Electrical System R60CR 9A

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SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location -------------------------------------------------------------------------------------- 4-1


Group 2 Monitoring system ------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Circuit ---------------------------------------------------------------------------------------------- 4-59
Group 4 Electrical Component Specification -------------------------------------------------------------- 4-75
Group 5 Connectors ------------------------------------------------------------------------------------------------------ 4-82
Group 6 Fault codes ------------------------------------------------------------------------------------------------------ 4-100
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

10
11
12
20
1 21
2 22
3
4
5
6 18
7 Switch 14
panel 2
Switch
panel 1
14

8
15
16
13
9 24
CALL

MUTE

MODE

SEEK
V

VOL

23

17
19

60CR9A4EL03

1 Illumination switch 9 Accel dial switch 17 Horn switch


2 Work light switch 10 Quick clamp switch 18 Radio & USB player
3 Travel alarm switch 11 Wiper switch 19 Aircon & heater controller
4 Cab light switch 12 Washer switch 20 Boom offset switch(-#0014)
5 Beacon lamp switch 13 Master switch 21 DPF switch
6 Breaker selection switch 14 Speaker 22 Overload switch
7 Start switch 15 Fuse box 23 Cluster
8 Breaker operation switch 16 Cigar lighter 24 Machine control unit

4-1
2. LOCATION 2

1
8

2
4

60CR9A4EL031

1 Water temp sender 6 Back buzzer


2 Washer tank assy 7 Fuel filler pump
3 Battery 8 Power relay
4 Battery relay 9 Engine control unit
5 Horn

4-2
GROUP 2 MONITORING SYSTEM (machine serial No.: ~#1865)

1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the
machine control system.

2. CLUSTER
1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.

Warning lamps Time dispaly


(See page 4-6)

1 Pilot lamps
(See page 4-11)

Gauge(See page 4-4)


Main menu(See page 4-15)

Pilot lamps
(See page 4-11)

Switches
(See page 4-13)

80CR9A4EL21

※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-6 for details.

4-3
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.

Default (A type) Option (B type) Option (C type)

5
3 1
3 2
1 2 3
1 2 4
5 5
4 4

559A3CD07A 559A3CD07B 559A3CD07C

1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial


2 Hydraulic oil temp gauge 4 Engine rpm

※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-25 for details.

(2) Engine coolant temperature gauge


① This gauge indicates the temperature of coolant.
·Black range : 40-115˚C (104-239˚F)
·Red range : Above 115˚C (239˚F)
② If the indicator is in the red range or lamp lights ON in red,
turn OFF the engine and check the engine cooling system.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
55I3CD07G
the electric device as that can be caused by the poor
connection of electricity or sensor.

(3) Hydraulic oil temperature gauge


① This gauge indicates the temperature of hydraulic oil.
·Black range : 40-105˚C (104-221˚F)
·Red range : Above 105˚C (221˚F)
② If the indicator is in the red range or lamp lights ON in red,
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
55I3CD07E
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.

4-4
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.
55I3CD07F

(5) Engine rpm display


① This displays the engine speed.

559A3CD35

(6) Accel dial display


① This displays acceleration dial level from 0 to 10 step.

55I3CD07C

3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP


(1) Communication error pop-up
① Cluster displays this communication error pop-up when it has
communication error with MCU.
② Communication error pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ If communication with MCU become normal state, it will
disappear automatically.
559A3CD71

(2) Low voltage warning pop-up


① Cluster displays this low voltage warning pop-up when the
battery voltage is low.
② Low voltage warning pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ This pop-up will disappear with using touch screen or buzzer
stop switch. While the battery voltage is low, buzzer sounds
every minute.
559A3CD72
④ When the battery voltage is higher than 11.5 V, the pop-up off.

4-5
4) WARNING LAMPS

HEST warning lamp


DPF regeneration acknowledge warning lamp
DPF regeneration inhibit warning lamp
Battery charging warning lamp
Emergency warning lamp

PF warning lamp (-#1279)


(#1280-)

DPF warning lamp


Overload warning lamp
Air cleaner warning lamp
Engine stop warning lamp
Check engine warning lamp
Engine oil pressure warning lamp
Engine coolant temp warning lamp Hyd oil temp warning lamp
Fuel level warning lamp 559A3CD08E

※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-14 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.
(1) Engine coolant temperature warning lamp
① The lamp pops up on the center of LCD and the buzzer
sounds when the engine coolant temperature is over 115˚C.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
③ Check the cooling system when the lamp keeps ON.

(2) Hydraulic oil temperature warning lamp


① The lamp pops up on the center of LCD and the buzzer
sounds when the hydraulic oil temperature is over 105˚C.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
③ Check the hydraulic oil level and hydraulic oil cooling system.

(3) Fuel level warning lamp


① This warning lamp lights ON and the buzzer sounds when the
level of fuel is below 10%.
② Fill the fuel immediately when the lamp is ON.

4-6
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
- MCU input voltage abnormal
21093CD30
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.

(5) Engine oil pressure warning lamp


① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut OFF the engine immediately. Check
oil level.

21093CD32

(6) Check engine warning lamp


① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
the cluster.
③ Also, this lamp pops up when the level of DPF soot is high.
※ Refer to the page 4-8 for the DPF warning lamp.

(7) Battery charging warning lamp


① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.

21093CD34

(8) Air cleaner warning lamp


① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.

4-7
(9) Overload warning lamp (opt)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration

21093CD36

(10) DPF (diesel particulate filter) warning lamp


① This warning lamp lights ON or OFF when the regeneration is
needed.
② This warning lamp lights ON while DPF regeneration inhibit
switch is in "Regeneration ingibited" state, when stationary
regeneration is permitted.
2609A3CD19 ③ This warning lamp lights ON during reset regeneration standby
or in back up mode.
④ This warning lamp lights flash during reset regeneration
standby DPF regeneration inhibit switch is in "Regeneration
inhibited" state.
※ Consequences of delaying regeneration
- Poor performance caused by increasing exhaust gas
pressure.
- Higher fuel consumption
- Shorter filter lifetime

Warning lamp
DPF Check engine Stop engine
Condition Remedy
or STOP or

(pop up) (pop up)

Normal Off Off Off · Automatic regeneration


· Push DPF switch to OFF position if DPF switch
Soot low On Off Off is in inhibit position.
· Engine power may be reduced automatically
(soot medium)
Soot midium Blink Off Off

· Engine power and speed will be reduced


Soot high On On Off automatically
· Initiate a manual regeneration
· Stop the engine immediatary.
Stop On Off On · Please contact your Hyundai service center or
local dealer.

4-8
※ Manual regeneration method of DPF

Safety button
※ Manual regeneration applies if the machine is in a fireproof
1
area and there is no plan to turn off the maching during the
2
regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK
※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration
lamp ON ACK lamp ON DPF regeneration begins and it will take approximately 25~30
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and
ACK HEST warning lamp will light ON during the regeneration
HEST warning DPF regeneration function is operating.
lamp OFF ACK lamp OFF
⑤ The regeneration acknowledge lamp and HEST warning lamp
559A3CD143 will light OFF when the regeneration function is completed.

(11) HEST (High exhaust system temperature) warning lamp


① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to regeneration of the DPF.
② The lamp will also illuminate during a manual regeneration.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
is not directed at any surface or material that can melt, burn,
2609A3CD21 or explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 600
600˚˚C [1112
[1112˚˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It will be common for the lamp to
illuminate on and off during normal equipment operation as
the engine completes regeneration.

(12) Emission system fail warning lamp


① This warning lamp indicates there are faults related to the
emission system.
② The lamp lights ON when each of the below warnings is
happened.
a. The EGR valve malfunctions.
300A3CD15
b. Electrical malfunction of the EGR control sensors.
(disconnection, short)
c. Tampering with the EGR control sensors.
③ This warning lamp can be shown together with DPF warning
lamp or engine fail lamp or engine stop warning lamp when
diagsis DPF systems.
※ Please contact your Hyundai service center or local dealer.

4-9
(13) DPF regeneration inhibit warning lamp
① This warning lamp indicates, when illuminated, the DPF
switch is pushed inhibit position, therfore automatic and
manual regeneration can not occur.
※ Refer to the page 4-58 for the DPF switch.

2609A3CD20

(14) DPF regeneration acknowledge warning lamp


① This warning lamp lights ON stationary regeneration is in
process.
② This warning lamp lights ON, when stationary regeneration is
in process after DPF regeneration request switch is pressed
ACK
and hold for more than 3 seconds.
559A3CD10 ③ This warning lamp lights flash when stationary regeneration
standby or regeneration interlock switch is in "regeneration
permitted (interlock enabled) status.
④ This warning lamp lights flash while stationary regeneration
standby or back mode, when DPF regeneration inhibit switch
in "Regeneration permitted" status and regeneration interlock
switch is in regeneration permitted status.

(15) Stop engine warning lamp


① If the lamp lights ON, stop the engine immediately and check
the engine.
STOP ② Check the fault codes on the monitor.
※ Please contact your Hyundai service center or local dealer.

4-10
5) PILOT LAMPS

Preheat pilot lamp Maintenance pilot lamp


(#1280-)
1

Power mode pilot lamp Travel speed pilot lamp


(#1280-) Auto idle mode pilot lamp
Warming up pilot lamp Auto idle status pilot lamp

559A3CD02E

※ When the pilot lamps light ON more than 3, you can check all lamps with next page button
( , ).

(1) Mode pilot lamps


No Mode Pilot lamp Selected mode

Heavy duty power work mode


1 Power mode
Standard power mode

Low speed traveling


2 Travel mode
High speed traveling

Auto idle status


3 Auto idle mode
Auto idle mode

(2) Preheat pilot lamp


① Turning the start key switch ON position starts preheating in
cold weather.
② Start the engine after this lamp is OFF.

55I3CD39

(3) Warming up pilot lamp


① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
21093CD40

4-11
(4) Auto idle status/ mode pilot lamp
① The auto idle pilot lamp will be ON when the idle mode is
selected.
AUTO ② The auto idle status pilot lamp will be ON when all levers and
pedals are at neutral position, and the auto idle mode is
n/min
selected.

(5) Maintenance pilot lamp


① This lamp will be ON when the consuming parts are needed
to change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main
menu.
Also, this lamp lights ON for 3 minutes when the start switch is
※ ON position.
Refer to the page 4-
4-19.
19.

4-12
6) SWITCHES

Main menu quick


touch switch

Power mode pilot lamp Travel speed pilot lamp


Auto idle pilot lamp

Power mode switch Escape(previous or parent menu)


Rear camera(option)

Travel speed switch Auto idle/Buzzer stop switch

Select switch
559A3CD47

※ When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 4-11
for details.

(1) Power mode switch


① This switch is to select the machine power mode and selected
power mode pilot lamp is displayed on the pilot lamp position.
・P : Heavy duty power work.
・S : Standard power work.
② The pilot lamp changes S → P → S in order.
559A3CD25

(2) Select switch


① This switch is used to select or change the menu and input
value.
② Knob push
·Long (over 2 sec) : Return to the operation screen
·Medium (0.5~2 sec) : Return to the previous screen
55I3CD50C ·Short (below 0.5 sec) : Select menu
③ Knob rotation
This knob changes menu and input value.
·Right turning : Down direction / Increase input value
·Left turning : Up direction / Decreased input value

4-13
(3) Auto idle/ buzzer stop switch
① This switch is used to activate or cancel the auto idle function.
※ Refer to the page 4-12 for details.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the warning
lamp blinks until the problem is cleared.
559A3CD50D

(4) Travel speed control switch


① This switch is used to select the travel speed alternatively.
· : Low speed
· : High speed

55I33CD50B

(5) Escape/ Camera switch


① This switch is used to return to the previous menu or parent
menu.
② In the operation screen, pushing this switch will display the
view of the camera on the machine (if equipped).
Please refer to page 4-23 for the camera.
559A3CD50E
③ If the camera is not installed, this switch is used only ESC
function.

4-14
7) MAIN MENU
· Operation screen

559A3CD32A Tap Main menu screen Sub menu screen


or
Press

Press

559A3CD32B

559A3CD32D 559A3CD32E

559A3CD32C

※ Please refer to select switch, page 4-13 for selection and change of menu and input value.

(1) Structure
No Main menu Sub menu Description
Active fault - Machine MCU
Active fault - Engine ECU
Logged fault - Machine MCU
1 Logged fault - Engine ECU
Monitoring (Analog) Machine information
Monitoring Monitoring (Digital) - Input Switch status
55I3CD51A Monitoring (Digital) - Output Output status
ESL mode setting ESL mode setting
Change password Password change
Maintenance information Replacement, Change interval oils and filters
2 Machine Information Cluster, MCU, Engine, Machine
A/S phone number A/S phone number, A/S phone number change
Management
Service menu Delete logged faults, Software download,
55I3CD51B Operating hour, power shift
Clock Clock
Screen type A type, B type, C type
Brightness setting Manual, Auto
H H
E F

3 C C

Unit setting Temperature, Pressure


Display Language 12 language
55I3CD51C Calibration Calibrating the touch screen
Camera setting Number of active, Display order, Camera No.
Mode Operation mode select
4 Video Play music and video file

Utilities
55I3CD51D

4-15
(2) Monitoring
① Active fault - Machine

559A3CD50

559A3CD50A

· The active faults of the MCU can be checked by this menu.

② Active fault - Engine

559A3CD50B

559A3CD50C

· The active faults of engine ECU can be checked by this menu.

③ Logged fault - Machine/ Engine

559A3CD51

559A3CD50A

· The logged faults of the MCU or engine ECU can be checked by this menu.
· Only for the service person.

④ Monitoring (Analog)

559A3CD52

559A3CD52A

· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu.

4-16
⑤ Monitoring (Digital) - Input

559A3CD53

559A3CD53A

· The switch status can be confirmed by this menu.


· The activated switchs are blue light ON.

⑥ Monitoring (Digital) - Output

559A3CD54

559A3CD54A

· The output status can be confirmed by this menu.


· The output pilot lamps are blue light ON.

4-17
(3) Management
① ESL mode setting

559A3CD55

559A3CD55A 559A3CD55B

· ESL mode setting


- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will prevent the unauthorized operation of
the machine.
- If the ESL mode was selected Enable, the password will be required when the start switch is
turned ON.
- Disable : Not used ESL function
Enable (always) : The password is required whenever the operator starts engine.
Enable (Interval) : The password is required when the operator starts engine first.
But the operator can restart the engine within the interval time without in-
putting the password.
The interval time can be set maximum 2 days.
※Default
Default password : 00000
※Password
Password length : 5~10 digit

② Change password
- The password is 5~10 digits.

559A3CD56

559A3CD56A 559A3CD56B

Enter the current password Enter the new password

559A3CD56D 559A3CD56C

The new password is stored in the MCU. Enter the new password again

4-18
③ Maintenance information

559A3CD57

559A3CD57A 559A3CD57B

· Elapse : Maintenance elapsed time.


· Interval : The change or replace interval can be changed in the unit of 50 hours.
· History-Hour : Maintenance replacement history.
· Replacement : The elapsed time will be reset to zero (0).
· Change or relpace interval

No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Swing gear oil 1000
4 Hydraulic oil 5000
5 Pilot line filter 1000
6 Hydraulic oil return filter 1000
7 Engine oil filter 500
8 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 250
11 Air cleaner 500
12 Radiator coolant 2000
13 Swing gear pinion grease 1000

④ Machine Information

559A3CD58

559A3CD58A

· This can confirm the identification of the cluster, MCU, engine and machine.

4-19
⑤ A/S phone number

559A3CD59

559A3CD59A 559A3CD59B

· The A/S phone number can be checked and changed.

⑥ Service menu

559A3CD60

Enter the password 559A3CD60A 559A3CD60B

· Delete logged fault : Logged faults of MCU or engine ECU can be deleted.
· S/W download : Update and display software about operating system, application, image
and font.
· Operating hours : Operating hours since the machine line out can be checked.
· Power shift : Set power shift mode (standard/option)
(4) Display
① Clock

559A3CD61

559A3CD61A

· The first line's three spots "****-**-**" represent Year/Month/Day each.


· The second line shows the current time. (AM, PM/0:00~12:59)

4-20
② Screen type

559A3CD62

559A3CD62A

· The screen type (A,B,C) of the LCD can be selected by this menu.

③ Brightness setting calibration

559A3CD63

559A3CD63A
Manual (1st~10th step)

559A3CD63B 559A3CD63C
Auto (day/night) Auto (time)

· If "Auto" is chosen, brightness for day and night can be differently set up. Also, users can de-
fine which day time interval. (Set day starting time and ending time)

④ Unit setting

559A3CD64

559A3CD64A 559A3CD64B

· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2 ↔psi

4-21
⑤ Language

559A3CD65

559A3CD65A

· User can select preferable language and all displays are changed the selected language.

⑥ Calibration
· When touch awareness goes wrong, this function use.
Fall in the next step if touches the middle point of cross with fingernail.
If touches total five points as follows, the setting is completed.

559A3CD66

2609A3CD149-153

4-22
(5) Utilities
① Camera setting
· Three cameras can be installed on the machine and the display order can be set by this
menu.
· If the camera was not equipped, this menu is not useful.

559A3CD67

559A3CD67A

· In the operation screen, if the ESC/CAM switch is pushed, rear view camera display or stop.
· Turnning the select switch in clockwise direction, the next ordered will be shown and in counter-
clockwise direction, the previously ordered will be shown. Also, you can change camera
channel using touch the screen.
· Push the select switch or touch the screen, the displayed screen will be enlargement.

559A3CD68

559A3CD68A 559A3CD68B

② Mode

559A3CD69

559A3CD69A

· When this cluster's buttons are not work, you can control using touch screen instead of
these buttons.
· You can only control in this mode screen.

4-23
③ Video
· Play MP4 or codec file of external hard disk through USB port.
· The USB port is located under the cluster.
9 10 8 1 3

2
4
5
6

559A3CD70

11 7
559A3CD70A

Touch Press

or

559A3CD70C

559A3CD70B

· Over 1100 engine rpm, the screen turns into the operation screen with MP4 or codec file
playing for the safety.

No. Function Control No. Function Control

Power mode switch or


1 Previous track 7 Sound volume Speed switch or touch
touch

2 Next track Speed switch or touch 8 Stop ESC/CAM button or touch

3 Play Touch 9 File name -

Current time/
4 Pause Touch 10 -
Total time

Current playing
5 Contents display Touch 11 -
time

6 Mute Touch - - -

4-24
MONITORING SYSTEM (machine serial No.: #1866~)

1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the machine.
Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the required
action.

Warning lamps Main menu Warning lamps


(See page 4-28) (See page 4-38) Time display (See page 4-28)

Gauge(See page 4-26)

Pilot lamps(See page 4-33)

Switches(See page 4-36)

HX60A3CD100F

※ The warning lamp pops up, lights ON (on the left-top side) and the buzzer sounds when the
machine has a problem.
The warning lamp lights ON until the problem is cleared. Refer to page 4-28 for details.

4-25
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.

3 5 4 6
HX60A3CD101A

1 Engine coolant temp gauge 3 Fuel level gauge 5 Accel dial


2 Hydraulic oil temp gauge 4 Engine rpm 6 Clinometer

※ Operation screen type can be set by the screen type menu of the display.
Refer to page 4-45 for details.

(2) Engine coolant temperature gauge


① This gauge indicates the temperature of coolant.
·Black range : 40-115˚C (104-239˚F)
·Red range : Above 115˚C (239˚F)
② If the indicator is in the red range or lamp lights ON in red,
turn OFF the engine and check the engine cooling system.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
290F3CD53
the electric device as that can be caused by the poor
connection of electricity or sensor.

(3) Hydraulic oil temperature gauge


① This gauge indicates the temperature of hydraulic oil.
·Black range : 40-105˚C (104-221˚F)
·Red range : Above 105˚C (221˚F)
② If the indicator is in the red range or lamp lights ON in red,
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
290F3CD54
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.

4-26
(4) Fuel level gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp lights ON in red.
※ If the gauge indicates the red range or lamp lights ON in
red even though the machine is on the normal condition, check
the electric device as that can be caused by the poor
connection of electricity or sensor.
HX60A3CD55A

(5) Engine rpm display


Clinometer ① This displays the engine speed.

Engine rpm
HX60A3CD105K

(6) Accel dial display


① This displays acceleration dial level from 0 to 10 step.

290F3CD59

3) COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP


(1) Communication error pop-up
① Cluster displays this communication error pop-up when it has
communication error with MCU.
② Communication error pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ If communication with MCU become normal state, it will
disappear automatically.
HX60A3CD107A

(2) Low voltage warning pop-up


① Cluster displays this low voltage warning pop-up when the
battery voltage is low.
② Low voltage warning pop-up displays at operation screen only.
Just buzzer alarm at the other screen.
③ This pop-up will disappear with using touch screen or buzzer
stop switch. While the battery voltage is low, buzzer sounds
every minute.
HX60A3CD108
④ When the battery voltage is higher than 11.5 V, the pop-up off.

4-27
4) WARNING LAMPS

Battery charging Emergency warning lamp Emission system fail warning lamp
warning lamp

Check engine Air cleaner warning lamp


warning lamp Overload warning lamp
Engine oil pressure Engine coolant temp warning lamp
warning lamp DPF regeneration inhibit warning lamp
Engine stop DPF regeneration acknowledge
warning lamp warning lamp

Fuel level warning lamp DPF warning lamp


Hyd oil temp warning lamp HEST warning lamp
HX60A3CD109C

※ Each warning lamp on the left-top of the LCD pops up on the center of LCD and the buzzer
sounds when the each warning is happened. The pop-up warning lamp moves to the original
position and lights ON when the buzzer stop switch is pushed or the pop-up is touched. And the
buzzer stops. Refer to page 4-37 for the switch.
※ When the warning lamps light ON more than 4, you can check all lamps with next page button
( , ) near the warning lamps.

(1) Engine coolant temperature warning lamp


① The lamp pops up on the center of LCD and the buzzer
sounds when the engine coolant temperature is over 115˚C or
more.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
290F3CD61
Also, the buzzer stops and lamp keeps ON.
③ Check the cooling system when the lamp keeps ON.

(2) Hydraulic oil temperature warning lamp


① The lamp pops up on the center of LCD and the buzzer
sounds when the hydraulic oil temperature is over 105˚C or more.
② The pop-up lamp moves to the original position and lights ON
when the buzzer stop switch is pushed or pop-up is touched.
Also, the buzzer stops and lamp keeps ON.
290F3CD62
③ Check the hydraulic oil level and hydraulic oil cooling system.

(3) Fuel level warning lamp


① This warning lamp lights ON and the buzzer sounds when the
level of fuel is below 10%.
② Fill the fuel immediately when the lamp is ON.

290F3CD63

4-28
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
290F3CD64
- MCU input voltage abnormal
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.

(5) Engine oil pressure warning lamp


① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut off the engine immediately. Check
oil level.

290F3CD65

(6) Check engine warning lamp


① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
290F3CD66
the cluster.
③ Also, this lamp pops up when the level of DPF soot is high.
※ Refer to the page 4-30 for the DPF warning lamp.

(7) Battery charging warning lamp


① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.

290F3CD67

(8) Air cleaner warning lamp


① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.

290F3CD68

4-29
(9) Overload warning lamp (option)
① When the machine is overload, the overload warning lamp
lights ON during the overload switch is ON. (if equipped)
② Reduce the machine load.
Initiate a manual regeneration

21093CD36

(10) DPF (diesel particulate filter) warning lamp


① This warning lamp lights ON or OFF when the regeneration is
needed.
② This warning lamp lights ON while DPF regeneration inhibit
switch is in "Regeneration ingibited" state, when stationary
regeneration is permitted.
2609A3CD19 ③ This warning lamp lights ON during reset regeneration standby
or in back up mode.
④ This warning lamp lights flash during reset regeneration
standby DPF regeneration inhibit switch is in "Regeneration
inhibited" state.
※ Consequences of delaying regeneration
- Poor performance caused by increasing exhaust gas
pressure.
- Higher fuel consumption
- Shorter filter lifetime

Warning lamp
DPF Check engine Stop engine
Condition Remedy

(pop up) (pop up)

Normal Off Off Off · Automatic regeneration


· Push DPF switch to OFF position if DPF switch
Soot low On Off Off is in inhibit position. (see 4-57 page)
· Engine power may be reduced automatically
(soot medium)
Soot midium Blink Off Off

· Engine power and speed will be reduced


Soot high On On Off automatically
· Initiate a manual regeneration
· Stop the engine immediatary.
Stop On Off On · Please contact your Hyundai service center or
local dealer.

4-30
※ Manual regeneration method of DPF
※ Manual regeneration applies if the machine is in a fireproof
Safety button area and there is no plan to turn off the maching during the
1
2 regeneration.
① Stop and park the machine.
② The accel dial to the lowerest position and operate the engine
in idling.
③ Pull the safety button and push the switch to position ② to
initiate the manual regeneration of DPF.
※ Refer to the page 4-58 for the switch operation.
ACK ※ The engine speed may increase gradually to high idle rpm and
HEST warning DPF regeneration DPF regeneration begins and it will take approximately 25~30
lamp ON ACK lamp ON
minutes.
④ When the manual regeneration starts, the DPF warning lamp
turns OFF and the regeneration acknowledge lamp and HEST
ACK warning lamp will light ON during the regeneration function is
HEST warning DPF regeneration
operating.
lamp OFF ACK lamp OFF ⑤ The regeneration acknowledge lamp and HEST warning lamp
HX603CD143 will light OFF when the regeneration function is completed.

(11) HEST (High exhaust system temperature) warning lamp


① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to regeneration of the DPF.
② The lamp will also illuminate during a manual regeneration.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
is not directed at any surface or material that can melt, burn, or
2609A3CD21 explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 600
600˚˚C [1112
[1112˚˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It will be common for the lamp to
illuminate on and off during normal equipment operation as the
engine completes regeneration.

4-31
(12) Emission system fail warning lamp
① This warning lamp indicates there are faults related to the
emission system.
② The lamp lights ON when each of the below warnings is
happened.
a. The EGR valve malfunctions.
300A3CD15
b. Electrical malfunction of the EGR control sensors.
(disconnection, short)
c. Tampering with the EGR control sensors.
③ This warning lamp can be shown together with DPF warning
lamp or engine fail lamp or engine stop warning lamp when
diagsis DPF systems.
※ Please contact your Hyundai service center or local dealer.

(13) DPF regeneration inhibit warning lamp


① This warning lamp indicates, when illuminated, the DPF switch
is pushed inhibit position, therfore automatic and manual
regeneration can not occur.
※ Refer to the page 4-58 for the DPF switch.

2609A3CD20

(14) DPF regeneration acknowledge warning lamp


① This warning lamp lights ON stationary regeneration is in
process.
② This warning lamp lights ON, when stationary regeneration is
in process after DPF regeneration request switch is pressed
ACK
and hold for more than 3 seconds.
559A3CD10 ③ This warning lamp lights flash when stationary regeneration
standby or regeneration interlock switch is in "regeneration
permitted (interlock enabled) status.
④ This warning lamp lights flash while stationary regeneration
standby or back mode, when DPF regeneration inhibit switch
in "Regeneration permitted" status and regeneration interlock
switch is in regeneration permitted status.

(15) Engine stop warning lamp


① If the lamp lights ON, stop the engine immediately and check
the engine.
② Check the fault codes on the monitor.
※ Please contact your Hyundai service center or local dealer.

4-32
5) PILOT LAMPS

Maintenance pilot lamp

Engine preheat pilot lamp

Power mode pilot lamp Auto idle mode pilot lamp


Fuel warmer pilot lamp Travel speed pilot lamp
Optional flow control pilot lamp Auto idle status pilot lamp

HX60A3CD112C

※ The left and the right movement buttons ((◀ and ▶)) are activated when nine indicator or more
light, and touching the button shifts to the previous/next page. The buttons are not activated when
eight indicators or less light.

(1) Mode pilot lamp


Sequence Mode Pilot lamp Selected mode

Heavy duty power work mode


1 Power mode
Standard power mode

Low speed traveling


2 Travel mode
High speed traveling

Auto idle mode


3 Auto idle mode
Auto idle status

(2) Engine preheat pilot lamp


① Turning the start switch ON automatically starts preheating.
② Start the engine after this indicator turns off.
See Page 4-4.

290F3CD79

4-33
(3) Warming up pilot lamp
① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
290F3CD80

(4) Auto idle status/ mode pilot lamp


Mode pilot lamp ① The auto idle mode pilot lamp will be ON when the idle mode
is selected.
AUTO
② The auto idle status pilot lamp will be ON when all levers and
n/min pedals are at neutral position, and the auto idle mode is
Status pilot lamp selected.
③ One of the lever or pedal is operated, the status lamp will be
OFF and the engine speed returns to the previous conditions.
n/min
85A3CD106

(5) Maintenance pilot lamp


① This lamp will be ON when the consuming parts are needed to
change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main menu.
Also, this lamp lights ON for 3 minutes when the start switch is
HX60A3CD116
ON position.
※ Refer to the page 4-42.

4-34
(6) Fuel warmer pilot lamp
① This lamp is turned ON when the coolant temperature is below
10˚C (50˚F ) or the hydraulic oil temperature 20˚C (68˚F ).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60˚C, and the hydraulic oil
HX60A3CD111 temperature is above 45˚C since the start switch was ON
position.

(7) Optional flow control pilot lamp


① The indicator lights when activating (performing) the optional
flow control function.
※ Refer to the Page 4-42.

HW60A3CD48A

4-35
6) SWITCHES

Power mode switch Escape switch


Travel speed switch Camera switch
Auto idle switch Buzzer stop switch
Select switch
HX60A3CD117D

※ Selecting the switch displays the indicator on LCD. See Page 4-34 for further information.

(1) Power mode switch


① This switch selects the system power mode, and the selected
power mode indicator is displayed on the indicator position.
·P : High-load work
·S : Standard load work
② The indicators shifts in the sequence of S → P → S.

HX60A3CD118

(2) Select switch


① The switch is used for selecting or changing the menus and in-
put values.
② Knob pressing
·Pressing short (0.5 sec. or less) : Menu selecting
③ Knob turning
This knob is used for changing menus and input values :
·Right turning : Increasing downward direction and input value
HX60A3CD119
·Left turning : Decreasing upward direction and input value

4-36
(3) Auto idle switch
① This switch is used for operating or canceling the auto idle
function.
※ See Page 4-34 for further information.

HX60A3CD120

(4) Buzzer stop switch


① The buzzer sounds when the system fails.
In such a case, press the switch to stop the buzzer. The alarm
indication is kept lit until trouble is resolved.

HX60A3CD121

(5) Camera switch


① Pressing this switch on the operation screen of the main menu
displays the area illuminated by the camera mounted on the
system (if the camera is mounted).
See Page 4-52 for information of the camera.

HX60A3CD122

(6) Escape switch


① This switch is used for return to the previous or the next menu.

HX60A3CD123

(7) Travel speed switch


① This switch is used for changing driving speed.
: High speed
: Low speed
※ Do not operated the driving speed switch during driving.
System stability may adversely be affected.
Rapid change of system stability may cause injury or death of
driver.
HX60A3CD104

4-37
7) MAIN MENU

Tap
Main menu screen or Sub menu screen
Press

Press

HX60A3CD124A HX60A3CD125A

※ See “Selection Switch” on page 4-36 for further information on selection and change of the menus
and input values.
※ Touching the main menu switch, or pressing the selection switch prompts the sub-menu screen.

(1) Structure
No. Main menu Sub-menu Description
Active fault List of active fault of system/engine
Logged fault List of logged fault of system/engine
1 Delete logged fault Deleting specifics of logged fault (system/engine)
Monitoring Monitoring (conditions of system, switch, and output)
Monitoring

Maintenance info. Checking and initialization of service lnterval of oil


and filters
Aux flow setting Optional attachment setting
ELS mode setting ELS mode setting/user password changing
Machine information Information of cluster, MCU, engine system
2 Contact Display and change of contact information for after-
sales services
Management Cluster update System and application updating
Service menu Power shift, Operation hours, Main gauge type,
Display RPM, DPF filter exchange, AVCU setting,
Adding language
Clock adjust Current time setting
Brightness setting Manual, auto
3 Unit setting Temperature, Distance, Pressure, Flow, Volumn
Language selection 24 languages
Display

Entertainment Video/music file playing


Camera setting Setup of number of active cameras, display sequences,
4 and camera numbers
Clinometer setting Initializing slope sensor
Utilities Emergency mode Back-up switch for failed cluster switch

4-38
(2) Monitoring
① Active fault - system

HX60A3CD130A

HX60A3CD131A

· You may use this menu to check active fault of MCU.

② Active fault - engine

HX60A3CD130A

HX60A3CD133A

· You may use this menu to check active fault of engine ECM.

③ Logged fault - system/engine

or

HX60A3CD134A

HX60A3CD135A HX60A3CD136A

· You may use this menu to check fault logged on system MCU or engine ECM.
· The menu is accessible by maintenance engineer only.

4-39
④ Delete logged fault

HX60A3CD143A

HX60A3CD144A HX60A3CD145A

HX60A3CD146A HX60A3CD147A

· Delete logged fault: You are allowed to delete fault logged on system MCU or engine ECM.
(Deletion can be deleted only while the engine is kept stopped.)

⑤ Monitoring (system conditions)

HX60A3CD137A

HX60A3CD138A

· You may use this menu to check the system conditions such as engine rotation rate, oil tempera-
ture, voltage and pressure.

⑥ Monitoring (switch conditions)

HX60A3CD137A

HX60A3CD140A

· You may use this menu to check digital switch information of the system.
· The operation switch lights blue.

4-40
⑦ Monitoring (output conditions)

HX60A3CD137A

HX60A3CD142A

· You may use this menu to check digital output information of the system.
· Output lights blue.

4-41
(3) Management
① Maintenance info.

HX60A3CD158A

HX60A3CD157A HX60A3CD159A

· Elapsed: Time elapsed since inspection and maintenance is displayed.


· Change interval: You are allowed of changing exchange cycle in 50 hours.
· History-Hourmeter: History of inspection, maintenance and exchange is displayed.
· Replacement: Elapsed time is reset to zero.
· Change or replace interval

No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Hydraulic oil 5000
4 Pilot line filter 1000
5 Hydraulic oil return filter 1000
6 Engine oil filter 500
7 Fuel filter 500
9 Pre-filter 500
10 Hydraulic tank breather 1000
11 Air cleaner 500
12 Radiator coolant 2000

② Aux flow setting


a. Optional attachment setup

HW60A3CD33OA

HW60A3CD41OA HW60A3CD42O

- Setup up to three optional attachments.


ⓐ Rotary grapple (4-way)
ⓑ Grapple (2-way)
ⓒ Auger (2-way)

※ Each option attachment operating in one of two user modes (Type A and B)

4-42
b. Proportional flow control setting
You may use this menu to set the values of individual option attachments.

a) Rotary setup
·Rotary selecting
RCV, button, and flow setup.

HW60A3CD42O

HW60A3CD51OA

·RCV setup
- It is possible to set operating RCV for
rotary operation to LH or RH .

- Selecting rotary RCV to LH automatically


sets grapple RCV to RH.
HW60A3CD52OA

·Button setup (rotating clockwise)


- Selecting clockwise rotating direction to
LH automatically sets counterclockwise
rotating direction to RH.

HW60A3CD53OA

·Flow setup
- You may set flow between Level
1 and 5.

HW60A3CD54OA

4-43
b) Grapple setting
·Grapple selection
RCV, button and flow setup

HW60A3CD42O

HW60A3CD61OA

·RCV setup
- It is possible to set RCV for
grapple operation to LH or RH.

- Selecting grapple RCV to RH au-


tomatically sets rotary RCV to LH.
HW60A3CD62OA

·Button setup (Close)


- Setting Close to RH automati-
cally sets Open to LH.

HW60A3CD63OA

·Flow setup
- Setting between Level 1 and 5.

HW60A3CD72OA HW60A3CD64OA

·Never forget to select Change


button once flow setting is
complete.

HW60A3CD42O HW60A3CD71OA

※ Saved setting is stored in each icon, and value finally stored becomes active.
※ You may use any stored values by pressing Icon button.
※ It is possible to perform two user’s settings per attachment (A and B), and to store up to six values.
(Two for 4-way, four for 2-way)

4-44
c) Checking settings

HX60A3CD81OA

HW60A3CD71OA

※ Operating optional attachment function activates the symbol on the bottom of the main screen.

※ You are allowed of checking settings as follows in the course of Menu - Administrator Functions -
Optional Attachment.
(a) Rotary setup
- Rotary RCV setup : LH
- Rotary flow level : 3
- CW direction control : LH
- CCW direction control : RH
(b) Grapple setup
- Grapple RCV setup : RH
- Grapple flow level : 3
- Open control : LH
- Close contro l: RH

③ ESL mode setting

HX60A3CD148A

HX60A3CD149A HX60A3CD150A

- The ESL mode setting is designed to prevent theft and unauthorized operation of the system.
- When selecting the ESL mode setting to continuous operation, password should be entered when
turning the Start button ON.
- Disabled : The ESL mode setting function does not operate.
Continuous operation : Password should be entered whenever operator starts the engine.
Enable(interval): Password should be entered when operator starts the engine first. It is not re-
quired to enter the password until restart within specified time.
You may set the specified time up to two days.
※ Default
efault password : 00000
※ Length of password : 5-10 digits

4-45
④ Changing password
- The length of the password is between 5 and 10 digits.

HX60A3CD151A

HX60A3CD149A HX60A3CD153A

Entering current password Selecting Change Password

HX60A3CD156A HX60A3CD155A HX60A3CD149A

Storing new password in MCU Entering new password again Entering new password

⑤ Machine information

HX60A3CD160A

HX60A3CD161A HX60A3CD162A

· On this screen, you may check information of the instrument panel, the system controller (MCU),
the engine and the system.

⑥ Contact

HX60A3CD163A

HX60A3CD164A HX60A3CD165A

· You may check or change the contact information for after-sales services.

4-46
⑦ Cluster update

HX60A3CD169A

HX60A3CD170A HX60A3CD149A

Selecting Cluster Update Entering user’s password

· It is possible to update the cluster and CAN.


※ Do not turn power off while updating.

a. Application update

HX60A3CD172A

HX60A3CD173A HX60A3CD174A

Selecting application items Selecting files to update Selecting OK

HX60A3CD176 HX60A3CD175A

Completed In progress

4-47
b. System update

HX60A3CD177A

HX60A3CD173A HX60A3CD174A

Selecting system items Selecting files to update Selecting OK

HX60A3CD176 HX60A3CD175A

Completed In progress

4-48
⑧ Service menu

HX60A3CD165A

HX60A3CD144A HX60A3CD168A

Entering service password

· Power shift : Set the power shift mode (default/option).


· Operating hours : You may check operating hours of the system in individual modes after
acceptance of the system.
· Main gauge type : It is possible to display engine rotation rate or fuel level on the main gage of
the main screen.
· Display RPM : It is possible to set display of numeric value of engine rotation rate on the main
gauge of the main screen.
· DPF filter exchange : You may initialize parameters relevant to DPF of engine ECU after cleaning
the DPF filter.
· AVCU setting : You may select Standard, 2-Way or 4-Way dependent upon the system options.
· Adding language : It is possible to update language displayed on the cluster when it is required
to correct language.
※ The service menu is accessible by maintenance engineer only. Do not attempt unauthorized
adjustment.

4-49
(4) Display
① Clock adjust

HX60A3CD191A

HX60A3CD192A

· "****-**-**” on the first line indicates year/month/day.


· The second line indicates current time (00:00 - 12:59 am/pm)

② Brightness setting

HX60A3CD193A

HX60A3CD194A HX60A3CD195A
Manual (Level 1 to 10)

HX60A3CD197A HX60A3CD196A
Auto (day/night) Auto (daytime)

· Selecting “Auto” allows setting brightness different in day and night. It is also allowed to set hours
in daytime. (Setting beginning day time and ending day time)

4-50
③ Unit setting

HX60A3CD198A

HX60A3CD199A

- Metric: Units are changed to metric units.


- U.S. units: Units are changed to U.S. units.
- User setting : Units are changed to user setting.

Item Metric system U.S. unit User’s setup


Temperature ˚C ˚F ˚C, ˚F
Distance km mile km, mile
Pressure bar Mpa bar, Mpa, kgf/cm2, psi
Flow lpm gpm lpm, gpm
Volume l gal l, gal

④ Language selection

HX60A3CD200A

HX60A3CD201A

· You may select your language (from 24 languages), and all the information is displayed in the
selected language.

4-51
(5) Utilities
① Entertainment

HX60A3CD70A

HX60A3CD208A
HX60A3CD209A

· You may play MP4 or CODEC files of detachable hard disk through USB port.
· USB port is on the left of the instrument panel.
· When engine rotation rate exceeds 1100 rpm or higher, the screen is switched to the operation
screen even while MP4 or CODEC file is played for safety. When engine rotation rate drops to
1100 rpm or lower, animation clip is played again.
Do not play animation clip while operating the system to prevent risks of accident.
② Camera setting

HX60A3CD202A

HX60A3CD203A

· You may install three cameras on the system, and set display sequence on this menu.
· If no camera is installed, this menu is disabled.

· When rotating Select switch clockwise, the screen of the next camera is displayed. When rotating
the switch counterclockwise, the screen of the previous camera is displayed. You may also
change the camera channel by touching the screen.
· You may display or hide the mini instrument panel by pressing Select switch or touching the
screen.
(Mini instrument panel displayed → hidden → displayed)

HX60A3CD204

· Pressing ESC switch or touching X icon on the screen terminates the camera mode.

4-52
③ Clinometer setting

HX60A3CD210A

HX60A3CD211A

· Pressing “Default” when the system is kept on flat surface resets X and Y values to zero.
· You may check gradient of the system on the operating screen of the instrument panel.

④ Emergency mode

HX60A3CD205A

HX60A3CD206A

· When the switch or the acceleration dial of the monitor fails, the switch is displayed on LCD, and
you are allowed to perform operation by touching the screen.
· Such operation is allowed only on this mode screen.

4-53
3. SWITCHES

Quick clamp switch(opt)


Wiper switch
Illumination switch Washer switch
Work light switch Boom offset switch(-#0014)
Travel alarm switch DPF switch
Cab light switch Overload switch(opt)
Beacon switch(opt)
Breaker selection switch(opt)
Start switch Switch
panel 2

Switch
panel 1

Breaker operation switch


Accel dial switch

Master switch

CALL

MUTE

MODE

SEEK
V

VOL

Horn switch

60CR9A3CD02

1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ Key must be in the ON position with engine running to maintain
21073CD27 electrical and hydraulic function and prevent serious machine
damage.

4-54
2) ACCEL DIAL
(1) There are 10 dial setting.
Increase (2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increased.
·By rotating the accel dial to left : Engine speed decreased.

Decrease
235Z93CD46A

3) ILLUMINATION SWITCH
(1) This switch is used to operate the illumination.
(2) Press the switch once, the below illumination lamps come ON.
(3) Press the switch once more, the below illumination lamps turn off.
· Air conditioner and heater controller
· Radio and USB player
· USB socket, DPF switch, accel dial and cigar lighter
555C93CD80

4) WORK LIGHT
(1) This switch is used to operate the work light.
·Press the switch once, the work light comes ON and the pilot lamp
ON.
·Press the switch once more, the work light and pilot lamp turn off.

555C93CD80A

5) TRAVEL ALARM SWITCH


(1) This switch is used to alarm surroundings when the machine travels
to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.

555C93CD83

6) CAB LIGHT SWITCH


(1) This switch turns on the cab light on the cab.
B
A
C

555C93CD83A

4-55
7) BEACON SWITCH (option)
(1) This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.

555C93CD30

8) BREAKER SELECTION SWITCH (option)


(1) This switch is used to operate breaker.
※ The breaker operates only when this switch is pressed.
※ This switch applies to single action hydraulic attachment circuit.

555C93CD37

9) WIPER SWITCH
(1) This switch is used to operate the wiper.
The wiper operates.
※ Wiper motor doesn't operate with front sliding door open.
※ If wiper does not operate with the switch in the ON position, turn the
switch off immediately. Check the cause. If the switch remains ON,
motor failure can result.
555C93CD91

10) WASHER SWITCH


(1) This switch is used to operate the washer.
·The washer liquid is sprayed and the wiper is operated only while
pressing this switch. If release the switch, return to the first position.

555C93CD92

11) QUICK CLAMP SWITCH (option)


(1) This switch is used to engage or disengage the moving hook on
Lock quick clamp.
Unlock
※ Refer to the operator's manual page 8-6 for details.

555C93CD93

4-56
12) BOOM OFFSET SWITCH (machine
(machine serial NO:-#0014
NO:-#0014)
(1) This switch is used to swing the boom to the right or left direction.
(2) The indicator lamp turned ON when selected this switch.
※ Refer to the operator's manual page 4-7 for the operation.

5593CD21A

13) MASTER SWITCH


(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running. It
could result in engine and electrical system damage.
OFF 13033CD81

14) HORN SWITCH


(1) This switch is at the top of left side control lever.
Horn switch
On pressing, the horn sounds.

LH RCV lever
5593CD31

15) BREAKER OPERATION SWITCH


Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation switch selection switch on the switch panel is selected.
※ This switch applies to single action hydraulic attachment circuit.

RH RCV lever
5593CD32

2-way (2) This switch operates the clamshell or shear.


operation switch
※ This switch applies to double action hydraulic attachment circuit.

RH RCV lever (opt)


80CR9A3CD08

4-57
16) DPF (diesel particulate filter) SWITCH

Safety button (1) This switch is used to select the regeneration function of the DPF.
1 (2) Inhibit position (①)
2
① The inhibit position disallows any automatic or manual regeneration
of the DPF.
② This may be used by operator to prevent regeneration when the
2609A3CD10
machine is operating in a hazardous environment concerned about
high temperature.
③ It is strongly recommended that this position is only activated when
high temperatures may cause a hazardous condition.
(3) OFF position
This position will initate a automatic regeneration of the DPF.
(4) Manual regeneration position (②)
① This position will only initate a manual regeneration of the DPF
when the machine is in non-mission condition, engine must run at
low idle speed and DPF soot levels are high enough to allow
regeneration.
② HEST lamp will be illuminated during the entire regeneration.
※ Refer to the page 4-9 for details.
※ This switch can be move to the manual regeneration position ((②))
only when the safety button is pulled to backward.
※ Also, this switch return to the OFF position when released the
manual regeneration position ((②).
).

17) OVERLOAD SWITCH (option)


(1) When this switch pressed ON position, buzzer makes sound and
overload warning lamp comes ON in case that the machine is
overload.
(2) When it pressed OFF position, buzzer stops and warning lamp goes
out.
559A3CD39

4-58
GROUP 3 ELECTRICAL CIRCUIT
·ELECTRICAL
ELECTRICAL CIRCUIT (1/3)
- MACHINE SERIAL NO. : -#2023

BREAKE SOL.
21ML-41301 HARNESS EXT. EPPR (2WAY)

FUEL SENDOR
CONSOLE BOX LH,RH

R/DRYER
AC COMP

OVERLOAD PS
FUEL FEED P/P
CLEANER SW

AUTO IDLE PS

SIG_INPUT GRAB
5W

BOOM UP PS
78

CN-66
CN-28

C RETURN
RCV-RH

A SUPPLY
Pa

C RETURN

C RETURN
A SUPPLY

A SUPPLY
CIGAR LIGHTER CIGAR LIGHTER

SENSOR_GND
LH RH FUSIBLE LINK 77 5R

SOLENOID B
SOLENOID A
SAFETY SOL
SAFETY SW

Pa
HORN

12V POWER
HYD OIL TEMP

CD-2

CN-145
CN-20

CD-10
CN-25

5V OUTPUT
CN-29

M
2
1
BREAKER

AIR
ACCEL DIAL 60R 60B

PROPORT-
B sig
CD-31
BOOM

B sig

B sig
CD-32

DO-2

2
2
1
BREAKER

CAN LO
2

1
2

2
2
1

1
HORN SWING

CD-7
WASHER P/P

CAN HI
2
1

SAFTY
IONAL
2

CS-26
CS-5

CN-61
CN-68

FUEL PUMP

1
2

GND
2
34 0.8GW

1
CR-1

CN-305
1

M
M
CD-1

CN-241
G 0.8B
G 0.8B

RETURN

Gr
3
CN-22

1
BATTERY

Gr

SIG
45 0.8GW
6 0.8YW
81 1.2G
40 0.8Or

5V
46 0.8LW
2
Gr

0.8VW

80A 0.8VW
CS-4A

2
1
B
R

B
R
L

G 0.8B
3

3
G 0.8B

CN-95

0.8B

0.8B
G 0.8B
CS-4

CL-2
7A Gr

41 0.8V
10 0.8Or
CN-60
CL-2

11
12
1

2
1

50 0.8BrW

8
2

9
3
49 0.8YW

6
7

3
4
1
2
1

3
2

S
2

2
1

1
2

1
3
1
CN-142

2
42 0.8Br TO:STARTER "B" TERM.

0.8BrW
0.8YW
S
2

0.8BrW
1

0.8YW
2

-
1

1
2

2
3

G 0.8B

80
0.8B
0.8Or

1.25RW
G
CR-1

43 0.8Gr

G
8 0.8Y
C
A
B

G 0.8B
5 0.8RW

1
2

B
0.8G 37
44 0.8RW

0.85Br
0.85W

0.85W
G2 0.8B
3 0.8GW

1.25R
0.8G

1.25B

0.85R

1.25R
0.85R
6 0.8Gr

0.85B

1.25B

0.85B

1.25B

1.25V

0.85Y
BATT RY

1.25L
5R
5W
5W

5R
1.2R 36
1.2B G21
BW

BW

5A 0.8RW
Y

G1

G3 0.8B
2

22B
7 0.8Br

77
23
8 0.8W
9 0.8B
4

78

G
9
3

6
7
8

3
6
7
8

2
1
4
5
SERVICE TOOL
4 0.85Br
A
5 0.85Y
B
C

CN-307

G2

CL-3
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1

1
2
3
0.8Or

0.8Gr
0.8Br
0.8G
0.8B

GOr
GOr
Gr
R
21ML-30105 HARNESS-MAIN

CN-8
R
R

>
>
>

C
B
A
CN-7 12(FUSE)
CN-7

16

CN-7 7(GND)
10
11
12
13
14
15
CN-8

1
2
3
4
5
6
7
8
9
EPPR CLAMP / A1

CN-7 11(ILL)
1 1.25V 1.25 V
A 2
2 1.25L 1.25L
B 1

44A 0.85RW
G 0.8B

58-1 0.85G
57-1 0.85R
G 1.25B 1.25B

53-1 0.85L
26B 0.85L
25 0.85Y
C

38 0.85L
5 0.85V
EPPR RELEASE / A2

EARTH
2
21ML-40600 HARNESS CONSOLE 1

EARTH1

CN-16 15W 76
B+
EARTH 2 0.8G 79 G
6 2 s
0.8LW 3 3~
5 1 L
4 U
EARTH 1 P
57A 0.8R 0.8L
3
58 0.8G 0.8G CN-74
2
53 0.8L 0.8R
1
EARTH 0.8G 79
2

20ML-96031
W 8.0SQ 0.8G 1
GND 1 1 1

CN-284(4)
R 8.0SQ
GND 2 2 DO-1
0.8G 79A
1
0.8LW 3A
2
DESTINATION NO.
CN-13 RS-2
ALT. LEVEL 'S' 1 1
NC 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M

AIR CLEANER 10 10

DESTINATION NO. CN-14 CR-23


75 5R 30 86
OVERLOAD SENSOR 1 1 87
22 5W
2

70A
ECU MAIN GND 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT 3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W

70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
NC 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
NC 6 6 aP
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B 3W/120Ù
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTOR
1.2B
SIG GND (MCU) 15 15

NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24

DPF PRESS
TRAVEL HI 2 2 6
3 0.5L K63
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
5 0.5B K77
SUPPLY PUMP A05 5 3
NC 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8

TEMP TEMP
9 9 1

DPF
NC

INLET MID
QUICK COUPLER 10 10 2

WORK LAMP RY 11 11 CN-300C


TRAVEL SOL. 12 12 1

DPF
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8

36 40
AUX-CAMERA

DESTINATION CN-18 EARTH2


EARTH2 EARTH2
ENG. OIL PS 1 1
DPF PRESSURE SENSOR(24) 2 2
DPF PRESSURE SENSOR(63) 3 3
DPF SENSOR_GND (77) 4 4 CN-302
DPF INTERMEDIATE TEMP (80) 5 5 B42 1.25Or
1
DPF INLET TEMP (81) 6 6 K54 0.5P
2
DPF PRESSURE SENSOR (A12) 7 7 K76 0.5L
3
EGR VALVE RY_C 8 8 BOOB 1.25B
4
COM IG POWER (A50) 9 9 K23 0.5R
5
PREHEAT CONTACT 10 10 K20 0.5G
6
DPF-INTERLOCK 11 11 K52 0.5Br
7
START RY CONTACT 12 12 A19 1.25Y
8
ACCEL_GND 13 13 A20 1.25LW
9
ACCELERATOR1(5v) 14 14 A59 0.5
10
INTERLOCK-COM 15 15 K33 0.5
11
ACCELERATOR1 16 16
12

37 41

DESTINATION CN-7A
0.5R K45
EGR Ps SENSOR(5V) 1 1
K85 0.5Y
EGR PRESSURE SENSOR 2 2
K39 0.5W
EGR PRESSURE SENSOR 3 3
K74 0.5W CN-303
EGR PRESSURE SENSOR 4 4 A07 0.5R
K79 0.5P 1
EGR PRESSURE SENSOR 5 5 A26 0.5G
K21 0.5BW 2
DPF INLET TEMP (81) 6 6 A25 0.5BW
A28 0.5G 3
COOLANT WATER TEMP 7 7 A08 0.5RW
A29 0.5L 4
COOLANT WATER TEMP 8 8 A37 0.5L
5
9 9 A52 0.5BL
6
10 10 A39 0.5P
K54 0.5P 7
EGR VALVE 11 11 A54 0.5Or
K76 0.5L 8
EGR VALVE 12 12 A38 0.5B
K23 0.5R 9
INTAKE THROTTLE 13 13 K56 0.5
K20 0.5G 10
INTAKE THROTTLE 14 14 A11 0.5L
K52 0.5Br 11
INTAKE THROTTLE 15 15 A51 0.5BrW
A19 1.25Y 12
INTAKE THROTTLE 16 16
A20 1.25LW 38 42
INTAKE THROTTLE 17 17
A59 0.5
IM TEMP SENSOR 18 18
K33 0.5
EGR TEMP SENSOR 19 19 CN-304
A33 1.25LW
20 20 1
A16 1.25R
2
A47 1.25W
3
A17 1.25L
DESTINATION CN-8 4
A07 0.5R A31 1.25YG
PRESSURE SENSOR_RAIL 1 1 5
A26 0.5G A01 1.25Or
PRESSURE SENSOR_RAIL 2 2 6
A25 0.5BW A32 1.25G
PRESSURE SENSOR_RAIL 3 3 7
A08 0.5RW A02 1.25Br
CAM SPEED SENSOR 4 4 8
A37 0.5L A04A 1.25Y
CAM SPEED SENSOR 5 5 9
A52 0.5BL A04 1.25Y
10
CAM SPEED SENSOR 6 6 A05 1.25P
7 11
7 A05A 1.25Y
12
8 8
K56 0.5
DPF OUTLET TEMP 9 9
A11 0.5L
FUEL TEMP SENSOR 10 10 39 43
A51 0.5BrW
FUEL TEMP SENSOR 11 11
NC 12 12
A33 1.25LW
INJECTOR 4 13 13
A16 1.25R
INJECTOR 4 14 14
A47 1.25W
INJECTOR 1 15 15
A17 1.25L
INJECTOR 1 16 16
A31 1.25YG
INJECTOR 2 17 17
A01 1.25Or
INJECTOR 2 18 18
A32 1.25G
INJECTOR 3 19 19
A02 1.25Br
INJECTOR 3 20 20
29 1.2V
G 1.2B
24A 0.8R

CN-12
G 0.8B

1
2
CN-121
1
0.5B

2
0.5W
0.5Gr

QUICK COUPLER SOL.


73
26A

73
26

1 B
12 0.8Gr

2 RL
73A 0.8R

RL
B
30 0.8Br
G 0.8B

24 0.8R
28 0.8Or

G 0.8B
G 0.8B
TRAVEL ALARM PS

0.8R
0.8L
CN-16B

0.8L
0.8R

CL-6

CL-5
3
6
5
4

1
2

LAMP RH
WORK
CN-81

LAMP LH
WORK
BOOM SWING

2
1

1
CD-11

CD-12
TRAVEL BZ

TRAVEL SOL.

CN-70

EARTH
CN-121
CN-140
1
2
2.5k

1
1
2.5k

2
1
2
1
2

1
2
Pa

Pa

20ML-96021-00

4-59
- MACHINE SERIAL NO. : #2024-#2076

BREAKE SOL.
FUEL SENDOR

AC COMP
CONSOLE BOX LH,RH

CLEANER SW
(OPTION)

FUEL FEED P/P

OVERLOAD PS
RELEASE A1

R/DRYER

AUTO IDLE PS
5W

BOOM UP PS
78

CN-66
BREAKER

CN-28
CLAMP A2

C RETURN
Pa

A SUPPLY
C RETURN

C RETURN
HYD OIL TEMP
CIGAR LIGHTER

A SUPPLY

A SUPPLY
SAFETY SW LH RH RETURN SOL FUSIBLE LINK 77 5R

Pa
TO EPPR

HORN
SAFETY SOL

CD-2

CN-145
CN-20

CD-10
CN-25

CN-29

M
GND

2
1
60R

AIR
60B

B sig
CD-31
ACCEL DIAL

B sig

B sig
BOOM

CD-32

DO-2
HARNESS

2
1
BREAKER

1
2

2
2
1

1
HORN SWING

WASHER P/P

CD-7
CN-66P

2
1
2

CS-5

CS-26

DO-20

FUEL PUMP
CN-68

1
2

2
1
34 0.8GW
CR-1

CD-1
1

M
M

G 0.8B
G 0.8B
CN-8

CN-22
BATTERY

CN-61
Gr

45 0.8GW
6 0.8YW
81 1.2G
2

40 0.8Or

46 0.8LW
1

2
1
Gr

0.8VW

80A 0.8VW
CS-4A

2
1
B
R

B
R
L

G 0.8B
3

3
C
A
B
G 0.8B

CN-95

CN-60

0.8B

0.8B
G 0.8B
CS-4

7A Gr

41 0.8V
10 0.8Or
CL-2
1

2
1

50 0.8BrW
49 0.8YW
1

3
2

1
2

1
2
CN-142
42 0.8Br TO:STARTER "B" TERM.

0.8BrW
S
2

0.8YW
2

2
1

0.8BrW
1

0.8YW
2

-
1.0B
1.0L
1.0V

0.75G
0.75G
1

1
2

0.75B
0.75B
3

G 0.8B

80
0.8B
0.8Or
CR-1

G
43 0.8Gr
8 0.8Y
C
A
B

G 0.8B
1
5 0.8RW

B
0.8G 37
44 0.8RW

B
G2 0.8B
3 0.8GW
0.8G

6 0.8Gr
BATT RY

5R
5W
5W

5R
1.2R 36
1.2B G21
BW

BW

5A 0.8RW
Y

G1

G3 0.8B
2

22B

77
7 0.8Br

23
8 0.8W
9 0.8B
4

78
CN-8

C
A
B

G2
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1

0.8Or

0.8Gr
0.8Br
0.8G
0.8B

GOr
GOr
Gr
R
R
R
A2 CLAMP

CN-7
1.0B

16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
1
1.0L
2

A1 RELEASE

G 0.8B

44A 0.85RW

58-1 0.85G
57-1 0.85R
1.0B

53-1 0.85L
26B 0.85L
25 0.85Y
38 0.85L
1

5 0.85V
1.0V
2
CN-284 CN-285
106 1.0G 1.0G
NC 1 1 1 2
1.0L 105A 107 1.0W 1.0B B
CLAMP A2 2 2 2 1 EARTH1
1.0V 104A G74 1.0B
RELEASE A 1 3 3 3
0.75Y 92A G75 1.0B
SAFETY 4 4 4 15W 76
1.0W 107 1.0W B+
ROTATING A 5 5 2 0.8G 79 G
1.0G 106 1.0B A 2 s
3~
ROTATING B 6 6 1 EARTH 0.8LW 3
1 L
U
CN-16 P

6 CN-74
EARTH
5
4 0.8G 79
0.8R 0.8L 2
57A 0.8G 1
3 1
58 0.8G 0.8G
2
53 0.8L 0.8R DO-1
1 0.8G 79A
1
0.8LW 3A
2
DESTINATION
CN-13 RS-2
NO.
ALT. LEVEL 'S' 1 1
BREAKER RETURN SOL 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M

AIR CLEANER 10 10

DESTINATION NO. CN-14 CR-23


75 5R 30 86
OVERLOAD SENSOR 1 1 87
22 5W

70A
ECU MAIN GND 2 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT 3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W

70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
BREAKER RETURN + 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
NC 6 6 Pa
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTER
1.2B
SIG GND (MCU) 15 15

NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24
TRAVEL HI 2 2 6

DPF PRESS
3 0.5L K63
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
0.5B K77
SUPPLY PUMP A05 5 5 3
BREAKER RETURN + 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8

TEMP TEMP
1

DPF
9

INLET MID
NC 9
QUICK COUPLER 10 10 2

WORK LAMP RY 11 11 CN-300C


1

DPF
TRAVEL SOL. 12 12
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8

36 40
AUX-CAMERA

DESTINATION CN-18 EARTH2 EARTH2


EARTH2
ENG. OIL PS 1 1
DPF PRESSURE SENSOR(24) 2 2
DPF PRESSURE SENSOR(63) 3 3
DPF SENSOR_GND (77) 4 4 CN-302
DPF INTERMEDIATE TEMP (80) 5 5 B42 1.25Or
1
DPF INLET TEMP (81) 6 6 K54 0.5P
2
DPF PRESSURE SENSOR (A12) 7 7 K76 0.5L
3
EGR VALVE RY_C 8 8 BOOB 1.25B
4
COM IG POWER (A50) 9 9 K23 0.5R
5
PREHEAT CONTACT 10 10 K20 0.5G
6
DPF-INTERLOCK 11 11 K52 0.5Br
7
START RY CONTACT 12 12 A19 1.25Y
0.5B 8
ACCEL_GND 13 13 1 A20 1.25LW
0.5W 2.5k 9
ACCELERATOR1(5v) 14 14 2 A59 0.5
0.5Gr 10
INTERLOCK-COM 15 15 3 K33 0.5
2.5k 11
ACCELERATOR1 16 16 4
12
5
6 37 41

CN-16B
DESTINATION CN-19
0.5R K45
EGR Ps SENSOR(5V) 1 1
K85 0.5Y
EGR PRESSURE SENSOR 2 2
K39 0.5W
EGR PRESSURE SENSOR 3 3
K74 0.5W CN-303
EGR PRESSURE SENSOR 4 4 A07 0.5R
K79 0.5P 1
EGR PRESSURE SENSOR 5 5 A26 0.5G
K21 0.5BW 2
DPF INLET TEMP (81) 6 6 A25 0.5BW
A28 0.5G 3
COOLANT WATER TEMP 7 7 A08 0.5RW
A29 0.5L 4
COOLANT WATER TEMP 8 8 A37 0.5L
5
9 9 A52 0.5BL
6
10 10 A39 0.5P
K54 0.5P 7
EGR VALVE 11 11 A54 0.5Or
K76 0.5L 8
EGR VALVE 12 12 A38 0.5B
K23 0.5R 9
INTAKE THROTTLE 13 13 K56 0.5
K20 0.5G 10
INTAKE THROTTLE 14 14 A11 0.5L
K52 0.5Br 11
INTAKE THROTTLE 15 15 A51 0.5BrW
A19 1.25Y 12
INTAKE THROTTLE 16 16
A20 1.25LW 38 42
INTAKE THROTTLE 17 17
A59 0.5
IM TEMP SENSOR 18 18
K33 0.5
EGR TEMP SENSOR 19 19 CN-304
A33 1.25LW
20 20 1
A16 1.25R
2
A47 1.25W
3
A17 1.25L
DESTINATION CN-8 4
A07 0.5R A31 1.25YG
PRESSURE SENSOR_RAIL 1 1 5
A26 0.5G A01 1.25Or
PRESSURE SENSOR_RAIL 2 2 6
A25 0.5BW A32 1.25G
PRESSURE SENSOR_RAIL 3 3 7
A08 0.5RW A02 1.25Br
CAM SPEED SENSOR 4 4 8
A37 0.5L A04A 1.25Y
CAM SPEED SENSOR 5 5 9
A52 0.5BL A04 1.25Y
10
CAM SPEED SENSOR 6 6 A05 1.25P
7 11
7 A05A 1.25Y
12
8 8
K56 0.5
DPF OUTLET TEMP 9 9
A11 0.5L
FUEL TEMP SENSOR 10 10 39 43
A51 0.5BrW
FUEL TEMP SENSOR 11 11
NC 12 12
A33 1.25LW
INJECTOR 4 13 13
A16 1.25R
INJECTOR 4 14 14
A47 1.25W
INJECTOR 1 15 15
A17 1.25L
INJECTOR 1 16 16
A31 1.25YG
INJECTOR 2 17 17
A01 1.25Or
INJECTOR 2 18 18
A32 1.25G
INJECTOR 3 19 19
A02 1.25Br
INJECTOR 3 20 20
29 1.2V
G 1.2B
24A 0.8R

CN-12
G 0.8B

1
2

EARTH 2
CN-121
1
2
QUICK COUPLER SOL.

EARTH 1
73
26A

73
26

1
12 0.8Gr

2 RL
73A 0.8R

RL
B
30 0.8Br
G 0.8B

24 0.8R
28 0.8Or

G 0.8B
G 0.8B

B
TRAVEL ALARM PS

0.8R
0.8L
0.8L
0.8R

CL-6

CL-5
LAMP RH
WORK
TRAVEL SOL.

BOOM SWING
CN-81

LAMP LH
WORK
2

2
1

EARTH
CD-11

CD-12
TRAVEL BZ

CN-70

CN-121
CN-140

8.0SQ EARTH
W
1
2
2

1
1

2
1
2
1
2

GND 1 1
1
2

R 8.0SQ
GND 2 2
Pa

Pa

20ML-96022-00

4-59-1
- MACHINE SERIAL NO. : #2077-
CONSOLE BOX LH,RH
CIGAR LIGHTER

BREAKE SOL.
LH RH

FUEL SENDOR

AC COMP
SAFETY SW

CLEANER SW

FUEL FEED P/P

OVERLOAD PS
RELEASE A1

R/DRYER

AUTO IDLE PS
(OPTION) 5W

BOOM UP PS
ACCEL DIAL 78

CN-66
BREAKER

CN-28
BOOM Q/C DISENGAGEMENT

CLAMP A2

C RETURN
Pa

A SUPPLY
C RETURN

C RETURN
HYD OIL TEMP
2

2
1

A SUPPLY

A SUPPLY
HORN SWING BREAKER
RETURN SOL FUSIBLE LINK 77 5R

CS-5

CS-26

Pa
HORN
SAFETY SOL
TO EPPR

CD-2

CN-145
CN-20

CD-10
CN-25

CN-29

M
GND

2
1
60R

AIR
60B

B sig
1

CD-31
B sig

B sig
CD-32

DO-2
2
1
HARNESS

Gr

1
2

2
Gr

WASHER P/P

CD-7
CN-66P

2
1
B
R

B
R
L

L
3

DO-20

FUEL PUMP
CN-68

1
2
CL-2

2
1
34 0.8GW
CS-4A
CR-1

3
2

CD-1

M
M
CN-142

G 0.8B
G 0.8B
CN-8

CS-4

CN-22
2

2
1

1
BATTERY

CN-61
1

45 0.8GW
6 0.8YW
-

81 1.2G
2

40 0.8Or

46 0.8LW
1

2
1

0.8VW

80A 0.8VW
2
1
1

1
2

G 0.8B
3

3
C
A
B
G 0.8B

CN-95

CN-60

0.8B

0.8B
G 0.8B
7A Gr

41 0.8V
10 0.8Or
0.8B
0.8Or
1

2
1
C
A
B

50 0.8BrW
1
2

49 0.8YW
1
2

1
2
42 0.8Br TO:STARTER "B" TERM.

0.8BrW
5 0.8RW

0.8YW
0.8BrW
0.8YW
2

G2 0.8B
3 0.8GW
0.8G

6 0.8Gr
1.0B
1.0L
1.0V

0.75G
0.75G

0.75B
0.75B

G 0.8B

80
BW

BW
CR-1

G
43 0.8Gr
8 0.8Y

G 0.8B

B
5A 0.8RW

0.8G 37
44 0.8RW

B
Y

G1
BATT RY

5R
5W
5W

5R
G3 0.8B
2

1.2R 36
1.2B G21
7 0.8Br
8 0.8W
9 0.8B
4

22B

77
23
78
CN-8

C
A
B

G2
2
0.8GW 3
4
0.8RW 5
6
7
8
9
1
1
1
1

0.8Or

0.8Gr
0.8Br
0.8G
0.8B

GOr
GOr
Gr
R
R
R
A2 CLAMP

CN-7
1.0B

16
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
1
1.0L
2

A1 RELEASE

G 0.8B

44A 0.85RW

58-1 0.85G
57-1 0.85R
1.0B

53-1 0.85L
26B 0.85L
25 0.85Y
38 0.85L
1

5 0.85V
1.0V
2
CN-284 CN-285
106 1.0G 1.0G
NC 1 1 1 2
1.0L 105A 107 1.0W 1.0B B
CLAMP A2 2 2 2 1 EARTH1
1.0V 104A G74 1.0B
RELEASE A 1 3 3 3
0.75Y 92A G75 1.0B
SAFETY 4 4 4 15W 76
1.0W 107 1.0W B+
ROTATING A 5 5 2 0.8G 79 G
1.0G 106 1.0B A 2 s
3~
ROTATING B 6 6 1 EARTH 0.8LW 3
1 L
U
P
CN-16
EARTH 6 CN-74
5
4 0.8G 79
0.8R 0.8L 2
57A 0.8G 1
3 1
58 0.8G 0.8G
2
53 0.8L 0.8R DO-1
1 0.8G 79A
1
0.8LW 3A
2
CN-13 RS-2
DESTINATION NO.
ALT. LEVEL 'S' 1 1
BREAKER RETURN SOL 2 2
ALT. LEVEL 'L' 3 3 76 15W
HYD TEMP SENDER 4 4
BRAKER(COIL-) 5 5 CN-45
FROM BATT.RY
FUEL LV SENDER 6 6 B+
0.8 M
CRANK REV SENSOR A39 7 7 START
1.25 2.0SQ
CRANK REV SENSOR A54 8 8 MOTOR
75 5R
CRANK REV SENSOR SHIELD 9 9 M

AIR CLEANER 10 10

DESTINATION NO. CN-14 CR-23


75 5R 30 86
OVERLOAD SENSOR 1 1 87
22 5W

70A
ECU MAIN GND 2 2 30
131 0.75BrW G 0.8B
SAFETY LEVER RY CONTACT3 3 86
32 0.8RW
BRAKER RY 4 4 85 87 85
HORN RY / FUEL P_P 5 5 START RY
WIPER 6 6
CR-24
HORN RY CONTACT 7 7 74 5R
87 30 86
AIR COMP RY CONTACT 8 8 22A 5W

70A
30
KEY SW BR 9 9 G 0.8B
86
SAFTY SOL. 10 10 33 0.8LW
85 87 85
WIPER 11 11
R/DRYER 12 12 AIR-HEATER RY.
R/DRYER 13 13 CN-80
BREAKER RETURN + 14 14 74 5R
12V OUTPUT MCU 15 15
PRE-HEATER
DESTINATION NO. CN-15
WORKING PS 1 1 EARTH1
ILLUMINATION 2 2
POT DIAL 5V 3 3
BOOM UP PS 4 4
CD-18
CAM POWER 5 5
K15 0.85
Q/COUPLER SOL (+) 6 6 Pa
ACEEL SIG 7 7
HORN RY 8 8
ENG OIL PRESS
CLUSTER GND 9 9
RS-1
CAM SHIELD 10 10 K15A Br
A A
CAM 2 SIG 11 11 14E GrW
B
CAM 3 SIG 12 12
1.2R C
FEED P/P B
13 13
1.2B
MAIN GND (MCU) 14 14 RESISTOR
1.2B
SIG GND (MCU) 15 15

NO.
CN-17
DESTINATION
TRAVEL ALARM 1 1 CN-300A
0.5R K24
TRAVEL HI 2 2 6
3 0.5L K63

DPF PRESS
NC 3 5
0.5G A12
SUPPLY PUMP A04 4 4 4
0.5B K77
SUPPLY PUMP A05 5 5 3
BREAKER RETURN + 6 6 2
7 0.5RW K81
BOOM SW RY 7 1
8 0.5Br K80 CN-300B
BRAKER RY CONT.+ 8

DPF INLETDPF MID


1

TEMP
Q/C DISENGAGEMENT 9 9 ˚C

Q/COUPLER SOL (-) 10 10 2

WORK LAMP RY 11 11 CN-300C


12 1 ˚C

TEMP
TRAVEL SOL. 12
2
POWER
1 8R 115
FUSE BOX-IG 1
8W 116 CN-301
MASTER SW 2 2 K45 0.5R
1
K85 0.5Y
CN-259 2
1.2B K39 0.5W
MAIN_GND 1 3
1.2R K74 0.5B
POWER_IG 2 4
K79 0.5P
NC 3 5
0.8ROr K21 0.5BW
CAMERA_2 4 6
A28 0.5G
CAMERA_3 5 7
0.8Gr A29 0.5L
SHIELD 6 8

36 40
AUX-CAMERA

DESTINATION CN-18 EARTH2 EARTH2


EARTH2
ENG. OIL PS 1 1
DPF PRESSURE SENSOR(24) 2 2
DPF PRESSURE SENSOR(63) 3 3
DPF SENSOR_GND (77) 4 4 CN-302
DPF INTERMEDIATE TEMP (80) 5 5 B42 1.25Or
1
DPF INLET TEMP (81) 6 6 K54 0.5P
2
DPF PRESSURE SENSOR (A12) 7 7 K76 0.5L
3
EGR VALVE RY_C 8 8 BOOB 1.25B
4
COM IG POWER (A50) 9 9 K23 0.5R
5
PREHEAT CONTACT 10 10 K20 0.5G
6
DPF-INTERLOCK 11 11 K52 0.5Br
7
START RY CONTACT 12 12 A19 1.25Y
0.5B 8
ACCEL_GND 13 13 1 A20 1.25LW
0.5W 2.5k 9
ACCELERATOR1(5v) 14 14 2 A59 0.5
0.5Gr 10
INTERLOCK-COM 15 15 3 K33 0.5
2.5k 11
ACCELERATOR1 16 16 4
12
5
6 37 41
CN-16B
DESTINATION CN-19
0.5R K45
EGR Ps SENSOR(5V) 1 1
K85 0.5Y
EGR PRESSURE SENSOR 2 2
K39 0.5W
EGR PRESSURE SENSOR 3 3
K74 0.5W CN-303
EGR PRESSURE SENSOR 4 4 A07 0.5R
K79 0.5P 1
EGR PRESSURE SENSOR 5 5 A26 0.5G
K21 0.5BW 2
DPF INLET TEMP (81) 6 6 A25 0.5BW
A28 0.5G 3
COOLANT WATER TEMP 7 7 A08 0.5RW
A29 0.5L 4
COOLANT WATER TEMP 8 8 A37 0.5L
5
9 9 A52 0.5BL
6
10 10 A39 0.5P
K54 0.5P 7
EGR VALVE 11 11 A54 0.5Or
K76 0.5L 8
EGR VALVE 12 12 A38 0.5B
K23 0.5R 9
INTAKE THROTTLE 13 13 K56 0.5
K20 0.5G 10
INTAKE THROTTLE 14 14 A11 0.5L
K52 0.5Br 11
INTAKE THROTTLE 15 15 A51 0.5BrW
A19 1.25Y 12
INTAKE THROTTLE 16 16
A20 1.25LW 38 42
INTAKE THROTTLE 17 17
A59 0.5
IM TEMP SENSOR 18 18
K33 0.5
EGR TEMP SENSOR 19 19 CN-304
A33 1.25LW
20 20 1
A16 1.25R
2
A47 1.25W
3
A17 1.25L
DESTINATION CN-8 4
A07 0.5R A31 1.25YG
PRESSURE SENSOR_RAIL 1 1 5
A26 0.5G A01 1.25Or
PRESSURE SENSOR_RAIL 2 2 6
A25 0.5BW A32 1.25G
PRESSURE SENSOR_RAIL 3 3 7
A08 0.5RW A02 1.25Br
CAM SPEED SENSOR 4 4 8
A37 0.5L A04A 1.25Y
CAM SPEED SENSOR 5 5 9
A52 0.5BL A04 1.25Y
10
CAM SPEED SENSOR 6 6 A05 1.25P
7 11
7 A05A 1.25Y
12
8 8
K56 0.5
DPF OUTLET TEMP 9 9
A11 0.5L
FUEL TEMP SENSOR 10 10 39 43
A51 0.5BrW
FUEL TEMP SENSOR 11 11
NC 12 12
A33 1.25LW
INJECTOR 4 13 13
A16 1.25R
INJECTOR 4 14 14
A47 1.25W
INJECTOR 1 15 15
A17 1.25L
INJECTOR 1 16 16
A31 1.25YG
INJECTOR 2 17 17
A01 1.25Or
INJECTOR 2 18 18
A32 1.25G
INJECTOR 3 19 19
A02 1.25Br
INJECTOR 3 20 20
29 1.2V
G 1.2B
24A 0.8R

CN-12
G 0.8B

1
2

EARTH 2
CN-121
1
2
QUICK COUPLER SOL.

EARTH 1
73
26A

73
26

1
12 0.8Gr

2 RL
73A 0.8R

RL
B
28 0.8Or
30 0.8Br
G 0.8B

G 0.8B

24 0.8R
G 0.8B

B
TRAVEL ALARM PS

0.8R
0.8L
0.8L
0.8R

CL-6

CL-5
LAMP RH
WORK
TRAVEL SOL.

BOOM SWING
CN-81
CN-81

LAMP LH
WORK
2

2
1

1
CD-11

CD-12
TRAVEL BZ

EARTH
CN-70

CN-121

EARTH
CN-140

W 8.0SQ
1
2
2

1
1

2
1
2
1
2

GND 1 1
1
2

R 8.0SQ
GND 2 2
Pa

Pa

20ML-96023-00

4-59-2
CR-85
·ELECTRICAL

87a 30 86
8R 63 85 0.8L
85
1.2Y 64 102 0.8V
1 87
8W 22 60A 0.8GW

12

3
86

3
4
9

12
2

10
WB 15 60 0.8GW 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16

1
18 WOr

4
14
16

5
7
9

3
8
13
15
18

10
11

1
12
17
19
INLET MOTOR(FRE) 2

2
20
BEACON LAMP

86
86

85
85

86

85
12V SOCKET
4

M
LR 17

INLET M/ACT
TEMP MOTOR ACT(+) 3

30
30

30
5

CN-139
BG 18
TEMP MOTOR ACT(-) 4

7
11
HARNESS-CABIN

2
7
8

86
87 87a
87 87a

85
87 87a

86

85
6

20A
10A
20A
GL

20A
10A
20A

20A

20A

86
30A
30A
20A
30A

20A

20A

85
20A
19

20A

20A
20A

20A

20A
0.8R
TEMP M/ACT(PBR) 5 15 WB

30
CN-6

30
7

10
11

5
9
12
0.8B G

4
8
CL-7

1
2
3
6
7
Y

86 30

30
20

87a
87a

87a
86
86

85
85

30
30

86
87
87

85

30
87
MOTOR ACT(REF) 6 1.2Y 1 1.2Y

CR-9
102 0.8V 1

CS-67
BREAKE RY1
HORN RY
CR-2

87 87a
CR-62

87 87a
51
GW 1

ECU
21

87 87a
17 LR

CABIN LAMP RY.

85 87 87a
MCU

MCU
QUICK COUPLER SW
MODE M/ACT(DEF) 7 M

1
1 G 2B 2B G G3 0.8B

SPARE
LAMP

BG 22 20 Y 2

87a
87a

86
85
87a

30
86

87
85

30

86
85
87

30
87

87a
MODE M/ACT(FOOT) 8

86
85

30
87
2 51 0.8R 1.2R 2

1.2L

SAFETY LEVER
SOLENOID
PRE-HEAT

PRE-HEAT RY
CR-5
BEACON

CR-36
WR

1.2Or
0.8Or

START KEY
3

CR-12
23

CR-40

M
ANTI-RESTART RY
HEAD LAMP
AC& HEATER

WORK LAMP
MODE M/ACT(M+) 9

SAFETY SOL
3 1.2L

84 0.8G
101 0.8W 3

0.8B G
101 0.8W

4
LB 4

62 0.8VW
24 18 BG

BEACON LAMP
62A 0.8VW

FUEL P/P.HORN
0.8L 38
CL-1

TRAVEL HI-LO SOL RY


0.8R 36
MODE M/ACT(M-) 10

0.8Or 40

0.8Y 39
4 0.85

0.8R 83
0.8R 36A

0.8L 26A

CASSETTE RADIO
YB

2
5

0.8GW 34
25 19 GL G2 1.2B

28
MODE M/ACT(PBR) 11 1

26B
5 0.85

28A

5
TEMP M/ACT
CLUSTER,CASSETTE
CLUSTER,SW PANEL
CN-36
LG 26 6 2 1.2R

FUSE BOX
CABIN LAMP/FEED PUMP
ELECTRICAL CIRCUIT (2/3)

ROOM LAMP&AC HEATER


CIGAR ,WIPER MOTOR

5W 88

0.8G 1

0.8R 9
ALT,ANT-RESTART RY.
BLOWER RELAY(LO) 12

0.8B G
0.8Br 30
6 0.85 2

0.8Gr 31
LAMP

0.75Y 133

0.8L 26E

0.8Y 27A
YBr 7

0.8L 26D

0.8LW 33
ROOM

0.8RW 32
27

0.75YR 130
9A GB

0.75LW 132

0.8LW 61

7
0.75BrW 131
BLOWER RELAY(M1) 13 7 0.85
BG 28 8

0.8L
0.8L

0.8Y
0.8V
0.8R

2.0G
0.8G
BLOWER RELAY(M2) 14

0.8Br

1.25R
1.25R

0.8YW
0.8VW
2.0VW

1.25Gr
0.8GW
YB

0.8RW

0.8BrW
29 1

1.25LW

1.25RW
BLOWER RELAY(HI) 15

3
LW 30 2 G4
COMPRESSOR(DPS) 16 21 GW
- MACHINE SERIAL NO. : -#2023

LY 31 3

49
50
51
17
52
53
16
54
56
57
44
58
59
60
61
62

1A
CONDENSER FAN 17

36B
26C
CL-9

TRAVEL SOL
4

M
18 G1 1.2B
5 1

MODE(D/FOOT)
3 1.2L

7
BR 1 6 2
GND 1
LH,RH

22 BG
BR 2 7
GND 2 G5 1.2B
RW 3 23 WR 1

1
BATTERY(+) 3 1 3A 1.2L
CABIN LAMP

AC & HEATER CONTROLLER


RW 4 20A Y 2
BATTERY(+) 4 2
G

M
5 CL-10
ILLUMINATION 5 3

4
RY 6 24 LB
POWER IG 6 4
CN-113

2
25 YB
NC 7 5

5
0.8L 103

MODE(VENT)
BrR 8 2 CN-249

86

85
DUCT SENSOR(+) 8 6 0.8B G 1 0.8W
GB 9 9B GB 1 1 s(-)

30

7
DUCT SENSOR(GND) 9 7 2 0.8B

BUZZER
GB 10 2 GND

87 87a
REVERSE FAN SIG 10 26 LG 3 0.8Y
3 s(+)
NC 11 1 Lo 1

87a
0.8R

86
85

30
4

87
35 YW

AC COMP RY
4
CAMERA

CR-7
2
Àü¿ø

NC 12 MH 3
27 YBr
NC 13 3 ML 2
36A L

RESISTOR
NC 14 4 Hi 4

29 YB

0.8V 41
0.8Gr 58
1 2 1
9

0.8GW 45
1.25LgB

0.8Gr 58A
1 33 R
1.25G 8 2

DUCT
2 6B RY
CS-47

SENSOR
3

RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG 89 5R
1 2 1 3

5
6

31
30
33
10
33A R 94 0.8V

32
1,2
2 4
6A RY 5
3

RELAY(M2)
35 YW

G
6

LY
2B

2R
RY
4 4 3

LW
RW
3

1.25B
G31 0.8B
7 7
32 2B 9
1 M 26 0.8L
36 L 8

8
7
6
5
4
3
2
1
8
7
6
2

5
4
3
1
2 4

NO.
CN-7
9 8
BOOM SWING SW

BLOWER
10
10

AIR CON
94 0.8V

2B
11

MCU
G32 0.8B 11 12

1.25 B
12

25E 0.8G
0.8B 51A

FUSE(IG)
0.8LW 46
0.8Gr 58B

FUSE(Battery)

ILLUMINATION
CR-71

GND(BLOWER)
87a 30 86

DESTINATION

CONDENSOR FAN
BL

GND(CONTROLLER)
85

DPS(COMPRESSOR)
24 0.8R
87
CN-24 94A 0.8V
86
87a 87 85
94B 0.8V
2 30
L
BOOM SWING RY.

1
YW

CN-23CN-23 CS-2
49 0.8YW
2 1
H0 I

G
1 42A 0.8Br
2
R
0, I

64 1.2Y
H

3 4

SPEAKER RH SPEAKER LH
B

CN-27 4 1 2
0.8B 37
START SW

GND 16 5 3
BR ACC

130 0.75YR
NC 15 6
0.8W 16 5
SPK FRT LH+ 14
ST C

57 6
REMOCON GND 13 0.5Y
12 0.5L 56
REMOCON+
0.8V 53
SPK FRT RH+ 11 CN-116
NC 10 0.8W 87
ILL LAMP OUT 1
0.8ROr 12 0.8Y 86
ILL+ 9 WORK LIGHT OUT 2
0.8Y 35 63 8.0R
BACK UP+ 8 NC 3 1
23 8.0R
ANT 12V 7 NC 4 2
0.5RW 54
TEL MUTE 6 NC 5 CS-74
MASTER SW

0.8R 17 0.8L 85
SPK FRT LH- 5 BEACON 6
0.8G 51 0.8G 84
SPK FRT RH- 4 CABIN LIGHT OUT 7

RADIO & USB PLAYER


NC 0.8Gr 12
3 TRAVEL ALARM 8
0.8B 37E 0.8R 83
ILL- 2 BREAKER 9

SWITCH PANEL
0.8V 36 0.8L 53A CS-3
ACC 1 POWER 12V(IG) 10
0.8B G 1
CN-144A GND 11
2
I

NC
20 NC 12
95 0.8Or 3
0.8B
0

GND(MAIN)
19 37G
96 0.8Gr
55 4
SPK(+)
18 0.8L
5
SPK(-)
17 0.8Y 52 CR-13 4
G 0.8B
16 0.8V 56 6 8
NC 30
85 87 87a 0.8V 56A 97 0.8R 7 10
15 0.5L 18 86
IND(+) 96 0.8Gr 3
25 0.8G
WIPER SW

14 0.5Y 25 8
TX(SEND) 87 7 6
13 0.8W 87 9 9
RX(SEND) 85
12 0.5BW 67 86 30 10
87a

ILL LAMP RY.


GND(JACK) 44A 0.8RW
11 0.5Y 31 11
TX(JACK) 11 12
96A 0.8Gr 12
G 0.8B

10 0.5L 34
MIC-
61A 0.8LW

POWER IG
9 0.8V 36A CR-3
0.8Br 57 CR-6

H/FREE
NC
8
30 97 0.8R
85 87 87a 0.8Br 57A 6
7 0.8W 16 86
1
2

CAR AUDIO(+) 44B 0.8RW


0.8R 0.8V 29 4
CAR AUDIO(-)
6 17 87
0.5LgW 66 0.8Y 86
CN-170

5
TX/S 85
0.5RW 54 86 30
TEL MUTE
4
87a 98 0.8G
3
INT.WIPER RY

0.5BW 68

WORK LAMP RY.


GND(SEND)
3 95 0.8Or
1
SEAT HEATER

RX(JACK)
2 0.5L 63
1 0.5Y 64 CR-4
MIC+
100 0.8Y 30
CN-144E 44C 0.8RW 87a 87 85
8 0.5BW 68 86
REMOTE AUDIO TX 44D 0.8RW
7 0.8W 16 87
RS232_GND 98 0.8G
6 85
NC
WIPER RY

99 0.8L 30 86
5 0.5LgW 66 87a
RS232_TX
REMOTE AUDIO RX
4 0.5RW 54
3
NC

H/FREE
NC
2 4 Lo M
1 0.5Y 64
RS232_RX
CN-21
CN-245A 100 0.8Y
4
12 0.5B 37H 3 B
GND 44E 0.8RW
3
11 0.5Y 57 87a 30 86 G 0.8B 1 Pf
REMOTE SIG-
WIPER MOTOR

0.8 2 2 E
10 0.5L 56 85 99 0.8L
REMOTE SIG+ 1
1.2
9 0.5ROr 12E 87
ILLUMINATION
0.8
8 0.5L 34 86
ecu \U+c804\U+c6d0

MIC- 87a 87 85 95A 0.8Or


0.5Y 1.2 1
7 64 30

ECU IG POWER
MIC+ 37A 0.8G
DO-1

0.5B 37J CR-45 2


2.0SQ

6
H/F IND-
5 0.5L 18
H/F IND+ HOUR METER
4 CS-30
NC (+)
1 1
SIG-
3 0.5BW 68 H (-) 1 12
2 2
SIG+
2 0.5Y 25
SIG 3 3
1 0.5V 36E
POWER IG G 0.8B 4
CN-245E 5
PTT(SW SIG)
12 37 0.8G
6
11 0.5Y 57 4
AUDIO_RX CS-100 7 6
0.8

0.5L 56 7
1.25

10
AUDIO_TX 8
39 0.85Y
38 0.85L

1
36 0.8R

41 0.85V

1 0.8G
40 0.85Or

9 0.8R
26 0.85L
37 0.85G

0.5ROr 12E
29 0.8V

G1 8.0B
42 0.85Br

G2 8.0B
44 0.8RW
43 0.85Gr

23 8.0R

20 0.5B

9
21 0.5R
19 1.2Br
30 0.8Br

22 8.0W

12 0.8Gr
46 0.85LW

28 1.2Or

RS232_TX
24 0.8R
25 0.8G
WASHER SW

45 0.85GW

9
16 0.8VW

2
133 0.75Y

62 0.8VW
60 0.8GW
34 0.8GW

RS232_RX
8 0.5L 34
3 10

0
7 0.5B 64
GND DPF REGEN 11
4
2

1
1

2
9
5
4
3

7
6
2

8
1
1

9
5
4
3
2

7
6

12
11
10
6

0.5Y 36J
5
3

5
3
4
1

12
11
10
4
1
9
8
7
6
2

9
8
7
2

11 12
15
14
13
12
11
10
15
14
13
12
11
10

6
POWER IG
CN-2

12
CN-1
CN-3

0,1
CN-4
CN-5

5
EARTH

5
EXT SPK MIC+ R
4 6
EXT SPK MIC-
4 CS-50
0.8
1.25

6 7
3
DPF COM 1
EXT SPK ON
8.0B G1
8.0B G2
0.85G 1

DPF SW
8 1 12
1.2Br 19
8.0R 23
1.25R 36

8.0W 22
0.85L 38

2
0.85G 37

0.8Br 30
0.5Y 133
0.85Y 39

0.85Br 42
0.85V 41

0.85Gr 44

0.85L 26
1.25Y 25
0.85R 24

2
0.85Or 40

1.25V 29

0.85Gr 12

0.85R 20
CAM 3 SIG
CAM 2 SIG
0.85Or 28
0.85LW 46

EXT VOLUME+
0.85RW 43

0.85B 21
0.85GW 45

61 0.8Or
0.85GW 34

10 9
0.85VW 80

1.25VW 16
CAM SHIELD
TRAVEL SOL

1 I 3
BOOM SWING

EXT VOLUME- DPF INHIBIR

4-3
CLUSTER GND

8 10 11 0.8Vr
4
mcu

CN-246 11 5
12 12 11
NC 12
6
12V IG

0.5BW 67 3
CAN2 L

11 27 1.2Br
CAN2 H

GND(JACK) 7
7
10 0.5V 36F 10 0.8V 9
2.0SQ

POWER IG 8
ps

0.5LgW 66 CR-80
TX/S
9 4
9 8
OVERLOAD SW

0.5B 37K 86 30 87a


GND
8 10
85 0.85 10
7 0.5ROr 12F 61 0.8Or
ILLUMINATION 1.25 11
0.5Y 31 87
TX
6
24R 0.8B 11 12
0.85 12
0.5L 86
63 85 87 87a
5
RX 1.25
0.5Lg 18 CN-56 30
0.75BrW 131

4
EGR VALVE RY

USB(GND)
3 0.5BW 68 BATTERY 12V 1
USB(D+)
0.5LY POWER_IG 2

USB & SOCKET ASSY


USB(D-)
2 25
6
5
3
4
1

9
8
7
2

16
15
14
13
12
11
10

0.5V CAMERA_3 3
CN-10

1
USB(+5V)
CAMERA_2 4
CN-27A CAM1-Diff-H 5
8
AUX GND Car_GND 6
7

CLUSTER
AUX R
0.75BrW 131

RS232_RX 7
6
AUX L RS232_TX 8
5
NC CAN_Lo 9
4 0.5Lg
USB GND CAN_Hi 10
0.8
0.8

0.8
0.8
0.8
0.8

3 0.5BW
USB D+
2 0.5LY
USB D-

REMOTE ASSY
CN-243
1 0.5V 0.8Gr 12D
USB 5V 1
9
8
7
6
5
4
3
1
2

12
11
10

0.8Or 95
2
0.8Gr 96
IG

RMS

3
CN-125A
B+

RS232
CONN.
GND

4 CABIN ROOM HARNESS


CAN_L
CAN_S
CAN_H

2.0B
CN-93A
2.0R K01
POWER 12V 1
2.0B K02
MAIN_GND 2
2.0R K03 BOTTOM HARNESS
POWER 12V 3
2.0B K04
MAIN_GND 4
2.0R K05
POWER 12V 5
2.0B K06
MAIN_GND 6
0.5Br K15
ENG. OIL PS 15 CN-18 DESTINATION
NC 16 1 1 ENG. OIL PS
NC 17
0.5LW K18 2 2 DPF PRESSURE SENSOR(24)
DPF REGEN SW 18 DPF PRESSURE SENSOR(63)
3 3
NC 19 DPF SENSOR_GND (77)
0.5G K20 4 4
INTAKE THROTTLE 20
0.5BW K21 5 5 DPF INTERMEDIATE TEMP (80)
NEW TEMP SENSOR 21
6 6 DPF INLET TEMP (81)
NC 22 DPF PRESSURE SENSOR (A12)
0.5R K23 7 7
INTAKE THROTTLE 23 EGR VALVE RY_C
0.5R K24 8 8
DPF PRESSURE SENSOR 24 COM IG POWER (A50)
0.5P K28 9 9
START RY COIL(-) 28
10 10 PREHEAT CONTACT
NC 29
0.5Y K31 11 11 DPF-INTERLOCK
NON DPF REGEN SW 31
12 12 START RY CONTACT
NC 32
0.5Y 133 13 13 ACCEL_GND
KEY. START SIG. 35
0.5W K39 14 14 ACCELERATOR1(5v)
EGR PRESSURE SENSOR 39
0.5R K43 15 15 INTERLOCK-COM
ACCELERATOR1(5v) 43 16
16 ACCELERATOR1
NC 44
0.5R K45
EGR Ps SENSOR(5V) 45
NC 49
ECU

0.5Br K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
0.5 K33
EGR TEMP SENSOR 33
0.5 K56
DPF OUTLET TEMP 56
0.5P K61
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR
CN-51
63 3E 1.2B
0.5B K65 1 TRAVEL SPEED SOL(DO)
YDT(GND) 65
0.5RW K66 2 NC
ALT LEVEL 66
3 NC
NC 67
0.5L K68 4 NC
EGR VALVE RY(+) 68
0.5LW K70 5 NC
GLOW RY COIL(+) 70
1.25G K73 6 NC
START RY COIL(+) 73
0.5B K74 7 NC
EGR PRESSURE SENSOR 74
0.5Y K75 8 NC
YDT(CAN2_H) 75
0.5L K76 9 NC
EGR VALVE 76
0.5B K77 10 BOOM SWING PS(DI)
DPF SENSOR_GND 77
0.5P K79 11 AIR CLEANER SW(DI)
NEW TEMP SENSOR 79
0.5Br K80 12 NC
DPF INTERMEDIATE TEMP 80
0.5RW K81 13 NC
DPF INLET TEMP 81 76
0.5Y K85 14 TRAVEL HI
EGR PRESSURE SENSOR 85
0.5Or K86 15 NC
REGERATION INTERLOCK SW 86 Gr
0.5B K87 16 WOKIG PS SENSOR(AI)
SWITCH COM 87
1.25Or K88 17 ACCEL DIAL SIG(AI)
IG POWER 88
18 FUEL SENDER(AI)
0.5Or K90 19 12V POWER OUTPUT
YDT(12V) 90 70 0.8V
20 ALT. LEVEL(AI)
CN-93B 21 NC
1.25Or A01
INJECTOR 2 1 22 BATTERY POWER
1.25Br A02 2 0.8L
INJECTOR 3 2 23 POWER IG
1.25Y A04
SUPPLY PUMP 4 41 HYD. TEMP SENSOR(AI)
1.25P A05
SUPPLY PUMP 5 42 5V POWER OUTPUT
0.5R A07
PRESSURE SENSOR_RAIL 7 38 BOOM UP PS
0.5RW A08
CAM SPEED SENSOR 8 44 NC
MCU

0.5L A11
FUEL TEMP SENSOR 11 45 NC
0.5G A12
DPF PRESSURE SENSOR 12 46 MAIN GND
47 MAIN GND
1.25R A16
INJECTOR 4 16 48 NC
1.25L A17
INJECTOR 1 17 49 NC
1.25Y A19
INTAKE THROTTLE 19 50 NC
1.25LW A20
INTAKE THROTTLE 20 51 HOUR METER
0.5BW A25
PRESSURE SENSOR_RAIL 25
ECU

52 PROGRAM DUMP(DI)
0.5G A26
PRESSURE SENSOR_RAIL 26 53 GND COM
0.5G A28
COOLANT WATER TEMP 28 54 NC
0.5L A29
COOLANT WATER TEMP 29 55 NC
56 RS232_RX(1)
1.25YG A31
INJECTOR 2 31 57 RS232_TX(1)
1.25G A32
INJECTOR 3 32 58 J1939 CAN_Lo(2)C
1.25LW A33
INJECTOR 4 33 59 J1939 CAN_Hi(2)
0.5 A59
IM TEMP SENSOR 59 60 J1939 CAN_Lo(1)E
0.5L A37
CAM SPEED SENSOR 37 61 J1939 CAN_Hi(1)
0.5B A38
CRANK REV SENSOR SHIELD 38 62 NC
0.5P A39
CRANK REV SENSOR 39 63 NC
1.25W A47
INJECTOR 1 47 64 OVERLOAD PS
1.25R A50
COM IG POWER 50 65 NC
0.5BrW A51
FUEL TEMP SENSOR 51 66 GND_SENSOR
0.5BL A52
CAM SPEED SENSOR 52 67 NC
0.5Or A54
CRANK REV SENSOR 54 68 NC
1.25R A60
COM IG POWER 60 69 NC
70 NC
SIG GND
12V SUPLY

ACEEL SIG

MAIN GND
ALT LEVEL

POT DIAL 5V

CN-126
1
K90
K53
K75
K65

51 B
K33 0.5
A59 0.5
2.0 B

2
K76 0.5L
A29 0.5L

K54 0.5P
K79 0.5P
K85 0.5Y

K23 0.5R
0.5R K45

K20 0.5G
A28 0.5G
K74 0.5W
K39 0.5W

K52 0.5Br
25 1.2Y

72
K56 0.5

G
A19 1.25Y
29 1.2V
53 0.85L

38 0.85L

K21 0.5BW

A11 0.5L
A37 0.5L
58 0.85G

A05 1.25
A04 1.25
A38 0.5

41 0.85V
36 1.25R

A20 1.25LW

3
37 0.85G

A07 0.5R
24 0.85R

A26 0.5G

A17 1.25L
30 0.85Br
42 0.85Br

26A 0.85L
5-1A 0.8V
43 0.85Gr

A52 0.5BL
12 0.85Gr
G24 1.2B
1 0.85G

A16 1.25R
40 0.85Or

A32 1.25G
28 0.85Or
80 0.8VW
A39 0.5P

46 0.85LW

A47 1.25W

A02 1.25Br
A25 0.5BW

73
49 0.85YW
39 0.85Y

A01 1.25Or
A08 0.5RW

R
45 0.85GW
44 0.85RW

WORKING PS 50 0.85BrW
RS232

A54 0.5Or

34 0.85GW

A51 0.5BrW
3 0.85LW

A31 1.25YG
6 0.85YW
8 0.85YW

A33 1.25LW
CONN.

0.5
0.5
0.5
131 0.75BrW

0.5

4
57 BW
4
3
2
1

6
5
3

6
4
1

9
8
7
5
3

2
6
4
1

9
8
7
5
2

20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10
2
2
2

8
8
8

1
1
1

9
9
9

5
4
3
5
4
3
5
4
3

7
6
7
6
2
7
6

CN-8
1

9
5
4
3

7
6

12
11
10
15
14
13
12
11
10
10

15
14
13
12
11
10

CN-15

CN-17

CN-7A

CN-148
CN-13

CN-14

NC
NC
G1 8.0B
G2 8.0B
23 8.0R
22 8.0W

12V+

GND
CAN_L
CAN_H
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

12
11
10
15
14
13
12
11
10
10

15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10

NO.
NO.
NC
NC
NC
NC

NC
1
1

2
2

WIPER
WIPER
CN-3

NC
FEED P/P
HORN RY
EARTH

HORN RY

AIR COMP

CAM 3 SIG
CAM 2 SIG

TRAVEL HI
ACEEL SIG
KEY SW BR
SAFTY SOL.
BRAKER RY

POT DIAL 5V

CAM SHIELD
CAM POWER
BOOM UP PS

TRAVEL SOL.
WORKING PS

BOOM SW RY
ALT. LEVEL 'L'

NO. DESTINATION
NO. DESTINATION

NO. DESTINATION
ALT. LEVEL 'S'

NO. DESTINATION
AIR CLEANER

ILLUMINATION

SUPPLY PUMP
SUPPLY PUMP
CLUSTER GND

SIG GND (MCU)


BRAKER(COIL-)

ECU MAIN GND

TRAVEL ALARM

WORK LAMP RY
MAIN GND (MCU)
FUEL LV SENDER

INJECTOR 3
INJECTOR 3
INJECTOR 2
INJECTOR 2
INJECTOR 1
QUICK COUPLER

EGR VALVE
EGR VALVE

INJECTOR 1
INJECTOR 4
INJECTOR 4
12V OUTPUT MCU
HYD TEMP SENDER

BRAKER RY CONT.+
HORN RY CONTACT
CRANK REV SENSOR
CRANK REV SENSOR

OVERLOAD SENSOR

IM TEMP SENSOR
AIR COMP RY CONTACT

DESTINATION
DESTINATION

INTAKE THROTTLE
INTAKE THROTTLE
AIRCON CONT.AIR COMP
SAFETY LEVER RY CONTACT

INTAKE THROTTLE
INTAKE THROTTLE
INTAKE THROTTLE

DPF OUTLET TEMP


CRANK REV SENSOR SHIELD

EGR TEMP SENSOR


NEW TEMP SENSOR
NEW TEMP SENSOR
EGR Ps SENSOR(5V)

FUEL TEMP SENSOR


FUEL TEMP SENSOR
CAM SPEED SENSOR

CAM SPEED SENSOR


CAM SPEED SENSOR
COOLANT WATER TEMP
COOLANT WATER TEMP
EGR PRESSURE SENSOR
EGR PRESSURE SENSOR
EGR PRESSURE SENSOR

PRESSURE SENSOR_RAIL
PRESSURE SENSOR_RAIL
PRESSURE SENSOR_RAIL

20ML-96011-00
CR-85
87a 30 86
8R 63 85 0.8L
85
1.2Y 64 102 0.8V
1 87
8W 22 60A 0.8GW

12

3
86

3
4
9

12
2

10
WB 15 60 0.8GW 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16
18 WOr

1
2

4
14
16

5
7
9

3
8
13
15
18

10
11

1
12
17
19
INLET MOTOR(FRE) 2

2
20
BEACON LAMP

86
86

85
85

86

85
12V SOCKET
4

M
LR 17

INLET M/ACT
TEMP MOTOR ACT(+) 3

30
30

30
5

CN-139
BG 18
TEMP MOTOR ACT(-) 4

7
11
HARNESS-CABIN

2
7
8

86
87 87a
87 87a

85
87 87a

86

85
6

20A
10A
20A
GL

20A
10A
20A

20A

20A

86
30A
30A
20A
30A

10A

20A

85
20A
19

20A

20A
20A

20A

20A
0.8R
TEMP M/ACT(PBR) 5 15 WB
CN-6

30
30
7

0.8B G

10
11

5
9
12

4
8
CL-7

1
2
3
6
7
Y

86 30

30
20

87a
87a

87a
86
86

85
85

30
30

86
87
87

85

30
87
MOTOR ACT(REF) 6 102 0.8V 1.2Y 1 1 1.2Y

CR-9

CS-67
BREAKE RY1
HORN RY
CR-2

87 87a
CR-62

87 87a
51
GW 1

ECU
21

87 87a
17 LR

CABIN LAMP RY.

85 87 87a
MCU

MCU
QUICK COUPLER SW
MODE M/ACT(DEF) 7 M

1
1 G 2B 2B G G3 0.8B
LAMP

BG 22 20 Y 2

87a
87a

86
85
87a

30
86

87
85

30

86
85
87

30
87

87a
MODE M/ACT(FOOT) 8

86
85

30
87
2 51 0.8R 1.2R 2

1.2L

SAFETY LEVER
SOLENOID
PRE-HEAT

PRE-HEAT RY
CR-5
BEACON

CR-36
1.2Or
0.8Or
WR 3

START KEY

CR-12
23

CR-40

M
ANTI-RESTART RY
HEAD LAMP

SOLENOID-2
AC& HEATER

WORK LAMP
MODE M/ACT(M+) 9

SAFETY SOL
1.2L

84 0.8G
3 101 0.8W 3

0.8B G
101 0.8W

4
LB 4

62 0.8VW
24 18 BG

BEACON LAMP
0.75Lg
62A 0.8VW

0.8L 38

FUEL P/P.HORN
0.8R 36
CL-1

TRAVEL HI-LO SOL RY


MODE M/ACT(M-) 10

0.8Or 40

0.8Y 39
4 0.85

0.8R 36A

0.8L 26A

CASSETTE RADIO
YB 5

2
0.8GW 34
25 19 GL G2 1.2B

28
MODE M/ACT(PBR) 11

26B
5 0.85 1

28A

5
TEMP M/ACT
CLUSTER,CASSETTE
CLUSTER,SW PANEL
CN-36
LG 26 6 2 1.2R

FUSE BOX
CABIN LAMP/FEED PUMP

ROOM LAMP&AC HEATER


CIGAR ,WIPER MOTOR

5W 88

0.8G 1

0.8R 9
0.8B G
BLOWER RELAY(LO) 12

0.8Br 30
6 0.85 2

0.8Gr 31
LAMP

0.75Y 133

0.8L 26E

0.8Y 27A
7

0.8L 26D
YBr

0.8LW 33
ROOM

0.8RW 32
0.75YR 130
27 9A GB

0.75LW 132

0.8LW 61
0.75BrW 131

7
BLOWER RELAY(M1) 13 7 0.85
BG 28 8

0.8L
0.8L

0.8Y
0.8V
0.8R

2.0G
ALT,ANT-RESTART RY. 0.8G

0.8Br
BLOWER RELAY(M2) 14

0.75Y

1.25R
1.25R

0.8YW
0.8VW
2.0VW

1.25Gr
0.8GW
YB

0.8RW

0.8BrW
29 1

1.25LW

1.25RW
BLOWER RELAY(HI) 15

3
LW 30 2 G4
COMPRESSOR(DPS) 16 21 GW
LY 31 3

49
50
51
17
52
53
16
54
56
57
44
58
59
60
61
62

1A
CONDENSER FAN 17

36B
26C

TRAVEL SOL
4
CL-9

M
18 G1 1.2B
5 1

MODE(D/FOOT)
3 1.2L

7
BR 1 6 2
GND 1
LH,RH

22 BG
BR 2 7
GND 2 G5 1.2B
RW 3 23 WR 1

1
BATTERY(+) 3 1 3A 1.2L
CABIN LAMP

AC & HEATER CONTROLLER


RW 4 20A Y 2
- MACHINE SERIAL NO. : #2024-#2076

BATTERY(+) 4 2
G

M
5 CL-10
ILLUMINATION 5 3

4
RY 6 24 LB
POWER IG 6 4
CN-113

2
25 YB
NC 7 5

5
0.8L 103

MODE(VENT)
BrR 8 2 CN-249

86

85
DUCT SENSOR(+) 8 6 0.8B G 1 0.8W
GB 9 9B GB 1 1 s(-)

30

7
DUCT SENSOR(GND) 9 7 2 0.8B

BUZZER
GB 10 2 GND

87 87a
REVERSE FAN SIG 10 26 LG 3 0.8Y
3 s(+)
NC 11 1 Lo 1

87a
4 0.8R

86
85

30
87
35 YW

AC COMP RY
4
CAMERA

CR-7
2
Àü¿ø

NC 12 MH 3
27 YBr
NC 13 3 ML 2
36A L

RESISTOR
NC 14 4 Hi 4

29 YB

0.8V 41
0.8Gr 58
1 2 1

0.8GW 45
9

0.8Gr 58A
1.25LgB
1 33 R
1.25G 8 2

DUCT
2 6B RY
CS-47

SENSOR
3

RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG 89 5R
1 2 1 3

5
6

31
30
33
10
33A R 94 0.8V

32
1,2
2 4
6A RY 5
3

RELAY(M2)
35 YW

G
6

LY
2B

2R
RY
4 4 3

LW
RW
3

1.25B
G31 0.8B
7 7
32 2B 9
1 M 26 0.8L
36 L 8

8
7
6
5
4
3
2
1
8
7
6
2

5
4
3
1
2 4

NO.
CN-7
9 8
BOOM SWING SW

BLOWER
10
10

AIR CON
94 0.8V

2B
11

MCU
G32 0.8B 11 12

1.25 B
12

25E 0.8G
0.8B 51A

FUSE(IG)
0.8LW 46
0.8Gr 58B

FUSE(Battery)
CN-311

ILLUMINATION
CR-71

GND(BLOWER)
0.75Lg
1 87a 30 86

DESTINATION

CONDENSOR FAN
BL

FOR PVG

GND(CONTROLLER)
85

DPS(COMPRESSOR)
24 0.8R
2 87
CN-24 94A 0.8V
86

TO EXT HARNESS
94B 0.8V 87a 87 85
2 30
L
BOOM SWING RY.

1
YW

CN-23CN-23 CS-2
49 0.8YW
2 1
H0 I

G
1 42A 0.8Br
R 2
0, I

64 1.2Y
H

3 4

SPEAKER RH SPEAKER LH
B

CN-27 4 1 2
0.8B 37
START SW

GND 16 5 3
BR ACC

130 0.75YR
NC 15 6
0.8W 16
SPK FRT LH+ 14 5
ST C

0.5Y 57 6
REMOCON GND 13
0.5L 56
REMOCON+ 12
0.8V 53 CN-116
SPK FRT RH+ 11
10
0.8W 87
NC ILL LAMP OUT 1
0.8ROr 12 0.8Y 86
ILL+ 9 WORK LIGHT OUT 2
0.8Y 35 63 8.0R
BACK UP+ 8 NC 3 1
23 8.0R
ANT 12V 7 NC 4 2
0.5RW 54
TEL MUTE 6 NC 5 CS-74
MASTER SW

0.8R 17 0.8L 85
SPK FRT LH- 5 BEACON 6
0.8G 51 0.8G 84
SPK FRT RH- 4 CABIN LIGHT OUT 7

RADIO & USB PLAYER


0.8Gr 12
NC 3 TRAVEL ALARM 8

SWITCH PANEL
0.8B 37E 0.75Lg
ILL- 2 BREAKER 9
0.8V 36 0.8L 53A CS-3
ACC 1 POWER 12V(IG) 10
0.8B G 1
CN-144A GND 11
2
I

NC
20 NC 12 95 0.8Or 3
0.8B
0

GND(MAIN)
19 37G
96 0.8Gr
18 0.8L 55 4
SPK(+)
52 5
SPK(-)
17 0.8Y CR-13 4
G 0.8B
16 0.8V 56 6 8
NC 30
85 87 87a 0.8V 56A 97 0.8R 7 10
15 0.5L 18 86
IND(+) 25 0.8G 96 0.8Gr 3
WIPER SW

14 0.5Y 25 8
TX(SEND) 87 7 6
0.8W 87 9
13
85 9
RX(SEND)

ILL LAMP RY.


12 0.5BW 67 86 30 10
GND(JACK) 87a 44A 0.8RW
11 0.5Y 31 11
TX(JACK) 96A 0.8Gr 11 12
12
G 0.8B

10 0.5L 34
MIC-
61A 0.8LW

POWER IG
9 0.8V 36A CR-3
0.8Br 57 CR-6

H/FREE
NC
8
30 97 0.8R
85 87 87a 0.8Br 57A 6
7 0.8W 16 86
1
2

CAR AUDIO(+) 44B 0.8RW


0.8R 0.8V 29 4
CAR AUDIO(-)
6 17 87
0.5LgW 66 0.8Y 86
CN-170

5
TX/S 85
4 0.5RW 54 86 30 98 0.8G
TEL MUTE 87a 3

WORK LAMP RY.


0.5BW
INT.WIPER RY

3 68 95 0.8Or
GND(SEND) 1
SEAT HEATER

RX(JACK)
2 0.5L 63
1 0.5Y 64 CR-4
MIC+
100 0.8Y
30
CN-144E 44C 0.8RW 87a 87 85
8 0.5BW 68 86
REMOTE AUDIO TX 44D 0.8RW
7 0.8W 16 87
RS232_GND 98 0.8G
6 85
NC
WIPER RY

99 0.8L 30 86
5 0.5LgW 66 87a
RS232_TX
4 0.5RW 54
REMOTE AUDIO RX
3
NC

H/FREE
NC
2 4 Lo M
1 0.5Y 64
RS232_RX
CN-21
CN-245A 100 0.8Y
0.5B 4
12 37H 44E 0.8RW 3 B
GND 3
11 0.5Y 57 87a 30 86 G 0.8B 1 Pf
ecu Àü¿ø

REMOTE SIG-
WIPER MOTOR

0.8 2 2 E
10 0.5L 56 85 99 0.8L
REMOTE SIG+ 1
1.2
9 0.5ROr 12E 87
ILLUMINATION
0.8
8 0.5L 34 86
MIC- 1.2 87a 87 85 95A 0.8Or
7 0.5Y 64 30 1
MIC+ 37A 0.8G

ECU IG POWER
DO-1

0.5B 37J 2
2.0SQ

6
H/F IND- CR-45
5 0.5L 18
H/F IND+ HOUR METER
4 CS-30
NC (+)
1 1
3 0.5BW 68 H (-) 1 12
SIG- 2 2
SIG+
2 0.5Y 25
SIG 3 3
1 0.5V 36E
POWER IG G 0.8B 4
CN-245E 5
PTT(SW SIG)
12 37 0.8G
6
11 0.5Y 57 4
AUDIO_RX CS-100 7 6
0.8

0.5L 56 7
1.25

10
AUDIO_TX
39 0.85Y

8
38 0.85L

1
36 0.8R

41 0.85V

1 0.8G
40 0.85Or

9 0.8R
26 0.85L
37 0.85G

0.5ROr 12E
29 0.8V

G1 8.0B
42 0.85Br

G2 8.0B
44 0.8RW
43 0.85Gr

23 8.0R

20 0.5B
21 0.5R
19 1.2Br

9
30 0.8Br

22 8.0W

12 0.8Gr
46 0.85LW

28 1.2Or
24 0.8R

RS232_TX
25 0.8G
WASHER SW

45 0.85GW

9
16 0.8VW
133 0.75Y

62 0.8VW

2
60 0.8GW
34 0.8GW

8 0.5L 34
RS232_RX 10
3

0
7 0.5B 64
GND DPF REGEN 11
4
2

1
1

2
9
5
4
3

7
6
2

8
1
1

9
5
4
3
2

7
6

12
11
10

36J
6

0.5Y
5
3

5
3
4
1

12
11
10
4
9
8
7
6
2

9
8
7
2

15
14
13
12
11
10

11 12
15
14
13
12
11
10

6
POWER IG
CN-2

12
CN-1
CN-3

0,1
CN-4
CN-5

5
EARTH

5
EXT SPK MIC+ R
4 6
EXT SPK MIC-
4 CS-50
0.8
1.25

6 7
3
DPF COM 1
EXT SPK ON
8.0B G1
8.0B G2
0.85G 1

1 12

DPF SW
8
1.2Br 19
8.0R 23
1.25R 36

8.0W 22
0.85L 38
0.85G 37

0.8Br 30
0.5Y 133

2
0.85Y 39

0.85Br 42
0.85V 41

0.85Gr 44

0.85L 26
1.25Y 25
0.85R 24
0.85Or 40

1.25V 29

2
0.85Gr 12

0.85R 20
CAM 3 SIG
CAM 2 SIG
0.85Or 28
0.85LW 46

EXT VOLUME+
0.85RW 43

0.85B 21
0.85GW 45

61 0.8Or
0.85GW 34

10 9
0.85VW 80

1.25VW 16
CAM SHIELD
TRAVEL SOL

I 3
BOOM SWING

1
EXT VOLUME- DPF INHIBIR

4-1
CLUSTER GND

8 10 11 0.8Vr
4
mcu

CN-246 11 5
12 12 11
NC 12
6
12V IG

0.5BW 67 3
CAN2 L

11 27 1.2Br
CAN2 H

GND(JACK) 7
7
10 0.5V 36F 10 0.8V 9
2.0SQ

POWER IG
ps

CR-80 8
9 0.5LgW 66 4
TX/S 9 8
OVERLOAD SW

0.5B 37K 86 30 87a


GND
8 10
0.85 10
0.5ROr 12F 85
ILLUMINATION
7 61 0.8Or
1.25 11
0.5Y 31 87
TX
6 24R 0.8B 11 12
0.85 12
5 0.5L 63 86
RX 85 87 87a
1.25
0.5Lg 30
0.75Y

18
EGR VALVE

CN-56
0.75BrW 131

4
USB(GND)
0.75Lg

3 0.5BW 68 BATTERY 12V 1


USB(D+)
0.5LY 25 POWER_IG 2

USB & SOCKET ASSY


2
USB(D-)
6
5
3
4
1

9
8
7
2

16
15
14
13
12
11
10

0.5V CAMERA_3 3
CN-10

1
USB(+5V)
CAMERA_2 4
CN-27A CAM1-Diff-H 5
0.75Y

0.75Lg

8
AUX GND Car_GND 6
7
AUX R
0.75BrW 131

RS232_RX 7

CLUSTER
6
AUX L RS232_TX 8
5
NC CAN_Lo 9
4 0.5Lg
USB GND CAN_Hi 10
0.8
0.8

0.8
0.8
0.8
0.8

3 0.5BW
USB D+
2 0.5LY
USB D- CN-243

REMOTE ASSY
1 0.5V 0.8Gr 12D
NC

USB 5V 1
8
3
1
2

12
11

0.8Or 95
CAN_L
CAN_H
CLAMP

2
RMS

SAFETY
ROTATE
ROTATE

0.8Gr 96
RELEASE
IG

3
B+

RS232
CN-125A

CONN.
GND

4 CABIN ROOM HARNESS


2B
CAN_L
CAN_S

ECM CASE SHIED


CAN_H

8
7
6
5
4
2
1

3
CN-PVG

CN-93A
2.0R K01
1.0
1.0
1.0
1.0

POWER 12V 1
0.75
0.75
0.75

2.0B K02 BOTTOM HARNESS


MAIN_GND 2
2.0R K03
POWER 12V 3
2.0B K04
MAIN_GND 4
2.0R K05
POWER 12V 5
2.0B K06
MAIN_GND 6
0.5Br K15
ENG. OIL PS 15 CN-18 DESTINATION
NC 16 1 1 ENG. OIL PS
NC 17
0.5LW K18 2 2 DPF PRESSURE SENSOR(24)
DPF REGEN SW 18 DPF PRESSURE SENSOR(63)
3 3
NC 19 DPF SENSOR_GND (77)
0.5G K20 4 4
INTAKE THROTTLE 20
0.5BW K21 5 5 DPF INTERMEDIATE TEMP (80)
NEW TEMP SENSOR 21
6 6 DPF INLET TEMP (81)
NC 22 DPF PRESSURE SENSOR (A12)
0.5R K23 7 7
INTAKE THROTTLE 23
0.5R K24 8 8 EGR VALVE RY_C
DPF PRESSURE SENSOR 24
0.5P K28 9 9 COM IG POWER (A50)
START RY COIL(-) 28
10 10 PREHEAT CONTACT
NC 29
0.5Y K31 11 11 DPF-INTERLOCK
NON DPF REGEN SW 31
12 12 START RY CONTACT
NC 32
0.5Y 133 13 13 ACCEL_GND
KEY. START SIG. 35
0.5W K39 14 14 ACCELERATOR1(5v)
EGR PRESSURE SENSOR 39
0.5R K43 15 15 INTERLOCK-COM
ACCELERATOR1(5v) 43
16 16 ACCELERATOR1
NC 44
0.5R K45
EGR Ps SENSOR(5V) 45
NC 49
0.5Br
ECU

K52
INTAKE THROTTLE 52
0.5L K53
YDT(CAN2_L) 53
0.5P K54
EGR VALVE 54
0.5 K33
EGR TEMP SENSOR 33
0.5 K56
DPF OUTLET TEMP 56
0.5P K61
ACCELERATOR1 61
0.5B K62
ACCEL_GND 62
0.5L K63
DPF PRESSURE SENSOR 63
CN-51
3E 1.2B
0.5B K65 1 TRAVEL SPEED SOL(DO)
YDT(GND) 65
0.5RW K66 2 NC
ALT LEVEL 66
3 NC
NC 67
0.5L K68 4 NC
EGR VALVE RY(+) 68
0.5LW K70 5 NC
GLOW RY COIL(+) 70
1.25G K73 6 NC
START RY COIL(+) 73
0.5B K74 7 NC
EGR PRESSURE SENSOR 74
0.5Y K75 8 NC
YDT(CAN2_H) 75
0.5L K76 9 NC
EGR VALVE 76
0.5B K77 10 BOOM SWING PS(DI)
DPF SENSOR_GND 77
0.5P K79 11 AIR CLEANER SW(DI)
NEW TEMP SENSOR 79
0.5Br K80 12 NC
DPF INTERMEDIATE TEMP 80
0.5RW K81 13 NC
DPF INLET TEMP 81 76
0.5Y K85 14 TRAVEL HI
EGR PRESSURE SENSOR 85
0.5Or K86 15 NC
REGERATION INTERLOCK SW 86 Gr
0.5B K87

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