Krone Big M 450CV Operator Manual

Original Operating Instructions
Document no.: 150000762_03_us

BM105-14
Self-Propelled Mower Conditioner
BiG M 450 CV
From machine no.: 1012756
Contact
Mailing address Physical address
Krone North America, Inc. Krone North America, Inc.
P.O. Box 18880 3363 Miac Cove
Memphis, TN 38181-0880 Memphis, TN 38118
USA USA
Phone +1 901 842-6011

Fax +1 901 842-6016
E-mail [email protected]
Internet www.krone-northamerica.com
Information for enquiries and orders

Type
Vehicle identification number
Year of manufacture
Contact data of your dealer
BiG M 450 CV
2 Original Operating Instructions 150000762_03_en
Contents
1 Information on This Document............................................................................................... 11

1.1 Validity ....................................................................................................................................... 11
1.2 Re-ordering ................................................................................................................................ 11
1.3 Applicable documents................................................................................................................ 11
1.4 Target group of this document ................................................................................................... 11
1.5 How to use this document ......................................................................................................... 11
1.5.1 Directories and references......................................................................................................... 11
1.5.2 Information on direction ............................................................................................................. 12
1.5.3 Term “machine”.......................................................................................................................... 12
1.5.4 Figures ....................................................................................................................................... 12
1.5.5 Scope of the document .............................................................................................................. 12
1.5.6 Means of representation ............................................................................................................ 12
1.5.7 Conversion table ........................................................................................................................ 14
2 Safety ........................................................................................................................................ 16
2.1 Intended use .............................................................................................................................. 16
2.2 Reasonably foreseeable misuse................................................................................................ 16
2.3 Service life of the machine......................................................................................................... 17
2.4 Basic safety instructions ............................................................................................................ 17
2.4.1 Importance of operating instructions.......................................................................................... 17
2.4.2 Personnel qualification of the operating personnel .................................................................... 17
2.4.3 Personnel qualification of the technicians.................................................................................. 18
2.4.4 Children in danger ..................................................................................................................... 18
2.4.5 Structural modifications on the machine .................................................................................... 18
2.4.6 Additional equipment and spare parts ....................................................................................... 18
2.4.7 Jobs on the machine.................................................................................................................. 19
2.4.8 Operational safety: Technically sound condition ....................................................................... 19
2.4.9 Danger zones ............................................................................................................................ 20
2.4.10 Ensuring functionality of safety devices ..................................................................................... 22
2.4.11 Personal protective equipment .................................................................................................. 22
2.4.12 Safety markings on the machine ............................................................................................... 23
2.4.13 Road safety................................................................................................................................ 23
2.4.14 Parking the machine safely ....................................................................................................... 24
2.4.15 Consumables ............................................................................................................................. 24
2.4.16 Chemicals .................................................................................................................................. 25
2.4.17 Dangers arising from environment............................................................................................. 25
2.4.18 Sources of danger on the machine ............................................................................................ 26
2.4.19 Dangers in connection with certain activities: climbing up and down ........................................ 28
2.4.20 Dangers in connection with certain activities: Working on the machine .................................... 28
2.4.21 Dangers in connection with certain activities: checking and charging batteries ........................ 30
2.4.22 Dangers in connection with certain activities: working on wheels and tyres.............................. 30
2.4.23 Behaviour in dangerous situations and in case of accidents ..................................................... 30
2.5 Safety routines ........................................................................................................................... 31
2.5.1 Shutting down and safeguarding the machine........................................................................... 31
2.5.2 Securing raised machine and machine parts against lowering.................................................. 31
2.5.3 Carrying out oil level check and oil and filter element changes safely....................................... 32
2.5.4 Running actuator test................................................................................................................. 32
2.6 Safety labels on the machine..................................................................................................... 32
2.7 Safety features........................................................................................................................... 54
2.7.1 SMV emblem ............................................................................................................................. 56
2.7.2 Fire extinguisher ........................................................................................................................ 57
3 Data memory ............................................................................................................................ 58
4 Machine Description................................................................................................................ 59
4.1 Machine overview ...................................................................................................................... 59
4.1.1 Content of the storage compartments on the machine .............................................................. 60
4.2 Labelling .................................................................................................................................... 60
4.3 Function description................................................................................................................... 61
5 Technical Data.......................................................................................................................... 62
5.1 Consumables ............................................................................................................................. 64
BiG M 450 CV
Original Operating Instructions 150000762_03_en 3
Contents
5.1.1 Oils............................................................................................................................................. 65
5.1.2 Lubricating grease ..................................................................................................................... 66
5.1.3 Coolant ...................................................................................................................................... 67
5.1.4 Refrigerant (air conditioning) ..................................................................................................... 67
5.1.5 Fuel/urea.................................................................................................................................... 67
5.2 Tyres .......................................................................................................................................... 68
6 Control and Display Elements ................................................................................................ 69
6.1 Overview of operating elements ................................................................................................ 69
6.2 Opening doors and windows of cabin ....................................................................................... 69
6.3 Control and display elements on the steering column ............................................................... 72
6.3.1 Steering column switch .............................................................................................................. 72
6.3.1.1 Activating horn ........................................................................................................................... 72
6.3.1.2 Switching direction indicators on/off .......................................................................................... 73
6.3.1.3 Switching parking light/dipped beam on/off ............................................................................... 73
6.3.1.4 Switching full beam on/off .......................................................................................................... 74
6.3.1.5 Actuating headlamp flasher ....................................................................................................... 75
6.3.1.6 Switching windshield wipers on/off ........................................................................................... 75
6.3.2 Warning lights ............................................................................................................................ 76
6.3.3 Switching the flashing warning light on/off ................................................................................. 77
6.4 Actuating service brake ............................................................................................................. 77
6.5 Lighting ...................................................................................................................................... 78
6.5.1 Light control unit ........................................................................................................................ 78
6.5.1.1 Road travel lighting .................................................................................................................... 79
6.5.1.2 Working lights ............................................................................................................................ 80
6.5.1.3 Switching and saving working lights via “Memory” key.............................................................. 81
6.5.1.4 Warning beacons ....................................................................................................................... 81
6.5.1.5 Ladder lighting ........................................................................................................................... 82
6.5.1.6 Maintenance lighting .................................................................................................................. 83
6.5.1.7 Wiper on left/on right.................................................................................................................. 84
6.5.1.8 Setting mirror ............................................................................................................................. 84
6.5.2 Interior lighting ........................................................................................................................... 86
6.6 Operating elements on control lever .......................................................................................... 87
6.7 Control and display elements on the keypad ............................................................................. 89
6.8 Main mode switch ...................................................................................................................... 91
6.9 Quick-stop switch....................................................................................................................... 92
6.10 Ignition lock ................................................................................................................................ 92
6.11 Automatic climate control........................................................................................................... 93
6.11.1 Overview of automatic climate control ....................................................................................... 93
6.11.2 Switching on automatic climate control...................................................................................... 94
6.11.3 Setting cabin temperature.......................................................................................................... 95
6.11.4 Switching air conditioning mode on/off ...................................................................................... 96
6.11.5 Switching REHEAT mode on/off ................................................................................................ 96
6.11.6 Manually setting the evaporator fan speed ................................................................................ 97
6.11.7 Switching temperature display between degrees Celsius and degrees Fahrenheit .................. 98
6.11.8 Malfunctions indicated on display .............................................................................................. 98
6.12 Sockets .................................................................................................................................... 100
6.12.1 Cigarette lighter 12 V/24 V socket ........................................................................................... 100
6.12.2 12 V sockets ............................................................................................................................ 100
6.12.3 Diagnostic socket ISOBUS/diagnostic socket KRONE............................................................ 101
6.12.4 USB connection ....................................................................................................................... 101
7 Terminal .................................................................................................................................. 102
7.1 Display design ......................................................................................................................... 102
7.2 Description display................................................................................................................... 103
7.3 Navigation module ................................................................................................................... 104
7.4 Input window ............................................................................................................................ 105
7.5 Selection window ..................................................................................................................... 107
8 Terminal machine functions ................................................................................................. 109
8.1 Status line ................................................................................................................................ 110
8.2 Malfunctions indicated on malfunction warning panel ............................................................. 113
BiG M 450 CV
Contents
8.2.1 Warning lights - Filling level urea tank ..................................................................................... 113

8.2.2 Indicator lamps - urea quality, errors or manipulation on the exhaust aftertreatment system . 114
8.3 Keys in the title bar .................................................................................................................. 115
8.3.1 “Counters” menu ...................................................................................................................... 115
8.3.2 “Error” menu............................................................................................................................. 124
8.3.3 Main menu ............................................................................................................................... 128
8.4 Direct input “Field mode” ......................................................................................................... 128
8.5 Information area....................................................................................................................... 129
8.6 Engine and driving data display range..................................................................................... 129
8.7 Traction drive indicator lights ................................................................................................... 130
9 Terminal – Menus................................................................................................................... 134
9.1 Menu structure ......................................................................................................................... 134
9.2 Bringing up menu level ............................................................................................................ 140
9.3 Navigating in menus ................................................................................................................ 141
9.3.1 Changing/saving parameter..................................................................................................... 142
9.4 “Diagnostics” menu explanation .............................................................................................. 142
9.5 Menu "key test" explanation..................................................................................................... 144
10 Initial operation ...................................................................................................................... 145
10.1 Checklist for initial operation .................................................................................................... 145
10.2 Mounting fire extinguisher........................................................................................................ 146
10.3 Mounting licence plate ............................................................................................................. 146
10.4 Mounting guard cloths ............................................................................................................. 146
10.5 Installing the blades ................................................................................................................. 152
10.6 Mounting the anti-twist lock on the lighting module ................................................................. 153
11 Start-up ................................................................................................................................... 154
11.1 Check before start-up .............................................................................................................. 154
11.2 Setting driver’s seat ................................................................................................................. 155
11.2.1 Air-cushioned comfort seat ...................................................................................................... 155
11.2.1.1 Operating air-cushioned comfort seat (for "Standard" version) ............................................... 156
11.2.1.2 Operating air-cushioned comfort seat (for "ACTIVO" version)................................................. 158
11.2.2 Steering column adjustment .................................................................................................... 162
11.2.3 Setting the terminal .................................................................................................................. 163
11.2.4 Monitor for camera monitoring ................................................................................................. 164
11.2.5 Sun visor .................................................................................................................................. 165
11.2.6 Adjustable air nozzles .............................................................................................................. 165
11.2.7 Inside rear mirror...................................................................................................................... 166
11.3 General aspects....................................................................................................................... 166
11.3.1 Instructional seat...................................................................................................................... 166
11.3.2 Cooling box (version with "Insulated thermobox") ................................................................... 167
11.3.3 Topping up fresh water ............................................................................................................ 167
11.3.4 Drawer for first-aid kit and operating instructions .................................................................... 167
12 Commissioning – mowing operation ................................................................................... 169
12.1 Connecting the front mounted mower...................................................................................... 169
12.2 Decoupling the front mounted mower ...................................................................................... 172
12.3 Mounting the side mounted mowers ........................................................................................ 174
12.4 Dismounting the side mounted mowers................................................................................... 177
12.5 Mounting the standard swathing .............................................................................................. 180
12.6 Dismounting the standard swathing......................................................................................... 182
12.7 Mounting the cross conveyor ................................................................................................... 185
12.8 Dismounting the cross conveyor.............................................................................................. 188
13 Driving and Transport ........................................................................................................... 191
13.1 Preparing the machine for road travel ..................................................................................... 191
13.1.1 Transport position .................................................................................................................... 191
13.1.2 Checking lockings of lateral mowers ....................................................................................... 192
13.1.3 Checking side guards of lateral mowers .................................................................................. 192
13.2 Starting engine......................................................................................................................... 193
13.2.1 Observing warning lights ......................................................................................................... 195
13.3 Behaviour after the engine has stalled .................................................................................... 195
BiG M 450 CV
Contents
13.4 Starting up the machine ........................................................................................................... 196

13.4.1 Setting the acceleration behaviour .......................................................................................... 196
13.4.2 Notices on driving the machine................................................................................................ 197
13.4.3 Driving forwards and stopping ................................................................................................. 197
13.4.3.1 Cruise control........................................................................................................................... 198
13.4.4 Driving backward and stopping................................................................................................ 199
13.5 Stopping the machine .............................................................................................................. 199
13.5.1 Stopping machine by using control lever ................................................................................. 200
13.5.2 Stopping machine with the service brake ................................................................................ 201
13.6 Applying parking brake ............................................................................................................ 201
13.7 Switching off the engine........................................................................................................... 203
13.8 Wheel chocks........................................................................................................................... 203
13.9 Main battery switch .................................................................................................................. 204
13.10 Parking the machine ................................................................................................................ 205
13.11 Recovering the Machine .......................................................................................................... 205
13.11.1 Release the parking brake manually ....................................................................................... 206
13.12 Preparing the machine for shipment ........................................................................................ 207
13.12.1 Lashing points.......................................................................................................................... 207
13.12.2 Removing the machine wheels ................................................................................................ 207
14 Operation ................................................................................................................................ 208
14.1 Field Mode ............................................................................................................................... 208
14.1.1 Working position ...................................................................................................................... 208
14.1.2 Field mode on slopes............................................................................................................... 209
14.1.2.1 Moving front mounted mower into the central position ............................................................ 209
14.1.3 Operating mowers ................................................................................................................... 210
14.1.4 Fast change of direction of travel (fast reversing).................................................................... 211
14.1.5 Switching the mower drive on and off ...................................................................................... 212
14.2 Folding up/folding down side guards ....................................................................................... 213
14.3 Front guard .............................................................................................................................. 215
14.3.1 Folding up the front guard........................................................................................................ 215
14.3.2 Fold down the front guard ........................................................................................................ 216
14.4 Operating support jack............................................................................................................. 216
14.4.1 Moving support jack into transport position ............................................................................. 216
14.4.2 Moving support jack into support position................................................................................ 217
14.5 PowerSplit................................................................................................................................ 217
15 Settings................................................................................................................................... 219
15.1 Setting in the terminal .............................................................................................................. 219
15.1.1 Manual settings........................................................................................................................ 219
15.1.2 Setting cutting height ............................................................................................................... 220
15.1.3 Setting the mower relief ........................................................................................................... 221
15.2 Settings on front mounted mower ............................................................................................ 222
15.2.1 Adjusting the front mounted mower side guards ..................................................................... 222
15.2.2 Set conditioner speed .............................................................................................................. 223
15.2.3 Setting the degree of conditioning ........................................................................................... 224
15.2.4 Increasing cutting height at front mounted mower with high-cut skids .................................... 224
15.2.5 Setting wide spreading ............................................................................................................ 224
15.2.6 Setting swath width .................................................................................................................. 225
15.2.7 Checking deflector sheets ....................................................................................................... 226
15.3 Settings on the side mounted mowers..................................................................................... 226
15.3.1 Adjusting the side mounted mower side guards ...................................................................... 226
15.3.2 Checking/setting locking of side guards .................................................................................. 227
15.3.3 Setting the conditioner speed .................................................................................................. 228
15.3.4 Setting the auger speed........................................................................................................... 229
15.3.5 Adjusting the scraper sheet ..................................................................................................... 231
15.3.6 Setting the degree of conditioning ........................................................................................... 231
15.3.7 Increasing the cutting height at the side mounted mowers by means of high-cut skids .......... 232
15.3.8 Setting wide spreading ............................................................................................................ 232
15.3.8.1 Setting wide spreading sheet................................................................................................... 233
15.3.9 Impact damage protection system ........................................................................................... 233
15.3.10 Dismounting the bottom flap .................................................................................................... 234
BiG M 450 CV
Contents
16 Maintenance - General Information...................................................................................... 235

16.1 Maintenance table ................................................................................................................... 236
16.1.1 Maintenance – Before the season ........................................................................................... 236
16.1.2 Maintenance – After the season .............................................................................................. 237
16.1.3 Maintenance - once after 1 hour ............................................................................................. 237
16.1.4 Maintenance – 6 times after every 10 hours............................................................................ 237
16.1.5 Maintenance - Once after 50 hours ......................................................................................... 237
16.1.6 Maintenance – Once after 500 hours ...................................................................................... 238
16.1.7 Maintenance – Once after 1,000 km........................................................................................ 238
16.1.8 Maintenance – at the beginning of the cold season ................................................................ 238
16.1.9 Maintenance - Every 10 hours, but at least once a day........................................................... 238
16.1.10 Maintenance - Every 50 hours ................................................................................................. 239
16.1.11 Maintenance - every 100 hours ............................................................................................... 240
16.1.12 Maintenance - every 250 hours ............................................................................................... 240
16.1.13 Maintenance - Every 500 hours ............................................................................................... 241
16.1.14 Maintenance - every 1,000 hours but at least at the end of the season .................................. 242
16.1.15 Maintenance – Every 1,000 hours, but at least before the season.......................................... 243
16.1.16 Maintenance – Every 2,000 hours .......................................................................................... 243
16.1.17 Maintenance – Every 2 years .................................................................................................. 243
16.1.18 Maintenance - as required ....................................................................................................... 243
16.2 Tightening torques ................................................................................................................... 244
17 Maintenance - Engine ............................................................................................................ 248
17.1 Engine overview ..................................................................................................................... 249
17.2 Dirt deposits in engine compartment ....................................................................................... 249
17.2.1 Cleaning engine compartment with compressed air ................................................................ 249
17.3 Engine oil level......................................................................................................................... 250
17.3.1 Checking engine oil level ........................................................................................................ 250
17.3.2 Topping up engine oil .............................................................................................................. 251
17.4 Cleaning fuel tank .................................................................................................................... 251
17.5 Fuel prefilter/water separator ................................................................................................... 252
17.6 Refuelling ................................................................................................................................. 253
17.7 Urea filter ................................................................................................................................. 254
17.8 Topping up urea solution ......................................................................................................... 255
17.9 Vent fuel filter ........................................................................................................................... 256
17.10 Engine coolant ......................................................................................................................... 257
17.11 Checking the engine coolant level ........................................................................................... 258
17.12 Checking engine piping ........................................................................................................... 259
17.12.1 Checking pipework in the air conditioning and heating system ............................................... 259
17.12.2 Check pipework of the engine cooling system and the charge air........................................... 260
17.12.3 Checking pipework of the air intake ......................................................................................... 260
17.12.4 Checking fuel lines................................................................................................................... 261
17.12.5 Check pipework of the exhaust aftertreatment system ............................................................ 261
17.12.6 Checking the profile clamp of the catalytic converter .............................................................. 262
17.13 Cleaning air filter ...................................................................................................................... 263
18 Maintenance – Basic Machine .............................................................................................. 265
18.1 Checking/refilling windscreen washer system ......................................................................... 265
18.2 Maintaining air conditioning and heating ................................................................................. 266
18.2.1 Components of air conditioning ............................................................................................... 266
18.2.2 Carrying out a visual inspection at the receiver/dryer .............................................................. 267
18.2.3 Checking the condition and filling quantity of refrigerant ........................................................ 268
18.2.4 Replacing/cleaning fresh air filter............................................................................................. 269
18.2.5 Replacing/cleaning circulation filter ......................................................................................... 269
18.3 Cleaning cooler and cooler compartment ................................................................................ 270
18.4 Maintaining chassis ................................................................................................................. 271
18.4.1 Checking attachment of steering cylinder ................................................................................ 271
18.4.2 Checking fitting of track rod ..................................................................................................... 271
18.4.3 Checking the hub cover of the rear axle, with front wheel drive version.................................. 272
18.5 Maintaining belt drives ............................................................................................................ 272
18.5.1 Checking kraftband .................................................................................................................. 272
18.5.2 Checking pulley ....................................................................................................................... 272
BiG M 450 CV
Contents
18.5.3 Checking the belt tension ........................................................................................................ 273

18.6 Maintaining tyres and wheels .................................................................................................. 274
18.6.1 Checking/maintaining tyres...................................................................................................... 274
18.6.2 Retighten wheel nuts ............................................................................................................... 275
18.7 Tighten the screw connections on the central support/chassis ............................................... 275
18.8 Re-adjust the transport lock ..................................................................................................... 276
18.9 Checking the fire extinguisher ................................................................................................. 276
19 Maintenance – mowing units ................................................................................................ 278
19.1 Dismounting/mounting the conditioner drive guard ................................................................. 278
19.2 Dismounting/mounting the guard for the front mounted mower input gearbox ........................ 278
19.3 Dismounting/mounting the auger drive guard .......................................................................... 279
19.4 Maintaining belt drives ............................................................................................................. 279
19.4.1 Checking kraftband .................................................................................................................. 279
19.4.2 Checking pulley ....................................................................................................................... 280
19.4.3 Checking/adjusting the belt tension of the front mounted mower conditioner drive................. 280
19.4.4 Tensioning/detensioning the conditioner drive belt tension front mounted mower .................. 281
19.4.5 Checking/adjusting the belt tension of the auger drive ............................................................ 282
19.4.6 Tensioning/detensioning the auger drive belt drive ................................................................. 283
19.4.7 Changing kraftband “belt drive side mounted mowers” ........................................................... 284
19.4.8 Change kraftband "belt drive of front mounted mower" ........................................................... 287
19.5 Checking the tines on the tine conditioner ............................................................................... 288
19.6 Cutterbar .................................................................................................................................. 288
19.6.1 Rotary hub ............................................................................................................................... 288
19.6.2 Replacing the shear bolt at the rotary hub ............................................................................... 289
19.6.3 Check/change blades .............................................................................................................. 291
19.6.3.1 Checking the blade for wear .................................................................................................... 291
19.6.3.2 Changing blades for the “blade screw connection” version ..................................................... 292
19.6.3.3 Changing blades for the “blade quick fastener” version .......................................................... 293
19.6.4 Checking/replacing retaining bolts ........................................................................................... 293
19.6.5 Checking/replacing blade carrier ............................................................................................. 295
19.6.6 Checking/replacing cutting discs/mower drums....................................................................... 296
19.6.6.1 Checking the wear limit on cutting discs/mower drums ........................................................... 297
19.6.7 Checking/replacing linings on cutterbar ................................................................................... 297
19.6.8 Oil level inspection and oil change on the cutter bar ............................................................... 298
19.7 Check guard cloths .................................................................................................................. 303
19.8 Vent friction clutch ................................................................................................................... 304
20 Maintenance - Lubrication .................................................................................................... 307
20.1 Lubricating universal shafts ..................................................................................................... 308
20.2 Lubricate the intermediate gear ............................................................................................... 309
20.3 Lubrication chart - machine ..................................................................................................... 310
21 Maintenance – Central Lubrication System ....................................................................... 312
21.1 Distributor blocks of central lubrication system........................................................................ 312
21.2 Lubricants ................................................................................................................................ 316
21.3 Filling the lubricant tank ........................................................................................................... 318
21.4 Check filling level ..................................................................................................................... 319
21.5 Starting intermediate lubrication .............................................................................................. 319
21.6 Searching for the error in the central lubrication system ......................................................... 319
22 Maintenance - Hydraulic System.......................................................................................... 320
22.1 Pressure limiting valves ........................................................................................................... 320
22.2 Hydraulic oil ............................................................................................................................. 321
22.3 Maintaining hydraulic oil tank................................................................................................... 321
22.4 Changing high-pressure filter................................................................................................... 324
22.5 Checking hydraulic hoses ........................................................................................................ 324
23 Maintenance – Electrics ........................................................................................................ 325
23.1 Batteries................................................................................................................................... 325
23.1.1 Cleaning and maintaining batteries ......................................................................................... 326
23.1.2 Charging batteries ................................................................................................................... 326
23.1.3 Replacing batteries ................................................................................................................. 327
BiG M 450 CV
Contents
23.2 Maintaining starter ................................................................................................................... 329

24 Maintenance - Gearbox ......................................................................................................... 331
24.1 Overview of gearboxes ............................................................................................................ 331
24.2 Maintaining transfer gearbox ................................................................................................... 332
24.3 Maintaining input gearbox of front mounted mower................................................................. 334
24.4 Maintaining main gearbox of front mounted mower................................................................. 335
24.5 Maintain main gearbox of side mounted mowers .................................................................... 336
24.6 Maintaining wheel hub gearbox ............................................................................................... 337
24.6.1 Maintaining wheel hub gearbox front/right ............................................................................... 337
25 Malfunction, Cause and Remedy.......................................................................................... 339
25.1 Electrical/electronic system fault.............................................................................................. 339
25.1.1 Overview of control units ......................................................................................................... 339
25.1.2 Overview of fuses .................................................................................................................... 339
25.1.3 Overview sensors .................................................................................................................... 343
25.1.4 Overview of actuators .............................................................................................................. 343
25.1.5 LED displays on the control units ............................................................................................ 345
25.1.5.1 LED display on KRONE SmartConnect ................................................................................... 345
25.2 Emergency manual operation .................................................................................................. 347
25.2.1 Emergency unfolding of the side mounted mowers ................................................................. 347
25.2.2 Emergency unfolding of the side mounted mowers ................................................................. 350
25.3 External starting of the machine .............................................................................................. 354
25.4 Calibrate mower load relief ...................................................................................................... 355
25.5 Calibrate traction drive ............................................................................................................. 356
25.6 Calibrate rear axle straight-ahead position .............................................................................. 356
26 Repairs, maintenance and settings by technicians ........................................................... 357
26.1 Setting the sensors .................................................................................................................. 358
26.2 Jacking up the machine ........................................................................................................... 359
26.3 Calibrating the front and rear axle ........................................................................................... 361
26.4 Maintaining the rear axle with front wheel drive version .......................................................... 366
26.4.1 Checking the hub bearing of the rear axle, with front wheel drive version .............................. 366
26.5 Change engine coolant ............................................................................................................ 367
26.6 Change transfer gearbox filter ................................................................................................. 367
26.7 Setting the lifting height at the front mounted mower .............................................................. 368
27 Storage.................................................................................................................................... 370
28 Waste disposal....................................................................................................................... 373
29 Appendix................................................................................................................................. 374
29.1 CCI.Control Mobile................................................................................................................... 374
29.1.1 Device system requirements ................................................................................................... 374
29.1.2 iOS settings.............................................................................................................................. 374
29.1.2.1 General .................................................................................................................................... 374
29.1.2.2 Geofencing .............................................................................................................................. 375
29.1.2.3 Farmpilot .................................................................................................................................. 376
29.1.2.4 FMIS interface.......................................................................................................................... 376
29.1.2.5 FTP upload .............................................................................................................................. 377
29.1.2.6 Export....................................................................................................................................... 377
29.1.2.7 Automatic recording of the field ............................................................................................... 378
29.1.3 Start-up .................................................................................................................................... 378
29.1.3.1 Configure WLAN (WiFi) connection ......................................................................................... 378
29.1.3.2 Enter export data ..................................................................................................................... 380
29.1.4 Operation ................................................................................................................................. 380
29.1.4.1 Main menu ............................................................................................................................... 380
29.1.4.2 “Customer” menu ..................................................................................................................... 381
29.1.4.3 “Orders” menu.......................................................................................................................... 384
29.1.4.4 “Live View” menu ..................................................................................................................... 387
29.1.4.5 “Demo” menu ........................................................................................................................... 388
29.1.4.6 “Information” menu .................................................................................................................. 389
29.1.5 Malfunction, cause and remedy ............................................................................................... 389
BiG M 450 CV
Contents
30 Index........................................................................................................................................ 392
BiG M 450 CV
Information on This Document 1
Validity 1.1
1 Information on This Document
1.1 Validity
This document is valid for machines of type:
BM105-14 (BiG M 450 CV)
All information, illustrations and technical data in this document correspond to the latest state at
the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
1.2 Re-ordering
If this document has become unusable in whole or in part, you can order a replacement, quoting
the document number on the cover sheet. The document can additionally be downloaded via
the KRONE Media Center http://www.mediathek.krone.de//.
1.3 Applicable documents

To ensure that the machine is used safely and as intended, observe the following further
applicable documents.
• Operating instructions diesel engine, Liebherr Machines Bulle S.A.
• Circuit diagram, KRONE
• Spare parts list, KRONE
1.4 Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of
personnel qualification,refer to page 17.
1.5 How to use this document
1.5.1 Directories and references
Contents/headers
The contents and headers in this document ensure quick orientation in the chapters.
Index
The index contains catchwords in alphabetical order which enable to find information on a
desired topic easily. The index can be found on the last pages of this document.
Cross references
Cross references to another place in the document or to another document are in the text with
page number.
BiG M 450 CV
Examples:
• Check all screws on the machine for firm attachment,refer to page 12. (INFORMATION: If
you use this document in electronic form, you get to the link to the stated page by clicking
with the mouse.)
• For further information, refer to the operating instructions of the universal shaft
manufacturer.
1.5.2 Information on direction

Directional information in this document, such as front, rear, right and left, applies in the
direction of travel of the machine.
1.5.3 Term “machine”

Throughout the rest of this document, the “mower conditioner” will also be referred to as the
“machine”.
1.5.4 Figures
The figures in this document do not always represent the exact machine type. The information
that refers to the figure always corresponds to the machine type of this document.
1.5.5 Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
1.5.6 Means of representation
Icons in the text

The following means of representation (icons) are used to present the text more clearly:
This arrow characterizes an action step. Several arrows in a row identify a sequence of
actions to be performed step by step.
This icon identifies a prerequisite that has to be fulfilled to perform an action step or a
sequence of actions.
This arrow marks the intermediate result of an action step.
This arrow identifies the result of an action step or sequence of actions.
This bullet point identifies an enumeration. If the bullet point is intended, it identifies the
second level of the enumeration.
Icons in figures
The following icons can be used in illustrations:
BiG M 450 CV
How to use this document 1.5
Icon Explanation Icon Explanation

1 Reference sign for part I Position of a part (e.g. move from
position I to position II)
X Dimensions (e. g. also W = width, Magnification of display detail
H = height, L = length)
LH Left side of machine RH Right side of machine
Direction of travel Direction of motion
Reference line for visible material Reference line for covered mater-
ial
Centre line Cable routes
Nm Tighten screws according to the XXX Nm Tighten screws to the specified
tightening torque table tightening torque
Open Closed
Apply liquid lubricant (e.g. lubricat- Apply lubricating grease
ing oil)
Warning signs
Warnings of dangers are separated from the remaining text as warning signs and are identified
with a danger sign and signal words.
The warning signs must be read and the measures must be observed in order to prevent
personal injury.
Explanation of danger sign
This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.
Explanation of signal words
DANGER
The signal word DANGER warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
WARNING
The signal word WARNING warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
CAUTION
The signal word CAUTION warns of a hazardous situation which will result in minor to
moderate injuries if the warning sign is ignored.
Example of a warning sign:
BiG M 450 CV
WARNING
Eye damage caused by flying dirt particles
When cleaning with compressed air, dirt particles are ejected at high speed and could get into
the eyes. Therefore eyes could be hurt.
Keep people away from the working area.
Wear personal protective equipment when performing cleaning work with compressed air
(e.g. eye protection).
Warnings of property damage/environmental damage

Warnings of property/environmental damage are separated from the remaining text and marked
with "Notice".
Example:
NOTICE
Gearbox damage due to low oil level
The gearboxes could be damaged when the oil level is too low.
Check gear oil level at regular intervals and top up oil, if necessary.
Check gear oil level approx. 3 to 4 hours after the machine has been switched off. Check
oil level only when machine is in horizontal position.
Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the
machine are separated from the remaining text and marked with “Information”.
Example:
INFORMATION
Each safety label is provided with an order number and can be ordered directly from the
manufacturer or from the authorized specialist dealer.
1.5.7 Conversion table

The following table can be used to convert metric units into US units.
Size SI units (metric) Factor Inch-pound units
Unit name Abbrevi- Unit name Abbrevi-
ation ation
Area Hectare ha 2.47105 Acre acres
Volume flow Litres per minute L/min 0.2642 US gallons per gpm
minute
Cubic metres m³/h 4.4029
per hour
Force Newton N 0.2248 Pound force lbf
Length Millimetre mm 0.03937 Inch in.
Metre m 3.2808 Foot ft.
Power Kilowatt kW 1.3410 Horsepower hp
BiG M 450 CV
How to use this document 1.5
Size SI units (metric) Factor Inch-pound units

Unit name Abbrevi- Unit name Abbrevi-
ation ation
Pressure Kilopascal kPa 0.1450 Pounds per psi
square inch
Megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque Newtonmeter Nm 0.7376 pound-foot or ft∙lbf
foot-pound
8.8507 pound-inch or in∙lbf
inch-pound
Temperature Degrees Celsius °C °Cx1.8+32 Degrees °F
Fahrenheit
Velocity Metres per m/min 3.2808 Feet per minute ft/min
minute
Metres per m/s 3.2808 Feet per second ft/s
second
Kilometres per km/h 0.6215 Miles per hour mph
hour
Volumes Litres L 0.2642 US gallon US gal.
Millilitre ml 0.0338 US ounce US oz.
Cubic centi- cm³ 0.0610 Cubic inch in³
metre
Weight Kilogram kg 2.2046 Pound lbs
BiG M 450 CV
2 Safety
2.1 Intended use
2 Safety
2.1 Intended use

This machine is a self-propelled mower conditioner with 3 disc mowers with integrated mower
conditioners and is used to mow crops.
The crops designated for the intended use of this machine are stalk and leaf crops growing on
the ground. This includes different live agricultural grasses and legume crops from early stage
up to the end of the photosynthetic process.
The machine is designed exclusively for use in agriculture and may only be used when
• all safety installations specified in the operating instructions are present and in safety
position;
• all safety information in the operating instructions are known and observed; this goes for
those in the chapter "Basic safety information", refer to page 17 as well as for those
comprised directly in the chapters of the operating instructions.
The machine may be used only by people who satisfy the personnel qualification requirements
designated by the machine manufacturer, see refer to page 17.
These operating instructions are part of the machine and must therefore be at hand when the
machine is in use. The operation of the machine is permitted only after respective instruction
and in compliance with these operating instructions.
If the machine is used for applications which are not described in these operating instructions,
this may result in serious injuries or death and damage to the machine and other property.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
the proper operation. For this reason, unauthorised modifications shall exclude any liability of
the manufacturer for consequential damage.
Intended use also comprises compliance with the terms of operation, maintenance, and repair
specified by the manufacturer.
2.2 Reasonably foreseeable misuse

Any use beyond the intended userefer to page 16 is regarded as improper use and is therefore
misuse according to the Machinery Directive. The manufacturer is not liable for damage
resulting from this, the user alone bears the risk.
Such misuse is for example:
• Processing of crops which are outside the intended use of the machine,refer to page 16,
such as:
• Undergrowth or bushes
• Dead plants such as straw or maize stalks
• Woody or very fibrous plants such as trees, cotton stalks or sugar cane
• Transport of people
• Transport of goods
• Exceeding the permitted technical gross weight
• Non-compliance with the safety labels on the machine and safety notes in the operating
instructions
• Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the
information in the operating instructions
• Unauthorised modifications to the machine
• Attachment of unauthorised or unapproved additional equipment
• Use of spare parts which are not KRONE original spare parts
• Stationary operation of the machine
BiG M 450 CV
Safety 2
Service life of the machine 2.3
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications will exclude any liability of the
manufacturer for consequential damage.
2.3 Service life of the machine

• The service life of this machine depends on its proper operation and maintenance as well
as the operating and harvesting conditions.
• By heeding the instructions and information in these operating instructions, permanent
operational readiness and a long service life of the machine can be achieved.
• After each operating season, inspect the entire machine for wear and other damage.
• Replace damaged and worn components before recommissioning the machine.
• Carry out a full technical inspection of the machine after five years of machine operation
and make a decision on further machine usage taking the results of this inspection into
account.
• Theoretically, the service life of this machine is unlimited as all worn or damaged
components can be replaced.
2.4 Basic safety instructions

Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
2.4.1 Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
Before using the machine for the first time, read and follow all the "Basic safety instructions".
Before working, also read and observe the respective sections in the operating instructions.
Keep the operating instructions easily accessible for the machine user at all times.
Hand over the operating instructions to subsequent users.
2.4.2 Personnel qualification of the operating personnel

If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
• He is physically capable of controlling the machine.
• He can work safely with the machine in accordance with these operating instructions.
• He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
• He has read the operating instructions and can implement the information in the operating
instructions accordingly.
• He is familiar with driving vehicles safely.
• For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
BiG M 450 CV
2 Safety
2.4.3 Personnel qualification of the technicians

If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
• Qualified professional, with relevant training.
• Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
• Capable of extending, modifying or repairing the function of the machine according to the
relevant instructions provided by the manufacturer.
• Ability to perform the work safely according to these instructions.
• Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid risk in carrying out the necessary work.
• Has read these instructions and is able to implement the information explained in these
instructions accordingly.
2.4.4 Children in danger

Children are not in a position to assess dangers and behave unpredictably.
Thus children are particularly at risk.
• Children are especially at risk when climbing up and down the machine.
• There is no possibility to secure children sufficiently on the self-propelled machine.
• Vibrations can be particularly harmful to children's bodies.
• Children may initiate dangerous movements of the machine.
Never take children on the self-propelled harvester.
Keep children away from the machine.
Keep children away from consumables.
Make sure that there are no children in the danger zone, especially when starting and
triggering machine movements.
2.4.5 Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the
machine. People may be seriously injured or killed as a result.
Structural changes and enhancements are not permitted.
2.4.6 Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the
manufacturer may affect the operational safety of the machine and cause accidents.
To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
BiG M 450 CV
Safety 2
Basic safety instructions 2.4
2.4.7 Jobs on the machine
Control of moving machine

The moving machine requires that the driver/operator is able to react quickly at any time.
Otherwise, the machine may move uncontrollably and cause serious injuries and death.
Start the engine from the driver's seat only.
While the vehicle is travelling, never leave the driver's seat.
Never climb in or out of the machine while the machine is moving.
Control of the machine during operation

While the machine is in operation, always ensure that the drivers/operators can intervene
quickly at any time in the machine control. Otherwise, the machine may move in an uncontrolled
manner and seriously injure or kill people.
When the machine is in operation, the driver/operator must be in the cabin.
On-board instructors when using the machine for work (passenger seat)
On-board instructors may fall and be injured due to movements of the machine.
• Never use the passenger seat for road travel.
• Use the passenger seat for instruction purposes during operation in the field only.
Passengers
Passengers can be seriously injured by the machine or fall from the machine and be overrun.
Ejected objects may strike and injure passengers.
As a result, make sure that no one except the operator is on the machine.
2.4.8 Operational safety: Technically sound condition
Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly
according to these operating instructions. Thus accidents may be caused and persons may be
seriously injured and killed.
Only use the machine after proper start-up, refer to page 154.
Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and
cause accidents. Thus there is a risk of serious injuries or death.
All maintenance and setting work must be performed according to the chapters
“Maintenance and Setting”.
Before performing any maintenance and setting work, shut down and safeguard the
machine, refer to page 31.
BiG M 450 CV
2 Safety
Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
• Brakes
• Steering
• Safety Devices
• Connecting devices
• Lighting
• Hydraulics
• Tyres
• Universal shaft
If there are doubts about the operational safety of the machine, for example due to an
unexpected change to the operational behaviour, visible damage or leaking consumables:
Shut down and safeguard the machine, refer to page 31.
Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
Determine the cause of damage according to these operating instructions and repair the
damage, if possible, refer to page 339.
In case of damage which may affect operational safety and cannot be repaired according to
these operating instructions: Have damage repaired by a qualified service centre.
Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
• Maximum permitted total weight
• Maximum permitted axle loads
• Maximum permitted transport height and width
• Maximum permitted speed
Observe the limits, refer to page 62.
2.4.9 Danger zones

If the machine is switched on, its surrounding can present a danger zone.
Avoid entering the danger zone of the machine by observing the minimum safety distance.
If the safety distance is not observed, people may be seriously injured or killed.
Do not switch on the drives and engine if the minimum safety distance has not been
observed.
If people fail to observe the minimum safety distance, switch off the drives.
Switch the machine off in shunting and field mode.
The safety distance is:
For machine in shunting operation and field mode
In front of the machine 30 m
Behind the machine 5m
Laterally to the machine 3m
BiG M 450 CV
Safety 2
For machine switched on without driving motion

In front of the machine 3m
Behind the machine 5m
Laterally to the machine 3m
The safety distances specified here are minimum distances in terms of intended use. If
necessary, these safety distances must be increased according to the operating and ambient
conditions.
Before working in the danger zone of the machine: Shut down and secure the machine,
refer to page 31. This also applies to brief inspection work.
Consider the information in all relevant operating instructions:
• The operating instructions of the machine
• The operating instructions of the universal shaft
Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.
Observe operating instructions of universal shaft.
Ensure sufficient overlap of section tube and universal shaft guards.
Make sure that the universal shaft guards are mounted and that they are fully functional.
Allow the universal shaft locks to engage.
Attach chains to prevent the universal shaft guards from rotating with the shaft.
Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
Ensure that the selected rotational speed and direction of rotation of the PTO shaft of the
self-propelled machine match the permitted rotational speed and direction of rotation of the
mower.
Switch off the PTO shaft when the angles between the universal shaft and the PTO shaft
are too large. The machine may be damaged. Parts may be hurled up and cause injury to
people.
Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.
Before switching on the PTO shaft:
Ensure that all protective devices are mounted and brought into protective position.
Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
Switch off drives in case they are not needed.
Danger zone between mower conditioner and mowers

People situated between the mower conditioner and the mower may be seriously injured or
killed if they are careless or if the machine rolls away or moves.
Before working between mower conditioner and mower: Shut down and safeguard the
machine, refer to page 31. This also applies to brief inspection work.
If the lifting unit must be actuated, keep all people away from range of movement of
machine parts to be raised.
BiG M 450 CV
2 Safety
Danger zone because objects may shoot out

Crops and foreign bodies may shoot out and injure or kill people.
Before starting the machine, instruct all people to leave the danger zone of the machine.
If people are in the danger zone of the machine, switch off drives and diesel engine
immediately.
Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People
must not stay in the danger zone of the machine.
Before starting the machine, instruct all persons to leave the danger zone of the machine.
In case of dangerous situations, immediately switch off drives and instruct persons to leave
the danger zone.
Danger zone due to trailing machine parts

If machine parts are trailing, people may be seriously injured or killed.
After the drives have been switched off, the following machine parts will trail:
• Universal shafts
• Drive belts
• Fan
• Sieve drum
• Cutting discs
• Conditioner
• Conveying devices
Do not approach the machine until all machines parts have come to a complete stop.
2.4.10 Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill
persons.
Replace damaged safety devices.
Mount dismounted safety devices and machine parts again before start-up and move them
to protective position.
When there are doubts whether all safety devices are functional and have been correctly
installed, instruct a specialist workshop to check this.
2.4.11 Personal protective equipment

The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
BiG M 450 CV
Safety 2
Personal protective equipment is for example:

• Suitable protective gloves
• Safety boots
• Close fitting protective clothing
• Hearing protection
• Safety glasses
Specify and provide personal protective equipment for the particular job.
Use only personal protective equipment which is in proper condition and offers effective
protection.
Adjust personal protective equipment to the person, for example the size.
Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a
hairnet.
2.4.12 Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an
important part of the safety equipment of the machine. Missing safety labels increase the risk of
serious and fatal injuries.
Clean dirty safety labels.
Make sure every time after cleaning the safety labels that they are complete and legible.
Immediately replace missing, damaged and unrecognizable safety labels.
Provide spare parts with intended safety labels.
Descriptions, explanations and order numbers of safety labels,refer to page 32.
2.4.13 Road safety
Dangers for road travel

If the machine exceeds the maximum dimensions and weights specified by national law and is
not correctly lit when travelling on public roads, other road users may be endangered.
Before driving on roads, ensure that the maximum permitted dimensions, weights and axle,
drawbar and trailer loads are not exceeded which apply to driving on public roads according
to national law.
Before driving on roads, switch on the road travel lighting and ensure that it functions
properly.
Before driving on roads, move the main mode switch to the “road mode” position.
Danger when driving on road and field

The self-propelled machine has special driving properties which also depend on the operating
state and on the ground. If changed handling characteristics are not considered, the driver may
cause accidents.
Observe measures for driving on road and field,refer to page 191.
Dangers if the machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.
Before driving on roads, prepare the machine for road travel, refer to page 191.
BiG M 450 CV
2 Safety
Dangers when operating the machine on slopes

The machine may tilt when it is used on slopes. As a result, accidents may occur and people
may be seriously injured or killed.
Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of
the tyres to the ground is ensured.
Turn the machine at low speed. Turn in a large arc.
Avoid driving across a slope because the centre of gravity of the machine will be changed
by payload and by executing machine functions.
Avoid abrupt steering movements on slopes.
Do not move the machine from working position to transport position or from transport
position to working position as long as the machine is used across a slope.
Do not park the machine on slopes.
Observe procedures for operating the machine on slopes, refer to page 209.
2.4.14 Parking the machine safely

An incorrectly parked and insufficiently safeguarded machine can represent a danger for
people, especially children, and can be set into motion or fall over in an uncontrolled manner.
People may be injured or killed.
Park the machine on a horizontal and level ground capable of bearing the load.
Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely
positioned.
Observe section “Parking the Machine” in chapter Driving and Transport.refer to page 205
Before parking: Shut down and safeguard the machine, refer to page 31.
2.4.15 Consumables
Unsuitable consumables
Consumables which do not comply with the requirements of the manufacturer may impair the
operational safety of the machine and cause accidents.
Use only consumables which comply with the requirements of the manufacturer.
For requirements on consumables, refer to page 64.
Fuel is harmful
Fuels are carcinogenic. If fuel is swallowed or fuel vapours inhaled, the fuel may cause organ
damage.
Do not inhale the vapours.
Do not swallow the fuel.
To prevent skin damage, avoid skin contact with the fuel.
Wear suitable protective gloves and protective goggles.
BiG M 450 CV
Safety 2
Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil,
hydraulic oil) may damage the environment and the health of people.
Do not release consumables into the environment.
Fill consumables in a liquid-tight labelled container and dispose of according to the official
regulations.
Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled
container and dispose of according to the official regulations.
2.4.16 Chemicals
Keep cabin free of chemicals

Harmful and aggressive chemicals will pollute the air in the cabin. Harmful and aggressive
reactive substances are for example:
• Solvents
• Fuels
• Oils and greases
• Detergents
• Acids
These chemicals may stick to clothing and enter the cabin in this way. Gases and liquids may
escape even from closed tanks. The chemicals may impair health and the ability to concentrate.
As a result, accidents could be caused.
Electrical components could be damaged, for example control units and plug connections. This
may result in fire and accidents caused by malfunctions, system failures or short circuits.
Keep the inside of the cabin clean.
Do not store or transport any harmful and aggressive chemicals in the cabin.
Before entering the cabin, remove clothing which may be contaminated with harmful and
aggressive chemicals.
Before entering the cabin, remove soil and other substances from shoes or boots. The soil
may be contaminated with chemicals.
2.4.17 Dangers arising from environment
Danger of fire
Flammable materials may accumulate in the machine due to operation or animals, for example
rodents or nesting birds.
In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and
the resulting fire could seriously hurt people or kill them.
Check and clean the machine every day before using it for the first time.
Check and clean the machine regularly during the working day.
Regularly check hydraulic oil lines for proper condition and position with sufficient clearance
to sharp edges.
Regularly check exhaust systems, tubes and turbocharger of engine system. Remove crop
residues.
While refuelling, do not smoke and do not place the machine near naked flames or
explosive sparks.
BiG M 450 CV
2 Safety
Life-threatening electric shock from overhead lines

When the machine is in operation, it may reach the height of overhead lines. This may cause
voltage to flash over to the machine and cause a fatal electric shock or fire.
When folding the lateral mowers in and out, keep a safe distance from electric overhead
lines.
Never fold the lateral mowers in or out near pylons and overhead lines.
Keep a safe distance from electric overhead lines.
To avoid a potential electric shock caused by voltage flashover, never exit from or climb into
the machine under overhead lines.
Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by
voltage flashover. A voltage drop where major voltage differences are present is created on the
ground around the machine in case of voltage flashover. Due to major voltage differences in the
ground, you could be killed by electric shocks when you make big steps, lay on the ground or
support yourself with your hands.
Do not leave the cabin.
Do not touch any metal parts.
Do not establish any conductive connection to the ground.
Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to
severe electric shocks.
Wait for help from professional rescue teams. The overhead line must be switched off.
If people have to leave the cabin despite the voltage flashover, for example because there is an
imminent threat to life due to fire:
Avoid simultaneous contact with machine and ground.
Jump away from the machine. Jump into a safe standing position. Do not touch the machine
from the outside.
Move away from the machine with very small steps. In doing so, make sure that your feet
are close to one another.
2.4.18 Sources of danger on the machine
Noise may damage your health

The noise development of the machine during operation may cause health damage such as
hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the
noise level also increases.
Before the machine is started up for the first time, assess the danger by noise. Depending
on the ambient conditions, working hours and the working and operating conditions of the
machine, specify and use suitable hearing protection.
Specify rules for the use of hearing protection and for the working time.
During operation keep windows and doors of cabin closed.
Remove hearing protection for road travel.
BiG M 450 CV
Safety 2
Liquids under high pressure

The following liquids are under high pressure:
• Hydraulic oil
• Diesel fuel
• Engine coolant
• Refrigerant for the air conditioning system
Liquids escaping under high pressure may penetrate through the skin and cause severe
injuries.
Shut down and safeguard the machine and contact qualified specialist workshop upon
suspicion of damaged hydraulic system.
Never search for leaks with bare hands. Even a very pin-sized hole may lead to serious
injuries.
When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.
Keep body and face away from leaks.
If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from
the body as quickly as possible.
Hot liquids
If hot liquids are drained, people may burn and/or scald themselves.
When draining hot consumables, wear personal protective equipment.
Before performing any repair, maintenance or cleaning work, allow liquids and machine
parts to cool off, if necessary.
Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move
uncontrollably may hurt people seriously.
If it is suspected that the compressor unit is damaged, immediately contact a specialist
workshop.
Damaged hydraulic hoses

Damaged hydraulic hoses may tear off, burst or cause oil leaks. As a result, the machine may
be damaged and people may be seriously injured.
If it is suspected that hydraulic hoses are damaged, immediately contact a service centre,
refer to page 324.
Toxic exhaust gases

Exhaust gases may cause serious health problems or result in death.
While the engine is running, provide adequate ventilation to prevent prolonged exposure to
exhaust gases.
Do not leave the engine running in a closed room unless there is a suitable extraction unit.
BiG M 450 CV
2 Safety
Hot surfaces
The following components may become hot during operation and may burn people:
• Engine
• Exhaust system
• Cooling hoses
• Hydraulic system
• Wheel hub gearbox
• Transfer gearbox
• Mower gearbox
• Belt gearbox
Maintain a sufficient distance from hot surfaces.
Leave machine parts to cool down and wear protective gloves.
2.4.19 Dangers in connection with certain activities: climbing up and down
Climbing up and down safely

People who behave carelessly when climbing up an down may fall off the ladder. People, who
climb onto the machine without using the designated ladders, may slip, fall and seriously injure
themselves.
Dirt as well as operating fluids and lubricants may impair surefootedness and stability.
Always keep ladder steps and platforms clean and in proper condition so that you can step
and stay safely.
Never climb up and down while the machine is moving.
Always climb up and down with the face towards the machine.
When climbing up and down, maintain a three-point contact with the steps and hand rails
(always two hands and one foot or two feet and one hand on the machine).
When climbing up and down, never use operating elements as handles. Inadvertent
activation of the operating elements may cause functions to be unintentionally actuated
which could be hazardous.
When climbing down, never jump off the machine.
Climb up and down using only the steps and platforms designated in these operating
instructions, refer to page 54.
2.4.20 Dangers in connection with certain activities: Working on the machine
Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the
machine may start moving. Thus there is a risk of serious injuries or death.
Before carrying out any repair, maintenance and cleaning work on the machine, shutdown
and safeguard it, refer to page 31.
BiG M 450 CV
Safety 2
Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of
accidents, serious injuries or death.
Only perform work which is described in this operating instructions. Prior to any work, stop
and safeguard the machine, refer to page 31.
All other maintenance and repair work must only be performed by qualified specialist
workshop.
Working at or on heights of the machine

There is a risk of falling when working at or on heights of the machine. As a result, accidents
may occur and people may be seriously or fatally injured.
Prior to any work, stop and safeguard the machine, refer to page 31.
Make sure you stand securely.
Use a suitable fall protection.
Secure the area below the assembly point against falling objects.
Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously
injured or killed, as a result.
Do not stay under the raised machine or machine parts which are not safely supported, refer
to page 31.
Prior to all work on raised machines or machine parts, lower the machine or machine parts.
Before performing any work under raised machines or machine parts, secure the machine or
machine parts with rigid safety support or with hydraulic shut-off device or by supporting
against lowering.
Danger associated with welding work

Improper welding work will endanger the operational safety of the machine. As a result,
accidents may occur and people may be seriously or fatally injured.
Never perform welding work on the following components:
• Engine
• Gearbox
• Components of the hydraulics
• Components of the electronics
• Frame or supporting components
• Running gear
Before carrying out welding work on the machine, obtain consent by KRONE customer
service and, if required, identify alternatives.
Before performing welding work on the mowers, detach them from the machine.
Welding work must only be performed by experienced qualified personnel.
Attach the earthing of the welding device near the welding points.
Caution when performing welding work near electric and hydraulic parts, plastic parts and
pressure accumulators. The parts may be damaged, endanger people or cause accidents.
BiG M 450 CV
2 Safety
Before performing welding work on the forage harvester:

Switch off main battery switch.
Pull engine control plug out of the engine block.
Disconnect batteries.
Connect positive and negative cables of the machine by an electrical connection.
2.4.21 Dangers in connection with certain activities: checking and charging

batteries
If the battery is handled incorrectly, e.g. inadvertent connection of the battery poles to a metal
object, excessive charging in conjunction with a spark, the battery may explode. People may be
injured or burnt by the explosion or burnt by spraying battery acid.
Use a suitable voltmeter to check the condition of the battery.
Charge the battery only in well ventilated rooms with the battery compartment cover open.
To charge the battery, follow these operating instructions, refer to page 325.
Keep fire, sparks and naked flames away from the battery.
To prevent acid from leaking, transport the battery in the installation position only.
2.4.22 Dangers in connection with certain activities: working on wheels and

tyres
Improper assembly or disassembly of wheels and tyres will endanger the operational safety. As
a result, accidents may occur and people may be seriously injured or killed.
The fitting of wheels and tyres requires adequate knowledge and approved mounting tools.
If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by
a qualified tyre service.
When fitting tyres on the rims, never exceed the maximum permitted pressure specified by
KRONE, otherwise the tyre or even the rim may explode, refer to page 62.
When mounting the wheels, mount the wheel nuts with the specified tightening torque, refer
to page 274.
2.4.23 Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or
impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances
to help and heal injured people deteriorate.
As a matter of principle: Park the machine.
Get an overview of the existing danger and identify the reason.
Secure the accident site.
Save persons from the danger zone.
Leave danger zone and do not enter it again.
Alarm rescue workers and seek help, if possible.
Carry out immediate lifesaving actions.
BiG M 450 CV
Safety 2
Safety routines 2.5
2.5 Safety routines
2.5.1 Shutting down and safeguarding the machine
WARNING
Risk of injury due to movement of the machine or machine parts
If the machine has not been shut down, machine or machine parts may move unintentionally.
As a result, people may be seriously injured or killed.
Before leaving the operating position: Shut down and safeguard the machine.
To shut down and safeguard the machine:

Park the machine on a stable, horizontal and level ground.
Switch off the drives and wait until coasting parts have come to a complete stop.
Secure the self-propelled machine against rolling away by applying the parking brake.
Switch off the engine, remove the ignition key and take it with you.
Switch off the main battery switch, refer to page 204.
Use wheel chocks to secure the self-propelled machine against rolling away.
2.5.2 Securing raised machine and machine parts against lowering
WARNING
Crushing hazard due to movement of machine or machine parts
If the machine or machine parts are not secured against lowering, the machine or machine
parts may roll, fall or sag. Thus people could be squeezed or killed.
Lower the raised machine parts.
Before working on or under raised machine parts: Secure machine or machine parts
against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.
Before working on or under raised machine parts: Safely support machine or machine
parts.
In order to safely support the machine or machine parts:

To support, only use suitable and sufficiently dimensioned materials that do not break or
yield.
Bricks and hollow blocks are not suitable for safely supporting the machine and machine
parts. Therefore they must not be used.
Car jacks are also not suitable for safely supporting the machine and machine parts. They
must not be used, as well.
BiG M 450 CV
2 Safety
2.6 Safety labels on the machine
2.5.3 Carrying out oil level check and oil and filter element changes safely
WARNING
Carrying out oil level check and oil and filter element changes safely
If oil level check and oil and filter element changes are not carried out safely, the operational
safety of the machine may be impaired. This may result in accidents.
Carry out oil level check and oil and filter element changes safely.
To carry out oil level check, oil and filter element changes safely:
Lower raised machine parts or secure them against falling, refer to page 31.
Observe the intervals for oil level check, oil and filter element changes, refer to page 236.
Use only the oil grades and quantities specified in the consumables table, refer to page 64.
Clean the area around the parts (for example gearbox, high-pressure filter) and make sure
that no foreign objects get into the parts or the hydraulic system.
Check existing seal rings for damage and replace them, if necessary.
Collect leaking or waste oil in a container designated for the purpose and dispose of it
properly, refer to page 25.
2.5.4 Running actuator test
WARNING
Run actuator test safely
When actuators are energised, functions are carried out directly and without a safety prompt.
This may cause the unintentional movement of machine parts, trapping and seriously or
fatally injuring persons.
ü Only persons familiar with the machine are permitted to perform the actuator test.
ü The person performing the test must know which machine parts are activated by
controlling the actuators.
Run the actuator test safely.
To run the actuator test safely:

Lower raised machine parts or secure them against falling, refer to page 31.
Shut down and secure the machine, refer to page 31.
Cordon off the danger zone of the actuated moving machine parts in a clearly visible
manner.
Ensure that there is nobody in the danger zone of the actuated moving machine parts.
Switch on the ignition.
The actuator test must only be performed from a safe position outside the area that is
affected by machine parts moved by the actuators.

Every safety label is provided with an order number and can be ordered directly from the
authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety
labels.
BiG M 450 CV
Safety 2
Safety labels on the machine 2.6
When attaching safety labels, the contact surface on the machine must be clean and free of dirt,
oil and grease to ensure optimum adhesion of the labels.
BiG M 450 CV
2 Safety
Position and meaning of safety labels
Overview 1
WARNING DANGER WARNING WARNING WARNING WARNING WARNING
1
Read and understand ELECTROCUTION HAZARD FALL HAZARD Shut off engine, Use parking brake and Do not operate machine Do not use hand to search
operator's manual Keep sufficient distance Do not ride on plattform remove ignition key wheel chocks to secure unless an approved fire for leaks. High pressure
before operating or to avoid death or serious or ladder. and keep it with you machine against extinguisher is installed. oil easily punctures skin
servicing machine. injury from contact with Do not carry passengers. while performing inadvertent rolling. causing serious injury and
Do not allow overhead electric power maintenance, Use both wheel chocks gangrene. If injured, seek
unexperienced lines. repair work or at the front axle only. emergency medical help.
6 personnel to
operate machine.
clearing blockages. Relieve pressure before
performing repair work.
27 022 558 0
27 021 178 0
3 4
cause severe injury to eyes and skin.
Relieve pressure before servicing.
Relieve pressure before servicing.

cause severe injury to eyes and skin.
Servicing while pressurized can
oil and gas under high pressure.
Hydraulic accumulators contain
oil and gas under high pressure.
Hydraulic accumulators contain
Servicing while pressurized can

WARNING
WARNING
27 021 178 0
4 3
BMG000-034
BiG M 450 CV
Safety 2
1. Order No. 27 022 558 0 (1x)
This safety label includes the following warn-

ings:
WARNING
• Read and understand operator´s manual
before operating or servicing machine.
• Do not allow inexperienced personnel to
operate machine.
DANGER
ELECTROCUTION HAZARD
Keep sufficient distance to avoid serious injury
or death from contact with overhead electric
power lines.
WARNING
FALL HAZARD
To avoid serious injury or death:
- Do not ride on platform or ladder.
- Do not carry passengers.
- Keep riders and children off machine.
WARNING
To avoid serious injury or death, shut off en-
gine, remove ignition key and keep it with you
while performing maintenance, repair work or
clearing blockages.
WARNING
To avoid serious injury or death, use parking
brake and wheel chocks to secure machine
against inadvertent rolling. Use both wheel
chocks at front axle only.
BiG M 450 CV
2 Safety
WARNING
Do not operate the machine unless an ap-
proved fire extinguisher is installed.
WARNING
Do not use hand to search for leaks. High
pressure oil easily punctures skin causing ser-
ious injury and gangrene. If injured, seek
emergency medical help. Relieve pressure be-
fore performing repair work.
2. Order No. 27 002 057 0 (2x)
WARNING
To avoid personal injury.
Never put your hand into the danger area as
parts may be moving.
3. Order no. 27 006 964 0 (2x)
WARNING!
To avoid Possible injury.
Close the protective equipment before placing
the machine in operation !
4. Order No. 27 014 825 0 (2x)
WARNING
Hot surfaces
-Keep sufficient distance from hot surfaces.
-Allow to cool before servicing.
5. Order no. 27 014 829 0 (1x)
WARNING
To Avoid serious injury or death
-Do not touch any moving machine compon-
ents.
-Wait until all machine components have com-
pletely stopped.
BiG M 450 CV
Safety 2
6. Order no. 27 021 178 0 (4x)
WARNING
High pressure oil can cause severe injury
Hydraulic accumulators contain oil and gas
under high pressure.
Relieve pressure before servicing hydraulic
system.
Hydraulic accumulators may be removed and
repaired by a qualified workshop only.
BiG M 450 CV
2 Safety
Overview 2
1 2 4
1
3
3
BM000-223
BiG M 450 CV
Safety 2
1. Order no. 942 546 0 (2x)
WARNING
Avoid bodily injuries from rotating engine
fan.
Keep hands out of fan discharge area when
engine is running.
2. Order No. 27 014 825 0 (1x)
WARNING
Hot surfaces
-Keep sufficient distance from hot surfaces.
-Allow to cool before servicing.
3. Order no. 27 002 057 0 (5x)
WARNING
4. Order no. 27 021 178 0 (1x)
WARNING
system.
5. Order no. 27 002 055 0 (2x)
DANGER
Thrown objects can cause serious injury
or death.
• Stay clear of machine while in operation.
• Keep discharge chute and shields in place.
• Replace worn or damaged protective
skirting.
BiG M 450 CV
2 Safety
6. Order No. 27 002 056 0 (2x)
DANGER
Blade can cause serious injury or death.
7. Order No. 27 002 057 0 (2x)
WARNING
BiG M 450 CV
Safety 2
BiG M 450 CV
2 Safety
Overview 3
4
4
3
1
6
2
5 6
3
4 6
5
5
5
1
5
2 6
BM000-224
BiG M 450 CV
Safety 2
1. Order No. 27 002 055 0 (4x)
DANGER
or death.
skirting.
2. Order No. 27 002 056 0 (4x)
DANGER
Blade can cause serious injury or death.
3. Order no. 27 009 598 0 (2x)
WARNING
Danger in the slewing range
• Keep distance while the machine is
operating.
4. Order no. 27 021 178 0 (3x)
WARNING
system.
5. Order no. 27 002 057 0 (5x)
WARNING
6. Order No. 27 014 829 0 (4x)
WARNING
ents.
pletely stopped.
BiG M 450 CV
2 Safety
7. Order No. 27 006 964 0 (1x)
WARNING!
BiG M 450 CV
Safety 2
BiG M 450 CV
2 Safety
Overview 4
BM000-225
BiG M 450 CV
Safety 2
1. Order no. 27 003 029 0 (2x)
Warning
To avoid possibly injury
Do not stay in the swivel area of the outrigger
arms.
Keep your distance.
2. Order no. 27 014 824 0 (1x)
WARNING
-Do not ride on platform or ladder.
-Do not carry passengers.
3. Order no. 27 021 178 0 (2x)
WARNING
system.
4. Order No. 27 006 964 0 (1x)
WARNING!
BiG M 450 CV
2 Safety
Overview 5
Universal shafts
BM000-329
BiG M 450 CV
Safety 2
1. Order no. 949 228 0 (6x)
DANGER
ROTATING DRIVELINE – CONTACT CAN
CAUSE DEATH. KEEP AWAY!
DO NOT OPERATE WITHOUT-
• All driveline guards, tractor and equipment
shields in place.
• Driveline securely attached at both ends.
• Driveline guards that turn freely on
driveline.
BiG M 450 CV
2 Safety
Overview 6
With version "Swath merging system with hydraulic hood"
1 1
1
2 2
2
3 3
3
4 4
4
BM000-378
BiG M 450 CV
Safety 2
1. Order no. 27 004 016 0 (4x)
Warning
Rotating augers can cut arms, hands and fin-
gers.
To avoid injury STAY AWAY from rotating
augers.
Failure to comply could result in death or seri-
ous injury.
2. Order No. 27 002 057 0 (4x)
WARNING
3. Order No. 27 014 829 0 (4x)
WARNING
ents.
pletely stopped.
4. Order No. 27 002 055 0 (4x)
DANGER
or death.
skirting.
BiG M 450 CV
2 Safety
Overview 7
With version "Standard swathing"
1 1
BM000-391
BiG M 450 CV
Safety 2
1. Order No. 27 002 057 0 (4x)
WARNING
2. Order no. 27 002 055 0 (2x)
DANGER
or death.
skirting.
BiG M 450 CV
2 Safety
2.7 Safety features
2.7 Safety features
8 8
1
10
8 4
7 9 11
BMG000-047
BiG M 450 CV
Safety 2
Safety features 2.7
Pos. Designation Explanation

1 Emergency exit In case of an emergency, the side window on the
right-hand side in the direction of travel, next to
the driver's seat, can be opened as an exit door,
refer to page 69.
2 Wheel chocks Wheel chocks can be used to secure the machine
from rolling away. The machine is equipped with
2 wheel chocks which are located above the front
right wheel in the storage compartment, refer to
page 203.
3 Fire extinguisher The fire extinguisher is located on the cabin lad-
der, refer to page 57.
4 Ladder To enter the cabin safely at all timed, climb up
onto the machine using the left-hand side
ladder only. Use the handrails while doing so.
5 Main battery switch The main battery switch is used to switch on or
interrupt the machine’s power supply, refer to
page 204.
6 Ladder lighting For the "Ladder and maintenance lighting"
version
To enable the rungs on the ladder to be easily
seen, even in the dark, the rungs can be illumin-
ated, refer to page 82.
7 Quick-stop switch The quick-stop switch in the armrest is used to
stop the machine's working functions in an emer-
gency. The traction drive remains active, refer to
page 92.
8 Working lights To ensure that the machine can be safely exited
in the dark, the working lights are switched off
after a delay, refer to page 82.
BiG M 450 CV
2 Safety
2.7 Safety features

9 Seat switch in driver's seat The seat switch integrated into the driver's seat is
used to check whether the driver's seat is occu-
pied or not.
Field mode:
If the driver's seat is not occupied for longer than
7 seconds, then all the mowers and the traction
drive are switched off.
Once the driver's seat is occupied again, the
mowers can be switched on and the traction drive
started up again.
Switch mowers on and off, refer to page 210.
Road mode:
If the driver's seat is not occupied for longer than
7 seconds, then the traction drive's reverse drive
is switched off. During forward travel the traction
drive is switched off only after the machine comes
to a standstill.
10 SMV emblem The Slow Moving Vehicle emblem (SMV emblem)
is attached to slow-moving machines or vehicles
travelling on public highways at a speed of
less than 40 km/h (25 mph), refer to page 56.

11 Seatbelt Always put on the safety belt before driving.
2.7.1 SMV emblem
KM000-567
The SMV emblem (Slow-Moving Vehicle) (1) is attached to slow-moving machines or vehicles
travelling on public highways at a speed of less than 40 km/h (25 mph).
The SMV emblem (1) is at the rear in the centre or at the rear on left.
When driving the machine on public highways, the SMV emblem must be mounted.
If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem
must be covered or dismounted.
BiG M 450 CV
Safety 2
Safety features 2.7
2.7.2 Fire extinguisher
BXG000-004
INFORMATION
The machine must not be operated without a fire extinguisher which contains at least 20 lbs of
extinguishing agent.
The manufacturer recommends a powder fire extinguisher for fire classes A, B and C.
The support for fire extinguisher (1) is located in direction of travel left on the ladder (2) to the
platform.
Have the fire extinguisher registered. So you can be sure that maintenance is carried out
regularly and in good time (according to EN 3 at the latest every two years) and can be proven.
Prior to starting up the machine, check that the fire extinguisher is attached and ready for
use, refer to page 276.
Consider the operating instructions of the fire extinguisher and the web page of the
manufacturer of the fire extinguisher.
Check fire extinguisher for external damage. In the event of anomalies, inform responsible
maintenance company.
The inspection intervals in other countries may be different. In such a case, the prescribed
inspection intervals of the country of operation apply.
Observe the provisions of the corresponding countries.
BiG M 450 CV
3 Data memory
3 Data memory
A variety of electronic components of the machine contains data memories which save
temporarily and permanently technical information on machine condition, events and errors.
This technical information generally documents the condition of a part, module, system or of the
environment:
• Operating states of system components (e.g. filling levels)
• Status messages of the machine and its single components (e.g. number of revolutions of
wheel, wheel speed, motion delay, lateral acceleration)
• Malfunctions and defects in important system components (e.g. light and brakes)
• Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability
control systems)
• Ambient conditions (e.g. temperature)
These data are exclusively of a technical nature. They are used to detect and remedy errors as
well as to optimize machine functions. There is no possibility to create motion profiles on driven
routes from these data.
If services are used (e.g. repair services, service processes, warranty cases, quality assurance),
this technical information can be read out by employees of service network (including
manufacturer) from the event and error data memories by means of special diagnostic units.
There you receive further information, if necessary. After the error has been remedied, the
information in the error storage is either deleted or continuously overwritten.
When using the machine, situations are possible in which these technical data in connection
with other information (accident protocol, damage to the machine, testimonies etc.) could
become transferable to people - if applicable in consultation with an expert.
Additional functions regulated by a contractual agreement with the customer (e.g. remote
maintenance) permit the transmission of certain machine data from the machine.
BiG M 450 CV
Machine Description 4
Machine overview 4.1
4 Machine Description
4.1 Machine overview
2 3
15 5 6
7 8
14
13 12 11 10
BMG000-049
BiG M 450 CV
4 Machine Description
4.2 Labelling
1 Exhaust aftertreatment 9 Engine

2 Storage compartment right 10 Side mounted mower left
3 Cabin 11 Outrigger arm left
4 Front mounted mower 12 Battery compartment
5 Outrigger arm right 13 Lifting unit
6 Right side mounted mower 14 Main battery switch
7 Rear storage compartment 15 Maintenance flap left
8 Combination cooler
4.1.1 Content of the storage compartments on the machine
Right storage compartment (2)

• 2 wheel chocks
• 1 canister for fresh water
• 1 canister for windshield washer fluid
Rear storage compartment (7)

• 1 Blade wrench for tensioning the belt drives and with the "Blade quick fastener" version: for
blade changing
• 1 Drain hose for fluids
• 1 Special spanner for SafeCut
• Several spare blades
• 1 Measuring hose
Left maintenance flap (15)

• 1 Lever for operating the control block
4.2 Labelling
INFORMATION
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
Information for enquiries and orders

If you have any further queries on the machine or if you want to order spare parts, always enter
type designation, vehicle identification number and year of manufacture of the corresponding
machine. To ensure that these data are always available, we recommend to enter them in the
fields on the front cover page of these operating instructions.
BiG M 450 CV
Machine Description 4
Function description 4.3
BM000-093
The machine data can be found on type plate (1). The type plate is located on right-hand
machine side on vehicle frame below the cabin.
4.3 Function description

The self-propelled high-performance mower conditioner is a self-propelled work machine with
three disc mowers with integrated mower-conditioners. The self-propelled high-performance
mower conditioner is used for mowing various live agricultural grasses and pulse crops (from
initial stages to end of photosynthetic process).
The three mowing units can be used individually or together and thereby enabling the working
width to be adapted to suit. The integrated mower-conditioners accelerate the mowed crop
drying process.
BiG M 450 CV
5 Technical Data
5 Technical Data
BM000-129
Dimensions
Width W 3,000 mm
Length L 8,450 mm
Height H 4,000 mm
Working width 9,950 mm
Centre distance X 4,110 mm
Weight
Permissible total weight 16,000 kg
Permitted axle load at front 10,500 kg
Permitted axle load at rear 6000 kg
Engine data
Manufacturer Liebherr Machines Bulle SA
Engine type D946 A7-04
Design 6-cylinder diesel engine
Emissions level IV (EU)
Exhaust aftertreatment system SCR method
Power See engine model plate
Cooling system Liquid cooling
Diesel injection process Liebherr Common Rail
Starter voltage 24 V
Starter output 7.8 kW
BiG M 450 CV
Technical Data 5
Traction drive
Type Continuously variable hydro-
static drive
Working speed 0–25 km/h
Transport speed 0-40 km/h
Four-wheel Option
Traction control system Standard equipment
Axles
Steering Rear axle
Steering angle 53°
Suspension on front axle/rear axle Hydropneumatic
Electrical system
Alternator voltage 24 V
Alternator current intensity 180 A
Number of batteries 2
Battery voltage 24 V (2x12 V)
Battery capacity (2x) 135 Ah
Air conditioning
Evaporator Refrigerating capacity *5200
W
Heater Heating output 4000 W
Fan 910 m³/h free blowing
Voltage 24 V
Power consumption 13.5 A
* Measured at +30 °C ambient temperature (manufacturer's specifications)
Vibration values
The determined values are below the values required according to the EU Vibration Directive
2002/44/EC.
• The vibration values for hand-arm vibrations are below 2.5 m/s².
• Concerning whole body vibrations the action value of 0.5 m/s² is not exceeded.
Noise in the operating position

• The noise in the operating position is 80 dB LpA with cabin closed.
Ambient temperature
Temperature range for machine operation -5 to +45 °C
Maximum speed1
Maximum permitted speed 40 km/h
1)
Depending on the legal requirements in the country of use.
BiG M 450 CV
5 Technical Data
5.1 Consumables
Mowing units
Number of mowing units 3
Working width 9950 mm
Number of mowing discs 6 per side mounted mower
5 per front mounted mower
Number of mowing drums 2 per side mounted mower
2 per front mounted mower
Conditioning system V-shaped steel tines
Conditioner speed Adjustable 700/1000 rpm
Cutting height conditions of usage

8–11 cm High cut
Forage crop, dry or moist soil
4-6 cm Forage crop, dry or normal
soil
approx. 3 cm Low cut
Sward damage can occur
5.1 Consumables
NOTICE
Machine damage due to mixing of oil
If oils, which have different specifications, are mixed with each other, the machine may be
damaged.
Never mix oils, which have different specifications, with each other.
Contact your KRONE service partner before using an oil with a different specification after
changing the oil.
The following filling quantities are reference values. The actual refiling quantity is determined
when checking the level.
Biodegradable consumables can be used on request.
BiG M 450 CV
Technical Data 5
Consumables 5.1
5.1.1 Oils
Vehicle
Designation Filling quant- Specification Initial filling at the factory
ity
Hydraulic oil tank 60 L Hydraulic oil SRS Wiolan HS 46
HLP 46
General hydraulic system 110 L Hydraulic oil SRS Wiolan HS 46
HLP 46
Engine oil (diesel engine) 40 L LIEBHERR en- LIEBHERR engine oil
gine oil 10W-40
10W-40
options: Fuchs
Titan Cargo
MC 10W-40,
Chevron
Texaco URSA
TDX 10W-40,
Shell Rimula
R6M 10W-40
or Total Rubia
Tir 8600
10W-40
Transfer gearbox 9.2 L Mobil SHC 630
Front wheel hub gearbox 2.5 L Gear oil Shell Spirax S4 CX 50
Rear wheel hub gearbox 1.5 L Gear oil Shell Spirax S4 CX 50
Mowers
Designation Filling quantity Specification
Input gearbox on front moun- 1.7 L API GL4 SAE 90
ted mower
Main gearbox on front moun- 7L API GL4 SAE 90
ted mower
Main gearbox of side mounted 6.5 L API GL4 SAE 90
mowers
Front mounted mower cutter 7L API GL4 SAE 90
bar
Cutterbar side mounted 8L API GL4 SAE 90
mowers
List of mineral oils of quality class HLP (HM) and environmentally friendly, rapidly
biodegradable HEPG pressure fluids allowed to be used for hydraulic oil tank:
ISO viscosity class HEPG VG 46 HLP VG 46
Manufacturer
ADDINOL Hydraulic oil HLP 46
AGIP OSO 46
ARAL BAF 46Vitam Aral Vitam GF 46
ASEOL Aqua VG 46
BiG M 450 CV
5 Technical Data
5.1 Consumables
ISO viscosity class HEPG VG 46 HLP VG 46

Manufacturer
AVIA Avia Hydrosynth 46 AVILUB RSL 46
Avia Fluid ZAD 46
BECHEM Hydrostar UWF 46
BP Biohyd PEG 46 Energol HLP 46
CASTROL HYSPIN AWS 46
COFRAN Cofraline extra 46 S
DEA Econa PG 46 Astron HLP 46
ELF ELFOLNA 46
ELFOLNA DS 46
ENGEN Engen TQH 20/46
ESSO Hydraulic oil PGK 46 NUTO H 46
FINA Hydraulic oil D3031.46 HYDRAN 46
FRAGOL Hydraulic TR 46
FUCHS Renolin PGE 46 RENOLIN
MR 15, VG 46, B15 VG 46
Houghton Syntolubric 46
KLÜBER LAMORA HLP 46
KUWAIT Q8 Haydn 46, Q8 Holst 46,
hydraulics S46
LIQUI MOLY HLP 46 ISO
Mobil Mobil DTE 25
Mobil Hydraulic Oil Medium
SHELL Fluid BD 46 Shell Tellus oil 46
Shell Hydrol DO 46
SRS WIOLAN HS 46
WIOLAN HX 4
Stuart Hydrocor E46 Cofraline
Theunissen ISOCOR E46 extra 46 S
TOTAL Azolla ZS 46
TRIBOL Tribol 772
Tribol ET 1140-46
Tribol 943 AW 46
VALVOLINE Ultrasyn PG 46
VERKOL Vesta HLP 46
5.1.2 Lubricating grease

Central lubrication system 3.5 L Lubricating grease acc. to DIN
1 51818 of NLGI class 2, Li
Manual lubrication points As required
soap with EP additives
Intermediate gear 65 g (per side) Mobilgrease XHP 222
BiG M 450 CV
Technical Data 5
Consumables 5.1
1
Lubricate the manual lubrication point until grease escapes at the bearing position. After
lubricating, remove the grease escaping from the bearing position.
5.1.3 Coolant
Consumables / initial filling ex works
Designation Filling quantity Specification Initial filling ex works
Engine coolant tank 54 L See shipped oper- • Liebherr Antifreeze OS
ating instructions Concentrate
from LIEBHERR • Liebherr Antifreeze OS Mix
5.1.4 Refrigerant (air conditioning)

Refrigerant 1,800 g R134a
Oil 75 mL PAG
Data sheet for refrigerant R134a (excerpt)

Refrigerant R 134a
Chemical designation 1,1,1,2 tetrafluoroethane
Chemical formula CH2F CF3
Molecular weight: 102.0 g/mol
Boiling point (at 1.013 bar): -26.1 °C
Freezing point: -101.0 °C
Critical temperature: -101.1 °C
Critical pressure: 40.60 bar
Density (liquid at +25 °C) 1206 kg/m3
Limits of flammability in the air: not inflammable
Environmental data FKW 134a

ODP – Ozone depletion potential ODP=0
CLP – Chlorine load potential CLP=0
PCR – Photochemical reactivity PCR=0.5
GWP – Greenhouse effect 1,430
CO2 equivalent 2,574 kg
5.1.5 Fuel/urea
Fuel tank 800 L See shipped operating in-
structions from LIEBHERR
Urea tank 70 L
BiG M 450 CV
5 Technical Data
5.2 Tyres
5.2 Tyres
Before working on a slope, increase the tyre pressure by 0.4 bar more than the recommended
pressure indicated in the following table. After working on the slope, the tyre pressure must be
set to the recommended values in the table.
Before putting the machine into storage at the end of the harvesting season, set the tyre
pressure to the maximum permitted value. Before starting the new season, the tyre pressure
must be set to the values in the table.
Tyres Recommended tyre Max. permissible tyre
pressure pressure
Front: 800/65 R32 (AC70N) 1.6 bar 4.0 bar
Rear: 600/65 R28 (AC65) 1.4 bar 2.0 bar
Front: 800/60 R32 (Flotation Trac) 1.2 bar 4.0 bar
Rear: 600/60 R30.5 (Flotation Trac) 1.2 bar 4.0 bar
BiG M 450 CV
Control and Display Elements 6
Overview of operating elements 6.1
6 Control and Display Elements
6.1 Overview of operating elements
3 4 5
6 7 8 9
1
10
2
11
BM000-034
1 Steering column with steering wheel 7 Navigation module

2 Brake pedal 8 Keypad
3 Operation unit automatic climate control 9 Ignition lock
4 Light control unit 10 Terminal
5 Interior lighting/control lever lighting 11 Control lever
switch
6 Main mode switch
6.2 Opening doors and windows of cabin
Opening right side window

In case of an emergency, the right side window can be opened as an exit door.
WARNING
Danger to life due to blocked escape route
If the right side window cannot be opened without obstruction, the escape route for the driver
is obstructed.
Make sure prior to travel that the right platform is free.
To fully open the window on the right next to the driver's seat:
BiG M 450 CV
6.2 Opening doors and windows of cabin
BM000-067
Swivel the lever (1) forwards until it locks into position.
BM000-176
Pull the cotter pin (2) and remove it.
BM000-177
Open the side window (3) all the way.
Opening the cabin door

Opening the cabin door from outside
BiG M 450 CV
Opening doors and windows of cabin 6.2
BX001-138
Unlock the door lock (1) with the door key.
Press in the door lock (1) and open the door.
Opening the cabin door from inside
BX001-139
Press up the door opening lever (1) and open the door outwards.
BiG M 450 CV
6.3 Control and display elements on the steering column
BM000-035
1 Steering wheel 4 Release lever for horizontal steering

column adjustment and upper pivot
point, refer to page 162
2 Warning lights, refer to page 76 5 Steering column switch, refer to
page 72
3 Unlocking pedal for steering column ad-
justment bottom, refer to page 162
6.3.1 Steering column switch
6.3.1.1 Activating horn
BM000-055
To actuate the horn, press the momentary switch (1) for the horn on the steering column
switch (2).
Æ As long as the momentary switch is pressed, the horn sounds.
BiG M 450 CV
Control and display elements on the steering column 6.3
6.3.1.2 Switching direction indicators on/off
BM000-056
To switch on the right direction indicator, move the steering column switch (1) forwards.
Æ The direction indicator on the right is switched on.
To switch on the left direction indicator, push the steering column switch (1) backwards.
Æ The direction indicator on the left is switched on.
The direction indicator is switched off when the steering wheel is turned.
To switch off the direction indicator when the steering wheel is not turned, move the steering
column switch (1) in the opposite direction.
The warning light for direction indicator lights up when the direction indicator lamps have been
switched on, refer to page 76.
6.3.1.3 Switching parking light/dipped beam on/off
BM000-059
The lighting setting ring gauge (2) on the steering column switch (1) can be turned to the
following positions:
BiG M 450 CV
Pos. Icon Explanation

I Switches the light off.
II Switches the parking light on.
III Switches dipped beam on.
IV Inoperative
To switch on the parking light, turn the lighting setting ring gauge (2) one notch forwards to
position II.
Æ Front parking light and rear parking light are lit, refer to page 79.
ü The ignition is switched on, refer to page 92.
To switch on the dipped beam, turn the lighting setting ring gauge (2) to the second notch
forwards to position III.
Æ The green dipped beam indicator lamp is lit, refer to page 76.
Æ Dipped beam, front parking light, licence plate lamp and rear position lamp are on, refer to
page 79
To switch off the parking light and dipped beam, turn the lighting setting ring gauge (2) to the
last notch backwards to position I.
Æ All the lights have been switched off.
6.3.1.4 Switching full beam on/off
BM000-057
ü The dipped beam has been switched on, refer to page 73.
To switch on full beam, press the steering column switch (1) downwards.
Æ The steering column switch locks in this position and full beam is switched on.
Æ The blue warning light full beam is on, refer to page 76.
To switch off full beam, move the steering column switch (1) to the neutral position.
BiG M 450 CV
Control and display elements on the steering column 6.3
6.3.1.5 Actuating headlamp flasher
BM000-058
To activate the headlamp flasher, pull the steering column switch (1) upwards.
Æ As long as the steering column switch is pulled upwards, the full beam and the blue warning
light full beam light up, refer to page 76.
6.3.1.6 Switching windshield wipers on/off
BM000-060
The setting ring gauge (2) for the windshield wiper on the steering column switch (1) can be
turned to the following positions:
BiG M 450 CV
Pos. Icon Explanations

I Switches the windscreen wiper off.
II Switches on interval mode of the windscreen

wiper.
III Switches on continuous operation of the wind-

screen wiper.
IV Switches on the windscreen washer system.
To switch on the wiper in interval mode, turn the setting ring gauge (2) one notch forwards to
position II.
Æ The windshield wiper operates in interval mode.
To switch on the wiper in continuous operation, turn the setting ring gauge (2) to the second
notch forwards to position III.
Æ The windshield wiper operates in continuous operation.
To switch on the windscreen washer system, turn the setting ring gauge (2) to the third
notch forwards to position IV.
Æ The windscreen washer system is operating.
To switch off the wiper, turn the setting ring gauge (2) to the last notch backwards to position
I.
Æ The wiper returns to the rest position and stops.
6.3.2 Warning lights
BM000-263
1 Warning light for direction indicator 4 Charging warning light

left
2 Warning light for full beam 5 not assigned
3 Warning light for dipped beam 6 Warning light for direction indicator on
right
BiG M 450 CV
Actuating service brake 6.4
6.3.3 Switching the flashing warning light on/off
BM000-061
To switch on the flashing warning light, press the flashing warning light switch (1) to position
II.
Æ When the flashing warning light is switched on, all direction indicators flash simultaneously
and the warning lights for the direction indicators on the left and right are lit, refer to
page 76.
To switch off the flashing warning light, press the flashing warning light switch (1) to position
I.
Æ The warning lights for direction indicators on the left and right go out.
6.4 Actuating service brake
WARNING
Risk of accident due to defective service brake!
If the service brake has a restricted function, the machine cannot be brought to a standstill in
time. Thus there is a risk of serious injuries or death.
Before starting the machine, always check service brake and ensure its functionality.
BM000-062
Before driving, check the service brake, drive the machine at low speed one metre forwards
and actuate the brake pedal (1).
Æ If the machine brakes, the service brake is functioning correctly.
Æ If the machine does not brake, stop driving the machine.
Shut down and secure the machine, refer to page 31.
Have a technician check and repair the service brake.
BiG M 450 CV
6.5 Lighting
6.5 Lighting
6.5.1 Light control unit

The Light Control Unit is used to switch the working lights, mirror heating and the wipers on and
off and to adjust the outside mirrors.
If one of the functions is active, an LED above the corresponding key lights up.
BXG000-012

1 "Mirror heating" key Switches the heating on/off for the outside rear-
view mirrors and the anti-collision mirror.
2 not assigned
3 "Warning beacon" key Switches the warning beacons on/off.
4 "Cabin working light, left/right" Switches the cabin working light at left and right
key on/off.
5 "Maintenance and ladder lighting" Switches the maintenance and ladder lighting on/
key off.
6 "Working light, left/right" key Switches the working light at left and right on/off.
7 not assigned
8 "Left wiper" key Switches the left wiper on/off.
9 "Right wiper" key Switches the right wiper on/off.
10 not assigned
11 "Rear working light" key Switches the rear working light on/off.
12 not assigned
13 "Memory" key Switches a programmed combination of working
lights on/off, refer to page 81.
BiG M 450 CV
Lighting 6.5

14 not assigned
15 "Working lights cabin roof" key Switches the cabin roof working lights on/off.
16 "Front guard working lights" key Switches the front guard working lights on/off.
17 not assigned
18 "All working lights" key1 Switches all working lights on/off.
19 "Right outside rear-view mirror" Activates the right outside rear-view mirror for
key mirror adjustment.
20 not assigned
21 "Left outside rear-view mirror" Activates the left outside rear-view mirror for mir-
key ror adjustment.
22 "Mirror adjustment" control panel Adjusts the reflecting surface of the mirror which
has a lit indicator lamp.
1
The "All working lights" key switches the working lights on/off only if the parking light has been
switched on.
6.5.1.1 Road travel lighting
1 1
2
5 3 4
BM000-064
BiG M 450 CV
6.5 Lighting
1 Side direction indicator/flashing warning 5 Warning beacon

lamp
2 Dipped beam/full beam 6 Licence plate lamp
3 Front position lamp 7 Rear direction indicator/flashing warning
lamp
4 Front direction indicator/flashing warning 8 Rear position lamp/parking light/brake
lamp lamp
6.5.1.2 Working lights
WARNING
Risk of accident from dazzling working lights
If the working lights are not switched off during road travel, road users may be blinded.
Switch the working lights off during road travel.
1 2
4 3
2 3
BM000-331
1 Front cabin working light 4 Rear working light

2 Rear cabin working light 5 Front working light
3 Side working light
BiG M 450 CV
Lighting 6.5
6.5.1.3 Switching and saving working lights via “Memory” key
BXG000-039
The "Memory" key (2) can be used to combine several working lights (1) into one lighting
scenario so that they can be switched on or off simultaneously.
To save a lighting scenario with different working lights, switch on the required working lights
(1) with the corresponding keys and press the "Memory" key (2) for 3 seconds.
Æ The lighting scenario is saved. For monitoring purposes the LED above the "Memory" key
(2) flashes.
To switch on the working lights (1) of the saved lighting scenario, press the "Memory" key
(2).
Æ The working lights (1) of the saved lighting scenario light up. For monitoring purposes the
LEDs are lit above the keys which belong to the lighting scenario.
To switch off the working lights (1) of the saved lighting scenario, press the "Memory" key
(2).
Æ The working lights (1) of the saved lighting scenario go out. For monitoring purposes the
LEDs go out above the keys which belong to the lighting scenario.
To save a new lighting scenario, repeat the saving process with different working lights (1).
Æ The previous lighting scenario is overwritten.
6.5.1.4 Warning beacons
BM000-095
INFORMATION
In some countries the warning beacons must be switched on for road travel. Observe the
respective national statutory regulations.
BiG M 450 CV
6.5 Lighting
The warning beacons (2) are automatically switched on when the Main Mode Switch is set to
"Road mode".
To manually switch off the warning beacons (2), press the key (1) on the Light Control Unit.
Æ The LED above the key (1) goes out.
6.5.1.5 Ladder lighting
For the "Ladder and maintenance lighting" version

To enable the rungs on the ladder up to the cabin to be easily seen, even in the dark, the rungs
can be illuminated
BM000-234
Leaving Home function

The Leaving Home function allows the cabin to be entered safely, even in the dark.
To activate the "Leaving Home" function, press the "Ladder lighting" (3) key.
Æ The lights (1), (2), (4) and (5) light up for a certain amount of time.
BiG M 450 CV
Lighting 6.5
Coming Home function

The Coming Home function allows the cabin to be left safely, even in the dark.
The activate the Coming Home function, turn the ignition key to the "STOP" position.
Æ The lights (1), (2), (4) and (5) light up for a certain amount of time.
Lighting for refuelling

The lighting for refuelling serves to illuminate around the tank nozzle sufficiently in the dark.
To activate the lighting for refuelling, press the "Ladder lighting" key (3) 2 x or if either the
Coming Home function or Leaving Home function is active, press the "Ladder lighting" key
(3) 1 x.
Æ The lights (2) light up for a certain amount of time.
INFORMATION
The time period for activation of the individual functions can be set in the terminal in the menu
cabin "Lighting settings".
6.5.1.6 Maintenance lighting
For the "Ladder and maintenance lighting" version
BM000_236
BiG M 450 CV
6.5 Lighting
1 Maintenance lamp left side hood 3 Maintenance lamp right side hood
2 Maintenance lamp cooler compartment 4 Maintenance lamp rear storage com-
partment
To switch on the maintenance lamps (1), (2), (3) and (4), press the "Maintenance and ladder
lighting" key, refer to page 78.
Æ The maintenance lamps (1), (2), (3) and (4) light up.
To switch on the maintenance lamps (1), (2), (3), (4) and the lighting on the ladder up to the
cabin, press the key on the ladder up to the cabin for longer than 2 seconds, refer to
page 78.
Æ The maintenance lamps (1), (2), (3), (4) and the lighting on the ladder up to the cabin light
up for 20 minutes. After 20 minutes the central electrical system switches off to preserve
battery power.
6.5.1.7 Wiper on left/on right
BXG000-051
To switch on the left wiper, press the "Left wiper" key (1) on the light control unit.
Æ The left wiper wipes, the LED above the key is lit.
To switch off the left wiper, press the "Left wiper" key (1).
Æ The left wiper goes into park position, LED above the key goes out.
To switch on the right wiper, press the "Right wiper" key (2) on the light control unit.
Æ The right wiper wipes, the LED above the key is lit.
To switch off the right wiper, press the "Right wiper" key (2).
Æ The right wiper goes into park position, LED above the key goes out.
6.5.1.8 Setting mirror
Adjusting outside rear-view mirrors
WARNING
Danger to life of persons next to and behind the machine due to impaired view of the
driver!
If the outside rear-view mirrors are not correctly set, the driver does not have a proper view of
the area around the machine, possibly placing people in danger when the machine is being
driven.
Before driving the machine, set the outside rear-view mirrors so that the rear area is fully
visible to the driver from the driver’s seat.
BiG M 450 CV
Lighting 6.5
BXG000-052
In order to adjust the left outside rear-view mirror, press the “Left outside rear-view mirror”
key (3).
ð The LED above the key lights up.
Press the "Mirror adjustment" control panel (1) in the direction in which the selected mirror is
to be adjusted.
Æ The area of the left outside rear-view mirror swivels in the desired direction.
In order to adjust the right outside rear-view mirror, press the “Right outside rear-view
mirror” key (2).
ð The LED above the key lights up.
Press the "Mirror adjustment" control panel (1) in the direction in which the selected mirror is
to be adjusted.
Æ The surface of the right outside rear-view mirror swivels in the desired direction.
Setting the anti-collision mirror
WARNING
Danger to life of persons on right next to the machine as the driver only has an
impaired view!
If the anti-collision mirror has not been set correctly, the driver does not have a proper view of
the ground area next to the right front wheel, possibly placing people in danger when the
machine is being driven.
Before starting to drive, set the anti-collision mirror so that the ground area next to the
right front wheel is fully visible to the driver from the driver’s seat.
BXG000-097
Manually set the anti-collision mirror (1) in such a way that the ground area next to the right
front wheel can be checked prior to starting.
BiG M 450 CV
6.5 Lighting
Switching mirror heating on/off
BXG000-054
To heat the outside mirrors and the anti-collision mirror, press the "Mirror heating" key (1).
Æ The LED above the key lights up. The heating for the outside mirrors and the anti-collision
mirror has been switched on.
To switch off the heating for the outside mirrors and the anti-collision mirror, press the
"Mirror heating" key (1).
Æ The LED above the key goes out. The heating for the outside mirrors and the anti-collision
mirror has been switched off.
6.5.2 Interior lighting
BM000-040
The interior lamp (2) is located on the cab roof and is switched with the switch (3).
The switch has 3 positions:
Pos. Explanation
I The interior lamp is switched via the door contact switch.
II The interior lamp has been switched off.
III The interior lamp has been switched on.
Switching logic when the switch (3) is in position II:

• When the cabin door is opened, the interior lamp (2) is switched on and is switched off
again after a delay.
• When the cabin door is being opened, the interior lamp (2) is switched on. As soon as
ignition stage II is switched on refer to page 194, the interior lamp (2) goes out.
• When the diesel engine has been switched off, the interior lamp (2) is switched on and goes
out after a short time.
In addition to the interior lamp (2), the lighting for the control lever (1) is switched on as soon as
the parking, dipped or full beam has been switched on.
BiG M 450 CV
Operating elements on control lever 6.6
6.6 Operating elements on control lever

The control lever is used to make important settings and issue commands for road and field
mode of the machine.
BXG000-010
The keys on the control lever are used to run machine functions. The keys are assigned either
to sensing mode, step mode or 2-stage operation. Depending on the particular key operating
mode involved, there are 2 methods of running the machine functions:
• Sensing mode: The function is activated and completely run by tapping the key. The
function is not stopped by releasing the key.
• Step mode: The function is run for as long as the key is pressed.
The release button designated in the following table is located on the keypad, refer to
page 89.

1.1 "Lower/fold down all mowers sim- Lowers all mowers simultaneously. (Sensing
ultaneously" key mode)
With previously pressed release button :

Folds down all mowers simultaneously from the
transport into the headland position. (Step mode)
For the "Hydraulically foldable side guards"
version:
The side guards of the mowers are automatically
actuated.
1.2 "Raise/fold in all mowers simul- Raises all mowers simultaneously. (1.stage: step
taneously" key mode; 2. stage: sensing mode)
BiG M 450 CV
6.6 Operating elements on control lever

1.2 "Raise/fold in all mowers simul-
taneously" key
Folds up all mowers simultaneously from head-
land position to transport position. (Step mode)
For the "Hydraulically foldable side guards"
version:
The side guards of the mowers are automatically
actuated.
1.3 "Left front mower side shift" key For the "Hydraulic side shift on front mower"
version:
Shifts front mower to left. (Step mode)
1.4 "Right front mower side shift" key For the "Hydraulic side shift on front mower"
version:
Shifts front mower to right. (Step mode)
2 "Acceleration behaviour" switch Switches the value for the acceleration behaviour.
3 "Traction drive" key Releases the traction drive.
4 "M1" key Freely assignable memory key
8 "Automatic steering system" key For the "Automatic steering" version:
Activates the automatic steering system. (Sens-
ing mode)
9 "Lower front mower" key Lowers the front mower. (Sensing mode)
10 "Raise front mower" key Raises the front mower. (1.stage: step mode; 2.
stage: sensing mode)
11 "Lower/fold down right side Lowers the right mower (sensing mode).
mounted mower" key
With pressed release button :

Folds down right mower from transport into head-
land position. (Step mode)
12 "Raise/fold in right side mounted Raises the right mower. (1.stage: step mode; 2.
mower" key stage: sensing mode)

Folds in the right mower from the headland posi-
tion into the transport position. (Step mode)
BiG M 450 CV
Control and display elements on the keypad 6.7

13 "Lower/fold down left side moun- Lowers the left mower. (Sensing mode)
ted mower" key

Folds down left mower from transport into head-
land position. (Step mode)
14 "Raise/fold in left side mounted Raises the left mower. (1.stage: step mode; 2.
mower" key stage: sensing mode)

Folds in the left mower from the headland posi-
tion into the transport position. (Step mode)
6.7 Control and display elements on the keypad
BXG000-011
• The keys that can be used to select functions light up.
• The top left LED in each key flashes on and off or lights up when the selected function is
executed.
The keys on the control lever are used to run machine functions. The keys are assigned either
to sensing mode, step mode or 2-stage operation. Depending on the particular key operating
mode involved, there are 2 methods of running the machine functions:
• Sensing mode: The function is activated and completely run by tapping the key. The
function is not stopped by releasing the key.
• Step mode: The function is run for as long as the key is pressed.
BiG M 450 CV
6.7 Control and display elements on the keypad

1 Release button for "Mowing units Release for:
and drives"
• Fold in/down mowing units
• Switch on drives (Sensing mode)
2 Not assigned.
3 "Switch on all drives" key Switch on all drives. (Sensing mode)
4 "Switch off all drives" key Switch off all drives. (Sensing mode)
5 "Switch on left drive" key Switch on left drive. (Sensing mode)
6 "Switch off left drive" key Switch off left drive. (Sensing mode)
7 "Switch on front drive" key Switch on front drive (Sensing mode)
8 "Switch off front drive" key Switch off front drive (Sensing mode)
9 "Switch on right drive" key Switch on right drive. (Sensing mode)
10 "Switch off right drive" key Switch off right drive. (Sensing mode)
11 "Increase diesel engine speed" Increases the speed of the diesel engine. (Step
key mode)
12 "Reduce diesel engine speed" Reduces the speed of the diesel engine. (Step
key mode)
13 "Diesel engine speed" key Switches between saved speed of the diesel en-
gine and idle speed of the diesel engine (sensing
mode).
14 "M-Power/Eco-Power" key Switches between Eco‑Power mode and
M‑Power mode (Sensing mode)
15 "Parking brake" key • Applies the parking brake. (Sensing mode)
• Releases the parking brake. (Sensing mode)
16 "Traction control system" key Changes between TC I (low slip) and TC II (in-
creased slip) and OFF. (Sensing mode)
17 "Raise front and rear axle" key Raises front and rear axle. (Step mode)
18 "Lower front and rear axle" key Lowers front and rear axle. (Step mode)
19 "Fold down side guard" key Folds down side guard. (Sensing mode)
20 "Fold up side guard" key Folds up side guard. (Sensing mode)
21 "Open left swath hood" key Opens left swath hood. (Sensing mode)
22 "Close left swath hood" key Closes left swath hood. (Sensing mode)
23 "Open right swath hood" key Opens right swath hood. (Sensing mode)
24 "Close right swath hood" key Closes right swath hood. (Sensing mode)
BiG M 450 CV
Main mode switch 6.8
6.8 Main mode switch
BM000-012
The Main Mode Switch (8) is used to select the operating mode of the machine.
1 Quick-stop switch Stops the working functions. The diesel engine
continues running.
2 Main Mode Switch tip Indicates the selected operating mode.
3 "Neutral mode" switch position Selects neutral mode.
4 "Road mode" switch position Selects road mode.
5 "Field mode" switch position Selects field mode.
6 "Maintenance mode" switch posi- Selects maintenance mode.
tion
7 Main Mode Switch unlocking Pressed unlocking device releases the rotary
device switch.
Released unlocking device locks the rotary
switch.
8 Main Mode Switch Selects the operating mode of the machine.
To select an operating mode with the Main Mode Switch (8):

Press and hold down the unlocking device (7) on the Main Mode Switch (8) and
simultaneously turn the Main Mode Switch (8) to the required operating mode.
Æ The tip (2) indicates the selected operating mode.
To stop the working functions in an emergency:
Press the quick-stop switch (1).
To release the working functions again:
Unlock the quick-stop switch (1) by slightly turning it clockwise.
BiG M 450 CV
6.9 Quick-stop switch
6.9 Quick-stop switch
BXG000-006
The quick-stop switch (1) in the cabin is used to stop the working functions of the machine. The
diesel engine continues running.
To actuate it, press down the quick-stop switch (1) until it locks into position.
Æ The working functions are stopped. The switch is locked.
BXG000-058
To release it, turn the quick-stop switch (1) clockwise until the home position is reached.
Æ The working functions are activated. The switch is released.
6.10 Ignition lock
BM000-029
The ignition key (1) can be turned to 4 different positions in the ignition lock:
BiG M 450 CV
Automatic climate control 6.11
Pos. Explanation
STOP The circuit is interrupted.
I The circuit for the electronics is switched on.
II The ignition is switched on
III Start position
6.11 Automatic climate control
6.11.1 Overview of automatic climate control

The driver can use the automatic climate control operation unit to operate the air conditioning
and heating system of the cabin.
INFORMATION
If the power supply to the control unit of the automatic climate control is interrupted, the
control unit performs a self test after power is restored. After the self test is complete, the last
setting to be saved appears.
BX000-140
BiG M 450 CV
6.11 Automatic climate control

1 Air conditioning mode key Switches air conditioning mode on/off.
2 Plus key In automatic mode: Increases the value for the re-
quired cabin temperature.
In manual mode: Increases the rotational speed
of the evaporator fan.
3 Icon for the cabin Indicates the air flow in the cabin in REHEAT
mode.
4 Air conditioning mode icon Air conditioning mode has been switched on.
5 REHEAT mode icon REHEAT mode has been switched on.
6 Temperature unit Indicates the temperature unit of the setpoint
value of the cabin temperature in °C or °F.
7 REHEAT key Switches REHEAT mode (dehumidifying cabin
air) on/off.
8 Shift key for temperature units Switches between temperature units °Celsius/
°Fahrenheit (key covered)
9 Shift key for operating mode Automatically/manually switches between rota-
tional speed of the evaporator fan.
10 Numeric display Indicates the setpoint value of the cabin temper-
ature or the error code.
11 Manual fan mode icon Appears in manual fan mode.
12 Bar icon for the rotational speed Indicates the rotational speed of the evaporator
of the evaporator fan fan in manual mode.
13 Fully automatic mode icon Fully automatic mode has been switched on.
14 Minus key In automatic mode: Reduces the value for the re-
quired cabin temperature.
In manual mode: Reduces the rotational speed of
the evaporator fan.
15 Control unit on/off key Switches the control unit on/off.
6.11.2 Switching on automatic climate control
To switch on automatic climate control, press .
When the automatic climate control has been switched on, the control unit performs a self test.
The software version is displayed for approx. 5 seconds.
EQ002-096
BiG M 450 CV
Automatic climate control 6.11
Then the operating hours of the air conditioning are displayed for 5 seconds (e.g. 6 operating
hours).
EQ002-095
Then the last saved setting appears in the display.
6.11.3 Setting cabin temperature
EQ002-098
The display shows the following information:
• The current cabin temperature in °C.
• That the control unit is in automatic mode (AUTO).
To change the cabin temperature, gradually press or until the required value is
shown on the display.
BiG M 450 CV

Krone Big M 450CV Operator Manual

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Original Operating Instructions

Document no.: 150000762_03_us

Self-Propelled Mower Conditioner

Phone +1 901 842-6011

Information for enquiries and orders

Vehicle identification number

Contact data of your dealer

1 Information on This Document............................................................................................... 11

8.2.1 Warning lights - Filling level urea tank ..................................................................................... 113

13.4 Starting up the machine ........................................................................................................... 196

16 Maintenance - General Information...................................................................................... 235

18.5.3 Checking the belt tension ........................................................................................................ 273

23.2 Maintaining starter ................................................................................................................... 329

1 Information on This Document

1.3 Applicable documents

1.4 Target group of this document

1.5 How to use this document

1.5.1 Directories and references

1.5.2 Information on direction

1.5.3 Term “machine”

1.5.5 Scope of the document

1.5.6 Means of representation

Icons in the text

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

Icon Explanation Icon Explanation

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Explanation of signal words

Example of a warning sign:

Warnings of property damage/environmental damage

Notes with information and recommendations

1.5.7 Conversion table

Size SI units (metric) Factor Inch-pound units

2.1 Intended use

2.2 Reasonably foreseeable misuse

2.3 Service life of the machine

2.4 Basic safety instructions

2.4.1 Importance of operating instructions

2.4.2 Personnel qualification of the operating personnel

2.4.3 Personnel qualification of the technicians

2.4.4 Children in danger

2.4.5 Structural modifications on the machine

2.4.6 Additional equipment and spare parts

2.4.7 Jobs on the machine

Control of moving machine

Control of the machine during operation

2.4.8 Operational safety: Technically sound condition

Operation is only allowed after proper start-up

Technically sound state of the machine

Danger resulting from damage to the machine

Technical limit values

2.4.9 Danger zones

For machine switched on without driving motion

Danger zone universal shaft

Danger zone PTO shaft

Danger zone between mower conditioner and mowers

Danger zone because objects may shoot out