SHENZHEN COWON TECHNOLOGY LIMITED

7.4V 4400MAH Smart Li-ion Battery Pack

Smart Li-ion Battery Pack

Specification

Model: CW-712

Prepared By/Date Checked By/Date Approved By/Date

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Date

Edition Design Reason Approved Date

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 SHENZHEN COWON TECHNOLOGY LIMITED

7.4V 4400MAH Smart Li-ion Battery Pack

1. Scope
This specification is applied to CW-712M Manufactured by COWON

Instructions:
Power display: The load of Smart Li-ion battery is not connected, press the button after a second, LED
(Press the key to open display red for the electricity foot; LED orange for the electricity; LED display green
the battery indicator) as less energy; LED does not shine without electricity.

Range adjustment: Smart Li-ion battery pack five intelligent shift control: constant power output,
(Connected load, press automatic constant temperature.
and hold the key to open 1、press the button, LED display red: Battery power output of 100%;
3 seconds to boot.)
2、press the button again; LED display orange, the battery output power of 75%;
3、press the button again, LED lights in green, the battery power output by 50%;
4、again press the button, LED display flashing green: battery power output: 30%;
5、press the button again, LED light is off, the output off;

Product Specification Table 1

No Item Rated Performance Remark

Typical 4400mAh Standard discharge（0.2C C5A) after

1 Rated Capacity
Minimum 4400mAh Standard charge
Mean Operation Voltage During
2 Nominal Voltage 7.4V Standard Discharge After
Standard Charge
Voltage at end of
3 6.0V Discharge Cut-off Voltage
Discharge
4 Charging Voltage 8.4±0.05V
AC (1KHz) Impedance
5 ≤ 200 mΩ
New Cell Max.(m)
Maximum Continuous
10 ≤1.5A
Charge Current
Maximum Continuous
11 ≤1.5A
Discharge Current
Operation Temperature Charge: 0~45℃ 60±25%R.H.
12
Range Discharge: -20~60℃ Bare Cell
Less than 1 year: -20~25℃
Storage Temperature 60±25%R.H.
13
Range less than 3 months: -20~40℃ at the shipment state

14 Weight Approx 220g Bare Cell

Length: Max. 23mm
15 Cell Dimension Width: Max. 72mm Initial Dimension
Thickness: Max. 92mm
 SHENZHEN COWON TECHNOLOGY LIMITED

7.4V 4400MAH Smart Li-ion Battery Pack

Product drawings:

16

2. Performance And Test Conditions

3.1 Standard Test Conditions
Test should be conducted with new batteries within one week after shipment from our factory and
the cells shall not be cycled more than five times before the test. Unless otherwise defined, test and
measurement shall be done under temperature of 20±5℃ and relative humidity of 45~85%. If it is
judged that the test results are not affected by such conditions, the tests may be conducted at
temperature 15~30℃ and humidity 25~85%RH.
3.2 Measuring Instrument or Apparatus
3.2.1 Dimension Measuring Instrument
The dimension measurement shall be implemented by instruments with equal or more
precision scale of 0.01mm.
3.2.2 Voltmeter
Standard class specified in the national standard or more sensitive class having inner
impedance more than 10kΩ/V
3.2.3 Ammeter
Standard class specified in the national standard or more sensitive class. Total external
resistance including ammeter and wire is less than 0.01Ω.
3.2.4 Impedance Meter
Impedance shall be measured by a sinusoidal alternating current method(1kHz LCR meter).
3.3 Standard Charge\Discharge
3.3.1 Standard Charge ：Test procedure and its criteria are referred as follows:
0.5C5A =2200mA
Charging shall consist of charging at a 0.5C5A constant current rate until the cell reaches 4.2V.
The cell shall then be charged at constant voltage of 4.2 volts while tapering the charge current.
Charging shall be terminated when the charging current has tapered to 0.01 C5A . Charge time :
Approx 4.0h, The cell shall demonstrate no permanent degradation when charged between 0 ºC
and 45 ºC.
3.3.2 Standard Discharge
0.2C5A = 880mA
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7.4V 4400MAH Smart Li-ion Battery Pack

Cells shall be discharged at a constant current of 0.2 C5A to 2.75 volts @ 20º  5C
3.4 Appearance
There shall be no such defect as flaw, crack, rust, leakage, which may adversely affect
commercial value of battery.
3.5 Initial Performance Test Table 2
Item Measuring Procedure Requirements
(1) Open-Circuit The open-circuit voltage shall be measured ≥4.15V
Voltage within 24 hours after standard charge.
(2) AC The Impedance shall be measured in an ≤ 60 mΩ
Impedance alternating current method (1kHz LCR meter)
Resistance after standard charge at 20±5℃.
(3) Nominal The capacity on 0.2C5A discharge shall be Discharge Capacity
Capacity measured after standard charge at 20±5℃. ≥ 2200mAh

3.6 Temperature Dependence of Capacity (Discharge)

Cells shall be charged per 3.3.1. and discharged @0.2C5A to 30volts. except to be discharged at
temperatures per Table 3. Cells shall be stored for 3 hours at the test temperature prior to
discharging and then shall be discharged at the test temperature. The capacity of a cell at each
temperature shall be compared to the capacity achieved at 23 ºC and the percentage shall be
calculated. Each cell shall meet or exceed the requirements of Table 3.
Table 3
Discharge Temperature -10℃ 0C 23℃ 60℃
Discharge Capacity （0.2 C5A） 50% 80% 100% 95%

3.7 Cycle Life and Leakage-Proof Table 4

No. Item Criteria Test Conditions
Carry out 500cycle charging/
Discharging in the below condition.
Higher than 70% of ◆Charge: Standard Charge, per 3.3.1
Cycle Life
1 the Initial Capacities ◆Discharge:0.5 C5A to 3.0V
(0.5 C5A)
of the Cells ◆Rest Time between
charge/discharge:30min.
◆Temperature:20±5℃
No leakage After full charge, store at 60±3℃
2 Leakage-Proof
(visual inspection) 60±10%RH for 1month.

3. Safety Test

Battery
Item Test Method Requirements
Condition
 SHENZHEN COWON TECHNOLOGY LIMITED

7.4V 4400MAH Smart Li-ion Battery Pack

Fresh, Crush between two flat plates. Applied force is No explosion,
Crush
Fully charged about 13kN(1.72Mpa) for 30min. No fire
No explosion,
Each test sample battery, in turn, is to be short-
No fire
Short circuited by connecting the (+) and (-) terminals
Fresh, The Temperature
Circuit of the battery with a Cu wire having a maximum
Fully charged of the surface of
resistance load of 0.1Ω.Tests are to be conducted
the Cells are lower
at room temperature(20±2℃ ).
than 150℃
No explosion,
Each test sample battery, in turn, is to be short-
No fire
Short circuited by connecting the (+) and (-) terminals
Fresh, The Temperature
Circuit of the battery with a Cu wire having a maximum
Fully charged of the surface of
resistance load of 0.1Ω.Tests are to be conducted
the Cells are lower
at temperature(60±2℃ ).
than 150℃
A 56mm diameter bar is inlayed into the bottom
of a 10kg weight. And the weight is to be dropped
Fresh, No explosion,
Impact from a height of 1m onto a sample battery and
Fully charged No fire
then the bar will be across the center of the
sample.
Forced Fresh, No explosion,
Discharge at a current of 1CmA for 2.5h.
Discharge Fully charged No fire
Nail
Fresh, Prick through the sample battery with a nail No explosion,
Pricking
Fully charged having a diameter of 3mm and remain 2h. No fire
(3mm)

5.1 PCM Specification

（This parameter N cell protection parameters, N = 2）
Item Symbol Content Criterion
VDET1 Over charge detection voltage 4.250±0.025V
tVDET1 Over discharge protection 1.0±0.500S
Over charge
Protection VREL1 Over charge release voltage 4.150±0.050V
Input charging 1.2A±0.2A Normal
Input Charging Current
Current 1.5A Max
Over discharge VDET2 Over discharge detection voltage 2.5±0.080 V
protection tVDET2 Over discharge detection delay
0.100±0.050s
time
VREL2 Over discharge release ovltage 3.000±0.050V
Continuous Output Discharging 1.5A±0.2±Normal
Working current Current 2.0A Max
Over current VDET3 Over current detection voltage 100±25mV
protection IDP Over current detection voltage 3.5±0.5A
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7.4V 4400MAH Smart Li-ion Battery Pack

tVDET3 Detection delay time 40-80mS

Bleed Start Point ________
Cell balance
Bleed Current ________
Detection condition
Short protection Release condition
Interior RDS
resistance
Main loop electrify resistance Vc=10V RDS≦20 mΩ
Current IDD Current consume in Idle mode 55 uA Type 110 uA Max
consumption

6.Handling of Cells
6.1Consideration of strength of film package
1)Aluminium laminated film
Easily damaged by sharp edge parts such as pins and needles, comparing with metal-
can-cased LIB.
2).Sealed edge May be damaged by heat above 100°C.
6.2 Prohibition short circuit
Never make short circuit cell. It generates very high current which causes heating of the cells
and may cause electrolyte leakage, gassing or explosion that are very dangerous.
The LIP tabs may be easily short-circuited by putting them on conductive surface.
(Such outer short circuit may lead to heat generation and damage of the cell.)
An appropriate circuitry with PCM shall be employed to protect accidental short circuit of the
battery pack.
6.3.Mechanical shock
LIP cells have less mechanical endurance than metal-can-cased LIB.
Falling, hitting, bending, etc. may cause degradation of LIP characteristics.
6.4 Handling of tabs
The LIP tabs are not exceedingly sturdy, especially the aluminium tabs for the terminal. Do
not put much force on LIP tabs. (Aluminium tab may easily be torn off by shear force.)
Do not bend tabs unnecessarily.

7.Notice for Designing Battery Pack

7.1Pack toughness
Battery pack should have sufficient strength and the LIP cell inside should be protected from
mechanical shocks.
7.2Cell fixing
The LIP cell should be fixed to the battery pack by its large surface area.
No cell movement in the battery pack should be allowed.
7.3 Inside design
No sharp edge components should be inside the pack containing the LIP cell.
7.4 Tab connection
Ultrasonic welding is recommended for LIP tab connection method.
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7.4V 4400MAH Smart Li-ion Battery Pack

Battery pack should be designed that shear force are not applied to the LIP tabs.
7.5 For mishaps
Battery pack should be designed not to generate heat even when leakage occurs due to
mishaps.
1) Isolate PCM (Protection Circuit Module) from leaked electrolyte as perfectly as possible.
2) Avoid narrow spacing between bare circuit patterns with different voltage.
(Including around connector)
3) LIP battery should not have liquid from electrolyte, but in case If leaked electrolyte
touches bare circuit patterns, higher potential terminal material may dissolve and
precipitate at the lower potential terminal, and may cause short circuit. The design of the
PCM must have this covered.

8.Notice for Assembling Battery Pack

Shocks, high temperature, or contacts of sharp edge components should not be allowed in battery
pack assembling process.
8.1 Do not solder directly to LIP tabs. Do not bring heated tools such as soldering Iron close to LIP
cells. Temperature above 80°C may cause damage to the LIP cell and degrade its
performances.
8.2 .In case that the battery pack is fixed by ultrasonic welding, it is necessary not to apply too
much ultrasonic welding power to LIP cell and electronic circuits such as PCM. Otherwise it
may cause serious damage to the cells and electronic circuit.

9.Others
9.1.Cell connection
1) Direct soldering of wire leads or devices to the cell is strictly prohibited.
2) Lead tabs with pre-soldered wiring shall be spot welded to the cells.
Direct soldering may cause damage of components, such as separator and insulator, by
heat generation.
9.2.Prevention of short circuit within a battery pack
Enough insulation layers between wiring and the cells shall be used to maintain extra safety
protection.
The battery pack shall be structured with no short circuit within the battery pack, which may
cause generation of smoke or firing.
9.3.Prohibition of disassembly
1) Never disassemble the cells
The disassembling may generate internal short circuit in the cell, which may cause
gassing, fining, explosion, or other problems.
2) Electrolyte is harmful
LIP battery should not have liquid from electrolyte flowing, but in case the electrolyte
come into contact with the skin, or eyes, physicians shall flush the electrolyte immediately
with fresh water and medical advice is to be sought.
9.4 Prohibition of dumping of cells into fire
Never incinerate nor dispose the cells in fire. These may cause explosion of the cells, which
is very dangerous and is prohibited.
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7.4V 4400MAH Smart Li-ion Battery Pack

9.5 Prohibition of cells immersion into liquid such as water
The cells shall never be soaked with liquids such as water, seawater, drinks such as soft
drinks, juices, coffee or others.
9.6 Battery cells replacement
The battery replacement shall be done only by either cells supplier or device supplier and
never be done by the user.
9.7 Prohibition of use of damaged cells
The cells might be damaged during shipping by shock. If any abnormal features of the cells
are found such as damages in a plastic envelop of the cell, deformation of the cell package,
smelling of an electrolyte, an electrolyte leakage and others, the cells shall never be used any
more.
The Cells with a smell of the electrolyte or a leakage shall be placed away from fire to avoid
firing or explosion.
10. Period of Warranty
The period of warranty is one year from the date of shipment. COWON Power guarantees to give a
replacement in case of cells with defects proven due to manufacturing process instead of the customers
abuse and misuse.

11. Storing the Batteries

The batteries should be stored at room temperature, charged to about 30% to 50% of capacity.
We recommend that batteries be charged about once per year to prevent over discharge.
12 Other The Chemical Reaction
Because batteries utilize a chemical reaction, battery performance will deteriorate over time even
if stored for a long period of time without being used. In addition, if the various usage conditions such
as charge, discharge, ambient temperature, etc. are not maintained within the specified ranges the life
expectancy of the battery may be shortened or the device in which the battery is used may be
damaged by electrolyte leakage. If the batteries cannot maintain a charge for long periods of time,
even when they are charged correctly, this may indicate it is time to change the battery.
13.Note: Any other items which are not covered in this specification shall be agreed by both parties.