Tub vibrators

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 Rösler provides total finishing solutions

When it comes to surface finishing, Rösler is known to offer complete, well-engineered process
solutions. Based on our comprehensive knowledge of mass finishing and shot blasting technologies,
we can provide our customers with practically unlimited finishing solutions. In our state-of-the-
art test lab, we conduct meaningful test trials to develop the optimum finishing processes for our
customers because only complete solutions yield the best results. We are not simply offering specific
surface finishing processes but we are also supply perfectly matched auxiliary equipment and
consumables. This approach has proven to be highly successful and has established Rösler as the
global technological and market leader, with groundbreaking innovations and extremely high quality
standards.

In more than 60 countries we support our customers with a comprehensive network of Rösler
sales branches and independent distributors.

DIN EN ISO 9001 and 50001

Rösler is the only supplier in its field maintaining test labs all over the world, where we develop
process solutions under actual operating conditions and select the most suitable equipment. This
approach saves our customers not only long travel distances and high freight costs, but it also
provides them with products and processes that have been extensively tested by our specialists
under the most severe operating conditions.

Global network of test labs Complete solutions Rösler Academy

Knowledge transfer in the fields of mass
finishing and shot blasting from a single source

Test labs for mass finishing and shot blasting at Besides demanding high quality, As the only supplier in the world that offers
the Rösler headquarters in Untermerzbach: environmentally safe and efficient products, both mass finishing and shot blasting, we
our customers also prefer to purchase are committed to passing our knowledge
 More than 95 mass finishing all process components from one single and knowhow to our customers through
and shot blast machines. source. That is why we offer not merely the seminars covering a wide range of surface
 About 2,700 m2 (27,000 sqft) processing equipment but the complete finishing subjects. Gain in depth knowledge
workspace. package with perfectly matched consumables. of how mass finishing works, how blast
This guarantees the best finishing results and media passes through a shot blast machine,
Our teams in USA, Great Britain, France, absolute process safety. Our global service and how you can increase your efficiency
Netherlands, Belgium, Spain, Turkey, Romania, teams take care of the delivery and the and productivity with optimum control Test lab mass finishing
Italy, Austria, Switzerland, Russia, Brazil, Serbia installation for you. Qualified engineers train and testing methods for cleaning and
and India provide similar test lab services. our customers right at their location. And, of recycling your process water. You can find
course, our after-sales service members will a complete list of our training seminars for
answer all of your questions. Quick supply of mass finishing and shot blasting using the
all spare parts and professional consultation by following link: www.rosler-academy.com.
our experienced process specialists ensure that
your finishing processes are always running
smoothly.
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 Fields of application / Examples of Overview
applications

Tub vibrator 6-7 Tub vibrator TSD 14

Tub vibrator details 8-9 Tub vibrator TUD 15

Die-cast housing
Bearing cage

Roll forming ring

Transmission housing

Girder
Cylinder head cover
Retarder wheel Tub vibrator TE 10 - 11 Tub vibrator TUM 16

Turbine blade
Crankshaft
Tub vibrator Minor-T
Hydraulic housing
Natural stone

Plank

Tub vibrator RMO 12 Tub vibrator TU 17

Tub vibrator TS 13 Tub vibrator – the perfect 18 - 19

machine concept for many
applications

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 Tub vibrator
Fields of application
Tub vibrators are mass finishing machines that can be used for a wide range of applications. They are mostly Tub vibrators are suitable for all mass finishing objectives, such as: deburring, surface grinding, edge radiusing,
employed for the processing of delicate, heavy, long or bulky work pieces. Even components with lengths of 6,000 mm (20 ft) polishing, pressure deburring and ball burnishing of stampings, castings, forgings or machined components. They are mainly
or diagonal cross sections of 1,000 mm (3.3 ft) can be processed in the powerful Rösler Tub mass finishing machines. used for single piece processing but multiple work piece treatment is also possible, for example, in Tubs with built-in
dividers, or with the work pieces mounted onto special fixtures.

Functional description
Depending on the machine type and size, Rösler Tub vibrators are equipped with different vibratory drive systems. The
induced vibration causes a rotational movement of the mix of grinding or polishing media and work pieces in the work bowl.
With certain work pieces part-on-part processing, without any media, is also possible. The addition of fresh water or process
water cleaned in Rösler centrifugal recycling systems supports the cleaning of the work pieces and ensures stability of the
finishing processes.

Media and compound production

Rösler produces the most comprehensive range of mass finishing media and compounds
in the world. 60 years of R & D and production are the basis for more than 15,000 different
types of compounds and ceramic & plastic media. Our global customers can select the right
compounds and media for every conceivable surface finishing application.

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 Technical details of the Rösler Tub vibrator 3 Perfect wear lining 4 Machine base
The wear linings of all Rösler machines are made in-house. The machine base design of all our Tub vibrators
The diverse use of Tub vibrators requires a particularly efficient machine design. That is why our engineers are working Before a wear liner is placed into the work bowl, the is characterized by heavy-duty and sturdy welding
closely with our process specialists to further refine and improve an already excellent equipment concept. At Rösler you will surface area is shot blasted to improve its adhesion construction. Special coil spring sockets on the machine
find innovative equipment designs with exceptionally high quality! characteristics. Customers can choose between: base ensure that no vibrations are transferred from the
work bowl to the machine base. Large service doors
4 Hot poured polyurethane with special molds allow easy access to any areas that require maintenance.

4 Sprayed polyurethane Vibration dampers minimize the transfer

Glued-in rubber sheets of vibrations to the building floor.

4
Glued-in polyurethane sheets
1 Quality / Work bowl design 4

4 U-shaped work bowl profile; optional curvature in the

work bowl wall improves the movement of the media/
work piece mix
5
5 Easy to operate machine controls
Sturdy welding construction with special ribbing, heat 4 Contactor or PLC control panels
4
treated for stress relief 4 Variable speed of the drive motor optional

4 T-groove clamping of the dividers allows easy 4 Precise control of the process water dosing
adjustment of the length of the processing chambers
6
4 Stainless steel process water distribution pipe over the
3 2
entire work bowl length
4 Work bowl placed on special coil springs for optimum
transfer of the vibratory energy
1
4 Media unload plug
Easily replaceable drains with built-in screens in the
6 Precise compound and water
4
work bowl bottom dosing
2 4 Fresh water dosing with the waste water going to drain,
or recycling of the process water
4 Control valves for process water dosing
2 Multiple vibratory drive systems TSD-range
4 Water flow meters
4
Rösler offers the largest Tub vibrator range in the industry. The 4 Precise setting of the compound dosing
various machine types are equipped with different drive systems
suitable for a wide spectrum of applications.

4 TE-range / Minor-T / RMO: 4 TUD-range: Adjustment of the process intensity by

Direct drive vibratory foot motor, mounted underneath the One drive motor mounted underneath the work bowl. different machine speeds.
work bowl The motor drives multiple imbalance units placed in-line Standard applications:
over the complete work bowl length. Standard speed = 1,500 RPM
4 TS-range:
4 TUM-range: Special applications like ball burnishing/
Two imbalance units are mounted to the front and rear
Drive motor mounted underneath the center of the vibro peening and pressure deburring:
walls of the work bowl; driven by electric motors equipped
work bowl. The motor drives multiple In-line imbalance Standard speed = up to 3,000 RPM
with special vibration absorption device
units placed left and right of the drive motor. Variable speed:
4 TSD-range:
4 TU-range: Optional with variable frequency drive (VFD)
Two Rösler vibratory motors are directly mounted to the
Drive motor equipped with special vibration absorption
front and rear walls of the work bowl
device. The motor drives multiple in-line imbalance units
mounted underneath the work bowl.

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 Tub vibrator, model range TE Tub vibrators,
model range TE-15 Type Type Drive Volume Drive
Dimensions (mm)
A B speed power
A1 A1
A1 A1 Type A
B B B B B B B B B
“Economy” Tub vibrators of the TE-range are equipped with a vibratory foot motor mounted underneath the work bowl. This direct A A A A A
1,500 RPM Work bowl with lining Complete machine (Type B)
AA A
A A1 B C D E F Work bowl (l) (kW)
drive system generates a powerful vibratory force at relatively low energy costs and allows for a compact machine design.
R 300/600 • • • 300 240 420 600 890 480 950 70 (40) 0.9

R 360/870 • - • 360 - 440 870 1,160 520 1,000 120 1.6

R 400/1200 • - • 400 - 490 1,200 1,340 640 1,050 210 1.6

R 430/1100 • - • 430 - 540 1,100 1,300 680 1,220 230 1.6

R 500/1000 • - • 500 - 580 1,000 1,200 710 1,150 260 2.2

R 500/1500 • - • 500 - 580 1,500 1,780 800 1,150 390 2.5

R 500/1750 • - • 500 - 620 1,750 1,920 850 1,150 490 3.6

R 580/1100 • - • 580 - 640 1,100 1,370 855 1,370 360 1.6

State: 04/2016 – Special dimensions upon request

R 600/1000 • - • 600 - 680 1,000 1,200 940 1,280 360 2.5

R 600/1500 • - • 600 - 680 1,500 1,700 940 1,280 550 6.0

R 650/1500 • - • 650 - 730 1,500 1,700 1,030 1,280 640 6.0

R 670/1950 • - • 670 - 650 1,950 2,230 1,010 1,220 750 6.0

R 750/1200 • - • 750 - 800 1,200 1,420 1,170 1,300 640 6.0

R 750/1600 • - • 750 - 800 1,600 1,870 1,170 1,300 860 7.5

R 800/1500 • - • 800 - 850 1,500 1,740 1,195 1,400 910 6.0

R 850/1200 • - • 850 - 880 1,200 1,470 1,215 1,400 800 6.0

R 910/1200 • - • 910 - 970 1,200 1,470 1,325 1,680 950 7.5

Tub vibrator, model range Minor

The compact Minor model is equipped with the same direct drive system as the TE range. Compact and powerful, this machine
can be used for finishing a wide variety of small work pieces produced in relatively small batches. Part-on-part processing
without any media is also possible in these machines (for dimensions please refer to the drawings on page 10).
D E D E A1 A
A1 A
C

C
C

C
F
F

B
B
B
B

A A
Type A standard work Type B special work
bowl profile bowl profile

State: 04/2016 – Special dimensions upon request

State: 04/2016 – Special dimensions upon request

TE- drive system

A1 A A1 A
D E D E
Tub vibrators, Volume Volume Drive
Type Type Drive
model range TE-30 Dimensions (mm) power Tub vibrators, model Drive Drive
A B speed Dimensions (mm) Volume
Type A Type B range Minor speed power
C
C

A1 A1
A1
3,000
A1 RPM Work bowl with lining Complete machine A1 A1
3,000 RPM Work bowl with lining Complete machine
B B B B B B B B B B B B B B
„super „super
A A1 B C D E F Work bowl (l) Work bowl (l) (kW) A A1 B C D E F Work bowl (l) (kW)
A A A A A
AA speed“
A
A A
A A speed“
F
F

R 300/600 • • • 300 240 420 600 890 480 950 70 40 1.3 R 180/530 TE-30 • • 180 120 230 530 650 360 600 10 0.65
B
B

R 360/870 • - • 360 - 440 870 1,160 520 1,000 120 - 2.2 R 210/530 TE-30 • • 210 150 270 530 660 330 670 20 0.65

A A
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 Tub vibrator, model range RMO Tub vibrator, model range TS
Rösler “mobile” Tub vibrators, model range RMO, with built-in separation unit can be easily integrated into manufacturing lines. The TS-30 Tub vibrators, equipped with two imbalance units mounted to the front and rear walls of the work bowl, are ideal for
This machine type, equipped with process water recycling tank, is ideal for any wet mass finishing processes. The RMO allows ball burnishing. This unique vibratory drive system guarantees an intensive, homogeneous movement of the media/part mix over
cost efficient surface finishing in stand-alone operation, directly in the manufacturing line. the entire work bowl length.

D E A1 A

C
D

C
A1 A

F
C

B
B
A
F

Type A standard work

B

bowl profile
B

TS – drive system
A

State: 04/2016 – Special dimensions upon request

State: 04/2016 – Special dimensions upon request

Tub vibrators, Drive speed Dimensions (mm) Volume Drive power

model range TS-30
Type B special work 3,000 RPM Work bowl with lining Complete machine
RMO – drive system Recycling system Separation unit bowl profile
A1 A1 A1 A
„super
EA
B B B B B

D A A
A
speed“
A
B C D E F Work bowl (l) (kW)

R 250/1150 • • 250 400 1,150 2,710 600 970 100 2 x 3.0

Tub vibrators, model Drive Volume Drive
Dimensions (mm)

C
range RMO speed power • •
A1 A1
A1 A R 300/1200 300 400 1,200 2,730 550 950 130 2 x 3.0
3,000 RPM Work bowl with lining Complete machine
B B B B B
D E R 400/1200 • • 400 480 1,200 2,910 640 1,040 210 2 x 4.0
A A
A A „super Work bowl (l)
A A1 B C D E F (kW) R 500/800 • • 500 580 800 2,355 715 1,100 210 2 x 4.0
speed“
F

• • R 500/1000 • • 500 580 1,000 2,590 715 1,100 260 2 x 4.0

C

RMO 180/530 TE-30 180 120 230 530 1,250 485 990 10 0.65

B
RMO 210/530 TE-30 • • 210 150 270 530 1,250 525 1,025 20 0.65 R 500/1500 • • 500 610 1,500 3,525 840 1,100 410 2 x 7.5
A
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F
 Tub vibrator, model range TSD Tub vibrator, model range TUD
The TSD drive system, based on special vibratory motors built by Rösler, is very powerful, allows for a compact machine design Tub vibrators have been traditionally used for the finishing of long, bulky components that require cost effective deburring, edge
and can be used for practically any finishing applications. The vibratory energy is directly transferred from the front and rear work radiusing and a homogeneous surface finish. The TUD model range is utilizing a proven drive concept from our continuous feed
bowl walls into the media/part mix. in-line systems. The combination of a special Rösler drive motor, with multiple imbalance units, ensures the intensive movement
of the media/part mix, even in machines with lengths of up to 6,000 mm (20 ft).

Type A standard work

TSD – drive system bowl profile
D E D E A1
A1 A
Tub vibrators, Type Drive speed Dimensions (mm) Volume Drive power
model range TSD A
A1
1,500 RPM
A1
Work bowl with lining Complete machine

C
C

C
B B B B B

A A
A A
A B C D E F Work bowl (l) (kW)

R 425/2700 • • 425 540 2,700 4,240 715 1,050 560 2 x 4.0

F
F
R 500/2000 • • 500 620 2,000 3,550 810 1,065 560 2 x 4.0

B
B
B
R 550/2200 • • 550 670 2,200 3,730 900 1,130 730 2 x 4.0

R 600/2000 • • 600 680 2,000 3,550 950 1,135 730 2 x 4.0

A A
R 600/2500 • • 600 680 2,500 4,040 950 1,135 920 2 x 4.0

R 600/3000 • • 600 680 3,000 4,570 950 1,180 1,100 2 x 7.5 Type A standard work Type B special work
TUD – drive system bowl profile bowl profile
R 650/2000 • • 650 740 2,000 3,550 1,000 1,155 870 2 x 4.0

R 750/3000 • • 750 810 3,000 4,580 1,120 1,210 1,640 2 x 7.5

R 800/2000 • • 800 810 2,000 3,700 1,180 1,250 1,150 2 x 7.0

Tub vibrators, Type Type Drive Drive
Volume Volume
R 800/2200 • • 800 810 2,200 3,840 1,180 1,250 1,270 2 x 7.0
model range TUD A B speed
Dimensions (mm)
A1 A A 1 power

State: 08/2017 – Special dimensions upon request

State: 04/2016 – Special dimensions upon request

1,500 RPM E D
Work bowl with lining Complete machineE Type A Type B
R 800/3000 • • 800 810 3,000 4,620 1,180 1,250 1,730 2 x 15.0 D A1 A1
A1 A 1

B B B B B B B BB B A A1 B C D E F Work bowl (l) Work bowl (l) (kW)

R 1000/1500 • • 1,000 1,050 1,500 3,180 1,360 1,470 1,410 2 x 7.0 A A A A A
AA
R 425/4600 • • A
• 425 330 520 4,600 5,115 1,420 1,490 920 650 18.0

C
C
R 1000/2000 • • 1,000 1,050 2,000 3,600 1,380 1,470 1,880 2 x 15.0
R 425/6600 • • • 425 330 520 6,600 7,115 1,460 1,490 1,330 930 18.0
R 1000/3000 • • 1,000 1,050 3,000 4,620 1,380 1,470 2,820 2 x 15.0
R 550/4000 • • • 550 430 650 4,000 4,900 1,370 1,670 1,300 950 18.0
R 1100/2000 • • 1,100 1,050 2,000 3,560 1,455 1.470 2,050 2 x 15.0

F
R 550/6000 • • • 550 430 650 6,600 6,775 1,370 1,670 2,140 1,560 22.0
F

R 1200/2300 • • 1,200 1,300 2,300 3,960 1,600 1,720 3,230 2 x 15.0

B
R 650/4000 • • • 650 490 720 4,000 4,865 1,370 1,670 1,690 1,320 18.0
R 1300/2000 • • 1,300 1,150 2,000 3,600 1,690 1,500 2,620 2 x 15.0
R 650/6000 • • • 650 490
A 720 6,000 6,775 1,370 1,670 2,530 A 1,990 22.0
R 1400/1800 • • 1,400 1,240 1,800 3,400 1,800 1,770 2,740 2 x 15.0
R 850/6000 • • • 800 680 930 6,000 7,060 1,885 2,400 4,050 3,010 40.0
R 1600/1500 • • 1,600 1,400 1,500 3,160 2,040 1,920 2,940 2 x 15.0

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 Tub vibrator, model range TUM Tub vibrator, model range TU
The TUM drive concept allows for the building of large Tub vibrators for processing long, bulky components. The large width and Ball burnishing and vibro peening require media made from carbon steel or stainless steel. This heavy load requires an especially
length of these machines allows for the efficient treatment of very large work pieces. The location of the powerful drive motor powerful drive system with a speed of 3,000 RPM. Such a high speed can also be beneficial for other mass finishing applications.
underneath the center of the work bowl, with multiple in-line imbalance units placed left and right, allows for automatic unloading
of the work bowl.

D E D E A1
A1 A
D E D E A1 A
A1 A

C
C

C
C

C
C

F
F
F

B
F

B
B
A A

B
B
B
B

A A
Type A standard work Typ B special work
bowl profile bowl profile
TU – drive system
Type A standard work Type B special work
TUM – drive system
State: 04/2016 – Special dimensions upon request

bowl profile bowl profile

State: 04/2016 – special dimensions upon request

A1 A A1
DTub E D E
A1 A A1 A vibrators, model
range TU
Type
A
Type
B
Drive
speed
Dimensions (mm) Volume Volume Drive power

E D E
D Tub vibrators, model Type Type Drive A1 3,000 RPM Work bowl with lining Complete machine Type A Type B

C
Dimensions (mm) Volume Volume Drive power
A1 A

C
A1 1
range TUM A B speed B B B
B B B B BB
„super
B
A1 A1
A1 A1 A A1 B C D E F Work bowl (l) Work bowl (l) (kW)
1,500B RPM Work bowl with lining Complete machine Type A Type B A A A A speed“
C

A
AA A
C

B B B B B BB BB

A A A A A A
A A A A1 B C D E F work bowl (l) work bowl (l) (kW) R 250/4200 • - • 250 - 310 4,200 5,530 660 1,030 290 - 18.5

F
F

R 850/4000 • • • 850 680 930 4,000 4,500 1,885 2,400 2,850 2,260 40.0 R 350/4000 • • • 350 295 440 4,000 5,530 780 1,270 560 380 18.5

B
• - •
F

R 1500/3300 1,500 - 1,360 3,300 3,860 1,965 2,190 5,930 - 40.0 R 350/6000 • • • 350 295 440 6,000 7,530 780 1,270 840 570 18.5
F

A A
B
B

A A
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 Tub vibrator – the perfect machine concept
for many applications Noise protection
The suppression of noise creates a comfortable working environment.
The noise level emitted by mass finishing vibrators depends on the
machine size, the process intensity, the shape and size of the media and
Special Tub vibrator solutions the work pieces. Without noise protection the noise levels can vary bet-
Finishing and washing of airplane components with lengths of up to 6,000 mm (20 ft).
ween 75 and 140 dB(A). Typically these values range from 80 to 95 dB(A). Noise protection cabin

With noise protection, for example, with complete cabins, the noise levels
can be substantially reduced.

Automated Tub vibrators Noise protection cabin Sound enclosing lid

Machines equipped with automatic work piece unloading and separation systems.
Application: Removal of gates and risers from zinc die-castings with simultaneous deburring
and general improvement of the surface finish.

Dividers
The work bowl is divided into separate chambers. This is essential for
preventing part-on-part contact, when processing several delicate work pieces
in a single batch. The T - groove clamping system for fastening the dividers
allows for easy adjustment of the processing chamber’s length.

Special work piece fixtures Tub vibrators with special material

Tub vibrators with unload handling
gates
“Antiquing”– edge radiusing and changing of
the surface pattern – of natural stones with
simultaneous separation of the media and the
work pieces.

To prevent part-on-part contact, multiple delicate Loading and removal of high value work pieces into and from
work pieces can be mounted to a special fixture. the work bowl with custom engineered handling systems.

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Werk Memmelsdorf Sucursal en España Unity Grove, School Lane
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[email protected] [email protected] [email protected]
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Publ.Nr.: GB.129.19 - State: 09/2018 - Specifications are subject to change without notice. - Picture source: partly Fotolia.com
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