938g II en (cf8)
938g II en (cf8)
938g II en (cf8)
Series II
Wheel Loader
✔ New features
2
Axles Buckets and Ground Engaging Tools Serviceability
Heavy-duty axles with enclosed wet- Choose from two bucket families, Easily perform daily maintenance
disc brakes are designed to provide General Excavation and Universal, with ground-level access to all major
optimum performance in all kinds of combined with a large variety of service points including sight gauges
applications and operating Ground Engaging Tool options to allow for level checks of engine coolant,
environments. pg. 6 precise application match. pg. 10-11 hydraulic and transmission oil.
✔ Engine oil change interval is increased
to 500 hours and hydraulic oil change
interval to 4000 hours thus decreasing
service time and reducing owning and
operating cost. The tilting hood provides
Work Tools and Quick Couplers Environmental Machine unmatched access to the engine
Add versatility to your machine with a Quieter operation with the Low Sound compartment and cooling system. pg. 14
wide range of attachments and special version, availability of Cat bio-
buckets offered by Caterpillar. pg. 12 degradable hydraulic oil, axle ecology
drains (optional), combined with easy
serviceability help you meet or exceed
worldwide regulations and protect the Preventive Maintenance
environment. pg. 13 Thanks to the Diagnostic Indicator,
the Electronic Technician and the
Scheduled Oil Sampling (S•O•S)
analysis, you can anticipate potential
problems and avoid unscheduled
repairs. pg. 15
3
3126B ATAAC Engine
The six-cylinder, HEUI, turbocharged and-air-to-air aftercooled engine is built for power,
reliability, low maintenance, excellent fuel economy and low emissions.
Advanced fuel system. The advanced Diesel
Engine Module (ADEM III) fuel system is a
Caterpillar exclusive electronic control module
which provides improved engine response,
performance, fuel efficiency, troubleshooting,
diagnostics, and reduced emissions. The ADEM III
electronic engine control improves altitude
capability to 3050 meters without deration and
allows integration with the electronic transmission
control for maximum power train efficiency.
Turbocharged and Air-to-air aftercooled.
Turbocharger packs more dense air into the
cylinders for more complete combustion and
lower emissions improving performance and
engine efficiency. These benefits are especially
useful at high altitudes. Air-to-air aftercooler
reduces smoke and emissions by providing a
cooler inlet air for more efficient combustion.
This also extends the life of the piston rings
and bore.
Cooling system. It features an electronically
controlled continuously variable on-demand fan.
Fan speed is determined by engine coolant,
transmission oil, hydraulic oil, and inlet manifold
temperatures. Cooler operating conditions mean
Powerful performance.
lower average fan speeds resulting in reduced fuel
The 3126B ATAAC engine HEUI
consumption, lower noise levels, and less radiator
delivers, at the rated speed of
plugging. The electronic engine control
2200 rpm, the net power of
Injection pressure
4
Electronic Transmission
Caterpillar power train makes dependable performance a standard feature.
5
Axles
Large, heavy-duty axles protect internal components from the harsh environment and offer
excellent serviceability and maintenance.
Heavy-duty axles and brakes. 1 Duo-Cone Seals. Patented metal-to-metal, Axle oil temperature sensor.
Designed to last in all kinds of operating Duo-Cone Seals between the axle shafts Optional oil temperature sensors
conditions. Planetary final drives use and housings keep lubrication in and in both front and rear axles alert the
free-floating, bronze sleeve bearings in dirt out. operator when oil temperatures are
the planet gears. too high and a change in operating
■ The differential pinions use free-floating
2 External port. An external port (patented)
technique is required or slowing the
provides access to measure brake disc
bronze sleeve bearings, and bronze machine. When an over-temperature
wear without disassembling the axle.
spherical thrust washers for increased situation is detected, the sensors
The original brake measurement is
durability. illuminate an LED on the dash
■ Multiple oil-disc brakes are adjustment
recorded in the machine controls at the
board.
factory to allow precise wear calculation
free and fully enclosed to lock out
and schedule appropriate service. Axle oil Ecology drains.
contaminants.
Axle oil ecology drains are available.
3 Four-piece axle. It contains two axle
Front axle. It is rigidly mounted to the
shaft housings, the center housing, and
frame to support the weight of the wheel
the intermediate housing. Features and
loader, internal torque loads and external
benefits of this design include:
loads applied during breakout and loading. ■ Inboard brakes are positioned
6
Hydraulics
Well balanced hydraulics deliver precise, low-effort control and trouble-free operation.
Hydraulic pumps. Perform with high Smooth, efficient steering. Automatic Ride Control.
efficiency and great reliability. High Load sensing steering maximizes The automatic ride control* helps
flow rates result in fast hydraulics, for machine performance by directing operators perform better. This system
an optimum balance between machine power through the steering system uses a nitrogen over oil piston-type
ground speed and hydraulic lift speed. only when needed. When the machine accumulator in the hydraulic lift circuit
is not steering, more engine power is that acts like a shock absorber for the
Low-effort hydraulic controls.
available to generate rimpull, breakout bucket. The lift arms and bucket
Pilot control valves enable the operator
and lift forces. Load sensing reduces response to movement is dampened
to move the control levers with
horsepower draw by up to 8 percent, over rough ground, reducing fore and
minimum effort. This reduces operator
resulting in increased fuel economy. aft pitch. A smoother, more comfortable
fatigue, while providing quick response
Large-bore steering cylinders allow ride gives operators the confidence to
and precise control. Lift height and
responsive maneuverability. travel at higher speeds, improving cycle
digging angle can be preset, ensuring
times, load retention and productivity.
accuracy and cutting down on operator Pressure taps. Pressure taps allow
distractions. quick diagnosis of the hydraulic system Caterpillar hydraulic oil.
components. Maximum protection against
Single hydraulic control.
mechanical and corrosive wear in all
The single hydraulic control (joystick) Caterpillar’s XT hose and couplings.
hydraulic systems. Its high zinc content
combines lift and tilt functions (option) Uniquely designed and tested to work
reduces wear and extends pump life.
in one lever. together as a system for superior
Provided certain requirements are met
performance. Hoses are engineered
Forward/neutral/reverse switch. (e.g. S•O•S analysis every 500 hours),
and manufactured for high abrasion
The forward/neutral/reverse switch the hydraulic oil change interval is
resistance, excellent flexibility and easy
(option) is mounted on the hydraulic extended to 4000 hours.
installation. Caterpillar couplings use
control lever for easier operation. * May be optional in some countries.
pre-installed O-ring face seals which
provide positive sealing for durable,
leak-free connections. Reliable
components reduce the risk of leaks,
helping protect the environment.
7
Operator Station
Comfort and control – top-quality operator’s station will help maximize productivity.
8
10
2 3
13 5
9 7
16
11 15 14
13
12 12
8
1 Large windows. They ensure the viewing 7 Wrist rest. Padded, adjustable wrist 13 Ventilation and heating system.
area in all directions. The stylish, sloping rest helps reduce fatigue. It ensures the cab’s heating, cooling,
hood allows the operator a good view to defrosting and defogging capabilities.
8 Steering system. The Load-sensing
the rear of the machine. Visibility to the Six air vents positioned throughout
steering system with flow amplifica-
bucket corners is excellent, too. Silicone- the cab keep air flowing to the
tion matches steering response to
bonded windshield and rear window operator and windows. A large
application requirements.
eliminate pillar obstructions and improve recirculation filter provides better
serviceability. 9 Steering console. The steering air quality and contributes to
console can be positioned infinitely the operator comfort.
2 Automatic shift control. It allows the
within the tilt range by the operator.
operator to concentrate on the work, not 14 Transmission neutralizer.
With the stroke of a lever, the entire
gear selection. Preset factory shift points The transmission neutralizer switch
console lifts effortlessly out of the
ensure each shift occurs at optimum allows to disactivate the transmission
way for easy access to the operator
torque. A switch allows the operator to neutralizer control for the left
station.
select either automatic or manual shifting. brake pedal.
The low-effort shift control allows one- 10 Instrument panel. It features a
15 Ride Control System. The ride control
handed shifting for speed or directional modern looking ergonomic styling.
system switch* allows the selection
changes. A quick gear kickdown button It combines gauges and indicators
of three different modes of the
located on the lift lever lets the operator which ensure full time monitoring
system operation (off/on/auto).
downshift easily, saving time, increasing of key machine parameters.
bucket fill factors and lowering cycle 16 Quick coupler control. The quick
11 Seat. The seat has adjustable fore/aft
times. coupler control (optional) is used to
position, back rest cushion angle,
activate the quick coupler hydraulic
3 Variable Shift Control. It allows seat height, bottom cushion angle,
circuit and change work tools without
the operator to select three different lumbar support, armrest angle and
leaving the cab.
transmission shift patterns based on suspension stiffness. The seat
application and working preferences. cover is a combination of durable, Radio ready. Cab includes a 12-volt
breathable cloth and vinyl. converter (5-amp), speakers, antenna, all
4 Floor mounted pedals. Floor mounted
The seat is equipped with a wiring and brackets for entertainment or
pedals ensure good ergonomics and
retractable seat belt. communications radio installation.
operator efficiency. The Integrated
Braking System incorporated in the left- 12 Generous storage space: Payload Control System. This is an
hand brake pedal combines optimized ■ Lockable compartment for optional attachment providing multiple
brake, transmission neutralizer and personal items weighing capabilities. Bucket loads are
downshift functions for increased ■ Coat hook weighed and accumulated with a high
productivity and extended brake life. ■ Molded compartments for level of accuracy and displayed on a
lunchbox, cooler, thermos, multiple mode monitor in the cab.
5 Hydraulic Controls. Pilot-assisted
cup or can.
hydraulic controls make low-effort Other operator’s station equipment:
operation possible. An optional joystick ■ Cigar lighter and ashtray
control lever for operating various work ■ Sun visor* for the front windshield
9
Cat Buckets and Ground Engaging Tools
Buckets and a large choice of Ground Engaging Tools maximize performance
in all applications.
B
A
C 2
C 6
5
3
10
Tip Selection and GET System Selection Guide
Seven tip options are available to provide the best combination of wear life, penetration and
strength needed for each application.
1 2 3 4 5 6 7
■ Self-sharpening.
6 Heavy Duty Long Life
2 Short ■ A.R.M. positioned to increase
11
Work Tools and Quick Couplers
Add versatility to your machine with a wide range of special buckets and quick couplers
designed for the 938G Series II to optimize your operation.
1 2
3
6
7
4
5
1 Quick Couplers (SW). They provide 2 Quick Coupler (PW). 6 Pallet Forks (PS). Pallet forks are
unmatched versatility and allow one Pin-lock quick coupler (VCE tools). the ideal tools for handling a variety
operator with one machine to perform of materials.
3 Universal Buckets (WP).
a wide variety of tasks, resulting in
Standard and back grading edge. 7 Material Handling Arm (KM).
greater machine performance and cost
Equipped with hooks for use with Material handling arm with adjustable
efficiency. Use the dedicated quick
SW quick couplers. length and load capacity provides
coupler actuation circuit (optional) to
a boom for placing material from
activate the quick coupler and change 4 General Excavation Buckets (WG).
overhead – great for lowering pipes
mechanical tools without leaving the Equipped with hooks for use with
and beams into position on
cab. Having a dedicated circuit also SW quick couplers.
construction projects.
leaves the third valve solely to actuate
5 High-Dump Buckets (WGO, WLO).
hydraulic tools without the need for Other work tools are available upon
High-dump buckets are ideal for
diverter valves. request. Contact your Caterpillar dealer
applications as various as loading
for a complete range of attachments
The benefits of the vertical wedge- stockpiled, light material into high
and tools.
lock quick coupler are: sided trucks, hoppers in waste
■ Minimal loss of break-out force transfer stations or rehandling
■ Automatic adjustment for wear fertilizer, coal or grain.
■ High durability.
12
Environmental Machine
Caterpillar cares about the environment and continues to develop innovative solutions.
13
Serviceability
Keep machines up and running with easy-to-perform daily maintenance.
14
Preventive Maintenance
By anticipating potential problems and avoiding unscheduled repairs, your equipment
is always up and ready to run.
Diagnostic Indicator. The Diagnostic
Indicator alerts the operator of
immediate or impending problems
with engine oil pressure, brake oil 1
pressure, parking brake, electrical
charging system, low fuel level,
hydraulic oil level and primary and
2
secondary (if equipped) steering.
Electronic Technician (ET). 3
Caterpillar Electronic Technician is
a software program which allows the
service technician to find and identify
4
a problem on a machine and to analyze
how to fix it quickly. ET provides him 1 ET software Scheduled Oil Sampling (S•O•S)
with the capability to access the analysis. Caterpillar has specially
2 Communications Adapter
Electronic Control Modules from developed S•O•S to help ensure better
a personal computer. 3 Diagnostic Connector performance, longer life and increased
customer satisfaction. It is an extremely
The Electronic Technician is used for: 4 Electronic Control Module (ECM)
■ Viewing active and non active
thorough and reliable early warning
Caterpillar Product Link system. system which detects traces of metals,
diagnostic codes and clearing them
This optional attachment includes dirt and other contaminants in your
after repair.
■ Displaying the status of all
a transceiver module (on-board engine, axle, transmission and hydraulic
the machine), office application PC oil. It can predict potential trouble early,
parameters such as engine speed,
software, and a satellite communications thus avoiding costly unscheduled
gear engaged, control levers position,
network to track machine hours, failures. Your Caterpillar dealer can
control switch position, etc.
■ Performing diagnostic test and
location, and warnings (PL-201). give you results and specific
Product Link simplifies maintenance recommendations shortly after
calibrations of electro-hydraulic
scheduling, fleet management, receiving your sample.
components.
■ Viewing current configuration and
unauthorized machine usage or
Each S•O•S test can provide specific
movement, and product problem event
changing parameter settings. types of diagnostic:
■ Flashing new Caterpillar software in
tracking and diagnosis (PL-201). ■ Oil condition analysis identifies loss
■ Available in two versions, there is
the Electronic Control Modules. of lubricating properties by
■ Recording all parameters during
a Product Link system for most
quantifying combustion products
customers needs. See your Caterpillar
machine operation. such as soot, sulfur, oxidation
dealer for details.
and nitrates.
A customer version of ET is also ■ Wear analysis monitors components
available for your fleet of Caterpillar
wear by detecting, identifying and
equipment. Contact your Caterpillar
assessing the amount and type of
dealer for more detailed information.
metal wear elements found in the oil.
■ Chemical and physical test detect the
15
Engine Transmission
Four-stroke cycle, six-cylinder 3126B HEUI, turbocharged and air-to-air aftercooled Electronic countershaft power shift
diesel engine. transmission with automatic shift
capability has four speeds forward and
Power and Torque Power rating conditions three reverse.
■ net power advertised is the power
Flywheel power
at 1800 rpm 134 kW 180 hp available when the engine is equipped Maximum travel speeds
Maximum flywheel torque with hydraulic fan drive, alternator, (standard 20.5-R25 tires)
at 1400 rpm 839 Nm air cleaner, and muffler Forward km/h
■ no derating required up to 3050 m
Total torque rise 62% 1 7.6
altitude
2 13.4
The following ratings apply at 2200 rpm Features 3 23.3
when tested under the specified standard ■ Caterpillar exclusive Advanced
4 38.8
conditions: Diesel Engine Module (ADEM III)
Reverse
Rated flywheel power kW hp electronic fuel system control module
is fully integrated with other 1 7.6
ISO 9249 119 160
electronic control modules on the 2 13.4
EEC 80/1269 119 160
machine for improved performance 3 23.3
Dimensions ■ Caterpillar state-of-the-art hydraulically
Features
Bore 110 mm actuated, electronically controlled ■ Electronic Clutch Pressure Control
Working
{ Range } 134 kW maximum
130
119 kW rated
110
Engine Power
(kW)
Hydraulic System
Implement system, vane-type pump Features
■ completely enclosed system
Output at 2596 rpm and 7000 kPa
■ low effort, pilot-operated controls
with SAE 10W oil at 66°C 163 liters/min
■ full-flow filtering
Relief valve setting 24 800 kPa
■ reusable couplings with O-ring face seals
Cylinders, double acting: ■ lift height and digging angle presetting possibility
lift, bore and stroke 127 x 693 mm ■ pilot shutoff valves disables implement functions for
➤
➤
or to supplemental specifications chart on this page.
65°
➤
➤
Overall
Height
3843 mm
➤
Reach
➤
➤ ➤ 45°
➤
3309 mm SERIES II
Dump
Clearance
3236 mm
➤
2368 mm
45°
➤
➤➤
532 mm 409 mm
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤ 1510 mm ➤
750 mm Digging
➤ 1857 mm ➤➤ 3020 mm ➤➤ ➤ Depth
➤ Overall Length ➤
Dimensions listed are for machines equipped with 20.5 R 25 XHA (L-3) tires.
Tread width for all tires is 2020 mm.
Supplemental Specifications
XHA XTLA XLDD2 XLD65
L3 L2 L5 L3
Dimension 20.5 x R25 20.5 x R25 20.5 x R25 650/65 R25
Width over tires (mm) 2550 2555 2557 2572
Ground clearance (mm) 420 411 449 409
Change in all vertical dimensions (mm) Used as reference -9 +29 -11
Tire weight 223 187 336 278
Weight variation (kg) Used as reference -144 +452 +220
Change in static tipping load (kg)
straight Used as reference -107 +335 +163
full articulation Used as reference -91 +285 +138
Dump clearance at full lift and mm 2889 2763 2856 2730 2791 2665
45° discharge 4
Reach at full lift and 45° discharge 4 mm 977 1062 1015 1100 1091 1176
Reach with lift arms horizontal and mm 2185 2332 2235 2382 2335 2482
bucket level 4
Digging depth mm 50 64 50 64 50 64
Overall height with bucket at full raise mm 5140 5140 5188 5188 5284 5284
Loader turning radius with bucket mm 5955 6032 5968 6041 5996 6075
in carry position
Bucket weight kg 1186 11294 1219 1327 1290 1398
Static tipping load straight 1 kg 11444 11317 11335 11208 11112 10986
Static tipping load at 37˚ articulation 1 kg 9939 9810 9839 9712 9637 9511
1 Static tipping load and operating weight shown are based on standard machine configuration with
sound-suppression cab and ROPS, secondary steering, air conditioning, ride control, 20.5-R25, L-3, tires,
full fuel tank, coolant, lubricants, lights, directional signals with CE plates and operator.
2 For buckets with adapters, tips and segments, value is measured 102 mm behind the tip of the segment,
with bucket hinge pin as pivot point, in accordance with SAE J732C.
3 All buckets shown can be used on the high lift arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or subtract as indicated to or from specifications
given for appropriate bucket to calculate high lift specifications.
Dimensions for dump clearance, reach and overall length:
4Actual dimensions taken at the tip of the Ground Engaging Tools, either the tip of the bolt-on cutting edge
or the tip of the teeth, type long.
Bolt-on Bolt-on adapters, Bolt-on Bolt-on adapters, Bolt-on Bolt-on adapters, Bolt-on Bolt-on adapters,
Cutting Edge Tips and Segments Cutting Edge Tips and Segments Cutting Edge Tips and Segments Cutting Edge Tips and Segments
50 59 50 60 50 60 50 60 +58
1200
1400
1600
1800
2000
2200
1200
1400
1600
1800
2000
2200
2400
2600
In accordance with SAE J818, these data consider the bucket load to be equal to half of the static tipping load at full turn.