ENVIRONMENTAL MANAGEMENT PLAN FOR

Powdered Passion Fruit Juice Production Plant – Passionately Powdered Inc.

CONTACT INFORMATION
Company Name Passionately Powdered Inc.
President / CEO Mr. Kenneth Abagat
Plant Manager Ms. Desairee Acacio
Ms. Hezel Cammagay and Mr. Pierre
Pollution Control Officer
Tayaban
Talahib Rd., Upper Labay, General Santos
Plant Address
City,
Soccsksargen, Philippines
Contact Number 0956 817 2731
E-Mail [email protected]

I. PROJECT DESCRIPTION

1.1. Project Brief

a) Provide the details of your proposed plant – the products and by products from
your activity.

The intended facility concentrates on producing powdered passion fruit juice as its
principal output. Passion fruit juice is a popular beverage choice for people looking for
healthy beverage options because of its refreshing flavor and high nutritional value. Passion
fruit would be used as the plant's raw material, and various extraction and concentration
techniques would be used to obtain the juice.

The facility enables a sustainable and profitable operation by efficiently utilizing the
by-products produced during the production of powdered passion fruit juice. Peels and seeds
are two important byproducts produced by the plant during production. These waste products
can be used in various ways to improve the business as a whole and reduce waste. The seeds
 are used to make dietary supplements, thus optimizing the value and potential of the plant's
activities while the passion fruit peels can be processed into organic fertilizer. Due to their
natural makeup and environmental sustainability, organic fertilizers are highly sought for.

b) Project Location & Geographical Coordinates and/or GPS Reading

Project Location: Upper Labay, General Santos City, Philippines

Building Name: N/A
Street Name/Number: Talahib Rd.

Geographical Coordinates:
6.1167° N, 125.1667° E

GPS Reading:
Latitude: 6.1167
Longitude: 125.1667
 Fig.1 Plant Location Map

The location for the plant in General Santos City advantages from a landscape made
up of mountain ranges despite Mindanao's reputation for being prone to typhoons. The area's
distinctive geography significantly reduces the effects of typhoons.

Mountain ranges act as natural barriers that assist protect the nearby areas from the
full force of typhoons. The typhoon winds contact the elevated topography, which serves as
an obstruction, and are weakened in various ways. As a result, the likelihood that the plant
and its operations will be directly impacted by typhoon-related destructive factors such high
winds and torrential rain is reduced.

Additionally, General Santos City, where the factory is located, is experiencing an

emerging industrial boom. Despite the presence of well-known enterprises like Pepsi, this
developing industrial landscape offers plenty of opportunity for businesses to prosper and
support the local economy.

The existence of Pepsi and other well-known businesses can be seen favorably as it
suggests that the area is favorable for industrial operations. It implies that the city of General
Santos has the necessary resources—infrastructure, a skilled labor force, and market demand
—to enable industrial expansion. These businesses' existence suggests the possibility for
 resource sharing, and collaborations within the neighborhood's industrial community. Also,
the existence of established businesses like Pepsi can promote further development rather
than limiting it. A dynamic business environment is produced by the competitiveness and
diversity in the industrial sector, which promotes innovation and propels broader economic
growth. Additionally, the existence of well-established businesses might provide doors for
collaborations, supplier relationships, and market expansion.

c) Capitalization of proposed project.

The powdered passion fruit production plant that uses 9.8MT of passion fruit in its
daily operation has the capacity to generate 0.5MT of powdered passion fruit juice per day.
The main production process is ‘spray drying’ which is a process of turning liquid into
powder. The raw material, passion fruit, undergoes preliminary treatments before its juice is
extracted and fed to the spray dryer which then turns into powder as it makes contact with hot
air supplied by the air heater. The product will be sold for ₱150 for every 125 g of
powdered passion fruit juice.

In terms of financials, the fixed capital investment was approximated to be

₱46,175, 954.69 with an annual working capital of ₱7,960,155.61. According to the
profitability analysis, an estimated annual net profit of ₱13,761,440.15 and annual
production expenses of ₱72,638,559.85 were projected.

These estimates result in a Return on Investment (ROI) of 18.94% and a payback

period of 3.93. Return of Investment for consumer non-cyclical industries which
includes food processing industries are typically around 12% with a lowest ROI
recorded to be 7% and the highest at 24% from the year 2015 to the present (CSI
Market,2013). The calculated ROI of the project plant, which is 18.94%, is within the
typical range of ROI for food processing industries.

The payback period is the time required for the annual earnings to equal the
original investment. According to Seider et al. (2017), high-risk ventures should have
payback periods of less than 2 years. In these times of rapid progress in technology,
most companies will not consider a project with a PBP of more than 4 years. The
payback period calculated for the project plant is around 3 years and 11 months,
 which is within the acceptable payback period. This suggests that the company is
expected to begin turning a profit after the payback period of 3 years and 11 months having
recovered its initial capital investment.

d) Manpower Requirement of Proposed Project.

The target production capacity is 500 kg per day which is equivalent to 4000 sachets of
powdered juice. Based on this, our company require the following:

i. No. of Administrative personnel

The company may require a total of 11 administrative personnel composed of the following:
1 General manager
2 Accounting and finance personnel
3 Marketing and sales personnel
1 Customer service representative
1 Administrative assistant
1 Human resources manager
1 Production Manager
1 Quality Control and Assurance Manager

ii. No. of Production Personnel

The company may require a total of 18 production personnel composed of the following:
2 Production Supervisor

6 Station Operators:
Feed Station - 1
Washing and Sortation Station - 1
Juice Extractor and Seed Separator Station - 1
Concentrating Tank Station - 1
Spray Dryer - 2

2 Lab workers:
Chemist - 1
Chemical Technician - 1

3 Maintenance personnel:
Supervisor - 1
Technicians - 2

2 Quality control and Assurance staff

3 Packaging workers
 iii. Shifting schedules
D8 - 8 hour day shift 8:00 am - 4:00 pm

The facility runs according to a regular schedule that comprises 8 hours of operation
each day, six days a week, and three weeks each month. The operative hours are 8 a.m. to 4
p.m., giving workers a regular and predictable work schedule and ensuring efficient resource
use.

The plant runs for 8 hours a day to maximize efficiency while giving enough time for
equipment setup, cleaning, and essential maintenance before and after the production shift.
With this strategy, any potential production process interruptions are minimized and the plant
is kept in top operational condition.

The choice to work six days a week enables continuous output and production,
helping to satisfy consumer demand for powdered passion fruit juice. The plant can maintain
a steady supply of goods and quickly fill customer orders with just one day off per week.
Additionally, it permits the staff to maintain a disciplined work-life balance while maintaining
the plant's continued efficiency and industry competitiveness.

In terms of controlling production cycles and accommodating any necessary

downtime for maintenance or planned equipment upgrades, the plant's operating schedule of
three weeks per month offers flexibility. Additionally, this method enables regular operation
review, performance analysis, and production strategy alterations to maximize productivity
and product quality.
 The plant creates a routine that makes it easier for effective planning and cooperation
between multiple departments by sticking to a set operating schedule. This guarantees that
every step of the production process—including the acquisition of raw materials, their
extraction, spray drying, packaging, and quality control—is carried out smoothly and in
unison.

The chosen operational hours of 8 am to 4 pm also coincide with regular business

hours, which may make it easier to coordinate with vendors, logistical partners, and other
parties engaged in the operation of the facility. Additionally, it enables effective inter-
employee communication and teamwork throughout regular business hours.

1.2. Raw Material Requirement of proposed project.

List all raw materials including chemicals to be used and check source, add more space if
necessary

a.Raw Materials
b. Quantity
c.Classify whether Toxic or Not
d. Identify whether purchased locally or imported

Raw Materials Quantity Toxicity Purchased locally or

imported

Passion Fruit 9180 kg/day Non-Toxic Locally purchased

1.3.Equipment Requirement of Proposed Project. Specify all equipment to be used for the
project and describe their use in the production.

a. Hopper

The hopper is a container that holds the raw materials and dispenses them at the botter.
b. Washer/Brusher

The brusher is an equipment used to clean the surface of the raw materials before processing by
washing the fruit with pressurized water. It aims to remove dirt and contaminants from the
passion fruit. Aside from cleaning and polishing the fruit, the industrial brusher plays a vital
contribution in eliminating residues and keeping automatic lines clean.

c. Optical Sorter

An optical sorter is a machine that uses advanced imaging technology that sorts and separates
passion fruits based on color, size, shape and other visual indicators. The machine can detect
defects such as bruises, blemishes, and discolorations that may affect the quality of the final
product. In the case of powdered passion fruit juice production, only good quality fruits are
used to ensure that the final product is of high quality.

d. Juice Extractor

A juice extractor is a machine that extracts juice from fruits and vegetables. In the production
of powdered passion fruit juice, a juice extractor is used to extract the juice from the passion
fruits. The machine works by crushing the fruits and separating the juice from the pulp.

e. Seed Separator

A seed separator is a machine used in the production of powdered passion fruit juice to separate
the seeds from the fruit pulp after it has been extracted using a juice extractor. The machine
works by crushing the passion fruits and separating the seeds from the pulp using a perforated
screen or sieve. The seeds are then discarded, while the pulp is further processed to produce the
final product.

f. Concentrating Tank

The function of a concentrating tank is to remove water from the juice through evaporation,
which increases the concentration of the juice and reduces its volume. This process is necessary
to create a concentrated juice that can be further processed into a powder form.

g. Air Heater

Used in the production of powdered juice to remove moisture from the juice concentrate or
slurry. The air heater is typically used as part of a spray drying process. The hot air evaporates
the moisture from the droplets, leaving behind fine particles of dry powder. The air heater is
responsible for heating the air to the required temperature and humidity levels to effectively
evaporate the moisture from the juice droplets.

h. Spray Dryer

A spray dryer is a machine used to convert liquid products into dry powder form. In the
production of powdered passion fruit juice, the juice extracted is fed into a spray dryer, where it
is converted into a dry powder form.

❖ Atomizer
An atomizer is a component of a spray dryer that is responsible for breaking up the liquid feed
into small droplets or particles. The function of the atomizer is to create a large surface area of
the liquid product, which can then be easily evaporated in the drying chamber.

❖ Drying Chamber
This is where the evaporation of moisture from the liquid product takes place. The drying
chamber is typically a large cylindrical vessel with a conical bottom, and it is heated by hot air
that is introduced into the chamber through an inlet.

❖ Cyclone Separator
A cyclone separator is a component of a spray dryer that is used to separate the dry powder
product from the moist air leaving the drying chamber. The function of the cyclone separator is
to remove the dry powder particles from the air stream and collect them in a separate container
for packaging.

❖ Air Filter
The air filter removes any remaining fine powder particles from the exhaust air before it is
released into the atmosphere. The cyclone separator is effective at removing most of the dry
powder particles from the exhaust air, but some fine particles may still remain. These particles
can pose a health risk to workers and may also cause environmental problems if released into
the atmosphere.

i. Packaging Machine

A packaging machine packages the dried powder into containers that are suitable for
distribution and sale. The packaging machine typically fills and seals containers with the
powdered product, which can then be labeled and shipped to retailers or directly to consumers.
It ensures that the dried product is properly packaged and protected from moisture, air, and
other contaminants that could affect its quality.

1.4.Production Capacity of the Proposed Project. Specify all product types using the table
provided.
Annual Production Equivalent in Metric
Product
Capacity Tons
Powdered Passion Fruit Juice 108x106 g 108

1.5. Wastewater Generation of the Proposed Project.

Estimated Volume Pollutants
Wastewater Source Conventi
(m3/day) Toxic
onal
Production 3.857 
Washing/Cleaning  
Cooling  
Domestic
0.757 
Wastewater
Recycled/Reuse
 
Water

1.6. Industrial Waste Inventory of Proposed Project

Identify all wastes that shall be produced by the project expansion and describe how they are
generated from the manufacturing process.

1.Wastewater - This can be generated from the washing of fruits, equipment, and containers.
Wastewater from the production process may contain insects, solids, and other organic matter.

2.Solid waste - This includes fruit peel, seeds, and other plant materials that are discarded
during the production process. Packaging materials, such as plastic containers and paper
cartons, can also be generated as waste.
3.Air Emissions - During the production process, air emissions can be generated from the use
of a spray dryer.

1.7. Power Supply of Proposed Project

Output capacity
Supplied by Demand Load (kW)
(kVA)
National Power Corp. 19.512 18.54
Own/Standby Generator
Own Power Plant
Others, specify

*Power factor equal to 0.95.

The National Power Corporation will provide the proposed project's power supply,
which has an output capacity of 19.512 kVA. The project's demand load, which measures the
amount of energy needed to run the machinery and equipment used in the plant's activities, is
18.54 kW.

1.8. Water Supply of Proposed Project

Volume for Extraction

Source Description
Domestic Industrial

3857.416
LGU Water Supply 757 L/day
L/day

 Surface Water
 Own Deep Well
 Recycled Water
 Collected Rainwater
 Others, specify
 1.9. Treatment for Raw Water of Proposed Project
Describe the Treatment processes for the Raw Water

The Local Government Unit (LGU) is the source of the raw water required for the
proposed project, indicating that the water comes from a controlled and supervised system.
This implies that the LGU's raw water should be of sufficient quality to be considered safe for
direct use in the production process, specifically for washing fruit and using for home
reasons.

The water must be clean and safe because it will be used to wash fruits, which is
essential to maintaining the caliber and integrity of the finished product. The safety and purity
of the raw water must be maintained, even if extra treatment procedures are not necessary. To
do this, specific procedures must be put into place.

The raw water should be tested frequently to ensure that it complies with important
quality standards such as microbiological contamination, pH levels, turbidity, and chemical
composition. This makes it easier to spot any potential problems or variations that can
compromise the water's safety.

The installation of suitable filtration systems might be taken into consideration when
silt, suspended solids, or bigger particles are present in the raw water. By removing any
obvious contaminants, filtration helps to increase the water's purity and cleanliness.

If necessary, microbial contaminants present in the raw water can be removed or

reduced using disinfection techniques like chlorination or UV treatment. This reduces the
chance of microbial growth while washing fruit and guarantees that the water is suitable for
its intended usage.

The integrity and functionality of the water supply system will need to be regularly
monitored and maintained. In order to eliminate potential sources of contamination, this
includes checking and cleaning any storage tanks, pipes, or other equipment connected to the
water supply.

1.10. Sewerage and Drainage System

a.Specify whether the project will use existing drainage. Describe its connection to the public
drainage system

The proposed project will use existing drainage since the wastewater comes only
from washing of fruits. By connecting the company’s drainage to the public drainage system,
it can be utilized in agricultural activities.

b. Will the expansion project use a sewage disposal system? Or will treat its own domestic
wastewater?

The project will connect to an irrigation canal after treating the wastewater. The
treated water will be used for agricultural purposes before it goes to a Class C river -
Malbalan - Buayan River.

Specify mode of discharge / treatment, whether:

Discharge to an existing public / industrial sewerage system
 Treated in a centralized WTF of the ecozone
 Proponent’s WTF
 others, specify

1.11. Timelines for the Construction and commissioning of proposed project

Proposed Start of Construction : September 09 2023
Proposed Start of Commissioning : April 01,2024
Proposed Start of Commercial Operation : August 12, 2024

1.12. Pre-Operation/Construction Information

a.Provide timelines for the Construction Phase

Planning and constructing a powdered juice production plant involves a wide range of
tasks that need to be coordinated in a structured timeline. This involves multiple stages, from
pre-planning and site selection to construction and testing. Below is the timeline for the project:

1. Phase 1: Project Initiation & Pre-planning (Months 1-3)

- Project proposal and feasibility study
- Initial budgeting
 - Site selection
- Procurement of necessary permits and licenses

2. Phase 2: Design & Planning (Months 4-9)

- Hiring of the design and construction team
- Detailed design of the plant, including layout and process flow
- Selection and procurement of machinery
- Detailed budgeting
- Environment, health and safety planning

3. Phase 3: Procurement (Months 10-12)

- Procurement of materials for construction
- Finalizing contracts with suppliers

4. Phase 4: Construction (Months 13-24)

- Site preparation and groundwork
- Building construction (structure, utility systems, internal structures etc.)
- Installation of machinery and equipment

5. Phase 5: Commissioning & Start-up (Months 25-27)

- Testing of machinery and equipment
- Training of plant employees
- Production trials

6. Phase 6: Operation (From Month 28 onwards)

- Plant operation starts with production of powdered juice
- Regular maintenance and quality checks

In addition, contingency plans are in place in case of any unexpected issues or delays. These
could include having alternate suppliers, additional resources for construction, and additional
training for staff.

b. Specify all Type/Building to be Occupied for the proposed project

c. Type of Facility / Building No. of floors Floor Area (sq.m)
Administration/Office 1
 Factory/Production 1

Raw material/product storage area 1

 Recreation/Gymnasium

Canteen 1

Wastewater Treatment Facility 1

Water Treatment Facility 1

 Machine Room/Building
 Hazardous Waste Storage Area 1

Solid Waste Storage Area 1

 Hazardous Material Storage Area

d. Manpower Requirement for the Construction:

Construction/Renovation Schedule
Activity Duration (calendar days)
Mobilization/Demobilization 2 weeks
Earthworks 4 weeks
Structural Works 10 weeks
Architectural Works 12 weeks
Painting Works 5 weeks
Plumbing and Sanitary
6 weeks
Works
Electrical Works 8 weeks
Mechanical Works 8 weeks
 II. DOCUMENTATION OF ENVIRONMENTAL PERFORMANCE

a. Community Relations. Specify all activities/interventions to enhance community relations.

(Ex: Providing system for informing the community and other stakeholders on environmental
matters relative to the company’s current operations)

The company will carry out the following activities or interventions that can build strong
relationships with its local community, which can lead to increased brand loyalty, positive
word-of-mouth marketing, and a more supportive business environment overall.

1. Community Outreach Programs: The plant can organize outreach programs to engage with
the local community. This can include organizing events such as open houses, factory tours,
and tastings to showcase the production process and products.

2. Sponsorship of Local Events: The plant can sponsor local events such as festivals, fairs, and
charity events to support the community and build relationships with local organizations.

3. Environmental Sustainability Initiatives: The plant can implement environmental

sustainability initiatives such as waste reduction, recycling programs, and energy-efficient
practices. This will demonstrate the company's commitment to environmental stewardship and
build trust with the community.

4. Employment Opportunities: The plant can provide employment opportunities for members of
the local community. This will not only provide jobs but also help to build a sense of ownership
and pride in the company.

5. Community Donations: The plant can make donations to local charities or non-profit
organizations that benefit the community. This will demonstrate the company's commitment to
social responsibility and help to build goodwill within the community.

6. Regular Communication: The plant can establish regular communication channels with the
community, such as newsletters or social media updates, to keep them informed about company
news and initiatives.
7. Addressing Community Concerns: The plant should be proactive in addressing any concerns
or complaints from the community promptly and transparently. This will demonstrate that the
company values its relationship with the community and is committed to resolving any issues
that arise.

b. Complaints Management. Identify all possible areas of concerns regarding the company's
operations. (Ex: Particulate/dust emissions, foul odor emission, Colored / contaminated
wastewater discharges) and provide specific mechanisms to address them

The following are possible areas of concerns regarding the company’s operations:

1. Particulate/Dust Emissions: The production process can generate dust and particulate matter,
which can be harmful to the environment and human health. To address this, the plant can
install air filtration systems, such as baghouses or electrostatic precipitators, to capture and
remove particulate matter from the air before it is released into the environment

2. Labor Practices: Ensuring fair wages and safe working conditions for employees is critical to
maintaining ethical operations. To address this concern, the company should establish clear
policies on labor practices and ensure that they are followed consistently.

3. Community Relations: Building positive relationships with the local community is essential
for maintaining a supportive business environment. To address this, the company can establish
regular communication channels with the community, address any concerns or complaints
promptly and transparently, and engage in community outreach programs.

c. Cleaner Production Technologies.

To promote Cleaner Production Technologies for the production of powdered passion fruit
juice, several programs and technologies can be implemented. These initiatives aim to reduce
environmental impact while maintaining or improving economic viability. The following are
some possible programs and technologies to consider:

1. Waste Minimization: Implement a waste management plan that includes waste reduction,
recycling, and reuse initiatives.

2. Process Optimization:
a.Introduce automation and digitalization for better process control and data analysis, enabling
continuous improvement.
b. Implement quality management systems, such as ISO 9001 and ISO 14001, to ensure
consistent production standards and minimize waste.

3. Cleaner Technologies:
a.Use eco-friendly drying technologies, such as spray drying or freeze-drying, to reduce energy
consumption and environmental impact.
b. Integrate biodegradable packaging materials to minimize plastic waste.
c.Employ green chemistry principles to develop environmentally benign processing methods.

4. Training and Awareness:

a.Provide regular training and workshops to employees on Cleaner Production Technologies,
emphasizing the importance of environmental responsibility.
b. Encourage employee involvement in implementing sustainable practices.

5. Eco-Labeling and Certification:

a.Pursue eco-labeling or certification, such as Fair Trade or Organic, to demonstrate the
company's commitment to sustainable practices and attract environmentally conscious
consumers.
b. Implement environmental management systems (EMS) to continuously monitor and
improve the company's environmental performance.

d. Remediation and Rehabilitation Measures. Identify all possible types of remediation

measures that can be implemented and describe how you will implement them. (Ex:
Physical/chemical treatment (soil washing), Thermal treatment, Biological treatment, etc.)

The company recognizes its responsibility to ensure that its operations have no negative
environmental impact. In order to address any potential environmental impacts associated with
its powdered juice plant, the company intends to implement a variety of remediation measures.
These policies are intended to be effective, efficient, and in accordance with all applicable laws
and regulations.

1. Bioremediation: It is a biological treatment method for treating contaminated soil or

wastewater. Microorganisms are used in this method to break down contaminants into harmless
substances. Bioremediation could be used to treat wastewater from a powdered juice plant,
which may contain organic compounds.

2. Chemical Oxidation: It is a chemical treatment method for decomposing organic

compounds in soil or water. This method involves reacting with and breaking down
contaminants with chemicals such as hydrogen peroxide or ozone. At the powdered juice plant
site, chemical oxidation can be used to treat contaminated groundwater or soil. Since the
peelings from the passion fruit may have contained pesticides, the industrial waste is unlikely to
be untreatable.

3. Biological Treatment: The wastewater generated during the manufacturing process

can be treated using biological treatment methods. The wastewater generated during the
manufacturing process may contain high levels of organic matter and nutrients, which can have
a negative impact on the environment if not properly treated. By removing organic matter and
nutrients from wastewater, treated water can be safely discharged into the environment or
reused in the manufacturing process, thereby lowering the demand for freshwater resources.
This can also help the company comply with government environmental regulations and
standards.

4. Activated Carbon Treatment: It can be used to treat wastewater in the powdered juice
plant from passion fruit. Organic compounds, color, and odor can be effectively removed from
wastewater using this method. For example, wastewater generated during raw material cleaning
can be treated with activated carbon to remove any residual pesticides or herbicides used during
cultivation. Additionally, activated carbon can be used to treat any organic compounds or color
that may be present in the wastewater generated during the juice extraction process. This can
help to reduce the plant's environmental impact by ensuring that wastewater meets regulatory
standards before being discharged into the environment.

5. Membrane filtration: It can be a useful method for treating wastewater generated by a

powdered juice plant, particularly for removing suspended solids, bacteria, and other
contaminants that other treatment methods do not effectively remove. The wastewater
generated by a powdered juice plant using passion fruit as the raw material may contain
residual fruit solids, organic matter, and other contaminants. Membrane filtration can be used to
remove these contaminants prior to discharge or reuse. Microfiltration and ultrafiltration
membranes, for example, can be used to remove suspended solids and bacteria, whereas
nanofiltration and reverse osmosis membranes can remove dissolved organic matter and other
contaminants.
6. Reuse of water: The company plans to promote water reuse and recycling in the
facility during the production of powdered juice from passion fruit in order to minimize water
consumption and the amount of wastewater generated. This can be accomplished by installing a
closed-loop water system.

A closed-loop water system collects and treats water used in the manufacturing process, which
can then be reused in another process. The water used to clean and wash the passion fruit, for
example, can be collected, treated, and reused in the manufacturing process. This can
significantly reduce the amount of freshwater required in the manufacturing process while also
reducing the amount of wastewater generated. The company can also implement other
measures to promote water reuse and recycling, such as using water-efficient equipment and
technologies, and implementing water management strategies to monitor and optimize water
use.

III. DETAILED DESCRIPTION OF PROPOSED PROJECT

3.1. Specify all storage areas that will be used for the project (Ex: Raw material storage
area, product storage area, Solid Waste Storage area)

The project requires a raw material storage area, a product storage area and a chemical storage
area.

1. Raw Material Storage Area

This is where raw materials are stored before they are used in the production process. The raw
material storage area is designed to protect the materials from environmental factors such as
moisture, temperature, and sunlight.

2. Product Storage Area

This area is where finished products are stored before they are shipped or distributed to
customers. The product storage area is designed to protect the products from damage or
contamination and should be organized in a way that allows for easy access and inventory
management.
 3. Chemical Storage Area
This is an area where chemicals used for cleaning are stored before they are used. The chemical
storage area is designed to meet safety regulations and prevent spills or leaks that could harm
workers or the environment.

3.2. Details of the Raw Materials

Expected
Required Storage Area Size
Raw Material Requirement
(sq.m.)
(weight/vol./no.)
42.5g/99.5cc per
Passion fruit 100 m2
fruit

3.3. Product Description

Proposed Activity
Products Anticipated Output Required Storage Area
(weight/vol./no.) Size (sq.m.)
Powdered Passion 500 kg/day 25 m2
Fruit Juice

3.4. Description of By-Products Considered as Non-Hazardous

Proposed Activity
Products Anticipated Output Required Storage Area
(weight/vol./no.) Size (sq.m.)
Seeds 1709.28 kg/day 64 m2
Peels 3688.56 kg/day 64 m2

3.5. Description of Possible Wastewater Sources

Volume to be Types of Pollutants Mode of Treatment

Wastewater Sources Generated Toxic & Will install Connect to Send to TSD
(m3/day) Deleterious own WWTF CWWTF Facility
Production/Process 3.857
Washing/Cleaning
Cooling
Domestic Wastewater 1
Others

3.6. Description of Wastewater Treatment Technology

a. Describe the technology to be used for the treatment of the industrial and domestic
wastewater.

Industrial wastewater
For the industrial wastewater, physico-chemical treatment is utilized by the addition of a
coagulant like ferric chloride in the wastewater while being agitated vigorously to ensure that
the coagulant makes contact with the unsettleable particles consequently neutralizing their
charge. A flocculant is then added for easier formation of flocs after which the wastewater is
sent to the aeration tank where the organic matters are decomposed and settled. The settled
sludge is then dewatered and sent for composting whereas the treated water is recycled back to
the system for reuse.

Domestic wastewater
The plant's initial years of operation will be spent managing domestic wastewater with a
septic tank system. This strategy offers a short-term remedy for wastewater treatment
and is appropriate for a medium-sized operation. The septic tank system is a common
and economical way to treat domestic wastewater. It involves the use of an underground
tank that separates liquid waste from solid waste and permits organic matter to
decompose naturally. In order to minimize dangerous infections and toxins, the system
relies on anaerobic microorganisms to digest the waste. The sewage tank at this facility
will be vacuumed and emptied every five years to avoid overflowing and keep working
properly. With this plan, the system is guaranteed to function and any possible problems
brought on by a full tank are avoided.

3.7. Description of Possible Air Emission Sources

a. Describe the technology to be used for the treatment of the possible air emissions
The possible air emission sources are the concentrating tank and spray dryer. However, since
all equipment in the plant uses electricity including the concentration tank, carbon emission is
not a problem. For the water vapor coming from the concentrating tank, it is not considered as
an air pollutant under the Clean Air Act of 1999. Thus, the only concern is the possible dust
pollution that the spray dryer will cause.
In the spray dryer, the hot air will instantly vaporize the atomized liquid feed and convert it into
particles. The mixture of air and particles will go to the cyclone, where the dense particles go
down while the air goes up and exits to the atmosphere. However, cyclones are not 100%
efficient, thus, at times small particles are carried outside by the air. The size of particles
coming from the spray dryer typically ranges from 70 to 100µm. To stop this emission, the
proposed project would utilize a bag filter to scrub the particles carried by the air. In the book
of Seider et al. (2017) entitled Product and Process Design Principles, cyclones can recover
particles down to 10 microns, while bag filters inhibit the passage of smaller particles down to
0.1 microns thus its collection efficiencies approach 100%.

b. Attach copy of the Process Flow Diagram of the Air Pollution Control Device (APCD).

c. Describe the different processes involved in the APCD.

 The gas stream containing particles coming from the drying chamber is sent into the cyclone
for the recovery of the majority of particles. As the heavier particles go down the cyclone, the
light air goes up. The air still carries some of the smaller particles thus it is passed through a
bag filter. The collected particles on the bag filters act as precoat to become the actual filter
medium for subsequent dust removal (Seider et al., 2017). The bag filters are cleaned
periodically through shaking or pulsing of air. The air after passing the filter will be particle
free and is released into the environment.

IV. ENVIRONMENTAL MANAGEMENT SYSTEM-BASED ENVIRONMENTAL

MANAGEMENT PLAN (EMS-BASED EMP)

Depending on the company’s operation, proponent shall remove aspects not applicable to their
operation or add other aspects not identified in this table

Tools/Resources/
Responsibl
Area/ Objectives/ Strategies/Mitigating
Aspect Impact e Group/
Activity Target & Enhancement
Person
Measures
1 Consumpti Whole Consumption 5% reduction of Through reusing water
on of facility of natural water after treating it.
water resources consumption
within one year
2 Consumpti Production Consumption 5% reduction of Use of renewable
on of area of natural water energy
energy resources consumption
Atmospheric within one year
pollution
3 Generatio Packaging Consumption Reduce Bulk Packaging PCO
n of carton of natural packaging
boxes/plas resources materials going
tics and Land to
other contaminatio landfill/controlle
packaging n d dumpsite
materials 50% re-use of
plastic
packaging
materials
100 % recycling
of carton boxes
4 Generatio Whole Soil and 100 % control of Undergoes domestic PCO
n of facility water discharge wastewater treatment
domestic contaminatio 5 % reduction in
wastewate n sewage
r
5 Generatio Whole Soil and 100 % control of Undergoes industrial PCO
n of facility water discharge wastewater treatment
industrial contaminatio 5 % reduction in
wastewate n sewage
r

V. ENVIRONMENTAL MONITORING PLAN (EMoP)

Depending on the company’s operation, the proponent shall remove aspects not applicable to
their operation or add other aspects not identified in this table.
Project / Responsible Person
Location Parameter Frequency
Activity / Unit
Construction
Collection of Construction Peels, Seeds Daily Contractor
solid waste area
Operation
Solid waste Receiving/ Weight of Daily EMS Coordinator
generation manufacturing/ packaging
Packaging area materials/scraps
Solid waste
storage area
Domestic waste Septic Tank Conventional Quarterly PCO
water Area
generation
Industrial Wastewater Conventional Quarterly PCO
wastewater treatment Toxic and
discharge facility deleterious
pollutants
Emission Specify location TSP, NOx, SOx Quarterly PCO
source of ESIs/APCE
installations
Work Manufacturing Illumination, Quarterly EMS Coordinator
environment area humidity, noise,
temperature
Abandonment
Disposal of Manufacturing Quantity Daily Facility manager
usable scraps area

Collection of Demolition area Quantity Daily Facility manager

solid waste

VI. PROPONENT'S JUSTIFICATION WHETHER OR NOT PROJECT IS COVERED BY

THE PHILIPPINE EIS

As per the provisions of Presidential Decree 2156, specific projects and areas have
been classified as environmental critical projects and environmental critical areas,
respectively. It is mandatory to obtain an Environmental Compliance Certificate (ECC) for
projects falling within these categories. In cases where projects do not fall under these
categories, it is acceptable to obtain a Certificate of Non-Compliance instead.

The proposed food processing plant does not fall under the category of an
environmentally critical project hence it is not mandatory to acquire an ECC for this specific
project. Furthermore, it should be noted that the plant's location in Upper Labay, General
Santos City, is not designated as an environmentally critical area. This designation signifies
that the site is not acknowledged as an ecologically sensitive area that necessitates increased
environmental monitoring or protective measures.
Furthermore, the location of the plant is surrounded by mountain ranges, providing a
natural advantage in terms of protection against typhoons and minimizing the destructive
forces of nature. The existence of mountain ranges serves as an obstacle, mitigating the
effects of powerful winds and intense precipitation linked with typhoons.

VII. PROPONENT’S COMMITMENTS:

We Passionately Powdered Inc. are committing to:

1. Comply with the following:

● PD 984 Pollution Control Law

● PD 1586 Philippine Environmental Impact Statement System

● RA 6969 Toxic and Hazardous Waste Act of 1990

● RA 8749 Clean Air Act of 1999

● RA 9003 Ecological and Solid Waste Management Act of 2000

● RA 9275 Clean Water Act of 2004

● The implementing rules and regulations of the above-cited laws and

● Other applicable environmental rules and regulations

The proposed plant must be compliant with the rules and regulations set by the Department of
Environment and Natural Resources and its attached agencies to be able to pass the Philippine
Environmental Impact Statement. The company ensures that environmental laws are being
followed with utmost consideration.

RA 9275 (Philippine Clean Water Act): It ensures that wastewater which is categorized as
food products (PSIC code 107) treats the industrial wastewater parameters such as temperature,
BOD, TSS, and oil and grease to be able to meet the general effluent standard. The company
also promotes the reuse of water to lessen the water consumption of the whole facility. The
company recognizes the critical role that water plays in the environment and in achieving
sustainable development. As a result, it is fully committed to implementing sound and
responsible water management practices to assist in the protection and conservation of the
country's valuable water resources.

RA 8749 (Philippine Clean Air Act): The company is also mindful of regulating air pollution
in the country and recognizes the importance of monitoring and managing its emissions of air
pollutants. In order to ensure compliance with this law, one of the methods the company
utilizes is the installation of emission control devices which is used to comply with the
standards for air pollutants such as nitrogen oxides (NOx), sulfur dioxide (SO2) and other
hazardous air pollutants.

RA 9003 (Ecological Solid Waste Management Act of 2000): It is critical for a powdered
juice plant to comply with this law in order to reduce the environmental impact of its
operations. A waste segregation program is in place at the plant to separate different types of
waste, such as organic and non-biodegradable waste. This is to ensure that each type of waste is
properly managed and disposed of. This requirement can be met by providing separate bins for
each type of waste and conducting regular waste segregation training for its employees.

PD 984 Pollution Control Law: The Pollution Control Law, also known as PD 984, requires
all industries to adhere to certain environmental standards and regulations. To demonstrate that
the powder juice plant is in compliance with this law, consider the steps it has taken to control
and manage its pollution. The plant has a solid waste management system in place that
complies with RA 9003. This includes segregating and managing various types of waste
generated during the manufacturing process, such as fruit peelings and packaging materials, to
reduce their environmental impact. To reduce waste generation, the plant also promotes
material reuse and recycling. Furthermore, the plant has installed equipment and processes that
reduce emissions and prevent pollution from entering the environment. This includes the use of
low-emission equipment, proper ventilation, and the implementation of a spill prevention and
response plan.

2. Comply with all mitigation/enhancement measures identified in this Plan

3. Apply for permits from the DENR-EMB and/or LLDA for the operation of emission and
effluent sources

4. Designate a Pollution Control Officer (PCO) to handle the environmental management

programs

5. Submit regular environmental monitoring reports to DENR-EMB.

6. Construct, maintain and properly operate adequate and appropriate septic tank and/or
wastewater treatment facility for liquid wastes;

7. Maintain the cleanliness of the general surroundings;

8. Participate or contribute towards a communal cleaning effort;

9. Strictly implement a contingency management plan and safety program;

10. Organize and conduct information, education and communication (IEC) activities on
environmental, health and other civic issues
Prepared by:

Abagat, Kenneth Acacio, Desairee Cammagay, Hezel Tayaban, Pierre Jahn