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    Electronic Injector 320D

    Uploaded by

    julianmatabajoy
    This document provides instructions for removing electronic unit injectors from the C6.4 engine on Caterpillar 320D excavators. The removal procedure involves loosening nuts and disconnecting harness assemblies to separate the injectors. Identification marks should be placed on each injector and harness for proper reinstallation. Tools include a pry bar and fuel system protection kit. Safety precautions are outlined for working on the high pressure fuel system.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Electronic Injector 320D

    Uploaded by

    julianmatabajoy
    69 views3 pages
    This document provides instructions for removing electronic unit injectors from the C6.4 engine on Caterpillar 320D excavators. The removal procedure involves loosening nuts and disconnecting harness assemblies to separate the injectors. Identification marks should be placed on each injector and harness for proper reinstallation. Tools include a pry bar and fuel system protection kit. Safety precautions are outlined for working on the high pressure fuel system.

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    This document provides instructions for removing electronic unit injectors from the C6.4 engine on Caterpillar 320D excavators. The removal procedure involves loosening nuts and disconnecting harness assemblies to separate the injectors. Identification marks should be placed on each injector and harness for proper reinstallation. Tools include a pry bar and fuel system protection kit. Safety precautions are outlined for working on the high pressure fuel system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    69 views3 pages

    Electronic Injector 320D

    Uploaded by

    julianmatabajoy
    This document provides instructions for removing electronic unit injectors from the C6.4 engine on Caterpillar 320D excavators. The removal procedure involves loosening nuts and disconnecting harness assemblies to separate the injectors. Identification marks should be placed on each injector and harness for proper reinstallation. Tools include a pry bar and fuel system protection kit. Safety precautions are outlined for working on the high pressure fuel system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin...

    Page 1 of 3

    Shutdown SIS

    Previous Screen

    Product: EXCAVATOR
    Model: 320D EXCAVATOR FAL
    Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine

    Disassembly and Assembly


    C6.4 Engine for Caterpillar Built Machines
    Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017

    i02746266

    Electronic Unit Injector - Remove


    SMCS - 1290-011

    Removal Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 5F-4764 Pry Bar 1
    B 278-4138 Fuel System Protection Gp(1) 1
    (1)
    This tool can only be used one time.

    Start By:

    a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
    Mechanism Cover - Remove and Install".

    b. Remove the fuel Injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
    - Remove".

    NOTICE

    Care must be taken to ensure that fluids are contained during


    performance of inspection, maintenance, testing, adjusting, and repair
    of the product. Be prepared to collect the fluid with suitable containers
    before opening any compartment or disassembling any component
    containing fluids.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024
    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 2 of 3

    Refer to Special Publication, NENG2500, "Dealer Service Tool


    Catalog" for tools and supplies suitable to collect and contain fluids on
    Cat products.

    Dispose of all fluids according to local regulations and mandates.

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    Do not open the high pressure fuel system without allowing the fuel
    system to purge. After the engine has shut down, allow the fuel system to
    purge for ten minutes. This operating fuel system contains high
    pressure. Exposure to high pressure fuel can result in personal injury.

    Note: Before opening the fuel system, the engine must be turned off for at least one minute.

    Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero
    before opening the fuel system.

    Note: Use Tooling (B) after any fuel line has been disconnected.

    Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
    the components should be thoroughly cleaned. This will help to prevent dirt from entering the
    internal mechanism.

    Note: Put identification marks on harness assemblies and electronic unit injectors for installation
    purposes.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024
    320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 3 of 3

    Illustration 1 g01375478

    1. Loosen nuts (2).

    2. Disconnect harness assembly (1).

    Illustration 2 g01375483

    3. Remove bolt (3) and the washer.

    4. Place an identification mark on electronic unit injector (4) for installation purposes. Each
    electronic unit injector must be reinstalled in the original location. Use Tooling (A) in order
    to remove electronic unit injector (4).

    5. Remove clamp (5) (not shown).

    6. Repeat Steps 1 through 5 for the remaining electronic unit injectors.

    Copyright 1993 - 2024 Caterpillar Inc. Sun Jan 14 21:24:41 EST 2024
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 14/1/2024

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