International Standard: Third Edition 2022-08
International Standard: Third Edition 2022-08
International Standard: Third Edition 2022-08
STANDARD 3951-1
Third edition
2022-08
Reference number
ISO 3951-1:2022(E)
© ISO 2022
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ISO 3951-1:2022(E)
Contents Page
Foreword..........................................................................................................................................................................................................................................v
Introduction .............................................................................................................................................................................................................................. vi
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative references ..................................................................................................................................................................................... 1
3 Terms and definitions .................................................................................................................................................................................... 2
4 Symbols .......................................................................................................................................................................................................................... 6
5 Choice of a sampling plan ........................................................................................................................................................................... 7
5.1 Choice between variables and attributes ....................................................................................................................... 7
5.2 General ........................................................................................................................................................................................................... 8
5.3 Choice between the s-method and σ-method .............................................................................................................. 8
5.4 Choice of inspection level and AQL ....................................................................................................................................... 9
6 Standard procedures for the s-method..................................................................................................................................... 10
6.1 General ........................................................................................................................................................................................................ 10
6.2 Single specification limits.......................................................................................................................................................... 10
6.3 Double specification limits ....................................................................................................................................................... 11
7 Standard procedures for the σ-method.................................................................................................................................... 11
7.1 General ........................................................................................................................................................................................................ 11
7.2 Single specification limits.......................................................................................................................................................... 11
7.3 Double specification limits ....................................................................................................................................................... 12
8 The p*-method ..................................................................................................................................................................................................... 12
9 Switching between inspection severities ............................................................................................................................... 13
9.1 Rules for switching between inspection severities ............................................................................................ 14
9.2 Records for switching between inspection severities ..................................................................................... 15
10 Relation to ISO 2859-1 ................................................................................................................................................................................. 15
10.1 Similarities .............................................................................................................................................................................................. 15
10.2 Differences .............................................................................................................................................................................................. 16
11 Allowing for measurement uncertainty .................................................................................................................................. 17
12 Normality, data transformations and outliers ................................................................................................................. 17
12.1 Normality ................................................................................................................................................................................................. 17
12.2 Data transformations .................................................................................................................................................................... 17
12.3 Outliers ....................................................................................................................................................................................................... 18
13 Monitoring and recording of inspection results ............................................................................................................. 18
13.1 Monitoring of inspection results ......................................................................................................................................... 18
13.2 Process capability and performance assessment................................................................................................. 18
13.3 Monitoring of process parameters .................................................................................................................................... 18
14 Tables ............................................................................................................................................................................................................................ 19
14.1 Form k for single sampling plans: s-method.............................................................................................................. 19
14.2 Form k for single sampling plans: σ-method............................................................................................................. 26
14.3 Form p* single sampling plans .............................................................................................................................................. 33
14.4 Values of fσ for maximum process standard deviation (MPSD)............................................................... 40
14.5 Supplementary acceptance constants for qualifying towards reduced inspection .............. 40
15 Examples ................................................................................................................................................................................................................... 41
15.1 General ........................................................................................................................................................................................................ 41
15.2 Examples for the s-method ....................................................................................................................................................... 41
15.3 Examples for the σ-method ...................................................................................................................................................... 48
15.4 Examples for the p*-method .................................................................................................................................................... 52
Annex A (informative) Procedures for obtaining s and σ........................................................................................................... 55
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 69, Applications of statistical methods,
Subcommittee SC 5, Acceptance sampling.
This third edition cancels and replaces the second edition (ISO 3591-1:2013), which has been technically
revised.
The main changes are as follows:
— procedures have been introduced to accommodate measurement uncertainty;
— many of the sampling plans have been adjusted to improve the match between their operating
characteristic curves and the operating characteristic curves of the corresponding plans for single
sampling by attributes in ISO 2859-1.
A list of all parts in the ISO 3951 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Introduction
This document specifies an acceptance sampling system of single sampling plans for inspection by
variables. It is indexed in terms of the acceptance quality limit (AQL). A more comprehensive and
technical treatment of the AQL scheme is given in ISO 3951-2. This document is complementary to
ISO 2859-1.
The objectives of the methods laid down in this document are to ensure that lots of acceptable quality
have a high probability of acceptance and that the probability of not accepting inferior lots is as high as
practicable. This is achieved by means of the switching rules, which provide the following:
a) an automatic protection to the consumer (by means of a switch to tightened inspection or
discontinuation of sampling inspection) should a deterioration in quality be detected; and
b) an incentive (at the discretion of the responsible authority) to reduce inspection costs (by means of
a switch to a smaller sample size) should consistently good quality be achieved.
In this document, the acceptance of a lot is implicitly determined from an estimate of the percentage of
nonconforming items in the process, based on a random sample of items from the lot.
This document is intended for application to a continuing series of lots of discrete products all supplied
by one producer using one production process. If there are different producers or production processes,
this document is applied to each one separately.
This document is intended for application to a single quality characteristic that is measurable on
a continuous scale and is normally distributed. For two or more such quality characteristics, see
ISO 3951-2. For information on normality and data transformations, see Clause 12.
It is assumed in the body of this document that measurement error is negligible (see ISO 10576-1:2003).
For information on allowing for measurement error, see Annex B.
For double specification limits, this document covers combined control. For other types of control, refer
to ISO 3951-2.
CAUTION — The procedures in this document are not suitable for application to lots that have
been screened for nonconforming items.
Inspection by variables for nonconforming items, as described in this document, includes several
possible modes, the combination of which leads to a presentation that may appear quite complex to the
user:
— unknown standard deviation, or originally unknown then estimated with fair precision, or known
since the start of inspection;
— a single specification limit, or combined control of double specification limits;
— normal inspection, tightened inspection, or reduced inspection.
The choice of the most suitable variables plan, if one exists, requires experience, judgement, and some
knowledge of both statistics and the product to be inspected. Clause 5 of this document is intended
to help those responsible for specifying sampling plans in making this choice. They suggest the
considerations that should be kept in mind when deciding whether a variables plan is suitable and the
choices to be made when selecting an appropriate standard plan.
The basic definitions and notations are provided in Clauses 3 and 4. The basic operational rules are
contained in Clauses 5 through 9. Clause 10 informs about the relations between this document and
the attributes sampling standard ISO 2859-1. Clauses 11, 12 and 13 provide background on accounting
for measurement uncertainty, the normality assumption, and monitoring of inspection results and
the underlying process. All tables needed for the sampling procedure can be found in Clause 14 and
examples for the s–method and the σ–method for both one and two specification limits can be found in
Clause 15.
Nine annexes are provided. Annex A indicates how the sample standard deviation, s, and the presumed
known value of the process standard deviation, σ, should be determined. Annex B provides procedures
for accommodating measurement uncertainty. Annex C shows five different sampling strategies.
Annex D gives the general formula for the operating characteristic of the σ–method and provides tables
with values of the operating characteristics of single sampling plans with known σ. Annex E gives the
general formula for the operating characteristic of the s–method and provides tables with values of the
operating characteristics of single sampling plans with unknown σ. Annex F provides the statistical
theory underlying the calculation of the consumer’s risk qualities, together with tables showing these
quality levels for normal, tightened, and reduced inspection, as well as for the s–method and σ–method.
Annex G provides similar information for the producer’s risks. Annex H give details of how Acceptance
diagrams for double specification limits are constructed, Annex I shows the use of the underlying
software (R package to support implementation of this document).
1 Scope
This document specifies single sampling plans for lot-by-lot inspection under the following conditions:
a) where the inspection procedure is applied to a continuing series of lots of discrete products, all
supplied by one producer using one production process;
b) where only a single quality characteristic, x, of these products is taken into consideration, which is
measurable on a continuous scale;
c) where production is under statistical control and the quality characteristic, x, is distributed
according to a normal distribution or a close approximation to the normal distribution;
d) where a contract or standard defines a lower specification limit, L, an upper specification limit,
U, or both. An item is qualified as conforming if its measured quality characteristic, x, satisfies as
appropriate one of the following inequalities:
1) x ≥ L (i.e. the lower specification limit is not violated);
2) x ≤ U (i.e. the upper specification limit is not violated);
3) x ≥ L and x ≤ U (i.e. neither the lower nor the upper specification limit is violated).
Inequalities 1) and 2) are cases with a single specification limit, and 3) is a case with double specification
limits.
Where double specification limits apply, it is assumed in this document that conformity to both
specification limits is equally important to the integrity of the product. In such cases, it is appropriate
to apply a single AQL to the combined percentage of a product outside the two specification limits. This
is referred to as combined control.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 2859-1, Sampling procedures for inspection by attributes — Part 1: Sampling schemes indexed by
acceptance quality limit (AQL) for lot-by-lot inspection
ISO 3534-1, Statistics — Vocabulary and symbols — Part 1: General statistical terms and terms used in
probability
ISO 3534-2, Statistics — Vocabulary and symbols — Part 2: Applied statistics
ISO 3951-2, Sampling procedures for inspection by variables — Part 2: General specification for single
sampling plans indexed by acceptance quality limit (AQL) for lot-by-lot inspection of independent quality
characteristics
3.6
acceptance quality limit
AQL
(acceptance sampling) worst tolerable quality level (3.7)
Note 1 to entry: This concept only applies when an acceptance sampling scheme with rules for switching and for
discontinuation, such as ISO 2859-1 and ISO 3951, is used.
[SOURCE: ISO 3534-2:2006, 4.6.15 modified — Notes 2 to 4 to entry have been deleted and Note 1 to
entry has been added.]
3.7
quality level
quality expressed as the fraction nonconforming
[SOURCE: ISO 3534-2:2006, 4.6.16 modified — “or rate of number of nonconformities” has been
removed”.]
3.8
limiting quality
LQ
quality level (3.7), when a lot is considered in isolation, which, for the purposes of acceptance sampling
inspection (3.3), is limited to a low probability of acceptance
Note 1 to entry: In this document: 10 %.
[SOURCE: ISO 3534-2:2006, 4.6.13, modified — Note 1 to entry has been added.]
3.9
nonconformity
non-fulfilment of a requirement
[SOURCE: ISO 3534-2:2006, 3.1.11]
3.10
nonconforming unit
unit with one or more nonconformities
[SOURCE: ISO 3534-2:2006, 1.2.15]
3.11
p*-method acceptance sampling plan
acceptance sampling (3.3) plan by variables where the the estimated fraction nonconforming p̂ is
compared to the maximum acceptable value p*.
Note 1 to entry: The method is applicable to both the s-method (3.12) and the σ-method (3.13) and gives equivalent
results. It has the advantage that it deals directly with the fraction nonconforming.
3.12
s–method acceptance sampling plan
acceptance sampling (3.3) plan by variables using the sample standard deviation
Note 1 to entry: See Clause 6.
[SOURCE: ISO 3534-2:2006, 4.3.10 modified — “s method” has been replaced by “s-method” and
“acceptance sampling plan” has been added]
3.13
σ–method acceptance sampling plan
acceptance sampling (3.3) plan by variables using the presumed value of the process standard deviation
Note 1 to entry: See Clause 7.
[SOURCE: ISO 3534-2:2006, 4.3.9 modified — “sigma method” has been replaced by “σ-method” and
“acceptance sampling plan” has been added]
3.14
specification limit
conformance boundary specified for a characteristic
[SOURCE: ISO 3534-2:2006, 3.1.3, modified — "limiting value stated" has been replaced with
"conformance boundary specified".]
3.15
lower specification limit
L
specification limit (3.14) that defines the lower conformance boundary
[SOURCE: ISO 3534 2:2006, 3.1.5, modified — "limiting value" has been replaced with "conformance
boundary".]
3.16
upper specification limit
U
specification limit (3.14) that defines the upper conformance boundary
[SOURCE: ISO 3534-2:2006, 3.1.4, modified — "limiting value" has been replaced with "conformance
boundary".]
3.17
combined control
requirement when both upper and lower limits are specified for the quality characteristic and an AQL
(3.6) that applies to the combined percent nonconforming beyond the two limits is given
Note 1 to entry: See 5.4.
Note 2 to entry: The use of combined control implies that nonconformity beyond either specification limit (3.14) is
believed to be of equal, or at least roughly equal, importance to the lack of integrity of the product.
3.18
form k acceptance constant
k
constant depending on the specified value of the acceptance quality limit (3.6) and the sample size, used
in the criteria for accepting the lot in an acceptance sampling (3.3) plan by variables
Note 1 to entry: See Clause 6 and Clause 7.
[SOURCE: ISO 3534-2:2006, 4.4.4, modified — "acceptability constant" has been replaced with
"acceptance constant". The original Note 1 to entry has been deleted, a new Note 1 to entry has been
added.]
3.19
form p* acceptance constant
p*
constant depending on the specified value of the acceptance quality limit (3.6) and the sample size, used
in the criteria for accepting the lot in an acceptance sampling (3.3) plan by variables
[SOURCE: ISO 3534-2:2006, 4.4.4, modified — "acceptability constant" has been replaced with
"acceptance constant". The original Note 1 to entry has been deleted, a new Note 1 to entry has been
added.]
3.20
quality statistic
Q
function of the specification limit (3.14), the sample mean and the sample or process standard deviation,
used in assessing the acceptance of a lot
Note 1 to entry: For the case of a single specification limit, the lot can be accepted or rejected on the result of
comparing Q with the form k acceptance constant (3.18).
[SOURCE: ISO 3534-2:2006, 4.4.9, modified — In the Note 1 to entry, "may be sentenced" has been
replaced with " can be accepted or rejected". Note 2 to entry has been added.]
3.21
lower quality statistic
QL
function of the lower specification limit (3.15), the sample mean, and the sample or process standard
deviation
Note 1 to entry: For a single lower specification limit, the lot can be accepted or rejected on the result of comparing
QL with the form k acceptance constant (3.18).
[SOURCE: ISO 3534-2:2006, 4.4.11, modified — Note 2 to entry has been added.]
3.22
upper quality statistic
QU
function of the upper specification limit (3.16), the sample mean, and the sample or process standard
deviation
Note 1 to entry: For a single upper specification limit, the lot can be accepted or rejected on the result of
comparing QU with the form k acceptance constant (3.18).
[SOURCE: ISO 3534-2:2006, 4.4.10, modified — Note 2 to entry has been added.]
3.23
maximum process standard deviation
MPSD
σmax
largest process standard deviation for a given sample size code letter and AQL (3.6) for which it is
possible to satisfy the acceptance criterion for a double specification limit under all inspection severities
(i.e. normal, tightened and reduced) when the process variability is known
Note 1 to entry: The MPSD depends on whether the double specification limits are combined, separate or complex,
but does not depend on the inspection severity.
[SOURCE: ISO 3534-2:2006, 4.4.8, modified — Note 2 to entry has been added.]
3.24
switching rule
instruction within an acceptance sampling (3.3) scheme for changing from one acceptance sampling
plan to another of greater or lesser severity based on demonstrated quality history
Note 1 to entry: Normal, tightened, or reduced inspection or discontinuation of inspection are examples of
‘severity of sampling’.
[SOURCE: ISO 3534-2:2006, 4.3.4, modified — Note 2 to entry has been added.]
3.25
measurement
set of operations to determine the value of some quantity
[SOURCE: ISO 3534-2:2006, 3.2.1, modified — "having the object of determining a value of a quantity"
has been replaced with " to determine the value of some quantity". Notes 1 and 2 to entry have been
deleted.]
4 Symbols
fσ factor that relates the maximum process standard deviation to the difference between
U and L (see 14.5)
FBETA(α , β ) ( x ) the distribution of the standard beta distribution with parameters α and β . In this
document α = β = n 2 − 1 throughout.
Ft (ν ,δ ) ( x ) the distribution function of the non-central t-distribution with ν degrees of freedom
and non-centrality parameter δ
Kp the upper p-quantile of the standardized normal distribution i.e. x such that
1 − Φ ( x ) = p , which corresponds to the process fraction nonconforming p
k form k acceptance constant for use with a single quality characteristic and a single
specification limit (see 14.1 for the s–method acceptance sampling plan or 14.2 for the
σ–method acceptance sampling plan)
p̂L estimate of the process fraction nonconforming below the lower specification limit
p̂U estimate of the process fraction nonconforming above the upper specification limit
form p* acceptance constant i.e. the maximum acceptable value for the estimate of the
p*
process fraction nonconforming
Pa probability of acceptance
Φ(x ) the distribution function of the standardized normal distribution
Q quality statistic
S sample standard deviation of the measured values of the quality characteristic (also
an estimate of the standard deviation of the process), i.e.
n
∑( x j − x )2
j =1
s=
n−1
(See Annex A.)
xj measured value of the quality characteristic for the jth item of the sample
x the arithmetic mean of the measured values of the quality characteristic in the sam-
ple, i.e.
n
∑xj
j =1
x=
n
NOTE For two or more quality characteristics, that need to be treated together using a single AQL, this
document does not apply. See ISO 3951-2 for details.
5.2 General
The sampling schemes found in this document, with their rules for switching and for discontinuation of
sampling inspection, are designed to encourage suppliers to keep the process fraction nonconforming
consistently better than the respective AQLs.
Otherwise, there is a high risk that the inspection severity be switched to tightened inspection, under
which the criteria for lot acceptance become more demanding. Once on tightened inspection, unless
action is taken to improve the process, it is very likely that the rule requiring discontinuation of
sampling inspection be invoked pending such improvement.
The following procedures shall be followed before starting an inspection by variables:
a) check that an AQL has been designated, and that it is one of the preferred AQLs for use with this
document (see Clause 5). If it is not, then the sampling tables of this document are not applicable;
NOTE If an AQL other than a preferred AQL is designated, then this document is only applicable under
the advice of a statistical expert.
b) check that the inspection level to be used has been designated. If none has been given, the inspection
level II shall be used (see 5.4);
c) determine the quality characteristic x and an upper limit U and/or a lower limit L for x;
d) for a quality characteristic with double specification limits, check that nonconformities beyond
each limit are of equal importance. If this is not the case, refer to ISO 3951-2;
NOTE If the lot size, the inspection level, U, L or the AQL change during the process, the user might need
to stop and begin again with 5.1.
e) check whether the s–method (Clause 6) is to be used initially or whether the standard deviation is
stable and known, in which case the σ–method (Clause 7) should be used (see 5.3);
f) for the σ–method and a quality characteristic with double specification limits, a process capability
study in the following sense should be done:
1) enter Table 11 in 14.4 with the AQL to determine the value of the factor fσ;
2) calculate the maximum allowable value of the process standard deviation using the formula
σ max = (U − L ) fσ ;
3) If σ exceeds σmax, the process is not capable and sampling inspection is pointless until it is
demonstrated that the process variability has been adequately reduced.
g) obtain the sample size code letter with the inspection limit (normally level II) and the lot size from
Table 1.
If the variability is under control, a reliable estimation for the process standard deviation can be made
from the observed data, in which case it may be economical to change to the σ–method. The size of the
sample is generally smaller and the acceptance criterion is simpler using the σ–method (see Clause 7).
On the other hand, it shall still be necessary to calculate the sample standard deviation, s, for record
and continued monitoring purposes of the product quality and to keep the pattern or control charts up
to date (see Clause 13). Methods of determining s and σ are given in Annex A.
In case of using the σ–method, it is recommended to perform, periodically and systematically,
comparisons of observed data, i.e. observed process standard deviations with the assumption made on
σ. In the framework of continued monitoring, this can be done in several ways:
— use of descriptive, graphical methods, e.g. pattern charts;
— use of statistical control charts;
— descriptive numerical analysis; or
— statistical tests, e.g. Bartlett’s test for the comparison of variances.
If based on these analyses there is doubt in the reliability of the assumptions made on σ, it can be
necessary to switch to the s-method.
6.1 General
The s-method shall be used if information about the process standard deviation is missing or
unreliable. Using the s-method, the standard deviation is estimated directly from each sample. As soon
as the conditions for the use of the σ-method are warranted, one may switch from the s-method to the
σ-method (see 5.3).
c) Determination of acceptance.
1) If x < L or x > U , reject the lot; or continue with the next step.
2) Plot ( s , x ) on the acceptance diagram, which can be obtained using the accCurve function in
the underlying software (see I.5).
s x −L
NOTE The standardized values ( s S , x S ) where sS = and x S = may be used in which case
U −L U −L
( sS , xS ) is plotted on the standardized acceptance diagram, which can be obtained using the accCurve
function in the underlying software without providing the standardized lower and upper specification
limits L = 0, U = 1 (see I.5).
3). If the plotted point is outside the acceptance region the lot is rejected; otherwise the lot is
accepted.
d) Proceed with Clause 9.
For examples of combined control of double specification limits using the s-method, see Example 3 to
Example 6 in 15.2.
7.1 General
The σ–method shall only be used when there is valid evidence that the standard deviation σ of the
process can be considered constant with a known value.
NOTE 2 The sample standard deviation is needed for the records (see Clause 13).
For examples of single lower and upper specification limits using the σ–method, see Example 1 and
Example 2 in 15.2.
NOTE 2 The sample standard deviation is needed for the records (see Clause 13).
c) Determination of acceptance.
1) If x < L or x > U , reject the lot; or continue with the next step.
2) Calculate the quality statistics QL = ( x − L ) / σ and QU = (U − x ) / σ . If QL < k or QU < k, reject the
lot; or continue with the next step.
3) If σ ≤ 0 , 75 σ max accept the lot; otherwise continue with the next step.
4) If neither QL or QU are close to k accept the lot; otherwise use the p*-method in Clause 8.
d) Proceed with Clause 9.
For an example of combined control of double specification limits using the σ–method, see Example 3 in
15.2.
8 The p*-method
The p*–method acceptance sampling plan is an alternative to the standard procedures in Clause 6 and
Clause 7. For the application of this method, distribution functions are calculated.
Before starting the inspection by variables, see Clause 5.
The procedure for the p*–method for a single limit and double limits is as follows.
a) Enter Tables 8, 9 or 10 in 14.3 with the code letter and the AQL, to obtain the sample size, where
n=ns is the sample size for the s-method, and n = nσ is the sample size for the σ–method, and to
obtain the acceptance constant, i.e. the maximum fraction nonconforming, p*.
b) Take a random sample of size n, measure the characteristic x in each item, and then calculate x , the
sample mean, and s, the sample standard deviation (see Annex A).
NOTE 1 Some sampling strategies are provided in Annex C.
NOTE 2 In the case of known standard deviation, σ, the sample standard deviation is needed for the
records (see Clause 13).
1) unknown standard deviation: For a lower specification limit, calculate p̂L , for an upper limit,
calculate p̂U , and for two specification limits, calculate both,
1 1 x − L n 1 n
pˆL = F n n max 0, − = F n n max 0, 1 − QL
BETA −1, −1
2 2 s n − 1
BETA − −
2 n − 1
2
1, 1
2 2 2
1 1 U − x n 1 n
pˆU = F max 0, − = F max 0, 1 − Q
BETA −1, −1
n n n n U
2 2 s n − 1
BETA −1, −1 2
n − 1
2 2 2 2
2) known standard deviation: For a lower specification limit, calculate p̂L , for an upper limit,
calculate p̂U , and for two specification limits, calculate both,
L−x n n
p̂L = Φ =Φ −QL
σ n − 1 n − 1
x −U n n
p̂U = Φ =Φ −QU
σ n − 1 n − 1
NOTE The fraction nonconforming can be calculated with the R package, see Annex I.
d) Acceptance criteria:
1) single limit: A lot shall be accepted if pˆL ≤ p * for a lower limit, and if pˆU ≤ p * for an upper
limit; if pˆL > p * or pˆU > p * respectively, the lot is rejected;
2) double limits: A lot shall be accepted if pˆL + pˆU ≤ p * ; if pˆL + pˆU > p * , the lot is rejected;
e) Proceed with Clause 9.
For examples of single specification limits see Example 1 and Example 3 in 15.3. For examples of
combined control of double specification limits see Example 2 and Example 4 in 15.3.
2) after 10 successive lots have been accepted, reduced inspection may be instituted, provided
that
i) these lots would have been accepted if the AQL had been one step tighter (e.g. 0,65 %
instead of 1,0 %),
NOTE 1 To determine this, it is useful to keep a record of the values of QU or QL , respectively.
Next, follow the procedures in Clause 6 or Clause 7 respectively, with the sample size code letter, the
new AQL, the values of QU or QL and the last 10 values of x and s.
NOTE 2 If a value of k for the tighter AQL is not given in Table 2 (s–method) or Table 6 (σ–
method), refer to the supplementary acceptance constants provided in Table 13.
NOTE 1 When the previous 10 lots have been accepted under original inspection, reduced inspection can
be instituted without the condition that these lots would have been accepted if the AQL had been one step
tighter, subject to the approval of the responsible authority.
NOTE 2 Reduced inspection is conducted on a much smaller sample than normal inspection and the value
of the acceptance constant is also decreased. The values of n and k for reduced inspection are given in Table 4
for the s–method and Table 7 for the σ–method.
b) Within reduced inspection: Normal inspection shall be reinstated if at least one of the following
occur:
1) a lot is rejected;
2) production is no longer in statistical control or is delayed; or
3) reduced inspection is no longer considered desirable by the responsible authority.
c) Within tightened inspection:
1) when five successive lots have been accepted, normal inspection shall be reinstated;
2) if the cumulative number of lots rejected in a sequence of consecutive lots on original tightened
inspection reaches five, the acceptance procedures of this document shall be discontinued.
Inspection under the provisions of this document shall not be resumed until action has been taken by
the supplier to improve the quality of the submitted product or service and the responsible authority
has agreed that this action is likely to be effective. Tightened inspection shall then be used again.
10.1 Similarities
The similarities are as follows.
a) This document is complementary to ISO 2859-1; the two documents share a common principle and,
as far as possible, their procedures and vocabulary are the same.
b) Both use the AQL to index the sampling plans, and the preferred values used in this document are
identical to those given for percent nonconforming in ISO 2859-1 (i.e. from 0,01 % to 10 %).
c) In both this document and in ISO 2859-1, lot size and inspection level (inspection level II) determine
a sample size code letter. General tables give the sample size to be taken and the acceptance
criterion, indexed by the sample size code letter and the AQL. Separate tables are given for the s–
method and σ–method, and for normal, tightened, and reduced inspection.
d) The switching rules are essentially equivalent.
10.2 Differences
a) Determination of acceptance. In ISO 2859-1, acceptance for an attributes sampling plan for
percent nonconforming is determined by the number of nonconforming items found in the sample.
Acceptance for a plan for inspection by variables is based on the distance of the estimated value
of the process mean from the specification limit(s) in terms of the estimated or presumed value
of the process standard deviation. In this document, two methods are considered: the s–method,
for use when the process standard deviation, σ , is unknown, and the σ–method, for use when σ is
presumed to be known.
b) Normality. In ISO 2859-1, there is no requirement relating to the distribution of the characteristics.
However, in this document, it is necessary for the efficient operation of the plans that the
measurements be distributed according to a normal distribution (see 12.1), or a close approximation
to a normal distribution, or that the data is appropriately transformed to a normal distribution (see
12.2).
c) Operating characteristic curves (OC curves). The OC curves of the variables plans in this
document are not identical to those of the corresponding attributes plans in ISO 2859-1. The curves
for s-method plans have been matched by minimizing the area between the curves representing the
squares of the OC values, which gives greater emphasis to the match at the top of the OC curves. In
most cases, the resulting match between the OC curves is so close that, for most practical purposes,
the attributes and variables of OC curves may be considered to be identical.
NOTE The σ-method plans are derived by minimizing the area between the squared OC functions
subject to keeping the same Form p* acceptance constant as for the corresponding s-method plan, i.e. only
the sample size is open to choice, so the match is, in general, less perfect.
d) Producer’s risk. For process quality precisely at the AQL, the producer’s risk that a lot not be
accepted tends to decrease with increments in sample size coupled with decrements in AQL, as
visible down the ‘right’ diagonals of the master tables, i.e., the tables in Clause 14, running from
top right to bottom left. The progressions of probabilities are similar, but not identical, to those in
ISO 2859-1.
NOTE The producer’s risks of the plans are given in Annex G.
e) Sample sizes. The variables sample sizes for given combinations of sample size code letter and AQL
are usually smaller than the corresponding attributes sample sizes. This is particularly true for the
σ-method. Moreover, due to the method by which the variables plans were derived, their sample
sizes vary over AQL for a given sample size code letter.
f) Double sampling plans. Double sampling plans by variables are presented separately in
ISO 3951-3.
g) Multiple sampling plans. There are no multiple sampling plans by variables in any part of ISO 3951
series.
h) Average outgoing quality limit (AOQL). The AOQL concept is mainly of value when 100 %
inspection and rectification is feasible for non-accepted lots. It follows that the AOQL concept
cannot be applied under destructive or expensive testing. As variables plans shall generally be
used under these circumstances, no tables of AOQL have been included in this document.
12.1 Normality
The assumption of a normal distribution for the inspected quality characteristic x is the fundamental
requirement for the application of the proposed variables sampling plans. Therefore, it is essential to
assess the data normality before applying the sampling plans, which can be done by several approaches:
a) assessment based on practical, engineering experience and expertise;
b) assessment based on graphical, descriptive methods, such as histograms, quantile/quantile or
normal probability plots (see ISO 5479); or
c) statistical tests for departure from normality, such as those given in ISO 5479 or in ISO 5725-2:2019,
Clause 2.
12.3 Outliers
An outlier (or an outlying observation) is one that appears to deviate markedly from other observations
in the sample in which it occurs. A single outlier, even when it lies within specification limits, increase
variability, changes the mean, and may consequently lead to non-acceptance of the lot (see ISO 16269-4).
Generally, outliers can be a result of
a) (unexpectedly high) natural process variability, and/or
b) presence of special causes not representing the controlled and capable process status.
For case b), it might be considered to exclude the outlying observations for the quality assessment,
whereas for case a), these values have to be considered in the analysis. Nevertheless, a sensitivity
analysis including and excluding the outliers can help to assess the impact of these values on the
decision on lot acceptance.
When outliers are detected, the disposition of the lot should be a matter for the responsible authority
and may involve negotiation between the vendor and the vendee.
14 Tables
20
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
B 3 4 4
0,950 0,735 0,586
ISO 3951-1:2022(E)
C 4 6 6 5
1,242 1,061 0,939 0,550
D 6 9 9 6 7
1,476 1,323 1,218 0,887 0,507
E 9 13 13 9 9 9
1,696 1,569 1,475 1,190 0,869 0,618
F 11 17 18 13 14 14 14
1,889 1,769 1,682 1,426 1,147 0,935 0,601
G 15 22 23 18 20 21 21 21
2,079 1,972 1,893 1,659 1,411 1,227 0,945 0,724
H 18 28 30 24 27 30 32 33 33
2,254 2,153 2,079 1,862 1,636 1,471 1,225 1,036 0,806
J 23 36 38 31 37 41 46 49 52 53
2,425 2,331 2,263 2,061 1,853 1,702 1,482 1,316 1,120 0,911
K 28 44 47 40 48 54 63 69 75 79 82
2,580 2,493 2,428 2,237 2,043 1,904 1,702 1,552 1,377 1,195 0,946
L 34 54 58 50 61 71 84 94 105 115 124
2,737 2,653 2,592 2,412 2,230 2,101 1,914 1,777 1,619 1,456 1,239
M 40 64 69 60 76 89 108 124 143 159 178
2,882 2,802 2,722 2,573 2,400 2,279 2,104 1,977 1,832 1,683 1,488
N 47 75 82 71 93 110 137 159 186 213 247
3,023 2,948 2,892 2,728 2,564 2,449 2,285 2,166 2,031 1,894 1,716
P 55 88 96 86 112 134 171 202 239 277 332
3,161 3,089 3,036 2,879 2,723 2,614 2,459 2,347 2,220 2,092 1,928
Q 63 101 110 102 132 159 207 244 293 348 424
3,288 3,219 3,167 3,016 2,867 2,762 2,615 2,508 2,388 2,268 2,114
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
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21
ISO 3951-1:2022(E)
Table 3 — Single sampling plans of form k for tightened inspection: s–method
22
Acceptance quality limit (in percent nonconforming)
Code 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
letter n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
B 3 4
0,950 0,735
ISO 3951-1:2022(E)
C 4 6 6
1,242 1,061 0,939
D 6 9 9 6
1,476 1,323 1,218 0,887
E 9 13 13 9 9
1,696 1,569 1,475 1,190 0,869
F 11 17 18 13 14 14
1,889 1,769 1,682 1,426 1,147 0,935
G 15 22 23 18 20 21 21
2,079 1,972 1,893 1,659 1,411 1,227 0,945
H 18 28 30 24 27 30 32 33
2,254 2,153 2,079 1,862 1,636 1,471 1,225 0,954
J 23 36 38 31 37 41 46 50 53
2,425 2,331 2,263 2,061 1,853 1,702 1,482 1,245 1,010
K 28 44 47 40 48 54 63 71 78 82
2,580 2,493 2,493 2,237 2,043 1,904 1,702 1,489 1,281 1,045
L 34 54 58 50 61 71 84 99 111 122
2,737 2,653 2,592 2,412 2,230 2,101 1,914 1,720 1,533 1,325
M 40 64 69 60 76 89 108 131 150 170
2,882 2,802 2,744 2,573 2,400 2,279 2,104 1,924 1,752 1,564
N 47 75 82 73 93 110 137 169 201 233
3,023 2,948 2,892 2,728 2,564 2,449 2,285 2,117 1,958 1,785
P 55 88 96 86 112 134 171 214 260 233
3,161 3,089 3,036 2,879 2,723 2,614 2,459 2,300 2,152 1,992
Q 63 101 110 102 132 159 207 262 323 395
3,288 3,219 3,167 3,016 2,867 2,762 2,615 2,464 2,324 2,174
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
Code 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
letter n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
R 90 116 127 120 155 189 247 320 398 498
3,408 3,351 3,301 3,156 3,012 2,912 2,771 2,628 2,495 2,354
Key There is no suitable plan in this area; use the first sampling plan in the appropriate column.
If the sample size equals or exceeds the lot size, carry out 100 % inspection.
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23
ISO 3951-1:2022(E)
Table 4 — Single sampling plans of form k for reduced inspection: s–method
24
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
B-D 3 4 4 4 7
0,950 0,850 0,735 0,586 0,218
ISO 3951-1:2022(E)
E 4 6 6 6 5 9
1,242 1,155 1,061 0,939 0,550 0,162
F 6 8 9 9 6 7 8
1,476 1,406 1,323 1,218 0,887 0,507 0,231
G 9 11 13 13 9 9 9 12
1,696 1,642 1,569 1,475 1,190 0,869 0,628 0,237
H 11 15 17 18 13 14 14 14 13
1,889 1,835 1,769 1,682 1,426 1,147 0,935 0,601 0,454
J 15 19 22 23 18 20 21 21 21 21
2,079 2,033 1,972 1,893 1,659 1,411 1,227 0,945 0,830 0,626
K 18 24 28 30 24 27 30 32 33 33 33
1,254 2,209 2,153 2,079 1,862 1,636 1,471 1,225 1,126 0,954 0,806
L 23 30 36 38 31 37 41 46 48 50 52
2,425 2,385 2,331 2,263 2,061 1,853 1,702 1,482 1,394 1,245 1,120
M 28 37 44 47 40 48 54 63 66 71 75
2,580 2,543 2,493 2,428 2,237 2,043 1,904 1,702 1,622 1,489 1,377
N 34 44 54 58 50 61 71 84 90 99 105
2,737 2,701 2,653 2,592 2,412 2,230 2,101 1,914 1,642 1,720 1,619
P 40 52 64 69 60 76 89 108 117 131 143
2,882 2,848 2,802 2,744 2,573 2,400 2,279 2,104 2,037 1,924 1,832
Q 47 61 75 82 73 93 110 137 149 169 186
3,032 2,991 2,948 2,892 2,728 2,564 2,449 2,285 2,222 2,117 2,031
R 71 88 96 86 112 134 171 187 214 239
3,131 3,089 3,036 2,879 2,723 2,614 2,459 2,399 2,300 2,220
Key There is no suitable plan in this area; use the first sampling plan in the appropriate column.
If the sample size equals or exceeds the lot size, carry out 100 % inspection.
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
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NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
27
ISO 3951-1:2022(E)
Table 5 (continued)
28
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
R 19 21 22 30 38 54 64 81 105 142
3,339 3,289 3,145 3,002 2,903 2,764 2,663 2,550 2,438 2,294
ISO 3951-1:2022(E)
Key There is no suitable plan in this area; use the first sampling plan in the appropriate column.
If the sample size equals or exceeds the lot size, carry out 100 % inspection.
There is no suitable plan in this area; use the last sampling plan in the appropriate column.
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
Code 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
letter n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
B 3 4
0,709 0,571
C 3 5 5
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NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
29
ISO 3951-1:2022(E)
Table 6 (continued)
30
Acceptance quality limit (in percent nonconforming)
Code 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
letter n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
R 14 19 21 22 30 38 54 68 92 126
3,391 3,391 3,289 3,145 3,002 2,903 2,764 2,621 2,490 2,350
ISO 3951-1:2022(E)
Key There is no suitable plan in this area; use the first sampling plan in the appropriate column.
If the sample size equals or exceeds the lot size, carry out 100 % inspection.
There is no suitable plan in this area; use the last sampling plan in the appropriate column.
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
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NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
31
ISO 3951-1:2022(E)
Table 7 (continued)
32
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
n n n n n n n n n n n n n n n n
k k k k k k k k k k k k k k k k
There is no suitable plan in this area; use the last sampling plan in the appropriate column.
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
ISO 3951-1:2022(E)
C 4 3 6 5 6 5 5 4
0,086 0 0,145 3 0,179 3 0,307 4
D 6 4 9 6 9 6 6 5 7 5
0,052 2 0,087 2 0,108 2 0,194 6 0,314 9
E 9 4 13 7 13 8 9 7 9 7 9 7
0,032 8 0,051 9 0,064 7 0,114 3 0,196 1 0,274 3
F 11 5 17 8 18 9 13 8 14 10 14 9 14 11
0,019 6 0,033 0 0,041 4 0,072 0 0,124 5 0,176 1 0,277 1
G 15 5 22 9 23 10 18 9 20 12 21 13 21 13 21 15
0,012 4 0,020 1 0,025 2 0,043 8 0,076 3 0,108 5 0,172 9 0,236 2
H 18 6 28 10 30 11 24 10 27 13 30 16 32 16 33 19 33 23
0,007 5 0,012 7 0,015 9 0,027 5 0,048 0 0,068 6 0,109 4 0,150 0 0,210 9
J 23 7 36 11 38 12 31 11 37 15 41 19 46 21 49 24 52 29 53 34
0,004 8 0,007 9 0,009 8 0,016 8 0,029 6 0,042 4 0,067 8 0,093 2 0,131 1 0,181 4
K 28 7 44 12 47 13 40 13 48 17 54 21 63 27 69 29 75 35 79 42 82 53
0,003 0 0,005 0 0,006 2 0,010 7 0,018 8 0,026 9 0,043 1 0,059 4 0,083 6 0,115 7 0,172 2
L 34 8 54 13 58 15 50 14 61 19 71 24 84 32 94 34 105 42 115 52 124 66
0,001 9 0,003 1 0,003 9 0,006 6 0,011 6 0,016 7 0,026 8 0,036 9 0,052 0 0,072 2 0,107 4
M 40 8 64 14 69 16 60 15 76 21 89 27 108 36 124 39 143 50 159 61 178 79
0,001 2 0,002 0 0,002 4 0,004 1 0,007 3 0,010 5 0,016 9 0,023 4 0,032 9 0,045 7 0,068 0
N 47 9 75 15 82 17 71 17 93 24 110 30 137 40 159 45 186 57 213 72 247 94
0,000 7 0,001 2 0,001 5 0,002 6 0,004 6 0,006 6 0,010 6 0,014 7 0,020 7 0,028 7 0,042 8
P 55 10 88 17 96 19 86 19 112 26 134 33 171 45 202 51 239 65 277 82 332 110
0,000 5 0,000 8 0,000 9 0,001 6 0,002 9 0,004 1 0,006 6 0,009 1 0,012 9 0,017 9 0,026 7
Q 63 11 101 18 110 20 102 20 132 28 159 35 207 49 244 57 293 72 348 92 424 125
0,000 3 0,000 5 0,000 6 0,001 0 0,001 8 0,002 6 0,004 2 0,005 8 0,008 2 0,011 5 0,017 1
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
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35
ISO 3951-1:2022(E)
36
Table 9 — Single sampling plans of form p* for tightened inspection (ns sample size for s-method, nσ sample size for σ–method)
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ
p* p* p* p* p* p* p* p* p* p* p* p* p* p* p* p*
B 3 3 4 4
0,192 5 0,255 0
ISO 3951-1:2022(E)
C 4 3 6 5 6 5
0,086 0 0,145 3 0,179 3
D 6 4 9 6 9 6 6 5
0,052 2 0,087 2 0,108 2 0,194 6
E 9 4 13 7 13 8 9 7 9 7
0,032 8 0,051 9 0,064 7 0,114 3 0,196 1
F 11 5 17 8 18 9 13 8 14 10 14 9
0,019 6 0,033 0 0,041 4 0,072 0 0,124 5 0,176 1
G 15 5 22 9 23 10 18 9 20 12 21 13 21 13
0,012 4 0,020 1 0,025 2 0,043 8 0,076 3 0,108 5 0,172 9
H 18 6 28 10 30 11 24 10 27 13 30 16 32 16 33 20
0,007 5 0,012 7 0,015 9 0,027 5 0,048 0 0,068 6 0,109 4 0,170 3
J 23 7 36 11 38 12 31 11 37 15 41 19 46 21 50 25 53 32
0,004 8 0,007 9 0,009 8 0,016 8 0,029 6 0,042 4 0,067 8 0,105 9 0,156 3
K 28 7 44 12 47 13 40 13 48 17 54 21 63 27 71 31 78 39 82 49
0,003 0 0,005 0 0,006 2 0,010 7 0,018 8 0,026 9 0,043 1 0,067 4 0,099 6 0,148 0
L 34 8 54 13 58 15 50 14 61 19 71 24 84 32 99 37 111 47 122 61
0,001 9 0,003 1 0,003 9 0,006 6 0,011 6 0,016 7 0,026 8 0,041 9 0,062 1 0,092 2
M 40 8 64 14 69 16 60 15 76 21 89 27 108 36 131 43 150 55 170 72
0,001 2 0,002 0 0,002 4 0,004 1 0,007 3 0,010 5 0,016 9 0,026 5 0,039 4 0,058 5
N 47 9 75 15 82 17 73 17 93 24 110 30 137 40 169 49 201 65 233 85
0,000 7 0,001 2 0,001 5 0,002 6 0,004 6 0,006 6 0,010 6 0,016 7 0,024 7 0,036 8
P 55 10 88 17 96 19 86 19 112 26 134 33 171 45 214 55 260 74 312 99
0,000 5 0,000 8 0,000 9 0,001 6 0,002 9 0,004 1 0,006 6 0,010 4 0,015 4 0,022 9
Q 63 11 101 18 110 20 102 20 132 28 159 35 207 49 262 61 323 83 395 112
0,000 3 0,000 5 0,000 6 0,001 0 0,001 8 0,002 6 0,004 2 0,006 6 0,009 8 0,014 7
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
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37
ISO 3951-1:2022(E)
38
Table 10 — Single sampling plans of form p* for reduced inspection (ns sample size for s-method, nσ sample size for σ–method)
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ ns nσ
p* p* p* p* p* p* p* p* p* p* p* p* p* p* p* p*
B-D 3 3 4 4 4 4 4 3 7 6
0,192 5 0,216 7 0,255 0 0,304 7 0,418 8
ISO 3951-1:2022(E)
E 4 3 6 5 6 5 6 5 5 4 9 8
0,086 0 0,120 9 0,145 3 0,179 3 0,307 4 0,438 3
F 6 4 8 5 9 6 9 6 6 5 7 5 8 7
0,052 2 0,070 9 0,087 2 0,108 2 0,194 6 0,314 9 0,413 0
G 9 4 11 6 13 7 13 8 9 7 9 7 9 7 12 11
0,032 8 0,041 6 0,051 9 0,064 7 0,114 3 0,196 1 0,274 3 0,408 8
H 11 5 15 7 17 8 18 9 13 8 14 10 14 9 14 11 13 11
0,019 6 0,026 7 0,033 0 0,041 4 0,072 0 0,124 5 0,176 1 0,277 1 0,328 4
J 15 5 19 7 22 9 23 10 18 9 20 12 21 13 21 13 21 14 21 16
0,012 4 0,016 1 0,020 1 0,025 2 0,043 8 0,076 3 0,108 5 0,172 9 0,204 5 0,267 5
K 18 6 24 8 28 10 30 11 24 10 27 13 30 16 32 16 33 18 33 20 33 23
0,007 5 0,010 2 0,012 7 0,015 9 0,027 5 0,048 0 0,068 6 0,109 4 0,129 6 0,170 3 0,210 9
L 23 7 30 9 36 11 38 12 31 11 37 15 41 19 46 21 48 22 50 25 52 29
0,004 8 0,006 2 0,007 9 0,009 8 0,016 8 0,029 6 0,042 4 0,067 8 0,080 6 0,105 9 0,131 1
M 28 7 37 10 44 12 47 13 40 13 48 17 54 21 63 27 66 26 71 31 75 35
0,003 0 0,004 0 0,005 0 0,006 2 0,010 7 0,018 8 0,026 9 0,043 1 0,051 3 0,067 4 0,083 6
N 34 8 44 10 54 13 58 15 50 14 61 19 71 24 84 32 90 31 99 37 105 42
0,001 9 0,002 5 0,003 1 0,003 9 0,006 6 0,011 6 0,016 7 0,026 8 0,031 8 0,041 9 0,052 0
P 40 8 52 11 64 14 69 16 60 15 76 21 89 27 108 36 117 38 131 43 143 50
0,001 2 0,001 5 0,002 0 0,002 4 0,004 1 0,007 3 0,010 5 0,016 9 0,020 1 0,026 5 0,032 9
Q 47 9 61 12 75 15 82 17 73 17 93 24 110 30 137 40 149 45 169 49 186 57
0,000 7 0,001 0 0,001 2 0,001 5 0,002 6 0,004 6 0,006 6 0,010 6 0,012 6 0,016 7 0,020 7
R 71 13 88 17 96 19 86 19 112 26 134 33 171 45 187 50 214 55 239 65
0,000 6 0,000 8 0,000 9 0,001 6 0,003 2 0,004 1 0,006 6 0,007 9 0,010 4 0,012 9
Key There is no suitable plan in this area; use the first sampling plan in the appropriate column.
If the sample size equals or exceeds the lot size, carry out 100 % inspection.
NOTE The sample size code letters in this document correspond to those given in ISO 2859-1 and ISO 3951-2 in all cases where a correspondence can reasonably be considered.
Table 11 — Values of fσ for maximum process standard deviation for combined control of
double specification limits: σ–method
Acceptance quality limit fσ
(in percent nonconforming)
0,010 0,128 5
0,015 0,131 9
0,025 0,136 5
0,040 0,141 2
0,065 0,146 6
0,10 0,152 0
0,15 0,157 5
0,25 0,165 4
0,40 0,173 7
0,65 0,183 7
1,0 0,194 1
1,5 0,205 6
2,5 0,223 1
4,0 0,243 5
6,5 0,271 0
10 0,304 0
NOTE The MPSD is obtained by multiplying the standardized MPSD, fσ, by the difference between the upper
specification limit, U, and the lower specification limit, L, i.e. MPSD = (U − L)fσ.
The MPSD indicates the greatest allowable magnitude of the process standard deviation when using
plans for combined control of double specification limits when the process variability is known. If the
process standard deviation is less than the MPSD, then there is a possibility, but not a certainty, that the
lot shall be accepted.
Table 12 (continued)
Sample size code AQL Acceptance constant for AQL that is one step tighter
letter s–method σ–method
%
k p* k
%
L 0,065 2,857 n/a 2,847
M 0,040 2,995 n/a 2,972
N 0,025 3,143 n/a 3,131
P 0,015 3,254 n/a 3,246
Q 0,010 3,385 n/a 3,382
R 0,010 3,449 n/a 3,446
NOTE For this document, n/a is “not applicable.”
NOTE These constants were calculated so that the probability of acceptance at the next lower AQL is the
same as the probability of acceptance at the given AQL. For example, the normal inspection s–method sampling
plan for sample size code letter B and AQL of 4,0 % is found from Table 2 to be n = 3 and k = 0,950. This can be
shown to have a probability of acceptance of 96,440 4 % at process quality level 4,0 %. The next smaller AQL is
2,5 %. The s-method form k acceptance constant that provides the same probability of acceptance 96,440 4 %
with the same sample size n = 3 can be shown to be k = 1,114. Thus, in order to be acceptable at a one level tighter
AQL, the sample mean needs to be at least 1,114 times the sample standard deviation within specification, rather
than the 0,950 times the sample standard deviation needed to be considered merely acceptable.
15 Examples
15.1 General
Examples are included for the s-method (15.2), the σ-method (15.3) and the p*-method (15.4) with
details of the calculations and acceptance decisions given. The examples used for the p*-method are
a subset of those used for the s-method and the σ-method and this illustrates the equivalence of the
methods. The software that supports the use of this standard, described in Annex I, can carry out all
the calculations and acceptance decisions and produce the information given here.
The maximum temperature of operation for a certain device is specified as 60 °C and the operating
temperature is known from previous experience to be normally distributed. Production is
inspected in lots of 100 items and the process standard deviation is unknown. Inspection level
II, normal inspection with AQL of 2,5 % is to be used. From Table 1, the sample size code letter
is found to be F; from Table 2, it is seen that the sample size, n, is 13 and the form k acceptance
constant is 1,426. Suppose that the measurements are as follows: 53 °C; 57 °C; 49 °C; 58 °C; 59 °C;
54 °C; 58 °C; 56 °C; 50 °C; 50 °C; 55 °C; 54 °C; 57 °C. Conformity with the acceptance criterion is to
be determined.
Sample size: n 13
3,330 °C
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
Key
acceptance region boundary 1 reject
sample 2 accept
A certain pyrotechnic delay mechanism has a specified minimum delay time of 4,0 s. The process
standard deviation is unknown. Production is inspected in lots of 1 000 items and inspection level
II, normal inspection, is to be used with an AQL of 0,1 % applied to the lower limit. From Table 1,
it is seen that the sample size code letter is J. However, on entering Table 2 with sample size code
letter J and AQL of 0,1 %, it is found that there is an arrow pointing to the cell below. This means
that an entirely suitable plan is unavailable, and the next best plan is given by sample size code
letter K, with sample size, n = 28 and form k acceptance constant 2,580. A random sample of size 28
is drawn. Suppose the sample delay times, in seconds, are as follows:
6,95 6,04 6,68 6,63 6,65 6,52 6,59 6,40 6,44 6,34 6,04 6,15 6,29 6,63
6,44 7,15 6,70 6,59 6,51 6,80 5,94 6,35 7,17 6,83 6,25 6,96 7,00 6,38
Conformity with the acceptance criterion is to be determined.
Sample size: n 28
0,325 1 s
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
Key
acceptance region boundary 1 reject
sample 2 accept
Torpedoes supplied in batches of 100 are to be inspected for accuracy in the horizontal plane.
Positive or negative angular errors are equally unacceptable, so combined control of the double
specification limits is appropriate. The specification limits are set at 10 m either side of the point of
aim at a distance of 1 km, with an AQL of 4 %. Because testing is destructive and very costly, it has
been agreed between the producer and the responsible authority that special inspection level S-2 is
to be used. From Table 1, the sample size code letter is found to be B; from Table 2, it is seen that the
sample size, n, is 3 and the form k acceptance constant is 0,950. Three torpedoes are tested, yielding
errors –5,0 m, 6,7 m, and 8,8 m. Conformity with the acceptance criterion is to be determined.
Sample size: n 3
n 7,436 m
Sample standard deviation: s = ∑ ( x j − x )2 /( n − 1 )
j =1
Key
acceptance region boundary 1 reject
sample 2 accept
Items are being manufactured in lots of size 25. The lower and upper specification limits on their
diameters are 82 mm to 84 mm. Items with diameters that are too large are equally unsatisfactory
as those with diameters that are too small, and it has been decided to control the total fraction
nonconforming using an AQL of 10 % at inspection level II. Normal inspection is to be instituted at
the beginning of inspection operations. From Table 1, the sample size code letter is found to be C;
from Table 2, it is seen that the sample size, n, is 5 and the form k acceptance constant is 0,550. The
diameters of five items from the first lot are measured, yielding diameters of 82,41 mm, 82,20 mm,
83,10 mm, 82,09 mm and 82,70 mm. Conformity with the acceptance criterion is to be determined.
Sample size: n 5
n 82,50 mm
∑ xj
1
Sample mean: x =
nj =1
n 0,408 2 mm
Sample standard deviation: s = ∑ ( x j − x )2 / ( n − 1 )
j =1
s x −L
Determination of acceptance. Neither x < L or x > U so sS = , xS = can be plotted on
U − L U −L
the standardized acceptance diagram, as shown in Figure 5. The point is not outside the acceptance
region; therefore the lot is accepted.
Key
acceptance region boundary 1 reject
sample 2 accept
The minimum temperature of operation for a certain device is specified as 60 °C and the maximum
temperature as 70 °C. Production is in inspection lots of 80 items. Inspection level II, normal
inspection, with AQL of 2,5 %, is to be used. From Table 1, the sample size code letter is found to
be E; from Table 2, it is seen that the sample size, n, is 13 and the form k acceptance constant is
1,475. Suppose the measurements obtained are as follows: 63,5 °C; 61,9 °C; 65,2 °C; 61,7 °C; 68,4 °C;
67,1 °C; 60,0 °C; 66,4 °C; 62,8 °C; 68,0 °C; 63,4 °C; 60,7 °C; 65,8 °C. Conformity with the acceptance
criterion is to be determined.
Sample size: n 13
2,789 9 °C
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
Key
acceptance region boundary 1 reject
sample 2 accept
For a medical inhalation device, the cap removal force has a specification interval of [5 N, 10 N].
No reliable information on process standard deviation is available, so that the s-method has to be
used. The usual lot size is ~100 000 units and with inspection level II, AQL = 1 %, from Table 1, the
sample size code letter is found to be N; from Table 2, it is seen that the sample size, n, is 186 and
the form k acceptance constant is 2,031. The observed measurement values were within a range of
7,03 N to 7,42 N and data normality can be assumed. Conformity with the acceptance criterion is to
be determined.
0,053 8 °C
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
s x −L
Determination of acceptance. Neither x < L or x > U so sS = , xS = can be plotted on
U − L U −L
the standardized acceptance diagram, as shown in Figure 7. The point is not outside the acceptance
region; therefore, the lot is accepted.
Key
acceptance region boundary 1 reject
sample 2 accept
The specified minimum yield point for certain steel castings is 400 N/mm2. The next lot of
500 items is submitted for inspection. Inspection level II, normal inspection, with AQL of 0,65 %,
is to be used. The value of σ is considered to be 21 N/mm2. From Table 1, it is seen that the sample
size code letter is H. From Table 5 for an AQL of 0,65 %, it is seen that the sample size, n, is 11 and
the form k acceptance constant is 2,046. Suppose the yield points of the sample specimens in N/
mm2 are: 431; 417; 469; 407; 450; 452; 427; 411; 429; 420; 400. Conformity with the acceptance
criterion is to be determined.
Sample size: n 11
Known σ 21 N/mm2
The sample does not meet the acceptance criterion; therefore, the lot is rejected.
Note that the acceptance test, QL ≥ k , is equivalent to checking that ( s , x ) is above the acceptance
region boundary. This is shown in the following Figure 8.
Key
acceptance region boundary 1 reject
sample 2 accept
The actuation force of a medical inhalation device has to be below the upper specification limit of
20 N in order to guarantee usability. Based on an extensive process validation study, the process
standard deviation can be assumed to be known, so that in this case the σ method can be applied.
With an average lot size of ~200 000 units, with normal inspection level II with an AQL = 0,4 %,
from Table 1, the sample size code letter is found to be P; from Table 5, it is seen that the sample
size, n, is 51 and the form k acceptance constant is 2,337. The observed measurement values were
within a range of 12,41 N to 18,98 N and data normality can be assumed. Conformity with the
acceptance criterion is to be determined.
Sample size: n 51
Known σ 1,42 N
Specification limit: U 20 N
Upper quality statistic: QU = (U − x ) σ 2,958 N
Acceptance criterion: Is QU ≥ k ? Yes (2,958 ≥ 2,337)
The sample meets the acceptance criterion; therefore, the lot is accepted.
Note that the acceptance test, QU ≥ k , is equivalent to checking that ( s , x ) is below the acceptance
region boundary. This is shown in the following Figure 9.
Key
acceptance region boundary 1 reject
sample 2 accept
The specification for electrical resistance of a certain electrical component is (520 ± 50) Ω. Production
is at a rate of 1 000 items per inspection lot. Inspection level II, normal inspection, with a single AQL of
1,5 %, is to be used for the two specification limits (470 Ω and 570 Ω). σ is known to be 18,5 Ω.
Known σ 18,5 Ω
It is noted that the known σ of 18,5 Ω is less than (U – L) × MPSD = 20,56 Ω so there is evidence that
there is a possibility that lots will be accepted so acceptance sampling can be undertaken. Entering
Table 1 with the lot size and inspection level, it is found that the sample size code letter is J; from
Table 2, it is seen that the sample size, n, is 19 and the form k acceptance constant is 1,677. Suppose
that the 19 sample values of the resistance, in Ω, are as follows: 515; 491; 479; 513; 521; 536; 483;
509; 514; 507; 484; 526; 532; 499; 530; 512; 492; 522; 488. Conformity with the acceptance criterion
is to be determined.
Sample size: n 19
Key
acceptance region boundary 1 reject
sample 2 accept
The maximum temperature of operation for a certain device is specified as 60 °C and the operating
temperature is known from previous experience to be normally distributed. Production is
inspected in lots of 100 items and the process standard deviation is unknown. Inspection level II,
normal inspection with AQL of 2,5 % is to be used. From Table 1, the sample size code letter is
found to be F. From Table 8, it is seen that the sample size, n, is 13 and that the form p* acceptance
constant, is 0,072 0. Suppose that the measurements are as follows: 53 °C; 57 °C; 49 °C; 58 °C; 59 °C;
54 °C; 58 °C; 56 °C; 50 °C; 50 °C; 55 °C; 54 °C; 57 °C. Conformity with the acceptance criterion is to
be determined.
Sample size: n 13
3,330 °C
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
The sample meets the acceptance criterion; therefore, the lot is accepted.
EXAMPLE 2 Combined control of double specification limits using the s–method. Example 5 from 15.1.
The minimum temperature of operation for a certain device is specified as 60 °C and the maximum
temperature as 70 °C. Production is in inspection lots of 80 items. Inspection level II, normal
inspection, with AQL of 2,5 %, is to be used. From Table 1, the sample size code letter is found to
be E. From Table 8, it is seen that the sample size, n, is 13 and that the form p* acceptance constant
is 0,064 7. Suppose the measurements obtained are as follows: 63,5 °C; 61,9 °C; 65,2 °C; 61,7 °C;
68,4 °C; 67,1 °C; 60,0 °C; 66,4 °C; 62,8 °C; 68,0 °C; 63,4 °C; 60,7 °C; 65,8 °C. Conformity with the
acceptance criterion is to be determined.
Sample size: n 13
2,789 9 °C
Sample standard deviation: s = ∑( x j − x )2 /(n − 1)
j
1 1 U − x n 0,011 6
pˆU = F n n max 0, −
BETA −1, −1
2 2 2 2 s n − 1
The specified minimum yield point for certain steel castings is 400 N/mm2. The next lot of
500 items is submitted for inspection. Inspection level II, normal inspection, with AQL of 0,65 %, is
to be used. The value of σ is considered to be 21 N/mm2. From Table 1, it is seen that the sample size
code letter is H. From Table 8, it is seen that for an AQL of 0,65 %, the sample size, n, is 11 and that
the form p* acceptance constant is 0,015 9. Suppose the yield points of the sample specimens in N/
mm2 are: 431; 417; 469; 407; 450; 452; 427; 411; 429; 420; 400. Conformity with the acceptance
criterion is to be determined.
Sample size: n 11
Known σ 21 N/mm2
The sample does not meet the acceptance criterion; therefore, the lot is rejected.
EXAMPLE 4 Combined control of double specification limits using the σ–method. Example 3 from 15.2.
The specification for electrical resistance of a certain electrical component is (520 ± 50) Ω. Production
is at a rate of 1 000 items per inspection lot. Inspection level II, normal inspection, with a single AQL of
1,5 %, is to be used for the two specification limits (470 Ω and 570 Ω). σ is known to be 18,5 Ω.
Known σ 18,5 Ω
It is noted that the known σ of 18,5 Ω is less than (U – L) × MPSD = 20,56 Ω so there is evidence that
there is a possibility that lots will be accepted so acceptance sampling can be undertaken. Entering
Table 1 with the lot size and inspection level, it is found that the sample size code letter is J; from
Table 8, it is seen that the sample size, n, is 19 and that the form p* acceptance constant is 0,042 4.
Suppose that the 19 sample values of the resistance, in Ω, are as follows: 515; 491; 479; 513; 521;
536; 483; 509; 514; 507; 484; 526; 532; 499; 530; 512; 492; 522; 488. Sample acceptability is to be
determined.
Sample size: n 19
Annex A
(informative)
n
∑ ( x j − x )2
j =1
s= (A.1)
n −1
where
xj is the value of the quality characteristic of the jth item in a sample of n articles, expressed as a
decimal fraction;
x is the mean value of the xj, i.e.
n
1
x=
n ∑xj (A.2)
j =1
n n
n ∑ x 2j −( ∑ x j )2
j =1 j =1
s= (A.3)
n( n − 1 )
x . Although Formula (A.3) can be improved by subtracting a suitable arbitrary constant, a, from all the
values before computing s, i.e.
2
n n
∑
n ( x j − a ) − x j − a
2
j =1
∑
j =1
s= (A.4)
n( n − 1 )
it should be noted that there is no generally accepted guidance on how to choose this arbitrary constant
and if either of these formulae is used the result may be suspect should s / x turn out to be much less
than 1.
x j − M j −1
M j = M j −1 + j = 2 , , n
j
x j − M j −1
T j = T j −1 + ( j − 1) ( x j − M j −1 ) j = 2 , , n (A.5)
j
xj =Mj
s j = T j ( j − 1)
A.1.5 Spreadsheets and pocket calculators
Many spreadsheets and pocket calculators have a standard deviation function. Unfortunately,
sometimes the sample size, n, is used by the machine in the denominator of Formula (A.1) instead of
n − 1. If it is planned to use a spreadsheet or calculator, it is important to check that the formula used
is equivalent to Formula (A.1). A simple check is to find the standard deviation of the three numbers 0,
1, and 2. The sample size n is 3, the sample mean is 1, the deviations from the mean are −1, 0, and 1, the
squares of the deviations are 1, 0, and 1, the sum of squares of the deviations is 2. So from Formula (A.1),
one obtains:
2
s= = 1 =1 (A.6)
2
If the spreadsheet or calculator is erroneously using n instead of n − 1 in the denominator, then the
result of the calculation is:
2
s= = 0 , 816 5
3
Use of n in the denominator shall be avoided, for otherwise the acceptance criterion is weakened and
any protection to the consumer is lost. The result obtained from the spreadsheet or calculator shall be
scaled by (n – 1)/n to obtain the correct result.
NOTE It is instructive to work through the use of Formula (A.3) for this example. It is found that
3 × ( 02 + 12 + 22 ) − ( 0 + 1 + 2 )2 3 × ( 0 + 1 + 4 ) − 32 3× 5 − 9 6
s= = = = =1
3 × (3 − 1 ) 3× 2 6 6
as before.
Annex B
(informative)
B.1 General
The master tables, i.e. the tables in Clause 14, are based on the assumption that the true values of the
quality characteristic, x, of the items in the lots are normally distributed with unknown process mean,
μ, and either known or unknown process standard deviation, σ; the assumption is also made that x can
be measured without measurement error, i.e. that the measurement of an item with the true value,
xi, results in the value xi. This annex explains how the tables in Clause 14 can be used in the result of
measurement error. For further technical background, see Reference [19].
In the case of measurement error, the measured value of an item with true value, xi, differs from xi. It is
assumed that
— the measurement method is unbiased, i.e. the expected value of the measurement error is zero;
— measurement error inflates the perceived process variation and is independent of the actual process
standard deviation;
— measurement error is normally distributed with known or unknown measurement standard
deviation, σm.
It follows that the distribution of the measured values is a normal distribution with mean μ, and
standard deviation, given by Formula (B.1):
σ total = σ 2 + σ m
2
(B.1)
If it is known that σm < σ/10, i.e. the ratio γ = σ m / σ of measurement standard deviation to process
standard deviation is less than 10 %, the total standard deviation is given by Formula (B.2):
i.e. the standard deviation is increased by less than 0,5 %, which is negligible and hence, the sampling
plans do not need to be adjusted for measurement error.
In cases where σm ≥ 0,1σ, the sampling plans of this document shall be used with the following
adjustments.
a) Increase the sample size, n, in order to compensate for the perceived inflated variability, but do not
alter the acceptance constant, k or p*.
b) When the process standard deviation, σ, is known, use σ in calculating the test statistic, x ± kσ or
p̂ ; otherwise, use an estimate s of σ in calculating the test statistic x ± ks or p̂ .
Further details are given in B.2 to B.4 for three distinct cases.
(
n* = n 1 + γ 2 ) (B.3)
(
n* = n 1 + γ 2 ) (B.4)
s * = s2 − σ m
2
(B.5)
If s 2 − σ m
2
< 0 , use s* = 0.
squares of the measurements about their overall mean can be partitioned as given in the following
Formula (B.6):
n ni n ni
∑∑ ( x ij − x .. )2 = ∑ ∑ ( xij − xi . + xi . − x.. )2
i =1 j =1 i =1 j =1
n ni
= ∑ ∑ ( xij − xi . )2 + ( xi . − x.. )2 + 2( xij − xi . )( xi . − x.. )
i =1 j =1
n ni n n ni
= ∑ ∑ ( xij − xi . ) + ∑ ni ( xi . − x.. )
2 2
+2 ∑( xi . − x.. )∑ ( xij − xi . ) (B.6)
i =1 j =1 i =1 i =1 j =1
n ni n
= ∑ ∑ ( xij − xi . ) + ∑ ni ( xi . − x.. )2 + 0
2
i =1 j =1 i =1
n ni n
= ∑ ∑ ( xij − xi . ) + ∑ ni ( xi . − x.. )2
2
i =1 j =1 i =1
=W+B
where
Hence, σ m
2
can be estimated by Formula (B.9)
σm
2
= W /( N − n ) (B.9)
s2 = σˆ2 = B − (n − 1)σˆm
2
/ ( N − n) (B.10)
EXAMPLE
A manufactured component has a dimension with an upper specification limit of 13,05 cm. The process
standard deviation, σ, and measurement standard deviation, σm, are unknown, but from previous
experience, it is known that the ratio σm/σ is greater than 0,1 but less than 0,2. Lots of size 1 000 of
these components are to be inspected. Normal inspection is to be instituted with an AQL of 0,15 %.
From Table 1, it is found that the sample size code letter is J. As only one specification limit is being
controlled, form k can be used; from Table 2, the sampling plan for an AQL of 0,15 % in the absence of
sampling error is n = 23, k = 2,425.
As σm / σ exceeds 0,1, it is necessary to adjust the sample size to allow for measurement uncertainty.
In the presence of the worst conceivable measurement error, the appropriate sample size (from
Formula B.3) is given by
( )
n* = n(1 + γ 2 ) = 23 1 + ( 0 , 2)2 = 23 × 1 , 04 = 23 , 92 .
The sample size should be an integer so, in order to provide at least the required AQL protection, n* is
rounded up to n* = 24. A random sample of 24 of the components is taken from the next lot, and, in order
to be able to assess the measurement uncertainty, each component is measured twice. The results for
the sample from the first lot are as shown in Table B.1.
The accuracy of subsequent calculations can be improved by subtracting an arbitrary constant that
reduces the number of significant figures. Denote the constant by c and set c = 12,9. The resulting values
of yij = xij − 12,9 are as given in Table B.2.
Table B.2 — Sample results with subtraction of 12,9 for the example of B.4
Item, Item, Item, Item, Item,
yi1 yi2 yi1 yi2 yi1 yi2 yi1 yi2 yi1 yi2
i i i i i
1 0,097 2 0,099 7 6 0,123 1 0,121 9 11 0,056 2 0,062 1 16 0,057 8 0,052 7 21 0,100 9 0,099 3
2 0,084 8 0,071 1 7 0,093 0 0,093 7 12 0,088 6 0,086 7 17 0,076 5 0,067 4 22 0,103 4 0,094 5
3 0,064 6 0,063 0 8 0,058 9 0,043 9 13 0,107 1 0,108 3 18 0,099 1 0,101 0 23 0,065 1 0,062 5
4 0,054 3 0,053 9 9 0,058 9 0,052 4 14 0,078 7 0,073 8 19 0,102 9 0,099 2 24 0,086 5 0,085 2
5 0,076 3 0,080 2 10 0,115 0 0,116 4 15 0,027 4 0,027 7 20 0,068 8 0,076 2
24 2
The sum of the yij is ∑ ∑ yii = 3, 839 9 .
i =1 j =1
The sample mean value of y is y = 3,839 9/48 = 0,079 998.
Hence, the sample mean value of x is x = c + y = 12,9 + 0,079 998 = 12,979 998.
24 2
The total sum of squares of y is T = ∑ ∑ yij2 = 0,332 791 15 .
i =1 j =1
The total sum of squares, T, about the overall sample mean is given by Formula (B.11):
24 2 224
2
= ∑∑ − yij2
∑ ∑ yij / 2
(B.11)
i =1 j =1 i =1 j =1
= 0,332 791 15 – 0,307 184 00
= 0,025 607 15
σˆm
2
= W / ( N − n) = 0, 000 383 63 / (48 − 24) = 0, 000 015 984 6
s2 = σˆ2 = B − (n − 1)σ m
2
/ ( N − n)
= 0, 025 223 52 − 23 × 0, 000 015 984 6 / (48 − 24)
= 0, 024 855 87 / 24
= 0, 001 035 66
so the process standard deviation is estimated as
Annex C
(informative)
Sampling strategies
The sampling strategy is an important part of statistical sampling. Figure C.1 illustrates how the n
sample units are obtained from the lot.
For industrial applications, the following sampling strategies can be differentiated.
a) (Simple) Random sampling (SRS) – Each item in the lot has the same probability to be selected for
the sample.
b) Convenience sampling (CS) – Items that are most convenient and easy to select are taken.
c) Systematic sampling (SyS) – The items in the sample are systematically (by time, number, etc.)
spread over the lot.
d) Stratified sampling (StS) – The lot is divided into sub lots (strata) from which (random) samples are
taken. Usually sub lots and sub lot samples have equal size, but also different sizes of sub lots and/
or samples are feasible.
e) Cluster sampling (ClS) – The lot is divided into sub lots (clusters) from which sub lots are (randomly)
selected. For these selected sub lots all items are sampled (100 % inspection).
The drawings in Figure C.1 illustrate the different sampling strategies for a two-dimensional population,
e.g. tablets spread open for a drying process.
a) SRS b) CS c) SyS
d) StS e) ClS
Generally, there is no statistical guidance on which sampling strategy is superior to the others. Some
statistical comparisons of different sampling strategies has been carried out (see Reference [3]).
However, this standard and associated probabilities does assume that random sampling is being used
no matter which sampling strategy is selected. There is risk for the validity of the results if convenience
(biased) sampling is used.
ISO 2859-4:2020 specifies: “The items selected for the sample shall be drawn from the lot by simple
random sampling. However, when the lot consists of sub-lots or strata, identified by some rational
criterion, stratified sampling shall be used in such way that the size of the subsample from each sublot
or stratum is proportional to the size of that sublot or stratum”.
Under general conditions, i.e. if there are no technically or practically founded assumptions on the
existence of specific nonconformity patterns, a sampling strategy, including a systematic as well as a
random component, yields successful sampling in most practical applications.
Annex D
(informative)
Pa = 1 − Φ ( k − K p ) n (D.1)
where
D.2 Example
Consider the calculation of the probability of acceptance at a process quality of 2,5 % nonconforming for
a σ–method plan with an AQL of 1,0 % and sample size code letter M under normal inspection. Entering
Table 5 with sample size code letter M and AQL of 1,0 %, it is found that the sample size, n, is 39 and the
acceptance constant, k, is 1,963. The process fraction nonconforming under consideration is p = 0,025 0,
and Kp = 1,960. Hence,
Annex E
(informative)
Pa = 1 − Ft
(n−1,K p n ) ( k n ) (E.1)
where
Key
X process quality (in percent nonconforming)
Y percent of lots expected to be accepted (Pa)
Figure E.1 — Operating characteristic curves for single sampling plans, normal inspection,
Code Letter B
Table E.1 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter B: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter B Pa
% 4,0 — 6,5 10,0 — %
99,0 0,458 1,34 2,06 3,35 13,65 99,0
95,0 1,94 3,73 5,11 7,37 20,19 95,0
90,0 3,73 5,98 7,80 10,64 24,33 90,0
75,0 9,32 11,85 14,40 18,18 32,15 75,0
50,0 20,49 21,92 25,10 29,57 41,87 50,0
25,0 36,55 35,40 38,75 43,34 52,11 25,0
10,0 53,01 49,17 52,27 56,44 61,22 10,0
5,0 62,60 57,47 60,26 64,00 66,43 5,0
1,0 78,03 71,75 73,82 76,56 75,33 1,0
6,5 — 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter B
1,5 2,5 4,0 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter D
Table E.2 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter C: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter C Pa
% 2,5 — 4,0 6,5 10,0 — %
99,0 0,224 0,827 1,20 1,87 4,91 15,80 99,0
95,0 1,02 2,25 2,99 4,22 9,38 22,38 95,0
90,0 2,03 3,60 4,61 6,20 12,72 26,44 90,0
75,0 5,45 7,23 8,72 10,98 19,96 33,97 75,0
50,0 13,04 13,79 15,82 18,73 30,33 43,14 50,0
25,0 25,31 23,30 25,69 29,01 42,51 52,70 25,0
10,0 39,48 34,03 36,51 39,88 54,11 61,19 10,0
5,0 48,59 41,10 43,52 46,77 60,93 66,05 5,0
1,0 65,06 54,73 56,84 59,65 72,67 74,43 1,0
4,0 — 6,5 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter C
1,0 1,5 2,5 4,0 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter E
Table E.3 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter D: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter D Pa
% 1,5 — 2,5 4,0 6,5 10,0 — %
99,0 0,194 0,488 0,828 1,23 2,23 6,34 14,51 99,0
95,0 0,746 1,35 1,97 2,69 4,84 11,05 20,81 95,0
90,0 1,40 2,18 2,98 3,93 6,99 14,39 24,74 90,0
75,0 3,53 4,49 5,56 6,95 12,05 21,33 32,10 75,0
50,0 8,24 8,89 10,11 12,01 20,07 30,92 41,18 50,0
25,0 16,26 15,70 16,75 19,08 30,50 41,97 50,76 25,0
10,0 26,37 23,94 24,51 27,08 41,37 52,48 59,36 10,0
5,0 33,48 29,70 29,85 32,49 48,20 58,72 64,32 5,0
1,0 47,88 41,62 40,84 43,42 60,87 69,71 72,95 1,0
2,5 — 4,0 6,5 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter D
0,65 1,0 1,5 2,5 4,0 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter F
Table E.4 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter E: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter E Pa
% 1,0 — 1,5 2,5 4,0 6,5 10,0 — %
99,0 0,168 0,313 0,549 0,785 1,36 3,79 7,26 18,19 99,0
95,0 0,552 0,839 1,25 1,68 2,92 6,70 11,44 23,93 95,0
90,0 0,975 1,35 1,87 2,44 4,22 8,83 14,25 27,36 90,0
75,0 2,28 2,77 3,46 4,31 7,36 13,40 19,89 33,57 75,0
50,0 5,13 5,56 6,30 7,51 12,55 20,06 27,50 41,03 50,0
25,0 10,08 10,05 10,58 12,16 19,74 28,31 36,27 48,83 25,0
10,0 16,68 15,80 15,84 17,70 27,80 36,81 44,82 55,90 10,0
5,0 21,59 20,02 19,62 21,62 33,22 42,23 50,06 60,05 5,0
1,0 32,44 29,31 27,87 30,01 44,13 52,64 59,79 67,51 1,0
1,5 — 2,5 4,0 6,5 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter E
0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter G
Table E.5 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter F: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter F Pa
% 0,65 — 1,0 1,5 2,5 4,0 6,5 10,0 — %
99,0 0,102 0,231 0,365 0,552 0,940 2,57 4,67 10,19 13,02 99,0
95,0 0,339 0,584 0,821 1,14 1,95 4,43 7,33 14,24 17,73 95,0
90,0 0,605 0,918 1,22 1,63 2,79 5,79 9,13 16,76 20,63 90,0
75,0 1,45 1,84 2,25 2,84 4,81 8,72 12,84 21,60 26,06 75,0
50,0 3,35 3,63 4,13 4,92 8,21 13,09 18,00 27,80 32,84 50,0
25,0 6,82 6,57 7,04 8,01 13,05 18,71 24,25 34,73 40,23 25,0
10,0 11,70 10,45 10,74 11,79 18,74 24,78 30,70 41,44 47,19 10,0
5,0 15,50 13,39 13,48 14,54 22,71 28,83 34,86 45,58 51,41 5,0
1,0 24,31 20,15 19,69 20,67 31,17 37,07 43,08 53,43 59,23 1,0
1,0 — 1,5 2,5 4,0 6,5 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter F
0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter H
Table E.6 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter G: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter G Pa
% 0,40 — 0,65 1,0 1,5 2,5 4,0 6,5 — 10,0 — %
99,0 0,077 2 0,144 0,231 0,335 0,601 1,58 2,88 6,02 7,85 9,85 11,96 99,0
95,0 0,236 0,362 0,514 0,697 1,23 2,73 4,51 8,54 10,76 13,12 15,56 95,0
90,0 0,406 0,568 0,762 1,00 1,75 3,57 5,63 10,16 12,59 15,13 17,74 90,0
75,0 0,932 1,14 1,41 1,76 3,00 5,41 7,97 13,34 16,09 18,93 21,79 75,0
50,0 2,10 2,28 2,60 3,10 5,16 8,24 11,32 17,57 20,65 23,75 26,84 50,0
25,0 4,25 4,21 4,49 5,14 8,32 11,99 15,53 22,53 25,86 29,16 32,40 25,0
10,0 7,37 6,85 6,97 7,73 12,17 16,21 20,04 27,56 31,05 34,46 37,76 10,0
5,0 9,86 8,90 8,86 9,67 14,96 19,12 23,06 30,81 34,34 37,78 41,09 5,0
1,0 15,94 13,82 13,30 14,13 21,13 25,29 29,30 37,26 40,81 44,22 47,47 1,0
0,65 — 1,0 1,5 2,5 4,0 6,5 — 10,0 — —
Acceptance quality limit (tightened inspection) in percent – sample size code letter G
0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 — 10,0
Table E.7 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter H: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter H Pa
% 0,25 — 0,40 0,65 1,0 1,5 2,5 4,0 — 6,5 — 10,0 %
99,0 0,047 8 0,096 6 0,153 0,225 0,398 1,01 1,85 3,85 5,03 6,22 7,49 10,21 99,0
95,0 0,146 0,237 0,334 0,457 0,797 1,73 2,88 5,43 6,85 8,29 9,77 12,90 95,0
90,0 0,253 0,368 0,492 0,650 1,13 2,26 3,60 6,46 8,01 9,57 11,18 14,51 90,0
75,0 0,586 0,734 0,901 1,13 1,92 3,45 5,09 8,49 10,25 12,03 13,82 17,49 75,0
50,0 1,35 1,47 1,67 1,98 3,31 5,29 7,27 11,24 13,22 15,22 17,21 21,21 50,0
25,0 2,79 2,72 2,90 3,30 5,38 7,80 10,06 14,55 16,71 18,91 21,07 25,34 25,0
10,0 4,96 4,47 4,54 5,01 7,96 10,71 13,14 18,01 20,28 22,64 24,92 29,37 10,0
5,0 6,75 5,87 5,82 6,30 9,87 12,76 15,24 20,30 22,61 25,04 27,38 31,91 5,0
1,0 11,27 9,32 8,90 9,36 14,25 17,25 19,72 24,99 27,34 29,87 32,28 36,89 1,0
0,40 — 0,65 1,0 1,5 2,5 4,0 6,5 — — 10,0 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter H
0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 — 6,5 10,0
Acceptance quality limit (reduced inspection) in percent – sample size code letter K
Table E.8 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter J: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter J Pa
% 0,15 — 0,25 0,40 0,65 1,0 1,5 2,5 — 4,0 — 6,5 — 10,0 %
99,0 0,033 4 0,0625 0,102 0,144 0,251 0,645 1,15 2,39 3,11 3,84 4,62 6,30 8,06 9,86 99,0
95,0 0,097 1 0,150 0,216 0,288 0,498 1,09 1,79 3,37 4,24 5,12 6,04 7,96 9,95 11,97 95,0
90,0 0,164 0,232 0,315 0,408 0,701 1,42 2,23 4,01 4,97 5,93 6,92 8,97 11,08 13,21 90,0
75,0 0,372 0,459 0,569 0,707 1,20 2,16 3,17 5,29 6,39 7,48 8,60 10,86 13,16 15,46 75,0
50,0 0,841 0,915 1,04 1,24 2,07 3,31 4,56 7,05 8,30 9,54 10,79 13,27 15,75 18,24 50,0
25,0 1,74 1,71 1,81 2,08 3,39 4,90 6,37 9,20 10,59 11,97 13,34 16,00 18,65 21,30 25,0
10,0 3,11 2,84 2,86 3,18 5,09 6,78 8,41 11,51 12,99 14,48 15,94 18,74 21,52 24,29 10,0
5,0 4,27 3,76 3,68 4,03 6,37 8,13 9,84 13,06 14,59 16,14 17,64 20,50 23,34 26,17 5,0
1,0 7,27 6,08 5,70 6,09 9,38 11,16 12,93 16,32 17,91 19,53 21,10 24,04 26,96 29,89 1,0
0,25 — 0,40 0,65 1,0 1,5 2,5 4,0 — — 6,5 — 10,0 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter J
0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 — 4,0 6,5 — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter L
Table E.9 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter K: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter K Pa
% 0,10 — 0,15 0,25 0,40 0,65 1,0 1,5 — 2,5 — 4,0 — 6,5 — 10,0 %
99,0 0,022 7 0,042 2 0,066 4 0,094 4 0,169 0,420 0,741 1,53 1,98 2,45 2,94 3,99 5,09 6,22 8,64 10,49 99,0
95,0 0,064 0 0,098 8 0,139 0,187 0,328 0,703 1,14 2,15 2,70 3,27 3,84 5,06 6,30 7,57 10,23 12,25 95,0
90,0 0,107 0,151 0,202 0,263 0,457 0,912 1,43 2,56 3,16 3,78 4,40 5,71 7,03 8,37 11,16 13,27 90,0
75,0 0,239 0,295 0,364 0,453 0,772 1,38 2,02 3,38 4,08 4,78 5,48 6,93 8,38 9,84 12,83 15,09 75,0
50,0 0,539 0,585 0,667 0,794 1,32 2,12 2,92 4,52 5,32 6,11 6,91 8,51 10,09 11,69 14,88 17,29 50,0
25,0 1,12 1,09 1,16 1,33 2,17 3,15 4,10 5,93 6,83 7,71 8,59 10,33 12,04 13,76 17,14 19,68 25,0
10,0 2,01 1,82 1,85 2,05 3,27 4,39 5,45 7,46 8,45 9,39 10,33 12,18 13,98 15,81 19,33 21,98 10,0
5,0 2,78 2,43 2,39 2,61 4,10 5,29 6,41 8,50 9,53 10,51 11,49 13,39 15,24 17,12 20,72 23,43 5,0
1,0 4,83 3,98 3,75 3,99 6,11 7,35 8,53 10,73 11,82 12,84 13,88 15,87 17,79 19,76 23,47 26,27 1,0
0,15 — 0,25 0,40 0,65 1,0 1,5 2,5 — — 4,0 — 6,5 — 10,0 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter K
0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 — 2,5 4,0 — — — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter M
Table E.10 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter L: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter L Pa
% 0,065 — 0,10 0,15 0,25 0,40 0,65 1,0 — 1,5 — 2,5 — 4,0 — 6,5 %
99,0 0,014 9 0,026 6 0,043 2 0,061 0 0,108 0,264 0,470 0,959 1,24 1,53 1,84 2,48 3,15 3,86 5,34 6,47 99,0
95,0 0,041 0 0,061 8 0,089 0 0,119 0,207 0,440 0,720 1,34 1,68 2,03 2,40 3,14 3,91 4,70 6,33 7,58 95,0
90,0 0,068 0 0,094 4 0,128 0,166 0,287 0,570 0,894 1,60 1,97 2,35 2,75 3,55 4,37 5,21 6,92 8,23 90,0
75,0 0,150 0,184 0,229 0,285 0,483 0,862 1,27 2,11 2,54 2,98 3,42 4,32 5,22 6,14 7,99 9,39 75,0
50,0 0,336 0,367 0,418 0,497 0,827 1,33 1,82 2,83 3,32 3,83 4,32 5,32 6,31 7,32 9,31 10,82 50,0
25,0 0,697 0,690 0,729 0,835 1,36 1,98 2,57 3,73 4,28 4,85 5,39 6,50 7,57 8,66 10,78 12,39 25,0
10,0 1,27 1,16 1,16 1,29 2,06 2,78 3,43 4,72 5,31 5,94 6,52 7,71 8,85 10,00 12,24 13,93 10,0
5,0 1,76 1,56 1,51 1,65 2,60 3,37 4,04 5,40 6,02 6,67 7,27 8,50 9,68 10,87 13,16 14,91 5,0
1,0 3,11 2,60 2,39 2,54 3,92 4,72 5,42 6,87 7,52 8,22 8,84 10,16 11,39 12,64 15,03 16,85 1,0
0,10 — 0,15 0,25 0,40 0,65 1,0 1,5 — — 2,5 — 4,0 — 6,5 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter L
0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 — 1,5 2,5 — — — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter N
Table E.11 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter M: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter M Pa
% 0,04 — 0,065 0,10 0,15 0,25 0,40 0,65 — 1,0 — 1,5 — 2,5 — 4,0 %
99,0 0,009 7 0,017 2 0,027 8 0,039 1 0,068 5 0,170 0,299 0,610 0,787 0,973 1,17 1,58 2,00 2,44 3,36 4,09 99,0
95,0 0,026 3 0,039 5 0,056 8 0,075 5 0,131 0,282 0,457 0,85 1,07 1,29 1,52 1,99 2,48 2,98 4,00 4,79 95,0
90,0 0,043 4 0,060 1 0,081 6 0,106 0,181 0,364 0,567 1,01 1,25 1,49 1,74 2,25 2,77 3,30 4,38 5,20 90,0
75,0 0,095 2 0,117 0,145 0,180 0,305 0,548 0,803 1,34 1,61 1,89 2,17 2,74 3,31 3,89 5,06 5,95 75,0
50,0 0,213 0,233 0,265 0,315 0,524 0,842 1,16 1,80 2,11 2,43 2,75 3,38 4,02 4,65 5,92 6,87 50,0
25,0 0,444 0,439 0,465 0,532 0,868 1,26 1,64 2,37 2,73 3,09 3,44 4,13 4,84 5,52 6,89 7,89 25,0
10,0 0,813 0,746 0,743 0,826 1,33 1,77 2,19 3,02 3,40 3,79 4,17 4,91 5,68 6,39 7,85 8,91 10,0
5,0 1,14 1,00 0,97 1,06 1,68 2,16 2,60 3,46 3,86 4,27 4,66 5,43 6,23 6,97 8,47 9,55 5,0
1,0 2,04 1,69 1,55 1,65 2,57 3,05 3,51 4,44 4,85 5,29 5,70 6,51 7,37 8,14 9,73 10,86 1,0
0,065 — 0,10 0,15 0,25 0,40 0,65 1,0 — — 1,5 — 2,5 — 4,0 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter M
0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 — 1,0 1,5 — — — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter P
Table E.12 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter N: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter N Pa
% 0,025 — 0,04 0,065 0,10 0,15 0,25 0,40 — 0,65 — 1,0 — 1,5 — 2,5 %
99,0 0,006 4 0,011 1 0,017 6 0,025 0 0,0445 0,109 0,190 0,387 0,497 0,614 0,735 0,991 1,26 1,54 2,12 2,57 99,0
95,0 0,016 9 0,025 1 0,035 8 0,048 0 0,083 7 0,178 0,289 0,538 0,673 0,813 0,956 1,25 1,56 1,87 2,51 3,01 95,0
90,0 0,027 6 0,038 0 0,051 3 0,066 8 0,115 0,230 0,358 0,639 0,787 0,940 1,10 1,41 1,74 2,07 2,75 3,27 90,0
75,0 0,060 2 0,073 7 0,091 2 0,114 0,193 0,345 0,506 0,842 1,01 1,19 1,37 1,72 2,08 2,45 3,19 3,74 75,0
50,0 0,134 0,146 0,167 0,198 0,330 0,531 0,730 1,13 1,33 1,53 1,73 2,13 2,53 2,93 3,73 4,33 50,0
25,0 0,280 0,277 0,293 0,335 0,547 0,796 1,03 1,50 1,72 1,95 2,17 2,61 3,05 3,48 4,35 4,98 25,0
10,0 0,515 0,473 0,471 0,521 0,836 1,12 1,39 1,91 2,15 2,40 2,64 3,12 3,58 4,05 4,97 5,64 10,0
5,0 0,725 0,640 0,618 0,671 1,06 1,37 1,65 2,20 2,45 2,71 2,96 3,45 3,94 4,42 5,37 6,06 5,0
1,0 1,32 1,09 1,00 1,05 1,63 1,95 2,25 2,83 3,10 3,38 3,64 4,16 4,67 5,18 6,19 6,91 1,0
0,04 — 0,065 0,10 0,15 0,25 0,40 0,65 — — 1,0 — 1,5 — 2,5 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter N
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 — 0,65 1,0 — — — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter Q
Table E.13 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter P: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter P Pa
% 0,015 — 0,025 0,04 0,065 0,10 0,15 0,25 — 0,40 — 0,65 — 1,0 — 1,5 %
99,0 0,0041 0,0070 ,0113 ,0158 ,0286 ,0682 0,119 0,243 0,312 0,385 0,461 0,620 0,787 0,960 1,32 1,60 99,0
95,0 0,0108 0,0158 ,0227 ,0301 ,0531 0,112 0,180 0,337 0,421 0,509 0,598 0,783 0,973 1,17 1,57 1,88 95,0
90,0 0,0175 0,0239 0,0323 ,0419 ,0728 0,143 0,223 0,399 0,492 0,588 0,685 0,883 1,09 1,29 1,72 2,04 90,0
75,0 0,0378 0,0461 0,0573 ,0710 0,121 0,215 0,316 0,526 0,634 0,743 0,854 1,08 1,30 1,53 1,99 2,34 75,0
50,0 0,0838 0,0914 0,104 ,124 0,206 0,331 0,456 0,705 0,831 0,956 1,08 1,33 1,58 1,83 2,33 2,70 50,0
25,0 0,175 0,173 0,183 ,210 0,341 0,498 0,647 0,936 1,08 1,22 1,36 1,63 1,91 2,18 2,72 3,12 25,0
10,0 0,323 0,297 0,296 ,328 0,522 0,705 0,873 1,19 1,35 1,50 1,66 1,95 2,25 2,54 3,11 3,53 10,0
5,0 0,456 0,404 0,389 ,423 0,665 0,862 1,04 1,38 1,54 1,70 1,86 2,17 2,47 2,78 3,36 3,80 5,0
1,0 0,836 0,694 0,632 ,668 1,03 1,24 1,42 1,78 1,95 2,12 2,30 2,62 2,94 3,27 3,88 4,35 1,0
0,025 — 0,04 0,065 0,10 0,15 0,25 0,40 — — 0,65 — 1,0 — 1,5 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter P
— 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 — 0,40 0,65 — — — —
Acceptance quality limit (reduced inspection) in percent – sample size code letter R
Table E.14 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter Q: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter Q Pa
% 0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 — 0,40 — 0,65 — 1,0 %
99,0 0,002 7 0,007 3 0,010 2 0,018 4 0,044 0 0,076 7 0,156 0,246 0,295 0,396 0,504 0,614 0,845 1,02 99,0
95,0 0,007 0 0,014 6 0,019 3 0,034 1 0,071 5 0,116 0,216 0,325 0,383 0,500 0,622 0,747 1,00 1,20 95,0
90,0 0,011 3 0,020 7 0,026 9 0,046 7 0,091 9 0,143 0,256 0,376 0,438 0,565 0,695 0,827 1,10 1,30 90,0
75,0 0,024 2 0,036 6 0,045 5 0,077 5 0,138 0,202 0,336 0,476 0,546 0,689 0,833 0,978 1,27 1,49 75,0
50,0 0,053 6 0,066 7 0,079 5 0,132 0,212 0,292 0,451 0,613 0,693 0,853 1,01 1,17 1,49 1,73 50,0
25,0 0,112 0,117 0,135 0,219 0,319 0,415 0,599 0,782 0,872 1,05 1,22 1,40 1,74 2,00 25,0
10,0 0,208 0,190 0,212 0,336 0,453 0,562 0,766 0,968 1,06 1,26 1,44 1,63 2,00 2,27 10,0
5,0 0,294 0,250 0,274 0,430 0,555 0,670 0,883 1,10 1,20 1,40 1,59 1,79 2,16 2,44 5,0
1,0 0,544 0,410 0,435 0,669 0,799 0,920 1,14 1,37 1,48 1,70 1,90 2,11 2,50 2,80 1,0
0,015 0,025 0,04 0,065 0,10 0,15 0,25 — 0,40 — 0,65 — 1,0 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter Q
Table E.15 — Tabulated values for operating characteristic curves for single sampling plans –
sample size code letter R: s-method
Pa Acceptance quality limit (normal inspection) in percent – sample size code letter R Pa
% — 0,01 0,015 0,025 0,04 0,065 0,10 0,15 — 0,25 — 0,40 — 0,65 %
99,0 0,007 0 0,004 6 0,006 5 0,011 5 0,027 7 0,048 2 0,097 6 0,312 0,155 0,461 0,249 0,315 0,384 0,528 99,0
95,0 0,015 8 0,009 2 0,012 2 0,021 2 0,044 9 0,072 6 0,135 0,421 0,204 0,598 0,313 0,389 0,467 0,627 95,0
90,0 0,023 9 0,013 0 0,016 8 0,029 0 0,057 6 0,089 7 0,160 0,492 0,235 0,685 0,353 0,434 0,517 0,686 90,0
75,0 0,046 1 0,022 9 0,028 5 0,048 2 0,086 2 0,126 0,210 0,634 0,297 0,854 0,430 0,521 0,611 0,795 75,0
50,0 0,091 4 0,041 6 0,049 6 0,082 4 0,132 0,182 0,282 0,831 0,382 1,08 0,533 0,633 0,732 0,932 50,0
25,0 0,173 0,073 0,084 0,137 0,200 0,259 0,376 1,08 0,489 1,36 0,656 0,766 0,873 1,09 25,0
10,0 0,297 0,119 0,132 0,212 0,284 0,352 0,481 1,35 0,605 1,66 0,786 0,906 1,02 1,25 10,0
5,0 0,404 0,157 0,172 0,272 0,349 0,420 0,556 1,54 0,685 1,86 0,874 0,999 1,12 1,35 5,0
1,0 0,694 0,259 0,274 0,426 0,505 0,579 0,723 1,95 0,861 2,30 1,06 1,20 1,32 1,57 1,0
0,010 0,015 0,025 0,04 0,065 0,10 0,15 — 0,25 — 0,40 — 0,65 —
Acceptance quality limit (tightened inspection) in percent – sample size code letter R
Annex F
(informative)
1 − Ft
(n−1 ,K p n ) ( k n ) = 0 , 10
where
F.2 Tables for the consumer’s risk qualities for the s–method plans
Consumer’s risk qualities for the s–method plans of this document are given in Table F.1, Table F.3, and
Table F.5 for normal, tightened, and reduced inspection, respectively.
1 − Φ k − K 0 ,10 / n ≡ 1 − Φ k − 1 , 281 6 / n
where
F.4 Tables for the consumer’s risk qualities for the σ–method plans
Consumer’s risk qualities for the σ–method plans of this document are given in Table F.2, Table F.4, and
Table F.6 for normal, tightened, and reduced inspection, respectively.
76
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B 53,0 52,3 56,4
C 39,5 36,5 39,9 54,1
D 26,4 24,5 27,1 41,4 51,2
E 16,7 15,8 17,7 27,8 36,8 44,8
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Table F.3 — Consumer’s risk quality (in percent) for tightened inspection: s–method
78
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B 53,0 52,3
C 39,5 36,5 39,9
D 26,4 24,5 27,1 41,4
E 16,7 15,8 17,7 27,8 36,8
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Table F.5 — Consumer’s risk quality (in percent) for reduced inspection: s–method
80
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B-D 53,0 49,2 52,3 56,4 61,1
E 39,5 34,1 36,5 39,9 54,1 60,8
F 26,4 23,9 24,5 27,1 41,4 51,2 59,4
G 16,7 15,8 15,8 17,7 27,8 36,8 44,8 55,7
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ISO 3951-1:2022(E)
Annex G
(informative)
Producer’s risks
Ft
(n−1,K p n ) ( k n) (G.1)
where
G.2 Tables for the producer’s risks for the s–method plans
Producer’s risks for the s–method plans of this document are given in Table G.1, Table G.3, and Table G.5
for normal, tightened, and reduced inspection, respectively.
Φ n ( k − K p ) (G.2)
where
G.4 Tables for the producer’s risk for the σ–method plans
Producer’s risks for the σ–method plans of this document are given in Table G.2, Table G.4, and Table G.6
for normal, tightened, and reduced inspection, respectively.
84
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B 10,8 7,46 8,93
C 12,2 8,00 10,8 5,82
D 10,8 7,52 10,3 8,74 2,50
E 10,3 6,88 10,4 9,07 4,62 3,18
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Table G.3 — Producer’s risk (in percent) for tightened inspection: s–method
86
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B 17,6 14,7
C 19,0 16,7 21,7
D 18,1 15,7 22,7 18,6
E 16,2 15,8 22,4 20,7 13,4
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Table G.5 — Producer’s risk (in percent) for reduced inspection: s–method
88
Code Acceptance quality limit (in percent nonconforming)
letter
0,01 0,015 0,025 0,04 0,065 0,10 0,15 0,25 0,40 0,65 1,0 1,5 2,5 4,0 6,5 10,0
B-D 3,77 2,70 3,29 3,91 0,257
E 4,92 2,65 3,69 4,52 2,05 0,041
F 4,28 3,18 3,08 4,33 3,41 0,571 0,159
G 3,30 3,37 3,30 3,98 3,67 1,18 0,655 0,017
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Annex H
(informative)
H.1 General
Earlier issues of this document contained standardized acceptance diagrams for combined control of
double specification limits. A realization that most users would want to have the particular acceptance
curves they need to use in an unstandardized form with the specification limits relevant to their
application, perhaps presented in a document to be agreed with the responsible authority and perhaps
supported by a spreadsheet to calculate results and plot results has led to a decision not to include these
standardized curves. It was decided that a software package to support use of the standard generally
(see Annex I) and guidance on how acceptance diagrams are drawn in this Annex would be provided.
H.2 s-method acceptance diagrams for double specification limits under separate
control
It is instructive to start with an acceptance diagram for double specification limits under separate
control. If the same AQL is applied to both limits then the sample size n and acceptance constant k will
be the same for both limits. The acceptance region is the union of the acceptance regions for the lower
and upper specification limits and can be constructed by drawing the lines
x = L + ks and x = U − ks
from s = 0 to their intersection at s = (U − L ) ( 2k ) . Using the same sampling plan as 15.1 Example 4 i.e.
U = 84 mm, L = 82 mm, n = 5 and k = 0,550 we obtain the diagram below in figure H.1.
Key
x = L + ks 1 reject
x = U − ks 2 accept
This standard presents sampling plans in two ways: the k method and the p* method with equivalent
acceptance criteria
x −L U−x
Q= ≥ k or pˆL ≤ p * and Q = ≥ k or pˆU ≤ p *
s s
Note that Q is the slope of a line from the specification limits though x , s and k is the slope of the
acceptance boundary lines so the acceptance criteria can be thought of in terms of slopes; if Q is steeper
than k accept otherwise reject.
1 1 x − L n
pˆL = F max 0, − (H.1)
BETA −1, −1
n n
2 2 s n − 1
2 2
1 1 U − x n
pˆU = F n n max 0, − (H.2)
BETA −1, −1
2 2
2 2 s n − 1
If ( x − L ) s is set to k in Formula (H.1) then the equation will yield pˆL = p * similarly if (U − x ) s in
Formula (H.2) is set to k then the equation will yield pˆU = p * . This means that for separate control all
along the lower acceptance boundary pˆL = p * and all along the upper acceptance boundary pˆU = p * .
At the apex pˆL + pˆU = 2 p * but this is alright because each specification limit is under separate control.
The relationship between k and p̂ is obtained by inverting these cases:
n−1 −1 n n
k ( n, pˆ ) = 1 − 2 FBETA − 1, − 1 ( pˆ ) (H.3)
n 2 2
Suppose now it is decided to put both specification limits under combined control and the acceptance
criterion becomes pˆL + pˆU ≤ p * . It is clear that the triangular acceptance region we had under separate
control has to be adjusted to exclude a region where the combined control acceptance criterion is not
met. This is done by using the relationship in Formula (H.3) to construct pairs of lines representing p̂L
and pˆU = p* − pˆL
(
x = L + k ( n, pˆL ) s ≡ L + kL s and x = U − k n, p* − pˆL s ≡ U − kU s )
The intersections of these pairs of lines are points ( s , x ) on the acceptance region boundary with
pˆ = pˆL + pˆU = p* where
U −L U k L + L kU
s= and x =
kU + k L kU + k L
This is illustrated in Figure H.2 where three lines for pˆL = 0, p * /4, p * /2 corresponding to
pˆU = p*, 3 p * /4, p * /2 have been added. Note that the value of s where p* is shared equally between
p̂L and p̂U defines the maximum sample standard deviation (MSSD) that was used in previous issues of
this document in preliminary screening for unacceptable samples.
Key
x = L + ks
x = U − ks
The acceptance region for double specification limits under combined control is the union over
0 ≤ pˆL ≤ p * of the triangular regions enclosed by the construction lines and the x axis. The boundary
of this region is the locus over 0 ≤ pˆL ≤ p * of the points ( s , x ) . This is illustrated in Figure H.3 where
the acceptance region boundary has been added. Note that the horizontal scale has been adjusted.
Key
acceptance region
1 reject
boundary
2 accept
Figure H.3 — acceptance region, s-method, combined control with construction lines
pˆL = 0, p * / 4, p * / 2 and pˆU = p*, 3 p * / 4, p * / 2
The acceptance diagram can be completed as shown in Figure H.4 by removing the construction lines
and the sample mean and sample standard deviation for the data in the example can be plotted. The
sample mean and sample standard deviation are within the accept region agreeing with the result of
the numerical procedure in 15.1.
Key
acceptance region boundary 1 reject
sample 2 accept
Figure H.4 — Acceptance region, s-method, combined control with sample mean and standard
deviation
AQL U − L
reject the process if −Φ −1 ≥
2 2σ
where Φ −1 is the inverse of the distribution function of the standardized normal distribution. So for
AQL = 1,5 % = 0,015 as a fraction and with U = 1 and L = 0 we get:
1 1
2 , 434 ≥ ⇒ fσ = = 0 , 2056
2σ 2 × 2 , 434
which is the value from Table 11 used above.
It is not necessary to draw an acceptance diagram to determine σ–method acceptance criteria but
may be useful to determine actions to adjust a process where the sample is close to being rejected.
The acceptance region is constructed in the same way as that for the s-method except the equivalence
between the k-method and p*-method is provided by formulae in 8 d) 2):
L−x n
p̂L = Φ (H.4)
σ n − 1
x −U n
p̂U = Φ (H.5)
σ n − 1
and the relationship between k and p* is obtained by inverting these:
n−1 n−1
k ( n, pˆ ) = −Φ −1 ( pˆ ) = K pˆ (H.6)
n n
The triangular acceptance region for separate control, together with three pairs of construction lines
for pˆL = 0, p * /4, p * /2 corresponding to pˆU = p*, 3 p * /4, p * /2 is shown Figure H.5.
Key
x = L + ks
x = U − ks
Although in principle the normal distribution has an infinite interval (-∞,∞) in practice it should be
limited in computer arithmetic to approximately (-8,29,8,29) where 8,29 is the point at which the
distribution function of the standardized normal distribution becomes 1 and this should be used when
the formulae use p̂ = 0 .
As for the s-method the acceptance region is the union over 0 ≤ pˆL ≤ p * of the triangular regions
enclosed by the construction lines and the x axis. The acceptance region boundary is the locus over
0 ≤ pˆL ≤ p * of the points (σ , x ) . For both the acceptance region and its boundary points that are
beyond the MPSD are excluded. This is illustrated in Figure H.6 where the acceptance region boundary
is shown with the points outside and in Figure H.7 where the acceptance region boundary is shown
with these points excluded.
Key
acceptance region boundary 1 reject
2 accept
Figure H.6 — Acceptance region MPSD included, σ -method, combined control with construction
lines pˆL = 0, p * / 4, p * / 2 and pˆU = p*, 3 p * / 4, p * / 2
Key
acceptance region boundary x = L + kL s 1 reject
x = U + kU s 2 accept
Figure H.7 — acceptance region MPSD excluded, σ -method, combined control with construction
lines pˆL = 0, p * / 4, p * / 2 and pˆU = p*, 3 p * / 4, p * / 2
The acceptance diagram can be completed as shown in Figure H.8 by removing the construction lines
and plotting the sample mean and known standard deviation for the data in the example. The sample
mean and known standard deviation are within the accept region agreeing with the result of the
numerical procedure in 15.2. However, there is value in a graphical approach in that is readily seen that
the sample mean of the lot under consideration is low and the known value of sigma is not far short of
the process capability limit MPSD. This shows that an effort to adjust the mean and reduce the process
standard deviation might be rewarded.
Key
acceptance region boundary 1 reject
sample 2 accept
Figure H.8 — acceptance region, σ-method, combined control with sample mean and standard
deviation
With this particular sampling plan we can also illustrate the accuracy of the approximate method, in
7 c) 3), that uses separate limits. The known value of σ and the separate limits are shown in Figure H.9.
It can be seen that this is a reasonable assumption. There some sampling plans in the tables where
truncation does not occur e.g. reduced inspection and small AQLs. If σ > 0 , 75σ max and either QL or Qu
is close to k the sample values (σ , x ) have to plotted on the acceptance region to make the correct
acceptance decision.
Key
acceptance region boundary U-kσ 1 reject
sample L-kσ 2 accept
σ
Figure H.9 — acceptance region, σ-method, combined control with sample mean and standard
deviation and separate limits
Key
acceptance region boundary 1 reject
sample 2 accept
Figure H.10 — standardized acceptance region, s-method, combined control with sample mean
and standard deviation
Standardized acceptance diagrams for the s-method are constructed by following the process in H.4
σ x −L
using the standardized variables (σ S , x S ) where σ S = and xS = . For the example above
U −L U −L
this produces the standardized acceptance region shown in Figure H.11.
Key
acceptance region
U-kσ 1 reject
boundary
sample L-kσ 2 accept
σ
Figure H.11 — standardized acceptance region, σ-method, combined control with sample mean
and standard deviation and separate limits σS = 0,185
Annex I
(informative)
This annex describes the use of the software that supports the use of this standard. The software is
informative and therefore not a requirement for the use of this standard. The software is available on
https://standards.iso.org/iso/3951/-1/ed-3/en/.
The user should execute the steps from the document itself, get confidence intervals for the lot fraction
nonconforming, plot and export OC-functions. Furthermore, the consumer’s risk quality (CRQ) and the
producer’s risk (PR) can be calculated for all the sampling plans presented in this standard. For the case
with two specification limits and unknown σ, the software can calculate the acceptance curve for a
given sampling plan. All examples given in this annex refer to the Examples in Clause 15.
Therefore, an R (a language and environment for statistical computing) package to implement this
document is presented.
I.5 Constructing the acceptance curve for the case with two specification limits
and the s-method
For the case with two specification limits and unknown σ one can only give the boundary of acceptance
region to check whether a lot can be accepted. A lot with sample mean x and sample standard deviation
s is therefore accepted if the point ( x , s ) lies under the acceptance curve.
The function accCurve calculates the acceptance region for two specification limits and unknown
standard deviation for a given sampling plan (n, k).
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