Specification No.

Q/WMDCJ03415-2008
Edition No. 1.0

Polymer Lithium-ion Battery

Product Specification

Model 875055
Model：875055

AA Portable Power Corp (http://www.batteryspace.com)

Address: 860S 19th St Unit A, Richmond, CA, 94804
Tel: 510-525-2328
Fax: 510-439-2808

Prepared & Checked by Louis Chu

All 7 Sheets
 Doc. No. Q/WMDCJ03415-2008
Polymer Lithium-ion battery Edition No. 1.0
Product Specification Sheet 2/7
1、 Scope
This product specification describes Batteryspace.com polymer lithium-ion battery. Use the test methods that
recommend in this specification. If you have any opinions or advices about the test items and methods, please
contact us. Please read the cautions recommended in the specifications first, take the credibility measure of the
cell’s using.
If the cells should be using at the environment that not preferred in this document, please connect with our first
and get our authorization. For the reason of stable performance and better safety, battery pack with more than 2
cells connected in serial way should be charged with a balance charger.
It is claimed that we should have no any responsibility with the contingency and loss due to the cells’ wrong
usage (not preferred in the product specification).
2、 Product Type, Model and Dimension
2.1 Type：Polymer lithium-ion battery
2.2 Model：875055(Cell adding Ni Tabs)
2.3 Cell Dimension with tolerance +/- 0.5 mm ( Thickness×Width×Length，mm3)：8.8×50.5×57.0
Pack Dimension(Max, Thickness×Width×Length，mm3)：/
3、 Specification
Item Specifications Remark
Nominal Capacity 2500 mAh ±5% 0.2C5A discharge，25℃
Nominal Voltage 3.70V Average Voltage at 0.2C5A discharge
Standard Charge Current 0.2 C5A Working temperature：0～40℃
Max Charge Current 1C5A Working temperature：0～40℃
Charge cut-off Voltage 4.2V CC/CV
Discharge Current Continuously:0.2C5A；Max：2.0C5A Working temperature：0~60℃
Discharge cut-off Voltage 2.75V
Cell Voltage 3.7-3.9V When leave factory
Impedance ≤30mΩ AC 1KHz after 50% charge,25℃
Weight Approx:51g
Storage ≤1month -10～45℃
temperature ≤3month 0～30℃ Best 20±5℃ for long-time
≤6month 20±5℃ storage
Storage humidity 65±20% RH
4、 General Performance
Definition of Standard charging method ：At 20±5 ℃ ，charging the cell initially with constant current
0.2C5A till voltage 4.2V, then with constant voltage4.2 till current declines to 0.05C5A.
Item Test Methods Performance
After standard charging, laying the battery 0.5h, then
4.1 0.2C Capacity discharging at 0.2C5A to voltage 2.75V, recording the ≥300min
discharging time.
After standard charging, laying the battery 0.5h, then
4.2 1C Capacity discharging at 1C5A to voltage 2.75V, recording the discharging ≥54min
time.
Constant current 1C5A charge to 4.2V, then constant voltage
charge to current declines to 0.05C5A, stay 5min ， constant
4.3 Cycle Life ≥300times
current 1C5A discharge to 2.75V，stay 5min. Repeat above steps
till continuously discharging time less than 36min.
 Doc. No. Q/WMDCJ03415-2008
Polymer Lithium-ion battery Edition No. 1.0
Product Specification Sheet 3/7

Capability of 20±5 ℃, After standard charging, laying the battery 28days,

4.4 keeping discharging at 0.2C5A to voltage2.75V, recording the ≥240min
electricity discharging time.
5. Environment Performance

Item Test Methods Performance

After standard charging, laying the battery 4h at 60 ℃ ,
High
5.1 then discharging at 0.2C5A to voltage 2.75V, recording the ≥270min
temperature
discharging time.
After standard charging, laying the battery 4h at -10 ℃ ,
Low
5.2 then discharging at 0.2C5A to voltage 2.75V, recording the ≥210min
temperature
discharging time.
Constant No distortion
After standard charging, laying the battery 48h at 40±2
5.3 humidity and No electrolytes leakage
℃, RH 93±2%. Recording 0.2C5A discharging time
temperature ≥270 min

6. Mechanical Performance

Item Test Methods Performance

After standard charging, put battery on the vibration
No influence to batteries'
table. 30 min experiment from X,Y,Z axis. Scan rate: 1
6.1 Vibration electrical performance and
oct/min; Frequency 10-30Hz, Swing 0.38mm; Frequency 30-
appearance.
55Hz, Swing 0.19mm.
After vibration test, batteries were laying on the vibration
table about X, Y, Z axis. Max frequency acceleration: No influence to batteries'
6.2 Collision electrical performance and
100m/s2; collision times per minutes: 40~80; frequency
appearance.
keeping time 16ms; all collision times 1000±10.
Random drop the battery from 1.0m height onto
6.3 Drop No explosion or fire
woodboard one times.

7. Safety Test
conditions：The following tests must be measured at flowing air and safety protection conditions. All
Test conditions
batteries must standard charge and lay 24h.
Item Test Methods Performance
At 20 ± 5 ℃ , charging batteries with constant current
3C5A to voltage5V, then with constant voltage5V till current
7.1 Over charge No explosion or fire
decline to 0. Stop test till batteries’ temperature 10 ℃ lower
than max temperature.
At 20 ± 5 ℃ , discharge battery with 0.2C5A
7.2 Over discharge No explosion or fire
continuously 12.5h.
At 20 ± 5 ℃ , connect batteries’ anode and cathode by
7.3 Short-circuit No explosion or fire
wire which impedance less than 50mΩ, keep 6h.
At 20±5 ℃ , put the battery in two parallel steal broad,
7.4 Extrusion No explosion or fire
add pressure 13kN.
 Doc. No. Q/WMDCJ03415-2008
Polymer Lithium-ion battery Edition No. 1.0
Product Specification Sheet 4/7

Put the battery in the oven. The temperature of the oven

7.5 Thermal shock is to be raised at 5±1℃ per minute to a temperature of No explosion or fire
130±2℃ and remains 60 minutes.
8. Cautions
batteries’’ operation
8.1 Cautions of batteries
The batteries must be careful of proceed the operation for it’s soft package.
8.1.1 Aluminum packing materials
The aluminum packing material was easily damaged by the sharp edge part, such as nickel-tabs.
⑴ forbid to use the sharp part touching the battery;
⑵ should cleaning working condition, avoiding the sharp edge part existence;
⑶ forbid to pierce the battery with nail and other sharp items;
⑷ the battery was forbidden with metal, such as necklace, hairpin etc in transportation and storage.
8.1.2 Sealed edge
Sealing edge is very easily damaged and don’t bend it.
The Al interlayer of package has good electric performance. It’s forbidden to connect with exterior
component for preventing short-circuits.

Sealed edge Package material Folding edge

Anode Ni-tab

Transforming Ni-tab Cathode Al-tab

Fig.1. Exterior schematic of polymer lithium-ion cells
8.1.3 Folding edge
The folding edge is formed in batteries’ processes and passed all hermetic tests, don’t open or
deform it. The Al interlayer of package has good electric performance. It’s forbidden to connect with
exterior component for preventing short-circuits.
Al interlayer Reverse folding insulated

Fig.2. Single folding edge schematic of PL cells Fig.3. Reverse folding edge schematic of PL cells
 Doc. No. Q/WMDCJ03415-2008
Polymer Lithium-ion battery Edition No. 1.0
Product Specification Sheet 5/7
8.1.4 Tabs
⑴ The batteries’ tabs are not so stubborn especially for aluminum tabs. Don’t bend tabs.
⑵ The tab-tapes are used to isolute The anode /cathod tabs from Aluminum packing materials to prevent
short-circuit, so prohibit manicuring of the tab-tapes.
8.1.5 Mechanical shock
⑴ Don’t fall, hit, bent the batteries’ body.
⑵ Don’t knock on by sinker or trample the batteries.
⑶ Don’t sling the batteries.
8.1.6 Short-circuit
Short-circuit is strictly prohibited. It should damage batteries badly.
⑴ Don’t connect the anode and cathod of the batteries to avoid short-circuit.
⑵ Prohibit short-circuit of the anode (or cathod) and aluminium layer of Aluminum packing materials.
8.2 Standard Test Environment for polymer lithium-ion batteries
Environment temperature: 20±5℃ Humidity: 45-85%
8.3 Cautions of charge & discharge
8.3.1 charge
Charging current should be lower than values that recommend below. Higher current and voltage
charging may cause damage to cell electrical, mechanical, safety performance and could lead heat generation
or leakage.
⑴ Batteries charger should charging with constant current and constant voltage mode;
⑵ Charging current should be lower than (or equal to )1C5A;
⑶ Temperature 0～40℃ is preferred when charging;
⑷ Charging voltage must be lower than 4.25V.
8.3.2 discharge
⑴ Discharging current must be lower than (or equal to )2C5A;
⑵ Temperature 0～60℃ is preferred when discharging;
⑶ Discharging voltage must not be lower than 2.75V.
8.3.3 over-discharge
It should be noted that the cell would be at an over-discharge state by its self-discharge. In order to
prevent over-discharge, the cell shall be charged periodically to keeping voltage between 3.7-3.9V. Over-
discharge may cause loss of cell performance. It should be noted that the cell would not discharge till voltage
lower than 2.75V.
8.4 Storage of polymer lithium-ion batteries
The environment of long-time storage:
Temperature: 20±5℃;
Humidity: 45-85%;
Batteries were 40～60% charged.
In case of over-discharge, batteries should be charged for one time every 3 months while storing. Batteries
should be discharged and charged after being stored more than a year in order to activate it and restore energy.
Please charge the battery with constant current 0.5C5A for 1 hour so that it has some storage of charge for properly
using.
Charge and discharge afresh to active and renew battery energy after storage above 1 year.
8.5.Transportation of polymer lithium-ion batteries
The batteries should transportation with 10～50% charged states.
8.6.Others
Please note cautions below to prevent cells’ leakage, heat generation and explosion.
Prohibition of disassembly cells;
Prohibition of cells immersion into liquid such as water or seawater;
Prohibition of dumping cells into fire;
Prohibition of using damaged cells. The cells with a smell of electrolyte or leakage must be placed away
from fire to avoid firing.
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Polymer Lithium-ion battery Edition No. 1.0
Product Specification Sheet 6/7
In case of electrolyte leakage contact with skin, eye, physicians shall flush the electrolyte immediately with
fresh water and medical advise is to be sought.
9. Notice of Designing Battery Pack
9.1 Pack design
Battery pack should have sufficient strength and battery should be protected from mechanical shock. No
sharp edge components should be inside the pack contain the battery.
9.2 PCM design
The overcharge threshold voltage should not be exceed 3.95V.
The over-discharge threshold voltage should not be lower than 2.3V.
The PCM should have short protection function built inside.
9.3 Tab connection
Ultrasonic welding or spot welding is recommended to connect battery with PCM or other parts.
If apply manual solder method to connect tab with PCM, the notice below is very important to ensure
battery performance.
⑴ The electric iron should be temperature controlled and ESD safe;
⑵ Soldering temperature should not exceed 350℃;
⑶ Soldering time should not be longer than 3s, keep battery tab cold down before next soldering;
⑷ Soldering times should not exceed 5 times;
⑸ Directly heat cell body is strictly prohibited, battery may be damaged by heat above approx. 100℃.
9.4 Cell fixing
The battery should be fixed to the battery pack by its large surface area. No cell movement in the battery
pack should be allowed.
9.5 Cells replacement
The cell replacement should be done by professional people.
Prohibit short-circuit between cells’ Al package and exterior component.

There is no insulated between

sealed edge & protect component

Fig.4. Schematic of wrong assembly

 Doc. No. Q/WMDCJ03415-2008
Polymer Lithium-ion
B H battery Edition No. 1.0
Product Specification Sheet 7/7
10. Schematic of Battery with tolerance +/- 0.5 mm:
D L
black wire

red wire

10
E
C

A
A
B H

□Cell adding wire

D L
black wire

red wire

G
C
C

A
A

B H

□Cell adding PCM, wire □ Cell adding wire

+/-0.5mm
Sign Item +/-0.5mm Sign Item

A Length 57.0 L Space between Tabs 24.2

B Width 50.5 E PP membrane Length 2.5
H Thickness 8.8 b Tab Width 5
Wire Standard / Plug Standard /