OFFSHORE

PRODUCTS
WWW.IRMOME.COM
 IRM OFFSHORE PRODUCTS
IRM Of fshore products cover the entire range of rubber products required for plat form launching and protection for
of fshore oil exploration. Our major achievement is 'Absolute customer confidence' due to our track record. A robust design
with matching safety considerations makes our products ultimate in reliability. An active interaction is continuously
maintained with all the stake holders like Oil companies, EPC contractors, Consultants, exper ts and research agencies for
the continuous improvement of products and services in line with the changing technologies and process parameters. With
the perpetual patronage from our esteemed clientele, we could develop and supply various cost ef fective and reliable
products for of fshore industry like non inflatable Grout Seal in lieu of Inflatable Grout Packers (which obsoletes the
requirement of inflation lines & equipments with an inherent risk), Pile gripper, LMU, DSU etc. We have also developed
special compression fenders with lesser load transmit ted to the structure, Shock Pads for loading & transpor tation of plat
form decks etc. This catalogue generally covers the entire range of Of fshore products manufactured by IRM.

Being a pioneer in the field IRM also under take survey of of fshore structure in case of replacements of Barge Bumper,
Shock Cells, Shear Fenders, Boat Landing Rubber Strips etc. to ensure an accurate measurement for retrofit. IRM also
provide supervision during their installation and do have an experienced team for the same. We have a full-fledged team to
carry out design activities including FEA to arrive at the most suitable solutions for our clientele with great economy.
Contents.
Introduction 2

Shear Fenders - SF Series 4

Shear Fenders - SQ Series 5

Rotating Rubber Ring DRR Series 6

Jacket Leg Rub Strips 7

Surge and Sway Fenders 8

Boat Landing Rub Strips DRS Series 9

D-Type Boat Landing Fenders DD Series 10

Shock Absorber SA Series 11

Shock Absorber With ERR SAE Series 12

Barge Bumper Assembly 13

Barge Bumper Assembly With ERR 14

Barge Bumper Assembly With DRR 15

Shock Pad 16

Deck Suppor t Unit 17

Leg Mating Unit 18

Diaphragm Closure 20

Pile Gripper 22

Inflatable Grout Packer 24

Grout Seal 26

Wiper Grout Seals 28

 SHEAR FENDERS SF SERIES
DSF series Shear Fenders are designed to take heavy loads of Barge Bumpers / Boat landing structures a xially and at the same time to absorb
ber thing energy laterally. They are generally used in of fshore installations where ex treme duty conditions prevail. These Fenders deflect more
than 100% in Shear and absorb energy of lateral impact. Shear fenders has got excellent mechanical proper ties and sea water resistance
rendering it’s vir tually maintenance free. It is easy to install and got excellent load bearing capacity in a xial compression too. Square and
circular profiles are commonly used. DSF series Shear Fenders are available in two dif ferent models as shown here. Custom made Shear
Fender can also be manufactured as per client's requirements.

DIMENSION TABLE ALL DIMENSIONS ARE IN MM.

APPROX
MODEL NO. A B C D 0 D1 H
WEIGHT
SF 270H 680 35 510 50 510 270 240
SF 500H Type-A 1020 45 820 70 820 500 815
SF 500H Type-B 1200 45 1000 70 920 500 1250
SF 500H Type-C 1500 45 1200 70 1200 500 1900

PERFORMANCE TABLE ( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +

- 10%)
MODEL NO. SF 270H SF 500H Type-A SF 500H Type-B SF 500H Type-C

DEFLECTION (MM) 270 500 500 500

E(T-M) 4.8 12.5 15.6 20

R(T) 34.5 50.5 62.5 100

THE PERFORMANCE AND WEIGHT VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE .
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE
 SHEAR FENDERS SQ SERIES
DSQ series Shear Fenders are used to take ber thing loads of Barge Bumpers / Boat landing structures a xially and at the same time to absorb
ber thing energy laterally. They are generally used in of fshore installations. These Fenders can also deflect more than 100% in Shear and
absorb energy of lateral impact. Shear fenders has got excellent mechanical proper ties and sea water resistance rendering it vir tually
maintenance free. It is easy to install and got excellent load bearing capacity in a xial compression too. DSQ series Shear Fenders are available
in four dif ferent models as shown here. Custom made Shear Fender can also be manufactured as per client's requirements.

NOTE : Dif ferent flange dimensions are available for fitment

DIMENSION TABLE ALL DIMENSIONS ARS IN MM.

MODEL NO. A B C D E F G H J

SQ 265H 600 600 700 820 720 30 80 265 180

SQ 390H 600 600 700 820 720 30 80 390 180

SQ 515H 600 600 700 820 720 30 80 515 180

SQ 640H 600 600 700 820 720 30 80 640 180

SQ 740H 600 600 700 820 720 30 80 740 180

PERFORMANCE TABLE ( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +

- 10%)
MODEL NO. SQ 265H SQ 390H SQ 515H SQ 640H SQ 740H

DEFLECTION MM. 245 370 495 620 700

E(T-M) 4.4 6.6 8.8 11.0 15.2

R(T) 36.0 38.0 40.0 42.0 66.1

THE PERFORMANCE AND WEIGHT VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE.
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE
 ROTATING RUBBER RING DRR SERIES
DRR series Rotating Rubber Rings are the par t of Barge Bumpers, which absorbs and dissipate
ber thing energy while rotating on to the Contact Post of Barge Bumpers. Its rotating movement
reduces Shear force to be exer ted by rubbing of Barges / Boats while ber thing. They find ex tensive
application in dif ferent configuration & Barge Bumper Assemblies. Rotating Rubber Rings are
versatile and can be used for dif ferent function & specification depending upon exact duty and
working conditions. Our DRR series Rotating Rubber Rings are available in 3 dif ferent models as
shown here. These rings can also be supplied from high abrasive resistant polyurethane rubber.

15°
A p.)
(Ty
30°
Ø3"

2°

Ø5
08 DIMENSION TABLE UNIT:MM
ID
.D.
"I
ØD1
ØD
ØE

20 MODEL NO. A OE OD OD1

B
DRR 2036 337 305 641 914 648

15°
°
30
DIMENSION TABLE UNIT:MM
MODEL NO. A B OC OD OE
ØD
ØC

DRR 1931 250 175 815 475 62.5

Ø
E

B
A
DIMENSION TABLE UNIT:MM
A
°
15° MODEL NO. A ØC ØD ØE
30

DRR 528 500 856 528 70

ØD
DRR 533 300 864 533 80
DRR 700 500 1100 700 110
ØC

DRR 800 500 1200 800 110

Ø
E

DRR 900 500 1300 900 110

EURATHENE FACING
 JACKET LEG RUB STRIPS
DA series Jacket Leg Rub Strips are custom built Arch Fender for protecting the of fshore plat form transpor tation and launching. They absorb
considerable shock and protect the Of fshore Jacket Legs from the Barges and Vessel while transpor ting / launching. They have long life and
reliability and of fers excellent resistance to sea water. They work ef fectively even on ex treme climate condition without any shor t fall in
per formance. Our DA series Jacket Leg Rub Strips are available in 300mm height in dif ferent lengths as shown here. Custom made Jacket
Leg Rub Strips can also be designed and manufactured as per requirement.

1000

P I P B A C

1500
D

F
H
Q J J Q
2000

R K K K R
2500

S M M M S
3000

T N N N N T
3500

U O O O O O U

DIMENSION TABLE ALL DIMENSIONS ARE IN MM .

WEIGHT
MODEL A B C D F W P Q R S T U I J K M N O Kg/Mt.
NO.
DA 300H 600 490 197 192 45 M30 140 140 137.5 140 145 140 870 685 625 790 715 674 132
PERFORMANCE TABLE
RUBBER GR. R1 R2 R3 R4
PERFOR. 45% 50% 45% 50% 45% 50% 45% 50%

MODEL R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M)

DA 300H 22.5 2.7 34.4 3.2 22 2.5 30.1 2.7 16.5 1.9 22.6 2.0 11.4 1.3 15.4 1.5
PERFORMANCE VALUES ARE FOR 1000 MM . LENGTH ( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +
- 10%)
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE.
 SURGE AND SWAY FENDERS
Surge & Sway Fenders are generally used during float over operation. They have excellent capacity to resist the impact / force and absorb
the energy during the operation. The positioning of these fenders may dif fer depending on the operation philosophy and the structural
constraints. They can per form under ex treme climatic conditions. They are available in dif ferent lengths & heights.

1000

A
B

C
P I P
1500

D
F
Q J J Q H
2000

R K K K R
2500

S M M M S
3000

T N N N N T
3500

U O O O O O U

DIMENSIONS TABLE ALL DIMENSIONS ARE IN MM

APPROX
MODEL NO. H A B C D F W P Q R S T U I J K M N O WEIGHT
Kgs/Mtr.

DYA 400H 400 800 670 300 260 40 M36 150 150 147.5 150 150 150 900 700 635 800 725 680 208
DYA 600H 600 1200 1010 450 390 54 M48 170 170 167.5 170 170 170 960 730 655 820 740 692 480
DYA 800H 800 1600 1340 600 520 72 M56 180 180 180 182.5 180 - 1040 770 680 845 760 - 875
THE PERFORMANCE AND WEIGHT VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE.
PERFORMANCE TABLE
RUBBER GRADE R1 R2 R3 R4
DEFLECTION 52% 55% 52% 55% 52% 55% 52% 55%

MODEL NO. R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M) R(T) E(T-M)

DYA 400H 43.2 7.3 60.0 7.8 33.2 5.6 46.1 6.0 27.5 4.6 38.2 4.9 23.6 4.0 32.8 4.3
DYA 600H 64.7 16.3 89.9 17.5 49.8 12.6 69.2 13.5 41.2 10.4 57.2 11.1 35.4 8.9 49.2 9.5
DYA 800H 86.4 29.0 120 31.1 66.4 22.3 92.2 23.9 55.0 18.5 76.4 19.8 47.2 15.9 65.6 17.0
PERFORMANCE VALUES ARE FOR 1000 MM. LENGTH ( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +
- 10%)
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE.
BIGGER SIZES AND DIFFERENT PROFILES ARE AVAILABLE TO SUIT INDIVIDUAL APPLICATIONS.
 BOAT LANDING RUB STRIPS DRS SERIES
DRS series Rub Strips are made of solid low friction Rubber for the rough & tough use. These are used to act as a buf fer between Boat
Landing of Of fshore Structure and the Barges and Supply Boats which are coming in contact with them. The installations of Rub-Strips are
ex tremely rugged, reliable and maintenance free. They are manufactured from high quality rubber for rough weather. Moreover they are
manufactured by compression moulding process which fur ther enhances the life of rubber and make its ideal for of fshore applications.
B C

D
E
G
G
A F
DRS50

C
B

D
A

B C
D

A F
G

DRS90
B C
D
E

G
A F
DRS145

NOTE : Bolted connections are available for easy fitment & replacements.
DIMENSION TABLE DIMENSION 'E' TO BE ARRIVED AT DEPENDING ON THE PILE DIA ALL DIMENSIONS ARE IN MM.
WEIGHT
MODEL NO. A B C D E F G
Kg/Mtr.
1500 1400
DRS 50 TO TO 150 50 - 185 12 30
9500 9400

1500 1400
DRS 60 TO TO 150 60 - 190 12 40
9500 9400
1500 1400
DRS 90 TO TO 150 90 - 195 15 50
9500 9400
1500 1400
DRS 145 TO TO 200 145 58 200 90 -
9500 9400
VARIOUS LENGTHS ARE AVAILABLE AS PER SPECIFIC REQUIREMENT
WHILE CHANNEL OPTIONS ARE AVAILABLE FOR WELDING, DRILLED FLAT BACK PLATES TOO ARE USED FOR BOLTED CONNECTION FOR EASY REPLACEABILITY
 D-TYPE BOAT LANDING FENDERS DD SERIES
DD series D-type Boat Landing Fenders are generally employed for Boat Landing applications of Of fshore Plat forms. These Fenders are used
to act as a buf fer between Boat Landing and the Barges Supply Vessels transfer minimum load to Of fshore Jacket Legs. These Fenders are
ex tremely rugged, reliable and maintenance free. These Fenders are supplied in dif ferent lengths and fit ting arrangements as per Boat
Landing Design. DD series Boat Landing Fenders are available in two dif ferent models in required lengths.
L= L1-150 (MM)
A

30°

H
L1 B

D
C

DIMENSION TABLE ALL DIMENSIONS ARE IN MM.

DD 150H DD 225H

A B C D H A B C D H

100 200 255 20 150 158 300 355 20 225

VARIOUS LENGTHS ARE AVAILABLE ON SPECIFIC REQUIREMENTS

PERFORMANCE TABLE
MODEL NO. DD 225H DD 150H

DEFLECTION 50% 50%

E(T-M) 1.64 0.5

R(T) 28.98 11.6

PERFORMANCE VALUES ARE FOR 1000 MM. LENGTH ( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +
- 10%)
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE.
 SHOCK ABSORBER SA SERIES
SA series Shock Absorber are specially designed for of fshore plat form manufactured with a combination of steel and high modulus Rubber
to absorb loads from multi-directions. The precession made concentric pipes when bonded together with rubber by a high pressure compres-
sion moulding process under controlled heating cooling cycle, resulted in to a versatile energy absorption Element for Of fshore
Structures. Shock Absorber can absorb energy both in compression and torsion. It is having ex tremely good resistance to both a xial and
bending. The high tensile rubber compound ensures good mechanical strength and excellent resilience. They are suitable in the marine
environment and per form well in ex treme climatic condition. Special compound design of fer excellent resistance to ozone aging, ultra violet
rays and sea water. Generally employed in combination with Eccentric Rubber Ring Steel fabricated Contact Post to absorb ber thing energy
at very high tidal variations at Plat form. It absorbs and dissipates energy in every conceivable fashion and prevents damages to the structure.
A unique Dock Entry Protection System made of 2 Shock Absorbers is also available, which protects Structures while moving Vessel is
touching to dock wall / entrance channel or Vessel coming for dry docking. The design of custom made Dock Entry Protection System can
be provided on specific request. SA series Shock Absorbers are available in 6 dif ferent models.

Ød

T
B

L
T

ØD

DIMENSION TABLE ALL DIMENSIONS ARE IN MM.

MODEL NO. A B 0D 0d T L

SA 3560 500 225 610 356 18 725

SA 4076 625 425 762 406 19 1050

SA 4676 660 475 762 457 25 1135

SA 4090 665 450 914 406 25 1115

SA 4690 660 465 914 457 25 1125

SA 5090 675 475 914 508 25 1150

PERFORMANCE TABLE

MODEL NO. E(T-M) R(T)

SA 3560 6.25 60.0

SA 4076 14.0 120.0
SA 4676 16.5 155.0
SA 4090 24.0 140.0
SA 4690 22.0 160.0
SA 5090 20.0 150.0
( R : REACTION FORCE E : ENERGY ABSORPTION TOLERANCE +
- 10%)
NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE.
HEAVY DUTY SHOCK CELLS ARE AVAILABLE TO WITH STAND HIGHER ENERGY / REACTION FORCE.
 SHOCK ABSORBER WITH ERR SAE SERIES
T

Ød
ØD
ØF ØE

A B C D

PERFORMANCE TABLE

MODEL NO. E(T-M) R(T)

SAE-3560 13.25 60.00

SAE-4076 21.00 120.0

SAE-4676 23.05 155.0

SAE-4090 31.00 140.0

SAE-4690 29.00 160.0

SAE-5090 27.00 150.0

(R: REACTION FORCE E: ENERGY ABSORPTION TOLERANCE: +- 10% )

NOTE: HIGHER PERFORMANCE CUSTOM BUILT SHOCK CELL CAN BE MANUFACTURE ON REQUEST.

DIMENSIONS TABLE ALL DIMENSIONS ARE IN MM.

MODEL NO. A B C D ØE ØF ØD Ød T

SAE-3560 500 225 320 100 356 610 535 215 18

SAE-4076 625 425 462 105 406 762 670 245 19

SAE-4676 660 475 502 140 457 762 670 273 25

SAE-4090 665 450 490 115 406 914 670 245 25

SAE-4690 660 465 495 145 457 914 805 305 25

SAE-5090 675 475 506 145 508 914 805 305 25

THE PERFORMANCE VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE.

NOTE: INTERMEDIATE PERFORMANCE WITH SIMILAR E/R RATIO ARE AVAILABLE IN BETWEEN GRADES WITH GRADIENT OF 10% AS DOCUMENTED ELSEWHERE IN THE ARCHIVE.
 BARGE BUMPER ASSEMBLY
Barge Bumper Systems are a unique and technically superior protection system for Of fshore Plat forms worldwide.They accommodate
ber thing for very high tidal variations. They are capable of absorbing both a xial and lateral loads, thus giving it a distinct edge over any other
Plat form Protection System. Our make Barge Bumpers are ex tremely rugged and vir tually maintenance free. All the components are NDT
tested and Shock Cells are tested for a xial as well as lateral load deflection simulating the loading conditions in house. Contact Post of Barge
Bumper Assembly is made of High Tensile Steel which do not bend in case of point impacts and protects entire Barge Bumper Assembly. Our
Barge Bumpers and Shock Cells are ex tensively used in various plat forms. The concentric tubular design of our Shock Cells ensures very
high mechanical strength in lateral and angular loading conditions. It also smoothens the impact of Vessels deflecting a xially giving a good
cushion ef fect. Barge Bumper Assemblies are available in dif ferent designs.

7
6 1

5
L1

8 2

L TO MATCH THE EXISTING FITMENT.

L1 TO MATCH THE EXISTING FITMENT.

1. TOP SHOCK CELL

2. BOTTOM SHOCK CELL

3. CONTACT POST.

4. BOTTOM CLAMP.

5. JACKET LEG.

6. TOP EXTENSION PIPE.

7. MOORING CLEAT.
8. BOTTOM PIPE.
9. EXTENSION PIPE
 BARGE BUMPER ASSEMBLY WITH ERR

6
1
7

5 3 L1

8 2

L TO MATCH THE EXISTING FITMENT.

L1 TO MATCH THE EXISTING FITMENT.
1. TOP SHOCK CELL
2. BOTTOM SHOCK CELL
3. CONTACT POST.
4. BOTTOM CLAMP.
5. JACKET LEG.
6. TOP EXTENSION PIPE.
7. ECCENTRIC RUBBER PIPE..
8. BOTTOM PIPE.

9. EXTENSION PIPE.
 BARGE BUMPER ASSEMBLY WITH DRR

L TO MATCH THE EXISTING FITMENT 5. BOTTOM CONE ARRANGEMENT

L1 TO MATCH THE EXISTING FITMENT 6. JACKET LEG
1. TOP SHOCK CELL 7. SHEAR FENDER
2. BOTTOM SHOCK CELL 8. EXTENSION PIPE OF SHEAR FENDER
3. CONTACT POST 9. DIPTI ROTATING RUBBER RING (DRR)
4. TOP EXTENSION PIPE
 SHOCK PAD
Shock Pads are ex tensively used for transpor tation of top decks /heavy structures by sea. They are distinctively designed to absorb heavy
loads due to the waves during the voyage. These Shock Pads are very robust in construction and can accommodate very high loads with
resilience to keep the deck / structure balanced. Shock Pads can also be designed and manufactured as per customer’s requirement for
dif ferent load applications.

DIMENSION TABLE ALL DIMENSIONS ARE IN MM.

MODEL NO. A B C D E F LOAD IN MT

DSP 790 790 255 45 915 955 M 22X6 1500

DSP 850 850 265 45 915 955 M 22X6 2750

DSP 1000 1000 264 36 - 1100 - 3525

DSP 1115 1115 400 30 1248 1380 M 30X12 1800

DSP 1250 1250 350 50 1350 1450 M 27X8 3410

DSP 1350 1350 364 36 - 1550 - 5075

AVAILABLE UP TO 3000 TON. LOAD BEARING CAPACITY

 DECK SUPPORT UNIT
DSU’s are generally employed as a robust sliding suppor t during leg mating operation. They are capable of suppor ting the deck & facilitate
leg mating during float over operation. The sliding sur faces are generally polished with SS and Kevlar reinforced teflon. The co-ef ficient of
friction between these sur faces are very low to ensure a smooth transition of forces.
 LEG MATING UNIT
Leg Mating Unit (LMU) is specially designed for the smooth installation of the top deck on the jacket legs. They generally take lateral
misalignment jerks and ver tical loads and position the top deck easily on the Jacket. The deck is lowered on these mating units and they
smoothly transfer these load to the structure without jerks and impact loading. Leg Mating Unit is a combination of horizontal elastomers and
ver tical elastomers assembled in metal fabricated cans. These elastomeric units with structural suppor t show a very good resilience in actual
load transfer conditions. Leg Mating Unit can be provided in both Top Deck and Jackets as per the requirement. These units are subjected to
cyclic test, load deformation test and ex treme load bearing capacity test in view of its critical function. The elastomers of our Leg Mating Units
are capable of per forming without creeping under high load as they are made from special grade elastomeric compound to achieve desired
test results. Leg Mating Units are available in dif ferent designs. More details can be provided on specific request. Custom made Leg Mating
Units are designed and manufactured as per client's requirement. IRM possess in house facility to design, manufacture & test the LMU
including evaluation of design with FEA and fur ther manufacturing and testing of the LMU under stringent quality check.

STABBING CONE

HORIZONTAL ELASTOMER PAD

TYPE : A
(WITHOUT SAND CAN) SHOCK ABSORBER

LMU CAN

TYPE : A
(SHOCK ABSORBER WITHOUT SAND CAN) CL

LMU RECEPTOR

TOP RING

TRUNION
SHOCK ABSORBER

LMU LEG

SHOCK ASBORBER SEAT

GROUT

SAND
TOP OF CONE
HEAD RING

LEVELLING VALVE
SPHERICAL CAP

STABBING GUIDE

TYPE : B TYPE : C
(SHOCK ABSORBER WITH SAND CAN) (WITH SHOCK CELL)

DESIGN MAY VARY AS PER SPECIFIC REQUIREMENT.

 LEG MATING UNIT

TYPE : A TYPE : B
(SHOCK ABSORBER WITHOUT SAND CAN) (SHOCK ABSORBER WITH SAND CAN)

TYPE : C
(WITH SHOCK CELL)
 DIAPHRAGM CLOSURE
Diaphragm Closures are most impor tant and critical installation aid for launching of Of fshore Jacket. The critical function of these
Diaphragms is to withstand very high hydrostatic pressure while launching the of fshore jackets. They are specially designed to bear very
high water pressure and at the same time to act as a flexible barrier to seal ef fectively the jacket legs and enables the plat form to float in the
sea, facilitating its movement and positioning on site af ter launching. If the diaphragm fails while launching, the whole jacket sinks in to deep
sea and it would be practically very dif ficult to retrieve the same. The specific purpose of using these flexible diaphragms is, it can be easily
ruptured by driving piles or using integral cut ter depending on its design. They are also pressure tested in house, for the required pressure.
Our Diaphragm Closures are having 100% success rate without any failure and are used in more than 50 plat forms worldwide. Diaphragm
Closures are available in wide range from 18 inch OD Pile to 144 inch OD Pile. Special size can also be developed to suit client's requirements.
 DIAPHRAGM CLOSURE
RUBBER DIAPHRAGM ELEMENT

LEG OR SKIRT SLEEVE

FLANGE
C

DIMENSIONS TABLE ALL DIMENSIONS ARE IN MM

PILE SIZE A B C WEIGHT OF ASSEMBLY
INCH MM INCH MM INCH MM INCH MM IN Kg.
18 457 24 610 34 864 2.9 74 135
24 610 28 711 38 965 3.0 76 164
24 610 30 762 40 1016 3.1 78 190
30 762 33 838 43 1092 3.1 78 201
36 914 38 965 48 1219 3.4 86 236
36 914 40 1016 50 1270 3.4 86 284
42 1067 44 1118 54 1372 3.4 86 316
42 1067 49 1245 59 1499 3.5 88 354
48 1219 51 1295 61 1549 3.6 91 374
48 1219 55 1397 65 1651 3.6 91 409
54 1372 58 1473 68 1727 3.7 94 442
60 1524 63.5 1613 73.5 1867 3.7 94 491
60 1524 66 1676 76 1930 3.9 99 512
66 1676 68 1727 78 1981 3.9 99 585
66 1676 71 1803 81 2057 3.9 99 620
72 1829 75 1905 85 2159 4.0 101.6 650
72 1829 78 1981 88 2235 4.0 101.6 684
78 1981 82 2083 92 2337 4.1 104 724
84 2134 87 2210 97 2464 4.1 104 770
84 2134 90 2286 100 2540 4.1 104 794
90 2286 95.5 2426 108.6 2760 4.1 104 850
96 2438 101 2565 111 2819 4.1 104 898
120 3048 128 3251 138 3505 4.2 107 1150
132 3353 139 3531 149 3785 4.2 107 1285
144 3658 149 3785 159 4039 4.2 107 1390

THE WEIGHT VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE.

 PILE GRIPPER
Pile Grippers are unique Engineering products for the leveling of Jackets and also to prevent any movement during grouting. At mid-sea,
waves and storm cause relative movements of Jackets with piles. This may damage pile foundation severely. Hence to restrict such
movements of Jacket, Pile Grippers are fit ted on Jackets.They are actuated hydraulically to hold Pile firmly and prevent any relative
movement. Pile Grippers are used to level jackets before grouting and are very essential to stop slightest displacement of Jacket during the
set ting time of grout materials. All our pile grippers are 100% tested for its design and testing load under the witness of Third Par ty Inspection
Agency at our factory before dispatch.

We supply Pile Grippers with complete accessories like Hydraulic Power unit, Control Panel, Hose Pipes, Distribution Unit, Hot stabs and other
required components for ROV Intervention as per the requirement. The complete Hydraulic Power unit and Control panel are designed for
ease of operation. Pile Grippers are available up to 140” pile dia size and even higher sizes as per client's requirement.

Installation & Operation of the Pile Grippers

Pile Grippers are welded to the Pile Sleeve. These Pile Gripper is designed for ease of welding at the yard by the client. Af ter completion of
installation of jackets the Pile Grippers remain in place as par t of the permanent structure. The pre installed hydraulic pipelines will be removed
thereaf ter. We provide our supervision services during Installation and testing of Pile grippers at site and during of fshore operations. We have
a well-trained & experienced team of Engineers to provide such services to our esteemed clients, for ease of Installation and operation of the
Pile Grippers.

Key attributes :
• Custom built grippers as per the specific load requirement.
• Provides stability during the leveling of jacket in all weather conditions.
• Auxiliary back-up to overcome any contingency during operation.
• All accessories available as per client's requirement.

PILE GRIPPER

PROTECTION
FLANGE

HYDRAULIC
CYLINDER

DIAPHRAGM
CLOSURE
ASSEMBLY

SKIRT LEG

Hydrulic Power Pack for Pile Gripper

PILE GRIPPER
 INFLATABLE GROUT PACKER
Inflatable Grout Packers are also an impor tant and critical installation aid of Of fshore Jacket. The critical function of these inflatable Packers
are to seal Jacket legs from bot tom side and to withstand the load of Grout column rest on it. Grout Packers provide a strong and reliable
seal between the jacket leg and pile facilitating depositing of grout material to provide stability to the structure. These can be supplied in
dif ferent sizes to suit any jacket leg and pile as per the specific requirement of the customer. Our make Grout Packers have got an enviable
track record and have per formed to the entire satisfaction of various clients. Our Grout Packers are tested in house simulating the required
pressure and load of actual working conditions. Grout Packers are available in wide range from 24 inch OD to 144 inch OD Pile. Special size
can also be developed as per clients' requirements. Grout packer assembly can also be supplied with suitable mud wiper to prevent mud
penetration from the bot tom side of jacket. Technical details of mud wiper can be furnished on request.

PLATFORM LEG
OR SKIRT
T "A" PACKER CAN I.D. SLEEVE

PILE O. D

STANDARD
BSP INFLATABLE PACKER H
CONNECTION ELEMENTS DIAPHRAGAM
CLOSURE
(OPTIONAL)
 INFLATABLE GROUT PACKER
DIMENSIONS TABLE ALL DIMENSIONS ARE IN MM
PILE SIZE A T H ASSEMBLY WEIGHT
INCH MM INCH MM INCH MM INCH MM IN Kg.
18 457 23 584 0.75 19 24 610 247
22 559 27 686 0.75 19 24 610 289
24 610 30 762 0.75 19 24 610 321
30 762 35 889 0.75 19 24 610 374
30 762 36 914 0.75 19 24 610 385
36 914 41 1041 0.75 19 24 610 438
38 965 44 1118 0.75 19 24 610 470
40 1016 45 1143 0.75 19 24 610 481
42 1067 46 1168 0.75 19 24 610 445
42 1067 47 1194 0.75 19 24 610 502
42 1067 48 1219 0.75 19 24 610 486
44 1118 49 1245 0.75 19 24 610 523
44 1118 50 1270 0.75 19 24 610 534
46 1168 52 1321 0.75 19 24 610 555
48 1219 52.5 1334 0.75 19 24 610 535
48 1219 54 1372 0.75 19 24 610 577
53 1346 58.5 1486 0.75 19 24 610 624
54 1372 58.5 1486 0.75 19 24 610 596
54 1372 59.5 1511 0.75 19 24 610 635
56 1422 62 1575 1.00 25 24 610 815
60 1524 66 1676 1.00 25 30 762 1061
62 1575 68 1727 1.00 25 24 610 874
66 1676 72 1829 1.00 25 30 762 1156
66 1676 74 1880 1.00 25 30 762 1188
72 1829 78 1981 1.00 25 30 762 1252
72 1829 79 2007 1.00 25 30 762 1268
74 1880 80 2032 1.00 25 30 762 1284
78 1981 84 2134 1.50 38 30 762 1881
78 1981 85 2159 1.50 38 30 762 1904
84 2134 90 2286 1.50 38 30 762 2009
84 2134 91 2311 1.50 38 30 762 2031
87 2210 93 2363 1.50 38 36 914 2366
96 2438 102 2591 1.50 38 30 762 2264
96 2438 104 2642 1.50 38 34 864 2596
102 2591 108 2743 1.50 38 30 762 2315
104 2642 110 2794 1.50 38 30 762 2226
104 2642 112 2845 1.50 38 36 914 2843
108 2743 114 2896 1.50 38 30 762 2442
120 3048 127 3226 1.50 38 30 762 2857
THE WEIGHT VALUES MENTIONED ARE SUBJECT TO CHANGE WITHOUT NOTICE.
 GROUT SEAL
Mechanical seal type Grout Seals are the superior alternative to Inflatable Grout Packers. These Grout Seals do not require any inflation
system,thus reduce installation cost and of fers ef fective sealing. Its unique design of fers an ex tremely reliable sealing mechanism between
the Pile & Jacket Leg. Grout Packers sometimes fails due to human error, breakage of inflation line during launching, puncture of packer while
driving the pile. However, our Dual Lip Grout Seal Assembly is ex tremely reliable due to its unique cross section shape which of fers zero
failure per formance. These seals provide a unique solution for the grouting of the jacket legs. Our Grout Seals has proved its superiority by
saving substantial cost of Grouting. Grout Seals are available in wide range from 24 inch OD to 144 inch OD Pile. Special size can also be
manufactured as per client's requirements. Grout Seal Assembly can also besupplied with suitable mud wiper to prevent mud penetration
from the bot tom side of jacket. Technical details of mud wiper can be furnished on request.

C T
D E

H
B F

DIMENSIONS TABLE ALL DIMENSIONS ARE IN MM

PILE SIZE A+
-5 B+
-5 C+
-5 D E F G T

INCH MM MM MM MM MM MM MM MM MM
20 508 708 648 392 128 30 30 75 18
24 610 810 750 494 128 30 30 75 20
30 762 962 902 646 128 30 30 75 20
36 914 1114 1054 798 128 30 30 75 22
42 1067 1267 1207 951 128 30 30 75 25
48 1219 1419 1359 1103 128 30 30 75 25
54 1372 1572 1514 1258 128 30 30 75 25
60 1524 1724 1664 1408 128 30 30 75 25
66 1676 1876 1816 1560 128 30 30 75 25
72 1829 2029 1969 1713 128 30 30 75 25
78 1981 2181 2121 1865 128 30 30 75 32
84 2134 2334 2274 2018 128 30 30 75 38
90 2286 2486 2426 2170 128 30 30 75 38
96 2438 2636 2576 2320 128 30 30 75 38
108 2743 2943 2883 2627 128 30 30 75 38
120 3048 3248 3188 2932 128 30 30 75 38
DIMENSIONS H WILL VARIES FROM 400H TO 800H
 GROUT SEAL
GROUT SEAL WITH DIAPHRAGM CLOSURE GROUT SEAL WITH MUD VIPER
 WIPER GROUT SEALS
Wiper Grout Seals have been specially developed for wind turbine structure where generally the piles are pre driven. These Grout Seals can
be used for monopole foundations or even tripod structures. These Grout Seals are custom built and size can vary to suit the structures /
piles. Generally the diameter may vary from less than 1 mtr to 6.5 mtr. The overall design of the seals depends on the pile diameter grout head
and the annular gap between the pile and the structure. The fixing arrangement can also be modified for ease of Installation. These Grout Seals
can be configured either to at tach inside the leg or outside the pile depending on the operational requirement. These Wiper Grout Seals are
manufactured from high quality rubber compound by compression moulding process which ensures and impar ts high strength and reliabili-
ty. For heavy duty applications the seals can also be reinforced with nylon fabrics to enhance their capacity. The rubber compound can be
optimized for wide range of applications.
WIPER GROUT SEALS
PRODUCTS FOR OFFSHORE PLATFORM INSTALLATION

DECK SUPPORT UNITS

LEG MATING UNITS

SHOCK PADS SHOCK PADS

LEG MATING UNITS

BOAT LANDING FENDERS BOAT LANDING RUB STRIPS

MUD WIPERS GROUT SEALS

DIAPHRAGM CLOSURES INFLATABLE GROUT PACKERS

www.irmome.com
& PROTECTION

SURGE & SWAY FENDERS

BARGE BUMPERS
SHOCK PADS

SHOCK ABSORBERS
SHOCK PADS

SHEAR / CUSHION FENDERS

ROTATING RUBBER RINGS

PILE GRIPPERS
 IRM PRODUCTS WORLD WIDE

OP R-08/2023

Connect with us:

IRM Offshore and Marine Engineers IRMOME

Total Solutions to Protect Your Structures