KASTAS

SEALING TECHNOLOGIES
 KASTAS SEALING TECHNOLOGIES
Kastaş is one of the world’s leading manufacturers offering high-performance
products in fluid power industry and innovative sealing solutions via its global sales
network.

With a corporate vision of “being the first choice sealing technology partner of
industries worldwide” and 40 years’ experience in sealing, Kastaş puts innovation
Motion is the one that enables life’s flow, steers factories, and entrepreneurship at the center of its strategies and aims to produce high-
massive industries, and the whole world… We have been quality, innovative and reliable sealing technologies with a focus on efficiency,
manufacturing high-level engineering for this motion for continuous improvement and customer satisfaction in all business processes.
more than 40 years.

By designing innovative products, developing high perfor-

Wide range of customized products and experience on various applications
mance materials and using the most advanced produc-
tion technologies, we are engineering for the future of
sealing technologies.
State-of-the-art production technology for sustainable quality
To carry the world’s leading manufacturers in mobile hyd-
raulics, construction, agriculture, production industries
and automotive forward, and with the vision to become Well-structured R&D division for Material Science and Design Development
the world’s first preferred sealing technologies manufac-
turer, our engineering is for motion.
Top Level Quality Assurance system certified by international authorities

Global sales and distribution networks, assuring highest level of service and worldwide
availability

2 3
 SALES AND DISTRIBUTION • 4.200m² main distribution center
• Over 30,000 unique products
Kastaş offers a wide range of products and innovative sealing • More than 2,000 orders
solutions to its customers who benefit from its superior service processed daily
Izmir Distribution Center
approach, with its central sales office, branches, and authorized • Export to 81 countries
dealers within Kastas Europe GmbH located in Germany, and dis-
tributors operating in Turkey and 81 other countries across the
globe.

Kastaş is one of the world’s leading fluid power sealing manufac-

turers offering a wide range of high-performance products and
innovative sealing solutions via its global sales network. In addition
to the unique product and size range it offers in hydraulic and
pneumatic sealing elements, it develops bespoke sealing solutions • Overnight deliveries to Europe
required in many sectors, especially automotive, food and chem- • Delivery within 2 days to North America
ical industry. Kastas Europe GmbH • Sales, marketing and technical departments
• OEM project development
European Sales and Distribution Center,
Germany

• Over 300 distributors in 81 countries

• Approved supplier of the world’s leading
machinery and equipment manufacturers
• Product availability on 6 continents Global Sales Network

• Branches and warehouses in 5 cities

• Network of authorized dealers and
dealers specialized in their fields
Domestic Sales Network • Over 1000 dealers nationwide

• Online sales portal serving thousands of

customers worldwide
• Modern and comprehensive user experience
• Access to user-specific products and prices ONLINE Sales Portal
• Instant stock check

4 5
 R&D
At Kastaş, we research the future of sealing and develop innovative sealing technologies, as • Product and Mold Design
R&D is the main driver of our growth and at the center of our main strategic goals. • Finite Element Analysis (FEA)
Design Development • Computational Fluıd Dynamics
Our R&D team, specialized multidisciplinary, carries out the activities with the aim of • Product Testing
developing advanced sealing technologies and efficient solutions.

Our R&D activities consist of design development, material development, process and pro-
duction technologies, and tests and simulations, all of which are run by an experienced
team. As our aim is to continue developing products based on innovative designs and
high-performance materials, we are committed to investing in advanced production tech-
nologies which will boost our quality and efficiency.

• Elastomer Material Development

• Polymeric Material Development Material Development

• Hyraulic Rod Test Rig

• Hyraulic Piston Test Rig
• Wiper Test Rig
• Guiding Element Test Rig
Test Center • Cold Resistance Test Rig
• High Pressure Test Rig
• Pneumatic Test Rig
• Ultra-Low Test Rig

Kastaş develops the machinery, equip-

ment, and systems required for both new
procedures and improvements of the ex- Process Development
isting processes.

Since our foundation, Kastas has closely

followed technological advancements and
continuously improved all its processes. Uti-
lizing technologies such as Additive Man-
Advanced Technologies ufacturing, Rapid Prototyping, FEA, CFD,
Nano-Materials, and Smart Materials we
are developing sealing solutions to meet the
global expectations of the market today and
in the future.

6 7
 PRODUCTION
Efficiency, quality and operational excellence are Kastaş realizes all production processes inter-
at the forefront of Kastaş’s production targets. nally—from compounding to post-processing—
under one roof, which allows us to meet the high
To meet our customers’ quality, delivery sched- quality and efficiency targets while sustaining
ule and cost expectations, we are continual- flexibility in planning. Moreover, we use ad-
ly investing in the most advanced production vanced control, tracking and production man-
technologies and automation systems in order agement systems throughout the manufactur-
to maintain our competitive advantage at the ing cycle.
global scale.

One of the most modern sealing elements production facilities in the world

Modern working environment that increases quality and productivity

INJECTION MOLDING VULCANIZATION SMART SEAL

MACHINES PRESSES CUSTOM-MADE MACHINED
Innovative production technology aimed at continually increasing efficiency while meeting high quality standards SEALING SOLUTIONS
High-capacity machines and Multi-cavity production
advanced tooling technologies Wide range of materials

Automation in production investments, targeting cost efficiency, sustainable quality and competitive advantage Production up to Production up to 1200 mm Production up to 1500 mm
650 mm

8 9
 QUALITY MANAGEMENT
Every link of the production chain at Kastaş,
starting from the raw material to the final prod-
uct, is guided by the “Zero Defects” objective.

Kastaş Quality System is based on all applica-

ble international standards and is an important
part of our organizational culture. Apart from
adhering to the ISO 9001 and IATF 16949 stan-
dards, which are audited by international insti-
tutions, we also employ comprehensive internal
audit processes to ensure the effectiveness of
our quality system in all our business process-
es. In accordance with continuous improvement
studies, along with Lean Manufacturing, 6 Sig-
ma and Kaizen practices, we are continually
upgrading our quality system in line with our
business goals.

10 11
 PRODUCT PROGRAM
Product Pressure Temperature Sliding Speed Product Pressure Temperature Sliding Speed
Kastaş No Drawing Application Material Code Kastaş No Drawing Application Material Code
Name (max) bar (max) o C (max)-m/s Name (max) bar (max) o C (max)-m/s

HYDRAULIC ROD SEALING ELEMENTS HYDRAULIC PISTON SEALING ELEMENTS

Low Piston
FR200 Friction Rod PU PU9401 400 -35/+100 0.5 XT300 Seal
Piston PU PU9401 400 -35/+100 0.5
Rod Seal
FABRIC
Extrusion Piston FB8001
XT200 Resistant Rod PU PU9401 400 -35/+100 0.5 K03 Piston NBR 400 -30/+100 0.5
Packing PM9903
Rod Seal POM

NB9001 Piston PU PU9401

Rod
NBR
FB8001 K15 Seal
Piston
NBR NB7001
250 -30/+100 0.5
K01 Packing
Rod FABRIC NBR
PM9903
400 -30/+100 0.5
POM
FB9001 NBR
NB8001
Compact FABRIC
Rod
PU PU9201 400 -40/+100 K16 Piston Seal
Piston
NBR
FB8001 400 -30/+100 0.5
K22 Seal
Rod 0.5 PM9901
NBR NB9001 150 -35/+105 POM

High
NBR PT6003
Buffer PU PU9201 K17X Performance Piston
PTFE NB7001
400 -30/+105 15.0
K29 Seal
Rod
POM PM9901
400 -40/+100 0.5 Piston Seal

Piston PTFE PT6003

Heavy NBR NB7001 K17 Seal
Piston
NBR NB7001
400 -30/+105 15.0
K31 Duty Rod PU PU9401 630 -30/+100 0.5
Rod Seal POM PM9901 NBR NB8001
Compact
K18 Piston Seal
Piston TPE TP7301 400 -30/+100 0.5
Rod PU PU9401 POM PM9901
K32 Seal
Rod
POM PM9901
400 -35/+100 0.5
PTFE PT6003
Heavy Duty
K19 Piston Seal
Piston NBR NB8001 400 -30/+100 1.5
Rod POM PM9901
K33 Seal
Rod PU PU9401 400 -35/+100 0.5
PU PU9201 400 -40/+100
Piston
K23 Piston 0.5
NBR NB8001 Seal
NBR NB9001 150 -30/+105
Rod FABRIC NBR FB8001*
K34 Seal
Rod
TPE TP7301
700 -30/+100 0.5
NBR NB9001
POM PM9901 Piston
K26 Piston STEEL FE9901 60 -30/+105 0.5
Seal
PTFE PT6003 SPRING CN9901
400 -30/+105 15.0
Rod NBR NB7001
K35 Seal
Rod
K40
Piston
Piston
PU PU9401
400 -35/+100 0.5
PU PU6001 Seal POM PM9901
400 -30/+100 1.0
NBR NB7001
Piston PTFE PT6003
NBR NB8001 K41 Seal
Piston
NBR NB7001
400 -30/+105 15.0
Rod
K37 Seal
Rod FABRIC NBR FB8001 400 -30/+100 0.5
POM PM9901
NBR NB8001
Compact
K42 Piston Seal
Piston TPE TP7301 700 -30/+100 0.5
Rod POM PM9905
K38 Seal
Rod PU PU9401 400 -35/+100 0.5
PU PU9201
Compact
K46 Piston POM PM9901 400 -30/+100 0.5
Piston Seal
Rod PTFE PT6005 NBR NB7001
K701 Seal
Rod
V YAY CN9902
350 -70/+260 15.0
NBR NB8001
Compact
K48 Piston Seal
Piston TPE TP5501 700 -30/+100 0.3
Rod PTFE PT6003 POM PM9901
K704 Seal
Rod
NBR NB8001
400 -30/+105 5.0

Piston PU PU6001
K49 Seal
Piston
NBR NB8001
400 -30/+100 0.5
Rod
K97 Seal
Rod HNBR HB9001 250 -30/+150 0.5
Piston PA PA9904
K501 Seal
Piston
NBR NB7001
500 -30/+105 1.0
NBR
Rod NB8001 NBR
K39 Seal
Rod FABRIC NBR
FB8001
250 -30/+100 0.5 NB8001
Compact FABRIC
K502 Piston FB8001 500 -30/+100 0.5
Piston Seal NBR
PM9901
POM

12 13
 Product Pressure Temperature Sliding Speed Product Pressure Temperature Sliding Speed
Kastaş No Drawing Application Material Code Kastaş No Drawing Application Material Code
Name (max) bar (max) o C (max)-m/s Name (max) bar (max) o C (max)-m/s

HYDRAULIC PISTON SEALING ELEMENTS WIPERS

NBR NB8001 Double PU PU9201 -40/+100

Compact K27 Rod 1.0
K503 Piston TPE TP7301 500 -30/+100 0.5 Wiper
Piston Seal NBR NB9001 -30/+105
POM PM9901

NBR NB8001
Compact K94 Wiper Rod PU PU9401 -35/+100 1.0
K504 Piston FABRIC NBR FB8001 400 -30/+100 0.5
Piston Seal
POM PM9901
Double PU PU9201 -40/+100
Compact
NBR NB8001 K103 Wiper
Rod 1.0
K505 Piston FABRIC NBR FB8001 500 -30/+100 0.5 NBR NB9001 -30/+105
Piston Seal
POM PM9901

NBR NB8001 K107 Wiper Rod PU PU9201 -40/+100 1.0

Compact
K518 Piston Seal
Piston TPE TP7301 400 -30/+100 0.5
POM PM9905
PTFE PT6003
High
K703 Wiper Rod
NBR NB7001
-30/+105 5.0
NBR NB8001
Performance
K518X Compact
Piston TPE TP7301 400 -30/+100 0.5
Piston Seal PA PA9904 PTFE PT6003
K716 Wiper Rod
NBR NB7001
-30/+105 5.0

PTFE
PT6005 NBR NB7001
K751 Piston Seal Piston STAINLESS
CN9902
350 -70/+260 15.0 Metal Case
STEEL K92 Wiper
Rod STEEL FE9901 -30/+105 1.0
BRONZE FS9001

PTFE PT6003 External

K753 Piston Seal Piston 400 -30/+105 2.0 K101 Wiper
Piston PU PU9201 -40/+100 1.0
NBR NB7001

PU PU9401
PTFE PT6003 K102 Wiper Rod -35/+100 1.0
K755 Piston Seal Piston
NBR NB8001
400 -30/+105 5.0 STEEL FE9901

PTFE PT6003
K105 Wiper Rod POM PM9901 -40/+100 1.0
K757 Piston Seal Piston
NBR NB7001
400 -30/+105 2.0

PTFE PT6003
K705 Wiper Rod
NBR NB7001
-30/+105 5.0

WIPERS
PTFE PT6003
K706 Wiper Rod
NBR NB7001
-30/+105 5.0
K05 Wiper Rod PU PU9401 -35/+110 1.0

PU PU9201 -40/+100
K06 Wiper Rod 1.0 HYDRAULIC PISTON-ROD SEALING ELEMENTS
NBR NB9001 -30/+105
PU PU9201 400 -40/+100
Piston Piston
NBR NB9001
-30/+100 1.0
K21 Rod Seal Rod
0.5
STEEL FE9901 NBR NB9001 150 -30/+105
Metal Case
K07 Wiper
Rod
PU PU9201 NBR
-30/+100 1.0 Piston Piston NB8001
STEEL FE9901 K36 Rod Seal Rod
FABRIC
FB8001
250 -30/+100 0.5
NBR
PU PU9201 -40/+100
K09 Wiper Rod 1.0 Piston Piston PU PU9201
NBR NB9001 -30/+105 K98 Rod Seal Rod NBR NB7001
400 -30/+100 0.5

Double
K10 Wiper
Rod NBR NB9001 -30/+105 1.0 Piston Piston
K95 Rod Seal Rod
NBR NB9001 150 -30/+105 0.5

K11 Wiper Rod TPE TP5501 -40/+100 2.0

Piston Piston PU PU9401
K114 Rod Seal Rod NBR NB7001
400 -30/+105 0.5

Metal Case PU PU9501

K12 Wiper
Rod
STEEL FE9901
-30/+100 1.0
Piston
KX X-Ring
Rod
NBR NB7001 50 -30/+105 0.5
Metal Case PU PU9501
K13 Wiper
Rod
STEEL FE9901
-30/+100 1.0

14 15
 Kastaş Pressure Temperature Sliding Speed Product Pressure Temperature Sliding Speed
Product Name Drawing Application Material Code Kastaş No Drawing Application Material Code
No (max) bar (max) o C (max)-m/s Name (max) bar (max) o C (max)-m/s

GUIDE ELEMENTS STATIC SEALS

Rod Guide Static

K68 Rod POM PM9902 -40/+110 1.0 K83 Seal
PU PU9401 600 -35/+110
Ring

Static
K84 Seal
PU PU9401 600 -35/+110
Piston Guide
K69 Ring
Piston POM PM9902 -40/+110 1.0

Static
SYNTHETIC K85 Seal
PU PU9401 500 -35/+110
Piston-Rod Piston FIBER,
K73 Guide Ring Rod POLYESTER
PR6501 -40/+120 1.0
RESIN Static
K86 Seal
PU PU9201 500 -40/+100
SYNTHETIC
FIBER,
Piston-Rod Piston Piston
K75 Guide Ring Rod
PHENOLIC PH6501 -40/+130 1.0 KO O-ring NBR NB7001 63 -30/+105 0.5
RESIN WITH Rod
PTFE
Fluid
K87 Connector NBR NB8501 400 -30/+105
Piston-Rod Piston PHENOLIC Seal
K78 Guide Ring Rod ARAMID
PH6504 -40/+200 1.0
Fluid
K88 Connector NBR NB8001 400 -30/+105
POLYESTER Seal
FIBER,
Piston-Rod Piston
K79 Guide Ring Rod
PHENOLIC PH6503 -40/+120 5.0
RESIN Static
K89 Seal
PU PU9401 600 -35/+110
GRAPHITE

PTFE,
Piston
KBT Bronze
Rod
PTFE PT6003 -200/+260 15.0
Guide Strip SPECIAL SEALING ELEMENTS

Carbon, PTFE PT6003

Piston K702 Rod Seal Rod 300 -30/+105 5
KKT PTFE
Rod
PTFE PT6002 -200/+200 15.0 NBR NB7001
Guide Strip

PTFE PT6003
Polyester
SYNTHETIC K752 Piston Seal Piston
NBR NB7001
300 -30/+105 5
Piston FIBER,
KPB Resin, Guide
Rod POLYESTER
PR6501 -40/+120 1.0
Strip
RESIN
K14 V-ring NBR NB6010 0.3 -30/+105 12.0
POLYESTER
Piston-Rod Piston FIBER,
KSB Guide Strip Rod PHENOLIC
PH6502 -40/+120 1.0
RESIN Chevron FABRIC
K150 Ring
Rod
NBR
FB8502 250 -30/+80 2.0

Rod Guide
K71 Ring
Rod POM PM9901 -40/+100 1.0 High FABRIC
FB8502
Pressure NBR
K151 Chevron
Rod
POM
PM9901 400 -30/+80 2.0
PT6005
Seal PTFE
Rod Guide
K77 Ring
Rod POM PM9901 -40/+100 1.0
Low
FABRIC
K152 Pressure FB8502
Rod NBR 80 -30/+80 2.0
K153 Chevron
POM
PM9901
STATIC SEALS Seal

Back-up Low
K800 Ring
Rod X-Tone PK7502 600 -30/+120 1.0 NBR
Pressure NB9001
K154 Chevron
Rod FABRIC
FB8504
80 -30/+80 2.0
NBR
Back-up Piston Seal
K81 Ring Rod
TPE TP5501 300 -40/+100 1.0
High POM
PM9902
Pressure FABRIC
Static K155 Chevron
Rod
NBR
FB8502 400 -30/+80 2.0
K82 Seal
PU PU9401 600 -35/+110 PA9902
Seal PA

16 17
 Product Pressure Temperature Sliding Speed Product Pressure Temperature Sliding Speed
Kastaş No Drawing Application Material Code Kastaş No Drawing Application Material Code
Name (max) bar (max) o C (max)-m/s Name (max) bar (max) o C (max)-m/s

PNEUMATIC PISTON SEALING ELEMENTS PNEUMATIC PISTON SEALING ELEMENTS

Pneumatic
Pneumatic NBR NB7001 NBR NB7501
K30 Rod Seal
Rod
STEEL FE9901
16 -30/+105 1.0 K25 Piston Piston
STEEL FE9901
16 -30/+105 1.0
Seal

Pneumatic PU PU8502 16 -20/+80

Pneumatic
K51 Rod Seal
Rod PU PU9204 16 -35/+100 1.0 K50 Piston Piston 1.0
Seal NBR NB8001 12 -30/+105

PU PU9201 16 -35/+100 Pneumatic

Pneumatic
K52 Rod 1.0 K54 Piston Piston NBR NB7001 12 -30/+105 1.0
Rod Seal Seal
NBR NB9001 12 -30/+105

PU PU9201 16 -35/+100 Pneumatic

Pneumatic NBR NB7001
K53 Rod 1.0 K55 Piston Piston
ALUMINIUM AL9901
12 -30/+105 1.0
Rod Seal Seal
NBR NB9001 12 -30/+105

Pneumatic
NBR NB7001
Pneumatic NBR NB8001 K57 Piston Piston 12 -30/+105 1.0
K56 Rod Seal
Rod
TPE TP5501
16 -30/+100 1.0
Seal
ALUMINIUM AL9901

PU PU9201
Pneumatic Pneumatic POM PM9901
K64 Rod Seal
Rod PU PU9201 16 -30/+100 1.0 K58 Piston Piston ALUMINIUM AL9901 16 -30/+80 1.0
Seal MAGNET MK9901
NBR NB7001
Pneumatic Pneumatic
K106 Rod Seal
Rod NBR NB8001 12 -30/+105 1.0
K59F Piston Piston PU PU8502 16 -20/+80 1.0
Seal

Pneumatic Pneumatic PU PU8502 16 -20/+80

K130 Rod Seal
Rod NBR NB8001 12 -30/+105 1.0
K59 Piston Piston 1.0
Seal NBR NB8001 12 -30/+105

Pneumatic NBR NB8001

K67 Rod Seal
Rod NBR NB7001 10 -30/+105 1.0 Pneumatic
POM PM9901
K61 Piston Piston
ALUMINIUM AL9901
12 -30/+100 1.0
Seal NBR NB7001
Pneumatic
K109 Rod Seal
Rod NBR NB7001 16 -30/+105 1.0 Pneumatic
K62 Piston Piston NBR NB7001 12 -30/+105 1.0
Seal
Pneumatic
K131 Rod Seal
Rod NBR NB7501 16 -30/+105 1.0 Pneumatic
K63 Piston Piston NBR NB7001 12 -30/+105 1.0
Seal
Pneumatic PTFE PT6005
K715 Rod Seal
Rod
NBR NB7001
16 -30/+105 4.0 Pneumatic
K65 Piston Piston NBR NB7001 12 -30/+105 1.0
Seal

PNEUMATIC GUIDE ELEMENTS Pneumatic

K66 Piston Piston NBR NB8001 12 -30/+105 1.0
SYNTHETIC Seal
FIBER,
Piston-Rod Piston Pneumatic
K79 Guide Rings Rod
POLYESTER PH6503 -40/+120 5.0
RESIN, K506 Piston Piston NBR NB8501 12 -30/+105 1.0
GRAPHITE Seal

Pneumatic
Carbon Filled PTFE PT6005
Piston K761 Piston Piston
NBR NB7001
16 -30/+105 4.0
KKT PTFE Guide
Rod
PTFE PT6002 -200/+200 15.0 Seal
Strip
Pneumatic
K160 Piston Piston PU PU9204 16 -30/+100 1.0
Seal
Piston-Rod Piston
K70 Guide Rings Rod
POM PM9901 -30/+80 1.0 Pneumatic
K161 Piston Piston PU PU9204 16 -30/+100 1.0
Seal

18 19
,KASTAŞ

Kastas Sealing Technologies Kastas Sealing Technologies Europe GmbH

Atatürk Plastik O.S.B. 1.Cadde No:6 Robert-Bosch-Str. 11-13,
35660 Menemen/ İZMİR/ TÜRKİYE 25451 Quickborn/ GERMANY
Tel : +90 232 397 60 00 Tel : +49 4106 809 280
Fax: +90 232 502 25 Fax : +49 4106 809 28 49
[email protected] [email protected]
www.kastas.com