Operating Instructions

METRISO PRIME+ 3-349-822-03

Digital High-Voltage Insulation Test Instrument 7/2.22

Test instrument may

only be operated under
the supervision of a
qualified electrician!
 5 4 3 2 1

9 10

14

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16
12 12
17
18
11 11

19
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2 Gossen Metrawatt GmbH

 1 Function selector switch 16 Inlet plug for supply power with fuse compartment
Switch positions: 17 Connector jack for guard cable (feature G1)
SETUP: General device settings
Print out measured values and reports 18 Connection for automotive charging adapter J1
19 Device base
Select data memory function Outside: With uptake for measurement cable, test probes and alligator clips
Inside: Uptake for guard cable with test probe (feature G1),
OFF: Switches the test instrument off * battery compartment
TEST: Select measuring and test parameters,
and execute measurements and tests
2 : Select main menus and submenus, and adjust values
3 : Select main menus and submenus, and adjust values ! Attention!
4 Socket connector for RS 232 interface Connect 5 m long Leadex 5000 accessory extension
cable (feature H1) to + measurement cable only!
5 LCD panel
6 Signal lamp for test passed (green) / test failed (red)
7 MENU: Key for selecting and querying menus for setting
parameters, for returning to the main menu and for Note
stopping the measuring process Maximum rated voltage to earth is 1000 V~, even if perma-
nently connected measurement cables for 2 kV~ CAT II
8 i/STORE: Before performing a measurement:
are permissible.
Key for querying context sensitive help
After performing a measurement:
Key for saving measured values and parameters to memory
9 START: Key for starting the selected test
10 Signal lamp: “testing ...” (yellow)
11 Pushbuttons (left and right) for releasing the handle
12 Pushbuttons (left and right) for releasing the cover
13 Cover
14 SECUTEST PSI printer module
15 Handle and bar function as a tilt stand

* During battery operation: battery is disconnected

During mains operation: transformer is still connected to the mains

Gossen Metrawatt GmbH 3

PC Program ETC for communication with METRISO PRIME+
The free PC starter software ETC is used for communication with
your METRISO PRIME+ test instrument. ETC is available on our
homepage with the following content and functions:
• Transmission of measurement data from the test instrument to
the PC
• preparation and modification of templates for test reports at the
PC and transmission of the templates to the test instrument
• preparation, printout and filing of test reports at the PC
The following interface cables and/or converters are required for
communication between test instrument and PC:
– Z3241 RS232 (tester*) – RS232 (PC)
– RS232-USB Converter (Z501L) RS232 (tester*) – USB (PC)
* not possible via the RS232 terminal of a connected SECUTEST PSI

Downloading the Software ETC

The most up-to-date version of ETC report generating software
can be downloaded free of charge from the mygmc page of our
website as a ZIP file, if you have registered your test instrument:
www.gossenmetrawatt.com
 Products  Software  Software for Testers
 Report Software without Database  ETC  myGMC

4 Gossen Metrawatt GmbH

Contents Page Contents Page
1 Applications ................................................................................. 7 4.3 Breakdown Voltage ..................................................................... 28
1.1 List of Available Features .............................................................. 8 4.3.1 Setting Test Parameters ........................................................... 29
4.3.2 Starting the Test ....................................................................... 29
2 Safety Features and Precautions ................................................. 9
4.4 Capacitance Measurement and
2.1 Checklist for High-Voltage Tests .................................................... 10
Determination of Dielectric Discharge (optional) .................................30
2.2 Significance of Symbols ................................................................ 11
4.4.1 Setting Test Parameters ........................................................... 30
2.2.1 Symbols on the Device .............................................................. 11
4.4.2 Starting the Test ....................................................................... 31
2.2.2 Symbols in the Operating Instructions ........................................ 11
4.5 Voltage Measurement (protection against residual voltage) ........... 32
2.2.3 Symbols in the User Interface .................................................... 11
4.5.1 Setting Test Parameters ........................................................... 33
3 Initial Start-Up ............................................................................ 12 4.5.2 Starting the Test ....................................................................... 33
3.1 Battery Operation, Feature C1 ...................................................... 12
5 Processing, Reorganizing and Deleting Data ............................. 34
3.1.1 Removing the Device Base and Inserting or Replacing
5.1 Select Device under Test (DUT) .................................................... 34
the Battery Pack ....................................................................... 12
5.1.1 Entering Descriptions ............................................................... 35
3.2 Mains Connection ......................................................................... 14
5.1.2 Copying Descriptions ............................................................... 36
3.3 User Interface ............................................................................... 15
5.1.3 Deleting Descriptions ............................................................... 36
3.4 Help Functions ............................................................................. 15
5.2 Processing Data (checking measured values) ................................ 36
3.5 Setup ........................................................................................... 16
5.3 Data Reorganization ..................................................................... 37
3.5.1 Adjusting Contrast and LCD Illumination ..................................... 17
5.3.1 Deleting Already Printed Data ................................................... 37
3.5.2 Setting Date and Time .............................................................. 17
5.3.2 Memory Test ........................................................................... 37
3.5.3 Beeper Settings ....................................................................... 18
5.4 Clearing the Memory ................................................................... 38
3.5.4 Executing the Self-Test ............................................................. 19
3.5.5 Organizing Report Data with ETC ............................................... 20 6 Printing Test Results ................................................................. 39
4 Performing Tests ........................................................................ 21 7 Characteristic Values ................................................................. 40
4.1 Insulation (resistance) Test ............................................................ 21
8 Data Interfaces .......................................................................... 43
4.1.1 Setting Test Parameters ............................................................ 22
8.1 RS 232 Serial Interface ................................................................. 43
4.1.2 Starting the Test (UNOM, UVAR) ................................................... 23
8.1.1 Software Analysis of Measurement Results ................................ 43
4.1.3 Starting the Test (USTEP) ............................................................ 23
8.1.2 Interface Specification and Protocol ........................................... 43
4.1.4 Data logger function (min log)(as of firmware version AH) ............ 24
8.1.3 Connector Pin Assignments ...................................................... 43
4.1.5 Measurements with the Guard Cable (feature G1) ...................... 25
4.2 Polarization Index Measurement ................................................... 26 9 Displays and Error Messages – Causes – Remedies ................ 44
4.2.1 Setting Test Parameters ............................................................ 27
4.2.2 Starting the Test ....................................................................... 27
Gossen Metrawatt GmbH 5
10 Maintenance ...............................................................................46
10.1 Replacing the Mains Fuse ..............................................................46
10.2 Testing of Rechargeable Batteries ..................................................46
10.3 Housing and Test Probes ...............................................................46
10.4 Measurement Cables ....................................................................47
10.5 Recalibration ................................................................................47
10.6 Device Return and Environmentally Compatible Disposal .................47
11 Appendix .....................................................................................48
11.1 Glossary ......................................................................................48
11.2 Minimum Display Values in Consideration of
Measuring Error ............................................................................48
11.3 Voltage at Device Under Test During Insulation Resistance Test .................. 49
11.4 Index ............................................................................................50
12 Repair and Replacement Parts Service,
Calibration Center* and Rental Instrument Service ............................... 51
13 Product Support ..........................................................................52

6 Gossen Metrawatt GmbH

1 Applications Using the test probes (Electrical Safety)
Maximum rated voltage 300 V 600 V 1000 V 5000 V
The METRISO PRIME+ insulation measuring instrument is in Measuring category CAT IV CAT III CAT II —
compliance with the following standards and regulations:
With safety cap attached   — —
Standard DIN EN 61557-1:2007
Without safety cap — —  
DIN EN 61557-2:2008
VDE regulation VDE 0413-1:2007 Attention!
VDE 0413-2:2008 ! Measurements per DIN EN 61010-031 may only be
“Equipment for testing, measuring or monitoring protective mea- performed in environments in accordance with mea-
sures in systems with line voltages of up to 1000 V AC and suring categories III and IV with the safety cap
1500 V DC, part 2, insulation resistance measuring instruments”. attached to the test probe at the end of the measure-
The instrument is suitable for the measurement of insulation resis- ment cable.
tance at voltage-free devices and equipment with nominal volt-
In order to establish contact inside 4 mm jacks, the safety caps
ages of up to 1000 V. It is also suitable for the measurement of
have to be removed by prying open the snap fastener with a
insulation resistance with values of up to 1 T, and open-circuit
pointed object (e.g. the other test probe).
voltages of up to 5000 V.
The instrument is also equipped with a 1000 V measuring range Notes Regarding SECUTEST PSI Operating Instructions
for direct and alternating voltages. This provides users with the In combination with the METRISO PRIME+, the SECUTEST PSI
advantage of checking devices under test for the absence of volt- printer module is only used for printing out measured values and
age, and discharging capacitive devices under test. for entering comments with the alphanumeric keypad.
All of the values required for approval reports can be measured The following chapters from the SECUTEST PSI operating
with this instrument. instructions are relevant as regards operation together with the
The SECUTEST PSI module (feature I1) – a printer which can be METRISO PRIME+:
inserted into the cover which includes an integrated interface and • Chapter 2 Safety Features and Precautions
keypad – expands the range of possible applications for the • Chap. 3.1 and 3.2 Installing the Batteries and the PSI Module
METRISO PRIME+.
• Chapter 12 Characteristic Values
All measured data can be archived with the help of measurement and
• Chapter 13 Maintenance
test reports which can be printed out directly via a PC. This is a very
important feature, especially with regard to product reliability. • Chapter 14 Repair and Replacement Parts Service
The following functions are not active, or only make sense in com-
bination with a SECUTEST  test instrument:
• Display, print and store reports to memory
• Statistics
• Operation with a barcode scanner
Gossen Metrawatt GmbH 7
1.1 List of Available Features
Features 0 01 02 04 05 07 10 15 43
Country version GB in-
(user interface ter- FRA NLD ESP ITA CHE USA
A D
language, nati- F NL E I CH USA
mains plug type) onal
Set of batteries C none with
“Guard 5000A”
G none with
measurement cable
“LEADEX 5000”
H none with
extension cable
SECUTEST PSI
I none with
printer module

Specify the designation of the basic M5000 instrument in your order, as Example of a complete type designation
well as any features which deviate from feature 0! (= article number, = order code) for a METRISO PRIME+:

– Test instrument for German speaking countries with DAkkS

calibration certificate3) and SECUTEST PSI printer module:
M5000 A01 I1

3)
The test instrument can be recalibrated by our calibration service at any time.
We recommend a calibration interval of 1 to 2 years.

8 Gossen Metrawatt GmbH

2 Safety Features and Precautions
The METRISO PRIME+ test instrument have been manufactured • Measurement may only be performed on voltage-free equip-
and tested in accordance with the following safety regulations: ment and devices.
Standard DIN EN 61557-1:2007 • Measurements may not be performed under moist ambient
DIN EN 61557-2:2008 conditions, where condensation has occurred, or in explosive
IEC 61010-1:2010 atmospheres.
DIN EN 61010-1:2011 • Do not disconnect the measurement cables until the device
VDE regulation VDE 0413-1:2007 under test has been fully discharged.
VDE 0413-2:2008 • Observe accident prevention regulation (Health and Safety Pol-
VDE 0411-1:2011 icy DGUV regulation 3), “Electrical Systems and Equipment”.
If used for its intended purpose, safety of the user, the instrument • Do not perform measurements alone: always have a second
and the device under test is assured. person help if possible.
• Make sure that measurement cables are connected correctly.
Read the operating instructions completely and carefully before using the • Do not touch the test probes at any point beyond the finger
device, and follow all instructions included therein. guard.
The operating instructions should be made available to all users.
The METRISO PRIME+ may not be used:
Observe the following safety precautions: • If visible damage is apparent
• The instrument may only be connected to a 230 V or 120 V • With damaged connector, measuring or test cables (test ca-
electrical system (depending on the country-specific design) bles may not, under any circumstances, be mechanically dam-
which is protected with a fuse or circuit breaker with a maxi- aged or kinked, because impaired insulation characteristics
mum nominal current rating of 16 A. may otherwise result)
• Be prepared for the occurrence of unexpected voltages at de- • If these no longer function flawlessly
vices under test (for example, capacitors may be dangerously In such cases, the devices must be removed from service and
charged). secured against any possible inadvertent use.
• Make sure that connector, measurement and test cables are Send the instrument to our Repair and Replacement Parts service
not damaged (i.e. broken insulation, kinks, interruptions etc.). department in such cases (see chapter 12 on page 51).
• Impulse withstand voltage of up to 2.5 kV may occur in
measurement category II systems with 230/400 V.
• If only the batteries are to be charged (instrument is ready for
operation in SETUP position), please ensure that the test in-
strument cannot be used by unauthorized personnel during
the charging process.
Gossen Metrawatt GmbH 9
Opening of Equipment / Repair Safety Precautions for the Machine Under Test (recommended)
The equipment may be opened only by authorized service per-  Review the circuit diagrams and make a note of all electrical circuits.
sonnel to ensure the safe and correct operation of the equipment  Disconnect the neutral conductor from the mains.
and to keep the warranty valid. Even original spare parts may be
installed only by authorized service personnel.  Short circuit each electrical circuit to itself.
In case the equipment was opened by unauthorized personnel,  Disconnect control circuits with overvoltage arresters, if the ar-
no warranty regarding personal safety, measurement accuracy, resters would be triggered by utilized test voltage.
conformity with applicable safety measures or any consequential  Disconnect PELV circuits (no high-voltage testing is required
damage is granted by the manufacturer. for these circuits).
 Test insulation at each circuit with 1000 V.
2.1 Checklist for High-Voltage Tests (If insulation resistance is OK at 1000 V, no failures should
occur during the high-voltage test.)
 Disconnect frequency converters.
! Attention!  Caution in TN systems!
Measurements may not be performed under moist ambi- The protective conductor is connected to the neutral conduc-
ent conditions, where condensation has occurred or in tor in the junction box. High-voltage is thus applied between
explosive atmospheres. the phase conductors and the neutral conductor.
The neutral conductor must be cut if necessary, because it is
Personnel Safety not disconnected from the mains by means of fuses.
 Turn the machine under test off and lock it in the off position. Setting Up the Test Instrument
 Perform insulation resistance measurement.
High-Voltage Test
 Make sure that the system is grounded.
 Test all circuits (conductors) against the protective conductor (all
 Secure the danger zone with barriers, closing even narrow en- switches in the mains circuit must be turned on, and testing must be
trance ways. performed upstream and downstream from all relays and contactors).
 Set up warning signs such that they are plainly visible.  Remove all shorting devices after testing has been completed.
 Set up warning lamps such that they are plainly visible. Testing Without Short-Circuiting
 Attach the emergency stop button in a plainly visible fashion.  Separately test all conductors from all circuits against the pro-
 Warn personnel working in the area of possible danger. tective conductor (the machine could be damaged in the case
of arc-over).
 Always turn the test instrument off with the key switch and re-
move the key before leaving the work area. Functions Test
 The machine must be tested for correct functioning after the
high-voltage test, especially as regards safety functions.
10 Gossen Metrawatt GmbH
2.2 Significance of Symbols 2.2.3 Symbols in the User Interface
2.2.1 Symbols on the Device
High-voltage warning,
The symbols on the device have the following meanings: Voltage at the test probe
between 1000 and 5000 V
Indicates EC conformity
Warning concerning a source of danger,
Life endangering for the operator if the wiring dia- Voltage at the test probe
gram and the operating instructions are not between 25 and 1000 V
observed!
Warning concerning a source of danger Insulation measurement:
! (attention: observe documentation!) interference voltage at the test probes

This device may not be disposed of with the trash. Fur- All-clear after an insulation test:
ther information regarding the WEEE mark can be voltage at test probes less than 25 V
accessed on the Internet at www.gossenmetrawatt.com
by entering the search term ’WEEE’.
Timer function: symbolizes test duration

Report functions
This symbol appears after the voltage measure-
ment value has been frozen (see chapter 4.5 on
Data management page 32).

Indicates progress of the test.

2.2.2 Symbols in the Operating Instructions
Indicates storage of the measurement value.
Life endangering for the operator if instructions
identified with this symbol are not observed

Danger for the operator and the device if instruc-

! tions identified with this symbol are not observed

Gossen Metrawatt GmbH 11

3 Initial Start-Up 3.1.1 Removing the Device Base and Inserting or Replacing
the Battery Pack
The METRISO PRIME+ test instrument is supplied with a base Please observe instructions included in this chapter if the device
which serves as a compartment for storing test cables, the guard is to be retrofitted with a battery pack, or if the battery pack
cable (feature G1), the test probes and the battery pack requires replacement.
(feature C1).

! Attention!
! Attention! Before dismantling the device base:
The test instrument may only be operated if the – Disconnect the device from the measuring circuit at all
base is properly attached and secured. poles.
– Disconnect the device from mains power.
3.1 Battery Operation, Feature C1 – Turn the device off (set the switch to OFF).
The battery pack is required for operation of the
METRISO PRIME+ without mains power. The battery back  Close the cover and position the handle at the side of the de-
includes 8 NiMH batteries. No other battery packs may be used. vice.
The battery pack is charged automatically by the integrated mains  Turn the device upside down, i.e. place it onto its cover.
power pack. Optional use of an automotive charging adapter is  Unwind the test cables from the cable uptake at the side.
also possible. The device must be switched on in this case (any
 Remove the guard cable from the device base if one is in-
switch position other than OFF).
cluded (feature G1).
 Loosen the three Phillips head screws at the bottom of the de-
! vice base.
Attention!
If only the batteries are to be charged (instrument is  Lift the device base up, and set it down at the side of the de-
ready for operation in SETUP position), please ensure vice with the feet at the bottom.
that the test instrument cannot be used by unauthorized  Place the battery pack onto the two rubber cushions in the re-
personnel during the charging process. cess in the device base such that the connector cable with
plug connector from the battery pack is on the same side as
the device’s connector cable with socket connector.
Double-check: The opening at the side of the base coincides
with the device’s connection panel.

12 Gossen Metrawatt GmbH

 Connect the two cables to each other and secure the connec-
tion with the snap hooks.
 Position the cable such that is cannot be pinched during sub-
sequent assembly.

 Carefully set the device onto the base as shown in the photo
by grasping the handle with one hand, and guiding the bottom
of the device into position with the other hand.
 Grasp the base and the device, and turn the entire unit upside
down.

Gossen Metrawatt GmbH 13

 Secure the base with the included screws and washers. 3.2 Mains Connection

! Attention!
U L – N = 230 V
Use only the screws furnished with the device together
with washers. Longer screws may reduce creepage dis-
tances or damage the device.
L1
N
If a battery pack (feature C1) has been installed and the device is PE
not connected to the mains, the battery symbol appears at green-yellow
the display when the device is switched on, and the number of L1
dark bars displayed in the symbol indicates the battery charge L2
level. L3
After installing the battery pack, the device is automatically sup- N
plied with power from the batteries.
PE
green-yellow
L1
L2
L3
N

green-yellow

 Connect the test instrument to 230 V or 120 V mains power

(depending on the country-specific design) with the included
mains connector cable.
14 Gossen Metrawatt GmbH
 3.3 User Interface
Measuring and testing with the METRISO PRIME+ is quick and
easy. The integrated user interface provides the operator with in-
! Attention! formation regarding required operating steps, operator errors,
If a connection via earthing contact outlet is not possible, measurement results and more for all measuring functions. All in-
disconnect the mains from all sources of voltage before formation and measurement results appear at a dot matrix LCD
connecting the cables of the coupling socket via pick-up panel in plain text.
clips with the mains connections, as shown in the draw- The integrated user interface is entirely adequate for the great
ing. majority of all tests and measurements. Nevertheless, operators
should carefully read and understand the contents of these oper-
ating instructions.
If a battery pack has not been installed, the mains connection
symbol appears after the test instrument has been
switched on. 3.4 Help Functions
If a battery pack has been installed (feature C1), it is automatically Help texts can be queried and displayed at the LCD for all mea-
recharged. The battery symbol appears at the display, and suring and test functions, and for practically all settings.
the blinking bars shown in this symbol indicate the remaining
capacity which still needs to be charged. The device need not be
disconnected from mains power after the batteries have been fully Example: Display Contrast Function
charged (overcharge protection).
SETUP

Switch Position

Gossen Metrawatt GmbH 15

 Press the STORE key in order to query online help: 3.5 Setup
Various basic settings can be selected for the test instrument with
the selector switch in the SETUP position.
STORE
SETUP
Query Help

 Press the same key once again, or the MENU key, in order to
exit the help function:
Select Parameter
MENU

MENU
Exit Help
Open Menu for Entering Parameters
or
All setting and changes entered to the menu accessed in the
 Start the selected function directly from the help menu by SETUP switch position are saved to memory automatically, and
pressing the START key: are retained after disconnecting the device from mains power.

START MENU

Start Function Exit Function

Restoring default setting – standard values

Switch off the test instrument: switch position OFF.
Then press and hold the MENU and i/STORE keys simultane-
ously, and turn the function key to TEST position. The standard
values of the default setting are thus restored.

16 Gossen Metrawatt GmbH

3.5.1 Adjusting Contrast and LCD Illumination 3.5.2 Setting Date and Time
Contrast can be increased or decreased with this function. The test instrument’s internal clock can be set with this function.
LCD illumination can be switched on or off as well. The clock continues to run after supply power has been discon-
nected. Date and time are included in the test reports.
Entries are made using the following formats:
SETUP
Date: DD.MM.YYYY (Day.Month.Year)
Time: hh:mm (Hour:Minute)

SETUP

Select Display Contrast

MENU

Open Entry Menu Select Date/Time

MENU

Adjust Contrast Open Entry Menu

(and select date or time)

START
START

Switch Illumination On or Off * Select Cursor Position

* Background illumination is switched off automatically after approximately 2.5 min-

utes if none of the keys are activated during this time. Each time a key is activated,
background illumination is extended for an additional 2.5 minutes.

Change Values

Gossen Metrawatt GmbH 17

3.5.3 Beeper Settings
The beeper can be completely deactivated or activated as indi- SETUP
cated in the table below.

Beeper Beeper Beeper for Beeper for

deactivated activated measuring functions high-voltage
Beeper —  — —
upon key stroke
Beeper upon good/ —   —
bad measurement
results * Select Beeper
Intermittent —   
beeper for high-
voltage > 1000 V
MENU
* a good measurement result (passed) is indicated with one long acoustic signal,
a bad result (failed) with three brief acoustic signals.
Open Entry Menu

Select Beeper Function

18 Gossen Metrawatt GmbH

3.5.4 Executing the Self-Test
This function displays important device data first. If required, dis-
play lamp and relay functions, as well as other options, can be
tested automatically and results appear at the display. START
SETUP

Battery Voltage and LED Test

START

Select Self-Test Continue Test

MENU

Open Entry Menu

Results: OK
✓
Error message:
– Test failed
– component defective
– component not available (e.g. batteries not inserted or
high-voltage module not available)
LCD Test
Neighboring horizontal and vertical segments of the LCD panel Note
are activated separately or test images are indicated by means of Before a check mark appears to indicate correct func-
the following tests. If one of the segments fails to blink, send the tioning the LEDs must first blink, and the relays must
test instrument to an authorized service center for repair. switch.

Gossen Metrawatt GmbH 19

3.5.5 Organizing Report Data with ETC
ETC is a free starter software program for fast report generation of
your measuring results in conjunction with our test instruments.
ETC offers a variety of supporting options for data logging, data
management as well as report generation.

Downloading the Software ETC

The most up-to-date version of ETC report generating software
can be downloaded free of charge from the mygmc page of our
website as a ZIP file, if you have registered your test instrument:

www.gossenmetrawatt.com
 Products  Software  Software for Testers
 Report Software without Database  ETC  myGMC

20 Gossen Metrawatt GmbH

4 Performing Tests 4.1 Insulation (resistance) Test
Test voltage can be set between 100 V and 5,000 V for this test.
Each of the following tests is automatically assigned to one cur- This voltage, as well as the allowable limit value for insulation
rently available object number. Any given test which is saved to resistance, can be selected as a test parameter.
memory with the “STORE” key is stored with reference to this Voltage at the device under test appears at the LCD in addition to
number. The object number can be entered in the “DUT data” measured insulation resistance.
menu (see chapter 5.1 on page 34).
Measuring mode operation is always carried out according to the follow-
ing sequence: Discharge
• Select the desired test. After the measurement has been completed, the device under
test is discharged automatically in order to assure zero voltage.
• Enter test parameters (if required).
The falling voltage value can be observed at the display during the
• Start the measurement or return to the initial menu. discharging process. The measured insulation resistance value
• Save measured values to memory and enter a description remains in memory during this period of time.
(if desired).
Observe the following for all tests: Interference Voltage
• Safety features and precautions, see chapter 2. If voltage is present at the test probes after mea-
• Disconnect the device under test from all sources of voltage surement is started, an “external voltage” warning
first. appears at the display. The level of the interference
• Test for absence of voltage. voltage is shown at the display. The insulation test is aborted after
• Do not disconnect the measurement cables until the device the test probes have been removed from the DUT. The test has to
under test has been fully discharged. be conducted again on the de-energized DUT.

Gossen Metrawatt GmbH 21

 4.1.1 Setting Test Parameters
! The type of utilized test voltage can be selected here:
Attention!
Do not touch the test probes during measurement! • Fixed test voltage
A direct voltage of up to 5000 V is present between the • Variable test voltage
test probes. (e.g. lower test voltage for voltage-sensitive components)
• Test voltage in a sequence of steps (USTEP = step voltage), e.g. in
Note order to allow for better evaluation of insulation quality with re-
gard to dielectric strength
Testing the Measurement Cables:
Initial testing should be performed after short-circuiting Additional parameters must be set as well depending upon the
the measurement cables with their test probes. The selected type of test voltage.
instrument should display nearly zero M. A broken mea-
surement cable can be detected in this way. MENU

Select Parameter
TEST

Select the Test Set Value

MENU

Open the Submenu

22 Gossen Metrawatt GmbH

Significance of Parameters with Variable and Fixed Test Voltage 4.1.2 Starting the Test (UNOM, UVAR)
Test voltage Unom: Test voltage in fixed steps
(100/250/500 V, 1.00/1.50/2.00/2.50/5.00 kV) START
Uvar: Variable test voltage
(100 V 5.00 kV in 50 V steps)
Uins Test voltage
Limit Rins Limit value for insulation resistance
(If value stays below limit value: measurement failed)
Test
duration Maximum test duration in seconds Display of results
<Auto>: measurement until steady state is reached after completion of test
Time in sec.: Measurement = 1 to 120 seconds
>>>>: cont. measurement: stop with MENU key
Time in min log:Measurement = 2 to 60 minutes with
automatic storage of 30 measured values at equal time
intervals including information on the current test time.
(see chapter 4.1.4 on page 24).
Significance of Parameters with Step Voltage 4.1.3 Starting the Test (USTEP)
Test v. Ustep: Test voltage as a sequence of steps
U(INS) END Final value of the step sequence START
(250 V  5.00 kV in steps of 250 V)
RLim Maximum allowable statistical deviation from the mea-
sured mean value
t/250V Dwell time per step (10 s 50 s)

Resetting parameter values to default setting, see page 16.

Note
In the event of very high insulation resistances the capacitive
influence of the person performing the measurement and/or of
the measuring cable may distort the measured value.

Gossen Metrawatt GmbH 23

 4.1.4 Data logger function (min log)(as of firmware version AH)

MENU

Statistical analysis Select Parameter

Press the CURSOR DOWN or CURSOR UP keys to return to the previous If you choose time parameter setting "min log" from the menu,
LCD display. exactly 30 measured values are automatically stored during the
selected test duration at time intervals between 4 seconds and
2 minutes. This makes data logger operation possible for measur-
Note ing durations between 2 and 60 minutes. In this case, the residual
If the measuring range is exceeded (overflow of display time of the current measurement is not indicated in seconds, but
range), no statistical analysis will be performed. In this in minutes. While the test is being performed, icon “Stored” is
case, the individual measured values are listed, but no briefly shown in the display and the yellow signal lamp “Testing ...”
value for RMAX is calculated. disappears briefly each time a measured value is being stored. If
the signal generator is activated, an acoustic signal sounds addi-
tionally.
In this function, the current test time is stored for each measure-
ment instead of the parameter for the test duration to ensure the
temporal correlation between measured value and time of mea-
surement.
STORE

Press briefly: Save results Note

Press & hold: Save results and activate the entry field: Before the start of each test with data logger as
A description of the measurement with up to 15 described in chapter 5.1, select a new device under test
characters can be entered to the information field to avoid the measured values being stored successively
at the bottom. See chapter 5.1.1 regarding entry. within the same DUT.
This considerably facilitates the subsequent evaluation of
the stored measured values.

24 Gossen Metrawatt GmbH

4.1.5 Measurements with the Guard Cable (feature G1)
The measurement of very high resistances necessitates extremely
Note
minimal measuring current and may be rendered problematic as a
result of influences such as electromagnetic fields, humidity or The following materials can be used as guard rings: alu-
surface current. An accurate test set-up is thus absolutely essen- minum foil, copper foil or metallic hose clamps.
tial.
A guard cable must be used for measurements within a range of
100 G (10 G)  1 T, in order to prevent surface current from
distorting measurement results. The guard rings prevent current
at the surface of the insulation material from flowing from the
+measurement cable to the –measurement cable, instead of
through the insulation material itself.

Guard Cable
–Measurement Cable
+Measurement Cable

Contact Ring

Conductor
Insulation
Material
Guard Rings

 Insert the plug from the guard cable into the appropriate jack in
the test instrument.
 Plug the alligator clip onto the guard cable test probe.
 Connect the alligator clip to the guard ring between the two
measuring points at the insulation material under test.
 Refer to chapter 4.1.2 on page 23 regarding the measuring se-
quence

Gossen Metrawatt GmbH 25

4.2 Polarization Index Measurement Absorption Index (DAR) – DC Charging Test
A polarization index test is recommended for electrical machines. The absorption index test is part of the polarization index test.
This procedure involves expanded testing of insulation resistance. Insulation resistance measurements are placed in relationship to
DC measuring voltage from the METRISO PRIME+ is applied to one another after 30 and 60 seconds.
the insulation for a duration of 10 minutes. Measured values are Application: Faster version of the polarization index text
documented after one minute, and after ten minutes. If the insula-
tion is good, the value measured after ten minutes is higher than
the value measured after one minute. The relationship between
the two measurement values is the polarization index. Charged
material within the insulation is aligned due to the application of TEST
measuring voltage over a long period of time, resulting in polariza-
tion. The polarization index indicates whether or not the charged
material contained in the insulation can still be moved, thus allow-
ing for polarization. This, in turn, is an indication of the condition of
the insulation.
The following rules apply in general:
PI values < 1 Troubleshooting is required. Select the Test
PI values = 1  2 Maintenance is recommended.
PI values = 2  4 DUT is OK, no immediate action is
required. Preventive maintenance can be MENU
planned according to the number of tests to
be performed. Open the Submenu
PI values > 4 DUT is in flawless condition.

Applications
Determination of moisture and contamination levels

26 Gossen Metrawatt GmbH

4.2.1 Setting Test Parameters 4.2.2 Starting the Test

MENU START

Select Parameter

The two countdown timers (10:00 and 02:00) display remaining

Set Value test time for each respective function.

Significance of Parameters
Uins[nom] Nominal insulation voltage
100/250/500 V, 1.00/1.50/2.00/2.50/5.00 kV
PI(t2/t1) Polarization index PI is the relationship between insula-
tion resistance values measured after 1 minute PI(t1),
and after 10 minutes PI(t2). Other durations can be
selected if required.
PI (limit) Selected polarization index limit value: appears in the
footer in the measuring menu STORE

DAR(t2/t1) Absorption ratio DAR is the relationship between insu- Press briefly: Save results
lation resistance values measured after 30 seconds Press & hold: Save results and activate the entry field:
DAR(t1), and after 60 seconds DAR(t2). Other dura- A description of the measurement with up to 15
tions can be selected if required. characters can be entered to the information field
DAR (limit) Selected absorption ratio limit value: appears in the at the bottom. See chapter 5.1.1 regarding entry.
footer in the measuring menu

For resetting parameter values to default setting, see page 16.

Gossen Metrawatt GmbH 27

4.3 Breakdown Voltage
Step-Voltage Test – DC Charging Test
Voltage is increased up to the limit value (selected maximum test
voltage) over the selected rise time during the breakdown voltage TEST
test. If voltage breakdown occurs before this value is reached,
breakdown voltage Ubrk is displayed.
If the selected test voltage is reached, testing is continued at this
voltage level until the time period selected under “test duration”
has elapsed.
If no breakdown occurs before the selected test duration has Select the Test
elapsed, the test has been passed, in which case the following
display appears: Ubrk – – –. Breakdown voltage is displayed in all MENU
other cases.
Open the Submenu
U [V]
Uins

Rise Test Duration t [s]

tON

Applications
For the recognition of cracks and holes in the insulation

28 Gossen Metrawatt GmbH

4.3.1 Setting Test Parameters 4.3.2 Starting the Test

START

Set Parameters

Significance of Parameters with Variable and Fixed Test Voltage

STORE
Test voltage Unom: Test voltage in fixed steps
(100/250/500 V, 1.00/1.50/2.00/2.50/5.00 kV) Press briefly: Save results
Uvar: Variable test voltage (100 V 5.00 kV) Press & hold: Save results and activate the entry field:
A description of the measurement with up to 15
Uins Test voltage (see fixed steps above)
characters can be entered to the information field
Rise Time after which maximum test voltage will be reached at the bottom. See chapter 5.1.1 regarding entry.
(5 s 300 s)
Test
duration Test duration at maximum test voltage
(AUTO, 1 s 120 s,
>>>> (continuous, burn mode))

For resetting parameter values to default setting, see page 16.

Gossen Metrawatt GmbH 29

4.4 Capacitance Measurement and
Determination of Dielectric Discharge (optional)
Capacitance measurement is performed with adjustable test volt-
age by charging with constant current. The measurement is per-
formed with automatic range selection. One of the nominal test
voltages (Unom), or a freely selectable test voltage (Uvar) can be
TEST
used.

Dielectric Discharge Test (DD)

This test was developed for use with large machines and is per-
formed, as its name indicates, during discharge. It designates the Select the Test
ratio of the discharge current after one minute and the product of
voltage by capacitance:
MENU

I Disch  1min 
DD = ---------------------------------  1000 Open the Submenu
UC
4.4.1 Setting Test Parameters
DD values > 4: Troubleshooting is required
DD values = 2  4 Maintenance is recommended
DD values < 2 DUT is OK, no immediate
action is required.

Application: Determination of the magnitude of absorbed contami- Set Parameters

nation or moisture

For resetting parameter values to default setting, see page 16.

30 Gossen Metrawatt GmbH

4.4.2 Starting the Test

START

After capacitance has been determined, the instrument automati-

cally continues with dielectric discharge testing. This takes about
30 minutes. However, the measurement can be aborted at any
time by pressing the MENU key. Only capacitance is displayed in
this case.

STORE

Press briefly: Save results

Press & hold: Save results and activate the entry field:
A description of the measurement with up to 15
characters can be entered to the information field
at the bottom. See chapter 5.1.1 regarding entry.

Gossen Metrawatt GmbH 31

4.5 Voltage Measurement (protection against residual voltage)
EN 60204 requires that voltages in excess of 60 V occurring at all When the display is “frozen”, voltage measurement is not started
accessible machine components during operation must drop to a again until:
residual voltage value of 60 V or less within a period of 5 seconds • The START key is pressed.
after supply power has been switched off.
• The measured value is saved to memory by pressing the
Testing for the absence of voltage is performed by means of a i/Store key.
voltage measurement which involves measuring discharge time • Voltage measurement is restarted from the menu.
with the METRISO PRIME+. Elapsed time as of disconnection
from supply power is displayed continuously at the LCD during • Or voltage at the test probes climbs back up to a value of
discharge, until the limit value of 60 is reached. greater than 60 V, or if the next measured value after a mea-
surement of greater than 60 V is even higher, i.e. if a climbing
In addition to voltage type (AC, DC or AC+DC), frequency is mea- tendency can be observed.
sured and displayed as well. The mean value is always read out.
Both elapsed time and the prevailing voltage value after allowable
In addition to voltage and frequency, voltage type (AC, DC or discharge time has elapsed are saved to memory by pressing the
AC+DC) appears at the symbol field in the display. i/Store key. If no discharge takes place, only the voltage value is
If voltage drops by more than 5% of the measured value during a saved.
single measuring period (approx. 0.7 sec.) while performing a volt-
age measurement which results in a value of greater than 60 V, a Note
time measurement is started automatically in order to test protec- If, for example, conductors are exposed when a machine
tion against residual voltage. This time measurement can be is switched off – e.g. if plug connectors are disengaged –
observed at the display in the symbol field. Time measurement is and if these are not protected against direct contact,
stopped after voltage drops to below the limit value of 60 V. Time maximum allowable discharge time is 1 second!
required to discharge down to 60 V then appears at the display in
seconds. Voltage measurement continues until maximum allow-
able discharge time has elapsed (normally 5 seconds). The results
of the voltage measurement are then “frozen”, and the TEST
DATA HOLD symbol appears at the display. If the 60 V limit value
is not reached before allowable discharge time has elapsed, the
voltage value is “frozen” and time measurement continues until
the 10 second time limit has elapsed. If voltage is still greater than
60 V after 10 seconds, the test is aborted and the instrument
restarts voltage measurement. Select the Test

MENU

Open the Submenu

32 Gossen Metrawatt GmbH

4.5.1 Setting Test Parameters 4.5.2 Starting the Test
The discharge time during which the voltage value must drop to a
non-hazardous value of less than 60 V can be specified as a limit START
value between 1.0 and 9.00 seconds. The following message
appears in order to indicate that the limit has been reached:
“residual voltage less than 60 V!”.

STORE
Set Discharge Time
Press briefly: Save results
Press & hold: Save results and activate the entry field:
Test duration is always set to continuous measurement in this case A description of the measurement with up to 15
because residual voltage testing is triggered automatically and characters can be entered to the information field
voltage measurement is always active for safety reasons. at the bottom. See chapter 5.1.1 regarding entry.

For resetting parameter values to default setting, see page 16.

Gossen Metrawatt GmbH 33

5 Processing, Reorganizing and Deleting Data
Previously stored data and data records can be processed with 5.1 Select Device under Test (DUT)
the selector switch in the data management position.
The following functions are available:
• DUT data
An object number can be assigned here, and measurements
can be saved with reference to the selected number. Beyond
this, a description can be entered for the respective object.
• Data Processing
Individual data resulting from a measurement (e.g. insulation
measurement) performed on a previously selected object can
be displayed with this function, and subsequently deleted if de- Select a Command
sired.
• Data Reorganization MENU
Previously entered objects can be deleted from memory with
this function, and memory can be tested as well. Submenu
• Clear Memory
This command deletes data records previously saved to mem-
ory for all objects. Full memory capacity is made available by Object no.
means of this procedure.

Memory Occupancy
Current memory occupancy is continuously displayed as a bar
graph for the first three menu items listed above. Select Number
Depending upon the number of objects stored to memory
(max. 254), up to 1,600 measurements can be saved.

Status: A filled file cabinet indicates that measurement data

have already been saved to memory for the selected
object.

34 Gossen Metrawatt GmbH

5.1.1 Entering Descriptions
– Entry using keys at the METRISO PRIME+

Select Letter, Number or Character.

MENU STORE

Move Cursor Left

Description
START
Description: A description can be entered here for an object, which
is displayed and subsequently printed out when the respective Move Cursor Right
object is selected.

MENU
There are five different ways to enter descriptions:
– Convenient entry with the PSI module (feature I1) Completed entries must be acknowledged with the MENU key.
In this case, descriptions are entered using the alphanumeric The entry is then saved to memory. Alternatively, the “Store” key
keypad included with the PSI module (see operating instruc- can be pressed at the PSI module.
tions for SECUTEST PSI).
Up to 250 characters can be entered. The entry line scrolls auto-
– Entry with the help of a barcode scanner (accessory no. B3261) matically.
or RFID scanner (accessory no. Z751G) A comment can be entered for each test step in the same way,
– Entry from a terminal immediately after the test has been performed. However, the
– Entry with PC keyboard via the PROFI-MFII adapter length of these comments is limited to 15 characters.
(accessory no. Z504H)

Gossen Metrawatt GmbH 35

5.1.2 Copying Descriptions 5.2 Processing Data (checking measured values)
 Select the object with the description to be copied and press Measured values can be checked with this function, and individ-
the MENU key 3 times. ual measurements can be deleted if desired.
 Select the new object and press the MENU key.
The copied text is displayed and can be edited.

5.1.3 Deleting Descriptions

 Simultaneously press the i/STORE and START keys.
The description is deleted and the cursor is sent to the first char-
acter entry position in the description field.
Select a Command

MENU

Select an Object

STORE

Delete the Object

“Data record deleted” appears after deletion of the respective
measurement has been started.
In order to delete a data record, the i/Store key must be pressed
and held for approximately 1 second, thus avoiding inadvertent
deletion. If the key is not released, all subsequent data records
are then deleted sequentially at a rate of 1 record per second.

36 Gossen Metrawatt GmbH

5.3 Data Reorganization
5.3.1 Deleting Already Printed Data print-out is generated including all DUTs for which measured data
are stored to memory.
Data for individual DUTs which have already been printed out in
report form, or DUTs which have been entered although no mea-
5.3.2 Memory Test
sured values have been saved for them yet, can be deleted here if
desired. The memory module is checked for errors with this function.
Errors can be corrected in some cases. Follow the instructions
which appear at the display.

MENU

Select a Command

MENU START

Submenu Test Memory (press 3 times)

START

Start Deletion

STORE

Delete the Object

Security acknowledgement must be entered before deleting each
individual object. As soon as objects whose data have already
been printed out in report form have been deleted, a message to
this effect appears. If the START key is pressed once again, a
Gossen Metrawatt GmbH 37
5.4 Clearing the Memory
This command deletes data records previously saved to memory A security acknowledgement must be entered before memory is
for all DUTs. Full memory capacity is made available by means of cleared. Final deletion is initialized with the i/STORE key.
this procedure.

! Attention!
Data should be downloaded to a PC and saved before
clearing the memory!
STORE

Clearing the memory entirely may takes several seconds. “Mem-

ory cleared” is then displayed.

Select a Command

MENU

Submenu

START

Execute the Command

38 Gossen Metrawatt GmbH

6 Printing Test Results
The test instrument’s report functions can be activated with the
selector switch in the printer position. The following functions are
available:

Print out values at the PSI module (feature I1):

Measured values for a selected object can be printed out at the
utilized printer module via the serial interface. Select Printer

MENU

Printer Menu

Select an Object or a Number

START

Start Printing *

Status: A filled file cabinet indicates that measurement data

have already been saved to memory for the selected
DUT.
A printer symbol appears as long as data is being
transmitted to the printer.

* A print-out which has already been started can only be aborted by turning the se-
lector switch. An error message is generated if the printer does not work. Printing
must be restarted in this case.

Gossen Metrawatt GmbH 39

7 Characteristic Values Insulation Test Voltage
Nominal Values, Variable Nominal Current Intrinsic Uncertainty
Standards DIN EN 61557-1:2007 Test Voltage Test Voltage
DIN EN 61557-2:2008 100 V, 250 V, 500 V, 1.00 kV  1.0 mA 0 ... +25% rdg.
VDE regulations VDE 0413-1:2007 1.50 kV, 2.00 kV, 2.50 kV  0.4 mA ± 5% rdg.
VDE 0413-2:2008 5.00 kV  0.1 mA ± 3.5% rdg.
100 V...1.00 kV  1.0 mA ± 15% rdg.

Insulation Resistance > 1.00 kV...2.50 kV  0.4 mA ± 5% rdg.

> 2.50 kV...5.00 kV  0.1 mA ± 3.5% rdg.
Display Range Measuring Test Voltage Intrinsic Measuring
[] Range [] Uncertainity Uncertainty Variable test voltage selectable in 50 V steps
Short-circuit current less than 2 mA with test voltage to 1.00 kV
0.00 M ... 50.0 G 0.60 M ...10.0 G 100 V ...250 V ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d)
> 10.0 G...50.0 G ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d)
0.00 M ... 250 G 0.40 M...50.0 G > 250 V ... 1.00 kV ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d) Voltage Measurement
> 50.0 G...250 G ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d) Measuring Range Frequency Impedance Intrinsic Measuring
in Hz Uncertainty Uncertainty
0.00 M ... 999 G 0.40 M...200 G > 1.00 kV ... 5.00 kV ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d)
dc test voltage — — ±(2.5% rdg. + 5 d) (5% rdg. + 5 d)
> 200 G...999 G ±(7% rdg.+ 6 d) ±(10% rdg.+ 8 d) 50 V ... 5.00 kV
Test duration: automatic (until measured value stabilizes), 50 V ... 1.00 kV ac/dc 15 ... 500 1 M ±(2.5% rdg. + 2 d)  (5% rdg. + 5 d)
manual (1 ... 120 s) or continuous measurement (lock function) 50 V ... 1.00 kV ac/dc > 500 ... 1 k 1 M ±(10% rdg. + 2 d) ±(12.5% rdg. + 5 d)

Polarization Index (PI), Absorption Ratio (DAR) Frequency Measurement

t1 t2 Limit Measuring Range Impedance Intrinsic Measuring
PI 00:00 ... 01:00 ... 99:50 min 00:00 ... 10:00 ... 99:50 min 0.10 ... 4.00 ... 9.80 min Uncertainty Uncertainty
DAR 00:00 ... 00:30 ... 99:50 min 00:00 ... 01:00 ... 99:50 min 0.10 ... 1.60 ... 9.80 min 15.0 Hz  1.00 kHz 1 M (0.5% rdg. + 2 d) (1% rdg. + 2 d)

PI and DAR are calculated values. Insulation measurement specifications apply. Measured quantity voltage: 50 V ... 1 kV

Breakdown Voltage
Parameter Setting Range Intrinsic Uncertainty Measuring
Uncertainty
Voltage range 100 5,000 V (10% rdg. + 8 d) (15% rdg. + 10 d)
Rise time 5 300 s — —
Measuring time 1 120 s / — —
auto / continuous
measurement

40 Gossen Metrawatt GmbH

Capacitance Measurement Electrical Safety
Display Measuring Test Voltage Intrinsic Uncertainty Measuring Standards IEC 61010-1:2001
Range Range Uncertainty DIN EN 61010-1:2011
100450 V  (10% rdg. + 5 d)  (15% rdg. + 8 d) VDE regulations VDE 0411-1:2011
0.00 10.0 F 0.10 5.00 F
5005 kV  (5% rdg. + 5 d)  (10% rdg. + 8 d)
Pollution degree 2
Protection IP 40
Dielectric Discharge (DD) Measuring category Insulation measurement – 5000 V DC –
Limit no overvoltage
DD 0.10 ... 2.00 ... 9.80 Voltage measurement – 1000 V CAT II,
600 V CAT III, 300 V CAT IV
Safety class II
Reference Conditions
Ambient temperature +23 C 2 K
Relative humidity 40 ... 60%
Measured quantity
frequency 50 Hz 10 Hz (during voltage
measurement)
Line voltage
waveshape Sinusoidal, deviation between RMS and
rectified value < 1%
Power Supply
Line voltage 207 V  253 V / 49 Hz  61 Hz
or (depending on country-specific design)
108 V  132 V / 59 Hz  61 Hz
Power consumption < 18 VA
Set of batteries NiMH 9.6 V, 3 Ah, charging time 6 hours
Number of measurements
with nominal current
per VDE 0413 700

Gossen Metrawatt GmbH 41

Electromagnetic Compatibility (EMC) METRISO PRIME+ Mechanical Design
Product standards EN 61326-1:2013 Display Multiple display with dot matrix
128 x 64 pixels
Interference Emission Dimensions W x H x D:
EN 55022 Class A 255 mm x 133 mm x 240 mm
Interference Immunity Test Value Weight approx. 5 kg with batteries
EN 61000-4-2 Contact/atmos. – 4 kV/8 kV
EN 61000-4-3 10 V/m
EN 61000-4-4 Mains connection – 2 kV
EN 61000-4-5 Mains connection – 1 kV
EN 61000-4-6 Mains connection – 3 V
EN 61000-4-11 0.5 period / 100%

Warning!
This is a class A device. This device may cause radio
interference in residential areas.
If this is the case, the owner may be required to imple-
ment appropriate corrective measures.

Ambient Conditions
Accuracy 0 C ... + 40 C
Operating temperature 5 C ... + 40 C
Storage temperature 20 C ... + 60 C (without battery set)
Relative humidity max. 75%, no condensation allowed
Elevation to 2000 m

42 Gossen Metrawatt GmbH

8 Data Interfaces
8.1 RS 232 Serial Interface
The data interface socket connector (4) is used to connect the
SECUTEST PSI module (feature I1).
Pins 9 and 6 may not be short jumpered to pin 5!

8.1.1 Software Analysis of Measurement Results

Test reports can be conveniently created at a PC and down-
loaded to the test instrument with the included software.

8.1.2 Interface Specification and Protocol

The interface included with the METRISO PRIME+ complies with
the RS 232 standard.
Technical Data:
Baud rate 9600 baud, fixed
Character length 8 bit
Parity none
Stop bits 1

8.1.3 Connector Pin Assignments

RxD TxD
1: NC
2: TxD (PSI)
3: RxD (PSI) 5 4 3 2 1
4: NC 6
5: GND
6: NC 4
7: NC 8 GND 9 8 7 6
8: NC 7
9: +9 V +9V +5V

Gossen Metrawatt GmbH 43

9 Displays and Error Messages – Causes – Remedies
Displays and Error Messages Meaning / Cause Remedy
Test Sequence
Countdown runs here until residual voltage is less than 60 V.

All-clear after an insulation test:

voltage at test probes less than 25 or 60 V depending upon measuring
function
The test has been passed.

The test results are not within allowable limit values.

LCD does not light up – Mains cable not plugged in – Plug in the mains cable (see chapter 3.2 on page 14).
– Mains fuse is blown – Replace the mains fuse (see chapter 10.1 on page 46).
Indicates type of voltage:
Alternating voltage with superimposed direct voltage – direct voltage –
alternating voltage
Insulation measurement:
Interference voltage at the test probes, measurement aborted
Warning against high voltage,
voltage at the test probe between 1,000 V and 5,000 V
Warning concerning a source of danger,
voltage at the test probe between 25 V and 1,000 V
This symbol appears after the voltage measurement value has been fro-
zen (see chapter 4.5 on page 32).
Database Operations
– No measurement has been performed.
– The measurement has already been saved to memory.

See text at the display. Press the START key to repair.

An error has occurred while saving data to memory. Save data to a PC and then clear the memory.

44 Gossen Metrawatt GmbH

 Displays and Error Messages Meaning / Cause Remedy
See text at the display. Press the START key to repair.

Memory in no longer able to save new measurement data. Save data to a PC and then clear the memory.

See text at the display. Transmit data to a PC or print them out, and then delete
DUTs which are no longer necessary, or clear the entire
memory.
No data have yet been saved to this data record.

Printing is not possible. Check connections at the printer and make sure paper is
available.
Check the printer for possible errors.
Data are being transferred to the printer. The printer may wait until data
transmission has been entirely completed before it starts printing.

A filled file cabinet indicates that measurement data have already been
saved to memory for the selected DUT.

The data record has been deleted for a DUT.

The printer is not working. Check the data record.

The printer is not working. Check the connection between the printer and the
METRISO PRIME+.
Then press the START key.
The printer is working correctly. Turn the selector switch in order to abort the print-out.

The measurement has been saved to memory.

Gossen Metrawatt GmbH 45

10 Maintenance 10.2 Testing of Rechargeable Batteries
Check the batteries for leakage or damage at short regular inter-
10.1 Replacing the Mains Fuse vals, and after long periods of storage. If damage or leakage has
occurred, carefully and completely clean the electrolyte from the
instrument with a damp cloth, and replace the batteries with a
! Attention! new battery pack (accessory no. …..) before placing the instru-
Disconnect the device from the measuring circuit at all ment back into service.
poles before opening the fuse compartment! If the battery test (see chapter 3.5.4 on page 19) indicates that backup
Disconnect the device from the mains. battery voltage or rechargeable battery voltage has dropped below the
minimum allowable value, recharge the battery pack or have the backup
battery replaced by GMC-I Service GmbH.
! Attention! Note
Use only specified, original replacement fuses! Prior to lengthy periods of rest (e. g. holiday), we recom-
Bypassing or repairing fuses is prohibited! mend removing the (rechargeable) batteries. This helps to
If fuses with other current ratings, breaking capacities or prevent excessive depletion or leakage of batteries,
blowing characteristics are used, the device may be which, under unfavourable circumstances, may cause
damaged! damage to the instrument.

10.3 Housing and Test Probes

 Open the fuse compartment at the inlet socket with a suitable
tool (e.g. a screwdriver). No special maintenance is required. Keep outside surfaces clean
and dry. Use a slightly dampened cloth for cleaning. Avoid the use
 Replace the blown fuse with a new fuse with identical specifi- of solvents, cleansers and abrasives.
cations.
 Close the fuse compartment.
! Attention!
No condensation may be permitted to occur at the test
instrument, the test cables or the device under test,
because high-voltage may otherwise cause leakage cur-
rent at the surfaces. Insulated components may also
conduct high-voltage in this case.

Measurements may not be performed under moist ambient con-

ditions, where condensation has occurred or in explosive atmo-
spheres.

46 Gossen Metrawatt GmbH

10.4 Measurement Cables * Verification of specifications or adjustment services are not part of the calibration.
For products from our factory, however, any necessary adjustment is frequently
Inspect the measurement cables for mechanical damage at regu- performed and the observance of the relevant specification is confirmed.
lar intervals.
10.6 Device Return and Environmentally Compatible Disposal
The instrument is a category 9 product (monitoring and control
! Attention! instrument) in accordance with ElektroG (German Electrical and
Even if only minimal damage is discovered at the test ca- Electronic Device Law). This device is subject to the WEEE direc-
bles, it is advisable to send them immediately to GMC-I tive. Furthermore, we make reference to the fact that the current
Service GmbH. status in this regard can be accessed on the Internet at
www.gossenmetrawatt.com by entering the search term WEEE.
10.5 Recalibration We identify our electrical and electronic devices in accor-
dance with WEEE 2012/19/EU and ElektroG with the
The respective measuring task and the stress to which your mea- symbol shown to the right per DIN EN 50419.
suring instrument is subjected affect the ageing of the compo-
nents and may result in deviations from the guaranteed accuracy. These devices may not be disposed of with the trash. Please con-
tact our service department regarding the return of old devices.
If high measuring accuracy is required and the instrument is fre-
quently used in field applications, combined with transport stress
and great temperature fluctuations, we recommend a relatively If you use batteries or rechargeable batteries in your instrument or
short calibration interval of 1 year. If your measuring instrument is accessories which no longer function properly, they must be duly
mainly used in the laboratory and indoors without being exposed disposed of in compliance with the applicable national regula-
to any major climatic or mechanical stress, a calibration interval of tions.
2-3 years is usually sufficient. Batteries or rechargeable batteries may contain harmful sub-
During recalibration* in an accredited calibration laboratory stances or heavy metal such as lead (PB), cadmium (CD) or mer-
(DIN EN ISO/IEC 17025) the deviations of your instrument in rela- cury (Hg).
tion to traceable standards are measured and documented. The They symbol shown to the right indicates that batteries or
deviations determined in the process are used for correction of rechargeable batteries may not be disposed of with the
the readings during subsequent application. trash, but must be delivered to collection points specially
provided for this purpose. Pb Cd Hg
We are pleased to perform DAkkS or factory calibrations for you in
our calibration laboratory. Please visit our website at
www.gossenmetrawatt.com ( Company  DAkkS Calibration
Center or  FAQs  Calibration questions and answers).
By having your measuring instrument calibrated regularly, you ful-
fill the requirements of a quality management system per
DIN EN ISO 9001.

Gossen Metrawatt GmbH 47

11 Appendix 11.2 Minimum Display Values in Consideration of
Measuring Error
11.1 Glossary Table for determining minimal display values for insulation resis-
Abbreviation Meaning
tance in consideration of the instrument’s measuring error:
DAR Absorption Ratio: Ratio between insulation resistance values measured after 30 and 60 seconds
DD Dielectric Discharge Limit Value Minimum Display Limit Value Minimum Display
RLim Maximum allowable statistical deviation from the measured mean value Value Value

t/250V Dwell Time per Step 0.10 M 0.12 M 100 M 118 M

PI Polarization Index: 0.20 M 0.23 M 200 M 228 M

Ratio between insulation resistance values measured after 1 and 10 minutes 0.50 M 0.56 M 500 M 558 M
IMAX Max. allowable current before high-voltage is switched off 1.00 M 1.18 M 1.00 G 1.18 G
IT Interrupting current for high-voltage test 2.00 M 2.28 M 2.00 G 2.28 G
Rins Insulation Resistance 5.00 M 5.58 M 5.00 G 5.58 G
Limit Rins Limit value for insulation resistance 10.0 M 11.8 M 10.0 G 11.8 G
TR Rise time: time during which test voltage climbs to UAC.MAX. 20.0 M 22.8 M
TD Test duration at maximum test voltage UAC.MAX. (not including rise time TR) 50.0 M 55.8 M
UAC.MAX. Maximum test voltage for high-voltage testing
Ubrk Breakdown Voltage
Uins Test Voltage
U(ins) end Ramp Function Upper Limit
Umeas Measuring Voltage
Unom Nominal Test Voltage
UT Voltage value before exceeding interrupting current during high-voltage testing
USTEP Test voltage as ramp sequence
Utest Test Voltage
Uvar Variable Test Voltage

48 Gossen Metrawatt GmbH

11.3 Voltage at Device Under Test During Insulation Resistance Test
Test voltage U at the device under test depending upon its U/V
resistance R x at nominal voltage 100, 500, 1000, 2400 and 1000
5000 V: UN = 1000 V
800

600
U/V
400
100
UN = 100 V 200
80 Rx/M
0
60 1

40

20 U/V
Rx/k
0 2400
100 UN = 2400 V
2000

1500
U/V
1000
500
UN = 500 V 500
400 Rx/M
0
300 1 3

200

100 U/V
Rx/k
0 5000
500 UN = 5000 V
4000
3200
3000
2400
2000

1000
Rx/M
0
1 3 5 10 20

Gossen Metrawatt GmbH 49

11.4 Index
B F Statistical analysis
during insulation measurement . . . . . . . . 26
Beeper Fuses
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Replacement . . . . . . . . . . . . . . . . . . . . . . . 48 Storage batteries
Display of measuring voltage . . . . . . . . . . 19
D I Display of remaining capacity . . . . . . . . . 15
Data management Interference voltage Operation with battery pack . . . . . . . . . . 12
Recharging during mains operation . . . . 15
Data during insulation test . . . . . . . . . . . . . . . . . 23
Deleting . . . . . . . . . . . . . . . . . . . . . . . 39
Processing . . . . . . . . . . . . . . . . . . . . 38 M T
Description Test voltage
Measuring of
Copying . . . . . . . . . . . . . . . . . . . . . . . 38 Absorption index . . . . . . . . . . . . . . . . . . . . 28 during HV test
Deleting . . . . . . . . . . . . . . . . . . . . . . . 38 on device under test . . . . . . . . . . . . 52
Breakdown voltage . . . . . . . . . . . . . . . . . . 30
Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 37 during insulation test
Capacitance . . . . . . . . . . . . . . . . . . . . . . . . 32
Entry options . . . . . . . . . . . . . . . . . . 37 Fixed steps . . . . . . . . . . . . . . . . . . . . 25
High resistances . . . . . . . . . . . . . . . . . . . . 27
Display messages . . . . . . . . . . . . . . . . . . . 46 Polarization index . . . . . . . . . . . . . . . . . . . 28 on device under test . . . . . . . . . . . . 52
Memory variable/50 V steps . . . . . . . . . . . . . . 25
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Deleting . . . . . . . . . . . . . . . . . . . . . . . 40 during insulation test as a sequence
Occupancy . . . . . . . . . . . . . . . . . . . . 36 P of steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Testing . . . . . . . . . . . . . . . . . . . . . . . . 39
Printing test results . . . . . . . . . . . . . . . . . . 41 Product Support Hotline . . . . . . . . . . . . . . . . . 55 W
Selecting device under test . . . . . . . . . . . 36 WinProfi
R
Discharge Installation and program start . . . . . . . . . 20
Residual voltage
Automatic after insulation test . . . . . . . . 23
Determining the value . . . . . . . . . . . . . . . . 34
Dielectric during capacitance
measurement . . . . . . . . . . . . . . . . . . . . . . . 32 Display of discharge time . . . . . . . . . . . . . 34

E S
Safety measures
ETC
Control circuits . . . . . . . . . . . . . . . . . . . . . . 10
Transmission and print-out
of report data . . . . . . . . . . . . . . . . . . . . . . . 22 Frequency Converters . . . . . . . . . . . . . . . 10
Neutral conductor . . . . . . . . . . . . . . . . . . . 10
PELV circuits . . . . . . . . . . . . . . . . . . . . . . . 10
Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TN systems . . . . . . . . . . . . . . . . . . . . . . . . . 10

50 Gossen Metrawatt GmbH

12 Repair and Replacement Parts Service, Competent Partner
Calibration Center* and Rental Instrument Service Gossen Metrawatt GmbH is certified in accordance with
DIN EN ISO 9001.
When you need service, please contact: Our DAkkS calibration laboratory is accredited by the Deutsche
Akkreditierungsstelle GmbH (National accreditation body for the
Federal Republic of Germany) in accordance with DIN EN ISO/
GMC-I Service GmbH IEC 17025 under registration number D-K-15080-01-01.
Service Center
Beuthener Straße 41 We offer a complete range of expertise in the field of metrology:
90471 Nürnberg, Germany from test reports and proprietary calibration certificates right on up to
Phone: +49 911 817718-0 DAkkS calibration certificates.
Fax: +49 911 817718-253 Our spectrum of offerings is rounded out with free test equipment
e-mail: [email protected] management.
www.gmci-service.com An on-site DAkkS calibration station is an integral part of our service
department. If errors are discovered during calibration, our spe-
This address is only valid in Germany. cialized personnel are capable of completing repairs using original
Please contact our representatives or subsidiaries for service in replacement parts.
other countries. As a full service calibration laboratory, we can calibrate instru-
ments from other manufacturers as well.

* DAkkS Calibration Laboratory for Measured Electrical Quantities:

D-K-15080-01-01 accredited as per DIN EN ISO/IEC 17025
Accredited quantities: direct voltage, direct current value, direct current resistance,
alternating voltage, alternating current value, alternating current active power,
alternating current apparent power, DC power, capacitance, frequency and
temperature

Gossen Metrawatt GmbH 51

13 Product Support
When you need service, please contact:

Gossen Metrawatt GmbH

Product Support Hotline
Phone: +49 911 8602-0
Fax: +49 911 8602-709
e-mail [email protected]

© Gossen Metrawatt GmbH

Prepared in Germany • Subject to change without notice / Errors excepted • A PDF version is available on the Internet

All trademarks, registered trademarks, logos, product names, and company names are the property of their respective owners.

Phone +49 911 8602-0

Gossen Metrawatt GmbH Fax +49 911 8602-669
Südwestpark 15 E-Mail [email protected]
90449 Nürnberg • Germany www.gossenmetrawatt.com