High Voltage Products

PA 123/PA 145 Current transformer

Installation and operation manual

Your safety first! −− Transformer work should be changed over in accordance with
This is the reason why our instruction begins with the following the instructions in the manual.
guidelines: −− All documentation should be available to all persons involved in
−− Use the transformer for its intended purpose. installation, maintenance and operation.
−− Observe the technical data given in the rating plate and in the −− Operating personnel shall bear all responsibility for all aspects
specification. related to the operational safety as stated in EN 50110 (VDE
−− To facilitate and ensure high quality standards, the installation 0105) and national regulations.
should be carried out by trained personnel or supervised by the −− Observe the safety rules, which are compliant with EN 50110
service department of ABB. (VDE 0105) standard on ensuring a dead state at the site of
−− Operations have to be carried out by specially trained electri- works carried out on a transformer.
cians who are familiar with the following instructions.
−− It is recommended to observe the standards (DIN VDE/IEC) If you have any questions regarding the information contained in
and local H&S regulations as well as the requirements of the this manual, our organisation will provide the necessary
local electric authority. information.
Important information For your own safety:
This manual is intended to explain the mode of operation and −− Make sure that all installation, service and maintenance works
installation of the product. are performed by professionals.
−− Make sure that during all the phases (installation, service, up-
NOTE: keeping) all applicable regulations will be preserved.
All descriptions contained in this document are for general −− Ensure that the guidelines contained in this manual are
information only and do not include specific design followed.
requirements. Please refer to the exact design documen-
tation while connecting the device.
Basic guidelines for this manual
Operating the device without reading the manual may entail prop- Read the relevant chapters of this manual to provide adequate
erty damage, serious injury or death. The person responsible for operation. Chapters are marked according to their significance.
the installation of the device should read the following instructions
and follow the recommendations contained herein.
For the purposes of this manual, failure to follow
the instructions concerning the dangers could
result in death or serious injury.

2 PA 123/PA 145 Current transformer

Table of contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Transformer delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Transportation, unpacking, lifting . . . . . . . . . . . . . . . . . . . . 4
4. Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.1. Earthing terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.2. Primary terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.3. Secondary terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Bolt tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 6
7.1. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.2. Corrosion protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. Transformer construction. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9.1. Recycling and disposal proceedings. . . . . . . . . . . . . . . . 9
10. Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10.1. Before first energising . . . . . . . . . . . . . . . . . . . . . . . . . 10
10.2. After first energising. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
11. End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PA 123/PA 145 Current transformer 3

PA 123/PA 145 Current transformer

1. Introduction given when submitting the order and in accordance with the
The subject of this manual are type PA 123 and PA 145 overhead design documentation parameters.
current transformers. These transformers are used for feeding Any damage found or other error should be immediately notified
measurement and protection systems in power networks with to the manufacturer, and, if appropriate, the carrier. Sending pho-
maximum system voltage of 123 kV and 145 kV or lower (the tos of damage will be helpful in its assessment.
greatest effective value of phase-to-phase voltage) and 50 Hz fre-
quency. They are designed either to operate in grids with 3. Transportation, unpacking, lifting
effectively earthed or insulated neutral points or in compensated Transformers may be transported in either vertical or horizontal
networks. position.
In the case of horizontal transportation, transformers should be
2. Transformer delivery transported on a special bed in accordance with the method as
Typically, the transformers are delivered in bulk packaging (3 pcs) shown in Figure 1. Additionally, before laying the transformer,
where they are stacked vertically. The packaging is in the form of restrain its compensation bellows by inserting a flexible disc made
a complete crate. of, for example, polyurethane foam, under the bellows cover. Dur-
The delivered transformers are fully assembled, tested and ready ing horizontal transportation, the compensation bellows cannot
for direct use. Product testing protocols are delivered together have any freedom of movement due to their flexibility and possibil-
with the transformers. ity of damage.
Immediately after delivery, check whether the transformer has not In vertical transportation, due to the high position of the centre of
been damaged during transportation. Check the transport pack- gravity, the transformer should be transported on arms or plat-
aging. Damaged packing may point out to careless handling of forms expanding spacing of the base. Those elements shall be
the transformer. Next, check the transformer itself. Special atten- removed before setting the transformer on the support structure
tion should be paid to possible damage of sheds and binder at (in the working location).
insulator flanges, to the tightness of the transformer and the cor- Transformers should be lifted with a crane with appropriate load
rect oil level indication in the device. capacity using two slings of the same length (min. 1.5 m). Hooks
One should ensure that technical parameters of the transformer should be attached to the openings designed for that purpose
given in the rating plate are in accordance with the parameters located in the transformer head enclosure (see Fig. 1).

Packing method for horizontal transformer transport

4 PA 123/PA 145 Current transformer

4. Storage All contact surfaces of the primary terminals should be even and
Transformers should be stored on a levelled and hardened cleaned from the oxide layer before connecting. In the case of
surface, preferably in the original packaging. In the case of long- copper terminals, use of extraction naphtha is usually sufficient.
term storage, it is recommended to protect contact surfaces Conducting grease can be applied in order to improve contact.
against corrosion. The line cable terminals should be tightened with M12 bolts
Transformers can be stored in the open air for up to two years. If (stainless bolts are recommended) to such prepared terminals. An
this period is exceeded, it is recommended to place transformers incorrectly performed primary connection will lead to excessive
in a well-ventilated room or under a roof, and to insert silica gel or heating of the transformer, which can cause its damaging. Primary
another moisture absorbent into terminal boxes. connections should be made in such a way so as to minimise
mechanical static loads of the transformer terminals. It is recom-
5. Installation mended to use flexible elements as rigid connections may cause
The support structure should be flat and horizontal. Levelling damage of the transformer. The maximum allowable static load of
correction can be performed using distance washers, placing each transformer terminal is equal to 3,600 N in any direction. At
them between the transformer and the structure. Observe the the same time, only one terminal can be loaded with such force.
notes given in item 3 while shifting the transformer. It should be Also, it is recommended to maintain the sum of the loads acting
fastened to the structure with screw elements of an adequate on the primary terminals during normal operation of the trans-
size. The support structure and fastening elements are not former below 50% of such a value.
included in the delivery.
The transformer should be placed in the vertical position at least 5.3. Secondary terminals
24 h before energising. Secondary windings are connected to terminal blocks placed in
the terminal box on the bottom of the transformer. These are typi-
5.1. Earthing terminals cally Phoenix ST spring connectors with terminals adapted to
Two earthing terminals are found on the base of the transformer connection of cables of cross-section up to 10 mm2 or up to 6
across its diagonal. Prior to connection, the contact surface of the mm2. Each terminal is described in accordance with winding
terminals should be thoroughly cleaned from oxide layers so it markings given on the rating and schematic diagram plates.
becomes uniform and smooth. Additionally, a thin layer of con- Yellow-green terminals (with the earthing mark) are intended for
ducting grease can be applied in order to improve contact. The earthing secondary windings with the use of pushed crosswise
earthing should be connected with stainless bolts. bridges. The crosswise bridge can be removed with a screwdriver,
by inserting it in the slit and levering.
5.2. Primary terminals Optionally, the connectors to which metering windings are led may
Primary terminals of the transformer, marked as P1 and P2, are be adapted for sealing with use of a transparent cover.
placed on the opposite sides of the head. In the case of recon- The current coil screen is led out with a pin through the resin
nectable transformer, up to 3 P2 terminals can be found on the bushing (tg δ terminal).
primary side, marked with respective values of the rated primary A rating plate is placed on the external side of the door, while the
current. schematic diagram plate is placed inside.
Reconnection of the primary winding to the required current range In the bottom wall of the terminal box, there is a plate with open-
is performed by placing a detachable terminal (bolt or flat) in the ings for glands for secondary circuits’ connection cables. In the
location marked with the respective current value. These terminals typical execution, they are two M40 glands with the choking range
should be fastened to the transformer with four supplied M12 of Ф19 mm – Ф28 mm.
bolts. Contact surfaces should be cleaned beforehand. An example of a terminal box for secondary windings of the trans-
former is shown in Figure 2.

PA 123/PA 145 Current transformer 5

 Transparent cover for sealing (optional)

Current coil
screen terminal

Earthing strip (option)

tg

Place for a padlock

Ventilation
Secondary terminals
Crosswise bridges screen
Fig. 2. Example of a terminal box

Connect external circuits to secondary terminals of the voltage 6. Bolt tightening torques
module of the transformer pursuant to the design documents and
wiring shown on the schematic diagram plate. Primary terminal bolts M12 60 Nm
The current coil screen terminal (tg δ) should be earthed with a Bolts fastening the transformer to the support structure 280 Nm
jumper during normal transformer operation.
Connectors inside the terminal box are arranged so that, when 7. Operation and maintenance
using crosswise bridges, earthing is possible for any secondary
terminal of a given winding. NOTE:
−− Transformer with taps on the secondary side: Combined transformers are HV equipment, hence appro-
In the case of a transformer with reconnection on the secondary priate safety precautions shall be observed during their
side, unused taps should remain unearthed, and only one of the operation.
terminals, to which circuits are connected for a given secondary The metrological range of the transformer is guaranteed
winding, should be earthed. exclusively in the field determined by the applicable
−− Unused windings: standard on the basis of rated data. The standard is given
Utmost terminals (with reconnection on the secondary site, on the rating plate of the transformer. The metrological
these are terminals corresponding to the highest ratio) of the range of the transformer is also shown in the record of the
unused secondary winding should be shorted with each other test of product, which is supplied with the transformer.
(with a cable of minimum cross section of 6 mm2) and earthed Metrological values of the transformer are not guaranteed
with a crosswise bridge. Each unused winding should be in any way beyond this field.
earthed in only one point.
7.1. Operation
NOTE: Transformers do not require special servicing. Visual inspection is
Opening of the secondary circuit of the transformer during usually sufficient. The check-list is placed at the end of this
normal operation causes appearance of high voltage on manual.
terminals of this circuit, which is dangerous for personnel
and may cause damage of the transformer insulation.

6 PA 123/PA 145 Current transformer

Visual inspection: unsealing of the transformer. The whole compensation system is
Visual inspection should be based on: shown in Figure 3.
−− the position of the oil level indicator,
−− tightness of the transformer, Position of the oil level indicator Interpretation
−− lack of mechanical damage, Indicator in the green area Correct transformer operation
−− condition of the insulator and binder connecting the insulator Oil pressure too high
with flanges. Transformer over heating
Occasionally, check the tightening degree of the primary Indicator on the upper red field Oil gasification
terminals. (insulation failure)
Further inspection necessary
The transformer tightness is a particularly important criterion as in Oil level too low
the case of oil leaks moisture can penetrate the device. Small Suspicion of oil leakage (moisture
Indicator on the lower red field
insulator damage may be repaired on site. may penetrate inside)
Further inspection necessary
Oil level indicator:
Changes of the position of the oil level indicator depend on oil NOTE:
temperature in the transformer. The position of the indicator Oil level indication for all three transformers installed on
should be in the green field range. Shifting of the indicator to the adjacent phases should be almost equal.
upper or bottom red field points out to incorrect transformer oper-
ation. In such a case, the transformer should be put out of Measurement of the dielectric loss factor tg δ:
service, and the manufacturer should be contacted. During measurement of the dielectric loss factor tg δ, the measur-
ing bridge should be connected to the correct terminal marked
On the lid covering the head stainless steel expansion bellows (1) with the tg δ symbol. One should remember to earth it after per-
are placed, used for compensation of oil volume thermal changes forming the measurement. Usually, the test voltage should equal
in the transformer. The oil level indicator (2) is placed on the upper 10 kV RMS, and it should be applied across transformer primary
surface of the bellows. The bellows are placed in a metal cover (3) terminals and earth.
equipped with a view-finder (4). Cover removal does not result is

2 4

Fig. 3. Construction of the compensation system

PA 123/PA 145 Current transformer 7

Oil sampling: 8. Transformer construction
Due to the fact that transformers are air-tight, they do not require PA 123 or PA 145 type current transformer comprises a current
periodical oil checking. Oil used in the transformer meets the coil in a tight enclosure filled with transformer oil.
requirements of the PN-EN 60296 (IEC 60296) standard. This is a "top core" type structure where the magnetic toroidal
It is recommended to check the oil after 15–20 years of operation cores are located in the transformer head. The cores with
or after a non-conformity state if there are suspicions as to trans- secondary windings are additionally encapsulated in a metal can
former efficiency. connected via a tube to terminal box tg δ terminal. Both the metal
Contact the manufacturer in order to obtain necessary instructions can as well as the tube are insulated with oil impregnated
concerning oil sampling. If oil samples are taken during the guar- electrical grade paper. The distribution of electric stresses in the
antee period without the manufacturer’s permission, the device paper insulation is capacitor controlled. En exterior screen is
loses its guarantee. located external to the coil, connected to the primary terminal
inside the head.
7.2. Corrosion protection Such a coil structure provides the following advantages:
External elements of the transformer casing are made in the form protection of devices connected to the terminal in the event of
of aluminium alloy casts, resistant to corrosion. Casts can be primary insulation perforation, equalisation of electrical stresses in
unpainted or painted. Typical colours in the case of painted casts primary insulation and a facility for measuring the tg δ coefficient
include light-grey (RAL 7035) or grey-green (RAL 7033). While on the primary insulation only.
remaining metal elements, such as bolts, are made of stainless
steel.

11
4

10

3
1. base
2. hollow insulator
3. head
4. expansion bellows in casing
5. opening coil
2
6. secondary coils terminal box
7. P2 primary terminals
8. P1 primary terminal
9. mounts for fastening the
transformer
10. holes for lifting the unit
11. oil level indicator

6
1

Fig. 4. PA 123 and PA 145 current transformers structure

8 PA 123/PA 145 Current transformer

The transformer primary insulation constitutes electric grade Primary materials used in the transformer:
paper dried at a high temperature and high vacuum impregnated Item Material Quantity [kg]
with transformer oil. The free spaces inside the transformer are 1 Copper (Cu – ETP) 20
filled with transformer oil. 2 Aluminium alloy AC-Al Si10Mg (Cu) 80
External insulation comprises a hollow insulator made out of elec- 3 Steel 20
trical porcelain with brown enamel or a glass reinforced plastic 4 Transformer plate 50 – 150
(FRP) tube coated with grey silicon rubber. 5 Permalloy (iron-nickel alloy) 10
The seals in the transformer are of the o-ring type, and they are 6 Mineral transformer oil 120
made of NBR oil-resistant rubber. 7 Electrical grade paper 25
8 Solid insulation materials (epoxy resin, bakelite 10
If calibration of measuring windings has been performed, addi- paper)
tional respective markings (designations) have been placed on the 9 Porcelain 80
transformer and the rating plate (where required). 10 Composite insulator 20
Items 9 and 10 alternatively.
Above values are approximate.
9. Disposal
During correct operation and when no mechanical damage
occurs, the transformer should operate over 30 years. Once this 9.1. Recycling and disposal proceedings
period of time has expired or if operation is no longer required, it is Recycling and disposal should meet national (or local) regulations.
recommended to dispose of the transformer. On the territory of the Republic of Poland, the manner by which
the transformer should be recycled and disposed is defined in the
Waste Act of 14 December 2012, published in Journal of Laws,
2013, item 21, as amended.

PA 123/PA 145 Current transformer 9

10. Check list

10.1. Before first energising

What to check: When Check:
1. E
 xternal packing appearance A No signs of careless handling
A, B, C
2. Transformer tightness No visible oil leaks or greasy stains (even if the packing is intact)

3. Transformer housing B, C Insulator, terminals and housing of the transformer show no signs of
mechanical damage.
4. Oil level B, C Oil level indicator is in the proper position
5. Quality and correctness of performed connections C Performed connections are reliable and in accordance with the design

10.2. After first energising

What to check: When Check:
6. Transformer tightness D, E No visible oil leaks or greasy stains
7. Transformer housing Insulator, terminals and housing of the transformer show no signs of mechanical
D, E
damage.
8. Oil level D, E Oil level indicator is in the proper position
9. S
 econdary winding insulation test (measurement method E Values dependent on age, voltage level, measurement method and temperature
depends on local practices)
 ielectric loss factor tg δ (measurement method depends
10. D E Values dependent on age, voltage level, measurement method and temperature
on local practices) Respective terminals are marked as: „tg δ”
E
 il sampling: gas analysis (DGA), tg δ, water content
11. O Measurements did not indicate exceeding of permissible limits

When
A After arrival of the transformer to the final location
B After unpacking
C Directly before applying voltage
D During routine inspection in accordance with the schedule determined for the station
E After 15–20 years or inspection of efficiency after the non-conformity state if there are suspicions as to transformer efficiency

11. End
For additional information concerning the operation and mainte-
nance of type PA 123 and PA 145 transformers, please contact
the transformer manufacturer.

10 PA 123/PA 145 Current transformer

Notes

PA 123/PA 145 Current transformer 11

For more information, please contact: We reserve the right to make technical changes or modify the contents of this

2129PL969-W1-en. Edition 01.2014

document without prior notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB Sp. z o.o. does not accept any responsibility
ABB Contact Center whatsoever for potential errors or possible lack of information in this document.
Phone: +48 22 22 37 777
e-mail: [email protected] We reserve all rights in this document and in the subject matter and illustrations
contained herein. Any reproduction, disclosure to third parties or utilisation of
its contents – in whole or in parts – is forbidden without prior written consent of
ABB Sp. z o.o. ABB Sp. z o.o.
Branch Office in Przasnysz
ul. Leszno 59 © Copyright 2014 ABB
All rights reserved
06-300 Przasnysz
Phone: +48 22 22 38 931, +48 22 22 39 255
Fax.: +48 22 22 38 958

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