Shell Thickness Calculation due to internal pressure As per ASME - UG 27

Given Data :-

S.No. Description Symbol Unit Result

1 Design pressure P Kg/cm2 10.5

2 Design Temperature T 0
C 120
3 Corrosion Allowance ( Internal) CAi mm 1.5
Corrosion Allowance ( External) CAo 0
4 Radiography SPOT
5 Joint Efficiency E mm 0.85
6 Inside Diameter D mm 650
7 Length L mm 3500
Inside Radius (Uncorroded) mm 325
Material of construction MOC SA 516 Gr. 60
8 Allowable Stress value @ design S Kg/cm2 1406.170
temperature
9 Thickness of shell

t = PRi + Cai + CAo t mm 4.383

SE - 0.6P

Provided thickness of shell t mm 6

Thickness based on Outside Diameter

t = PDo + Cai + CAo
2(SE + 0.4P)

Thickness based on Outside Diameter t mm 4.345

BS 5500

Mini Thk of shell due to int pr. t mm 3.936

Mini Thk of spherical D'end due to int pr. t mm 2.716

 Density 1000 Kg/m3
Static head 5.7 m
Internal Pr. 28 Kg/cm2
398.2 psi
Pr. Due to static head 0.57000 Kg/cm2

Total Pr. 28.570 Kg/cm2

406.4 psi

FACTOR FOR HYDROTEST

THK 0.5

STRESS S 8036.824 Kg/cm2

P 2.429

Hyd. Pr. p 0.836

0.155 in.

0.107 in.
 Shell Thickness Calculation due external pressure

Given Data :- As per ASME - UG 28

S.No. Description Symbol Unit Result

1 Assumed thickness t mm 20
2 Ext. Design Pressure P Kg/cm2 1.05
3 Inside Diameter D mm 1800
4 Length T.L. to T.L. L mm 18000
D'End height h mm 505
Equivalent Length Le mm 18337
5 Value of Do/t Do/t 92.00
6 Value of L/Do L/Do 9.966
MOC considered - SS 316 L

If A falls right of the graph

Select from Chart :

8 Factor A ( From Sec. II D ) A psi 0.00046
9 Factor B ( From Sec. II D ) B psi 6400
.
Maxi. Allowable pressure Pa psi 92.754
Pa = 4B Pa Kg/cm2 6.521
3(Do/t)
Result Thk O.K.

If A falls left of the graph

Value of Do/t Do/t 92.00

Factor A ( From Sec. II D ) A psi 0.00046

Modulus of elasticity E psi 29000000

Maxi. Allowable pressure Pa psi 96.667

Pa Kg/cm 2
6.797
Pa = 2AE
3(Do/t) Result Thk O.K.

Note :
For every thk ,select value of A from chart at the corresponding Do / t & L / Do value.

CARBON STEEL
Grease Holding Tank
Vessel MOC Thk
 shell SA 516 Gr. 70 15 mm
D'end SA 516 Gr. 70 8 / 10 mm

Jacket MOC Thk

shell SA 516 Gr. 70 8 mm
D'end SA 516 Gr. 70 8 / 10 mm

STAINLESS STEEL

Vessel MOC Thk

shell SA 240 Gr. 316 16 mm
D'end SA 240 Gr. 316 10 / 12 mm

Jacket MOC Thk

shell SA 240 Gr. 304 6 mm
D'end SA 240 Gr. 304 6 / 8 mm

S.No. Description Symbol Unit Result

1 Assumed thickness t mm 14
2 Design Pressure P Kg/cm2 5.3
3 Diameter D mm 2200
4 Length L mm 2560
5 Value of Do/t Do/t 159.14
6 Value of L/Do L/Do 1.149
7 Modulus of elasticity E 2900000

For Do / t > 10
Value of A falls to the right of the material /
temperture line .
Select from Chart :
8 Factor A ( From Sec. II D ) A psi 0.00064
9 Factor B ( From Sec. II D ) B psi 8800

Maxi. Allowable pressure Pa psi 73.728

Pa Kg/cm2 5.184

Result Thickness Not O.K.

For Do / t < 10
Value of A falls to the left of the material /
temperture line .

Factor A ( From Sec. II D ) A psi 0.005

Factor B ( From Sec. II D ) B psi 6000

Maxi. Allowable pressure Pa psi 60.742

Pa Kg/cm 2 4.271
 Temp. 0
F 158
Temp. 0
C 70.00

Linear Interpolation

x y
100 285
200 260
Value at x = 140

Result 275

6670
O.K.
 D'end Thickness Calculation under Int. Pr. As per ASME UG - 32
2 : 1 Ellipsoidal D' End
Given Data :-

S.No. Description Symbol Unit Result

1 Design Pressure P Kg/cm2 10.5

2 Design Temperature T 0
C 120
3 Corrosion Allowance ( Internal) CAi mm 1.5
Corrosion Allowance ( External) CAo 0
4 Radiography SPOT
5 Joint Efficiency Head E mm 0.85
6 Diameter D mm 650
7 Material of construction MOC SA 516 Gr. 60
8 Allowable Stress value @ design S Kg/cm2 1406.170
temperature
9 Inside major axis D mm 650
10 Inside minor axis 2h mm 325

11 K = (1/6)(2+(D/2h)2) K 1

Thickness of D'end

t = PDK + Cai + CAo t mm 4.371

2SE - 0.2P

Provided
Minimum thickness of D'end tmin. mm 4.371
Nominal thickness of D'end tnom. mm 10
Thinning Allowance mm 5.63
As per ASME UG - 33

D'end Thickness Calculation under Ext. Pr.

Assumed thk mm 6.5

Diamter I.D. mm 2500
Value of Ro/t 193.31
Value of A A 0.000647
If Value of A falls on right
Value of B from Chart B psi 9500

Maxi. All. Pr. Pa psi 49.144

Kg/cm2 3.455

Design pressure P Kg/cm2 3.45

Result Thk O.K.

If Value of falls on left

Modulus of elasticity E psi 2.90E+07

Maxi. All. Pr. psi 48.5042443045

Kg/cm2
3.410

Corrosion Allowance mm 3.2

Req. Thk due to Ext. Pr. mm 9.7
 D'end Thickness Calculation
Torispherical D' End

S.No. Description Symbol Unit

Given Data : -
1 Design Pressure P Kg/cm2
2 Design Temperature T 0
C
3 Corrosion Allowance ( Internal) CAi mm
Corrosion Allowance ( External) CAo
4 Radiography
5 Joint Efficiency Head E mm
6 Diameter D mm
7 Material of construction MOC
8 Allowable Stress value @ design S Kg/cm2
temperature
9 Inside major axis L mm
10 Inside minor axis r mm

Case - I : L/r = 16 2/3 ( 16.6667)

Thickness of D'end

t = 0.885PL + Cai + CAo t mm

SE - 0.1P

Provided
Minimum thickness of D'end tmin. mm
Nominal thickness of D'end tnom. mm

D'end Thickness Calculation As per ASME UG - 32

Torispherical D' End
Given Data :-

S.No. Description Symbol Unit

1 Design Pressure P Kg/cm2

2 Design Temperature T 0
C
3 Corrosion Allowance ( Internal) CAi mm
Corrosion Allowance ( External) CAo
4 Radiography
5 Joint Efficiency Head E mm
6 Diameter D mm
7 Material of construction MOC
8 Allowable Stress value @ design S Kg/cm2
temperature
9 Inside major axis L mm
10 Inside minor axis r mm
Vakue of L/r L/r
11 Value of Factor M from appendix 1 M

Case - I : L/r < 16 2/3 ( 16.6667)

Thickness of D'end

t = PLM + Cai + CAo t mm

2SE - 0.2P

Provided
Minimum thickness of D'end tmin. mm
Nominal thickness of D'end tnom. mm
 As per ASME UG - 32

Result

3.5
150
4.5
0
full
1
3600
SA 516 Gr. 70
1406.173

3600
1800

12.432

12.43
14

er ASME UG - 32

Static Head Calculation

Result Density 1000

Static head 6.097
46 Internal Pr. 28 Kg/cm²
425 398.2 Psi
1 Pr. Due to static head 0.60970 Kg/cm²
0
FULL Total Pr. 28.610 Kg/cm²
1 406.9 Psi
900
SA 516 Gr. 70
843.70

900
 200
4.50
1.28

32.577

32.58
36
 D'end Thickness Calculation As per ASME UG - 32
Conical D'End
Given Data :-

S.No. Description Symbol Unit Result

1 Design Pressure P Kg/cm2 3.5

2 Design Temperature T 0
C 150
3 Corrosion Allowance ( Internal) CAi mm 3
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency Head E mm 1
6 Diameter D mm 2200
7 Material of construction MOC SA 516 Gr. 70
8 Allowable Stress value @ design S Kg/cm2 1406.173
temperature
9 One half angle a deg. 45
10 One half angle a Radians 0.785

Thickness of D'end

t = PD + Cai + CAo t mm 6.876

2Cos a (SE - 0.6P)

Provided
Minimum thickness of D'end tmin. mm 6.876
Nominal thickness of D'end tnom. mm 8

D'end Thickness Calculation As per ASME UG - 32

Torispherical D' End
Given Data :-
S.No. Description Symbol Unit Result

1 Design Pressure P Kg/cm2 3.5

2 Design Temperature T 0
C 150
3 Corrosion Allowance ( Internal) CAi mm 4.5
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency Head E mm 1
6 Diameter D mm 3600
7 Material of construction MOC SA 516 Gr. 70
8 Allowable Stress value @ design S Kg/cm2 1406.173
temperature
9 Inside major axis L mm 3600
10 Inside minor axis r mm 1800
11 Value of factor M M 1.25

Case - I : L/r < 16 2/3 ( 16.6667)

Thickness of D'end

t = PLM + Cai + CAo t mm 10.102

2SE - 0.2P

Provided
Minimum thickness of D'end tmin. mm 10.10
Nominal thickness of D'end tnom. mm 11
 D'end Thickness Calculation As per ASME UG - 32
Hemishperical D' End
Given Data :-

S.No. Description Symbol Unit Result

1 Design Pressure P Kg/cm2 20.4

2 Design Temperature T 0
C 150
3 Corrosion Allowance ( Internal) CAi mm 3
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency Head E mm 1
6 Diameter D mm 17100
7 Material of construction MOC SA 516 Gr. 70
8 Allowable Stress value @ design S Kg/cm2 1406.17
temperature
9 Radius R mm 4500

Thickness of D'end

t = PR + Cai + CAo t mm 35.733

2SE - 0.2P

Provided
Minimum thickness of D'end tmin. mm 35.73
Nominal thickness of D'end tnom. mm 39

Plate 80005.05515338

Plate + Scrap 88005.56066872

Nozzle & Pipes 6000

Support 8000

Structural 15000

Total Wt. For 117005.5606687

estimation
Say 120

Rate 115000

Total Price 13800000

 20.4

1406.173

Kg.

Kg.
 D'end Thickness Calculation under Int. Pr. As per ASME UG - 32
FLAT
Given Data :-

S.No. Description Symbol Unit Result

1 Design Pressure P Kg/cm2 7

2 Design Temperature T 0
C 60
3 Corrosion Allowance ( Internal) CAi mm 0
Corrosion Allowance ( External) CAo 0
4 Radiography Nil
5 Joint Efficiency Head E mm 0.7
6 Diameter D mm 1809
7 Material of construction MOC IS 2062
8 Allowable Stress value @ design S Kg/cm2 1205
temperature
9 Factor C from UG-34 C 0.3

Thickness of Flat D'end

t = Di(sqrt(CP/SE)) + Cai + CAo t mm 63.184

Provided
Minimum thickness of D'end tmin. mm 63.18
Nominal thickness of D'end tnom. mm 63
1828.8

1205.3
 Nozzle Neck Thickness Calculation As per ASME - UG 45
Given Data :-
S.No. Description Symbol Unit Result
1 Design Pressure P Kg/cm2 41.2
2 Design Temperature T 0
C 1098
3 Corrosion Allowance ( Internal) CAi mm 0
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency E mm 1
6 Diameter D mm 40.8
7 Length L mm 1000
Inside Radius (Uncorroded) mm 20.4
Material of construction MOC SA 213 Tp 22
8 Allowable Stress value of vessel @ design S Kg/cm2 612
temperature
9 Allowable Stress value of pipe @ design 506.23
temperature
10 Nozzle attached on Shell
11 Nozzle Outside Diameter Dn mm 50.8
12 Standard wall thickness Sch STD mm 4.5

A Nozzle neck thickness as per UG 45 (a)

t = PDn/2 + Cai + CAo t mm 2.002
SE + 0.4P

B Shell thk required for internal pressure as per

UG 45(b) (1)
t = PiRi + Cai + CAo t mm 1.431
SE - 0.6P

C Shell thk required for external pressure as per

UG 45(b) (2)
t = PeRi + Cai + CAo N.A.
SE - 0.6P
Minimum thickness as per 16 (b) t mm 4.5

D Shell thk required as per UG 45 (b)(3) t mm 4.500

Greater of 45 b(1) & b(2)

E Minimum neck thickness as per UG 45(b) (4) t mm 3.938

t = Std. Wall pipe - 12.5%(mill tolerance) + CA

F Required minimum thickness as per UG 45 (b) t mm 3.938

t = smaller of UG 45 b(3) & b(4)

G Required minimum thickness of nozzle neck t mm 3.938

t = greater of UG 45 (a) & 45 b

Provided Pipe Schedule/Thk SCH mm

Outside Dia. D 42.2
Pipe Sch. 3.56
Stress S 950
Hydrotest test of pipe
P=2St/D
P= 160.3
 Reinforcement Pad Calculation As per ASME - UG 37

Given Data :-
S.No. Description Symbol Unit Result
1 Design Pressure P Kg/cm2 8
2 Design Temperature T 0
C 65
3 Corrosion Allowance ( Internal) CAi mm 3
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency E mm 1
6 Diameter D mm 1200
7 Length L mm 2000
8 Material of construction for nozzle MOC SA 516 Gr. 70
Allowable Stress value of nozzle @ des. Temp. Sn Kg/cm2 1406.17
9 Material of construction for vessel
Allowable Stress value of vessel @ des. Temp. Sv Kg/cm2 1406.17
10 Material of construction for R.F.Pad
Allowable Stress value of R.F.pad @ des. Temp. Sp Kg/cm2 1406.17
11 Nozzle attached on Shell
12 Nozzle Outside Diameter Dn mm 508
13 Nozzle thickness (Uncorroded) tn mm 10
14 Vessel Thickness (Uncorroded) t mm 10
15 Correction Factor F 1
16 Leg length of fillet nozzle to R.F.Pad weld l1 mm 10
17 Leg length of fillet shell to R.F.Pad weld l2 mm 8

A trn = Nozzle neck thickness

trn = PDn/2 trn mm 1.442
SE + 0.4P

B Shell thk required for internal pressure as per

UG 45(b) (1)
tr = PiRi tr mm 3.442
SE - 0.6P

C Strength Reduction Factor

fr1 = Sn/Sv fr1 1.000
fr2 = Sp/Sv fr2 1.000
fr3 = Lesser of Sn/Sv or Sp/Sv fr3 1.000
fr4 = Sp/Sv fr4 1.000

D Area required for reinforcement

Ai = d * tr * F + 2 * tn * F* (1-fr1) mm2 1679.86

E Area available in shell /Head

A1a = d (E1* t - F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) mm2 A1a 1736.135
A1b = 2 ( t + tn)(E1*t-F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) mm 2
A1b 99.614
Larger of A1a or A1b mm 2
A1 1736.14
S.No. Description Symbol Unit Result

F Area available in nozzle neck

A2a = 5(tn -trn)*fr2*t mm2 A2a 194.538
A2b = 5(tn -trn)*fr2*tn mm 2
A2b 194.538
Larger of A2a or A2b mm 2
A2 194.54

G Area available in outside fillet weld mm2 A41 100

A41 = (leg) * fr2
2

H Area provided Ap = A1 + A2 + A41 mm2 Ap 2030.67

R. F. Pad Required 0.00

I R. F. Pad O/D mm D 762

J R. F. Pad Thickness mm te 10

K Area available in shell /Head

A2a = 5(tn - trn)fr2*t mm2 A2a 194.538
A2b =5(tn - trn)(2.5tn+te)fr2 mm 2
A2b 305.702
Larger of A2a or A2b mm 2
A2 194.54

L Area Available in weld outward nozzle weld mm2 A41 100

A41 = (leg 1) * fr3
2

M Area Available in weld outward element weld mm2 A42 36

A42 = (leg 2)2 * fr4

N Aera Available in Reinforcement Pad mm2 A5 2600.00

A5 = ( Dp - d - 2 tn ) * te * fr4

O Total Area available mm2 Ap 4666.67

P Total Area available is more than area required 1.00

If True then ,
Provivded R.F.Pad size( O/D x Thk ) is adequate. 762 x 10 thk
Fibre Elongation Calculation
 Reinforcement Pad Calculation As per ASME - UG 37

Given Data :-
S.No. Description Symbol Unit
1 Design Pressure P psi
2 Design Temperature T 0
F
3 Corrosion Allowance ( Internal) CAi in.
Corrosion Allowance ( External) CAo
4 Radiography
5 Joint Efficiency E in.
6 Diameter D in.
7 Length L in.
8 Material of construction for nozzle MOC
Allowable Stress value of nozzle @ des. Temp. Sn psi
9 Material of construction for vessel
Allowable Stress value of vessel @ des. Temp. Sv psi
10 Material of construction for R.F.Pad
Allowable Stress value of R.F.pad @ des. Temp. Sp psi
11 Nozzle attached on
12 Nozzle Outside Diameter Dn in.
13 Nozzle thickness (Uncorroded) tn in.
14 Vessel Thickness (Uncorroded) t in.
15 Correction Factor F
16 Leg length of fillet nozzle to R.F.Pad weld l1 in.
17 Leg length of fillet head to R.F.Pad weld l2 in.

A trn = Nozzle neck thickness

trn = PDn/2 trn in.
SE + 0.4P

B Shell thk required for internal pressure as per

UG 45(b) (1)
tr = PiRi tr in.
SE - 0.6P

C Strength Reduction Factor

fr1 = Sn/Sv fr1
fr2 = Sp/Sv fr2
fr3 = Lesser of Sn/Sv or Sp/Sv fr3
fr4 = Sp/Sv fr4

D Area required for reinforcement

Ai = d * tr * F + 2 * tn * F* (1-fr1) in2 A

E Area available in shell /Head

A1a = d (E1* t - F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in2 A1a
A1b = 2 ( t + tn)(E1*t-F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in 2
A1b
Larger of A1a or A1b in 2
A1
S.No. Description Symbol Unit

F Area available in nozzle neck

A2a = 5(tn -trn)*fr2*t in2 A2a
A2b = 5(tn -trn)*fr2*tn in 2
A2b
Larger of A2a or A2b in 2
A2

G Area available in outside fillet weld in2 A41

A41 = (leg) * fr2
2

H Area provided Ap = A1 + A2 + A41 in2 Ap

R. F. Pad Required

I R. F. Pad O/D in. D

J R. F. Pad Thickness in. te

K Area available in shell /Head

A2a = 5(tn - trn)fr2*t in2 A2a
A2b =5(tn - trn)(2.5tn+te)fr2 in 2
A2b
Larger of A2a or A2b in 2
A2

L Area Available in weld outward nozzle weld in2 A41

A41 = (leg 1) * fr3
2

M Area Available in weld outward element weld in2 A42

A42 = (leg 2)2 * fr4

N Aera Available in Reinforcement Pad in2 A5

A5 = ( Dp - d - 2 tn ) * te * fr4

O Total Area available (A1+A2+A41+A42+A5) in2 Ap

P Total Area available is more than area required

If True then ,
Provivded R.F.Pad size( O/D x Thk ) is adequate. mm

WELD LOADS AND WELD STRENGTH OF PATH

A
A1
A2
A41
 A42
A5
t
tr
tn
trn
Sv
A43
A3

TOTAL WELD LOAD lb. W

W= (A-A1 + 2 tnfr1(E1 t- F tr))x Sv
=(2.64-0.418+2*0.136*1*(1*0.275-10.136))*20000

WELD LOAD FOR STRENGTH PATH lb. W1-1

W1-1= (A2+A5 +A41+A42)x Sv
=(0.08+0+0.1152+0.0558)*20000

WELD LOAD FOR STRENGTH PATH lb. W2-2

W2-2= (A2+A3+A41+A42+2*tn*t*fr1)x Sv
=0.08+0+0.1552+.0558+2*0.275*0.275*1)*20000

WELD LOAD FOR STRENGTH PATH lb. W3-3

W3-3= (A2+A3+A5 +A41+A42+A43+2*tn*t*fr1)x Sv
=(0.08+0+0.1552+.0558+0+2*0.275*0.275*1)*20000

ALLOWABLE STRESS AS UW-15 (C) AND UG-45(C)

1) GROOVE WELD TENSION psi

= .74 * 20000

2) GROOVE WELD SHEAR psi

= .60 * 20000

3) FILLET WELD SHEAR psi

= .49 * 20000

4) SHEAR IN NOZZLE NECK (UG-45(C)) psi

= .7 * 20000

STRENGTH OF CONNECTION ELEMENTS (REF. L7)

1) INNER FILLET WELD SHEAR psi

= 3.142/2*NOZZLE O.D.*WELD LEG*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
Weld Leg = Leg Length of nozzle to pad weld=0.394"

2) NOZZLE WALL SHEAR psi

= 3.142/2*Mean nozz. Dia*tn*ALLOW. STRESS
= (3.142/2*19.606*E133)

3) GROOVE WELD TENSION psi

= 3.142/2*NOZZLE O.D.*t*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
4) OUTER FILLET WELD SHEAR psi
= 3.142/2*Dp*weld leg*ALLOW. STRESS
= (3.142/2*weld leg*E133)

CHECK STRENGTH PATH

1-1 = NOZZ. WALL SHEAR + OUTER FILLET WELD SHEAR lb

2-2 = INNER FILLET WELD SHEAR + GROOVE WELD TENSION lb

3-3 = GROOVE WELD TENSION + OUTER FILLET WELD SHEAR lb

ALL PATHS ARE STRONGER THAN THE REQUIRED STRENGTH OF 45904.9 lb

s per ASME - UG 37

Result
287.5
400
0.118
0
SPOT
0.8
21.37
20.02
SA 516 Gr. 70
17100

20000

20000
Head
4.5
0.22
0.196
1
0.314
0.236

0.040

0.196

0.855
1.170
0.855
1.368

0.83

-0.480
-0.043
-0.043
 Result
A 0.83
A1 -0.043
0.017 A2 0.02
0.023
0.02

0.0843

0.06

1.00

8.464

0.314

0.028
0.082
0.03

0.0843

0.0429

1.80

1.91

1.00

762 x 10 thk

0.83
-0.043
0.02
0.0843
 0.0429
1.80
0.275
0.196
0.22
0.040
20000
0
0

18069.774

38969.341

41389.34

41389.34

14800

12000

9800

14000

121318.90

169898.46

127879.40
 6065.95

175964.40

249198.30

133945.35

OF 45904.9 lb
 Reinforcement Pad Calculation As per ASME - UG 37

Given Data :-
S.No. Description Symbol Unit Result
1 Design Pressure P psi 3.5
2 Design Temperature T 0
F 150
3 Corrosion Allowance ( Internal) CAi in. 3
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency E in. 1
6 Diameter D in. 3600
7 Length L in. 3000
8 Material of construction for nozzle MOC SA 516 Gr. 70
Allowable Stress value of nozzle @ des. Temp. Sn psi 1406.17
9 Material of construction for vessel
Allowable Stress value of vessel @ des. Temp. Sv psi 1406.17
10 Material of construction for R.F.Pad
Allowable Stress value of R.F.pad @ des. Temp. Sp psi 1406.17
11 Nozzle attached on Shell
12 Nozzle Outside Diameter Dn in. 812.8
13 Nozzle thickness (Uncorroded) tn in. 12
14 Vessel Thickness (Uncorroded) t in. 12
15 Correction Factor F 1
16 Leg length of fillet nozzle to R.F.Pad weld l1 in. 12
17 Leg length of fillet shell to R.F.Pad weld l2 in. 10

A trn = Nozzle neck thickness

trn = PDn/2 trn in. 1.011
SE + 0.4P

B Shell thk required for internal pressure as per

UG 45(b) (1)
tr = PiRi tr in. 4.494
SE - 0.6P

C Strength Reduction Factor

fr1 = Sn/Sv fr1 1.000
fr2 = Sp/Sv fr2 1.000
fr3 = Lesser of Sn/Sv or Sp/Sv fr3 1.000
fr4 = Sp/Sv fr4 1.000

D Area required for reinforcement

Ai = d * tr * F + 2 * tn * F* (1-fr1) in2 A 3545.21

E Area available in shell /Head

A1a = d (E1* t - F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in2 A1a 3553.990
 A1b = 2 ( t + tn)(E1*t-F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in2 A1b 162.200
Larger of A1a or A1b in 2
A1 3553.990

S.No. Description Symbol Unit Result

F Area available in nozzle neck

A2a = 5(tn -trn)*fr2*t in2 A2a 359.526
A2b = 5(tn -trn)*fr2*tn in2 A2b 359.526
Larger of A2a or A2b in 2
A2 359.53

G Area available in outside fillet weld in2 A41 144.0000

A41 = (leg)2 * fr2
H Area provided Ap = A1 + A2 + A41 in2 Ap 4057.52

R. F. Pad Required 0.00

I R. F. Pad O/D in. D 30

J R. F. Pad Thickness in. te 0.394

K Area available in shell /Head

A2a = 5(tn - trn)fr2*t in2 A2a 359.526
A2b =5(tn - trn)(2.5tn+te)fr2 in2 A2b 365.822
Larger of A2a or A2b in 2
A2 359.53

L Area Available in weld outward nozzle weld in2 A41 144.0000

A41 = (leg 1)2 * fr3

M Area Available in weld outward element weld in2 A42 56.2500

A42 = (leg 2) * fr4
2

N Aera Available in Reinforcement Pad in2 A5 -306.06

A5 = ( Dp - d - 2 tn ) * te * fr4

O Total Area available (A1+A2+A41+A42+A5) in2 Ap 3807.71

P Total Area available is more than area required 1.00

If True then ,
Provivded R.F.Pad size( O/D x Thk ) is adequate. mm 762 x 10 thk
 WELD LOADS AND WELD STRENGTH OF PATH

TOTAL WELD LOAD

W= (A-A1 + 2 tnfr1(E1 t- F tr))x Sv
=(2.64-0.418+2*0.136*1*(1*0.275-10.136))*20000
= 45904.987 lb.

WELD LOAD FOR STRENGTH PATH

W1-1= (A2+A5 +A41+A42)x Sv
=(0.08+0+0.1152+0.0558)*20000
= 86454.28 lb.

WELD LOAD FOR STRENGTH PATH

W2-2= (A2+A3+A41+A42+2*tn*t*fr1)x Sv
=0.08+0+0.1552+.0558+2*0.275*0.275*1)*20000
=89479.28 lb.

WELD LOAD FOR STRENGTH PATH

W3-3= (A2+A3+A5 +A41+A42+A43+2*tn*t*fr1)x Sv
=(0.08+0+0.1552+.0558+0+2*0.275*0.275*1)*20000
=89479.28 lb.

ALLOWABLE STRESS AS UW-15 (C) AND UG-45(C)

1) GROOVE WELD TENSION

= .74 * 20000 = 14800 psi

2) GROOVE WELD SHEAR

= .60 * 20000 = 12000 psi

3) FILLET WELD SHEAR

= .49 * 20000 = 9800 psi

4) SHEAR IN NOZZLE NECK (UG-45(C))

= .7 * 20000 = 14000 psi

STRENGTH OF CONNECTION ELEMENTS (REF. L7)

1) INNER FILLET WELD SHEAR

= 3.142/2*NOZZLE O.D.*WELD LEG*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
= 121318.9 psi
Weld Leg = Leg Length of nozzle to pad weld=0.394"

2) NOZZLE WALL SHEAR

= 3.142/2*Mean nozz. Dia*tn*ALLOW. STRESS
 = (3.142/2*19.606*E133)
= 169898.46 psi

3) GROOVE WELD TENSION

= 3.142/2*NOZZLE O.D.*t*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
= 127879.4 psi

4) OUTER FILLET WELD SHEAR

= 3.142/2*Dp*weld leg*ALLOW. STRESS
= (3.142/2*weld leg*E133)
= 6065.95 psi

CHECK STRENGTH PATH

1-1 = NOZZ. WALL SHEAR + OUTER FILLET WELD SHEAR

= 169898.46 + 6065.95
= 175964.4 lb.

2-2 = INNER FILLET WELD SHEAR + GROOVE WELD TENSION

= 121318.9 + 127879.4
= 249964.3 lb.

3-3 = GROOVE WELD TENSION + OUTER FILLET WELD SHEAR

= 127879.4 + 6065.95
= 133945.35 lb.

ALL PATHS ARE STRONGER THAN THE REQUIRED STRENGTH OF 45904.9 lb

A 3545.21
A1 3553.990
A2 359.53
 Revised Allowable Stress Values ( Kg/cm 2 )

Material Allowable Stress @

37.8 0C 93.3 0C 149 0C 204.4 0C 260 0C 315.6 0C 343.3 0C

SA 285 Gr C :- 1103.846 1103.85 1103.846 1103.85 1103.85 1075.72 1040.57

SA 240 Gr 304 (High) :- 1406.17 1406.16 1328.821 1286.64 1230.39 1167.11 1138.99

SA 240 Gr 316 (High) :- 1406.16 1406.16 1406.16 1356.94 1265.54 1195.24 1167.11

SA 240 Gr 316 (Low) :- 1406.16 1202.27 1096.805 1005.4 935.096 885.881 864.788

SA 516 Gr 60 :- 1202.267 1202.27 1202.267 1202.27 1202.27 1153.05 1110.87

SA 106 Gr B :- 1202.267 1202.27 1202.267 1202.27 1202.27 1202.27 1202.27

SA 516 Gr 70 :- 1406.16 1406.16 1406.16 1406.16 1406.16 1363.98 1321.79

SA 105 :- 1406.16 1406.16 1406.16 1406.16 1378.04 1293.67 1251.48

SA 240 Gr 304 (Low) :- 1406.16 1174.14 1054.62 970.25 906.973 864.788 843.696

SA 312 Tp 304 (Smls) :- 1406.16 1406.16 1328.821 1286.64 1230.39 1167.11 1138.99

SA 312 Tp 304 (welded) :- 1195.236 1195.24 1131.959 1089.77 1040.56 991.343 970.25

SA 312 Tp 316 (Smls) :- 1406.16 1406.16 1406.16 1356.94 1265.54 1195.24 1167.11

SA 193 Gr B7 :- 1757.7 1757.7 1757.7 1757.7 1757.7 1757.7 1757.7

SA 36 :- 1167.113 1167.11 1167.113 1167.11 1167.11 1167.11 1167.11

SA 312 Gr 316 (welded) :- 1195.236 1195.24 1195.236 1153.05 1075.71 1019.47 991.343

SA 234 WPB :- 1202.267 1202.27 1202.267 1202.27 1202.27 1202.27 1202.27

SA 210 Gr A - I :- 1202.267 1202.27 1202.267 1202.27 1202.27 1202.27 1202.27

SA 240 Gr 316 L (High) :- 1174.144 1174.14 1174.144 1103.84 1040.56 984.312 963.22

SA 240 Gr 316 L (Low) :- 1174.144 998.374 892.9116 822.604 766.357 731.203 717.142

SA 312 Tp 316 L (Smls) :- 1174.144 1174.14 1174.144 1103.84 1040.56 984.312 963.22

SA 312 Tp 316 L(Welded) :- 998.3736 998.374 998.3736 942.127 878.85 836.665 822.604

Temp. In deg. Centrigrade 910

Temp. In deg. Fahernhite 1670

Temp. In deg. Fahernhite 620

Temp. In deg. Centrigrade 326.7

Allowable Stress @ given Design Temperature in kg/cm 2

371.1 0C 399 0C 426.7 0C 454.4 0C 482.2 0C 510 0C 537.8 0C 565.6 0C 593.3 0C 621.1 0C 649 0C

1005.41 914.01 759.333 611.685 414.821 0 0 0 0 0 0

1110.87 1089.8 1068.68 10475.9 1026.5 1005.4 984.312 871.819 689.018 541.372 428.8788

1146 1132 1117.9 1103.84 1096.8 1082.74 1075.71 1061.65 871.819 689.018 520.2792

850.727 836.67 829.634 815.573 808.542 801.511 794.48 787.45 773.388 689.018 520.2792

1075.71 914.004 759.326 611.68 414.817 281.232 175.77 0 0 0 0

1096.8 914.004 759.326 611.68 414.817 281.232 175.77 0 0 0 0

1272.57 1040.6 843.696 653.864 471.064 281.232 175.77 0 0 0 0

1209.3 1040.6 843.696 653.864 471.064 281.232 175.77 0 0 0 0

822.604 808.542 787.45 773.388 7663.57 745.265 731.203 710.111 689.018 541.372 428.8788

1110.87 1089.8 1068.68 1047.59 1026.5 1005.4 984.312 871.819 689.018 541.372 428.8788

949.158 928.07 906.973 885.881 871.819 850.727 836.665 738.234 583.556 464.033 365.6016

1146 1132 1117.9 1103.84 1096.8 1082.74 1075.71 1061.65 871.819 689.018 520.2792

1757.7 1659.3 1476.47 1195.24 878.85 597.618 316.386 0 0 0 0

1096.8 0 0 0 0 0 0 0 0 0 0

977.281 963.22 949.158 942.127 928.066 921.035 914.004 906.973 738.234 576.526 442.9404

1096.8 914.004 759.326 611.68 414.817 281.232 175.77 0 0 0 0

1096.8 914.004 759.326 611.68 414.817 281.232 175.77 0 0 0 0

949.158 928.07 906.973 892.912 0 0 0 0 0 0 0

703.08 689.02 674.957 660.895 0 0 0 0 0 0 0

949.158 928.07 906.973 892.912 0 0 0 0 0 0 0

801.511 787.45 773.388 759.326 0 0 0 0 0 0 0

676.7 0C 704.4 0C 732.2 0C 760 0C

0 0 0 0

330.448 260.14 203.893 161.7084

386.694 288.263 217.955 161.7084

386.694 288.263 217.955 161.7084

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0

330.448 260.14 203.893 161.7084

330.448 260.14 203.893 161.7084

281.232 224.986 175.77 140.616

386.694 288.263 217.955 161.7084

0 0 0 0

0 0 0 0

330.448 246.078 182.801 133.5852

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0
 Reinforcement Pad Calculation As per ASME - UG 37

Given Data :-
S.No. Description Symbol Unit Result
1 Design Pressure P psi 113.8
2 Design Temperature T 0
F 149
3 Corrosion Allowance ( Internal) CAi in. 0.118
Corrosion Allowance ( External) CAo 0
4 Radiography full
5 Joint Efficiency E in. 1
6 Diameter D in. 47.24
7 Length L in. 78.74
8 Material of construction for nozzle MOC SA 516 Gr. 70
Allowable Stress value of nozzle @ des. Temp. Sn psi 20000
9 Material of construction for vessel
Allowable Stress value of vessel @ des. Temp. Sv psi 20000
10 Material of construction for R.F.Pad
Allowable Stress value of R.F.pad @ des. Temp. Sp psi 20000
11 Nozzle attached on Shell
12 Nozzle Outside Diameter Dn in. 20
13 Nozzle thickness (Uncorroded) tn in. 0.275
14 Vessel Thickness (Uncorroded) t in. 0.275
15 Correction Factor F 1
16 Leg length of fillet nozzle to R.F.Pad weld l1 in. 0.394
17 Leg length of fillet shell to R.F.Pad weld l2 in. 0.315

A trn = Nozzle neck thickness

trn = PDn/2 trn in. 0.057
SE + 0.4P

B Shell thk required for internal pressure as per

UG 45(b) (1)
tr = PiRi tr in. 0.136
SE - 0.6P

C Strength Reduction Factor

fr1 = Sn/Sv fr1 1.000
fr2 = Sp/Sv fr2 1.000
fr3 = Lesser of Sn/Sv or Sp/Sv fr3 1.000
fr4 = Sp/Sv fr4 1.000

D Area required for reinforcement

Ai = d * tr * F + 2 * tn * F* (1-fr1) in2 A 2.64

E Area available in shell /Head

A1a = d (E1* t - F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in2 A1a 0.418
A1b = 2 ( t + tn)(E1*t-F*tr) - 2* tn*(E1*t- F*tr)(1-fr1) in 2
A1b 0.013
Larger of A1a or A1b in 2
A1 0.418
S.No. Description Symbol Unit Result

F Area available in nozzle neck

A2a = 5(tn -trn)*fr2*t in2 A2a 0.079
A2b = 5(tn -trn)*fr2*tn in 2
A2b 0.079
Larger of A2a or A2b in 2
A2 0.08

G Area available in outside fillet weld in2 A41 0.1552

A41 = (leg) * fr2
2

H Area provided Ap = A1 + A2 + A41 in2 Ap 0.65

R. F. Pad Required 1.00

I R. F. Pad O/D in. D 30

J R. F. Pad Thickness in. te 0.394

K Area available in shell /Head

A2a = 5(tn - trn)fr2*t in2 A2a 0.079
A2b =5(tn - trn)(2.5tn+te)fr2 in 2
A2b 0.158
Larger of A2a or A2b in 2
A2 0.08

L Area Available in weld outward nozzle weld in2 A41 0.1552

A41 = (leg 1) * fr3
2

M Area Available in weld outward element weld in2 A42 0.0558

A42 = (leg 2)2 * fr4

N Aera Available in Reinforcement Pad in2 A5 4.03

A5 = ( Dp - d - 2 tn ) * te * fr4

O Total Area available (A1+A2+A41+A42+A5) in2 Ap 4.74

P Total Area available is more than area required 1.00

If True then ,
Provivded R.F.Pad size( O/D x Thk ) is adequate. mm 762 x 10 thk

WELD LOADS AND WELD STRENGTH OF PATH

TOTAL WELD LOAD

 W= (A-A1 + 2 tnfr1(E1 t- F tr))x Sv
=(2.64-0.418+2*0.136*1*(1*0.275-10.136))*20000
= 45904.987 lb.

WELD LOAD FOR STRENGTH PATH

W1-1= (A2+A5 +A41+A42)x Sv
=(0.08+0+0.1152+0.0558)*20000
= 86454.28 lb.

WELD LOAD FOR STRENGTH PATH

W2-2= (A2+A3+A41+A42+2*tn*t*fr1)x Sv
=0.08+0+0.1552+.0558+2*0.275*0.275*1)*20000
=89479.28 lb.

WELD LOAD FOR STRENGTH PATH

W3-3= (A2+A3+A5 +A41+A42+A43+2*tn*t*fr1)x Sv
=(0.08+0+0.1552+.0558+0+2*0.275*0.275*1)*20000
=89479.28 lb.

ALLOWABLE STRESS AS UW-15 (C) AND UG-45(C)

1) GROOVE WELD TENSION

= .74 * 20000 = 14800 psi

2) GROOVE WELD SHEAR

= .60 * 20000 = 12000 psi

3) FILLET WELD SHEAR

= .49 * 20000 = 9800 psi

4) SHEAR IN NOZZLE NECK (UG-45(C))

= .7 * 20000 = 14000 psi

STRENGTH OF CONNECTION ELEMENTS (REF. L7)

1) INNER FILLET WELD SHEAR

= 3.142/2*NOZZLE O.D.*WELD LEG*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
= 121318.9 psi
Weld Leg = Leg Length of nozzle to pad weld=0.394"

2) NOZZLE WALL SHEAR

= 3.142/2*Mean nozz. Dia*tn*ALLOW. STRESS
= (3.142/2*19.606*E133)
= 169898.46 psi

3) GROOVE WELD TENSION

= 3.142/2*NOZZLE O.D.*t*ALLOW. STRESS
= (3.142*20*0.394*E130)/2
= 127879.4 psi

4) OUTER FILLET WELD SHEAR

= 3.142/2*Dp*weld leg*ALLOW. STRESS
= (3.142/2*weld leg*E133)
 = 6065.95 psi

CHECK STRENGTH PATH

1-1 = NOZZ. WALL SHEAR + OUTER FILLET WELD SHEAR

= 169898.46 + 6065.95
= 175964.4 lb.

2-2 = INNER FILLET WELD SHEAR + GROOVE WELD TENSION

= 121318.9 + 127879.4
= 249964.3 lb.

3-3 = GROOVE WELD TENSION + OUTER FILLET WELD SHEAR

= 127879.4 + 6065.95
= 133945.35 lb.

ALL PATHS ARE STRONGER THAN THE REQUIRED STRENGTH OF 45904.9 lb

A 2.64
A1 0.418
A2 0.08