Experiments 4

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1.3.

19 Control of double acting cylinder using pressure switch

Components are to be stamped using stamping machine. A double acting cylinder is used to push the
die attached down to a fixture when two push buttons are pressed simultaneously. The die is to return
to the initial position upon reaching sufficient stamping pressure as sensed by a pressure switch and
one second delay. Develop an electro pneumatic control circuit to implement the control task for the
stamping operation.

Solution is shown in the Figure 1.47, which is self explanatory

4 2

Y1 Y2
5 3
1

+24V 1 2 3 4 5 6

PB1
K1 P K1 K2

PB2

K2

K2 1 Y1 Y2

K1

0V

3 2 6
5

Figure 1.47 Control of double acting cylinder using pressure switch


1.3.20 Control of double acting cylinder using delay on and off timer and counter

Components are to be stamped using stamping machine. A double acting cylinder is used to push the
die attached down to a fixture one second after push button is pressed. The die is to return to the
initial position upon reaching sufficient stamping time of two seconds is reached. This automatic
cycle should stop after 5 cycles. Start button should reset the counter. Develop an electro pneumatic
control circuit to implement the control task for the stamping operation.

Solution is shown in the Figure 1.48, which is self explanatory

S1 S2

4 2

Y1 Y2
5 3
1

+24V 1 2 3 4 5 6 7 8 11

K1 K3
PB1
PB1 K1 K2 S2
S2

S1

K3 2
K2 1 C 5
Y2
Y1

K1

0V

3 5 8 1
4

Figure 1.48 Control of double acting cylinder using counter and delay
1.3.21 Control of double acting cylinder using delay on and off timer and counter

Components are to be stamped using stamping machine. A double acting cylinder is used to push the
die attached down to a fixture one second after push button is pressed. The die is to return to the
initial position upon reaching sufficient stamping time of two seconds is reached. This automatic
cycle should stop after 5 cycles. Start button should reset the counter. Initial position sensing is
through magnetic reed switch. Develop an electro pneumatic control circuit to implement the control
task for the stamping operation.

Solution is shown in the Figure 1.49, which is self explanatory

S1 S2

4 2

Y1 Y2
5 3
1

+24V 1 3 4 5 6 7 8 9 10 13

PB1
PB1 K2 S2
K3
S1 S2
K1

K1

Y1 K3 2 Y2 C 5
K2 1
C

K1

0V

3 7 10 2
5

Figure 1.49 Control of double acting cylinder using reed switch for initial sensing

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