Waste Water Treatment Plant
Waste Water Treatment Plant
Waste Water Treatment Plant
A wastewater treatment plant is a facility that processes wastewater from homes, businesses,
and industries to remove impurities before it is released into the environment 1. The treatment
process involves physical, chemical, and biological processes to remove contaminants such as
organic matter, nutrients, and pathogens 12. The treated water can then be safely discharged into
rivers, lakes, or oceans, or used for irrigation or other purposes 1.
There are several types of wastewater treatment plants, including sewage treatment
plants 2. The history of wastewater treatment dates back to ancient times, with many ancient
cities having drainage systems to carry rainwater away from roofs and pavements 1. The first
sewage treatment plant was built in London in the 19th.
Wastewater treatment plants (WWTP) are crucial in maintaining water quality and resource
recovery in a world facing growing challenges such as climate change, water-energy-food nexus
and the increase of legal requirements and users’ expectations1. The efficiency of a WWTP is
determined by the amount of pollutants removed from the wastewater and the amount of energy
consumed during the treatment process2.
There are several ways to improve the efficiency of a WWTP. One way is to adopt advanced
treatment technologies such as Membrane Bioreactor (MBR), Ultrafiltration (UF), and Reverse
Osmosis (RO). Studies have shown that MBR technology can reduce energy consumption by up
to 50% compared to traditional wastewater treatment methods2. Another way to improve
efficiency is to optimize the operation of the plant. This can be achieved by adopting a
performance assessment system (PAS) which assesses operating conditions and identifies critical
aspects of the WWTP which can negatively affect its effectiveness,
The quality of the water is dictated by the Environmental Protection Agency (EPA) and the Clean Water Act,
and wastewater facilities operate to specified permits by National Pollutant Discharge Elimination System
(NPDES). According to the EPA, The Clean Water Act (CWA) establishes the basic structure for regulating
discharges of pollutants into the waters of the United States and regulating quality standards for surface waters.
Under the CWA, EPA sets wastewater standards for industry. The EPA has also developed national water
quality criteria recommendations for pollutants in surface waters. EPA's National Pollutant Discharge
Elimination System (NPDES) permit program controls discharges.
As an example of expected standards, the Biochemical Oxygen Demand (BOD) of average wastewater effluent
is 200 mg/L and the effluent after treatment is expected to be >30 mg/L. It is crucial a wastewater facility
meets these expectations or risk stiff penalty.
The physical process of wastewater treatment begins with screening out large items that have found their way
into the sewer system, and if not removed, can damage pumps and impede water flow. A bar screen is usually
used to remove large items from the influent and ultimately taken to a landfill.
After grit removal, the influent enters large primary clarifiers that separate out between 25% and 50% of the
solids in the influent. These large clarifiers (75 feet in diameter, 7½ inches at the edges and 10½ feet in the
center as an example) allow for the heavy solids to sink to the bottom and the cleaner influent to flow. The
effectiveness of the primary clarification is a matter of appropriate water flow. If the water flow is too fast, the
solids don’t have time to sink to the bottom resulting in negative impact on water quality downstream. If the
water flow is too slow, it impacts the process up stream.
The solids that fall to the bottom of the clarifier are know as sludge and pumped out regularly to ensure it
doesn’t impact the process of separation. The sludge is then discarded after any water is removed and
commonly used as fertilizer.
At the heart of the wastewater treatment process is the encouragement and acceleration of the natural process
of bacteria, breaking down organic material. This begins in the aeration tank. The primary function of the
aeration tank is to pump oxygen into the tank to encourage the breakdown of any organic material (and the
growth of the bacteria), as well as ensure there is enough time for the organic material to be broken
down. Aeration can be accomplished with pumping and defusing air into the tank or through aggressive
agitation that adds air to the water. This process is managed to offer the best conditions for bacterial growth.
Oxygen gas [O2] levels below 2 ppm will kill off the bacteria, reducing efficiency of the plant. Dissolved
oxygen monitoring at this stage of the plant is critical. Ammonia and nitrate measurements are common to
measure how efficient the bacteria are in converting NH3 to N2↑.
A key parameter to measure in wastewater treatment is Biochemical Oxygen Demand (BOD). BOD is a
surrogate indicator for the amount of organic material present and is used to determine the effectiveness of
organic material breakdown. There are a number of other tests used to ensure optimal organic material
breakdown (and BOD reduction) such as measuring pH, temperature, Dissolved Oxygen (DO), Total
Suspended Solids (TSS), Hydraulic Retention Time (flow rate), Solids Retention Time (amount of time the
bacteria is in the aeration chamber) and Mixed Liquor Suspended Solids. Ongoing and accurate monitoring is
crucial to ensure the final required effluent BOD.
The water that flows from the secondary clarifier has substantially reduced organic material and should be
approaching expected effluent specifications.
Stage Six — Chlorination (Disinfection)
Chlorine is added to kill any remaining bacteria in the contact chamber.
With the enhanced concentration of bacteria as part of the aeration stage, there is a need to test the outgoing
effluent for bacteria presence or absence and to disinfect the water. This ensures that higher than specified
concentrations of bacteria are not released into the environment. Chlorination is the most common and
inexpensive type of disinfection but ozone and UV disinfection are also increasing in popularity. If chorine is
used, it is important to test for free-chlorine levels to ensure they are acceptable levels before being released
into the environment.
2.
reducing the fraction of active biomass from total solids in the bioreactor by producing
more inert solids.
ype of microorganisms
In the bioreactor, five major groups of microorganisms are generally found: Bacteria
(e.g., Proteobacteria), Protozoa (e.g., Amoebae, Flagellates, Ciliates), Metazoa (e.g., Rotifers,
Nematodes, Tartigrades), filamentous bacteria, algae, and fungi [12]. However, the majority of
microorganisms (over 90%) that exist in the activated sludge are bacteria [12]. Most of the
bacteria accumulate together and form pairs, chains, or clusters but they can also continue their
life while living as a single cell. Regarding their metabolisms, they can use numerous sources of
energy, electron donors, electron acceptors, and carbon sources. Their adaptability can be used
helpfully not only to treat different types of organic and inorganic pollutants but also provides
conditions to treat specific type of materials that may exist in the wastewater. Shchegolkova
et al. [13] found the structural of bacteria communities in activated sludge and incoming sewage
for three different wastewater treatment plants by performing 16S rRNA gene sequencing.
Additionally, they provide a heatmap includes the top 40 bacteria families in AS (i.e., 94.2-
97.5% of all bacteria) [13].
Tendency of microorganism to accumulate onto the surface of membrane causes creation of
biofilms. With the aid of self-produced matrix material in contrary to the planktonic
cells (i.e., extracellular polymeric substance (EPS)) biofilm cells are embedded. Adhesive
properties of biofilm are mainly due to the presence of proteins and carbohydrates that exist in
the EPS which is an important disadvantage of MBR plants [14].
Sewage treatment (or domestic wastewater treatment, municipal wastewater treatment) is a type of wastewater
treatment which aims to remove contaminants from sewage to produce an effluent that is suitable to discharge to the surrounding
environment or an intended reuse application, thereby preventing water pollution from raw sewage discharges.[2] Sewage
contains wastewater from households and businesses and possibly pre-treated industrial wastewater. There are a high number of
sewage treatment processes to choose from. These can range from decentralized systems (including on-site treatment systems) to
large centralized systems involving a network of pipes and pump stations (called sewerage) which convey the sewage to a
treatment plant. For cities that have a combined sewer, the sewers will also carry urban runoff (stormwater) to the sewage treatment
plant. Sewage treatment often involves two main stages, called primary and secondary treatment, while advanced treatment also
incorporates a tertiary treatment stage with polishing processes and nutrient removal. Secondary treatment can reduce organic
matter (measured as biological oxygen demand) from sewage, using aerobic or anaerobic biological processes. A so-called
quarternary treatment step (sometimes referred to as advanced treatment) can also be added for the removal of organic
micropollutants, such as pharmaceuticals. This has been implemented in full-scale for example in Sweden.[3]
A large number of sewage treatment technologies have been developed, mostly using biological treatment processes. Design
engineers and decision makers need to take into account technical and economical criteria of each alternative when choosing a
suitable technology.[4]: 215 Often, the main criteria for selection are: desired effluent quality, expected construction and operating costs,
availability of land, energy requirements and sustainability aspects. In developing countries and in rural areas with low population
densities, sewage is often treated by various on-site sanitation systems and not conveyed in sewers. These systems include septic
tanks connected to drain fields, on-site sewage systems (OSS), vermifilter systems and many more. On the other hand, advanced
and relatively expensive sewage treatment plants may include tertiary treatment with disinfection and possibly even a fourth
treatment stage to remove micropollutants.[3]
At the global level, an estimated 52% of sewage is treated.[5] However, sewage treatment rates are highly unequal for different
countries around the world. For example, while high-income countries treat approximately 74% of their sewage, developing
countries treat an average of just 4.2%.[5]
The treatment of sewage is part of the field of sanitation. Sanitation also includes the management of human waste and solid
waste as well as stormwater (drainage) management.[6] The term sewage treatment plant is often used interchangeably with the
term wastewater treatment plant.[4][page needed][7]
Terminology[edit]
The terms water recycling center or water reclamation plants are also in use as synonyms.
Purposes and overview[edit]
The overall aim of treating sewage is to produce an effluent that can be discharged to the environment while causing as little water
pollution as possible, or to produce an effluent that can be reused in a useful manner.[9] This is achieved by removing contaminants
from the sewage. It is a form of waste management.
With regards to biological treatment of sewage, the treatment objectives can include various degrees of the following: to transform or
remove organic matter, nutrients (nitrogen and phosphorus), pathogenic organisms, and specific trace organic constituents
(micropollutants).[7]: 548
Some types of sewage treatment produce sewage sludge which can be treated before safe disposal or reuse. Under certain
circumstances, the treated sewage sludge might be termed biosolids and can be used as a fertilizer.
Sewage characteristics[edit]
This section is an excerpt from Sewage § Concentrations and loads.[edit]
Typical values for physical–chemical characteristics of raw sewage in developing countries have been published as follows: 180
g/person/d for total solids (or 1100 mg/L when expressed as a concentration), 50 g/person/d for BOD (300 mg/L), 100 g/person/d for
COD (600 mg/L), 8 g/person/d for total nitrogen (45 mg/L), 4.5 g/person/d for ammonia-N (25 mg/L) and 1.0 g/person/d for total
phosphorus (7 mg/L).[10]: 57 The typical ranges for these values are: 120–220 g/person/d for total solids (or 700–1350 mg/L when
expressed as a concentration), 40–60 g/person/d for BOD (250–400 mg/L), 80–120 g/person/d for COD (450–800 mg/L), 6–10
g/person/d for total nitrogen (35–60 mg/L), 3.5–6 g/person/d for ammonia-N (20–35 mg/L) and 0.7–2.5 g/person/d for total
phosphorus (4–15 mg/L).[10]: 57
For high income countries, the "per person organic matter load" has been found to be approximately 60 gram of BOD per person
per day.[11] This is called the population equivalent (PE) and is also used as a comparison parameter to express the strength
of industrial wastewater compared to sewage.
Collection[edit]
This section is an excerpt from Sewerage.[edit]
Sewerage (or sewage system) is the infrastructure that conveys sewage or surface runoff (stormwater, meltwater, rainwater) using
sewers. It encompasses components such as receiving drains, manholes, pumping stations, storm overflows, and screening
chambers of the combined sewer or sanitary sewer. Sewerage ends at the entry to a sewage treatment plant or at the point of
discharge into the environment. It is the system of pipes, chambers, manholes, etc. that conveys the sewage or storm water.
In many cities, sewage (or municipal wastewater) is carried together with stormwater, in a combined sewer system, to a sewage
treatment plant. In some urban areas, sewage is carried separately in sanitary sewers and runoff from streets is carried in storm
drains. Access to these systems, for maintenance purposes, is typically through a manhole. During high precipitation periods a
sewer system may experience a combined sewer overflow event or a sanitary sewer overflow event, which forces untreated sewage
to flow directly to receiving waters. This can pose a serious threat to public health and the surrounding environment.
A large number of sewage treatment technologies have been developed, mostly using biological treatment processes (see list of
wastewater treatment technologies). Very broadly, they can be grouped into high tech (high cost) versus low tech (low cost) options,
although some technologies might fall into either category. Other grouping classifications are intensive or mechanized systems
(more compact, and frequently employing high tech options) versus extensive or natural or nature-based systems (usually using
natural treatment processes and occupying larger areas) systems. This classification may be sometimes oversimplified, because a
treatment plant may involve a combination of processes, and the interpretation of the concepts of high tech and low tech, intensive
and extensive, mechanized and natural processes may vary from place to place.
The application of sewage to land is both: a type of treatment and a type of final disposal.[4]: 189 It leads to groundwater recharge
and/or to evapotranspiration. Land application include slow-rate systems, rapid infiltration, subsurface infiltration, overland flow. It is
done by flooding, furrows, sprinkler and dripping. It is a treatment/disposal system that requires a large amount of land per person.
Design aspects[edit]
Process selection[edit]
When choosing a suitable sewage treatment process, decision makers need to take into account technical and economical criteria.[4]:
215
Therefore, each analysis is site-specific. A life cycle assessment (LCA) can be used, and criteria or weightings are attributed to
the various aspects. This makes the final decision subjective to some extent.[4]: 216 A range of publications exist to help with
technology selection.[4]: 221 [12][14][15]
In industrialized countries, the most important parameters in process selection are typically efficiency, reliability, and space
requirements. In developing countries, they might be different and the focus might be more on construction and operating costs as
well as process simplicity.[4]: 218
Choosing the most suitable treatment process is complicated and requires expert inputs, often in the form of feasibility studies. This
is because the main important factors to be considered when evaluating and selecting sewage treatment processes are numerous.
They include: process applicability, applicable flow, acceptable flow variation, influent characteristics, inhibiting or refractory
compounds, climatic aspects, process kinetics and reactor hydraulics, performance, treatment residuals, sludge processing,
environmental constraints, requirements for chemical products, energy and other resources; requirements for personnel, operating
and maintenance; ancillary processes, reliability, complexity, compatibility, area availability.[4]: 219
With regards to environmental impacts of sewage treatment plants the following aspects are included in the selection process:
Odors, vector attraction, sludge transportation, sanitary risks, air contamination, soil and subsoil contamination, surface water
pollution or groundwater contamination, devaluation of nearby areas, inconvenience to the nearby population.[4]: 220
Odor control[edit]
Odors emitted by sewage treatment are typically an indication of an anaerobic or septic condition.[16] Early stages of processing will
tend to produce foul-smelling gases, with hydrogen sulfide being most common in generating complaints. Large process plants in
urban areas will often treat the odors with carbon reactors, a contact media with bio-slimes, small doses of chlorine, or circulating
fluids to biologically capture and metabolize the noxious gases.[17] Other methods of odor control exist, including addition of iron
salts, hydrogen peroxide, calcium nitrate, etc. to manage hydrogen sulfide levels.[18]
Energy requirements[edit]
The energy requirements vary with type of treatment process as well as sewage strength. For example, constructed wetlands and
stabilization ponds have low energy requirements.[19] In comparison, the activated sludge process has a high energy consumption
because it includes an aeration step. Some sewage treatment plants produce biogas from their sewage sludge treatment process by
using a process called anaerobic digestion. This process can produce enough energy to meet most of the energy needs of the
sewage treatment plant itself.[7]: 1505
For activated sludge treatment plants in the United States, around 30 percent of the annual operating costs is usually required for
energy.[7]: 1703 Most of this electricity is used for aeration, pumping systems and equipment for the dewatering and drying of sewage
sludge. Advanced sewage treatment plants, e.g. for nutrient removal, require more energy than plants that only achieve primary or
secondary treatment.[7]: 1704
Small rural plants using trickling filters may operate with no net energy requirements, the whole process being driven by gravitational
flow, including tipping bucket flow distribution and the desludging of settlement tanks to drying beds. This is usually only practical in
hilly terrain and in areas where the treatment plant is relatively remote from housing because of the difficulty in managing odors.[20][21]
For sewage treatment the use of septic tanks and other on-site sewage facilities (OSSF) is widespread in some rural areas, for
example serving up to 20 percent of the homes in the U.S.[23]
Preliminary treatment[edit]
Preliminary treatment (sometimes called pretreatment) removes coarse materials that can be easily collected from the raw sewage
before they damage or clog the pumps and sewage lines of primary treatment clarifiers.
Screening[edit]
Grit removal[edit]
Flow equalization[edit]
Equalization basins can be used to achieve flow equalization. This is especially useful for combined sewer systems which produce
peak dry-weather flows or peak wet-weather flows that are much higher than the average flows.[7]: 334 Such basins can improve the
performance of the biological treatment processes and the secondary clarifiers.[7]: 334
Disadvantages include the basins' capital cost and space requirements. Basins can also provide a place to temporarily hold, dilute
and distribute batch discharges of toxic or high-strength wastewater which might otherwise inhibit biological secondary treatment
(such was wastewater from portable toilets or fecal sludge that is brought to the sewage treatment plant in vacuum trucks). Flow
equalization basins require variable discharge control, typically include provisions for bypass and cleaning, and may also include
aerators and odor control.[26]
In some larger plants, fat and grease are removed by passing the sewage through a small tank where skimmers collect the fat
floating on the surface. Air blowers in the base of the tank may also be used to help recover the fat as a froth. Many plants,
however, use primary clarifiers with mechanical surface skimmers for fat and grease removal.
Primary treatment[edit]
Sewage treatment plants that are connected to a combined sewer system sometimes have a bypass arrangement after the primary
treatment unit. This means that during very heavy rainfall events, the secondary and tertiary treatment systems can be bypassed to
protect them from hydraulic overloading, and the mixture of sewage and storm-water receives primary treatment only.[27]
Primary sedimentation tanks remove about 50–70% of the suspended solids, and 25–40% of the biological oxygen demand (BOD).
[7]: 396
Secondary treatment[edit]
Main article: Secondary treatment
Simplified process flow diagram for a typical large-scale
treatment plant using the activated sludge process
The main processes involved in secondary sewage treatment are designed to remove as much of the solid material as possible.
[13]
They use biological processes to digest and remove the remaining soluble material, especially the organic fraction. This can be
done with either suspended-growth or biofilm processes. The microorganisms that feed on the organic matter present in the sewage
grow and multiply, constituting the biological solids, or biomass. These grow and group together in the form of flocs or biofilms and,
in some specific processes, as granules. The biological floc or biofilm and remaining fine solids form a sludge which can be settled
and separated. After separation, a liquid remains that is almost free of solids, and with a greatly reduced concentration of pollutants.
[13]
Secondary treatment can reduce organic matter (measured as biological oxygen demand) from sewage, using aerobic or anaerobic
processes. The organisms involved in these processes are sensitive to the presence of toxic materials, although these are not
expected to be present at high concentrations in typical municipal sewage.
Tertiary treatment[edit]
Tertiary treatment is sometimes defined as anything more than primary and secondary treatment in order to allow discharge into a
highly sensitive or fragile ecosystem such as estuaries, low-flow rivers or coral reefs.[28] Treated water is sometimes disinfected
chemically or physically (for example, by lagoons and microfiltration) prior to discharge into a stream, river, bay, lagoon or wetland,
or it can be used for the irrigation of a golf course, greenway or park. If it is sufficiently clean, it can also be used for groundwater
recharge or agricultural purposes.
Sand filtration removes much of the residual suspended matter.[25]: 22–23 Filtration over activated carbon, also called carbon
adsorption, removes residual toxins.[25]: 19 Micro filtration or synthetic membranes are used in membrane bioreactors and can also
remove pathogens.[7]: 854
Settlement and further biological improvement of treated sewage may be achieved through storage in large human-made ponds or
lagoons. These lagoons are highly aerobic, and colonization by native macrophytes, especially reeds, is often encouraged.
Disinfection[edit]
Disinfection of treated sewage aims to kill pathogens (disease-causing microorganisms) prior to disposal. It is increasingly effective
after more elements of the foregoing treatment sequence have been completed.[29]: 359 The purpose of disinfection in the treatment of
sewage is to substantially reduce the number of pathogens in the water to be discharged back into the environment or to be reused.
The effectiveness of disinfection depends on the quality of the water being treated (e.g. turbidity, pH, etc.), the type of disinfection
being used, the disinfectant dosage (concentration and time), and other environmental variables. Water with high turbidity will be
treated less successfully, since solid matter can shield organisms, especially from ultraviolet light or if contact times are low.
Generally, short contact times, low doses and high flows all militate against effective disinfection. Common methods of disinfection
include ozone, chlorine, ultraviolet light, or sodium hypochlorite.[25]: 16 Monochloramine, which is used for drinking water, is not used in
the treatment of sewage because of its persistence.
Chlorination remains the most common form of treated sewage disinfection in many countries due to its low cost and long-term
history of effectiveness. One disadvantage is that chlorination of residual organic material can generate chlorinated-organic
compounds that may be carcinogenic or harmful to the environment. Residual chlorine or chloramines may also be capable of
chlorinating organic material in the natural aquatic environment. Further, because residual chlorine is toxic to aquatic species, the
treated effluent must also be chemically dechlorinated, adding to the complexity and cost of treatment.
Ultraviolet (UV) light can be used instead of chlorine, iodine, or other chemicals. Because no chemicals are used, the treated water
has no adverse effect on organisms that later consume it, as may be the case with other methods. UV radiation causes damage to
the genetic structure of bacteria, viruses, and other pathogens, making them incapable of reproduction. The key disadvantages of
UV disinfection are the need for frequent lamp maintenance and replacement and the need for a highly treated effluent to ensure
that the target microorganisms are not shielded from the UV radiation (i.e., any solids present in the treated effluent may protect
microorganisms from the UV light). In many countries, UV light is becoming the most common means of disinfection because of the
concerns about the impacts of chlorine in chlorinating residual organics in the treated sewage and in chlorinating organics in the
receiving water.
As with UV treatment, heat sterilization also does not add chemicals to the water being treated. However, unlike UV, heat can
penetrate liquids that are not transparent. Heat disinfection can also penetrate solid materials within wastewater, sterilizing their
contents. Thermal effluent decontamination systems provide low resource, low maintenance effluent decontamination once
installed.
Ozone (O3) is generated by passing oxygen (O2) through a high voltage potential resulting in a third oxygen atom becoming attached
and forming O3. Ozone is very unstable and reactive and oxidizes most organic material it comes in contact with, thereby destroying
many pathogenic microorganisms. Ozone is considered to be safer than chlorine because, unlike chlorine which has to be stored on
site (highly poisonous in the event of an accidental release), ozone is generated on-site as needed from the oxygen in the ambient
air. Ozonation also produces fewer disinfection by-products than chlorination. A disadvantage of ozone disinfection is the high cost
of the ozone generation equipment and the requirements for special operators. Ozone sewage treatment requires the use of
an ozone generator, which decontaminates the water as ozone bubbles percolate through the tank.
Membranes can also be effective disinfectants, because they act as barriers, avoiding the passage of the microorganisms. As a
result, the final effluent may be devoid of pathogenic organisms, depending on the type of membrane used. This principle is applied
in membrane bioreactors.
Excessive release to the environment can lead to nutrient pollution, which can manifest itself in eutrophication. This process can
lead to algal blooms, a rapid growth, and later decay, in the population of algae. In addition to causing deoxygenation, some algal
species produce toxins that contaminate drinking water supplies.
Ammonia nitrogen, in the form of free ammonia (NH3) is toxic to fish. Ammonia nitrogen, when converted to nitrite and further to
nitrate in a water body, in the process of nitrification, is associated with the consumption of dissolved oxygen. Nitrite and nitrate may
also have public health significance if concentrations are high in drinking water, because of a disease called metahemoglobinemia.[4]:
42
Phosphorus removal is important as phosphorus is a limiting nutrient for algae growth in many fresh water systems. Therefore, an
excess of phosphorus can lead to eutrophication. It is also particularly important for water reuse systems where high phosphorus
concentrations may lead to fouling of downstream equipment such as reverse osmosis.
A range of treatment processes are available to remove nitrogen and phosphorus. Biological nutrient removal (BNR) is regarded by
some as a type of secondary treatment process,[7] and by others as a tertiary (or advanced) treatment process.
Nitrogen removal[edit]
Nitrification itself is a two-step aerobic process, each step facilitated by a different type of bacteria. The oxidation of ammonia (NH4+)
to nitrite (NO2−) is most often facilitated by bacteria such as Nitrosomonas spp. (nitroso refers to the formation of a nitroso functional
group). Nitrite oxidation to nitrate (NO3−), though traditionally believed to be facilitated by Nitrobacter spp. (nitro referring the
formation of a nitro functional group), is now known to be facilitated in the environment predominantly by Nitrospira spp.
Denitrification requires anoxic conditions to encourage the appropriate biological communities to form. Anoxic conditions refers to a
situation where oxygen is absent but nitrate is present. Denitrification is facilitated by a wide diversity of bacteria. The activated
sludge process, sand filters, waste stabilization ponds, constructed wetlands and other processes can all be used to reduce
nitrogen.[25]: 17–18 Since denitrification is the reduction of nitrate to dinitrogen (molecular nitrogen) gas, an electron donor is needed.
This can be, depending on the wastewater, organic matter (from the sewage itself), sulfide, or an added donor like methanol. The
sludge in the anoxic tanks (denitrification tanks) must be mixed well (mixture of recirculated mixed liquor, return activated sludge,
and raw influent) e.g. by using submersible mixers in order to achieve the desired denitrification.
Over time, different treatment configurations for activated sludge processes have evolved to achieve high levels of nitrogen removal.
An initial scheme was called the Ludzack–Ettinger Process. It could not achieve a high level of denitrification.[7]: 616 The Modified
Ludzak–Ettinger Process (MLE) came later and was an improvement on the original concept. It recycles mixed liquor from the
discharge end of the aeration tank to the head of the anoxic tank. This provides nitrate for the facultative bacteria.[7]: 616
There are other process configurations, such as variations of the Bardenpho process.[30]: 160 They might differ in the placement of
anoxic tanks, e.g. before and after the aeration tanks.
Phosphorus removal[edit]
Studies of United States sewage in the late 1960s estimated mean per capita contributions of 500 grams (18 oz) in urine and feces,
1,000 grams (35 oz) in synthetic detergents, and lesser variable amounts used as corrosion and scale control chemicals in water
supplies.[31] Source control via alternative detergent formulations has subsequently reduced the largest contribution, but naturally the
phosphorus content of urine and feces remained unchanged.
Phosphorus can be removed biologically in a process called enhanced biological phosphorus removal. In this process, specific
bacteria, called polyphosphate-accumulating organisms (PAOs), are selectively enriched and accumulate large quantities of
phosphorus within their cells (up to 20 percent of their mass).[30]: 148–155
Phosphorus removal can also be achieved by chemical precipitation, usually with salts of iron (e.g. ferric chloride)
or aluminum (e.g. alum), or lime.[25]: 18 This may lead to a higher sludge production as hydroxides precipitate and the added chemicals
can be expensive. Chemical phosphorus removal requires significantly smaller equipment footprint than biological removal, is easier
to operate and is often more reliable than biological phosphorus removal. Another method for phosphorus removal is to use
granular laterite or zeolite.[32][33]
Some systems use both biological phosphorus removal and chemical phosphorus removal. The chemical phosphorus removal in
those systems may be used as a backup system, for use when the biological phosphorus removal is not removing enough
phosphorus, or may be used continuously. In either case, using both biological and chemical phosphorus removal has the
advantage of not increasing sludge production as much as chemical phosphorus removal on its own, with the disadvantage of the
increased initial cost associated with installing two different systems.
Once removed, phosphorus, in the form of a phosphate-rich sewage sludge, may be sent to landfill or used as fertilizer in admixture
with other digested sewage sludges. In the latter case, the treated sewage sludge is also sometimes referred to as biosolids. 22% of
the world's phosphorus needs could be satisfied by recycling residential wastewater.[34][35]
Techniques for elimination of micropollutants via a fourth treatment stage during sewage treatment are implemented in Germany,
Switzerland, Sweden[3] and the Netherlands and tests are ongoing in several other countries.[38] Such process steps mainly consist
of activated carbon filters that adsorb the micropollutants. The combination of advanced oxidation with ozone followed by granular
activated carbon (GAC) has been suggested as a cost-effective treatment combination for pharmaceutical residues. For a full
reduction of microplasts the combination of ultrafiltration followed by GAC has been suggested. Also the use of enzymes such
as laccase secreted by fungi is under investigation.[39][40] Microbial biofuel cells are investigated for their property to treat organic
matter in sewage.[41]
To reduce pharmaceuticals in water bodies, source control measures are also under investigation, such as innovations in drug
development or more responsible handling of drugs.[37][42] In the US, the National Take Back Initiative is a voluntary program with the
general public, encouraging people to return excess or expired drugs, and avoid flushing them to the sewage system.[43]
Sewage sludge treatment describes the processes used to manage and dispose of sewage sludge produced during sewage
treatment. Sludge treatment is focused on reducing sludge weight and volume to reduce transportation and disposal costs, and on
reducing potential health risks of disposal options. Water removal is the primary means of weight and volume reduction,
while pathogen destruction is frequently accomplished through heating during thermophilic digestion, composting, or incineration.
The choice of a sludge treatment method depends on the volume of sludge generated, and comparison of treatment costs required
for available disposal options. Air-drying and composting may be attractive to rural communities, while limited land availability may
make aerobic digestion and mechanical dewatering preferable for cities, and economies of scale may encourage energy
recovery alternatives in metropolitan areas.
Sludge is mostly water with some amounts of solid material removed from liquid sewage. Primary sludge includes settleable
solids removed during primary treatment in primary clarifiers. Secondary sludge is sludge separated in secondary clarifiers that are
used in secondary treatment bioreactors or processes using inorganic oxidizing agents. In intensive sewage treatment processes,
the sludge produced needs to be removed from the liquid line on a continuous basis because the volumes of the tanks in the liquid
line have insufficient volume to store sludge.[44] This is done in order to keep the treatment processes compact and in balance
(production of sludge approximately equal to the removal of sludge). The sludge removed from the liquid line goes to the sludge
treatment line. Aerobic processes (such as the activated sludge process) tend to produce more sludge compared with anaerobic
processes. On the other hand, in extensive (natural) treatment processes, such as ponds and constructed wetlands, the produced
sludge remains accumulated in the treatment units (liquid line) and is only removed after several years of operation.[45]
Sludge treatment options depend on the amount of solids generated and other site-specific conditions. Composting is most often
applied to small-scale plants with aerobic digestion for mid-sized operations, and anaerobic digestion for the larger-scale operations.
The sludge is sometimes passed through a so-called pre-thickener which de-waters the sludge. Types of pre-thickeners include
centrifugal sludge thickeners,[46] rotary drum sludge thickeners and belt filter presses.[47] Dewatered sludge may be incinerated or
transported offsite for disposal in a landfill or use as an agricultural soil amendment.[48]
Environmental impacts[edit]
Sewage treatment plants can have significant effects on the biotic status of receiving waters and can cause some water pollution,
especially if the treatment process used is only basic. For example, for sewage treatment plants without nutrient
removal, eutrophication of receiving water bodies can be a problem.
Water pollution (or aquatic pollution) is the contamination of water bodies, usually as a result of human activities, so that it negatively
affects its uses.[49]: 6 Water bodies include lakes, rivers, oceans, aquifers, reservoirs and groundwater. Water pollution results
when contaminants mix with these water bodies. Contaminants can come from one of four main sources: sewage discharges,
industrial activities, agricultural activities, and urban runoff including stormwater.[50] Water pollution is either surface water pollution
or groundwater pollution. This form of pollution can lead to many problems, such as the degradation of aquatic ecosystems or
spreading water-borne diseases when people use polluted water for drinking or irrigation.[51] Another problem is that water pollution
reduces the ecosystem services (such as providing drinking water) that the water resource would otherwise provide.
Reuse[edit]
Further information: Reuse of excreta
Sludge drying beds for sewage sludge treatment at a small
treatment plant at the Center for Research and Training in Sanitation, Belo Horizonte, Brazil
Irrigation[edit]
See also: Sewage farm
Increasingly, people use treated or even untreated sewage for irrigation to produce crops. Cities provide lucrative markets for fresh
produce, so are attractive to farmers. Because agriculture has to compete for increasingly scarce water resources with industry and
municipal users, there is often no alternative for farmers but to use water polluted with sewage directly to water their crops. There
can be significant health hazards related to using water loaded with pathogens in this way. The World Health
Organization developed guidelines for safe use of wastewater in 2006.[52] They advocate a 'multiple-barrier' approach to wastewater
use, where farmers are encouraged to adopt various risk-reducing behaviors. These include ceasing irrigation a few days before
harvesting to allow pathogens to die off in the sunlight, applying water carefully so it does not contaminate leaves likely to be eaten
raw, cleaning vegetables with disinfectant or allowing fecal sludge used in farming to dry before being used as a human manure.[53]
Water reclamation (also called wastewater reuse, water reuse or water recycling) is the process of converting municipal
wastewater (sewage) or industrial wastewater into water that can be reused for a variety of purposes. Types of reuse include: urban
reuse, agricultural reuse (irrigation), environmental reuse, industrial reuse, planned potable reuse, and de facto wastewater reuse
(unplanned potable reuse). For example, reuse may include irrigation of gardens and agricultural fields or replenishing surface
water and groundwater (i.e., groundwater recharge). Reused water may also be directed toward fulfilling certain needs in residences
(e.g. toilet flushing), businesses, and industry, and could even be treated to reach drinking water standards. The injection of
reclaimed water into the water supply distribution system is known as direct potable reuse. However, drinking reclaimed water is not
a typical practice.[54] Treated municipal wastewater reuse for irrigation is a long-established practice, especially in arid countries.
Reusing wastewater as part of sustainable water management allows water to remain as an alternative water source for human
activities. This can reduce scarcity and alleviate pressures on groundwater and other natural water bodies.[55]
Global situation[edit]
Before the 20th century in Europe, sewers usually discharged into a body of water such as a river, lake, or ocean. There was no
treatment, so the breakdown of the human waste was left to the ecosystem. This could lead to satisfactory results if the assimilative
capacity of the ecosystem is sufficient which is nowadays not often the case due to increasing population density.[4]: 78
Today, the situation in urban areas of industrialized countries is usually that sewers route their contents to a sewage treatment plant
rather than directly to a body of water. In many developing countries, however, the bulk of municipal and industrial wastewater is
discharged to rivers and the ocean without any treatment or after preliminary treatment or primary treatment only. Doing so can lead
to water pollution. Few reliable figures exist on the share of the wastewater collected in sewers that is being treated in the world. A
global estimate by UNDP and UN-Habitat in 2010 was that 90% of all wastewater generated is released into the environment
untreated.[57] A more recent study in 2021 estimated that globally, about 52% of sewage is treated.[5] However, sewage treatment
rates are highly unequal for different countries around the world. For example, while high-income countries treat approximately 74%
of their sewage, developing countries treat an average of just 4.2%.[5] As of 2022, without sufficient treatment, more than 80% of all
wastewater generated globally is released into the environment. High-income nations treat, on average, 70% of the wastewater they
produce, according to UN Water.[34][58][59] Only 8% of wastewater produced in low-income nations receives any sort of treatment.[34][60][61]
The Joint Monitoring Programme (JMP) for Water Supply and Sanitation by WHO and UNICEF report in 2021 that 82% of people
with sewer connections are connected to sewage treatment plants providing at least secondary treatment.[62]: 55 However, this value
varies widely between regions. For example, in Europe, North America, Northern Africa and Western Asia, a total of 31 countries
had universal (>99%) wastewater treatment. However, in Albania, Bermuda, North Macedonia and Serbia "less than 50% of
sewered wastewater received secondary or better treatment" and in Algeria, Lebanon and Libya the value was less than 20% of
sewered wastewater that was being treated. The report also found that "globally, 594 million people have sewer connections that
don't receive sufficient treatment. Many more are connected to wastewater treatment plants that do not provide effective treatment
or comply with effluent requirements.".[62]: 55
Global targets[edit]
Sustainable Development Goal 6 has a Target 6.3 which is formulated as follows: "By 2030, improve water quality by reducing
pollution, eliminating dumping and minimizing release of hazardous chemicals and materials, halving the proportion of untreated
wastewater and substantially increasing recycling and safe reuse globally."[56] The corresponding Indicator 6.3.1 is the "proportion of
wastewater safely treated". It is anticipated that wastewater production would rise by 24% by 2030 and by 51% by 2050.[34][63][64]
Data in 2020 showed that there is still too much uncollected household wastewater: Only 66% of all household wastewater flows
were collected at treatment facilities in 2020 (this is determined from data from 128 countries).[8]: 17 Based on data from 42 countries
in 2015, the report stated that "32 per cent of all wastewater flows generated from point sources received at least some treatment".[8]:
17
For sewage that has indeed been collected at centralized sewage treatment plants, about 79% went on to be safely treated in
2020.[
PRRIVIEWED DOCUMENT
Optimizing the efficiency of urban water systems is a growing concern for water utilities worldwide. Wastewater
treatment plants (WWTP) are crucial in maintaining water quality and resource recovery in a world facing
growing challenges such as climate change, water-energy-food nexus and the increase of legal requirements
and users' expectations. Thus, adopting a performance assessment system (PAS) is of the utmost importance to
assess operating conditions and to identify critical aspects of the WWTP which can negatively affect its
effectiveness, efficiency and reliability. This paper presents the global and operational performance assessment
of an urban WWTP and identifies improvement measures. The WWTP presented a good performance in terms
of effectiveness and reliability. Nevertheless, in terms of efficiency, relevant improvement opportunities were
identified, specifically in the sludge treatment phase and in terms of energy management. PAS was proven to
be successful in the identification and prioritization of rehabilitation needs in a systematic way which will
continuously improve the efficiency and effectiveness of the WWTP as well as to support asset management
decisions regarding their upgrade and retrofit.
Highlights
Listen
INTRODUCTION
Listen
Wastewater treatment plants (WWTP) play an important role in maintaining water quality and resource
recovery in a world facing significant challenges such as climate change, water-energy-food nexus and the
increase of legal requirements and user's expectations. As such, maintaining efficient systems is a growing
concern for water utilities. However, WWTP are typically designed to solely meet wastewater quality discharge
permits (effectiveness) and are not traditionally designed to maintain costs at a minimum (efficiency)
(Panepinto et al. 2016 and references therein). Good management of the WWTP is imperative to balance water
pollution prevention and economic sustainability of these facilities. Adopting a preventive management will
allow the achievement of the required levels of service (reliability) whilst optimally utilizing the available
resources (efficiency). For this, a ‘plan-do-check-act’ approach is usually recommended (Cabrera et
al. 2011; Silva et al. 2014b) for which performance assessment is of most importance. Thus, adopting a
methodology for the performance assessment of WWTP is crucial to evaluate its efficiency and effectiveness as
a starting point to identify the strengths and improvement measures in a continuous way.
Several performance assessment methodologies have been proposed and are typically based on life cycle
analysis (LCA) and energy efficiency benchmarking. LCA methodologies mainly evaluate the potential
environmental impact of products and services of WWTP, helping utility managers to maintain a sustainable
water management (Arnell et al. 2017 and references therein). Energy benchmarking aims at providing key
performance indicators (KPI) and methodologies to help increase energy efficiency diagnosis (Yang et
al. 2010; Longo et al. 2016 and references therein; Panepinto et al. 2016; Di Fraia et al. 2018; Longo et
al. 2019; Luo et al. 2019). Other benchmarking tools are based on assessing the effectiveness and economic
efficiency of WWTP by analysing the effluent characteristics to guarantee compliance using KPIs and to identify
potential economic savings (Molinos-Senante et al. 2014; Ebrahimi et al. 2017).
Even though these studies have brought great contributions to the field, typically they assess efficiency on a
yearly basis. In addition, they lack a general overview and assessment of the WWTP in terms of both
effectiveness and efficiency of energy and sludge management and adequacy of operational practice in each of
the WWTP processes. Such an integrated assessment will allow the identification of improvement needs in
terms of technical, economic and environmental performance (Silva et al. 2014a). In addition, the use of KPI is
crucial as it allows understanding of the overall effectiveness and efficiency of a WWTP. However, such analyses
fail at providing crucial information on the complexity of such systems. Individual processes in a WWTP will be
influenced differently by dynamic parameters such as inlet flow, organic matter and nutrients concentrations or
solid content (Di Fraia et al. 2018 and references therein). Thus, although KPI allow for an adequate assessment
of any system, they should be used as a starting point for a more specific and detailed analysis of each element
(Okwori et al. 2020 and references therein) or process.
AGS, owned by Marubeni, is a privately held company responsible for the operation and maintenance of
several water and wastewater treatment facilities and for the management of 13 utilities in Portugal and Brazil
under concession agreements, public–private partnerships and for the service provision of engineering services
to water utilities in Europe, South America and Asia. Aiming at greater efficiency and effectiveness, AGS has
applied a performance assessment system (PAS) (Rosa et al. 2011; Silva et al. 2014a, 2016), under the scope of
the Portuguese benchmarking on Water Quality, Treatment and Energy initiative (iEQTA) (Silva & Rosa 2020), to
evaluate the performance of several WWTP over the past years. Briefly, this methodology takes into account the
overall effectiveness of WWTP to guarantee compliance and to identify areas which can be improved.
Subsequently, a more detailed analysis of each process is performed which allows the pinpointing of specific
improvements in the operation of each process of the WWTP. This paper describes the application of this
methodology to a selected WWTP. Subsequently, the global and operational performance assessment is
presented and improvement measures for this specific WWTP are identified.
METHODS
Performance assessment system
Listen
The PAS methodology was applied to a WWTP in order to obtain an indication of how the plant could be
optimized in terms of efficiency and effectiveness. Briefly, the methodology involves two stages (global and
operational performance assessment). The first consists of evaluating the WWTP's global performance (GP)
using KPI in terms of its removal efficiency and reliability, energy efficiency and sludge management on an
annual basis. The KPI selected to evaluate the chosen WWTP are depicted in Table 1.
Table 1
Key performance indicators for the global performance assessment of the wastewater treatment plant
Goal Code, description and units Formula
Effectiveness and WQ01 – Quality tests carried out (discharge permit regulation) (%)
reliability
Energy efficiency ER08 – Net use of energy from external sources (kWh/m ) 3
BP08 – Sludge dry weight (%) Percentage of dry weight in the produced
The second stage evaluates the system in terms of the daily operational performance of treated wastewater
quality, removal efficiency and operational conditions. Each individual operation/process is evaluated using
performance indices (PX) which can vary between 0 and 300 where a PX of 100 corresponds to the minimum
acceptable performance and 300 corresponds to an excellent performance. Values between 0 and 100
correspond to poor performance, values between 100 and 200 correspond to acceptable performance and
values between 200 and 300 correspond to good performance. The PX are obtained by converting state-
variable data, which express the relevant operational performance assessment aspects of the WWTP into
dimensionless performance indices (Silva et al. 2016 and references therein) using performance functions
(Figure 1). The type of performance function used depends on which parameter is being assessed (view
subsections below).
Figure 1
(1)
where Cout is the effluent concentration and Cin is the influent concentration.
Thus, to obtain a clear picture on how effective removal efficiencies are, PX on removal efficiencies (PX_Er) were
determined according to the methodology presented in Silva et al. (2014b). The reference values and
performance functions depend on the targeted pollutants and the specific operation or process and take into
consideration the influent concentration (Cin) and limit value for effluent concentration, field data of Er vs Cin (to
obtain the Er model curves) and lower limit of Er vs Cin typical curves which are determined based on literature
review, taking into account the type of treatment. Consequently, the PX_Er are obtained by converting a 0–100%
Er into a 0–300 performance indices using the increasing performance function depicted in Figure 1(c). The
performance functions used for PX_Er were obtained for COD, BOD 5 and TSS removal considering a WWTP with
activated sludge followed by secondary clarifiers.
Operational conditions
Listen
The evaluation of operational conditions identifies the key state operational parameters for each
process/treatment step which can be limiting the overall performance. Regarding operational conditions, PX
100 is obtained when the parameter values are within the range suggested in the literature. On the other hand,
PX 200 corresponds to the values which guarantee the commitment between removal and economic efficiency.
PX300 was not considered in most operational parameters as it cannot be based on literature values since
excellent performance is very specific to each WWTP and its operational conditions. Thus, the assessment must
identify case by case if there is potential for improvement or not (Quadros et al. 2010a).
Table 2 summarizes the specific key state operational parameters selected for the main treatment units in the
studied WWTP and the reference values which were considered in the present study. The parameters were
selected based on the specificity of the WWTP process and the available data.
Table 2
State variables/operational parameters selected to evaluate the operational conditions of the WWTP
Treatment unit Operational parameter Performance function type Reference values
R0 R100 R200
Primary clarifier (no addition of coagulant) HRT (d) Figure 1(b) 0.75 1 1.5
Q/A (m /m .d)
3 2
Figure 1(b) 18.75 25 30
Activated sludge HRT_anaerobic (d) Figure 1(b) 0.3 0.5 0.7
HRT_anoxic (d) Figure 1(b) 0.4 0.5 0.6
HRT_aerobic (d) Figure 1(b) 3 3.5 4
R (%)
sludge Figure 1(b) 16 20 25
R (%)
I Figure 1(b) 80 100 120
MLSS (mg/L) Figure 1(b) 1,600 2,000 3,000
F/M (kgBOD /kgMLSS/d)
5 Figure 1(b) 0.13 0.15 0.18
SRT (d) Figure 1(b) 3 4 7
Secondary clarifier Q/A (m /m .d)
3 2
Figure 1(b) 11 15 20
SLR (kgTSS/(m .h)) 2
Figure 1(b) 1.5 2 4
HRT (d) Figure 1(b) 1.4 1.5 1.6
Anaerobic digestion DM (% w/w) Figure 1(c) 1.125 1.5 2.5
Alkalinity (mg CaCO /L) 3 Figure 1(b) 1,500 2,000 3,000
pH Figure 1(b) 6 6.6 7
VFA/Alkalinity (mg VFA/mgCaCO ) Figure 1(b)
3 0.075 0.1 0.2
Gravitational thickener DM (% w/w) Figure 1(c) 3.75 5 n.a.
Q/A (m /m .d)
3 2
Figure 1(b) 11.625 15.5 23.75
SLR (kgDM/(m .h)) 2
Figure 1(b) 67.5 90 120
HRT (d) Figure 1(b) 0.75 1 1.2
Flotation DM (% w/w) Figure 1(c) 2.25 3 4
Dewatering (centrifuge) DM (% w/w) Figure 1(b) 11.25 15 17.5
HRT – Hydraulic retention time; Q/A – Overflow rate; RSludge – Sludge recirculation; RI – Internal recirculation;
MLSS – Mixed liquor suspended solids; F/M – Food to microorganism ratio; SRT – Solids retention time; SLR –
Solids loading rate; DM – Dry matter; VFA – Volatile fatty acids; n.a. non-applicable.
Operational performance
Quality of the treated wastewater
Listen
Overall, the PX of BOD5 and COD show that the WWTP can remove these pollutants to levels which are in
compliance with the discharge permit (Figure 3). The lower performance around May 2018 was due to non-
permitted industrial wastewater discharge and an anomalous increase in rainfall which increased the inflow. If
recurrent, such non-permitted industrial discharges should be evaluated in terms of origin and characteristics
to minimize the impact in the treatment effectiveness (Sánchez-Avila et al. 2009).
On the other hand, TSS values showed great variability throughout the years of study (Figure 3). Albeit the
effluent concentration values are compliant with the discharge permit, and this variability may indicate that
there are some instabilities in the operational conditions which must be studied further to identify
improvement measures and minimize the risks.
Figure 3
CONCLUSIONS
Listen
The studied WWTP presents an overall good performance in terms of effectiveness and reliability. However,
improvement measures are needed in terms of sludge management and energy performance. To understand
how to improve the energy performance, energy measurement campaigns were suggested and are currently
being performed to understand which equipment is underperforming. In addition, a more in-depth critical
analysis to the activated sludge unit will be performed to pinpoint improvement opportunities.
In terms of operation, this study showed that the oversizing of the WWTP is resulting in lower efficiency. To
overcome this, operational improvements were identified for sludge management, particularly in the primary
and secondary clarifier, the gravitational sludge thickening and anaerobic digestion unit.
The application of the PAS to the WWTP allowed the identification of improvement measures in both liquid and
solid treatment stages. Besides supporting the facility's operational management, this system provides
meaningful information that is used for decision-making purposes in terms of the utility's asset management
system by identifying the most critical assets that require intervention, rehabilitation or upgrade (equipment or
technology) as part of an integrated and on-going process that aims to continuously improve the facilities'
efficiency and effectivenes
ZIGOOOO
Outline
1. Highlights
2. Abstract
3. Keywords
4. 1. Introduction
5. 2. Overview of benchmarking methods for WWTP energy efficiency
6. 3. Comparison of benchmarking methods
7. 4. Actor analysis in WWTPs
8. 5. Proposed framework for energy efficiency improvement
9. 6. Conclusions
10. Declaration of competing interest
11. Acknowledgements
12. Data availability
13. References
Show full outline
Figures (6)
1.
2.
3.
4.
5.
6.
Tables (3)
1. Table 1
2. Table 2
3. Table 3
Review
Energy efficiency in wastewater treatment
plants: A framework for benchmarking
method selection and application
Author links open overlay panelStefano Longo , Almudena Hospido, Miguel Mauricio-Iglesias
1
Show more
Add to Mendeley
Share
Cite
https://doi.org/10.1016/j.jenvman.2023.118624Get rights and content
Under a Creative Commons license
open access
Highlights
•
Operation data are recorded and stored in WWTP but not fully utilized.
•
Benchmarking methods can transform data into energy efficiency WWTP
diagnosis.
•
Inefficiency can be decomposed and traced back to different root-causes.
•
Benchmarking methods are linked with user's goals, skills, and data availability.
Abstract
Utilities produce and store vast amount of data related to urban
wastewater management. Not yet fully exploited, proper data analysis would provide
relevant process information and represents a great opportunity to improve the process
performance. In the last years, several statistical tools and benchmarking methods that
can extract useful information from data have been described to analyse wastewater
treatment plant (WWTP) energy efficiency. Improving energy efficiency at WWTPs is
however a complex task which involves several actors (both internal and external to the
water utility), requires an exchange of different types of information which can be
analysed by a broad selection of methods. Benchmarking method therefore must not
only be selected based on whether they provide a clear identification of inefficient
processes; it must also match the available data and the skills of those performing the
assessment and objectives of stakeholders interpreting the results. Here, we have
identified the requirements of the most common benchmarking methods in terms of
data, resources, complexity of use, and information provided. To do that, inefficiency is
decomposed so that the analyst, considering the objective of the study and the available
data, can link each element to the appropriate method for quantification and
benchmarking, and relate inefficiency components with root-causes in wastewater
treatment. Finally, a framework for selecting the most suitable benchmarking method to
improve energy efficiency in WWTPs is proposed to assist water sector stakeholders. By
offering guidelines on how integrates and links data, methods and actors in the water
sector, the outcomes of this article are expected to move WWTPs towards increasing
energy efficiency.
Keywords
Data envelopment analysis
Regression analysis
Stochastic frontier analysis
Wastewater treatment
Key performance indicator
Actor analysis
1. Introduction
Thanks to new developments in the field of information technology, cheaper sensors,
and increasingly common supervisory control and data acquisition system (i.e. SCADA
systems), there is a vast amount of data on urban wastewater management, which has
been not fully exploited yet and constitutes a resource to improve the process
performance. Some of these data are collected and held by water management actors
including utility operators and different level of environmental authorities for different
purposes, without a common format or storage method. Overall, large amounts of data
from wastewater treatment plants (WWTPs) are being generated which need to be
properly transformed into knowledge for enhancing their operation (Corominas et al.,
2018).
In current practice, plant operators often have an overwhelming amount of data at their
hands, which are very difficult to process and analyse in a timely manner. Methods and
tools that enable systematic extraction of information from data sets would assist in
optimising the plant, eventually helping to further increase the effluent quality, to
reduce the consumption of energy and other resources and to foster the operator's
knowledge on the plant processes (Yoo et al., 2008). Out of the many processes through
which data can be transformed in knowledge such as classification, clustering,
prediction, neural networks, machine learning (Corominas et al., 2018), this work/paper
focuses on benchmarking techniques as a primary strategy for data management in
WWTPs and its application to the evaluation of energy efficiency.
As WWTPs are large energy consumers, energy efficiency is relevant for virtually
all water utilities. Besides, current regulation imposes energy efficiency audits in water
utilities larger than a certain size. Indeed, Directive 2012/27/EU on energy efficiency
(European Commission, 2012) specifies, through its national transpositions, that
European large companies must be audited in terms of energy efficiency. However, the
Directive does not specify important elements such as a clear definition of energy
efficiency for WWTP (Longo et al., 2019) or the methods to be used in the compulsory
energy efficiency audits. As discussed later, benchmarking methods can be suitable for
energy efficiency provided that the right method is chosen, and this selection must not
only be based on whether they provide a clear identification of inefficient processes but
also on the proper match between the available data and the skills as well as objectives
of those performing the assessment.
Energy benchmarking concerns a variety of people, from plant operators, managers,
regulators, technology providers, consumers, etc., with different capabilities and
interests which should be reflected on the election of the right tool (Walker et al., 2021).
A common characteristic of the methods developed for wide standardised
benchmarking is their simplicity, as they are intended for diverse actors. Examples of
such methods include the Energy Check developed by DWA in Germany (DWA -
German Association for Water Wastewater and Waste, 2015), the Energy Star sponsored
by the Awwa Research Foundation in the USA (Carlson and Walburger, 2007) or the
Standard CEN/TR 17614 developed with the support of the H2020 framework
programme (Longo et al., 2019). The International Benchmarking Network for Water
and Sanitation Utilities (IBNET, 2022), a World Bank sponsored initiative, counts a
large number of indicators for benchmarking which, in the case of WWTP energy
efficiency is based on a single indicator: the energy used per unit volume of wastewater,
usually reported in kWh/m (Walker et al., 2021). Differently, more detailed analyses
3
water, per kg of COD removed and per kg of N removed) as, in effect, one KPI may not
fully reflect the purpose of the plant. A WWTP could have multiple functions, e.g.
removing COD, nitrogen, phosphorus, and pathogens, or producing energy or material
like biogas and fertilizers. As an example, evaluating the efficiency of WWTPs in
removing COD and nitrogen would require two KPIs. WWTP 1, in Fig. 1, has high
efficiency in removing COD but low efficiency in removing nitrogen. Conversely, WWTP
2 is the most efficient in nitrogen removal but has a poor COD removal performance. As
both nitrogen and COD are important objectives, WWTP 3 could be preferred as it
performs well in both dimensions. In this case, weighting between the two plant's
objectives would be necessary.
As a conclusion, partial benchmarks such as simple ratios and KPIs often make
misleading comparisons and therefore other strategies should be recommended for
effective energy benchmarking beyond a first approximation. In this regard, a proper
measure of WWTP energy efficiency should reflect a multidimensional concept by
considering the different functions of the plant.
As a result of the application of the methodology stems the Water Treatment Energy
Index (WTEI), which is a composite index stemming from the aggregation of several
KPIs (Mauricio-Iglesias et al., 2020).
The full methodology is described in detail elsewhere (Longo et al., 2019) and briefly
summarised here for completeness. The approach basically consists of 1) measuring
energy use and WWTP outputs in terms of flowrate treated, COD and nutrient
removal, sludge disposal and pathogen load reduction; 2) determining or estimating
KPIs that represent the efficiency of the different WWTP functions (Table 1) as carried
out in different stages; 3) expressing the KPIs in a single index (i.e. the WTEI) that can
be used for benchmarking energy efficiency of different WWTPs and 4) assigning a label
(A, B, C …) for ease of communication to a broad public.
Table 1. Definition of KPIs used in the Rapid Audit methodology.
There are two versions of the methodology that differ mainly on the level of detail of the
information required:
i)
The Rapid Audit (RA) methodology determines the WTEI for benchmarking
using routine energy measurement and effluent sampling, hence providing a
quick benchmarking;
ii)
The Decision Support (DS) methodology requires an intense sampling campaign
with analyses of influent and effluent of different plant sections. It provides not
only the WTEI but also a diagnosis of the inefficient spots in a plant allowing the
user to propose corrective actions.
The results of applying the RA and the DS methodologies are then represented as labels,
common in other energy efficiency evaluations, so that they can be easily understood as
well by a broad public (Fig. 2).
This approach is certainly data-intensive, but it is very well-suited for the mechanical
revision of the WWTP, proposals for equipment renewal and comparison. The main
drawback is, perhaps, that the whole-process information is not used, e.g. even though a
blower is operating optimally, over-aerating by setting the dissolved oxygen setpoint too
high is a decision that would turn the process inefficient while it would not be captured
by the equipment-by-equipment analysis.
A regression energy demand exponential function is developed in Niu et al. (2019). The
model is expressed as follows:(4)�=������������������������where � is
the electric energy consumption, � is the base of the natural logarithm, � is the flow
rate, � is the age of the plant facility, � is the wastewater collection area of the pipe
network, � is the amount of sludge produced and processed, ��� and ���� are COD
concentration in the influent and effluent, respectively; �, �, �, �, ��� and ���� are
all regression coefficients; and � captures the impact of categorical variables including
treatment technology, operating conditions, topography, and other regional variables.
The regression approach can be complemented with establishing a distribution of
residuals, which can assign a performance percentile to each WWTP. This approach was
followed by the Energy Star method (Carlson and Walburger, 2007), launched in
the USA in 2007 as part of a broader initiative of the Environmental Protection Agency
(EPA). This method is based on linear regression function developed using data of 257
WWTPs throughout the USA. The prediction of the average plant consumption is done
using as inputs the average influent flow rate, the influent and effluent BOD
concentration, the plant load factor and two binary variables accounting for whether the
plant presents filtration and/or nutrient removal. Then, the actual benchmarking score
can be obtained by comparing the difference between the actual consumption and the
prediction (the residual) with a distribution of residuals. Negative residual means that
the plant uses less energy than expected and vice-versa. Spruston et al. (2014) checked
the validity of the Energy Star method on 35 Canadian WWTPs concluding that it was a
valid method for energy benchmarking although it was not fully adapted to Canadian
specificities and for certain types of WWTPs.
A consequence of using a parametric approach such as OLS is that the residuals are
treated as a measure of inefficiency while they can partially represent variables not
included in the regression function. For example, in the Energy Star function, the
variation in energy use due to nutrient removal is modelled as a categorical variable
(either yes or no) when in reality it is the amount of nutrients removed that will impact
the energy demand. Then, much of the variation in efficiency scores may remain
unexplained by not including the right explanatory variable (the amount of nutrient
removed).
determinants of efficiency level such as e.g. the age of the WWTP, as previously reported
by Castellet-Viciano et al. (2018) and Niu et al. (2019). Thanks to that, it is possible to
estimate inefficiency related to WWTP obsolescence and, therefore, how much energy
can be saved when a WWTP equipment is renewed.
The application of SFA to WWTPs whenever panel data is available is a novel and
promising approach able to distinguish whether inefficiency that originates in inefficient
equipment or from the inefficient use of (in)efficient equipment. Hence, SFA represents
a useful tool to deduce energy diagnosis from common operational data.
- -
Can be adapted for different Does not account for exogenous
Empty Cell Advantages Disadvantages
WWTPs and objectives. factors, beyond WWTP control.
- -
Minimal data requirements. Difficult interpretation for multiple
inputs/outputs.
-
No diagnosis/corrective actions.
ENERWATER - -
A composite indicator can Being based on KPIs, it implicitly
summarize the multi-objective assumes constant return to scale.
purpose of a WWTP.
-
- The database on which the
It can be applied to different plant benchmarking system is developed
layouts. covers mostly WWTPs of medium
size and located in Europe.
-
Being equivalent to percentile it is -
easily interpretable. Composite indicators cannot directly
account for exogenous factors,
- beyond the WWTP control.
Rapid Audit version requires
simple and common routine data -
normally available in all water Decision Support requires detailed
utility. energy monitoring and sampling
campaign.
-
Decision Support can be used to -
do diagnosis of inefficient Not ready for multiple outputs
stages/functions of a WWTP. (ready though for biogas
production).
Standard - -
DWA-A 216 Energy Check version used Energy Check version is limited to
common and widely KPI plants with similar characteristics
(kWh/PE). (not applicable to other countries).
- -
Energy Analysis version is very Energy Analysis version is very
useful for analysing single data-intensive (i.e. equipment
equipment energy consumption. technical sheets are required) and
time requiring.
OLS/COLS - -
OLS is intuitive and widely used. It provides an average performance
as benchmark (OLS).
-
Easy to account for exogenous -
factors. Extremely sensitive to outliers and
Empty Cell Advantages Disadvantages
- measurement error (COLS).
A distribution function of the
residuals can be used to assign -
performance percentiles. Does not lead to diagnosis or
corrective actions.
-
Cannot be used for multiple outputs.
DEA - -
DEA is easy to extend to multiple Corrective measures are difficult to
outputs and inputs. identify from DEA outcomes.
- -
DEA can be implemented on a Efficiency scores are sensitive to the
relatively small dataset in choice of input and output variables.
comparison to regression analysis.
-
- It is very sensitive to outliers which
Once the input and output can move the frontier away.
variables have been selected, DEA
is quick and straightforward to -
implement. For DEA, testing a new WWTP
requires solving the model again for
- the whole set of observations.
It doesn't require assumptions
about the frontier function. -
As more inputs and outputs are
- considered, the number of WWTPs
Two stage DEA can account for on the frontier increases and the
factors that are beyond the control discrimination power decreases
of the WWTPs. accordingly.
SFA - -
SFA distinguishes persistent and High data requirements. Panel data
transient inefficiency; thus, it can required to distinguish between
be used as a diagnosis tool. unobserved heterogeneity and
inefficiency, as well as persistent
- and transient inefficiency.
Using panel data, it can take into
account unobserved/unmeasured -
factors. Requires a priori assumptions, e.g.
specifying a functional form and
- statistical distributions for the
SFA allows statistical inference inefficiency terms.
about which parameters to include
in the frontier estimation. -
Can be difficult to implement due to
- the complexity of algorithm required
Environmental variables can be
directly included in the regression -
Empty Cell Advantages Disadvantages
model as regressors. Cannot be used for multiple outputs.
-
SFA incorporates the possibility
of separate measurement error and
stochastic factors, being robust to
outliers.
A relevant point highlighted in the method characterisation and comparison reported
in Table 2 is the capability to handle exogenous factors, understood as any factor that is
not under the direct control of the management, therefore exogenous to the WWTP
system, such as influent characteristics. Labelling a factor as exogenous might, however,
be a debatable issue and in fact there is certain controversy around which factors are
legitimate uncontrollable influences on performance and which ones should and/or can
be controlled and by whom. A factor can be uncontrollable for one stakeholder but not
4
for another. An example is the plant size. Inefficiency due to scale is exogenous to the
plant operator but may be endogenous for the water utility management, who may
decide to merge two close plants in order to operate only one bigger plant. Furthermore,
there may be factors, such as the load factor, that depending on the context may have
different interpretations. Oversizing may be a solution to seasonal variation in the load
entering the plant in case of e.g. a plant operating in a touristic area but may also be due
to erroneous design estimation. In this case, inefficiency due to oversizing is beyond the
control of an operator but can be eliminated by a water utility by e.g. dividing the plant
in different treatment lines in order to modulate the load. Furthermore, since energy
efficiency is only a secondary, although important, objective for water utilities that
should never jeopardize the primary objective to clean water, it may be preferred higher
energy consumption and a more robust WWTP. In practice in the short run, very little
may be controllable by plant operators, whilst in the longer-term inefficiency due to
factors such as plant size or load factor can be solved.
The main difference between one method and another is how each method highlights
differences in energy consumption between DMUs, i.e. inefficiencies. Comparing
efficiency scores for different DMUs within methods provides better indications than
comparing efficiency scores inter methods. In this regard, relating the inefficiencies
between the different methods can be particularly useful as it can provide a plausible
framework for interpretation and driving decisions, which otherwise would be difficult
when using just benchmarking method. For example, despite the popularity in academic
circles of tools such as DEA, due to its ability to aggregate multiple inputs and outputs in
a single efficiency measure, it is plausible that, from a managerial point of view, this is a
weakness, as it distracts attention from the question of where the problems actually lie
and where one should search for ideas for improvement.
Before thinking about solutions to energy efficiency problems, the logical first step is to
diagnose where the problem, i.e. the inefficiency, is located. Inefficiencies may come
from factors beyond the control of the management or internally e.g. due to old and
inefficient equipment or due to an inefficient use of the equipment itself. Within the
plant boundaries, plant managers may discover that a plant provides aeration with an
inefficient blower or diffusers. Alternatively, they may discover efficiency problems
through internal monitoring of their own performance. In this context, efficiency
metrics that treat the WWTP as a black box have limited utility as they do not pinpoint
where to target the intervention. Ultimately, in order to identify inefficiencies and, as a
result, proper improvement strategies, the analyst must be aware of the specific
methods which are helpful to identify a particular type of inefficiency. To do that,
inefficiency needs to be decomposed (Fig. 5) so that the analyst, considering the
objective of the study and the available data, can link each element to the appropriate
method for efficiency quantification and benchmarking.
•
Who is performing the benchmarking (“actor”)?
•
What is the goal of the benchmarking (“task”)?
•
What method is best suited for both the task and the actor?
•
What is the nature of the available data?