Intelligent Lift Control Valve with Control Card

Qmax = 500l/min,pmax = 80bar

Leak-free, two-stage, electronically controlled, without frequency control
Series iValve – i250 and i500

1 Information – lift-control valve

S No modifications of the travel curve
or mechanical adjustments are necessary
S Constantly short travel times,
regardless of loading and temperature
S Constant levelling accuracy of ± 3 mm,
which prevents dangerous tripping accidents
S Self-monitoring function guarantees
fully integrated A3 conformity (TÜV approved)
S Pleasant acceleration and slowdown
thanks to an electronically controlled travel curve
S Soft-stop function for smooth approach and entry

1.1 Description
The iValve lift-control valve is an electronically controlled travel curves. During operation, the travel curves for that
hydraulic valve block for controlling hydraulic lifts. The particular lift are optimised by the learning algorithm
iValve is situated on the hydraulic power unit and activated ”iTeach”. In addition, the valve block includes the following
by the lift control system. Electronic control is accomplished functions and components: a hand pump with manual
by an control card – the iCon-2 – that is housed in the control emergency lowering (with piston-creep prevention), a ball
cabinet. At standstill, the weight of the lift is supported by a valve, a pressure gauge, a pressure sensor with up to two
check valve integrated in the iValve. In operation, the elec­ pressure switches, speed monitoring, a temperature
tronic controller regulates the states ”Travel UP” and ”Travel sensor, an emergency stop DOWN valve (UCM/A3) in ac­
DOWN”, and the transitions between these states. In the cordance with EN 81.
electronic unit, the travel is represented in a form known as

1.2 Technical data – iValve

General characteristics Description, value, unit

i250 i500

Designation Intelligent lift-control valve

Design Leak-free, two-stage, electronically controlled

Mounting method G1 Pipe mounting or G1½ Pipe mounting or

low mounting low mounting
(see interface in (see interface in
”Installation info.”) “Installation info.”)

Size - Port P G1 G1½

- Port T G1 G1½
- Port HP Hose, oil-resistant Hose, oil-resistant
(id = 8 mm, od = 12 mm) (id = 8 mm, od = 10 mm)
- Port Z 28L EN ISO 8434-1 42L EN ISO 8434-1
- Port Z1 G¼ G¼

Tightening torque - Port P 230 Nm ± 10% 500 Nm ± 10%

- Port T 230 Nm ± 10% 500 Nm ± 10%
- Port HP Hose 10 x 1 Hose 10 x 1
(pushed on) (pushed on)
- Port Z 230 Nm ± 10% 500 Nm ± 10%
- Port Z1 35Nm±10% 35Nm±10%

Reference: 300-P-9010528-EN-08
Issue: 09.2023 1/15
General characteristics Description, value, unit
i250 i500

Weight 10.4 kg 22.5 kg

Mounting attitude As illustrated – see section “Dimensions”

Ambient temperature range +2°C … +40°C

Hydraulic characteristics Description, value, unit

i250 i500

Nominal pressure 80bar 80bar

Maximum flow rate 160 l/min 250l/min 500l/min

Nominal flow rate Down (Z > T) see section “Performance graphs”

Flow direction P → T (bypass)

P → Z (UP)
Z → T (DOWN)

Hydraulic fluid HL and HM mineral oil to ISO 11158;

for other fluids, please contact BUCHER

Hydraulic fluid temperature range +0°C … +60°C

Viscosity range 20 ... 500mm2/s (cSt)

Minimum fluid cleanliness Class 21/19/16

Cleanliness class to ISO 4406:1999

Electrical characteristics Description, value, unit

i250 i500

Supply voltage 24VDC

Supply voltage tolerance ±10%

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Series iValve
1.3 Schematic – iValve
Z

Z1 3

C
9

P U
6
Q A
U
8 D
T U

7
4

300−P−10024709
HP P T

Item Description Item Description

1 Main spool iCon-2 (included in the delivery)

2 Pressure relief valve C iBox

3 Ball valve P Pump

4 Pilot operated check valve T Tank

5 Emergency stop DOWN valve (UCM / A3) HP Hand pump

6 Piston-creep prevention Z Cylinder

7 Hand pump Z1 Test port

8 Pressure relief valve in the hand pump

9 Pressure gauge

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Series iValve
1.4 Performance graphs

Legend ––– 500 mm2/s (cSt) Motorex Corex HLP 46 at approx. 2°C

_____ 75 mm2/s (cSt) Motorex Corex HLP 46 at approx. 30°C

1.4.1 iValve 250

Δp = f (Q) Pressure drop - Flow rate characteristic [i250/160] Δp = f (Q) Pressure drop - Flow rate characteristic [i250/250]
(min. dynamic pressure/flow rate) (min. dynamic pressure/flow rate)
Δ p [bar] Δ p [bar]
12.5 iValve-250_P01.ai 12.5 iValve-250_P02.ai

10 10.0 Down (Z-T)

Down (Z-T)
7.5 7.5

Up (P-Z)
5.0 5.0
Up (P-Z)
2.5 2.5

0 0
20 40 80 120 140 160 Q [l/min] 160 175 190 205 220 235 250 Q [l/min]

1.4.2 iValve 500

Δp = f (Q) Pressure drop - Flow rate characteristic
(min. dynamic pressure/flow rate)

iValve−500_P01.ai
9
8
7
Down (Z−T)
6
5
4 Up (P−Z)
3
2
1
0
150 250 350 500 Q [l/min]

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1.5 Dimensions, interface iValve – i250

312.25
512

313
159.3
A-A

3
25
42
95
Z1 P T
(G1/4“) (G1“) (G1“) HP
B-B
72.4 67.6

300-4-10022900
101.6 134.3 52
153.5
187.5
507

Low-mounting connection – see Figure A-A Pipe-mounting connection – see Figure B-B

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Series iValve
1.6 Dimensions, interface iValve – i500

142
(490)
49

(466)
Z
HP (M52x2)

172
A−A

4
(G1½) P T (G1½)

300−P−10024847−03−B1
75
B−B

148.75 71
197

Low-mounting connection – see Figure A-A Pipe-mounting connection – see Figure B-B
93.7

71 71

A-A B-B
70

P T
300-P-10024847-03-B2
74
37

100
100

HP HP

44.5

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1.7 Application examples
S The lift-control valve is an electronically controlled hy­ S The lift-control valve is situated on a hydraulic power unit
draulic valve block for controlling hydraulic-powered pas­ and activated by a lift control system.
senger and goods lifts.

1.8 Model code – iValve

IVALVE - 250 / 160 Rx.x

IVALVE = Intelligent lift-control valve

500 = Nominal size 500
250 = Nominal size 250
500 = Flow rate 500l/min (nominal size 500)
250 = Flow rate 250l/min (nominal size 250)
160 = Flow rate 160l/min (nominal size 250)
R1.0 = Release / Design stage

2 Control card for lift-control valve – iCon-2

S Two configurable switching outputs
(pressure switch, train speed supervision, optionally
expandable)
S Data logger function and firmware update via USB host
interface
S USB device and RS232 interface
S Status information with date/time
S Potential-free switching output for faults
S Functions can be expanded via options board

2.1 Description iCon-2

The iValve lift-control valve is an electronically controlled The ParamCard is a memory card on which the system-spe­
hydraulic valve block for controlling hydraulic lifts. The elec­ cific parameters and data are stored. The ParamCard plugs
tronic control is accomplished by an control card – the into the iCon-2. Without the ParamCard being plugged in,
iCon-2 – that is housed in the control cabinet. In operation, no lift travel can be carried out.
the electronic controller regulates the states “Travel UP”
and “Travel DOWN”, and the transitions between these
states. In the electronic unit, this travel is represented in a
form known as travel curves. During operation, the travel
curves for that particular lift are optimised by the learning al­
gorithm "iTeach".

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Series iValve
2.2 Technical data

General characteristics Description, value, unit

Designation iCon-2

Design Printed circuit board with 4 layers

Electrical connection - solenoids 3-pin square plug to ISO 4400 / DIN 43650
- electronics PCB connector 3.5 / 5 mm (screw terminals)
Plug connector kit available - see the chapter Accessories

Mounting method iCon-2 15/35 mm cap rail

acc. to EN50035 (G32) or EN 50022 (TS15, TS35)

Mounting method options boards 4 spacer studs M4x16 (included in delivery)

Weight 0.20kg

Ambient temperature range +2°C … +40°C

Relative air humidity 0…90% (without condensation)

Dimensions (overall sizes W x H x D) 112x122x63mm (without options board)

Supply voltage 24VDC

Supply voltage tolerance ±10%

Max. ripple 250 mV pp max. (ripple and noise)

Power consumption at max. control current 50W (i250) – 120 W (i500)

Command inputs GNDactive/+24Vactive (configurable)

Switching outputs Potential-free relay contacts

Relative duty cycle 100%

Max. Nominal power consumption at standstill 3W

Relay contact rating:

Min. control current 10 mA / max. 3A
Max. voltage 250 VAC
Max. power 750 VA (AC) / 90W (DC)

Electromagnetic compatibility: interference immunity EN 12016

Electromagnetic compatibility: interference emission EN 12015

Protection class to ISO20653 / EN60529 IP 00

8/15 300-P-9010528-EN-08/09.2023
Series iValve
2.3 Block diagram - operation (standard)

* IMPORTANT!: If there is no connection between ** IMPORTANT!: Illustration shows wiring with

Earth and GND on the elevator control-system command polarity “GND-active”. For command
side, it is essential that X1.2 be connected to polarity “+24V-active” the polarity must be
earth! switched against +24V (see Planning Information
300-D-9010542-EN, chapter 4.3 Command in­
puts).

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Series iValve
2.4 Block diagram - operation with CANopen (CAN-A)

* IMPORTANT!: If there is no connection between

Earth and GND on the elevator control-system
side, it is essential that X1.2 be connected to
earth!

10/15 300-P-9010528-EN-08/09.2023
Series iValve
2.5 Dimensions
2.5.1 Control card iCon-2 – basic board

2.5.2 Control card iCon-2 with options board

* IMPORTANT!: For each additional options board
the space requirement increases by 18 mm!

300-P-9010528-EN-08/09.2023 11/15
Series iValve
2.6 Pin assignments

Control card iCon-2 – basic board

Item Description Item Description

1 ParamCard X5 Connector block solenoids

2 Top-hat rail TS15, TS35 (EN50022) or X6 Connector block command signals K6…K8
G-type rail G32 (EN50035)
X7 Connector block command signals K1…K5
6 Battery real time clock, type CR 1632
X8 Socket for ParamCard
7 Push button usb
X9 Socket for options boards
X1 Connector block power supply
X10 Connector block, SMA
X2 Connector block switching outputs
X11 USB A-port (USB stick)
X3 Connection Handterminal / PC
X12 USB C-port (PC)
X4 Connection iBox

IMPORTANT!: IMPORTANT!:
Two independent switching outputs are available K coding and binary coding are possible.
on the iCon-2. For each switching output, a relay For other information, please contact BUCHER!
(s1 and s2) is available, each with a break/make
contact.

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Series iValve
2.6.1 Options board, switching output
Options board for version with pressure switch

X150

X150

X20

1
X21 S3

X20

S4

300−P−10024940−03

Item Description Item Description

X-20 Connector block, switching outputs X-150 Socket for options board

X-21 Not used

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Series iValve
2.6.2 Options board, CANopen (CAN-A)

CAN−A

RUN
X150
0071

T11
X150
CAN
SW70 TERM
CARD
BUSY
ON IC50 ST80
SW70
ST80
IC 20
IC50

OFF
L20

X70 DCDC 40 SD−

CARD
+Vout
+Vout

−Vin
+Vin
X70

TP100 TP101
IC 30

X50
CAN
GND X50
IC70

CAN−L

300−P−10024940−03
CAN−H

CAN bus state

RUN

ERR

INF
ACC

Item Description Item Description

X-70 Connector block CAN, interface X-150 Socket for options board

SW70 Selector switch CAN Bus termination ST80 Micro SD Card holder (for CAN-A firmware
update)
X-50 Not used

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2.7 Dummy iCon – optional

2.7.1 Description
The “Dummy iCon” can be pre-installed in the control cabi­
net as a “placeholder” instead of the real iCon-2 (control
electronics for the iValve). It has all the plug connectors that
the iCon-2 has, so that the wiring can also be done in ad­
vance (cable lengths and cable positions).

2.7.2 How customers contact the test system

The central “X11” plug offers an additional benefit. All sig­
nals that are wired from outside to the iCon-2 are available
on this plug. Consequently, the wiring can be checked with
an automatic test system.

2.8 Accessories

PartNo. Description
3007019906 Dummy iCon
3007010231+ Handterminal including connecting cable
3007020027+ PC software “iWin”, including connecting cable
3007020442+ Power supply module i250
3007022344+ Power supply module i500
3007020030+ Plug connector kit

3007010472+ Solenoid connection cable: 1.5 metre

3000008998+ 6.0 metre
3000009002+ 12 metre
(for Halogen-free versions, contact Bucher)

3007019644+ iBox connection cable: 1.5 metre

3007020460+ 6.0 metre
3007020461+ 12 metre

3 Related documents

Reference Description
300-D-9010542 Planning information lift control i250 / i500
300-I-9010544 Commissioning and Maintenance Manual i250 / i500
300-I-9010543 Parametrization and Maintenance Manual i250 / i500
300-S-9010638 Complete Spare Parts Catalog Elevators
300-S-9010627 Firmware Update iCon-2 for iValve and VF-iValve

[email protected] www.bucherhydraulics.com
E 2023 by Bucher Hydraulics AG, CH-6345 Neuheim
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 430.330.500..

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