SM - Volvo A35f Articulated Dump Truck
SM - Volvo A35f Articulated Dump Truck
SM - Volvo A35f Articulated Dump Truck
Drivetrain, description
The flywheel housing, located between the engine and transmission, houses the power take-off for driving the hydraulic
pumps, these are built as a unit (PTO). Lubrication of the power take-off takes place via the engine's lubrication system and
return of the oil to the the engine takes place using a built-in oil pump.
A flex plate located in the flywheel housing drives the torque converter in the transmission.
For more information on the transmission, see 200 Engine, description and 200 Engine, general specifications.
The transmission is of planetary type and fully automatic with nine forward gears and three reverse gears, with lock-up in all
gears. Automatic shifting is controlled by an electronic control unit (V-ECU) which, via the transmission's control system,
always selects the correct gear in relation to the machine's speed and torque use.
For more information on the transmission, see 420 Transmission, description and 420 Hydraulic transmission, specifications.
The dropbox has a differential with locking function. The ground-dependent hydraulic pump for the secondary steering
system is also located on the dropbox. The transmission drives the dropbox via a propeller shaft and, in turn, the dropbox
drives the front and rear drive axles via a number of propeller shafts.
For more information on the transmission and propeller shafts, see 430 Transfer gearbox, description,
430 Dropbox, specifications and 450 Propeller shaft, description.
The drive axles have differentials with differential locks and are equipped with the planetary gears in the hubs, so-called hub
reductions.
For more information on the transmission, see 460 Axles, specifications.
ATC, Automatic Traction Control, automatically controls engagement and disengagement of the longitudinal differential lock
and 6–wheel drive as needed.
Figure 1
Power transmission
1. Engine
2. Power take-offs for hydraulic pumps
3. Gearbox
4. Propeller shaft, transmission–dropbox
5. Dropbox
6. Propeller shaft, dropbox–front axle
7. Front drive axle
8. Propeller shaft, steering joint
9. Intermediate shaft, hitch
10. Propeller shaft, intermediate shaft–front bogie axle
11. Front bogie axle with power divider 6x6
12. Propeller shaft, front bogie axle–rear bogie axle
13. Rear bogie axle
Service Information
NOTE!
New operations are developed regularly. For a current list of all tests, see VCADS Pro software.
Tests
Operation Application
40006-2 Parameter values gearbox, check The test is used to read out parameter values for the transmission's
calibration status.
40012-3 Gear selector position sensor, test The test is used to check that the selected gear position is correctly
read in the control unit.
40026-3 PWM-valves clutches and brakes, test The test is used to check the PWM valves in the transmission control
system.
42002-3 PWM valve main oil pressure gearbox, test The test is used to check the PWM valve that regulates main oil
pressure to the transmission.
46075-3 Sensors ATC, check The test is used to check function of the sensors for the ATC-system.
Calibration
Operation Application
40104-3 Gearbox, calibration The test is used when changing transmission or component in the
transmission.
42001-3 Lock-up, calibration The test is used to calibrate Lock-up pressure in the transmission.
42004-3 Gearbox, return to uncalibrated position The test is used for basic setting of the calibration parameters for the
transmission. Should be done after changing transmission, before
starting to operate to warm up temperature before calibrating.
Service Information
PT Transmission
Cross section (PT2519)
Figure 1
Transmission PT2519
1. Drive flange
2. Cover
3. Ring
4. Housing
5. Gearbox housing
6. Filter bracket
7. Torque converter housing
8. Torque converter
9. Lubricating oil filter
10. Oil sump
11. Pressure check connection
12. Sensor, rotation direction output shaft (SE4209)
Figure 3
Left side
1. EH-connector
2. Pipe for oil filling point
3. Gearbox housing
4. Pressure monitor, main oil filter (SE4218)
5. Tube for oil dipstick
6. Housing
7. Ring
8. Range speed sensor (SE4215)
9. Sensor, output speed (SE4307)
10. Drive flange
11. Cover
12. Main oil pressure sensor (SE4219)
13. Oil sump
14. Main oil pressure filter
15. Filter bracket
16. Pressure check connection
17. Torque converter housing
18. Torque converter
Service Information
Transmission, description
Introduction
The following is an overview of the transmission's function. Descriptions are listed to the right of each paragraph, where
you can read more about the text in bold print. The illustrations show what part of the transmission is described in the text
below the illustration.
Designations of included parts in the transmission are found in the paragraph 420 PT Transmission and the transmission's
hydraulic diagram under 420 Hydraulic diagram PT.
Description
Figure 1
The transmission is driven by the engine via a flex plate in the power take-off that
absorbs vertical movements between engine and transmission. The engine power is 482 PTO (Power Take
transmitted via the flex plate to the torque converter which is a hydrodynamic clutch. The Off), description
design of the clutch enables it to absorb jerks and shocks from the engine and also 420 Torque
reinforces the torque. When drive of the machine is smooth, the torque converter can be converter
"short-circuited". Then the torque converter's pump rotor is connected to the turbine rotor 420 Lock-up clutch
using the Lock-up clutch inside the torque converter, which means that the transmission
is driven directly by the engine. This reduces losses in the drivetrain.
Thank you very much for reading.
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