OPERATING CONSOLE UNIT

Voyager-M : Side delivery module

Voyager-MC : Doctor’s cart

INSTALLATION
AND
OPERATING
INSTRUCTIONS

IMPORTANT

This manual provides installation and operating instructions for the

BELMONT VOYAGER (Operating Console Unit).
The instructions contained in this booklet should be thoroughly read and
understood before installing the unit.
Keep this manual and refer back to it for future maintenance.

UK Ver 1.0 (March 99)

 TABLE OF CONTENTS

PAGE

1. OVERALL VIEW AND MAJOR COMPONENTS ............................................. 1

2. DIMENSIONS AND SPECIFICATIONS ............................................. 2

3. INSTALLATION INSTRUCTIONS ............................................. 3

4. FIXING INSTRUCTION FOR THE VOYAGER SIDE DELIVERY MODULE .. 4

5. TUBE CONNECTIONS FOR SERVICE BOX .............................................. 6

6. FLOW DIAGRAM FOR VOYAGER-M AND MC UNITS ................................... 7

7. OPERATING INSTRUCTIONS FOR Unit .............................................. 8

MASTER SWITCH .............................................. 8

DOCTOR TABLE SECTION .............................................. 8

FOOT CONTROL SECTION .............................................. 9

CARE AND MEINTENANCE .............................................. 10

8. DECLARATION OF CONFORMITY .............................................. 11

1. OVERALL VIEW AND MAJOR COMPONENTS
Voyager-M : Side Delivery Module

MAJOR COMPONENTS
1. Doctor Table Assembly
2. Upper Mounting Arm
3. Lower Arm and Mounting
Bracket Assembly
4. Back Plate

Voyager-MC : Doctor’s Cart

MAJOR COMPONENTS
1. Doctor Table Assembly
2. Cart Upright Stem
3. Cart U-Base
4. Cart Base Plate
5. Caster

FITTING KITS
Air Master Valve Kit Water Master Valve Kit

Not required if CWS is fiied.

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2. DIMENSIONS AND SPECIFICATIONS
2-1. DEMENNSIONS
Voyager-M Dimensions

MIN. 600

R 489.5

269
489.5 52.5

R 204

134
R 503

350
503

204 489.5 52.5

2-2. SPECIFICATIONS
340 Doctor Hanpiece
2 x High Speed Turbine Tubings
268

,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,
1 x Low Speed Air Motor Tubing
1 x 3-way Syringe

Voyager-MC Dimensions NET WEIGHT kg

MODULE kg
410 MC CART kg
350
340
390

350 340
210

210
600 - 880

600 - 880
70 35

410 390

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3. INSTALLATION INSTRUCTIONS
PRE-INSTALLATION REQUIREMENTS
A. General Requirements
(1) The contractor is to supply the necessary service and materials to complete the
installation of the satisfaction of the dentists and the installation engineer.
(2) This includes the supply and installation of the electric power supply cables with
main isolatingswitch and fuses, air supply piping, water supply piping

Table 1 The Recommended Sizes, Materials and End Piece of Pipes

Item Material Size End

Piece
Compressed Air Supply Pipe Shock Resistance Out. Dia.18mm PTI/2
P.V.C. Pipe HI-13 In. Dia. 13mm
Water Supply Pipe Shock Resistance Out. Dia. 18mm PTI/2
P.V.C. Pipe HI-13 In. Dia. 13mm
Power Supply Cable Conduit P.V.C. VE-16 In. Dia. 16mm

Air Supply Requirements

(1) Compressed air to be supplied should be filtered.
Dirty and moistured air may cause trouble in unit air system.
(2) Air Pressure
Regulate the outlet air pressure of the compressor to the utility' section at 5.5 - 6.0kg/cm2
andthe air pressure should be kept higher than 5.0kg/cm2 at any time.
(3) Compressed Air Supply Capacity
Compressed air supply capacity is at least 55 1/min.

Water Supply Requirements

(1) The supply water should be clean.
Dirty water may cause trouble in unit water line.
(2) Water Pressure
More than 1.0kg/cm2 water pressure in utility section is required for operating unit
efficiently at any time.

Electric Supply Requirements (When Optional Extra's are fitted ).

(1) The connection of power supply cable is to be carried out in accordance with the local
electric regulation.
(2) Rating of supply voltage and power consumption

100/110/1 15V Type Single Phase 50160 Hz : 10 A

220/230/24OV Type Single Phase 50160 Hz: 6 A

(3) Power supply line should be provided with fuses or circuit breaker in accordance with
power consumption.
(4) The earth wire (ground wire) should be proved in the utility section.
(5) All cables should have at least 500mm surplus from the floor so that they are long
enough to be connected with the terminals in the utility section.
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4. FIXING INSTRUCTION FOR THE VOYAGER SIDE DELIVERY MODULE

1. Using the dimensions shown as a-guide. Fix the wall bracket back plate to the cabinet
with 2-countersunk screws through the countersunk holes, and cheek to make sure it
is level. (See fig l.)

2. Mount the lower section of the module arm together with the mounting bracket with
4 x screws through the 4- holes in the corners of the bracket mounting plate. (See fig 2.)

3. Grease up steel pivot/bearing section of the lower arm.

4. Fit the module and upper mounting arm to the lower arm by threading the tubings
through the lower arm and out of the bottom hole (bottom hole located near the
mounting bracket). Pull the tubes all the way through and connect the upper arm to the
lower arm.

5. When the two sections of the arm are connected the supply tubes should be coming out
of the bottom hole in the lower arm. Cover these supply tubes with the white sleeve
(supplied) and cable tie this sleeve at the bottom end. (See fig 4.)

6. Level the module head by using the 4 x Allen type grub screws fitted to the mounting
bracket. Slacken off the 4 fixing screws and adjust the grub screws, tighten the grub
screws where necessary against the back plate.

A. To raise the left side of the module head tighten the 2 x lower grub screws.
B. To lower the left side of the module head tighten the 2 x upper grub screws.
C. To lift the front edge of the module head tighten the front bottom grub screw.
D. To lower the front of the module head tighten the bottom rear grub screw.

7. After the module head has been levelled tighten the 4 x fixing screws again.

8. Connect the chrome main taps to the main pipes (air and water). Fit the air and water
filter regulators to the supply chrome taps. Connect all the supply tubes to the bar
fittings on the filter regulator assemblies. Make sure to fit the sleeves (supplied) over
the tube connections.

9. See the tube connection drawing.

A. For module or cart fitted to mains water.

B. For module or cart fitted with a clean water system.

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-5-
FIXING INSTRUCTION FOR THE VOYAGER SIDE DELIVARY MODULE
 5.

Confirm the main air pressure is at 5.0 - 5.5 kg/cm2

Confirm the main water pressure is at 1.0 2.0 kg/cm2.
The main air pressure can be regulated by the main air
regulator.
The main water pressure can be regulated by the main
water regulator.

Do not exceed the main air and main Water

pressure at 6.0 kg/cm2 at any time.

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 6.

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7. OPERATING INSTRUCTIONS FOR Unit
Note : Before operation, confirm that air compressor
is fully charged.

MASTER SWITCH
Turn on the master switch located under the doctor table
.

Turn off the master switch after daily operation

DOCTOR TABLE SECTION

(1) Handpiece Spray Water Flow Control Knobs
(Fig.3-1)
The handpiece spray water flow control knobs
located under the doctor table provide for
individual adjustment.
Each handpiece spray water flow control knob
is lined up from the facing left hand side HP 1.
HP2. HP3. Turning a flow control knob coun
terclockwise increases flow volume and turning
clockwise decreases.

(2) 3-Way Syringe

A. 3-Way Syringe Operation (Fig.3-3)
Depressing either or both buttons, this
syringe offers air, water and spray.
Syringe tip can be rotated freely.
To remove syringe tip : Keep
depressing the lock ring and pull
out the syringe tip.
To set syringe tip : Keep depressing
the lock ring, insert the syringe tip
and release the lock ring.

B. 3-Way Syringe Flow Control Screws

(Fig.3-5)
Air and/or water flow of 3-way
syringe can be adjusted by the flow
control screws located bottom of the
table.
Facing right hand side screw controls
air and left hand side controls water.
Turning a flow control screw counter
clockwise increases flow volume and
turning clockwise decreases.
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(3) Removing Table Top (Fig.3-5)
Loosen 4-screws from the table bottom and
remove the table top.
The auto select valve and the handpiece
pressure gauge are located in the table.

(4) Handpiece Drive Air Adjustment Screws

(Fig.3-6 & Fig.3-7)
Adjustment of drive air of each handpiece can
be made by the screw on the auto select valve.
It is important to set the drive air pressure in
according with the handpiece manufacture's
recommendation.
Drive air pressure is indicated by the handpiece
pressure gauge.

Setting The Optimum Condition (Fig.3-7)

Turn the appropriate drive air screw fully
clockwise, then depress the drive air pedal of
the foot control fully (maximum foot pressure)
and turn the screw counterclockwise slowly.
Stop turning the screw immediately when the
handpiece pressure gauge shows the desired
drive air pressure.

(5) Handpiece Coolant Air Adjustment Screws

(Fig.3-6 & Fig.3-7)
Handpiece coolant air adjustment screws are
provide for individual adjustment of handpiece
coolant air. Turning a handpiece coolant air ad
justment screw counterclockwise increases flow
volume and turning clockwise decreases.

FOOT CONTROL SECTION

(1) Drive Air Pedal
Depressing the drive air pedal controls hand-
piece rotation speed and coolant air on/off.

(2) Spray Water ON/OFF Switch

Spray water ON/OFF switch allows water to
be turned on or off.
Refer to 3-1 of this manual for adjusting water
of each handpiece.

(3) Chip Blower Button

By depressing the chip blow button, chip blower
comes out from handpiece without bur turning
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(5) Disinfection
All tubings and hoses can be cleaned with
a weak ethanol.

Note : Refer to Fig 3-3 to remove and to set

syringe tip.

(6) Cleaning Oil Mist Separator (Fig.5-3)

Handpiece oil mist separator is located rear side
of the doctor table.
Once a week open the oil mist separator and
clean the oil mist filter.

CARE AND MAINTENANCE

Turn OFF the master switch after daily operation or in long term interval.
Keep the main water valve OFF after daily operation or in long term interval.

Cleaning Unit

Do not drench the unit for cleaning.

Do not use polishing powder, solvents, strong disinfectant or hot water for
cleaning. After cleaning, wipe with a dry soft cloth and keep the unit dry.

Painted, metal and plastic surfaces can be cleaned with weak ethanol.

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