1
C
A
B
50 0.8BrW
1
2
49 0.8YW
1
2
1
2
42 0.8Br TO:STARTER "B" TERM.
0.8BrW
5 0.8RW
0.8YW
0.8BrW
0.8YW
2
G2 0.8B
3 0.8GW
0.8G
6 0.8Gr
1.0B
1.0L
1.0V
0.75G
0.75G
0.75B
0.75B
G 0.8B
80
BW
BW
CR-1
G
43 0.8Gr
8 0.8Y
G 0.8B
B
5A 0.8RW
0.8G 37
44 0.8RW
B
Y
G1
BATT RY
5R
5W
5W
5R
G3 0.8B
2
1.2R 36
1.2B G21
7 0.8Br
8 0.8W
9 0.8B
4
22B
77
23
78
CN-8
C
A
B
G2
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1
0.8Or
0.8Gr
0.8Br
0.8G
0.8B
GOr
GOr
Gr
R
R
R
A2 CLAMP
CN-7
1.0B
16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
1
1.0L
2
A1 RELEASE
G 0.8B
44A 0.85RW
58-1 0.85G
57-1 0.85R
1.0B
53-1 0.85L
26B 0.85L
25 0.85Y
38 0.85L
1
5 0.85V
1.0V
2
CN-284 CN-285
106 1.0G 1.0G
NC 1 1 1 2
1.0L 105A 107 1.0W 1.0B B
CLAMP A2 2 2 2 1 EARTH1
1.0V 104A G74 1.0B
RELEASE A 1 3 3 3
0.75Y 92A G75 1.0B
SAFETY 4 4 4 15W 76
1.0W 107 1.0W B+
ROTATING A 5 5 2 0.8G 79 G
1.0G 106 1.0B A 2 s
3~
ROTATING B 6 6 1 EARTH 0.8LW 3
1 L
U
P
CN-16
EARTH 6 CN-74
5
4 0.8G 79
0.8R 0.8L 2
57A 0.8G 1
3 1
58 0.8G 0.8G
2
53 0.8L 0.8R DO-1
1 0.8G 79A
1
0.8LW 3A
2
CN-13 RS-2
DESTINATION NO.
ALT. LEVEL 'S' 1 1
BREAKER RETURN SOL 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M
AIR CLEANER 10 10
70A
ECU MAIN GND 2 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W
70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
BREAKER RETURN + 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
Q/COUPLER SOL (+) 6 6 Pa
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTOR
1.2B
SIG GND (MCU) 15 15
NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24
TRAVEL HI 2 2 6
3 0.5L K63
DPF PRESS
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
0.5B K77
SUPPLY PUMP A05 5 5 3
BREAKER RETURN + 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8
TEMP
Q/C DISENGAGEMENT 9 9 ˚C
TEMP
TRAVEL SOL. 12
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8
36 40
AUX-CAMERA
CN-12
G 0.8B
1
2
EARTH 2
CN-121
1
2
QUICK COUPLER SOL.
EARTH 1
73
26A
73
26
1
12 0.8Gr
2 RL
73A 0.8R
RL
B
28 0.8Or
30 0.8Br
G 0.8B
G 0.8B
24 0.8R
G 0.8B
B
TRAVEL ALARM PS
0.8R
0.8L
0.8L
0.8R
CL-6
CL-5
LAMP RH
WORK
TRAVEL SOL.
BOOM SWING
CN-81
CN-81
LAMP LH
WORK
2
2
1
1
CD-11
CD-12
TRAVEL BZ
EARTH
CN-70
CN-121
EARTH
CN-140
W 8.0SQ
1
2
2
1
1
2
1
2
1
2
GND 1 1
1
2
R 8.0SQ
GND 2 2
Pa
Pa
20ML-96023-00
4-59-2
CR-85
·ELECTRICAL
87a 30 86
8R 63 85 0.8L
85
1.2Y 64 102 0.8V
1 87
8W 22 60A 0.8GW
12
3
86
3
4
9
12
2
10
WB 15 60 0.8GW 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16
1
18 WOr
4
14
16
5
7
9
3
8
13
15
18
10
11
1
12
17
19
INLET MOTOR(FRE) 2
2
20
BEACON LAMP
86
86
85
85
86
85
12V SOCKET
4
M
LR 17
INLET M/ACT
TEMP MOTOR ACT(+) 3
30
30
30
5
CN-139
BG 18
TEMP MOTOR ACT(-) 4
7
11
HARNESS-CABIN
2
7
8
86
87 87a
87 87a
85
87 87a
86
85
6
20A
10A
20A
GL
20A
10A
20A
20A
20A
86
30A
30A
20A
30A
20A
20A
85
20A
19
20A
20A
20A
20A
20A
0.8R
TEMP M/ACT(PBR) 5 15 WB
30
CN-6
30
7
10
11
5
9
12
0.8B G
4
8
CL-7
1
2
3
6
7
Y
86 30
30
20
87a
87a
87a
86
86
85
85
30
30
86
87
87
85
30
87
MOTOR ACT(REF) 6 1.2Y 1 1.2Y
CR-9
102 0.8V 1
CS-67
BREAKE RY1
HORN RY
CR-2
87 87a
CR-62
87 87a
51
GW 1
ECU
21
87 87a
17 LR
85 87 87a
MCU
MCU
QUICK COUPLER SW
MODE M/ACT(DEF) 7 M
1
1 G 2B 2B G G3 0.8B
SPARE
LAMP
BG 22 20 Y 2
87a
87a
86
85
87a
30
86
87
85
30
86
85
87
30
87
87a
MODE M/ACT(FOOT) 8
86
85
30
87
2 51 0.8R 1.2R 2
1.2L
SAFETY LEVER
SOLENOID
PRE-HEAT
PRE-HEAT RY
CR-5
BEACON
CR-36
WR
1.2Or
0.8Or
START KEY
3
CR-12
23
CR-40
M
ANTI-RESTART RY
HEAD LAMP
AC& HEATER
WORK LAMP
MODE M/ACT(M+) 9
SAFETY SOL
3 1.2L
84 0.8G
101 0.8W 3
0.8B G
101 0.8W
4
LB 4
62 0.8VW
24 18 BG
BEACON LAMP
62A 0.8VW
FUEL P/P.HORN
0.8L 38
CL-1
0.8Or 40
0.8Y 39
4 0.85
0.8R 83
0.8R 36A
0.8L 26A
CASSETTE RADIO
YB
2
5
0.8GW 34
25 19 GL G2 1.2B
28
MODE M/ACT(PBR) 11 1
26B
5 0.85
28A
5
TEMP M/ACT
CLUSTER,CASSETTE
CLUSTER,SW PANEL
CN-36
LG 26 6 2 1.2R
FUSE BOX
CABIN LAMP/FEED PUMP
ELECTRICAL CIRCUIT (2/3)
5W 88
0.8G 1
0.8R 9
ALT,ANT-RESTART RY.
BLOWER RELAY(LO) 12
0.8B G
0.8Br 30
6 0.85 2
0.8Gr 31
LAMP
0.75Y 133
0.8L 26E
0.8Y 27A
YBr 7
0.8L 26D
0.8LW 33
ROOM
0.8RW 32
27
0.75YR 130
9A GB
0.75LW 132
0.8LW 61
7
0.75BrW 131
BLOWER RELAY(M1) 13 7 0.85
BG 28 8
0.8L
0.8L
0.8Y
0.8V
0.8R
2.0G
0.8G
BLOWER RELAY(M2) 14
0.8Br
1.25R
1.25R
0.8YW
0.8VW
2.0VW
1.25Gr
0.8GW
YB
0.8RW
0.8BrW
29 1
1.25LW
1.25RW
BLOWER RELAY(HI) 15
3
LW 30 2 G4
COMPRESSOR(DPS) 16 21 GW
- MACHINE SERIAL NO. : -#2023
LY 31 3
49
50
51
17
52
53
16
54
56
57
44
58
59
60
61
62
1A
CONDENSER FAN 17
36B
26C
CL-9
TRAVEL SOL
4
M
18 G1 1.2B
5 1
MODE(D/FOOT)
3 1.2L
7
BR 1 6 2
GND 1
LH,RH
22 BG
BR 2 7
GND 2 G5 1.2B
RW 3 23 WR 1
1
BATTERY(+) 3 1 3A 1.2L
CABIN LAMP
M
5 CL-10
ILLUMINATION 5 3
4
RY 6 24 LB
POWER IG 6 4
CN-113
2
25 YB
NC 7 5
5
0.8L 103
MODE(VENT)
BrR 8 2 CN-249
86
85
DUCT SENSOR(+) 8 6 0.8B G 1 0.8W
GB 9 9B GB 1 1 s(-)
30
7
DUCT SENSOR(GND) 9 7 2 0.8B
BUZZER
GB 10 2 GND
87 87a
REVERSE FAN SIG 10 26 LG 3 0.8Y
3 s(+)
NC 11 1 Lo 1
87a
0.8R
86
85
30
4
87
35 YW
AC COMP RY
4
CAMERA
CR-7
2
Àü¿ø
NC 12 MH 3
27 YBr
NC 13 3 ML 2
36A L
RESISTOR
NC 14 4 Hi 4
29 YB
0.8V 41
0.8Gr 58
1 2 1
9
0.8GW 45
1.25LgB
0.8Gr 58A
1 33 R
1.25G 8 2
DUCT
2 6B RY
CS-47
SENSOR
3
RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG 89 5R
1 2 1 3
5
6
31
30
33
10
33A R 94 0.8V
32
1,2
2 4
6A RY 5
3
RELAY(M2)
35 YW
G
6
LY
2B
2R
RY
4 4 3
LW
RW
3
1.25B
G31 0.8B
7 7
32 2B 9
1 M 26 0.8L
36 L 8
8
7
6
5
4
3
2
1
8
7
6
2
5
4
3
1
2 4
NO.
CN-7
9 8
BOOM SWING SW
BLOWER
10
10
AIR CON
94 0.8V
2B
11
MCU
G32 0.8B 11 12
1.25 B
12
25E 0.8G
0.8B 51A
FUSE(IG)
0.8LW 46
0.8Gr 58B
FUSE(Battery)
ILLUMINATION
CR-71
GND(BLOWER)
87a 30 86
DESTINATION
CONDENSOR FAN
BL
GND(CONTROLLER)
85
DPS(COMPRESSOR)
24 0.8R
87
CN-24 94A 0.8V
86
87a 87 85
94B 0.8V
2 30
L
BOOM SWING RY.
1
YW
CN-23CN-23 CS-2
49 0.8YW
2 1
H0 I
G
1 42A 0.8Br
2
R
0, I
64 1.2Y
H
3 4
SPEAKER RH SPEAKER LH
B
CN-27 4 1 2
0.8B 37
START SW
GND 16 5 3
BR ACC
130 0.75YR
NC 15 6
0.8W 16 5
SPK FRT LH+ 14
ST C
57 6
REMOCON GND 13 0.5Y
12 0.5L 56
REMOCON+
0.8V 53
SPK FRT RH+ 11 CN-116
NC 10 0.8W 87
ILL LAMP OUT 1
0.8ROr 12 0.8Y 86
ILL+ 9 WORK LIGHT OUT 2
0.8Y 35 63 8.0R
BACK UP+ 8 NC 3 1
23 8.0R
ANT 12V 7 NC 4 2
0.5RW 54
TEL MUTE 6 NC 5 CS-74
MASTER SW
0.8R 17 0.8L 85
SPK FRT LH- 5 BEACON 6
0.8G 51 0.8G 84
SPK FRT RH- 4 CABIN LIGHT OUT 7
SWITCH PANEL
0.8V 36 0.8L 53A CS-3
ACC 1 POWER 12V(IG) 10
0.8B G 1
CN-144A GND 11
2
I
NC
20 NC 12
95 0.8Or 3
0.8B
0
GND(MAIN)
19 37G
96 0.8Gr
55 4
SPK(+)
18 0.8L
5
SPK(-)
17 0.8Y 52 CR-13 4
G 0.8B
16 0.8V 56 6 8
NC 30
85 87 87a 0.8V 56A 97 0.8R 7 10
15 0.5L 18 86
IND(+) 96 0.8Gr 3
25 0.8G
WIPER SW
14 0.5Y 25 8
TX(SEND) 87 7 6
13 0.8W 87 9 9
RX(SEND) 85
12 0.5BW 67 86 30 10
87a
10 0.5L 34
MIC-
61A 0.8LW
POWER IG
9 0.8V 36A CR-3
0.8Br 57 CR-6
H/FREE
NC
8
30 97 0.8R
85 87 87a 0.8Br 57A 6
7 0.8W 16 86
1
2
5
TX/S 85
0.5RW 54 86 30
TEL MUTE
4
87a 98 0.8G
3
INT.WIPER RY
0.5BW 68
RX(JACK)
2 0.5L 63
1 0.5Y 64 CR-4
MIC+
100 0.8Y 30
CN-144E 44C 0.8RW 87a 87 85
8 0.5BW 68 86
REMOTE AUDIO TX 44D 0.8RW
7 0.8W 16 87
RS232_GND 98 0.8G
6 85
NC
WIPER RY
99 0.8L 30 86
5 0.5LgW 66 87a
RS232_TX
REMOTE AUDIO RX
4 0.5RW 54
3
NC
H/FREE
NC
2 4 Lo M
1 0.5Y 64
RS232_RX
CN-21
CN-245A 100 0.8Y
4
12 0.5B 37H 3 B
GND 44E 0.8RW
3
11 0.5Y 57 87a 30 86 G 0.8B 1 Pf
REMOTE SIG-
WIPER MOTOR
0.8 2 2 E
10 0.5L 56 85 99 0.8L
REMOTE SIG+ 1
1.2
9 0.5ROr 12E 87
ILLUMINATION
0.8
8 0.5L 34 86
ecu \U+c804\U+c6d0
ECU IG POWER
MIC+ 37A 0.8G
DO-1
6
H/F IND-
5 0.5L 18
H/F IND+ HOUR METER
4 CS-30
NC (+)
1 1
SIG-
3 0.5BW 68 H (-) 1 12
2 2
SIG+
2 0.5Y 25
SIG 3 3
1 0.5V 36E
POWER IG G 0.8B 4
CN-245E 5
PTT(SW SIG)
12 37 0.8G
6
11 0.5Y 57 4
AUDIO_RX CS-100 7 6
0.8
0.5L 56 7
1.25
10
AUDIO_TX 8
39 0.85Y
38 0.85L
1
36 0.8R
41 0.85V
1 0.8G
40 0.85Or
9 0.8R
26 0.85L
37 0.85G
0.5ROr 12E
29 0.8V
G1 8.0B
42 0.85Br
G2 8.0B
44 0.8RW
43 0.85Gr
23 8.0R
20 0.5B
9
21 0.5R
19 1.2Br
30 0.8Br
22 8.0W
12 0.8Gr
46 0.85LW
28 1.2Or
RS232_TX
24 0.8R
25 0.8G
WASHER SW
45 0.85GW
9
16 0.8VW
2
133 0.75Y
62 0.8VW
60 0.8GW
34 0.8GW
RS232_RX
8 0.5L 34
3 10
0
7 0.5B 64
GND DPF REGEN 11
4
2
1
1
2
9
5
4
3
7
6
2
8
1
1
9
5
4
3
2
7
6
12
11
10
6
0.5Y 36J
5
3
5
3
4
1
12
11
10
4
1
9
8
7
6
2
9
8
7
2
11 12
15
14
13
12
11
10
15
14
13
12
11
10
6
POWER IG
CN-2
12
CN-1
CN-3
0,1
CN-4
CN-5
5
EARTH
5
EXT SPK MIC+ R
4 6
EXT SPK MIC-
4 CS-50
0.8
1.25
6 7
3
DPF COM 1
EXT SPK ON
8.0B G1
8.0B G2
0.85G 1
DPF SW
8 1 12
1.2Br 19
8.0R 23
1.25R 36
8.0W 22
0.85L 38
2
0.85G 37
0.8Br 30
0.5Y 133
0.85Y 39
0.85Br 42
0.85V 41
0.85Gr 44
0.85L 26
1.25Y 25
0.85R 24
2
0.85Or 40
1.25V 29
0.85Gr 12
0.85R 20
CAM 3 SIG
CAM 2 SIG
0.85Or 28
0.85LW 46
EXT VOLUME+
0.85RW 43
0.85B 21
0.85GW 45
61 0.8Or
0.85GW 34
10 9
0.85VW 80
1.25VW 16
CAM SHIELD
TRAVEL SOL
1 I 3
BOOM SWING
4-3
CLUSTER GND
8 10 11 0.8Vr
4
mcu
CN-246 11 5
12 12 11
NC 12
6
12V IG
0.5BW 67 3
CAN2 L
11 27 1.2Br
CAN2 H
GND(JACK) 7
7
10 0.5V 36F 10 0.8V 9
2.0SQ
POWER IG 8
ps
0.5LgW 66 CR-80
TX/S
9 4
9 8
OVERLOAD SW
4
EGR VALVE RY
USB(GND)
3 0.5BW 68 BATTERY 12V 1
USB(D+)
0.5LY POWER_IG 2
9
8
7
2
16
15
14
13
12
11
10
0.5V CAMERA_3 3
CN-10
1
USB(+5V)
CAMERA_2 4
CN-27A CAM1-Diff-H 5
8
AUX GND Car_GND 6
7
CLUSTER
AUX R
0.75BrW 131
RS232_RX 7
6
AUX L RS232_TX 8
5
NC CAN_Lo 9
4 0.5Lg
USB GND CAN_Hi 10
0.8
0.8
0.8
0.8
0.8
0.8
3 0.5BW
USB D+
2 0.5LY
USB D-
REMOTE ASSY
CN-243
1 0.5V 0.8Gr 12D
USB 5V 1
9
8
7
6
5
4
3
1
2
12
11
10
0.8Or 95
2
0.8Gr 96
IG
RMS
3
CN-125A
B+
RS232
CONN.
GND
2.0B
CN-93A
2.0R K01
POWER 12V 1
2.0B K02
MAIN_GND 2
2.0R K03 BOTTOM HARNESS
POWER 12V 3
2.0B K04
MAIN_GND 4
2.0R K05
POWER 12V 5
2.0B K06
MAIN_GND 6
0.5Br K15
ENG. OIL PS 15 CN-18 DESTINATION
NC 16 1 1 ENG. OIL PS
NC 17
0.5LW K18 2 2 DPF PRESSURE SENSOR(24)
DPF REGEN SW 18 DPF PRESSURE SENSOR(63)
3 3
NC 19 DPF SENSOR_GND (77)
0.5G K20 4 4
INTAKE THROTTLE 20
0.5BW K21 5 5 DPF INTERMEDIATE TEMP (80)
NEW TEMP SENSOR 21
6 6 DPF INLET TEMP (81)
NC 22 DPF PRESSURE SENSOR (A12)
0.5R K23 7 7
INTAKE THROTTLE 23 EGR VALVE RY_C
0.5R K24 8 8
DPF PRESSURE SENSOR 24 COM IG POWER (A50)
0.5P K28 9 9
START RY COIL(-) 28
10 10 PREHEAT CONTACT
NC 29
0.5Y K31 11 11 DPF-INTERLOCK
NON DPF REGEN SW 31
12 12 START RY CONTACT
NC 32
0.5Y 133 13 13 ACCEL_GND
KEY. START SIG. 35
0.5W K39 14 14 ACCELERATOR1(5v)
EGR PRESSURE SENSOR 39
0.5R K43 15 15 INTERLOCK-COM
ACCELERATOR1(5v) 43 16
16 ACCELERATOR1
NC 44
0.5R K45
EGR Ps SENSOR(5V) 45
NC 49
ECU
0.5Br K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
0.5 K33
EGR TEMP SENSOR 33
0.5 K56
DPF OUTLET TEMP 56
0.5P K61
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR
CN-51
63 3E 1.2B
0.5B K65 1 TRAVEL SPEED SOL(DO)
YDT(GND) 65
0.5RW K66 2 NC
ALT LEVEL 66
3 NC
NC 67
0.5L K68 4 NC
EGR VALVE RY(+) 68
0.5LW K70 5 NC
GLOW RY COIL(+) 70
1.25G K73 6 NC
START RY COIL(+) 73
0.5B K74 7 NC
EGR PRESSURE SENSOR 74
0.5Y K75 8 NC
YDT(CAN2_H) 75
0.5L K76 9 NC
EGR VALVE 76
0.5B K77 10 BOOM SWING PS(DI)
DPF SENSOR_GND 77
0.5P K79 11 AIR CLEANER SW(DI)
NEW TEMP SENSOR 79
0.5Br K80 12 NC
DPF INTERMEDIATE TEMP 80
0.5RW K81 13 NC
DPF INLET TEMP 81 76
0.5Y K85 14 TRAVEL HI
EGR PRESSURE SENSOR 85
0.5Or K86 15 NC
REGERATION INTERLOCK SW 86 Gr
0.5B K87 16 WOKIG PS SENSOR(AI)
SWITCH COM 87
1.25Or K88 17 ACCEL DIAL SIG(AI)
IG POWER 88
18 FUEL SENDER(AI)
0.5Or K90 19 12V POWER OUTPUT
YDT(12V) 90 70 0.8V
20 ALT. LEVEL(AI)
CN-93B 21 NC
1.25Or A01
INJECTOR 2 1 22 BATTERY POWER
1.25Br A02 2 0.8L
INJECTOR 3 2 23 POWER IG
1.25Y A04
SUPPLY PUMP 4 41 HYD. TEMP SENSOR(AI)
1.25P A05
SUPPLY PUMP 5 42 5V POWER OUTPUT
0.5R A07
PRESSURE SENSOR_RAIL 7 38 BOOM UP PS
0.5RW A08
CAM SPEED SENSOR 8 44 NC
MCU
0.5L A11
FUEL TEMP SENSOR 11 45 NC
0.5G A12
DPF PRESSURE SENSOR 12 46 MAIN GND
47 MAIN GND
1.25R A16
INJECTOR 4 16 48 NC
1.25L A17
INJECTOR 1 17 49 NC
1.25Y A19
INTAKE THROTTLE 19 50 NC
1.25LW A20
INTAKE THROTTLE 20 51 HOUR METER
0.5BW A25
PRESSURE SENSOR_RAIL 25
ECU
52 PROGRAM DUMP(DI)
0.5G A26
PRESSURE SENSOR_RAIL 26 53 GND COM
0.5G A28
COOLANT WATER TEMP 28 54 NC
0.5L A29
COOLANT WATER TEMP 29 55 NC
56 RS232_RX(1)
1.25YG A31
INJECTOR 2 31 57 RS232_TX(1)
1.25G A32
INJECTOR 3 32 58 J1939 CAN_Lo(2)C
1.25LW A33
INJECTOR 4 33 59 J1939 CAN_Hi(2)
0.5 A59
IM TEMP SENSOR 59 60 J1939 CAN_Lo(1)E
0.5L A37
CAM SPEED SENSOR 37 61 J1939 CAN_Hi(1)
0.5B A38
CRANK REV SENSOR SHIELD 38 62 NC
0.5P A39
CRANK REV SENSOR 39 63 NC
1.25W A47
INJECTOR 1 47 64 OVERLOAD PS
1.25R A50
COM IG POWER 50 65 NC
0.5BrW A51
FUEL TEMP SENSOR 51 66 GND_SENSOR
0.5BL A52
CAM SPEED SENSOR 52 67 NC
0.5Or A54
CRANK REV SENSOR 54 68 NC
1.25R A60
COM IG POWER 60 69 NC
70 NC
SIG GND
12V SUPLY
ACEEL SIG
MAIN GND
ALT LEVEL
POT DIAL 5V
CN-126
1
K90
K53
K75
K65
51 B
K33 0.5
A59 0.5
2.0 B
2
K76 0.5L
A29 0.5L
K54 0.5P
K79 0.5P
K85 0.5Y
K23 0.5R
0.5R K45
K20 0.5G
A28 0.5G
K74 0.5W
K39 0.5W
K52 0.5Br
25 1.2Y
72
K56 0.5
G
A19 1.25Y
29 1.2V
53 0.85L
38 0.85L
K21 0.5BW
A11 0.5L
A37 0.5L
58 0.85G
A05 1.25
A04 1.25
A38 0.5
41 0.85V
36 1.25R
A20 1.25LW
3
37 0.85G
A07 0.5R
24 0.85R
A26 0.5G
A17 1.25L
30 0.85Br
42 0.85Br
26A 0.85L
5-1A 0.8V
43 0.85Gr
A52 0.5BL
12 0.85Gr
G24 1.2B
1 0.85G
A16 1.25R
40 0.85Or
A32 1.25G
28 0.85Or
80 0.8VW
A39 0.5P
46 0.85LW
A47 1.25W
A02 1.25Br
A25 0.5BW
73
49 0.85YW
39 0.85Y
A01 1.25Or
A08 0.5RW
R
45 0.85GW
44 0.85RW
WORKING PS 50 0.85BrW
RS232
A54 0.5Or
34 0.85GW
A51 0.5BrW
3 0.85LW
A31 1.25YG
6 0.85YW
8 0.85YW
A33 1.25LW
CONN.
0.5
0.5
0.5
131 0.75BrW
0.5
4
57 BW
4
3
2
1
6
5
3
6
4
1
9
8
7
5
3
2
6
4
1
9
8
7
5
2
20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10
2
2
2
8
8
8
1
1
1
9
9
9
5
4
3
5
4
3
5
4
3
7
6
7
6
2
7
6
CN-8
1
9
5
4
3
7
6
12
11
10
15
14
13
12
11
10
10
15
14
13
12
11
10
CN-15
CN-17
CN-7A
CN-148
CN-13
CN-14
NC
NC
G1 8.0B
G2 8.0B
23 8.0R
22 8.0W
12V+
GND
CAN_L
CAN_H
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
12
11
10
15
14
13
12
11
10
10
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10
NO.
NO.
NC
NC
NC
NC
NC
1
1
2
2
WIPER
WIPER
CN-3
NC
FEED P/P
HORN RY
EARTH
HORN RY
AIR COMP
CAM 3 SIG
CAM 2 SIG
TRAVEL HI
ACEEL SIG
KEY SW BR
SAFTY SOL.
BRAKER RY
POT DIAL 5V
CAM SHIELD
CAM POWER
BOOM UP PS
TRAVEL SOL.
WORKING PS
BOOM SW RY
ALT. LEVEL 'L'
NO. DESTINATION
NO. DESTINATION
NO. DESTINATION
ALT. LEVEL 'S'
NO. DESTINATION
AIR CLEANER
ILLUMINATION
SUPPLY PUMP
SUPPLY PUMP
CLUSTER GND
TRAVEL ALARM
WORK LAMP RY
MAIN GND (MCU)
FUEL LV SENDER
INJECTOR 3
INJECTOR 3
INJECTOR 2
INJECTOR 2
INJECTOR 1
QUICK COUPLER
EGR VALVE
EGR VALVE
INJECTOR 1
INJECTOR 4
INJECTOR 4
12V OUTPUT MCU
HYD TEMP SENDER
BRAKER RY CONT.+
HORN RY CONTACT
CRANK REV SENSOR
CRANK REV SENSOR
OVERLOAD SENSOR
IM TEMP SENSOR
AIR COMP RY CONTACT
DESTINATION
DESTINATION
INTAKE THROTTLE
INTAKE THROTTLE
AIRCON CONT.AIR COMP
SAFETY LEVER RY CONTACT
INTAKE THROTTLE
INTAKE THROTTLE
INTAKE THROTTLE
PRESSURE SENSOR_RAIL
PRESSURE SENSOR_RAIL
PRESSURE SENSOR_RAIL
20ML-96011-00
CR-85
87a 30 86
8R 63 85 0.8L
85
1.2Y 64 102 0.8V
1 87
8W 22 60A 0.8GW
12
3
86
3
4
9
12
2
10
WB 15 60 0.8GW 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16
18 WOr
1
2
4
14
16
5
7
9
3
8
13
15
18
10
11
1
12
17
19
INLET MOTOR(FRE) 2
2
20
BEACON LAMP
86
86
85
85
86
85
12V SOCKET
4
M
LR 17
INLET M/ACT
TEMP MOTOR ACT(+) 3
30
30
30
5
CN-139
BG 18
TEMP MOTOR ACT(-) 4
7
11
HARNESS-CABIN
2
7
8
86
87 87a
87 87a
85
87 87a
86
85
6
20A
10A
20A
GL
20A
10A
20A
20A
20A
86
30A
30A
20A
30A
10A
20A
85
20A
19
20A
20A
20A
20A
20A
0.8R
TEMP M/ACT(PBR) 5 15 WB
CN-6
30
30
7
0.8B G
10
11
5
9
12
4
8
CL-7
1
2
3
6
7
Y
86 30
30
20
87a
87a
87a
86
86
85
85
30
30
86
87
87
85
30
87
MOTOR ACT(REF) 6 102 0.8V 1.2Y 1 1 1.2Y
CR-9
CS-67
BREAKE RY1
HORN RY
CR-2
87 87a
CR-62
87 87a
51
GW 1
ECU
21
87 87a
17 LR
85 87 87a
MCU
MCU
QUICK COUPLER SW
MODE M/ACT(DEF) 7 M
1
1 G 2B 2B G G3 0.8B
LAMP
BG 22 20 Y 2
87a
87a
86
85
87a
30
86
87
85
30
86
85
87
30
87
87a
MODE M/ACT(FOOT) 8
86
85
30
87
2 51 0.8R 1.2R 2
1.2L
SAFETY LEVER
SOLENOID
PRE-HEAT
PRE-HEAT RY
CR-5
BEACON
CR-36
1.2Or
0.8Or
WR 3
START KEY
CR-12
23
CR-40
M
ANTI-RESTART RY
HEAD LAMP
SOLENOID-2
AC& HEATER
WORK LAMP
MODE M/ACT(M+) 9
SAFETY SOL
1.2L
84 0.8G
3 101 0.8W 3
0.8B G
101 0.8W
4
LB 4
62 0.8VW
24 18 BG
BEACON LAMP
0.75Lg
62A 0.8VW
0.8L 38
FUEL P/P.HORN
0.8R 36
CL-1
0.8Or 40
0.8Y 39
4 0.85
0.8R 36A
0.8L 26A
CASSETTE RADIO
YB 5
2
0.8GW 34
25 19 GL G2 1.2B
28
MODE M/ACT(PBR) 11
26B
5 0.85 1
28A
5
TEMP M/ACT
CLUSTER,CASSETTE
CLUSTER,SW PANEL
CN-36
LG 26 6 2 1.2R
FUSE BOX
CABIN LAMP/FEED PUMP
5W 88
0.8G 1
0.8R 9
0.8B G
BLOWER RELAY(LO) 12
0.8Br 30
6 0.85 2
0.8Gr 31
LAMP
0.75Y 133
0.8L 26E
0.8Y 27A
7
0.8L 26D
YBr
0.8LW 33
ROOM
0.8RW 32
0.75YR 130
27 9A GB
0.75LW 132
0.8LW 61
0.75BrW 131
7
BLOWER RELAY(M1) 13 7 0.85
BG 28 8
0.8L
0.8L
0.8Y
0.8V
0.8R
2.0G
ALT,ANT-RESTART RY. 0.8G
0.8Br
BLOWER RELAY(M2) 14
0.75Y
1.25R
1.25R
0.8YW
0.8VW
2.0VW
1.25Gr
0.8GW
YB
0.8RW
0.8BrW
29 1
1.25LW
1.25RW
BLOWER RELAY(HI) 15
3
LW 30 2 G4
COMPRESSOR(DPS) 16 21 GW
LY 31 3
49
50
51
17
52
53
16
54
56
57
44
58
59
60
61
62
1A
CONDENSER FAN 17
36B
26C
TRAVEL SOL
4
CL-9
M
18 G1 1.2B
5 1
MODE(D/FOOT)
3 1.2L
7
BR 1 6 2
GND 1
LH,RH
22 BG
BR 2 7
GND 2 G5 1.2B
RW 3 23 WR 1
1
BATTERY(+) 3 1 3A 1.2L
CABIN LAMP
BATTERY(+) 4 2
G
M
5 CL-10
ILLUMINATION 5 3
4
RY 6 24 LB
POWER IG 6 4
CN-113
2
25 YB
NC 7 5
5
0.8L 103
MODE(VENT)
BrR 8 2 CN-249
86
85
DUCT SENSOR(+) 8 6 0.8B G 1 0.8W
GB 9 9B GB 1 1 s(-)
30
7
DUCT SENSOR(GND) 9 7 2 0.8B
BUZZER
GB 10 2 GND
87 87a
REVERSE FAN SIG 10 26 LG 3 0.8Y
3 s(+)
NC 11 1 Lo 1
87a
4 0.8R
86
85
30
87
35 YW
AC COMP RY
4
CAMERA
CR-7
2
Àü¿ø
NC 12 MH 3
27 YBr
NC 13 3 ML 2
36A L
RESISTOR
NC 14 4 Hi 4
29 YB
0.8V 41
0.8Gr 58
1 2 1
0.8GW 45
9
0.8Gr 58A
1.25LgB
1 33 R
1.25G 8 2
DUCT
2 6B RY
CS-47
SENSOR
3
RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG 89 5R
1 2 1 3
5
6
31
30
33
10
33A R 94 0.8V
32
1,2
2 4
6A RY 5
3
RELAY(M2)
35 YW
G
6
LY
2B
2R
RY
4 4 3
LW
RW
3
1.25B
G31 0.8B
7 7
32 2B 9
1 M 26 0.8L
36 L 8
8
7
6
5
4
3
2
1
8
7
6
2
5
4
3
1
2 4
NO.
CN-7
9 8
BOOM SWING SW
BLOWER
10
10
AIR CON
94 0.8V
2B
11
MCU
G32 0.8B 11 12
1.25 B
12
25E 0.8G
0.8B 51A
FUSE(IG)
0.8LW 46
0.8Gr 58B
FUSE(Battery)
CN-311
ILLUMINATION
CR-71
GND(BLOWER)
0.75Lg
1 87a 30 86
DESTINATION
CONDENSOR FAN
BL
FOR PVG
GND(CONTROLLER)
85
DPS(COMPRESSOR)
24 0.8R
2 87
CN-24 94A 0.8V
86
TO EXT HARNESS
94B 0.8V 87a 87 85
2 30
L
BOOM SWING RY.
1
YW
CN-23CN-23 CS-2
49 0.8YW
2 1
H0 I
G
1 42A 0.8Br
R 2
0, I
64 1.2Y
H
3 4
SPEAKER RH SPEAKER LH
B
CN-27 4 1 2
0.8B 37
START SW
GND 16 5 3
BR ACC
130 0.75YR
NC 15 6
0.8W 16
SPK FRT LH+ 14 5
ST C
0.5Y 57 6
REMOCON GND 13
0.5L 56
REMOCON+ 12
0.8V 53 CN-116
SPK FRT RH+ 11
10
0.8W 87
NC ILL LAMP OUT 1
0.8ROr 12 0.8Y 86
ILL+ 9 WORK LIGHT OUT 2
0.8Y 35 63 8.0R
BACK UP+ 8 NC 3 1
23 8.0R
ANT 12V 7 NC 4 2
0.5RW 54
TEL MUTE 6 NC 5 CS-74
MASTER SW
0.8R 17 0.8L 85
SPK FRT LH- 5 BEACON 6
0.8G 51 0.8G 84
SPK FRT RH- 4 CABIN LIGHT OUT 7
SWITCH PANEL
0.8B 37E 0.75Lg
ILL- 2 BREAKER 9
0.8V 36 0.8L 53A CS-3
ACC 1 POWER 12V(IG) 10
0.8B G 1
CN-144A GND 11
2
I
NC
20 NC 12 95 0.8Or 3
0.8B
0
GND(MAIN)
19 37G
96 0.8Gr
18 0.8L 55 4
SPK(+)
52 5
SPK(-)
17 0.8Y CR-13 4
G 0.8B
16 0.8V 56 6 8
NC 30
85 87 87a 0.8V 56A 97 0.8R 7 10
15 0.5L 18 86
IND(+) 25 0.8G 96 0.8Gr 3
WIPER SW
14 0.5Y 25 8
TX(SEND) 87 7 6
0.8W 87 9
13
85 9
RX(SEND)
10 0.5L 34
MIC-
61A 0.8LW
POWER IG
9 0.8V 36A CR-3
0.8Br 57 CR-6
H/FREE
NC
8
30 97 0.8R
85 87 87a 0.8Br 57A 6
7 0.8W 16 86
1
2
5
TX/S 85
4 0.5RW 54 86 30 98 0.8G
TEL MUTE 87a 3
3 68 95 0.8Or
GND(SEND) 1
SEAT HEATER
RX(JACK)
2 0.5L 63
1 0.5Y 64 CR-4
MIC+
100 0.8Y
30
CN-144E 44C 0.8RW 87a 87 85
8 0.5BW 68 86
REMOTE AUDIO TX 44D 0.8RW
7 0.8W 16 87
RS232_GND 98 0.8G
6 85
NC
WIPER RY
99 0.8L 30 86
5 0.5LgW 66 87a
RS232_TX
4 0.5RW 54
REMOTE AUDIO RX
3
NC
H/FREE
NC
2 4 Lo M
1 0.5Y 64
RS232_RX
CN-21
CN-245A 100 0.8Y
0.5B 4
12 37H 44E 0.8RW 3 B
GND 3
11 0.5Y 57 87a 30 86 G 0.8B 1 Pf
ecu Àü¿ø
REMOTE SIG-
WIPER MOTOR
0.8 2 2 E
10 0.5L 56 85 99 0.8L
REMOTE SIG+ 1
1.2
9 0.5ROr 12E 87
ILLUMINATION
0.8
8 0.5L 34 86
MIC- 1.2 87a 87 85 95A 0.8Or
7 0.5Y 64 30 1
MIC+ 37A 0.8G
ECU IG POWER
DO-1
0.5B 37J 2
2.0SQ
6
H/F IND- CR-45
5 0.5L 18
H/F IND+ HOUR METER
4 CS-30
NC (+)
1 1
3 0.5BW 68 H (-) 1 12
SIG- 2 2
SIG+
2 0.5Y 25
SIG 3 3
1 0.5V 36E
POWER IG G 0.8B 4
CN-245E 5
PTT(SW SIG)
12 37 0.8G
6
11 0.5Y 57 4
AUDIO_RX CS-100 7 6
0.8
0.5L 56 7
1.25
10
AUDIO_TX
39 0.85Y
8
38 0.85L
1
36 0.8R
41 0.85V
1 0.8G
40 0.85Or
9 0.8R
26 0.85L
37 0.85G
0.5ROr 12E
29 0.8V
G1 8.0B
42 0.85Br
G2 8.0B
44 0.8RW
43 0.85Gr
23 8.0R
20 0.5B
21 0.5R
19 1.2Br
9
30 0.8Br
22 8.0W
12 0.8Gr
46 0.85LW
28 1.2Or
24 0.8R
RS232_TX
25 0.8G
WASHER SW
45 0.85GW
9
16 0.8VW
133 0.75Y
62 0.8VW
2
60 0.8GW
34 0.8GW
8 0.5L 34
RS232_RX 10
3
0
7 0.5B 64
GND DPF REGEN 11
4
2
1
1
2
9
5
4
3
7
6
2
8
1
1
9
5
4
3
2
7
6
12
11
10
36J
6
0.5Y
5
3
5
3
4
1
12
11
10
4
9
8
7
6
2
9
8
7
2
15
14
13
12
11
10
11 12
15
14
13
12
11
10
6
POWER IG
CN-2
12
CN-1
CN-3
0,1
CN-4
CN-5
5
EARTH
5
EXT SPK MIC+ R
4 6
EXT SPK MIC-
4 CS-50
0.8
1.25
6 7
3
DPF COM 1
EXT SPK ON
8.0B G1
8.0B G2
0.85G 1
1 12
DPF SW
8
1.2Br 19
8.0R 23
1.25R 36
8.0W 22
0.85L 38
0.85G 37
0.8Br 30
0.5Y 133
2
0.85Y 39
0.85Br 42
0.85V 41
0.85Gr 44
0.85L 26
1.25Y 25
0.85R 24
0.85Or 40
1.25V 29
2
0.85Gr 12
0.85R 20
CAM 3 SIG
CAM 2 SIG
0.85Or 28
0.85LW 46
EXT VOLUME+
0.85RW 43
0.85B 21
0.85GW 45
61 0.8Or
0.85GW 34
10 9
0.85VW 80
1.25VW 16
CAM SHIELD
TRAVEL SOL
I 3
BOOM SWING
1
EXT VOLUME- DPF INHIBIR
4-1
CLUSTER GND
8 10 11 0.8Vr
4
mcu
CN-246 11 5
12 12 11
NC 12
6
12V IG
0.5BW 67 3
CAN2 L
11 27 1.2Br
CAN2 H
GND(JACK) 7
7
10 0.5V 36F 10 0.8V 9
2.0SQ
POWER IG
ps
CR-80 8
9 0.5LgW 66 4
TX/S 9 8
OVERLOAD SW
18
EGR VALVE
CN-56
0.75BrW 131
4
USB(GND)
0.75Lg
9
8
7
2
16
15
14
13
12
11
10
0.5V CAMERA_3 3
CN-10
1
USB(+5V)
CAMERA_2 4
CN-27A CAM1-Diff-H 5
0.75Y
0.75Lg
8
AUX GND Car_GND 6
7
AUX R
0.75BrW 131
RS232_RX 7
CLUSTER
6
AUX L RS232_TX 8
5
NC CAN_Lo 9
4 0.5Lg
USB GND CAN_Hi 10
0.8
0.8
0.8
0.8
0.8
0.8
3 0.5BW
USB D+
2 0.5LY
USB D- CN-243
REMOTE ASSY
1 0.5V 0.8Gr 12D
NC
USB 5V 1
8
3
1
2
12
11
0.8Or 95
CAN_L
CAN_H
CLAMP
2
RMS
SAFETY
ROTATE
ROTATE
0.8Gr 96
RELEASE
IG
3
B+
RS232
CN-125A
CONN.
GND
8
7
6
5
4
2
1
3
CN-PVG
CN-93A
2.0R K01
1.0
1.0
1.0
1.0
POWER 12V 1
0.75
0.75
0.75
K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
0.5 K33
EGR TEMP SENSOR 33
0.5 K56
DPF OUTLET TEMP 56
0.5P K61
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR 63
CN-51
3E 1.2B
0.5B K65 1 TRAVEL SPEED SOL(DO)
YDT(GND) 65
0.5RW K66 2 NC
ALT LEVEL 66
3 NC
NC 67
0.5L K68 4 NC
EGR VALVE RY(+) 68
0.5LW K70 5 NC
GLOW RY COIL(+) 70
1.25G K73 6 NC
START RY COIL(+) 73
0.5B K74 7 NC
EGR PRESSURE SENSOR 74
0.5Y K75 8 NC
YDT(CAN2_H) 75
0.5L K76 9 NC
EGR VALVE 76
0.5B K77 10 BOOM SWING PS(DI)
DPF SENSOR_GND 77
0.5P K79 11 AIR CLEANER SW(DI)
NEW TEMP SENSOR 79
0.5Br K80 12 NC
DPF INTERMEDIATE TEMP 80
0.5RW K81 13 NC
DPF INLET TEMP 81 76
0.5Y K85 14 TRAVEL HI
EGR PRESSURE SENSOR 85
0.5Or K86 15 NC
REGERATION INTERLOCK SW 86 Gr
0.5B K87