Maintenance: Section

Download as pdf or txt
Download as pdf or txt
You are on page 1of 34

MAINTENANCE

L MAINTENANCE

B
SECTION
MAINTENANCE C

E
CONTENTS
PRECAUTIONS .......................................................... 3 Changing Spark Plugs (Platinum-Tipped Type) ...... 20 F
Precautions for Battery Service ................................ 3 REMOVAL ........................................................... 20
PREPARATION ........................................................... 4 INSPECTION AFTER REMOVAL ....................... 20
Special Service Tools ............................................... 4 INSTALLATION ................................................... 21 G
Commercial Service Tools ........................................ 4 Checking EVAP Vapor Lines .................................. 21
GENERAL MAINTENANCE ....................................... 5 CHASSIS AND BODY MAINTENANCE ................... 22
Explanation of General Maintenance ....................... 5 Checking Exhaust System ...................................... 22
H
PERIODIC MAINTENANCE ....................................... 7 Checking Clutch Fluid Level and Leaks ................. 22
Introduction of Periodic Maintenance ....................... 7 Checking M/T Oil .................................................... 22
Schedule 1 ............................................................... 8 Changing M/T Oil .................................................... 22
EMISSION CONTROL SYSTEM MAINTE- Checking A/T Fluid ................................................. 22 I
NANCE .................................................................. 8 Changing A/T Fluid ................................................. 24
CHASSIS AND BODY MAINTENANCE ............... 9 Checking Differential Gear Oil ................................ 25
Schedule 2 ............................................................. 10 Changing Differential Gear Oil ................................ 25 J
EMISSION CONTROL SYSTEM MAINTE- Balancing Wheels (Bonding Weight Type) ............. 25
NANCE ................................................................ 10 REMOVAL ........................................................... 25
CHASSIS AND BODY MAINTENANCE ............. 10 WHEEL BALANCE ADJUSTMENT ..................... 25
K
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12 Tire Rotation ........................................................... 27
Fluids and Lubricants ............................................. 12 Checking Brake Fluid Level and Leaks .................. 27
SAE Viscosity Number ........................................... 13 Checking Brake Lines and Cables ......................... 27
GASOLINE ENGINE OIL .................................... 13 Changing Brake Fluid ............................................. 27 MA
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 13 Checking Disc Brake .............................................. 27
ENGINE MAINTENANCE ......................................... 14 ROTOR ................................................................ 27
Checking Drive Belts .............................................. 14 CALIPER ............................................................. 28 M
Tension Adjustment ................................................ 14 PAD ..................................................................... 28
ALTERNATOR AND POWER STEERING OIL Checking Steering Gear and Linkage ..................... 28
PUMP BELT ........................................................ 15 STEERING GEAR ............................................... 28
A/C COMPRESSOR BELT ................................. 15 STEERING LINKAGE ......................................... 28
Changing Engine Coolant ...................................... 15 Checking Power Steering Fluid and Lines .............. 29
DRAINING ENGINE COOLANT ......................... 15 Axle and Suspension Parts .................................... 29
REFILLING ENGINE COOLANT ........................ 16 Lubricating Locks, Hinges and Hood Latch (Coupe)... 30
FLUSHING COOLING SYSTEM ......................... 17 Lubricating Locks, Hinges and Hood Latch (Road-
Checking Fuel Lines ............................................... 18 ster) ........................................................................ 30
Changing Air Cleaner Filter .................................... 18 Checking Seat Belt, Buckles, Retractors, Anchors
VISCOUS PAPER TYPE ..................................... 18 and Adjusters .......................................................... 31
Changing Engine Oil .............................................. 18 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 32
Changing Oil Filter ................................................. 19 Standard and Limit .................................................. 32
REMOVAL ........................................................... 19 BELT DEFLECTION AND TENSION .................. 32
INSTALLATION ................................................... 19 ENGINE COOLANT CAPACITY (APPROXI-
INSPECTION AFTER INSTALLATION ............... 20 MATE) .................................................................. 32

Revision: 2006 November MA-1 2006 350Z


ENGINE OIL CAPACITY (APPROXIMATE) ........ 32 WHEEL BALANCE ..............................................32
SPARK PLUG (PLATINUM-TIPPED TYPE) ........ 32 Tightening Torque ...................................................33

Revision: 2006 November MA-2 2006 350Z


PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Battery Service NLS00001

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the B
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
C

MA

Revision: 2006 November MA-3 2006 350Z


PREPARATION

PREPARATION PFP:00002

Special Service Tools NLS00002

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name

KV10115801 Removing and installing oil filter


(J38956) a: 64.3 mm (2.531 in)
Oil filter wrench

S-NT375

Commercial Service Tools NLS00003

(Kent-Moore No.)
Description
Tool name

Power tool Loosening bolts and nuts

PBIC0190E

Spark plug wrench Removing and installing spark plug

S-NT047

(BT3373-F) Checking drive belt tension


Belt tension gauge

AMA126

Revision: 2006 November MA-4 2006 350Z


GENERAL MAINTENANCE

GENERAL MAINTENANCE PFP:00000


A
Explanation of General Maintenance NLS00004

General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform B
checks and inspections themselves or have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified. C
Item Reference page
Tires Check the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if nec- — D
essary. Check carefully for damage, cuts or excessive wear.
Wheel nuts When checking the tires, make sure no nuts are missing, and check for any

loose nuts. Tighten if necessary.
E
Clean the windshield on a regular basis. Check the windshield at least every six
Windshield —
months for cracks or other damage. Repair as necessary.
Tire rotation Tires cannot be rotated in this vehicle, as front tires are different size from rear F
MA-27
tires and the direction of wheel rotation is fixed in each tire.
Wheel alignment and If the vehicle pulls to either side while driving on a straight and level road, or if
balance you detect uneven or abnormal tire wear, there may be a need for wheel align-
MA-25, FSU-6 G
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.
Windshield wiper
Check for cracks or wear if they do not wipe properly. — H
blades
Doors and engine Check that all doors and the engine hood operate smoothly as well as the trunk
hood lid and back hatch. Also make sure that all latches lock securely. Lubricate if
necessary. Make sure that the secondary latch keeps the hood from opening I
MA-30
when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.
J
Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head- —
lamp aim. Clean the headlamps on a regular basis.
K
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page MA
Warning lamps and
Make sure that all warning lamps and chimes are operating properly. —
chimes
Windshield wiper and Check that the wipers and washer operate properly and that the wipers do not M

washer streak.
Windshield defroster Check that the air comes out of the defroster outlets properly and in sufficient

quantity when operating the heater or air conditioner.
Steering wheel Check that it has the specified play. Be sure to check for changes in the steering
condition, such as excessive play, hard steering or strange noises. —
Free play: Less than 35 mm (1.38 in)
Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that —
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the MA-31
belt webbing for cuts, fraying, wear or damage.
Accelerator pedal Check the pedal for smooth operation and make sure the pedal does not catch

or require uneven effort. Keep the floor mats away from the pedal.

Revision: 2006 November MA-5 2006 350Z


GENERAL MAINTENANCE

Item Reference page


Clutch Pedal Make sure the pedal operates smoothly and check it has the proper free play. —
Brakes Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and Check the pedal for smooth operation and make sure it has the proper distance
booster under it when depressed fully. Check the brake booster function. Be sure to BR-7, BR-23
keep the floor mats away from the pedal.
Parking brake Check that the lever has the proper travel and make sure that the vehicle is held
PB-3
securely on a fairly steep hill when only the parking brake is applied.
Automatic transmis- Check that the lock release button on the selector lever operates properly and
sion “Park” mecha- smoothly. On a fairly steep hill check that the vehicle is held securely with the —
nism selector lever in the “P” position without applying any brakes.

UNDER THE HOOD AND VEHICLE


The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Item Reference page
Windshield washer
Check that there is adequate fluid in the tank. —
fluid
Engine coolant level Check the coolant level when the engine is cold. MA-15
Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation, —
deterioration or loose connections.
Brake and clutch fluid Make sure that the brake and clutch fluid levels are between the “MAX” and
MA-27, MA-22
levels “MIN” lines on the reservoirs.
Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require —
frequent checks of the battery fluid level.
Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. MA-14
Engine oil level Check the level on oil level gauge after parking the vehicle on a level spot and
MA-18
turning off the engine.
Power steering fluid Check the level on the dipstick with the engine off. Check the lines for improper
MA-29
level and lines attachment, leaks, cracks, etc.
Exhaust system Make sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate MA-22
the trouble and correct it.
Underbody The underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around

the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is

normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.

Revision: 2006 November MA-6 2006 350Z


PERIODIC MAINTENANCE

PERIODIC MAINTENANCE PFP:00026


A
Introduction of Periodic Maintenance NLS00005

Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic B
maintenance at the same mileage/time intervals.
Follow Periodic Maintenance Schedule 1 if the driving habits frequently include Emission Control Sys-
one or more of the following driving conditions: tem Maintenance C
● Repeated short trips of less than 5 miles (8 km).
MA-8
● Repeated short trips of less than 10 miles (16 km) with outside temperatures
remaining below freezing.
D
Schedule 1 ● Operating in hot weather in stop-and-go “rush hour” traffic.
● Extensive idling and/or low speed driving for long distances, such as police, Chassis and Body
taxi or door-to-door delivery use. Maintenance
E
● Driving in dusty conditions. MA-9
● Driving on rough, muddy, or salt spread roads.
● Towing a trailer, using a camper or a car-top carrier. F
Follow Periodic Maintenance Schedule 2 if none of driving conditions shown in Emission Control Sys-
MA-10
Schedule 1 apply to the driving habits. tem Maintenance
Schedule 2
Chassis and Body G
MA-10
Maintenance

MA

Revision: 2006 November MA-7 2006 350Z


PERIODIC MAINTENANCE

Schedule 1 NLS00006

EMISSION CONTROL SYSTEM MAINTENANCE


Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference
Perform at number of miles, Miles x 1,000 3.75 7.50 11.25 15 18.75 22.5 26.25 30 Section -
kilometers or months, which- (km x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) Page or -
ever comes first. Months 3 6 9 12 15 18 21 24 Content Title

Drive belts NOTE (1) MA-14


Air cleaner filter NOTE (2) [R] MA-18
EVAP vapor lines I* MA-21
Fuel lines I* MA-18
Fuel filter NOTE (3) -
Engine coolant NOTE (4) MA-15
Engine oil R R R R R R R R MA-18
Engine oil filter (Use part No.
15208 31U00 or 15208 R R R R R R R R MA-19
65F00 or equivalent.)
Spark plugs (PLATINUM-
Replace every 105,000 miles (169,000 km). MA-20
TIPPED type)
Intake & exhaust valve clear-
NOTE (5) EM-111
ance*

MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference


Perform at number of miles, Miles x 1,000 33.75 37.5 41.25 45 48.75 52.5 56.25 60 Section -
kilometers or months, which- (km x 1,000) (54) (60) (66) (72) (78) (84) (90) (96) Page or -
ever comes first. Months 27 30 33 36 39 42 45 48 Content Title

Drive belts NOTE (1) I* MA-14


Air cleaner filter NOTE (2) [R] MA-18
EVAP vapor lines I* MA-21
Fuel lines I* MA-18
Fuel filter NOTE (3) -
Engine coolant NOTE (4) R* MA-15
Engine oil R R R R R R R R MA-18
Engine oil filter (Use part No.
15208 31U00 or 15208 65F00 R R R R R R R R MA-19
or equivalent.)
Spark plugs (PLATINUM-
Replace every 105,000 miles (169,000 km). MA-20
TIPPED type)
Intake & exhaust valve clear-
NOTE (5) EM-111
ance*
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.

Revision: 2006 November MA-8 2006 350Z


PERIODIC MAINTENANCE

CHASSIS AND BODY MAINTENANCE


Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. A
MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference
Perform at number of miles, Miles x 1,000 3.75 7.50 11.25 15 18.75 22.5 26.25 30 Section -
kilometers or months, (km x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) Page or - B
whichever comes first. Months 3 6 9 12 15 18 21 24 Content Title

Brake lines & cables


I I MA-27
C
Brake pads & rotors
I I I I MA-27

Automatic transmission
MA-22, MA-
D
fluid, manual transmission
NOTE (1) I I 24 , MA-22 ,
& differential gear oil
MA-25
E
Steering gear & linkage,
MA-28, RSU-
axle & suspension parts I I I I
5 , MA-29

MA-5, F
Tire rotation NOTE (2)
MA-27
Exhaust system
I I I I MA-22
G

MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference


Perform at number of miles, Miles x 1,000 33.75 37.5 41.25 45 48.75 52.5 56.25 60 Section - H
kilometers or months, (km x 1,000) (54) (60) (66) (72) (78) (84) (90) (96) Page or -
whichever comes first. Months 27 30 33 36 39 42 45 48 Content Title

Brake lines & cables I


I I MA-27

Brake pads & rotors


I I I I MA-27
J
Automatic transmission
MA-22, MA-24
fluid, manual transmission
NOTE (1) I I , MA-22 , MA-
& differential gear oil
25
K
Steering gear & linkage,
MA-28, RSU-
axle & suspension parts I I I I
5 , MA-29
MA
MA-5,
Tire rotation NOTE (2)
MA-27
Exhaust system M
I I I I MA-22

NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every
30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause
deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not
covered by the NISSAN new vehicle limited warranty.
(2) Tires cannot be rotated in this vehicle. Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.

Revision: 2006 November MA-9 2006 350Z


PERIODIC MAINTENANCE

Schedule 2 NLS00007

EMISSION CONTROL SYSTEM MAINTENANCE


Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
Perform at number of miles, Miles x 1,000 7.5 15 22.5 30 37.5 45 52.5 60 tion - Page or -
kilometers or months, whichever (km x 1,000) (12) (24) (36) (48) (60) (72) (84) (96) Content Title
comes first. Months 6 12 18 24 30 36 42 48
Drive belts NOTE (1) I* MA-14
Air cleaner filter [R] [R] MA-18
EVAP vapor lines I* I* MA-21
Fuel lines I* I* MA-18
Fuel filter NOTE (2) -
Engine coolant NOTE (3) R* MA-15
Engine oil R R R R R R R R MA-18
Engine oil filter (Use part No.
15208 31U00 or 15208 65F00 R R R R R R R R MA-19
or equivalent.)
Spark plugs (PLATINUM-
Replace every 105,000 miles (169,000 km). MA-20
TIPPED type)
Intake & exhaust valve clear-
NOTE (4) EM-111
ance*
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required

CHASSIS AND BODY MAINTENANCE


Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
Perform at number of miles, kilo- Miles x 1,000 7.5 15 22.5 30 37.5 45 52.5 60 tion - Page or -
meters or months, whichever (km x 1,000) (12) (24) (36) (48) (60) (72) (84) (96) Content Title
comes first. Months 6 12 18 24 30 36 42 48
Brake lines & cables
I I I I MA-27

Brake pads & rotors


I I I I MA-27

Automatic transmission fluid,


manual transmission & differen- MA-22, MA-22 ,
NOTE (1) I I I I
tial gear oil MA-25

Steering gear & linkage, axle &


MA-28,
suspension parts I I
RSU-5, MA-29

MA-5,
Tire rotation NOTE (2)
MA-27
Exhaust system
I I MA-22

NOTE:
(1) Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty.

Revision: 2006 November MA-10 2006 350Z


PERIODIC MAINTENANCE

(2) Tires cannot be rotated in this vehicle. Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.
A

MA

Revision: 2006 November MA-11 2006 350Z


RECOMMENDED FLUIDS AND LUBRICANTS

RECOMMENDED FLUIDS AND LUBRICANTS PFP:00000

Fluids and Lubricants NLS00008

Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp measure Liter
With oil filter
5 qt 4-1/8 qt 4.7 ● API Certification Mark*1
Engine oil change
Drain and refill ● API grade SG/SH, Energy Conserving I & II or
Without oil fil-
4-5/8 qt 3-7/8 qt 4.4 API grade SJ or SL, Energy Conserving*1
ter change
● ILSAC grade GF-I, GF-II & GF-III*1
Dry engine (Overhaul) 5-3/4 qt 4-3/4 qt 5.4
With reservoir
Cooling sys- 9-1/4 qt 7-5/8 qt 8.7 Genuine NISSAN Long Life Antifreeze/ Coolant
tank
tem or equivalent
Reservoir tank 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF*2
Genuine NISSAN Manual Transmission Fluid
Manual transmission gear oil 3-1/8 qt 2-1/2 qt 2.9 (MTF) HQ Multi 75W-85 or API GL-4,Viscosity
SAE 75W-85 or 75W-90
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*3
Genuine NISSAN Super Heavy Duty Brake
Brake and clutch fluid — — — Fluid*4 or equivalent DOT 3 (US FMVSS No.
116)
Differential gear oil 3 pt 2-1/2 pt 1.4 API GL-5, Viscosity SAE 80W-90*5
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Genuine NISSAN Windshield Washer Concen-
Windshield washer fluid — — —
trate Cleaner & Antifreeze or equivalent
Refer toGI-5, "Precautions for Fuel (Unleaded
Fuel recommendation — — —
Premium Gasoline Required)" .
*1: For further details, see “SAE Viscosity Number”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty .
*3: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRONTM III/ MERCONTM or equivalent ATF may also be used.
*4: Available in mainland U.S.A. through your NISSAN dealer.
*5: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0°C(32°F).

Revision: 2006 November MA-12 2006 350Z


RECOMMENDED FLUIDS AND LUBRICANTS

SAE Viscosity Number NLS00009

GASOLINE ENGINE OIL A


SAE 5W-30 viscosity oil is preferred for all temperatures. SAE
10W-30 and 10W-40 viscosity oil may be used if the ambient
temperature is above -18°C(0°F) B

MMA117AA H
ANTI-FREEZE COOLANT MIXTURE RATIO
The engine cooling system is filled at the factory with a high-quality,
year-round, anti-freeze coolant solution. The anti-freeze solution I
contains rust and corrosion inhibitors. Therefore, additional cooling
system additives are not necessary.
CAUTION: J
When adding or replacing coolant, be sure to use only Genuine
NISSAN Long Life Antifreeze/ Coolant or equivalent with the
proper mixture ratio of 50% anti-freeze and 50% demineralized
K
water/distilled water.
Other types of coolant solutions may damage your cooling sys-
tem. SMA947CA
MA

Revision: 2006 November MA-13 2006 350Z


ENGINE MAINTENANCE

ENGINE MAINTENANCE PFP:00000

Checking Drive Belts NLS0000A

WARNING:
Be sure to perform when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.
● Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
● Measure belt tension with tension gauge (BT3373-F or equiv-
alent) at points marked shown in the figure.
●When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.
● Adjust if belt deflection exceeds the limit or if belt tension is
not within specifications. KBIA1731J

CAUTION:
● When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
● Tighten idler pulley lock nut by hand and measure deflection or tension without looseness.
Belt deflection and tension
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt Used belt
New belt New belt
Limit After adjustment Limit After adjustment
Alternator and 730 - 818 838 - 926
4-5 3.5 - 4.5
power steering 7 (0.28) 294 (30, 66) (74.5 - 83.5, (85.5 - 94.5,
(0.16 - 0.20) (0.138 - 0.177)
oil pump belt 164 - 184) 188 - 208)
348 - 436 470 - 559
A/C compressor 9 - 10 8-9
12 (0.47) 196 (20, 44) (35.5 - 44.5, (48 - 57,
belt (0.35 - 0.39) (0.31 - 0.35)
78 - 98) 106 - 126)
Applied pushing
98 N (10 kg, 22 lb) —
force
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on belt.

Tension Adjustment NLS0000B

Portion Belt tightening method for adjustment


Alternator and power steering oil pump belt Adjusting bolt on idler pulley
A/C compressor belt Adjusting bolt on idler pulley

CAUTION:
● When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
● When deflection or tension of belt being used exceeds “Limit”, adjust it to value for “After adjust-
ment”.
● When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
● When installing belt, make sure that it is correctly engaged with pulley groove.
● Keep oil and water away from belt.
● Do not twist or bend belt excessively.

Revision: 2006 November MA-14 2006 350Z


ENGINE MAINTENANCE

ALTERNATOR AND POWER STEERING OIL PUMP BELT


1. Remove undercover with power tool. A
2. Loosen idler pulley lock nut (A) and adjust tension by turning
adjusting bolt (B).
● For specified belt tension, refer to MA-14, "Checking Drive B
Belts" .
3. Tighten nut (A).
C
: 31.4 - 38.2 N·m (3.2 - 3.9 kg-m, 24 - 28 ft-lb)

SBIA0532E H
A/C COMPRESSOR BELT
1. Remove undercover with power tool.
2. Loosen idler pulley lock nut (C) and adjust tension by turning adjusting bolt (D). I
● For specified belt tension, refer to MA-14, "Checking Drive Belts" .

3. Tighten nut (C).


J
: 30.4 - 39.2 N·m (3.1 - 4.0 kg-m, 23 - 28 ft-lb)

Changing Engine Coolant NLS0000C


K
WARNING:
● To avoid being scalded, do not change engine coolant when engine is hot.
● Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to MA
release built-up pressure. Then turn cap all the way.
CAUTION:
Be careful not to allow engine coolant to contact drive belts. M
DRAINING ENGINE COOLANT
1. Remove undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.

PBIC0893E

When drain all of engine coolant in the system, open water drain plugs on engine cylinder block.
Refer to EM-138, "DISASSEMBLY" .

Revision: 2006 November MA-15 2006 350Z


ENGINE MAINTENANCE

3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-17, "FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
Radiator drain plug:
: 0.78 - 1.6 N·m (0.08 - 0.16 kg-m, 7 - 14 in-lb)
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-143,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.

PBIC1050E

4. Fill radiator and reservoir tank to specified level.


● Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
● Use Genuine NISSAN Long Life Antifreeze/Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS".
Engine coolant capacity
(with reservoir tank at “MAX” level) SMA182B

: Approx. 8.7 (9-1/4 US qt, 7-5/8 lmp qt)

Reservoir tank capacity (at “MAX” level)


: 0.8 (7/8 US qt, 3/4 lmp qt)
● When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
Air relief plug:
: 0.78 - 1.6 N·m (0.08 - 0.16 kg-m, 7 - 14 in-lb)

SMA412B

5. Install radiator cap.


6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
● Make sure thermostat condition by touching radiator hose (lower) to see flow of warm water.

CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50°C (122°F).
Revision: 2006 November MA-16 2006 350Z
ENGINE MAINTENANCE

● Cool down using fan to reduce the time.


● If necessary, refill radiator up to filler neck with engine coolant. A
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops. B
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”. C
● Sound may be noticeable at heater unit.

12. Repeat step 11 three times.


D
13. If sound is heard, bleed air from cooling system by repeating step 4 through 7 until engine coolant level no
longer drops.
● Clean excess engine coolant from engine.
E
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION: F
Be sure to clean drain plug and install with new O-ring.
Radiator drain plug:
G
: 0.78 - 1.6 N·m (0.08 - 0.16 kg-m, 7 - 14 in-lb)
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-143,
"ASSEMBLY" . H
2. Remove air relief plug on heater hose.

K
PBIC1050E

3. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap. MA

Air relief plug:


: 0.78 - 1.6 N·m (0.08 - 0.16 kg-m, 7 - 14 in-lb) M
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to MA-15, "DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.

Revision: 2006 November MA-17 2006 350Z


ENGINE MAINTENANCE

Checking Fuel Lines NLS0000D

Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.

SMA803A

Changing Air Cleaner Filter NLS0000E

VISCOUS PAPER TYPE


The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "PERIODIC MAINTE-
NANCE" .

PBIC1118E

Changing Engine Oil NLS0000F

WARNING:
● Be careful not to burn yourself, as engine oil may be hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for oil leakage from engine components. Refer to LU-
7, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-29, "OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
Oil pan drain plug:
: 29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
With oil filter change 4.7 (5, 4-1/8)
Drain and refill
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)

CAUTION:
● When filling engine oil, do not pull out oil level gauge.

Revision: 2006 November MA-18 2006 350Z


ENGINE MAINTENANCE

● The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only. A
● Always use oil level gauge to determine the proper amount of engine oil in the engine.

7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes. B
9. Check the engine oil level.

E
PBIC3101E

Changing Oil Filter NLS0000G


F
REMOVAL
WARNING:
Be careful not to get burned when engine and engine oil may be hot. G
1. Remove undercover with power tool.
2. Using oil filter wrench (SST), remove oil filter.
CAUTION: H
● Oil filter is provided with relief valve. Use Genuine NIS-
SAN Oil Filter or equivalent.
● When removing, prepare a shop cloth to absorb any I
engine oil leakage or spillage.
● Do not allow engine oil to adhere to drive belts.

● Completely wipe off any engine oil that adheres to engine J


and vehicle.
PBIC0819E

INSTALLATION K
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.
MA

SMA010

Revision: 2006 November MA-19 2006 350Z


ENGINE MAINTENANCE

3. Screw oil filter manually until it touches the installation surface,


then tighten it by 2/3 turn. Or tighten to specification.
Oil filter:
: 14.7 - 20.5 N·m (1.5 - 2.0 kg-m, 11 - 15 ft-lb)

SMA229B

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to MA-18, "Changing Engine Oil" .
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to MA-18, "Changing Engine Oil" .
Changing Spark Plugs (Platinum-Tipped Type) NLS0000H

REMOVAL
1. Remove engine cover with power tool. Refer to EM-18, "INTAKE MANIFOLD COLLECTOR" .
2. Remove ignition coil. Refer to EM-35, "IGNITION COIL" .
3. Remove spark plug using spark plug wrench (commercial ser-
vice tool).
CAUTION:
Do not drop or shock it.

SEM294A

INSPECTION AFTER REMOVAL


Use standard type spark plug for normal condition.
Hot type spark plug is suitable when fouling occurs with standard type spark plug under conditions such as:
● Frequent engine starts
● Low ambient temperatures
Cold type spark plug is suitable when spark plug knock occurs with standard type spark plug under conditions
such as:
● Extended highway driving
● Frequent high engine revolution

Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11

Gap (Nominal) : 1.1 mm (0.043 in)


CAUTION:
● Do not drop or shock spark plug.

Revision: 2006 November MA-20 2006 350Z


ENGINE MAINTENANCE

● Do not use wire brush for cleaning.


● If plug tip is covered with carbon, spark plug cleaner may A
be used.
Cleaner air pressure:
B
Less than 588 kPa (6 kg/cm2 , 85 psi)
Cleaning time:
Less than 20 seconds C

SMA773C

D
● Checking and adjusting plug gap is not required between
change intervals.
E

G
SMA806CA

INSTALLATION
H
Installation is the reverse order of removal.
Spark plug:
: 24.5 N·m (2.5 kg-m, 18 ft-lb) I

Checking EVAP Vapor Lines NLS0000I

1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, J
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-32, "EVAPORATIVE EMISSION SYSTEM" . K

MA

Revision: 2006 November MA-21 2006 350Z


CHASSIS AND BODY MAINTENANCE

CHASSIS AND BODY MAINTENANCE PFP:00100

Checking Exhaust System NLS0000J

Check exhaust pipes, muffler and mounting for improper attachment,


leaks, cracks, damage, chafing or deterioration.
● If anything is found, repair or replace damaged parts.

SMA211A

Checking Clutch Fluid Level and Leaks NLS0000K

If fluid level is extremely low, check clutch system for leaks.

SMA941B

Checking M/T Oil NLS0000L

Check for oil leakage.

Changing M/T Oil NLS0000M

1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade and Refer to MA-12, "RECOMMENDED FLU-
viscosity: IDS AND LUBRICANTS" .
Oil capacity: Approx. 2.9 (3-1/8 US qt, 2-1/2 lmp qt)
Filler plug and drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
CAUTION:
Do not reuse gasket. PCIB0268E

Checking A/T Fluid NLS0000N

1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.

Revision: 2006 November MA-22 2006 350Z


CHASSIS AND BODY MAINTENANCE

4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/ A
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- B
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free C
paper.
CAUTION: SCIA7120E
When wiping away the A/T fluid level gauge, always use D
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION: E
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid F
charging pipe.
CAUTION:
Do not overfill.
G
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
NOTE: H
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
I

MA

SLIA0016E

a. Connect CONSULT-II to data link connector.


b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
● When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

Revision: 2006 November MA-23 2006 350Z


CHASSIS AND BODY MAINTENANCE

● To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the gauge reversed from the normal attach-
ment conditions as shown.
8. Check A/T fluid condition.
● If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.
● If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-13,
"RADIATOR" and AT-15, "A/T Fluid Cooler Cleaning" . SCIA2899E

9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten the level gauge bolt.
Level gauge bolt:
: 5.1N·m (0.52 kg-m, 45 in-lb)

SCIA4896E

Changing A/T Fluid NLS0000O

1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill
same volume with drained ATF.
● To replace the ATF, pour in new ATF at the A/T charging pipe
with the engine idling and at the same time drain the old ATF
from the radiator cooler hose return side.
● When the color of the ATF coming out is about the same as
the color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% increase of
the stipulated amount.
SCIA4896E

ATF: Genuine NISSAN Matic J ATF


Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
CAUTION:
● Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

● Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
A/T durability, and may damage the A/T, which is not covered by the warranty.
● When filling ATF, take care not to scatter heat generating parts such as exhaust.

● Do not reuse drain plug gasket.

Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)

5. Run engine at idle speed for 5 minutes.


6. Check A/T fluid level and condition. Refer to MA-22, "Checking A/T Fluid" . If ATF is still dirty, repeat step
2. through 5.
7. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
8. Tighten the level gauge bolt.

Revision: 2006 November MA-24 2006 350Z


CHASSIS AND BODY MAINTENANCE

Level gauge bolt: A


: 5.1 N·m (0.52 kg-m, 45 in-lb)

Checking Differential Gear Oil NLS0000P


B
Check for oil leakage.

E
SMA012C

Changing Differential Gear Oil NLS0000Q


F
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade and Viscosity: G
Refer to MA-12, "RECOMMENDED FLUIDS
AND LUBRICANTS" .
H
Capacity:
R200, R200V
1.4 (3 US pt, 2 - 1/2 lmp pt) I
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb) SDIA1151E

J
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
CAUTION: K
Gaskets are not reusable. Never reuse them.

MA
Balancing Wheels (Bonding Weight Type) NLS0000R

REMOVAL
1. Remove inner and outer balance weights from the road wheel.
M
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
● Be careful not to scratch the road wheel during removal.

● After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
● If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer
unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.

Revision: 2006 November MA-25 2006 350Z


CHASSIS AND BODY MAINTENANCE

CAUTION:
● Do not install the inner balance weight before installing the outer balance weight.

● Before installing the balance weight, be sure to clean the


mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz) SMA054D

a. Install balance weight in the position shown in the figure at right.


b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the
figure so that the balance weight center is aligned with the tire
balance machine indication position (angle).
CAUTION:
● Always use genuine NISSAN adhesion balance weights.

● Balance weights are unreusable; always replace with new


ones.
● Do not install more than three sheets of balance weight.

SEIA0166E

c. If calculated balance weight value exceeds 50 g (1.76 oz), install


two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start tire balance machine again.
4. Install drive-in balance weight on inner side of road wheel in the
tire balance machine indication position (angle).
CAUTION:
Do not install more than two balance weights. SMA056D
5. Start tire balance machine. Make sure that inner and outer resid-
ual unbalance values are 5 g (0.17 oz) each or below.
● If either residual unbalance value exceeds 5 g (0.17 oz), repeat installation procedures.

Wheel balance (Maximum allowable unbalance):

Maximum allowable Dynamic (At rim flange) Less than 5 g (0.17 oz) (one side)
unbalance Static (At rim flange) Less than 10 g (0.35 oz)

Revision: 2006 November MA-26 2006 350Z


CHASSIS AND BODY MAINTENANCE

Tire Rotation NLS0000S

A
CAUTION:
Do not include the T-type spare tire when rotating the tires
NOTE:
Tire cannot be rotated in vehicle, as front tire are different size from rear tire and the direction of wheel rotation B
is fixed in each tire.
Checking Brake Fluid Level and Leaks NLS0000T
C
● If fluid level is extremely low, check brake system for leaks.

F
SBR451D

Checking Brake Lines and Cables NLS0000U


G
● Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
H

J
SBR389C

Changing Brake Fluid NLS0000V


K
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
MA
brake fluid.
Refer to BR-10, "BRAKE FLUID" .
● Refill with recommended Genuine Brake Fluid or equivalent
DOT 3 (US FMVSS No. 116). M
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
● Never reuse drained brake fluid.
SBR419C
● Be careful not to splash brake fluid on painted areas.

Checking Disc Brake NLS0000W

ROTOR
Check condition, wear, and damage.
Front Rear
Brake model Other than brembo With brembo Other than brembo With brembo
Standard thickness (new) 28.0 mm (1.102 in) 30.0 mm (1.181 in) 16.0 mm (0.630 in) 22.0 mm (0.866 in)
Runout limit (with it attached to
0.035 mm (0.0014 in) 0.040 mm (0.0016 in) 0.055 mm (0.0022 in) 0.07 mm (0.0028 in)
the vehicle)
Repair limit thickness 26.0 mm (1.024 in) 28.4 mm (1.118 in) 14.0 mm (0.551 in) 20.2 mm (0.795 in)

Revision: 2006 November MA-27 2006 350Z


CHASSIS AND BODY MAINTENANCE

CALIPER
● Check for leakage.

SMA922A

PAD
● Check for wear or damage.

BRA0010D

Front Rear
Brake model Other than brembo With brembo Other than brembo With brembo
Standard thickness (new) 11.0 mm (0.433 in) 9.3 mm (0.366 in) 8.5 mm (0.335 in) 9.1 mm (0.358 in)
Repair limit thickness 2.0 mm (0.079 in) 2.0 mm (0.079 in) 2.0 mm (0.079 in) 2.0 mm (0.079 in)

Checking Steering Gear and Linkage NLS0000X

STEERING GEAR
● Check gear housing and boots for looseness, damage and
grease leakage.
● Check connection with steering column for looseness.

SLIA0014E

STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.

Revision: 2006 November MA-28 2006 350Z


CHASSIS AND BODY MAINTENANCE

Checking Power Steering Fluid and Lines NLS0000Y

A
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION: B
● Do not overfill.
● Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI- C
CANTS"

D
SST850C

● Check lines for improper attachment, leaks, cracks, dam- E


age, loose connections, chafing and deterioration.
● Check rack boots for accumulation of power steering fluid.
F

SST851C
H
Axle and Suspension Parts NLS0000Z

Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage. I
● Shake each wheel to check for excessive play.
● Check wheel bearings for smooth operation.
J
● Check axle and suspension nuts and bolts for looseness.
● Check strut (shock absorber) for oil leakage or other damage.
● Check suspension ball joint for grease leakage and ball joint K
dust cover for cracks or other damage.

SMA525A
MA

SFA392B

Revision: 2006 November MA-29 2006 350Z


CHASSIS AND BODY MAINTENANCE

Lubricating Locks, Hinges and Hood Latch (Coupe) NLS00010

PIIA2512E

Lubricating Locks, Hinges and Hood Latch (Roadster) NLS00011

PIIA7636E

Revision: 2006 November MA-30 2006 350Z


CHASSIS AND BODY MAINTENANCE

Checking Seat Belt, Buckles, Retractors, Anchors and Adjusters NLS0005L

PIIB7159E I
CAUTION:
● After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in J
use during a collision, unless not damaged and properly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improp-
erly operating.
K
Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal col-
lision where the driver and passenger air bags are deployed.
● If any component of seat belt assembly is questionable, do not repair.
Replace as seat belt assembly. MA
● If webbing is cut, frayed, or damaged, replace belt assembly.
● Never oil tongue and buckle.
M
● Use a genuine NISSAN seat belt assembly.
For details, refer to Refer to Service Manual in SB section.
● Check anchors for loose mounting
● Check belts for damage
● Check retractor for smooth operation
● Check function of buckles and tongues when buckled and released

Revision: 2006 November MA-31 2006 350Z


SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Standard and Limit NLS00014

BELT DEFLECTION AND TENSION


Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt Used belt
New belt New belt
Limit After adjustment Limit After adjustment
Alternator and 730 - 818 838 - 926
4-5 3.5 - 4.5
power steering 7 (0.28) 294 (30, 66) (74.5 - 83.5, (85.5 - 94.5,
(0.16 - 0.20) (0.138 - 0.177)
oil pump belt 164 - 184) 188 - 208)
348 - 436 470 - 559
A/C compressor 9 - 10 8-9
12 (0.47) 196 (20, 44) (35.5 - 44.5, (48 - 57,
belt (0.35 - 0.39) (0.31 - 0.35)
78 - 98) 106 - 126)
Applied pushing
98 N (10 kg, 22 lb) —
force

KBIA1731J

ENGINE COOLANT CAPACITY (APPROXIMATE)


Unit: (US qt, lmp qt)
Engine coolant capacity (With reservoir tank at “MAX” level) 8.7 (9-1/4, 7-5/8)
Reservoir tank engine coolant capacity (at MAX level) 0.8 (7/8, 3/4)

ENGINE OIL CAPACITY (APPROXIMATE)


Unit: (US qt, lmp qt)
With oil filter change 4.7 (5, 4-1/8)
Drain and refill
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)

SPARK PLUG (PLATINUM-TIPPED TYPE)


Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) 1.1 mm (0.043 in)

WHEEL BALANCE
Dynamic (At rim flange) Less than 5 g (0.17 oz) (one side)
Maximum allowable unbalance
Static (At rim flange) Less than 10 g (0.35 oz)

Revision: 2006 November MA-32 2006 350Z


SERVICE DATA AND SPECIFICATIONS (SDS)

Tightening Torque NLS00015

Unit: N·m (kg-m, ft-lb), A


Unit: N·m (kg-m, in-lb)*
Radiator drain plug 0.78 - 1.6 (0.08 - 0.16, 7 - 14)*
B
Air relief plug 0.78 - 1.6 (0.08 - 0.16, 7 - 14)*
Oil pan drain plug 29.4 - 39.2 (3.0 - 4.0, 22 - 29)
Oil filter 14.7 - 20.5 (1.5 - 2.0, 11 - 15) C
Spark plug 24.5 (2.5, 18)

MA

Revision: 2006 November MA-33 2006 350Z


SERVICE DATA AND SPECIFICATIONS (SDS)

Revision: 2006 November MA-34 2006 350Z

You might also like