Pantum P3000 Series Maintain Manual - EN
Pantum P3000 Series Maintain Manual - EN
Pantum P3000 Series Maintain Manual - EN
Trademark
Pantum and Pantum logo are registered trademarks of Zhuhai Seine Technology Co., Ltd.
Microsoft, Windows, Windows server and Windows Vista are either registered trademarks of
Microsoft Corporation in the United States and other countries.
The ownerships of software names related to this Maintenance Manual in accordance with
corresponding license agreement belong to their respective owned companies.
All other product and brand names herein may be the registered trademarks or service marks of
their respective owners.
Copyright
The copyright of this Maintenance Manual is owned by Zhuhai Seine Technology Co., Ltd.
It is prohibited to copy, translate, modify and transmit this Maintenance Manual by any means or in
any format without the prior written consent of Zhuhai Seine Technology Co., Ltd.
Version: V1.1
Disclaimer
Zhuhai Seine Technology Co., Ltd. reserves the right to make changes to the Maintenance
Manual.
The information contained herein is subject to change without notice.
Users are responsible for any damages arising from a failure to follow this Maintenance Manual.
Meanwhile, apart from the express warranty made in the product maintenance manual or
service commitment, Zhuhai Seine Technology Co., Ltd. does not make any express or
implied warranty or guarantee in relation to this Maintenance Manual (including typesetting or
words).
The copying, printing, scanning (or reproduction by any other means) of this product to create
certain documents or images may be prohibited by local laws. If you are uncertain about the
legality of using this product to create certain documents or images, you should consult your
legal advisor in advance.
I
Safety Information
Please read the following safety warnings carefully and make sure you understand them before
starting maintenance procedures.
Important Precautions
To avoid the possible risk of damage to the product, it is strongly recommended that maintenance
be carried out by trained technicians from Pantum, rather than untrained personnel. User will bear
the responsibility for any personal injury or product damage occurring during maintenance of this
product and the components specified in this manual.
Please keep this manual for future maintenance purposes.
Hazard warnings, notices, and annotated instructions:
* To avoid personal injury, please play attention to all hazard warnings.
* To maintain the printer properly and avoid damage, please take note of the relevant hazard
warnings.
* Note the relevant prompts for maintaining the printer.
* Hazard warnings used in this manual are listed below:
II
Installation
The printer should be placed on a flat and stable surface, such as a desktop, away from people
and from sources of vibration, and close to a regular, grounded power supply outlet. The ambient
temperature of the installation site should be between 10°C and 32.5°C, with humidity between
20% and 80%.
Note:
Do not install the printer in crowded areas.
Do not place the printer near heaters, refrigerators, air conditioners, or fluid and chemical
products.
The printer must not be exposed to direct sunlight or installed in overheated, damp, and
dusty areas.
Do not connect the printer to a wall socket or power supply outlet controlled by an
autotimer.
A power failure will cause loss of the device’s memory.
Do not connect the printer to a power supply outlet that shares the same circuit as
high-power appliances or other devices which could cause an overload.
Avoid placing the printer near speakers or cordless telephone docks.
Ensure the printer area is ventilated when using the printer for long periods or when
printing in bulk in a poorly ventilated room.
III
Laser Safety
Laser radiation is harmful to the human body. Since laser components are completely sealed
within the printer, there should be no radiation leaks. To prevent laser radiation leaks. DO NOT
RANDOMLY DISASSEMBLE THE PRINTER.
The printer follows the provisions of Class 1 laser products under the CFR standard. The printer
has a Class ⅢB laser diode, which does not have laser components containing radiation.
The following label is attached to the laser components inside the printer.
IV
Index
1 AN INTRODUCTION TO THE PRODUCT ............................................................................................................ 1
V
3.4.4 TRANSFER ............................................................................................................................................................ 5
3.4.5 SEPARATION ........................................................................................................................................................ 5
3.4.6 FIXING .................................................................................................................................................................. 6
3.4.7 CLEANING ............................................................................................................................................................ 6
3.5 DUPLEX PRINCIPLE ................................................................................................................................................... 6
3.6 SENSOR .................................................................................................................................................................... 7
5 MAINTENANCE ..................................................................................................................................................... 1
VI
6.1 PRE-MAINTENANCE CHECK...................................................................................................................................... 7
6.2 INDICATORS ............................................................................................................................................................. 8
6.2.1 LED INDICATOR INSTRUCTIONS ........................................................................................................................... 8
6.2.2 LED STATUS INSTRUCTIONS ................................................................................................................................. 8
6.2.3 BUTTON INSTRUCTIONS .................................................................................................................................... 10
6.3 ERROR INFORMATION ........................................................................................................................................... 11
6.4 ERROR CODE .......................................................................................................................................................... 12
6.5 CLEARING JAMMED PAPER .................................................................................................................................... 13
6.5.1 PAPER JAM IN THE TRAY .................................................................................................................................... 13
6.5.2 PAPER JAM IN THE MANUAL FEEDER TRAY ....................................................................................................... 14
6.5.3 INTERNAL JAM ................................................................................................................................................... 15
6.5.4 PAPER JAM IN THE FUSER UNIT ......................................................................................................................... 17
6.5.5 PAPER JAM IN THE DUPLEX UNIT ...................................................................................................................... 18
6.6 TROUBLESHOOTING............................................................................................................................................... 20
6.6.1 PAPER FEED FAILURE ......................................................................................................................................... 20
6.6.2 COMMON PROBLEMS ....................................................................................................................................... 22
6.7 IMAGE DEFECTS ..................................................................................................................................................... 25
VII
1 An Introduction to the Product
1.1 Overview
4 Front Cover: The laser toner cartridge can be removed by opening the front cover
Manual Feeder Tray: Print media can be manually inserted by opening the front
5 cover of the manual feeder tray
Paper-width Guide: Used to adjust the width of the paper inside the automatic
9 feeder tray
1-1
1.1.2 Rear View
1-2
1.2 Product Specifications
1-3
1.2.2 Printing Specifications
Printing Mode Laser
Print Speed (PPM) 30 or 33 depending on model (standard A4)
Resolution (dpi) 1200*600
Maximum Print Size Legal (216mm x 355.6mm)
Automatic Duplex Built-in
Network Print Function On Network models (wired network print)
Multipurpose
1 page
Tray
Input Standard
250 pages (standard 80g/m²)
Capability Tray
Optional
None
Tray
Print-side
Output 150 pages (standard 80g/m²)
down
Capability
Print-side up None
Plain, thick, special paper (OHP, postcard, label,
Paper Type
envelope)
A4, A5, B5, A6, Letter, Legal, JIS B5, IS0 B5,
Executive, Folio, Oficio, Statement, Japanese
Print Paper Size
Postcard, Monarch Env, DL Env, C5 Env, C6 Env,
Media
No.10 Env, ZL, Big 16K, Big 32K, 16K, 32K, B6
Paper
60~200g/m²
Weight
Duplex Standard 80g/m²A4 paper
Toner Cartridge
3K (standard)
Performance (5%
6K (high capacity)
coverage on A4 paper)
Operator Panel 2 LED’s, 1 button
Print Language GDI
First Page Print Time < 8.5s
Warm-up Time Under 20s
1-4
1.2.3 Consumables Specifications
Note: For optimal print quality, please use only original Pantum products.
The warranty excludes damage caused by using non-Pantum original consumables.
1-5
2 Installation and Basic Instructions
2.1 Unpacking the Product
When you open the package, make sure that the following parts are included in the box:
Printer 1
Toner Cartridge 1
Power cord 1
CD-ROM 1
Pantum Warranty 1
2-1
2.2 Installing the Printer
2-2
3. Hold the handle of the toner cartridge and shake gently (horizontally) 5-6 times, so as to
evenly distribute the toner inside the cartridge.
2-3
6. Load the toner cartridge along the guides, and press along the direction of the arrow until you
hear a click, indicating that the installation is complete.
2-4
2.3 Installing and Uninstalling Driver Software
The user’s identity will be verifed before the program starts running. If the user is an
administrator, this interface will display. If the user is a not an administrator, the “Insufficient
privileges. Please install Pantum P3000 Series Printer with administrator privileges.” prompt
will pop up.
2-5
2) Installation Language
Once the program has started running, you will be taken to the next dialog where you can
change the default installation language.
3) License Agreement
Click the Next button to enter the License Agreement interface. Please read the end user
license agreement carefully and agree by selecting the “I Agree” option and clicking the Next
button to continue with the installation.
The “I Disagree” radio button is checked in the interface by default and the Next button is
inactive. To proceed with the driver installation, users need to check the “I Agree” option.
Then the Next button becomes active.
The driver installation software provides users with help and other resources in HTML format
2-6
relating to the Pantum P3000 Series printers. Users can click on User Guide on the interface to
read the corresponding documents.
4) Search for Printers
After selecting “I Agree” and clicking Next, you will be taken to the Search for Printers interface
and the program will automatically search for the appropriate printer device connected to the
computer or to the network.
5) Select Printer
If the appropriate printer device is detected, you will be automatically taken to the Select Printer
interface.
2-7
Note: • Detected Printer and Specify an IP Address for Installation cannot both be selected.
If the appropriate printer device is not detected, click “Next”, the dialog box “No printer has been
detected. Do you still want to proceed with the installation?” will pop up.
If you select “Yes”, the program will proceed with the installation and take you to the Copy
interface. If you select No, the program will stay at the Select Printer interface. Select Yes and
click Next to enter the Copy interface.
6) Copying Files
Copy the installation files to the installation path.
2-8
7) Driver Installation
If Windows cannot verify the publisher of this driver software during the driver installation process,
you will be asked if you still wish to proceed with the installation. You need to click “Continue
Anyway” or “Always Install this Driver Software”, otherwise the installation will be unsuccessful
(the warning pop-ups may differ slightly depending on the operating systems).
2-9
8) Completing Installation
After the driver installation progress bar shows that the installation is complete, you will be taken to
the Installation Complete interface.
Click the Done button to complete the installation of the printer driver, carry out online product
registration which can provide online services and other information, and set this printer as the
default printer. You can also cancel these options as needed.
Note: • If the driver is installed while the printer is disconnected, the "Set this printer as
the default printer" option will not be displayed.
2-10
2.3.1.2 Driver Uninstall
1) Selecting the Uninstall Mode
In the Start menu, select the Pantum Uninstall entry to launch the Uninstall wizard, or find the
Add/Remove option in the control panel, find the relevant Pantum options, and click Change and
Delete, a Welcome interface will pop up.
2-11
4) Done Interface
After the progress bar shows that the process is complete, you will be taken to the Done interface.
2-12
2.3.2 Installing the Driver Software On a Mac System
The Mac driver installer operates via the Package Maker software that comes with the Mac OS X
system. The installation steps are basically the same as when installing other Mac software
and are divided into: introduction, license, destination volume, type of installation, installation,
summary.
1. Introduction
Insert the CD-ROM into the CD-ROM driver, run the CD-ROM and click on the Mac system
installation package, then the following interface will display.
2-13
2. License
An illustration of the contents of the License Agreement is shown below:
Click Continue, the License Agreement Acceptance dialog box will pop up.
Click “Agree” to accept the License Agreement and continue the installation.
2-14
3. Destination Volume
Select the installation disk, then the following view will display;
Click Continue to display the installation-related information.
Note: • In Mac OS X 10.4, you will enter this interface directly, but in Mac OS X 10.5 and later
systems, you will enter the Installation Type option interface first. You should click the
Change Install Location button to jump to the Destination Volume.
2-15
4. Installation Type
An illustration of the installation-related information is shown below:
Click Install, the following prompt box will pop up. After logging in as an administrator and
getting permission, you can continue with the installation.
2-16
5. Install
An illustration of the installation progress bar is shown below:
Click Continue to display the Installation Complete interface.
6. Summary
An illustration of the Installation Complete interface is shown below:
2-17
2.4 Network Settings (For Network Models)
You may need to set some network parameters for the printer. These parameters can be set from
the embedded Web server.
3. Insert the printer’s CD-ROM into your computer. If the installer software does not launch
automatically , please browse to the “setup.exe” file on the CD-ROM, and then double-click to
run the file.
4. Follow the operation instructions of the installer.
5. Continue to complete the installation.
Note: • When the installer prompts you to select a printer, you can select the appropriate printer
name from the Detected Printer list;
• If the printer name does not appear in the Detected Printer list, please click Refresh and
search again for printers on the network;
• If you know the IP address of the printer to be connected, you can select “Specify an IP
Address for Installation” to enter the IP address to enable connection.
2-18
2.4.2 Setting Network Products
2.4.2.1 Viewing or Changing Network Settings
You can use the printer embedded Web server to view or change its IP settings.
1. Print DEMO Information Page, for viewing the printer's IP address information.
While the printer is in idle state, press the control panel button (as shown below) for 3 seconds
to print the DEMO page.
2. Type the printer IP address into the Web browser’s address line to open the embedded Web
server.
3. Click the settings tab to obtain network information. Change the settings as needed.
2-19
2.4.2.3 IP Address
The printer’s IP address can be automatically set through the DHCP function and can also be
set manually.
| Automatic Setting
The DHCP automatic setting function is enabled by default.
1. Connect the printer to the network via a network cable and complete the driver installation;
2. The printer will automatically obtain the IP address assigned by the DHCP server which can be
used after a few seconds.
Note: • If DHCP cannot automatically obtain an IP address, the printer will automatically use the
default IP address: 169.254.1.1.
• Due to the characteristics of DHCP, if the printer is not used for a long time or if the
network access point is changed, the IP address assigned to the printer automatically
by the network may change, resulting in the printer cannot be connected; therefore, it is
recommended to enable the DHCP function and bind the IP address assigned
automatically by the network with the MAC address of the printer.
| Manual Setting
Type the IP address into the Web browser’s address line to open the embedded Web server.
1. Click Settings in the navigation bar to open the Settings interface;
2. Select Network Settings - IPV4 Settings;
3. Successively set the IP Address Assignment Mode (Manual), IP Address and Subnet
Mask. Other items are optional;
4. Click Apply to save the settings.
Note: • You can use the embedded Web server to change the IP Address Assignment Mode to
Automatic or Manual.
• If you want to reset all settings of the printer, you can restore the factory settings. This
can be obtained by pressing down the button on the control panel (as shown below),
power on the printer when it is powered off, and then releasing the button after 2-3
seconds. The reset is completed after the printer enters the ready status.
2-20
2.5 Test Printing
2-21
2.5.2 Printing the Windows Test Page Online
After installing the driver, click on the Start menu on the computer, and select Printer and Fax to
find the P3000 Series Printer icon, as shown: . Do a Right-click and select Properties:
the following pop-up box will appear:
2-22
2) The following box will appear with the list of P3000 printers: select the correct printer installed:
3) After double-clicking, the following box will appear: click on the Print Information Page button:
2-23
4) The Information Page is shown below.
2-24
3 Electric Configuration
3.1 Whole Configuration
3-1
3.2 Mechanical Structural Diagram
10 Platen 24 Separator
3-2
3.3 Feeder Circuit Diagram
3-3
3.4 Printing Process
3.4.1 Charging
The steel shaft of the charge roller applies a high-voltage DC bias to the OPC, and evenly charges
the surface of the OPC-6 00V with a negative charge.
3.4.2 Exposure
When the photoconductor is subjected to irradiation by the laser beam, the charge disappears.
Other parts which are not irradiated, still keep their charge to form an electric potential difference
image. This is usually called an electrostatic image.
3.4.3 Development
Toner is fed to the surface of the developing roller from the feeder roller. After the OPC is exposed,
voltage is supplied to the developing roller when the OPC contact is exposed. The supplied
3-4
voltage is higher than the exposed area of the OPC but lower than the unexposed area. When the
electrostatic field between the OPC and DR reacts, the toner will adhere to the exposed area of
the OPC to form a visible image.
3.4.4 Transfer
When the sheet being printed goes through the layer between the transfer roller (TR) and the OPC,
high voltage opposite the toner charger is fed to the transfer roller, causing an electric field
between the TR and OPC, which affects the toner. The toner is then transferred to the sheet.
Because the back of the sheet going through the transfer roller has an opposite charge, the toner
will adhere to the sheet being printed after the next step, which is separation from the OPC.
3.4.5 Separation
The transferred sheet is positively charged. The sheet being printed will be attracted to the OPC
by a negative charge after separation from the transfer roller. Separation pads are then inserted
near the paper guide path, parallel with the sheet when separated from the transfer roller.
Separation pads are grounded and live, with the distance to the sheet being between 1-2mm.
Gravity forces the separation pads to drop from the OPC.
3-5
3.4.6 Fixing
The heat roller should reach the designated temperature necessary to melt the toner when the
sheet is in contact with it. At the same time, the toner solidifies when forced into the sheet under
pressure. Note: toner fixation can be influenced by fixing temperatures that are too high or too low.
3.4.7 Cleaning
The toner on the surface of the OPC is not completely transferred to the sheet so the wiper blade
cleans the OPC before the next sheet is printed.
3-6
3.6 Sensor
3 Front Cover Switch mechanical switch Over engine board left side
4 Rear Cover Switch mechanical switch Over power board right side
3-7
4 Disassembly and Installation
4.1 Disassembly Diagram
4-1
4.2 Step-by-Step Disassembly Diagram
4-2
4.3 Disassembly Steps
Note: Place the toner cartridge in a black plastic bag after removing it, as shown below, to avoid
damage by exposure to sunlight.
4-3
4. Remove the duplex unit.
1. Open the rear cover and remove the screws fixed to the back of the left cover.
4-4
2. Pull out the bottom buckle.
4-5
3. Pull out the side buckle.
4. Raise the left cover by pulling hard, and remove it, as shown in the following picture:
4-6
4.3.5 Right Cover
1. Remove the screws fixed to the back of the right cover.
2. Pull out the bottom buckle.
4-7
3. Pull out the side buckle.
4. Raise the right cover by pulling firmly, and remove it, as shown in the following picture:
4-8
3. Press the buckles on the two sides of the upper cover and remove it.
4-9
2. Unscrew the four retaining screws.
Note:
• After removing the engine board, there will be four conductive cylinders. Please put these
in a safe place to avoid losing them.
• Ensure the conductive cylinders stay in place during the installation, as one of them is an
OPC and different from the other cylinders.
4-10
4.3.8 Data Board
1. Unplug the connecting wires (a total of 4) from the data board.
4-11
4.3.9 Power Board
1. Unplug the connecting wires (a total of 2) from the power board.
4.3.10 Fan
Unscrew the three retaining screws and remove the fan.
4-12
4.3.11 Gear Assembly
Unscrew the five retaining screws and remove the drive system.
4.3.12 Electromagnet
4.3.12.1 Electromagnet 1 (Feed)
Unplug the connecting wires from the electromagnet, unscrew the retaining screws, and remove
the electromagnet.
4-13
4.3.12.2 Electromagnet 2 (Duplex Mode)
Pull out the connecting wires from the electromagnet, unscrew the retaining screws, and remove
the electromagnet.
4-14
2. Unscrew the retaining screws (one on each side, 4 on the back, totaling 6) and remove the
fuser component.
4.3.16 Motor
1. Push the fixed claw fittings on the motor’s protective cover and remove the protective cover.
4-15
2. Unscrew the screw fixed to the motor and remove the motor.
4-16
4.3.19 Clutch Gear Assembly
1. Remove the plastic holder masks from the clutch gear.
4-17
3. Remove the clutch gear bushing and spring.
4. Move the feed clutch axis and remove the clutch gear.
4-18
5 Maintenance
5.1 Cleaning
Note:
Please use mild detergents.
Do not use strongly corrosive liquids, such as thinners or benzene-based liquids for
cleaning, as these will damage the surface of the device.
Do not use cleaning materials containing ammonia.
Do not use isopropanol to remove dust from the control panel, as it may damage the panel.
1. Disconnect the main power switch, and unplug the power cord and the USB interface cable.
2. Use a soft duster to clean the printer surface.
5-1
Note:
• Please remove all metal objects, such as watches or bracelets, before removing the toner
cartridge to avoid damaging the inside of the device.
• When removing the toner cartridge, put the toner cartridge in a protective bag or wrap it in
thick paper to avoid the toner cartridge being damaged by direct light.
• After removing the toner cartridge, do not touch the shaded area with your hands.
Some parts of the printer may still be hot for a short time after use. When opening the front or rear
covers to clean inside the printer, please do not touch anything in the shaded area, as shown in
the following picture.
5-2
5. Remove the feeder tray to clean the separation pad and internal parts.
6. Remove the duplex unit to clean the inside of the duplex unit.
5.2 Consumables
5-3
The service life of the toner cartridge depends on the amount of toner required for print jobs. A
new toner cartridge can print an average of 3,000 pages, with 5% coverage, on A4 paper. The
actual number of pages may vary according to print density, and is affected by the operating
environment and print interval, as well as the type and size of media to be printed. The toner
cartridge may need to be changed frequently if printing numerous graphs.
Note:
• The toner cartridge surface may contain toner. Please remove it carefully to avoid spillage.
• Put the empty toner cartridge on a piece of paper to avoid accidental toner spillage.
• After removing the protective cover, please immediately install the toner cartridge in the
printer, so as to avoid damaged by exposure to too much direct sunlight or indoor lighting.
• When installing, do not touch the surface of the toner cartridge to avoid scratching it.
5-4
2. Open the front cover and remove the toner cartridge along the guides.
Note:
Please remove all metal objects, such as watches or bracelets, before removing the toner
cartridge to avoid damaging the inside of the device.
When removing the toner cartridge, put the toner cartridge in a protective bag or wrap it in
thick paper to avoid the cartridge being damaged by direct light.
After removing the toner cartridge, do not touch the shaded area with your hands.
3. Take the new toner cartridge out of its packaging, hold the toner cartridge handle and shake it
gently (horizontally) 5-6 times so as to evenly distribute the toner inside the toner cartridge.
5-5
4. Pull out the seal.
5. Remove the protective cover, install the toner cartridge into the printer along the guides, and
close the lid tightly.
6. Restart the printer, press down on the Control Panel button for three seconds, and print a test
page.
5-6
6 Error Display and Troubleshooting
6.1 Pre-maintenance Check
I. Environment
The power voltage must be in the range of 220~240 VAC, depending on the model.
Place the equipment on a flat, stable surface.
Keep the room temperature between 10°C and 32.5°C, and humidity at 20%-80%
Do not expose the equipment to dust.
Do not expose the equipment to ammonia or other noxious gases.
Avoid exposing the equipment to heat or moisture (e.g. near water or a humidifier).
Avoid exposing the equipment to direct sunlight.
Use the printer in a well-ventilated room.
Make sure the printer’s air vent is not blocked.
II. About paper
Check whether the paper used is within the specified range. [Printing with paper that is
too thick, too thin, or curled may result in paper jams, feed problems or poor print
quality]
Do not use damp or wet paper. [If paper is damp or wet, please replace with dry paper
and check to see if the quality improves]
Do not use short grain or acid paper, as this will result in print quality problems
III. Consumables
Replace the toner cartridge when the indicator on the printer control panel flashes
yellow or the LCD display shows that the toner lever is low.
Check that the specified Pantum toner cartridge is being used. For more information,
please refer to 5.2 “Consumables."
6-7
6.2 Indicators
Powered off
6-8
2. The combined status types of two indicators are as follows:
Status
Paper (red Other/toner
LED cartridge Description
indicator) (multi-color LED
indicator)
6-9
6.2.3 Button Instructions
There is a button at the top of the printer used to continue/cancel a print job. For
specific functions, please see Button Function in table 2-1:
Printer status Operation Printer action
Printing
Long press Cancel printing
process
Paper
mismatch
during Short press Continue printing
duplex
printing
Printing
Manual
feeder is
out of Short press Continue printing
paper, or
feed jam
Note:
A short press is when you keep pressing the button for less than 2 seconds.
A long press is when you keep pressing the button for 2 seconds or more.
6-10
6.3 Error Information
Error Cause Solutions
6-11
6.4 Error Code
Code Cause Solutions
NO.32 General communication failure 1. Check the cable between the engine
board and the data board, and make sure
caused by a line fault between the that the connection is normal.
EC and DC, or a corresponding 2. Replace the engine board if there is a
fault.
pin fault in the IC 3. Replace the data board if there is a fault.
NO.33 The temperature of the heating 1. Replace the fuser component if there is a
roller is higher than 230°C fault.
2. Replace the engine board if there is a
NO.34 The temperature of the heating fault.
roller is too low 3. Replace the power board if there is a
fault.
NO.35 The temperature rises too fast
during the heating process
NO.38 The LSU line synchronizing signal 1. Replace the laser if there is a fault in the
LSU laser motor.
is abnormal 2. Replace the engine board if there is a
fault in the LSU laser motor control gear.
NO.39 A fault is detected in the LSU 3. Faulty connection of the motor cable.
Make sure that the motor cable is
motor connected correctly.
4. Replace the engine board if there is a
fault.
NO.40 The main motor takes too long to 1. Faulty main motor cable. Make sure that
the main motor cable is connected
start up or does not run at the correctly. Replace the main motor if it is
specified speed faulty.
2. Replace the engine board if it is faulty.
NO.42 The external storage EEPROM of 1. Make sure that the cable between the
engine board and the data board is
the engine controller cannot be connected correctly.
read and written normally 2. Replace the data board if it is faulty.
3. Replace the engine board if it is faulty.
6-12
6.5 Clearing Jammed Paper
Please clear jammed paper using the following steps:
Remove the jammed paper. Close the front cover and check the stack of paper in the tray;
the printer will automatically resume printing. If the printer does not automatically start
printing, please press the Cancel button. If the printer still does not start printing, please
check whether all the jammed paper inside the printer has been cleared. Then try the print
job again.
Note:
• Take out all the paper in the paper tray and check paper level before loading new
paper. This helps to prevent paper jams resulting from overfilling the automatic
paper tray.
c. After removing the jammed paper, reload the tray into the printer; the printer will then
6-13
automatically resume printing.
b. After reloading the paper into the tray, the printer will automatically resume printing.
6-14
6.5.3 Internal Jam
Note:
• Do not touch the shaded areas in the following pictures to avoid burns when removing
jammed paper from inside the device or from the fuser unit.
6-15
b. Remove the toner cartridge by pulling it straight out. (Put the removed toner cartridge
in a black, sealable bag, or cover the toner cartridge with a piece of lightproof paper
to avoid the toner cartridge being damaged by direct light.)
d. After removing the jammed paper, reload the toner cartridge and close the front cover.
The printer will then automatically resume printing.
6-16
6.5.4 Paper Jam in the Fuser Unit
6-17
d. Remove the jammed paper, and close the fuser door and the rear cover. The printer
will then automatically resume printing.
6-18
c. If the paper does not come out together with the duplex unit, open the tray and remove
the jammed paper directly from the bottom.
d. After removing the jammed paper, reload the duplex unit, check other parts of the
printer to ensure that there is no more jammed paper, and close the front cover. The
printer will then automatically resume printing.
6-19
6.6 Troubleshooting
This chapter discusses what is needed to resolve various problems with the printer.
Check Solutions
6-20
M2 Continuous paper feed
Possible cause Solutions
There is no electromagnet Check the electromagnet signal line to ensure that the
signal. electromagnet signal line is normal connection.
The electromagnet spring hook
Replace the electromagnet.
is not powerful enough
Incorrect assembly phase of the Check the clutch single set to ensure that the assembly
clutch single set assembly. phase is right.
M3 Paper jam
Possible cause Solutions
Check the feeder channel to ensure that the channel is
The feeder channel is dirty.
clear.
The pickup roller is dirty. Clean the pickup roller.
Faulty sensor Clean or replace the sensor.
Faulty electromagnet Replace the electromagnet.
Faulty engine board Replace the engine board.
M4 Multipage feed
Possible cause Solutions
Print media are not within the
Please use print media within the specified range.
specified range.
The separator is contaminated
Clean or replace the separator.
or worn.
6-21
6.6.2 Common Problems
P1 No AC power supply
P2 No DC power supply
P3 Motor failure
The Paper Feed Sensor is faulty. Replace the Paper Feed Sensor.
6-22
P6 Laser scanning failure
6-23
P10 Page prints gibberish, or whole page is dark
The contacts and their springs are Make sure the contacts and their springs in the
misplaced. right place.
6-24
6.7 Image Defects
Status Cause Recommended Solutions
Whole page is dark 1. The high-voltage charge 1. Clean the high-voltage charge
output of the engine board is contacts or replace the engine
abnormal. board.
Black/white spots 1. Some areas of the toner 1. Replace the toner cartridge.
cartridge are contaminated or
2. Clean the transfer high-voltage
the OPC is damaged.
contact or replace the transfer
2. If there are 43.99mm cyclical roller.
spots appearing on the image,
3. Clean up paper scraps and dirt
it means that the high-voltage
from inside of the printer regularly.
transfer is abnormal or the
transfer roller is damaged.
6-25
Vertical stripes 1. The blade is chipped or 1. Replace the toner cartridge.
deformed.
White vertical 1. The window glass of the laser 1. Clean the window glass of the
stripes is dirty. laser.
There is an area of 1. The doctor blade is damaged. 1. Replace the toner cartridge.
lightly exposed
2. The spring pressures on the 2. Replace the transfer roller
image on the page left and right side of the sleeve.
transfer roller are uneven; the
3. Replace the laser.
spring is damaged; the
transfer roller is installed
improperly or the transfer
roller sleeve is damaged.
3. Laser failure.
Black background 1. Print media used are beyond 1. Please use print media within
the specified range. the specified range.
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Periodic image 1. If periodic 75.4mm image 1. Replace the toner cartridge.
ghosting ghosting appears, it indicates
2. Clean the surface of the heating
that the OPC is damaged.
roller or replace the fuser
2. If periodic 77.60mm image component if the problem
ghosting appears, it means continues.
that the surface of the heating
3. Replace the engine board.
roller is contaminated.
The back of the 1. The transfer roller is 1. Clean or replace the transfer
sheet is dirty contaminated. roller.
6-27
Appendix 1 Circumference of each roller in the device
OPC 75.27
The reason for relevant periodical image exception can be determined in accordance with the
circumference of each roller above.
7-1
Appendix 2 Connection diagram
Feed Electromagnet
Calibration Electromagnet
Two-Sided Electromagnet
Toner Cartridge
Control Panel
7-2
Appendix 3 Product serial number
There is a serial number label on each product. Please see below for the meaning of the product serial
number and its location.
Date of Manufacture
~1 月)
7-3
Appendix 4 Terminology
The following table shows the terminology used in this manual.
Terminology Explanation
DR Developing roller
TR Transfer roller
PR Pressure roller
DC Data Controller
EC Engine Controller
7-4
Appendix 5 The screw
Picture P/N Type Colour Size Location (quantity) Total
YX0M-0006-PG0 Tapped, plain Silver Top cover (4). Right side cover (1). Left side 21
cover (1). LSU (3).Fixing unit(4).Delivery
M3x8
component (2).Paper feed solenoid (1). Engine
side panel (5). Power board(1)
YX0M-0010-PG0 Tapped,integral spring Silver Data board (4). Engine board (4).Power board(3) 11
washer & washer M3x8
M3x48
7-5