TM STB C-Stern Tube BRG
TM STB C-Stern Tube BRG
TM STB C-Stern Tube BRG
TECHNICAL MANUAL
FOR
STERNTUBE BEARINGS
This Manual is protected by copyright vested in Deep Sea Seals Limited and may contain information that is confidential to that Company. The Manual is supplied to the customer for its personal use
and no part of the Manual may therefore be copied, lent or otherwise disclosed to any third party without the prior written consent of the Company.
1998, Deep Sea Seals Limited. All Rights Reserved.
5. PREPARATION ............................................................................................................ 9
7. INSTALLATION .......................................................................................................... 12
9. LUBRICATION SYSTEM............................................................................................ 18
STERNTUBE/SHAFT SEALS
Aft/Outboard Seal Forward/Inboard Seal(s)
Type: Type:
Size:# Size:#
Drawing No.: Drawing No.:
STERNTUBE BEARINGS
Aft STB. Mid STB. Fwd. STB.
Size:# Size:# Size:#
Drawing No.: Drawing No.: Drawing No.:
INTERMEDIATE/LINESHAFT BEARINGS
Type: Type:
Size:# Size:#
Drawing No.: Drawing No.:
LUBRICATION SYSTEM
Drawing No.:
System Components:-
Fwd seal Tank Aft seal Tank
Drawing No.: Drawing No.:
Header Tank Drain/Observation Tank
Drawing No.: Drawing No.:
Air control unit
Drawing No.:
Lub Oil Pump set Filter/Strainer Unit
Drawing No.: Drawing No.:
Oil Flow meter Water Fow Meter
Drawing No.: Drawing No.:
Pressure Gauge/Panel Units Valves
Drawing No.: Drawing No.:
ACCESSORIES
#
#
The drawings contained in this manual as well as the drawings provided for information and
assembling purposes, remain the property of DEEP SEA SEALS LTD.
They may not be copied or reproduced in any way, used by or shown to third parties without
the written consent of DEEP SEA SEALS LTD.
2.2. However, the care and attention paid during installation, testing, operations and
maintenance, do to a large extent determine the long term operational reliability of
the equipment.
2.3. Thus, whilst it is our policy to allow the Installation and Maintenance of this
equipment to be carried out by 3rd parties (in accordance with the guidance
contained within this Technical Manual) we would always recommend that one of our
Service Engineers is present to oversee any Installation or Maintenance.
2.4. When using this manual refer to the general arrangement drawing(s)
referenced in Section 13, which give the dimensions and data for the correct
assembly and operation of the equipment.
2.5. There is no automatic provision to up-date this manual. However, the supply of a
complete new assembly will be accompanied by the latest revision/issue Manual and
Drawing(s).
2.6. For further assistance please contact one of the companies listed below:
NETHERLANDS JAPAN
3.2. The white metal design of bearing is only intended for use in oil lubricated sterntube
systems.
3.3. For information about dimensions and material specifications please see the
drawings at the end of this manual.
4.3. Goods should be examined on receipt to verify the contents and their condition.
4.4. Deep Sea Seals should be immediately advised of any damage or discrepancy in
the scope of supply. Damage clearly due to handling in transit should be notified to
the carrier (copy to us).
4.5. Keep goods in their original packing until just prior to installation in order to best
protect them.
4.6. If goods have to be stored for long periods, they should be kept in their original
packing, stored flat and unobstructed (i.e. nothing stored or stacked on top on the
bearing) in a dry, cool and dark environment.
Storage should be indoors where the temperature will not exceed 30º centigrade and
the humidity shall be less than 65%.
4.7. Care must be taken during handling to prevent any mechanical damage occurring
due to dropping, crushing etc. Particular care and attention should be paid to the
white metal surfaces of the bearings.
4.8. In the case of long term storage (over 5 months), stand the bearing vertically and
cover to protect from dust, dirt etc.
Every Condition on housing Confirm no rust on the housing and bearing after
year and bearing surface disassembling.
(Rust). If rust is found, remove it by using an oilstone.
After inspection apply antirust oil (✳ 1) on all
machined parts and re-pack all items as before
inspection.
✳ Antirust oil
If using a different oil from above product, the usage may differ. Therefore,
always follow the maker’s recommendation.
5.2.1. Machine the inside diameter of the sterntube to the nominal diameter, as
stated on the drawing.
5.2.2. Measure the exact inside diameter of the sterntube which can be determined
by the average of 4 measurements to be equally divided over the
circumference (4x45°) in one cross-section. Take at least 2 cross-sections
with a distance, at most, of 250 mm.
5.2.3. Machine the outside diameter of the sterntube bearings to the measured
inside diameter of the sterntube + 0,0001 x D (D = outside diameter of the
sterntube bearing), with a tolerance of ± 0.005 mm for press-in fitting.
5.2.4. The inside diameter of the sterntube as well as the outside diameter of the
bearing has to be in compliance with the following:
(A) roundness: to be within 0.02 mm
(B) mutual eccentricity of steps in diameter: to be within 0,01 mm.
(C) surface roughness (Ra): to be within 1,6 µm.
5.2.5. The temperature of the sterntube and the corresponding sterntube bearing
has to be equal or almost equal by measuring and machining.
5.2.6. Machine the oil grooves and holes.
5.3.1. Machine the bore in the stern frame/tube about 25 to 30 mm larger than the
sleeve o.d. (c.12 to 15 mm gap all round the sleeve when fitted).
A resin thickness of 12 mm minimum is recommended. The actual
installation may have a larger gap (thickness of resin).
5.3.2. In many cases, the sleeve will be provided with centralising/jacking holes
pre-machined into its forward and aft end. Normally 4 off through tapped
holes in the sleeve, clear of the bearing and at 45º off centres.
Where the holes are in the sleeve, centralising/jacking bolts/screws will be
provided that are fitted from the inside of the sleeve.
5.3.3. Where the sleeve is not provided with jacking/centralising positions, drill and
tap 4 holes through the forward and aft end of the sterntube/sternframe.
These holes must be positioned so that when bolts/screws are entered from
the outside, they will act on the ends of the sleeve to support it and allow it to
be centralised.
5.3.4. Locate and drill/machine filling and venting holes for the Chockfast etc. as
recommended by the resin supplier.
Note: It is conventional to use large holes (c. 1½ inch/38 mm) for filling and
venting.
: Normally filling holes are at the bottom, vents must be at top
dead centre. If filling holes at the bottom are impossible to
provide, then top filling is acceptable.
: Conventionally the Aft bearing filling hole is towards the Aft end
of the sterntube/sternframe (at the bottom) with the vent
towards the forward end (at the top). The forward bearing
filling hole is normally towards the forward end (at the bottom)
with the vent towards the aft end (at the top).
6.2. In a conventional system, the main lubrication header tank is positioned at such a
height above the full load water line as to obtain a minimum differential pressure on
the outboard seal of 0.3 bar.
6.3. However, in certain low-pressure non-polluting sealing systems the header tank may
be positioned so as to produce this level of differential across the oil sealing rings,
but the tank itself will be below the load water line.
7.1.1. Press-in the sterntube bearings. Before pressing-in, the friction surfaces may
be lubricated with e.g. white led or molybdenum disulphate (molykote).
Before applying lubricant, clean the surfaces thoroughly.
7.1.2. Check the alignment of the (sterntube) bearings:
7.1.3. Measure the deflections of the centre line of the (sterntube) bearings to the
centre line of the (propeller) shaft.
7.1.4. Calculate the bearing loads. The maximum allowable specific bearing load
of the sterntube bearings is 80 N/cm².
7.1.5. Prevent rotation of the sterntube bearings by locking screws. This is not
necessary, but it is required by most classification societies.
To do this, the sterntube bearing(s) have first to be fitted into a steel tube or sleeve
because of the oil holes and slots in the sterntube bearing.
The bearing(s) must be pressed into the sleeve and locked. It is normal to use the
locking screws and locking screw positions referenced in the earlier “Press Fitting”
section 7.1.5.
Be aware that Chockfast etc. is a very good insulator of heat which may cause
problems in high seawater operating temperatures.
IMPORTANT: Please read all of this section including the “Important notes” at the
end, before proceeding with the installation.
7.2.1. Slide the sleeved bearing into the tube and align it using the
jacking/alignment bolts/screws.
7.2.2. Insert dams of polyurethane foam (open cell damming foam) glued in place
at both open ends of the sleeve to contain the chocking material when it is
pumped in – until it hardens.
7.2.3. Once the resin has set, cut off any external jacking/alignment bolts and seal
the threads by welding over the ends. Internal jacking/alignment bolts may
remain in position, if they do not interfere with anything else. If they do, cut
and weld them as for external bolts.
Do not attempt to undo and remove the jacking bolts.
7.2.4. Remove the open call damming foam and fill any voids visible at the open
ends or at the filling/venting positions with the chocking manufacturers
recommended repair material.
7.2.5. The sleeve is now bonded into the sterntube/sternframe. The bearing(s) can
be removed from the sleeve and re-installed into it in the normal manner of a
pressed in bearing for repair or replacement in the future if necessary.
IMPORTANT NOTES
c. Pay special attention to the bend of the sensor of the aft sterntube
bearing in order to prevent the aft liner from touching the sensor.
2) After fitting the propeller shaft, sterntube seals and propeller, but
before launching.
a. measure the resistance of the wires only, by measuring across the red
wires, this gives you Rw.
b. measure the resistance across the white and one red wire, this gives
you Rt.
With the help of the table below, the temperature can be determined:
°C Ω °C Ω °C Ω °C Ω
0 100.00
1 100.39 21 108.18 41 115.93 61 123.62
2 100.78 22 108.57 42 116.31 62 124.01
3 101.17 23 108.96 43 116.70 63 124.39
4 101.56 24 109.35 44 117.08 64 124.77
5 101.95 25 109.73 45 117.47 65 125.16
6 102.34 26 110.12 46 117.85 66 125.54
7 102.73 27 110.51 47 118.24 67 125.92
8 103.12 28 110.90 48 118.62 68 126.31
9 103.51 29 111.28 49 119.01 69 126.69
10 103.90 30 111.67 50 119.40 70 127.07
11 104.29 31 112.06 51 119.78 71 127.45
12 104.68 32 112.45 52 120.16 72 127.84
13 105.07 33 112.83 53 120.55 73 128.22
14 105.46 34 113.22 54 120.93 74 128.60
15 105.85 35 113.61 55 121.32 75 128.96
16 106.24 36 113.99 56 121.70 76 129.37
17 106.63 37 114.36 57 122.09 77 129.75
18 107.02 38 114.77 58 122.47 78 130.13
19 107.40 39 115.15 59 122.86 79 130.51
20 107.79 40 115.54 60 123.24 80 130.89
9.1.1. For a sterntube bearing, the lub oil system is conventionally arranged by the
shipyard whose responsibility it normally is. The exact nature of the system
is normally determined by the sterntube seal manufacturers requirements for
their equipment.
The system drawing(s) will normally define the requirements of the system
with respect to pressures and required differentials as well as flow rates and
temperatures. Pipe work and fittings, sizes, positions and layout will also
normally be covered by the system diagram.
The aft and forward bearing develop a certain amount of heat, which must be
removed in an efficient manner (outside the sterntube).
Q = f ⋅ W ⋅ D π⋅n
60
Q = developed heat in the bearing [W]
f = friction factor ≈ 0.01
w = bearing load [N]
D = shaftdiam. [m]
a. propeller
b. shaft
c. sternboss
d. aft peak
e. lub. oil
IMPORTANT
There are three special situations we want to draw your attention to:
9.2.1. Where oil pipes from the sterntube to the sterntube header tank pass through
cold rooms: There will be no or very little natural oil circulation.
9.2.2. Where the sterntube is mounted into a two component synthetic filler
material, e.g. Chockfast: There will be very little heat transfer via the
sternboss and aft peak.
9.2.3. Where the Sterntube runs through dry aft peak.
9.3.1. Fill the lubricating oil header tank. Make sure that all air has been vented out
of the whole of the lub. oil system.
9.3.2. Flush the system over a period of more than 8 hours, if the system is
equipped with a circulation pump.
9.3.3. If the filter continues to get dirty after 8 hours of flushing, keep on flushing
until the filter no longer traps any foreign particle. During flushing, tap on
each pipe with a hammer. At the end of flushing replace the flushing oil with
new oil.
Poorly refined oils or oils with additives containing organic soaps or water soluble
materials should be avoided since they tend to suspend water. The oil list
referenced below stresses paraffin – based oils.
However, for extremely cold operating conditions (arctic, etc.) a naphtha-base oil
having good water de-emulsibility and containing non-sulphurised oxidation, rust,
and anti-foam inhibitors should be considered because of the considerably lower
pour point obtainable relative to that typical of the paraffin-base oils.
● For sterntube bearing used in an “Oil” lubrication system please refer to the
Technical Data Sheet (T.D.S.) 9/004.
The T.D.S. lists recommended and acceptable oils for use with sterntube
bearings.
11.1. There is no “routine” maintenance that can be carried out on a sterntube bearing.
Maintenance as such revolves around the lubricating system and the lubricating oil
by way of ensuring that both are in optimum condition.
11.2. Factors that normally determine the need for Maintenance are:
11.2.1. Performance:-
This will normally evidence itself in the form of overheating. In-situ
maintenance (scraping/re-bedding of the white metal) can sometimes be
achieved.
11.2.2. Wear:
Normally associated with the white metal in the sterntube bearing.
Maintenance here, normally consists of re-metalling the bearing or replacing
it with a new one.
700 0.05mm
0.04mm
0.03mm
600 0.02mm
500
400
300
200
100
0
Ø 100 Ø 200 Ø 300 Ø 400 Ø 500 Ø 600 Ø 700 Ø 800 Ø 900 Ø 1000
Bearing Diameter (mm)
However: Bearings with a “Specific” G.A. Drawing number, which are derived from
one of the above “Tabulated” designs, are also covered by this Technical
Manual.
In all instances, the Drawing(s) specific to an application must be included after this
attachment page and referenced in conjunction with this manual.
Notation:
1. If oils other than the above listed are desired to be used, please send us a sample oil (4 litters) a
the suitability for the use will be notified after testing.
2. (FR) or (NBR) shown at the end of oil brand is confined seal ring material.
(FR) : Only FR (Viton) seal ring.
(NBR) : Only NBR (Nitrile rubber) seal ring
No mark can be used for both seal ring materials.
3. Check lube oil in lube system (Stern Tube Bearings and FWD Seal) every 3000 hours. If necess
renew the oil.
4. For the application, special attention for heat generation at bearing due to its higher viscosity
characteristic is necessary. (220 cSt and over)
ATTACHED 2-2
Table 1-2 Lube oil for Stern Tube Seal and Bearings
Viscosity Viscosity
Name of Company and Description cSt Name of Company and Description cSt
(40deg C) (40deg C)
SANKYO YUKA KOGYO K.K. BEN JN R VICKERS
SANLUBE MARINE 4030 100 & SONS LTD
SANLUBE MARINE 5030 100 HYDROX 550 (FR) 70 to 75
SANLUBE SP-68 TURBINE OIL 68 HYDROX 21 (FR) 275
SANLUBE SP-56 TURBINE OIL 56 HYDROX 8EP (FR) 105
SANLUBE 30P 100 HYDROX BIO 68 70
HYDROX 100 100
JAPAN SUN KOSAN CO., LTD. HYDROX P0 150
SUNFLEET MIL-B30 102 HYDROX BIO 100 100
SUNVIS 968 68 NEOX'D'HEAVY 365
HYDROX 2352 BIO 220
IDEMITSU KOSAN CO., LTD.
DAPHNE MARINE OIL SM-30 107 EXXONMOBIL
DAPHNE MARINE OIL SS-30 115 MOBIL DTE OIL HEAVY 95
DAPHNE MARINE OIL SS-40 165 MOBIL DTE OIL EXTRA HEAVY 146
DAPHNE MARINE OIL SX-30 112 MOBIL DTE OIL HEAVY / MEDIUM 65
DAPHNE MARINE OIL SX-40 133 MOBILGARD 300 111
DAPHNE MARINE OIL SP-30 120 MOBILGARD 312 108
DAPHNE MARINE OIL SP-40 164 MOBILGARD 412 142
DAPHNE MARINE OIL SW-40 124 MOBILGARD M330 112
DAPHNE MARINE OIL SY-30 (FR) 99.91 MOBILGARD M340 113
DAPHNE TURBINE OIL 68 68 MOBILGARD M430 (FR) 143
DAPHNE MECHANIC OIL 100 (NBR) 100 MOBILGARD M440 143
DAPHNE MECHANIC OIL 220 220 MOBILGARD M50 142
DAPHNE OIL CO-260 265 MOBILGEAR 627 100
MOBILGEAR 630 220
BP MARINE E.A.L. ENVIROSYN H100 95.5
INTERNATIONAL EXXMAR XA 110
BP ENERGOL THB77 84 EXXMAR 30TP40 146
BP ENERGOL DL-MP30 144.4 EXXMAR 40TP40 146
BP ENERGOL IC-HF254 155 EXXMAR XD-3 30 110
BP ENERGOL IC-HF304 (FR) 155 EXXMAR 12TP30 110
BP ENERGOL OE-HT30 113 SPARTAN EP 100 (FR) 100
BP ENERGOL DS3-154 142 SPARTAN EP320 (with DYE-LITE No. 3400) 320
BP ENERGOL IC-HFX 203 100 SPARTAN EP220 220
BP ENERGOL IC-HFX 204 135
BP ENERGOL IC-HFX 303 100
BP ENERGOL IC-HFX 304 135
BP ENERGOL IC-HFX 403 100
BP ENERGOL IC-HFX 404 135
BP ENERGOL IC-HFX 504 135
BP ENERGOL IC-HFX 554 135
BP BARTRAN 220 220
BP BARTRAN 320 320
BP BARTRAN 460 460
Notation:
1. If oils other than the above listed are desired to be used, please send us a sample oil (4 litters) a
the suitability for the use will be notified after testing.
2. (FR) or (NBR) shown at the end of oil brand is confined seal ring material.
(FR) : Only FR (Viton) seal ring.
(NBR) : Only NBR (Nitrile rubber) seal ring
No mark can be used for both seal ring materials.
3. Check lube oil in lube system (Stern Tube Bearings and FWD Seal) every 3000 hours. If necessa
renew the oil.
4. For the application, special attention for heat generation at bearing due to its higher viscosity
characteristic is necessary. (220 cSt and over)
ATTACHED 2-3
Table 1-3 Lube oil for Stern Tube Seal and Bearings
Viscosity Viscosity
Name of Company and Description cSt Name of Company and Description cSt
(40deg C) (40deg C)
ELF LUB MARINE SK CORPORATION
DISOLA M3015 112 SUPERMAR AS 110
DISOLA MT40 140 SUPERMAR 13TP40 146
AURELIA 3030 108.1
AURELIA 4040 140 SAUDI ARABIAN
ATLANTA MARINE 30 102.7 LUBRICATING OIL CAMPANY
ATLANTA MARINE D3005 104.9 PETROMIN PETROSHIELD SPL30 92.8
CALTEX PETROLEUM
CORP. FIMITOL BECHEM
CALTEX DIESEL ENGINE OIL R&O 118 BECHEM HYDROSTAR HEES46 (FR) 47.4
CALTEX REGAL OIL R&O 100 93.5
CALTEX RPM DELO 1000 MARINE OIL SAE30 110 PETRO CANADA
CALTEX RPM DELO 1000 MARINE OIL SAE40 155 PURITY FG AW68 66.2
CALTEX RPM DELO 2000 MARINE OIL SAE30 102 HARMONY AW68(FR) 68.4
CALTEX RPM DELO 2000 MARINE OIL SAE40 159
CALTEX RPM DELO 3000 MARINE OIL SAE40 163 ARAL
DEGOL BG220 (FR) 220
CHEVRON
INTERNATIONAL OIL SHELL ASEOL AG
COMPANY ASEOL STERN TUBE LUBRICANT 150
CHEVRON VERITAS MARINE R&O 30 108
CHEVRON VERITAS 800 MARINE 30 113 FORTUM OIL AND GAS OY LUBRICANTS
CHEVRON TURBINE OIL 105 TEP 105 NESTE VAIHTEISTO 220EP 220
CHEVRON DELO 1000 MARINE OIL SAE 30 112 NESTE VAIHTEISTO 320EP 320
CHEVRON DELO 1000 MARINE OIL SAE 40 159
CHEVRON DELO 2000 MARINE OIL SAE 30 106 COGNIS CORPORATION
CHEVRON DELO 2000 MARINE OIL SAE 40 151 PROECO 100EP 101.8
CHEVRON DELO 3000 MARINE OIL SAE 30 104
CHEVRON DELO 3000 MARINE OIL SAE 40 147 TERRESOLVE TECHNOLOGIES, LTD.
CHEVRON GST OIL 100 100 ENVIROLOGIC 215 150
TEXACO TOTALFINAELF
TEXACO REGAL OIL P&O 100 91.7 BIOHYDRAN TMP 100 100
TEXACO REGAL MARINE 500 103
TEXACO TARO DP-30 105 HOUGHTON INTERNATIONAL
TEXACO TARO DP-40 140 HOUGHTO-SAFE HE-130N 64.3
TEXACO TARO XD-30 105 HOUGHTO-SAFE HE-130 64.3
TEXACO TARO XD-40 140 HOUGHTO-LUBRIC B-230 60.3
TEXACO TARO 40XL40 (FR) 131
TEXACO TARO 50XL40 135 AVIATION AND TECHNICAL OILS Ltd.
TEXACO DORO AR-30 118 ZAO ABIOHAV TURBINE OIL TP-46 74.8
TEXACO MEROPA LUBRICANTS 220 220
TEXACO MEROPA 150 150
Notation:
1. If oils other than the above listed are desired to be used, please send us a sample oil (4 litters)
the suitability for the use will be notified after testing.
2. (FR) or (NBR) shown at the end of oil brand is confined seal ring material.
(FR) : Only FR (Viton) seal ring.
(NBR) : Only NBR (Nitrile rubber) seal ring
No mark can be used for both seal ring materials.
3. Check lube oil in lube system (Stern Tube Bearings and FWD Seal) every 3000 hours. If necess
renew the oil.
4. For the application, special attention for heat generation at bearing due to its higher viscosity
characteristic is necessary. (220 cSt and over)