MLT100N Manual

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ENGLISH: Original instructions

INSTRUCTION MANUAL

Table Saw
MLT100N

DOUBLE INSULATION

Read before use.


SPECIFICATIONS
Model: MLT100N
Arbor hole 30 mm / 25.4 mm
(Country specific)
Blade diameter 260 mm
Max. cutting capacities bevel 0° 93 mm
bevel 45° 64 mm
No load speed 4,300 min-1
Table size (L x W) 835 mm x 1,305 mm (tables extended)
with sub tables (R) and (back) 685 mm x 955 mm (tables stored)
Dimensions (L x W x H) 726 mm x 984 mm x 473mm (tables stored)
with sub tables (R) and (back)
Net weight 34.8 - 35.1 kg
Safety class /II

• Due to our continuing program of research and development, the specifications herein are subject to change
without notice.
• Specifications may differ from country to country.
• The weight may differ depending on the attachment(s). The lightest and heaviest combination, according to
EPTA-Procedure 01/2014, are shown in the table.

Symbols Power supply


The followings show the symbols used for the equip- The tool should be connected only to a power supply of
ment. Be sure that you understand their meaning before the same voltage as indicated on the nameplate, and
use. can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
Read instruction manual. from sockets without earth wire.

Noise
DOUBLE INSULATION
The typical A-weighted noise level determined accord-
Wear safety glasses.
ing to EN62841-3-1:
Sound pressure level (LpA) : 89 dB(A)
Sound power level (LWA) : 100 dB (A)
Uncertainty (K) : 3 dB(A)
NOTE: The declared noise emission value(s) has
Do not place hand or fingers close to the
been measured in accordance with a standard test
blade.
method and may be used for comparing one tool with
X~Xmm(мм) Make proper clearance between the saw another.
blade and riving knife. NOTE: The declared noise emission value(s)
may also be used in a preliminary assessment of
exposure.
Only for EU countries
Do not dispose of electric equipment
together with household waste material! In WARNING: Wear ear protection.
observance of the European Directive, on
Waste Electric and Electronic Equipment
WARNING: The noise emission during actual
and its implementation in accordance with use of the power tool can differ from the declared
national law, electric equipment that have value(s) depending on the ways in which the
reached the end of their life must be col- tool is used especially what kind of workpiece is
lected separately and returned to an envi- processed.
ronmentally compatible recycling facility.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
Intended use estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
The tool is intended for cutting in wood.
cycle such as the times when the tool is switched
Straight cutting, bevel cutting, and miter cutting are
off and when it is running idle in addition to the
available with this tool. This tool is not designed for non-
trigger time).
through cutting.

2 ENGLISH
8. Power tools can produce electromagnetic fields
EC Declaration of Conformity (EMF) that are not harmful to the user. However,
users of pacemakers and other similar medical
For European countries only
devices should contact the maker of their device and/
The EC declaration of conformity is included as Annex A or doctor for advice before operating this power tool.
to this instruction manual. 9. Do not touch the power plug with wet hands.
10. If the cord is damaged, have it replaced by the manu-
facturer or his agent in order to avoid a safety hazard.

SAFETY WARNINGS Personal Safety


1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
General power tool safety warnings Do not use a power tool while you are tired or
under the influence of drugs, alcohol or med-
WARNING: Read all safety warnings, instruc- ication. A moment of inattention while operating
tions, illustrations and specifications provided power tools may result in serious personal injury.
with this power tool. Failure to follow all instructions 2. Use personal protective equipment. Always
listed below may result in electric shock, fire and/or wear eye protection. Protective equipment such
serious injury. as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
Save all warnings and instruc- 3. Prevent unintentional starting. Ensure the
tions for future reference. switch is in the off-position before connecting
The term "power tool" in the warnings refers to your to power source and/or battery pack, picking
mains-operated (corded) power tool or battery-operated up or carrying the tool. Carrying power tools with
(cordless) power tool. your finger on the switch or energising power tools
Work area safety that have the switch on invites accidents.
1. Keep work area clean and well lit. Cluttered or 4. Remove any adjusting key or wrench before turning
dark areas invite accidents. the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable 5. Do not overreach. Keep proper footing and
liquids, gases or dust. Power tools create sparks balance at all times. This enables better control
which may ignite the dust or fumes. of the power tool in unexpected situations.
3. Keep children and bystanders away while 6. Dress properly. Do not wear loose clothing or
operating a power tool. Distractions can cause jewellery. Keep your hair and clothing away
you to lose control. from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
Electrical Safety
7. If devices are provided for the connection of
1. Power tool plugs must match the outlet. Never dust extraction and collection facilities, ensure
modify the plug in any way. Do not use any these are connected and properly used. Use of
adapter plugs with earthed (grounded) power dust collection can reduce dust-related hazards.
tools. Unmodified plugs and matching outlets will
8. Do not let familiarity gained from frequent use
reduce risk of electric shock.
of tools allow you to become complacent and
2. Avoid body contact with earthed or grounded ignore tool safety principles. A careless action can
surfaces, such as pipes, radiators, ranges and cause severe injury within a fraction of a second.
refrigerators. There is an increased risk of elec-
9. Always wear protective goggles to protect your eyes
tric shock if your body is earthed or grounded.
from injury when using power tools.The goggles
3. Do not expose power tools to rain or wet con- must comply with ANSI Z87.1 in the USA, EN 166 in
ditions. Water entering a power tool will increase Europe, or AS/NZS 1336 in Australia/New Zealand. In
the risk of electric shock. Australia/New Zealand, it is legally required to wear
4. Do not abuse the cord. Never use the cord for a face shield to protect your face, too.
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Use of power supply via an RCD with a rated
residual current of 30 mA or less is always
recommended.
3 ENGLISH
It is an employer's responsibility to enforce 2. Make sure the saw blade is not contacting the
the use of appropriate safety protective equip- guard, riving knife or the workpiece before the
ments by the tool operators and by other per- switch is turned on. Inadvertent contact of these
sons in the immediate working area. items with the saw blade could cause a hazardous
Power tool use and care condition.
1. Do not force the power tool. Use the correct 3. Adjust the riving knife as described in this
power tool for your application. The correct instruction manual. Incorrect spacing, position-
power tool will do the job better and safer at the ing and alignment can make the riving knife inef-
rate for which it was designed. fective in reducing the likelihood of kickback.
2. Do not use the power tool if the switch does 4. For the riving knife and anti-kickback pawls to
not turn it on and off. Any power tool that cannot work, they must be engaged in the workpiece.
be controlled with the switch is dangerous and The riving knife and anti-kickback pawls are inef-
must be repaired. fective when cutting workpieces that are too short
to be engaged with the riving knife and anti-kick-
3. Disconnect the plug from the power source
back pawls. Under these conditions a kickback
and/or remove the battery pack, if detachable,
cannot be prevented by the riving knife and anti-
from the power tool before making any adjust-
kickback pawls.
ments, changing accessories, or storing power
tools. Such preventive safety measures reduce 5. Use the appropriate saw blade for the riving
the risk of starting the power tool accidentally. knife. For the riving knife to function properly, the
saw blade diameter must match the appropriate
4. Store idle power tools out of the reach of chil-
riving knife and the body of the saw blade must be
dren and do not allow persons unfamiliar with
thinner than the thickness of the riving knife and
the power tool or these instructions to operate
the cutting width of the saw blade must be wider
the power tool. Power tools are dangerous in the
than the thickness of the riving knife.
hands of untrained users.
5. Maintain power tools and accessories. Check Cutting procedures warnings
for misalignment or binding of moving parts, 1. DANGER: Never place your fingers or
breakage of parts and any other condition that hands in the vicinity or in line with the saw
may affect the power tool’s operation. If dam- blade. A moment of inattention or a slip could
aged, have the power tool repaired before use. direct your hand towards the saw blade and result
Many accidents are caused by poorly maintained in serious personal injury.
power tools. 2. Feed the workpiece into the saw blade only
6. Keep cutting tools sharp and clean. Properly against the direction of rotation. Feeding the
maintained cutting tools with sharp cutting edges workpiece in the same direction that the saw blade
are less likely to bind and are easier to control. is rotating above the table may result in the work-
7. Use the power tool, accessories and tool bits piece, and your hand, being pulled into the saw
etc. in accordance with these instructions, tak- blade.
ing into account the working conditions and 3. Never use the mitre gauge to feed the work-
the work to be performed. Use of the power tool piece when ripping and do not use the rip
for operations different from those intended could fence as a length stop when cross cutting with
result in a hazardous situation. the mitre gauge. Guiding the workpiece with the
8. Keep handles and grasping surfaces dry, rip fence and the mitre gauge at the same time
clean and free from oil and grease. Slippery increases the likelihood of saw blade binding and
handles and grasping surfaces do not allow for kickback.
safe handling and control of the tool in unexpected 4. When ripping, always apply the workpiece
situations. feeding force between the fence and the saw
9. When using the tool, do not wear cloth work blade. Use a push stick when the distance
gloves which may be entangled. The entangle- between the fence and the saw blade is less
ment of cloth work gloves in the moving parts may than 150 mm, and use a push block when this
result in personal injury. distance is less than 50 mm. “Work helping”
devices will keep your hand at a safe distance
Service
from the saw blade.
1. Have your power tool serviced by a qualified
5. Use only the push stick provided by the manu-
repair person using only identical replacement
facturer or constructed in accordance with the
parts. This will ensure that the safety of the power
instructions. This push stick provides sufficient
tool is maintained.
distance of the hand from the saw blade.
2. Follow instruction for lubricating and chang-
6. Never use a damaged or cut push stick. A
ing accessories.
damaged push stick may break causing your hand
to slip into the saw blade.
Safety instructions for table saws
7. Do not perform any operation “freehand”.
Guarding related warnings Always use either the rip fence or the mitre
gauge to position and guide the workpiece.
1. Keep guards in place. Guards must be in work-
“Freehand” means using your hands to support or
ing order and be properly mounted. A guard
guide the workpiece, in lieu of a rip fence or mitre
that is loose, damaged, or is not functioning cor-
gauge. Freehand sawing leads to misalignment,
rectly must be repaired or replaced.
binding and kickback.

4 ENGLISH
8. Never reach around or over a rotating saw 8. Never cut more than one workpiece, stacked
blade. Reaching for a workpiece may lead to vertically or horizontally. The saw blade could
accidental contact with the moving saw blade. pick up one or more pieces and cause kickback.
9. Provide auxiliary workpiece support to the rear 9. When restarting the saw with the saw blade in
and/or sides of the saw table for long and/or wide the workpiece, centre the saw blade in the kerf
workpieces to keep them level. A long and/or wide so that the saw teeth are not engaged in the
workpiece has a tendency to pivot on the table’s edge, material. If the saw blade binds, it may lift up the
causing loss of control, saw blade binding and kickback. workpiece and cause kickback when the saw is
10. Feed workpiece at an even pace. Do not bend restarted.
or twist the workpiece. If jamming occurs, turn 10. Keep saw blades clean, sharp, and with suffi-
the tool off immediately, unplug the tool then cient set. Never use warped saw blades or saw
clear the jam. Jamming the saw blade by the blades with cracked or broken teeth. Sharp and
workpiece can cause kickback or stall the motor. properly set saw blades minimise binding, stalling
11. Do not remove pieces of cut-off material while and kickback.
the saw is running. The material may become Table saw operating procedure warnings
trapped between the fence or inside the saw blade 1. Turn off the table saw and disconnect the
guard and the saw blade pulling your fingers into power cord when removing the table insert,
the saw blade. Turn the saw off and wait until the changing the saw blade or making adjust-
saw blade stops before removing material. ments to the riving knife, anti-kickback pawls
12. Use an auxiliary fence in contact with the table or saw blade guard, and when the machine
top when ripping workpieces less than 2 mm is left unattended. Precautionary measures will
thick. A thin workpiece may wedge under the rip avoid accidents.
fence and create a kickback. 2. Never leave the table saw running unattended.
Kickback causes and related warnings Turn it off and don’t leave the tool until it
Kickback is a sudden reaction of the workpiece due to a comes to a complete stop. An unattended run-
pinched, jammed saw blade or misaligned line of cut in ning saw is an uncontrolled hazard.
the workpiece with respect to the saw blade or when a 3. Locate the table saw in a well-lit and level area
part of the workpiece binds between the saw blade and where you can maintain good footing and
the rip fence or other fixed object. balance. It should be installed in an area that
Most frequently during kickback, the workpiece is lifted provides enough room to easily handle the
from the table by the rear portion of the saw blade and size of your workpiece. Cramped, dark areas,
is propelled towards the operator. and uneven slippery floors invite accidents.
Kickback is the result of saw misuse and/or incorrect 4. Frequently clean and remove sawdust from
operating procedures or conditions and can be avoided under the saw table and/or the dust collection
by taking proper precautions as given below. device. Accumulated sawdust is combustible and
1. Never stand directly in line with the saw blade. may self-ignite.
Always position your body on the same side of 5. The table saw must be secured. A table saw that
the saw blade as the fence. Kickback may propel is not properly secured may move or tip over.
the workpiece at high velocity towards anyone
6. Remove tools, wood scraps, etc. from the table
standing in front and in line with the saw blade.
before the table saw is turned on. Distraction or
2. Never reach over or in back of the saw blade a potential jam can be dangerous.
to pull or to support the workpiece. Accidental
7. Always use saw blades with correct size and
contact with the saw blade may occur or kickback
shape (diamond versus round) of arbour
may drag your fingers into the saw blade.
holes. Saw blades that do not match the mounting
3. Never hold and press the workpiece that is being hardware of the saw will run off-centre, causing
cut off against the rotating saw blade. Pressing loss of control.
the workpiece being cut off against the saw blade will
8. Never use damaged or incorrect saw blade
create a binding condition and kickback.
mounting means such as flanges, saw blade
4. Align the fence to be parallel with the saw washers, bolts or nuts. These mounting means
blade. A misaligned fence will pinch the workpiece were specially designed for your saw, for safe
against the saw blade and create kickback. operation and optimum performance.
5. Use extra caution when making a cut into blind 9. Never stand on the table saw, do not use it as
areas of assembled workpieces. The protruding a stepping stool. Serious injury could occur if the
saw blade may cut objects that can cause kickback. tool is tipped or if the cutting tool is accidentally
6. Support large panels to minimise the risk of saw contacted.
blade pinching and kickback. Large panels tend to sag 10. Make sure that the saw blade is installed to
under their own weight. Support(s) must be placed under rotate in the proper direction. Do not use
all portions of the panel overhanging the table top. grinding wheels, wire brushes, or abrasive
7. Use extra caution when cutting a workpiece wheels on a table saw. Improper saw blade
that is twisted, knotted, warped or does not installation or use of accessories not recom-
have a straight edge to guide it with a mitre mended may cause serious injury.
gauge or along the fence. A warped, knotted,
or twisted workpiece is unstable and causes mis-
alignment of the kerf with the saw blade, binding
and kickback.

5 ENGLISH
Additional instructions
1. Only use the saw blades that are marked with INSTALLATION
a speed equal or higher than the speed marked
on the tool.
Positioning table saw
2. Select the correct saw blade for the material to
be cut.
3. Wear gloves when handling saw blades.
4. Clean the spindle, flanges (especially the
installing surface) and hex nut before install-
ing the blade. Poor installation may cause vibra-
tion/wobbling or slippage of the blade. 588 mm
5. Do not cut metal objects such as nails and
screws. Inspect for and remove all nails,
screws and other foreign material from the
workpiece before operation. 1
6. NEVER permit anyone else to stand in line with
the path of the saw blade. 340 mm
7. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation ► 1
 . Hole diameter 8 mm
or a poorly balanced blade.
8. The tool should not be used for slotting, rab-
betting or grooving.
9. Replace the table insert when worn. 1
10. Always store the push-stick when it is not in
use.
11. Knock out any loose knots from workpiece
BEFORE beginning to cut. 17 mm
12. Some dust created from operation contains
chemicals known to cause cancer, birth
defects or other reproductive harm Some
examples of these chemicals are:
— lead from lead-based-painted material
and,
2
— arsenic and chromium from chemical- ► 1
 . 6 mm Std. washer 2. No.10 wood screw 40 mm
ly-treated lumber. min. length
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
13. Always make sure that sub guard is down and
flat against saw-table before plugging in the
tool.
1 2
14. Inspect extension cords periodically and
replace if damaged.
15. (For European countries only)
Use only saw blades recommended by the
manufacturer and which conform to EN847-1.
► 1
 . 6 mm Std. washer 2. 6 mm Mounting bolt & Nut
tighten securely

Locate the table saw in a well lit and level area where
you can maintain good footing and balance. It should be
installed in an area that leaves enough room to easily
handle the size of your workpieces. The table saw should
be secured with four screws or bolts to the work bench or
table saw stand using the holes provided in the bottom of
the table saw. When securing the table saw on the work
bench, make sure that there is an opening in the top of the
work bench the same size as the opening in the bottom of
the table saw so the sawdust can drop through.

6 ENGLISH
If during operation there is any tendency for the table
saw to tip over, slide or move, the work bench or table
saw stand should be secured to the floor.

Storing accessories

1
2
1 2
► 1
 . Rip fence (Guide rule) 2. Miter gauge
3 The rip fence and miter gauge can be stored at the right
4 side of the base.

5 6
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and unplugged before adjusting or
checking function on the tool.

Blade guard

WARNING: Never defeat or remove the blade


guard. An exposed blade as a result of defeated guard-
► 1
 . Triangular rule 2. Wrench 3. Push stick 4. Hex ing may result in serious personal injury during operation.
wrench 5. Saw blade 6. Lid
WARNING: Never use the tool if the blade
The push stick, triangular rule, saw blade and wrenches guard is damaged, faulty or removed. Operation of
can be stored on the left side of the base. the tool with a damaged, faulty or removed guard may
The saw blade can be stored inside the lid. result in serious personal injury.

2
1 2
► 1
 . Anti-kickback pawls 2. Holder
► 1
 . Blade guard 2. Sub guard
Place the anti-kickback pawls on the holder on the back
of the base as illustrated. Turn the clamp to secure. When cutting, push the workpiece toward the blade
with the lower edge of the sub guard contacting with the
main table. As the workpiece is fed, the blade guard and
the sub guard goes over the edge of the workpiece.
In the interest of your personal safety, always maintain
the blade guard and sub guard in good condition. Any
irregular operation of the blade guard and sub guard
should be corrected immediately. Check to assure that
the blade guard and the sub guard are down and the
lower edge of the sub guard contacts with the main
table when the workpiece is not fed.

7 ENGLISH
If the see-through parts become dirty, or sawdust
adheres to them in such a way that the blade and/or
Adjusting positive stops
workpiece is no longer easily visible, unplug the tool
and clean the see-through parts carefully with a damp
cloth. Do not use solvents or any petroleum-based
cleaners because this may cause damage to the parts.
If see-through parts become discolored through age or
UV light exposure, contact a Makita service center for
a new parts. DO NOT DEFEAT OR REMOVE BLADE
GUARD AND SUB GUARD.
1 2
Adjusting the depth of cut

► 1
 . 90°Adjusting screw 2. 45°Adjusting screw

(A)
90° 45°
1

► 1
 . Handle 90° 45°
The depth of cut may be adjusted by turning the handle.
Turn the handle clockwise to raise the saw blade or (B)
counterclockwise to lower it.
NOTE: Use a shallow depth setting when cutting thin
materials in order to obtain a cleaner cut. The tool is equipped with positive stops at 90° and 45°
to the table surface. To check and adjust the positive
Adjusting the bevel angle stops, proceed as follows:
Move the handwheel as far as possible by turning it.
Place a triangular rule on the table and check to see
2 3 if the saw blade is at 90° or 45° to the table surface. If
the saw blade is at an angle shown in Fig. A, turn the
adjusting screws clockwise; if it is at an angle shown in
Fig. B, turn the adjusting screws counterclockwise to
adjust the positive stops.
After adjusting the positive stops, set the saw blade at
90° to the table surface. Then adjust the arrow pointer
so that its right edge is aligned to the 0° graduation.

1
1
► 1
 . Lock lever 2. Arrow pointer 3. Handwheel

Loosen the lock lever counterclockwise and turn the


handwheel until the desired angle (0° - 45°) is obtained.
The bevel angle is indicated by the arrow pointer.
After obtaining the desired angle, tighten the lock lever
clockwise to secure the adjustment.

CAUTION: After adjusting the bevel angle, be


sure to tighten the lock lever securely. ► 1
 . Arrow pointer

8 ENGLISH
When the rip fence is attached to the left side of the
Switch action saw blade, switch the rip fence position. Loosen the
nuts and lift the rip fence together with the nuts. Place
the thread of the screws into the grooves so that the rip
3 fence comes to the saw blade side. After that, tighten
the nuts.

1
1 4

2
2 3

► 1. ON ( I ) button 2. OFF ( O ) button 3. Restart button

To start the tool, press the ON ( I ) button.


To stop it, press the OFF ( O ) button.

Overload protection system ► 1


 . Rip fence 2. Groove 3. Nut 4. Screw head
This tool is equipped with the overload prevention system. The tool
stops and the restart button pops up when the tool is overloaded. Sub table (R)
In this case, perform the following procedures to restart the tool :
1. Press the restart button.
2. Press the ON ( I ) button.

Rip fence

1
► 1
 . Screws

1
► 1
 . Sub table (R)
3
This tool is provided with the extendable sub table (R)
on the right side of the main table. To extend the sub
► 1
 . Nut 2. Rip fence 3. Screw head table (R), loosen two screws on the right side counter-
clockwise, pull out the table (R) fully and then tighten
If the rip fence comes close to the saw blade, change the rip the two screws to secure it.
fence position. Loosen the nuts and slide the rip fence out
from the screw heads. Slide the screw head into the groove
on the short side of the rip fence and then tighten the nuts.
9 ENGLISH
Sub table (back) Anti-kickback pawls

1 WARNING: Use the Antikickback pawls when-


ever possible during the through cutting opera-
tions. This will help prevent the material from being
pushed forward into the operator during a kickback
situation which may result in serious personal injury.

2 1

► 1
 . Screws 2. Sub table (back)

To use the sub table (back), loosen the screws on the


left and right hand sides under the table and pull it out
backwards to the desired length. At the desired length,
tighten the screw securely.

Slide table ► 1
 . Antikickback pawl 2. Clamp

To remove the anti-kickback pawls from the tool, loosen


CAUTION: When using the slide table, secure the clamp on the root of the antikickback pawls and
work with the clamp on the miter gauge. It is safer then pull them out. To install, perform the removal pro-
than using your hand and it frees both hands to oper- cedure in reverse.
ate the tool.

ASSEMBLY
1 CAUTION: Always be sure that the tool is
switched off and unplugged before carrying out
any work on the tool.

Installing or removing saw blade

2 CAUTION: Always be sure that the tool is


switched off and unplugged before installing or
removing the saw blade.
► 1
 . Slide table 2. Locking plate CAUTION: Use only the Makita wrench pro-
vided to install or remove the saw blade. Failure
to do so may result in overtightening or insufficient
CAUTION: After using slide table, be sure to
tightening of the hex bolt. This could cause an injury.
lock it by moving the locking plate to the vertical
position. CAUTION: Use the following saw blade. Do
not use saw blades which do not comply with the
This tool is provided with the slide table on the left side. characteristics specified in these instructions.
The slide table slides back and forth. Pivot the locking
plates on the back and front sides to the horizontal Diameter Blade thickness Kerf
position before using it.
Hold workpiece firmly with the miter gauge using a 260 mm Less than 1.9 mm More than 2.1 mm
clamp on the miter gauge and slide the workpiece
1. Loosen the screws on the table insert and remove it.
together with the slide table at the time of cutting
operation.

10 ENGLISH
2. Hold the outer flange with the wrench and loosen 4. To secure the saw blade in place, hold the outer
the hex nut counterclockwise with the other wrench. flange with the wrench, then tighten the hex nut clock-
Then remove the outer flange. wise with the other wrench. BE SURE TO TIGHTEN
THE HEX NUT SECURELY.

2 1
3 2
► 1
 . Wrench 2. Wrench 3. Hex nut
► 1
 . Wrench 2. Wrench
3. Assemble the inner flange, ring, saw blade, outer
flange and hex nut onto the arbor, making sure that the
teeth of the blade are pointing down at the front of the
CAUTION: Keep the flange surface clean of
dirt or other adhering matter; it could cause saw
table. Always install the hex nut with its recessed side
blade slippage.
facing the outer flange.
CAUTION: Be sure to hold the hex nut care-
fully with the wrench. If your grip should slip, the
1
3 wrench may come off the hex nut, and your hand
could strike the sharp blade edges.

5. Attach the table insert in place with the screws.


4 Adjusting the riving knife
2
CAUTION: If the saw blade and riving knife
are not aligned properly, a dangerous pinching
condition may result during operation. Make sure
they are properly aligned. You could suffer serious
5 personal injury while using the tool without a properly
aligned riving knife.
► 1
 . Inner flange 2. Ring 3. Saw blade 4. Outer flange
5. Hex nut CAUTION: NEVER make any adjustments
while tool is running. Disconnect the tool before
making any adjustments.
CAUTION: Be sure that the saw blade is
installed so that the teeth are aligned in the cut- CAUTION: Don't remove the riving knife.
ting (turning) direction.
CAUTION: Check the arbor hole diameter of
the saw blade before installing the saw blade.
1 2
Always use the correct ring for the arbor hole of
the saw blade you intend to use. The size of the
supplied ring(s) varies depending on the country.
• For tool for a 30 mm hole-diameter saw blade,
the ring 30 mm in outer diameter is provided.
• For tool for a 25.4 mm hole-diameter saw blade,
the ring 25.4 mm in outer diameter is provided.

3
► 1
 . Blade guard 2. Riving knife 3. Screw (6 pcs)

The riving knife position is factory-adjusted so that


the saw blade and riving knife will be in a straight line.
However, you need to adjust it if the saw blade and
riving knife are not in a straight line.

11 ENGLISH
Loosen the screws on the table insert and remove it from To check to be sure that the rip fence is parallel with the
the main table. Loosen the hex bolts (B) and adjust the saw blade, secure the rip fence 2 - 3 mm from the blade.
blade guard mounting portion (stay) so that the riving knife is Raise the blade up to maximum elevation. Mark one of the
aligned directly behind the saw blade. Then tighten the hex blade teeth with a crayon. Measure the distance (A) and
bolts (B) to secure the stay and put the table insert in place. (B) between the rip fence and saw blade. Take both mea-
surements using the tooth marked with the crayon. These
two measurements should be identical. If the rip fence is
4 not parallel with the saw blade, proceed as follows:

1
1 2 B
A

3 5
► 1
 . Saw blade 2. These two clearances should be
equal. 3. Riving knife 4. Hex bolts (B) 5. Hex bolts (A)

There must be a clearance of about 4 - 5 mm between ► 1


 . Scale
the riving knife and the blade teeth. Loosen the hex
bolts (A), adjust the riving knife accordingly and tighten
the hex bolts (A) securely. Attach the table insert on the
table with the screw, then check to see that the blade 1
guard works smoothly before cutting.

2
1

► 1
 . Hex bolts

1. Secure the rip fence by lowering the lever on it.


3 2. Loosen the two hex bolts on the rip fence with the
► 1
 . Riving knife 2. Blade guard 3. 4 mm - 5mm clearance hex wrench provided.
3. Adjust the rip fence until it becomes parallel with
Installing and adjusting rip fence the saw blade.
4. Tighten the two hex bolts on the rip fence.

2 3

► 1
 . Lever 2. Fence holder 3. Guide rail

Install the rip fence so that the fence holder engages CAUTION: Be sure to adjust the rip fence so
with the nearmost guide rail. that it is parallel with the saw blade, or a danger-
To secure the rip fence, pivot fully the lever on the fence holder. ous kickback condition may occur.

12 ENGLISH
Bring the rip fence up flush against the side of the saw
blade. Make sure that the guideline on the fence holder OPERATION
points to the 0 graduation. If the guideline does not
point to the 0 graduation, loosen the screw on the scale
plate and adjust the scale plate. CAUTION: Always use "work helpers" such as
push sticks and push blocks when there is a danger that
your hands or fingers will come close to the saw blade.
CAUTION: Always hold the workpiece firmly
1 with the table and the rip fence or miter gauge. Do
not bend or twist it while feeding. If the workpiece
is bent or twisted, dangerous kickbacks may occur.
CAUTION: NEVER withdraw the workpiece while the
saw blade is running. If you must withdraw the workpiece
before completing a cut, first switch the tool off while
holding the workpiece firmly. Wait until the saw blade has
come to a complete stop before withdrawing the workpiece.
2 Failure to do so may cause dangerous kickbacks.
CAUTION: NEVER remove cut-off material
while the saw blade is running.
► 1
 . Guideline 2. Screw
CAUTION: NEVER place your hands or fin-
gers in the path of the saw blade. Be especially
Connecting to vacuum cleaner careful with bevel cuts.

Cleaner operations can be performed by connecting the CAUTION: Always secure the rip fence firmly,
tool to Makita vacuum cleaner or dust collector. or dangerous kickbacks may occur.
CAUTION: Always use "work helpers" such
as push sticks and push blocks when cutting
small or narrow workpieces.

Work helpers
Push sticks, push blocks or auxiliary fence are types of "work
helpers". Use them to make safe, sure cuts without the need for
the operator to contact the saw blade with any part of the body.

Push block
300mm

120mm 130mm

6mm
1 50mm

2
300
130mm mm

50mm

9.5mm
3 100mm
50mm 4
8mm
► 1. Face/edge parallel 2. Handle 3. Wood screw 4. Glue together
13 ENGLISH
Use a 19 mm piece of plywood. 3. Turn the tool on and gently feed the workpiece into
Handle should be in center of plywood piece. Fasten the saw blade along with the rip fence.
with glue and wood screws as shown. Small piece 9.5 When the width of rip is 150 mm and wider, carefully
mm x 8 mm x 50 mm of wood must always be glued to use your right hand to feed the workpiece. Use your left
plywood to keep the saw blade from dulling if the oper- hand to hold the workpiece in position against the rip
ator cuts into push block by mistake. (Never use nails in fence.
push block.)

Auxiliary fence

19mm 120mm
9.5mm

40mm

1 460mm 140mm

When the width of rip is 65 mm - 150 mm wide, use the


push stick to feed the workpiece.
► 1
 . Face/edge parallel

Make auxiliary fence from 9.5 mm and 19 mm plywood 1


pieces.

Ripping

CAUTION: When ripping, remove the miter


gauge from the table.
CAUTION: When cutting long or large work-
pieces, always provide adequate support behind
the table. DO NOT allow a long board to move
or shift on the table. This will cause the saw blade
to bind and increase the possibility of kickback and
► 1
 . Push stick
personal injury. The support should be at the same
height as the table.
When the width of rip is narrower than 65 mm, the push
CAUTION: Do not perform bevel ripping on stick cannot be used because the push stick will strike
the bevelling side of the saw blade. the blade guard. Use the auxiliary fence and push
block. Attach the auxiliary fence to the rip fence with two
1. Adjust the depth of cut a bit higher than the thick- "C" clamps.
ness of the workpiece. Feed the workpiece by hand until the end is about 25
mm from the front edge of the table.

2
2. Position the rip fence to the desired width of rip
and lock in place by pivoting the grip. Before ripping, ► 1
 . "C" clamp 2. Auxiliary fence
make sure the rear end of the rip fence is secured
firmly. If it is not secured enough, follow the procedures
in the section titled "Installing and adjusting rip fence".

14 ENGLISH
Continue to feed using the push block on the top of the Use of miter gauge
auxiliary fence until the cut is complete.

1 2

2 1
► 1
 . Miter gauge 2. Knob
► 1
 . Auxiliary fence 2. Push block
Slide the miter gauge into the thick grooves in the table.
Cross cutting Loosen the knob on the gauge and align to desired
angle (0° to 60°). Bring stock flush up against fence and
feed gently forward into the saw blade.
CAUTION: When making a crosscut, remove
the rip fence from the table. Carrying tool
CAUTION: When cutting long or large work-
pieces, always provide adequate support to the
sides of the table. The support should be at the
same height as the table.
CAUTION: Always keep hands away from the
path of the saw blade.

Miter gauge

1 2

Make sure that the tool is unplugged.


Carry the tool by holding the tool part shown in the
3 4 figure.

CAUTION: Always secure all moving portions


before carrying the tool.
CAUTION: Before the carrying the tool, make
sure that the blade guard and the sub guard are
down and the lower edge of the sub guard con-
► 1
 . Cross cutting 2. Mitering 3. Bevel cutting
tacts with the main table.
4. Compound mitering (angles)

Use the miter gauge for the 4 types of cutting shown in


the figure.

CAUTION: Secure the knob on the miter


MAINTENANCE
gauge carefully.
CAUTION: Avoid creep of workpiece and CAUTION: Always be sure that the tool is
switched off and unplugged before attempting to
gauge by firm workholding arrangement, espe-
perform inspection or maintenance.
cially when cutting at an angle.
CAUTION: NEVER hold or grasp the intended NOTICE: Never use gasoline, benzine, thinner,
"cut-off" portion of the workpiece. alcohol or the like. Discoloration, deformation or
cracks may result.
CAUTION: Always adjust the distance
between the end of the miter gauge and the saw
blade not to exceed 15 mm.

15 ENGLISH
3. Stand the tool on its right side.
Cleaning
Clean out sawdust and chips from time to time. Carefully
clean the blade guard and moving parts inside the table saw.
When removing the sawdust accumulated under the saw
blade, remove the table insert and use an air duster to blow
out the sawdust from the connector for a vacuum cleaner.

Lubrication
To keep the table saw in tip-top running condition, and
to assure maximum service life, oil or grease the mov-
ing parts and rotating parts from time to time.
Lubrication places:
• Threaded shaft to elevate the saw blade
• Hinge to rotate the frame
• Elevation guide shafts on motor CAUTION: Be sure to support the tool so as
• Gear to elevate the saw blade not to let the tool fall down. It is recommended to
have someone to support the tool.
• Sliding poles on the sub table (R) and sub table (back)
4. Loosen the screws on the bottom plate and
Replacing carbon brushes remove it.
5. Loosen the brush holder caps using a screwdriver
Check the carbon brushes regularly.
and remove the worn carbon brushes.
Replace them when they wear down to the limit mark.
Keep the carbon brushes clean and free to slip in the
holders. Both carbon brushes should be replaced at the 2 3
same time. Use only identical carbon brushes.

1
1

► 1
 . Limit mark

1. Store the sub table (R). Remove the rip fence and
miter gauge if they are stored.
2. Loosen the lock lever and turn the handwheel
until the saw head is tilted to 45° bevel angle. After that,
tighten the lock lever.

4
► 1
 . Bottom plate 2. Brush holder cap 3. Screwdriver

6. Insert the new carbon brushes and secure the


brush holder caps.
7. Attach the bottom plate with screws and carefully
lay the tool on its bottom. Store the rip fence and miter
3 gauge if removed.
2 To maintain product SAFETY and RELIABILITY,
repairs, any other maintenance or adjustment should
1 be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
► 1
 . Rip fence 2. Miter gauge 3. Lock lever
4. Handwheel

16 ENGLISH
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or attachment
for its stated purpose.

If you need any assistance for more details regard-


ing these accessories, ask your local Makita Service
Center.
• Steel & Carbide-tipped saw blades
• Rip fence
• Miter gauge
• Wrench 24
• Hex wrench 5
• Joint (for connecting to dust collector)
• Table stand set
Refer to the instruction manual for table saw stand
that is provided with the table saw stand as an optional
accessory.
NOTE: Some items in the list may be included in the
tool package as standard accessories. They may
differ from country to country.

17 ENGLISH
18
19
Makita Europe N.V. Jan-Baptist Vinkstraat 2,
3070 Kortenberg, Belgium

Makita Corporation 3-11-8, Sumiyoshi-cho,


Anjo, Aichi 446-8502 Japan
MLT100N-
ENEU-1711
EN
www.makita.com 20181017

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