Modulo S
Modulo S
Modulo S
Equipment
One construction kit –
many options
Base Technology
Introducing mk 6
mk Guarding 20
mk Workstations 80
mk Factory Equipment 3
Our Factory Equipment Products
mk Factory Equipment 4
mk Factory Equipment 5
Introducing mk
Your tasks are what
drive us – worldwide
mk Factory Equipment 7
Introducing mk
The mk modular system –
systematically advantageous
One basic technology, four business and factory equipment – mk From the provision of individual
segments, thousands of products supplies the complete system components and assemblies to
and constant engineering innova- construction kits for all of the modules right down to complete
tion: That is mk. essential basic functions of auto- solutions. Put your trust in the
mation systems – standardized flexible and practical mk system
Profile technology, conveyor tech- and compatible. And everything with its countless benefits!
nology, linear motion technology is available from a single source.
mk Factory Equipment 9
Our Business Fields –
mk Factory Equipment
mk Factory Equipment 11
Our Business Fields –
mk Profile Technology
mk Factory Equipment 13
Our Business Fields –
mk Conveyor Technology
mk Factory Equipment 15
Our Business Fields –
mk Linear Motion
mk Factory Equipment 17
Information about Factory Equipment
Advantages
1800 1800
1600 1600
1400 1400
1200 1200
1000 1000
800 800
600 600
400 400
200 200
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Safety distance in mm Safety distance in mm
Figure a Figure b
Effectively safeguard your plant with mk guarding Fixed safety distances are specified by local ordi-
systems. Choose from a wide range of guarding nances to effectively protect employees. Depending
components and build barriers which are precisely on the required safe distance, choose between
matched to your individual spatial circumstances as closed paneling such as sheet metal, polycarbonate
well as the required safety distances of your plant. or glass (required safety distance = 0 mm) and
In this way you prevent employees or visitors from open welded or corrugated fencing solutions
entering hazard zones or falling equipment, tools (required safety distance with an opening of 40 x
or workpieces from causing serious accidents. 40 mm = 200 mm). Guarding components with
the standard frame heights 1400 mm and 2000 mm
All mk guarding is designed and produced taking are available depending on the nature of the
into account the country-specific relevant safety equipment or area to be protected (see Fig. a
standards. So that you are always on the safe side! and b).
mk Factory Equipment 19
mk Guarding
mk Factory Equipment 20
Contents mk Guarding
System selection 22
Assembly Details 24
Post-Panel Method 28
Partition Method 42
Paneling 54
Accessories 66
Safety Accessories 71
Order Example 74
Application Examples 76
mk Factory Equipment 21
Guarding
System selection
RM RM RM
This style is best suited for large Because of their standard right- Although custom solutions for
areas which may require regular angle connections, the Partition perimeter guarding provide
maintenance at various locations, style of guarding is ideal for long savings due to lower material
for example, which must be straight or rectangular perimiter cost, there is often a significant
quickly and readily accessible. guards. As such the partitions can assembly component which
Using just four attachment be installed flush together with should not be overlooked.
points, each with an angle-screw little effort. The compatibility Custom, i.e. machine specific
combination, the panels can be with Panel-Post guards and the guards are possible on request.
easily removed at any location, modularity and versatility of the Many examples of custom
or simply swung aside. As this individual guarding components guards can also be found in the
is only possible using a wrench, enable the layout and manufac- mk Profile Technology System
this system conforms to standard ture of almost any guarding catalog.
safety regulations. A further requirement. The connecting pla-
advantage is hinge-like assembly tes feature protrusions which
of the panels, which allows the lock the panels in place (see
guarding to be designed and page 25).
installed at any desired angle.
mk Factory Equipment 23
Guarding
Assembly Details
Post-Panel Methods
mk Factory Equipment 24
Partition Methods
Nut 1 M8
34.01.0001, Steel Zn
SHCS M8x16
D0912816
Ribbed Washer ø 8.4
K111010017, Steel Zn
Plate 05
50.05.0053, AL
Nut 1 M8
34.01.0001, Steel Zn Nut 1 M8
SHCS M8x16 34.01.0001, Steel Zn
D0912816 Angle E25
Ribbed Washer ø 8.4 82.40.0701, AL
K111010017, Steel Zn Ribbed Washer ø 8.4
Plate 09 K111010017, Steel Zn
50.05.0070, AL SHCS M8x16
D0912816
mk Factory Equipment 25
Guarding
Assembly Details
Custom Solutions
Internal Fastener
ex. 6 mm paneling
Drill Fixture ø 9 mm
B51.03.012
SHCS M8
Profile mk 2040.31
Spring Washer ø 8.4
D67968, Steel Zn
SHCS M8
Key Set 8-piece
K902005050
Insert
K112030008, 9S20K
SHCS M8
mk Factory Equipment 27
Guarding
Post-Panel Method
q w e r t y u i
mk Factory Equipment 28
Post-Panel Method
Post 2
B69.65.002 H ....
Post 3
B69.65.003 H ....
Post 4
B69.65.004 H ....
Standard H: 1460 and 2060 mm
mk Factory Equipment 29
Guarding
Post-Panel Method
1 Simple Panel
B69.50.001
RM ....
H1 ....
AM
Standard RM:
500, 750, 1000,
1250, 1500, 2000 mm
2
Panel with
horizontal brace
B69.50.002
RM ....
H1 ....
1
AM
Standard RM:
1500, 2000 mm
mk Factory Equipment 30
Post-Panel Method
Swing Doors
The modular construction method of the mk
Guarding System enables a completely flexible
incorporation of doors into the enclosure design.
You can specify the dimensions of your door and
include any of the filler materials shown on pages
60-65. The width of doors is typically dependent
on their function, as well as frequency of use:
Normal use: 750 mm minimum opening
Emergency exit: 1000 mm minimum opening.
q w e r t y u i o a s
mk Factory Equipment 31
Guarding
Post-Panel Method
Standard RM:
750, 1000, 1250,
1500, 2000 mm
AM = Outside dim.
RM = Reference dim.
Standard H: 2060 mm
RM
AM = Outside dimension
RM = Reference dimension
Standard H: 2060 mm
mk Factory Equipment 32
Post-Panel Method
B69.60.002
AM =
RM-80 RM ....
H1 ....
Standard RM:
Standard RM: 1500, 2000 mm
750, 1000, 1250 mm
Double
2
Single Swing Door Swing Door
2 with horizontal brace with horizontal
......-lock 2 brace
......-lock
DIN-right
B69.60.003 B69.60.006
RM .... 1 RM ....
1 H1 .... H1 ....
1
DIN-left
B69.60.004 AM =
RM .... RM-72
H1 ....
mk Factory Equipment 33
Guarding
Post-Panel Method
Sliding Doors
When selecting sliding doors, two types are
available:
• Sliding Doors B
• Sliding Doors C
The Sliding Door Frames can be used in combi-
nation with Sliding Door type B and C.
It is also possible, through a slight redesign, to
include windows or other access panels within
the doors themselves.
2060
2000
2100
q w e r t y u y
mk Factory Equipment 34
Post-Panel Method
RM
RM
RM
2RM
Standard RM:
RM 750, 1000 mm
mk Factory Equipment 35
Guarding
Post-Panel Method
B69.61.011
RM ....
Standard RM: H1 ....
750, 1000, 1250 mm
Fencing
max. 1000 mm
2
Single Sliding Door
SH
......-lock 1
1
DIN-right
SH
B69.61.007
RM ....
H1 .... AM =
2RM+40
DIN-left
AM =
RM-22 B69.61.008
RM ....
H1 .... Standard RM:
750, 1000 mm
DIN-right
B69.61.009 1
RM ....
H1 .... 1
SH
1
DIN-left
B69.61.010 AM =
2RM+40
AM = RM ....
RM-22 H1 ....
mk Factory Equipment 36
Post-Panel Method
Hardware
Sliding Doors B
A cost-effective alternative to Sliding Doors C, the
hardware for Sliding Doors B has the additional
advantage of being easily assembled. The flanged
Roller Assembly guides the door along the upper
Profile T-slot. Once properly installed, the door is
designed to be non-removable.
mk Factory Equipment 37
Guarding
Post-Panel Method
B69.61.019
RM ....
Standard RM: H1 ....
750, 1000, 1250 mm
Fencing
max. 1000 mm
2
Single Sliding Door
......-lock
1
DIN-right
1 B69.61.015
RM ....
H1 ....
DIN-left
B69.61.016
RM ....
H1 ....
mk Factory Equipment 38
Post-Panel Method
Hardware
Sliding Doors C
The C-guide consisting of Profile mk 2245 offers
the advantage of a closed track. The lower guide
engages the T-slot to keep the sliding door pro-
perly positionend. Maximum track length is 5100
mm.
mk Factory Equipment 39
Guarding
Post-Panel Method
Vertical Door
consisting of: Profile mk 2040.40, Tension Plugs,
Floor Mounting Brackets, Handle, Wear Strips,
Pulleys and Counterweights. Manually operated –
balanced using the Counterweights. Pneumatic,
hydraulic or electromechanical operation possible Vertical Door
on request. Paneling material (Fillers) can be B69.62.001
found on pages 60-65. RM ....
H ....
2 H1 ....
H2 ....
H3 ....
H6 ....
Stroke ....
RM
H3
Pulley
Window
Wear Strip
Framing
Counterweight
H6
LM = RM-40
RM
Standard RM:
750, 1000, 1250 mm
mk Factory Equipment 40
Post-Panel Method
Scissor Door
consisting of: Profile mk 2040.40, mk 2040.41,
Tension Plugs, Floor Mounting Brackets, Handles,
1
Wear Strips, Pulleys, Wire Rope and hardware.
Manually operated – balanced through the scissor
action of the equally weighted doors. Pneumatic, Scissor Door
hydraulic or electromechanical operation possible 2 B69.62.002
on request. Paneling material (Fillers) can be RM ....
found on pages 60-65. H ....
H1 ....
LW ....
2
H6 ....
RM
LW=2xStroke
Pulley
Door Stop
Upper Window
Wear Strip
Lower Window
LM = RM-40
RM
Standard RM:
750, 1000, 1250 mm
mk Factory Equipment 41
Guarding
Partition Method
q w e r t y
mk Factory Equipment 42
Partition Method
RM
Standard RM:
500, 750, 1000,
1250, 1500, 2000 mm
2
Partition with
horizontal brace
B69.51.002
RM ....
1 H ....
RM
Standard RM:
1500, 2000 mm
2 Partition with
LM = RM-80 vertical brace
RM 1 B69.51.003
RM ....
H ....
mk Factory Equipment 43
Guarding
Partition Method
Swing Doors
The modular construction method of the mk
Guarding System enables a completely flexible
incorporation of doors into the enclosure design.
You can specify the dimensions of your door
and include any of the paneling materials shown
on pages 60-65.
Door Header
consisting of: Profile mk 2040.40, Tension Plugs.
The profile is used with both single and double
swinging doors. Panels are attached at the profile
ends.
L=RM
Standard RM:
750, 1000, 1250,
1500, 2000 mm
Door Header
B69.55.010
RM ....
AM = RM-40
RM
AM = Outside dimension
RM = Reference dimension
Standard H: 2060 mm
mk Factory Equipment 44
Partition Method
Standard RM:
Standard RM: 1500, 2000 mm
750, 1000, 1250 mm
Double Swing
2
Single Swing Door Door with
2 horizontal brace
with horizontal brace
......-lock 2 ......-lock
DIN-right B69.60.006
B69.60.003 RM ....
1 H1 ....
RM ....
1 H1 ....
1
DIN-left
B69.60.004 AM =
RM .... RM-32
H1 ....
mk Factory Equipment 45
Guarding
Partition Method
Sliding Doors
When selecting sliding doors, two types are
available:
• Sliding Doors B
• Sliding Doors C
The Sliding Door Frame, in combination with
Sliding Doors of type C, is the model of a precise
and aesthetically pleasing high-quality sliding
door. It is also possible, through a slight redesign,
to include windows or other access panels within
the doors themselves.
q w e r t r
mk Factory Equipment 46
Partition Method
Standard RM:
750, 1000, 1250 mm
Door Header
B69.55.010
RM ....
RM
Sliding Door
= RM
Double Sliding Door
AM = Outside dimension = 2RM
RM = Reference dimension
SH = Height of sliding door
RM
Standard H: 2060 mm
mk Factory Equipment 47
Guarding
Partition Method
B69.61.011
RM ....
Standard RM: H1 ....
750, 1000, 1250 mm
Fencing
max. 1000 mm
2
Single Sliding Door
SH
......-lock 1
1
DIN-right
SH
B69.61.007
RM ....
H1 .... AM =
2RM+80
DIN-left
AM =
RM+18 B69.61.008
RM ....
H1 .... Standard RM:
750, 1000 mm
DIN-right
B69.61.009 1
RM ....
H1 .... 1
SH
1
DIN-left
B69.61.010 AM =
2RM+80
AM = RM ....
RM+18 H1 ....
mk Factory Equipment 48
Partition Method
Hardware
Sliding Doors B
A cost-effective alternative to Sliding Doors C, the
hardware for Sliding Doors B has the additional
advantage of being easily assembled. The flanged
Roller Assembly guides the door along the upper
Profile T-slot. Once properly installed, the door is
designed to be non-removable.
mk Factory Equipment 49
Guarding
Partition Method
B69.61.019
RM ....
Standard RM: H1 ....
750, 1000, 1250 mm
Fencing
max. 1000 mm
2
Single Sliding Door
......-lock
1
DIN-right
1 B69.61.015
RM ....
H1 ....
DIN-left
B69.61.016
RM ....
H1 ....
mk Factory Equipment 50
Partition Method
Hardware
Sliding Doors C
The C-guide consisting of Profile mk 2245 offers
the advantages of a closed track. The lower
guide engages the T-slot to keep the sliding door
properly positionend. Maximum track length is
5100 mm.
Guide for Sliding Door consisting of: Track, Roller Assembly, Stop
19.00.0005 and End Cap
Plastic, black
mk Factory Equipment 51
Guarding
Partition Method
Vertical Door
consisting of: Profile mk 2040.40, Tension Plugs,
Floor Mounting Backets, Handle, Wear Strips,
Pulleys and Counterweights. Manually operated –
balanced using the Counterweights. Pneumatic,
hydraulic or electromechanical operation possible Vertical Door
on request. Paneling material (Fillers) can be B69.62.001
found on pages 60-65. RM ....
H ....
H2 ....
2
H3 ....
H6 ....
Stroke ....
H
RM
H3
Pulley
Window
Wear Strip
Framing
Counterweight
H6
H2
LM = RM-80
RM
Standard RM:
750, 1000, 1250 mm
mk Factory Equipment 52
Partition Method
Scissor Door
consisting of: Profile mk 2040.40, mk 2040.41,
Tension Plugs, Floor Mounting Brackets, Handles,
1
Wear Strips, Pulleys, Wire Rope and hardware.
Manually operated – balanced through the scissor
action of the equally weighted doors. Pneumatic, Scissor Door
hydraulic or electromechanical operation possible 2 B69.62.002
on request. Paneling material (Fillers) can be RM ....
found on pages 60-65. H ....
LW ....
H6 ....
2
H
RM
LW=2xStroke
Pulley
Door Stop
H
Upper Window
Wear Strip
Lower Window
H2
LM = RM-80
RM
Standard RM:
750, 1000, 1250 mm
mk Factory Equipment 53
Guarding
Paneling
Swing Doors
A standard Access Door may be all you need
where safety or security is not required. Our Ball
Latch ensures a quick and secure closure of the
door within the profile frame. Please note that
this is not a safety door. For safety doors, use
either a door lock and/or electronic interlock
switch. Paneling material (Fillers) can be found on
pages 60-65. Safety Accessories see pages 71-73.
LM
LH
LH-10
mk Factory Equipment 54
Paneling
Swing Doors
Standard Door with Door Lock. An alternative to
the Access Door, the Swing Door uses a Profile
Cylinder Lock instead of a ball latch.
Paneling material (Fillers) can be found on pages
60-65. Safety Accessories see pages 71-73.
LM
LH
LH-10
LM-10
Swing Door with
Cylinder Lock
B68.07.002
LM ....
LH ....
without paneling
material
mk Factory Equipment 55
Guarding
Paneling
Double Door
consisting of: Profile mk 2040.40, Hinges, Hangles,
Latches, Paneling, Seal Strip and attachment hard-
ware. Paneling materials (fillers) can be found on
pages 60-65.
LM
LM-10
LH
LM max. = 1200 mm
LH max. = 1800 mm
mk Factory Equipment 56
Paneling
Slider
consisting of: Profile mk 2240, Profile mk 2207,
PE-Tubing, 6 mm Polycarbonate or Alucobond
panels, handles, attachment hardware and push-
bolt lock. Both sliding elements can be installed
or removed in the open position. In the closed
position they are locked using a push-bolt lock
and are simultaneously secured against dismant-
ling by locking pins within the slider profiles.
LM
Polycarbonate Slider,
B69.91.006 LM .... LH ....
mk Factory Equipment 57
Guarding
Paneling
Bifold door
consisting of:
Profile mk 2040.40, Handles, Seal Strip and
attachment hardware. Paneling material (Fillers)
can be found on pages 60-65.
LM
Bifold door
Acrylic
B69.91.004
LM ....
LH ....
Bifold door
Polycarbonate
LH
B69.91.005
LH-10
LM ....
LH ....
LM-20
LM max. = 1200 mm
LH max. = 1000 mm
mk Factory Equipment 58
mk Factory Equipment 59
Guarding
Paneling
Paneling
The paneling shown here can be used with all
frames, partitions and doors shown in the
catalog. When ordering (or specifying) paneling,
please indicate the relevant LM and LH dimen-
sions of the profile frame, if applicable. Also,
some frames have sections labeled 1 and 2. Ensure
that you have indicated the desired paneling
material in the correct (1, 2) location. Please review
your confirmation and/or drawing carefully!
Metal panels painted per your specifications.
Paneling
Paneling Material and Cuts
Ident-No. Ident-No.
Material Color Sheet Size Thickness Material Cut 1)
Sizing
Installed using Width Height Installed using Width Height
Seal Strip LM+20 mm LH+20 mm Angle LM LH
Panel Clamp LM-31 mm LH-31 mm Fencing w. Clamp Profile LM+10 mm LH+10 mm
Panel Block LM LH Fencing LM+20 mm LH+20 mm
1) not in USA. 2) only in USA. …. . ….* width and height in mm.
mk Factory Equipment 61
Guarding
Paneling
mk Factory Equipment 62
Paneling
mk Factory Equipment 63
Guarding
Paneling
mk Factory Equipment 64
Paneling
mk Factory Equipment 65
Guarding
Accessories
6,5
35
0.30 kg/m
AlMgSi 0.5 F25
11
A 112.52 mm2
Angle F40/R
82.40.0805
Profile mk 2220
52.20. ....*
0.30 kg/m
AlMgSi 0.5 F25
Parallel connections A 112.52 mm2
40
Parallel Plate
39
50.05.0053
ø9
70
Closure Strip
4 mk 3034 black
EPDM
Stock length 200 m
for paneling 2-8 mm
65
mk Factory Equipment 66
Accessories
Paneling components
Panel Clamps, designed for use with 5-8 mm thick
panels, are placed into the T-slots of the assem- Corner Clip
bled frame. If attaching paneling material to 14.00.0004
angles, the Panel Block should be used as an for fencing
additional support on sides with lengths of over
600 mm.
Seal Strip
Panel Clamp mk 3020 black
EPDM
B34.01.001 Stock length 300 m
for paneling 4-5 mm
Seal Strip
mk 3021 black
EPDM
Panel Block Stock length 200 m
for paneling 1,5-3 mm
mk 2552
Seal Strip
mk 3033 black
EPDM
Stock length 200 m
for paneling 6 mm
Fence Clip
mk 2544
Fence Clamp
30.00.0117
mk Factory Equipment 67
Guarding
Accessories
Hinge
40-1/40-7/40-1
B46.01.030
complete
Handle
for Profile attachment
Door Stop K110000009
for Swinging Doors Plastic PA
(w. 24 mm gap)
22.92.0035
Plastic PE
mk Factory Equipment 68
Accessories
Cylinder Lock
External Double-Bit Lock complete as shown,
DIN-right B68.02.017 plus key
DIN-left B68.02.018 B68.02.051
External Cylinder Lock
DIN-right B68.02.019
DIN-left B68.02.020
42
Cylinder
Swing Door DIN-right
K117055000
Keeper
External Cylinder Lock B68.02.019 mk 2533
Catch (for sliding doors) B68.06.005 PA 30 % GFK
mk Factory Equipment 69
Guarding
Accessories
Nut 1 M8 34.01.0001
mk Factory Equipment 70
Safety Accessories
Safety Interlocks
The safety interlock is suitable for use with
swing doors which must be closed to ensure
the required operational safety.
Contacts: 1 NO & 1 NC
mk Factory Equipment 71
Guarding
Safety Accessories
Safety Interlocks
The safety interlock with separate actuation is
suitable for sliding or swinging doors, and in
particular for removable guarding sections which
must be locked to ensure the required operational
safety.
Contacts: 1 NO & 1 NC
Holding Force: 30 N
6
Mech. Life: > 10 operations
Actuating Key
AZ15/16-B1-1747
K370000011
Safety Interlocks
AZ 16 zvrk – M16
K370000010
mk Factory Equipment 72
Safety Accessories
Mounting Set
for Safety Interlocks
on Swing Doors,
complete
B16.03.001
Plate Al tumbled Solenoid Latch
AZM 161 SK-12/12rk-
024M16
K370000020
Actuator Key
AZM 161-B1
K370000021
mk Factory Equipment 73
Guarding
To properly safeguard your area or equipment, Identify the position the individual components
please consider the following order example. using sequential numbering.
Create the machine or plant layout or use our
Sketch the side views as they are to be installed,
3D configurator.
so that possible digressions from standard can
Draw in the guarding outline, considering the be confirmed and identified.
safety distances and hazard zones shown in
List the individual elements of the guard in the
illustrations A and B on page 19.
form of a parts list. For elements requiring
Lay in the locations of required swing, sliding paneling materials, panels and doors for exam-
and/or vertical doors. ple, enter their respective Ident-Numbers in the
correct position (1,2) as identified on their
Fully dimension the guard and individual ele-
respective pages.
ments. If possible, use our standard reference
dimensions. Confirm dimensions are complete We would be pleased to assist you.
and accurate.
q w e r t
2) y
1000
1000
; u
Equipment
i
1000
l
1000
k
750
10
04
j
750 750 750 750
h g f d s a
mk Factory Equipment 74
Order Example for manual order
1100
q w e r t y ui o
a s d f g h j k l ; 2)
mk Factory Equipment 75
Guarding
Application Examples
mk Factory Equipment 77
Guarding
Application Examples
Standard guarding
(Post-Panel Method)
Guarding with fencing paneling Scanner cabin with double swing door
mk Factory Equipment 79
Workstations
mk Factory Equipment 80
Contents Workstations
Industrial Workstations 82
Telescoping Legs 87
Workstations 88
Worksurfaces 92
Paneling 93
Risers 94
Shelving 96
Pneumatic Outlets 98
mk Factory Equipment 81
Information about
Industrial Workstations
Advantages of
mk Industrial Workstations
mk’s extensive know-how regarding customer-specific
workstations and workplaces ensures a standardized
and modular product range for individual design accor-
ding to specific work tasks. Useful modules make the
planning and design easier.
mk offers workstation systems which adapt to people
and not the other way around.
If production conditions change, simple and economical
adjustment to the new application can be achieved
smoothly and cost-effectively.
mk always follows the basic philosophy of „form
follows function“ in its product development. This is
expressed by elegant shapes, timelessness and attrac-
tive appearance.
Consistent, logical system manufacture made of com-
patible elements, high quality materials and workman-
ship and above all a high degree of practical, beneficial
use ensure economic efficiency for the long term.
We would be pleased to assist you.
Ergonomics and mk Industrial Workstations
The word Ergonomics is a combi- products in general, yet also has individual with respect to their
nation of the Greek words Ergon direct benefits with respect to re- work and to their company. Sta-
= work and Nomos = law. Our ducing the psychological demands tistically, a disregard of ergonomic
workstations are designed to pro- placed on employees. When pro- principles when designing work-
vide a balance between human perly designed, workstations are stations has been shown to result
well-being and performance. It is built around normal and com- in reduced performance of bet-
a known fact that the ergonomi- fortable human body movement ween 5 %- 20 %, due to back
cally ideal layout of workstations rather than subject it to forced and neck pain alone.
and workplaces not only stimula- positions. It also has a positive
tes the efficient manufacture of influence on the well-being of the
80 to 300
mk Factory Equipment 83
Industrial Workstations
mk Factory Equipment 84
Standards, Connections and Attachments
Worksurface
Worksurface 25 mm
SHCS M8x16
D0912816
Ribbed Washer ø 8.4
K111010017, Steel Zn
Wood Screw ø 5x25
K112510039
Angle connections
Angle 82.03.0018, Steel Zn
Angles are available either with or without key
Nut 1 M8 PE 34.01.0018 steps. Keyed angles offer the advantage of preven-
ting profile twisting while easily achieving a flush
connection.
Nut 1 PE M8 34.01.0018
mk Factory Equipment 85
Industrial Workstations
mk Factory Equipment 86
Telescoping Legs
Nut 1 PE M8 34.01.0018
SHCS M8x16,
D0912816
Telescoping Profiles
for manual height adjustment
Nut 1 PE M8 34.01.0018
Telescoping Profiles
for electric height adjustment
SHCS M8x16,
D0912816
Nut 1 PE M8 34.01.0018
mk Factory Equipment 87
Industrial Workstations
Workstations
Fixed height
Manufactured using our Series 40 Profiles, mk fixed
height workstation frames are designed using an
extremely rigid desk construction. The standard
dimensions shown reflect their suitability as either
standing or seated workplaces. Naturally custo-
mer-specific dimensions are no problem, although
the standard program has taken relevant ergono-
mic standards into consideration. The light and
heavy versions differ primarily in the worksurface
size and placement as well as the profiles used
for framing.
mk Factory Equipment 88
Workstations
mk Factory Equipment 89
Industrial Workstations
Workstations
mk Factory Equipment 90
Workstations
Electric, hydraulic
height adjustment
The workstation with electric and hydraulic height
adjustment includes the same ergonomic features
as described in the workstation with manual height
adjustment. Height adjustment is accomplished
using a keypad which features digital height dis-
play and four memory functions. A selection of
various worksurfaces and paneling is shown on
the following pages.
Technical Data
Travel speed v = 10 mm/s
Voltage/Frequency Europe 230 V/50 Hz
(North America) (115 V/60 Hz)
Operating voltage (secondary) 29 V DC
Construction IP30/II
comes complete with 3 m cable
mk Factory Equipment 91
Industrial Workstations
Worksurfaces
mk Factory Equipment 92
Paneling
Nut 1 PE M8 34.01.0018
mk Factory Equipment 93
Industrial Workstations
Risers
H=1300 to 1600
mk Factory Equipment 94
Risers
Riser heavy
Profile mk 2040.02
B02.22.002
Allowable load
500 N (112 lbs)
B = workstation width
m = 14 kg
T = 500 mm
mk Factory Equipment 95
Industrial Workstations
Shelving
mk Factory Equipment 96
Shelving
Fs = Surface load
Fp = Point load
Steel shelf
B02.22.260
black powder coated,
fully adjustable
for B = 1400 mm Profile mk 2040.22
m = 8 kg as Bin Holder
Fs = 800 N (180 lbs) B02.22.265
Fp = 500 N (112 lbs) for B = 1400 mm
m = 4.8 kg
Flat shelf
B02.22.255
fully adjustable
for B = 1400 mm
m = 14 kg
Fs = 1200 N (270 lbs)
Fp = 800 N (180 lbs)
mk Factory Equipment 97
Industrial Workstations
Pneumatic Outlets
Mounting Option 2
Pneumatic Module
B02.23.179
for B = 1400 mm
Mounting Option 1 m = appx. 5.5 kg (12 lbs)
mk Factory Equipment 98
Pneumatic Outlets
Pneumatic Parts
Prior to mounting plates to the profile T-slot, an
ø 8.4 mm hole must be drilled at the desired
location. For exact hole placement, Drill Fixture
B46.03.007 is recommended, or the plates them- End Plate A
selves can be used to mark the hole location. An 53.00.0100, Al
O-ring placed between the profile and the plate
serves to seal the connection. Proper O-ring pla-
cement is ensured by a groove on the underside
of the plate.
G1/2"
Mounting 1/O-Ring
Coupling G1/4" K502050700
G1/4"
Distributor Plate A1
G1/4"
53.00.0352, Al
NPT 1/4"
53.00.0353, Al
O-Ring ø 12x2 K115010093
Closure Screw
Mounting 2/End Seal G1/4"
SHCS M8x25 DIN 6912 K502050426
D6912825 G1/4" G1/2"
K502050428
Supply Plate A G1/2" 53.00.0200, Al NPT 1/4"
K502050451
End Seal A 53.01.0005, Klingerit NPT 1/2"
K502050450
(NPT only in USA)
Coupling G1/4"
K502050700
NPT 1/4"
K502050706
G1/4" NPT 1/2"
K502050705
(NPT only in USA)
mk Factory Equipment 99
Industrial Workstations
Pneumatic Outlets
Polyamide Seal
G1/2"
K502050353
Polyamide Seal
G1/4"
K502050351
O-Ring
K115010093
End Seal A
53.01.0005
Electric Accessories
As an alternative to integrated electric outlets, mk
offers high quality power strips (Schuco) in two
versions. The housing is a clear anodized aluminum
profile with tough plastic end pieces. The outlets
are angled to neatly accomodate right-angled
plugs. A lighted rocker switch turns the 16A rated
power strip on and 2-poles off. Complete with a
1.75 m long cable, the power strip can be moun-
ted anywhere along the profile T-slots.
Please Note:
These, and all mk Electric Accessories and Compo-
nents, vary in style and and appearance to con-
form to local and international standards. Please
ex. Profile mk 2040.75 54.75. ....*, Al inquire before ordering.
Power Strip K370020020
country-specific versions
country-specific versions
Electric Outlets
Important Note:
These, and all mk Electric Accessories and Compo-
nents, vary in style and and appearance to con-
form to local and international standards. Please
SHCS, M8x16 D0912816
inquire before ordering.
Flat Head, M8x20 D7991820
Profile mk 2069
51.69. ....*, Al
Electric Module
B02.23.580
for B = 1400 mm
m = 11 kg
Rated for max. 16 A
2x – Cover
5169BC0200 Angle for
AlSiMg 0,7 F28
strain relief
Reworked
to local standards
16.05.0012
Al
Cord Grip
3x – Cover K399010001
5169BD0300
AlSiMg 0,7 F28
Reworked
to local standards
Angle for
power strip
82.01.0007
Al
Cover
5169BA ....
AlSiMg 0,7 F28
Spacer for
Round Housing*
16.01.0038
*not applicable in USA
Workplace Lighting
Luminous Intensity
Type Point Point
SAMKC136 1 700 lx 5 500 lx
SAMKC136 2 560 lx 6 340 lx
SAMKC136 3 530 lx 7 340 lx
SAMKC136 4 400 lx 8 340 lx
Luminous Intensity
Type Point Point
SAMC236 1 1350 lx 5 600 lx
SAMC236 2 1000 lx 6 540 lx
SAMC236 3 800 lx 7 500 lx
SAMC236 4 600 lx 8 480 lx
SAMCE240 1 1550 lx 5 1000 lx
SAMCE240 2 1200 lx 6 850 lx
SAMCE240 3 1000 lx 7 800 lx
SAMCE240 4 800 lx 8 800 lx
CER236 1 1250 lx 5 680 lx
CER236 2 1100 lx 6 610 lx
CER236 3 900 lx 7 560 lx
CER236 4 740 lx 8 530 lx
Accessories Workstations
Swing Arm
mk Swing Arms are designed for stability, flexibility
and high load capacity. Applications range from
simple bin holders for small parts on up to
monitor platforms at testing or logistic stations.
Besides freeing up valuable space on the work-
surface, an optimum ergonomic presentation
of parts can be achieved for each operator due
to the Swing Arms’ inherently flexible design.
Locking (or adding some resistance through tigh-
tening) of the joints is accomplished using the
adjustable handles or the socket head cap screws.
R1 max = 290 mm
R2 max = 340 mm
for T = 750 mm
B02.24.361
L1 = 200 mm
L2 = 300 mm
Weight 5.5 kg (12 lbs)
Load max. 300 N (67.5 lbs)
Swing Arm
for T = 600 mm
B02.24.362
L = 250 mm
Weight 4.6 kg (10 lbs)
Load max. 300 N (67.5 lbs)
for T = 750 mm
T = Workstation Depth B02.24.363
L = 400 mm
Weight 4.9 kg (11 lbs)
Load max. 300 N (67.5 lbs)
Angled Shelf
B02.24.364
Weight: 3.6 kg (8 lbs)
Straight Shelf
B02.24.365
Weight: 3.4 kg (7.5 lbs)
Bin Holder
B02.24.366
L = (Bin width + 1 mm) x N
(N = # of bins, not incl.)
Table Rack
B02.24.356
Weight: 4.6 kg (10 lbs)
Bins not included
Accessories Workstations
Tool Holders
The Tool Holder components shown are some of
the basics, which can be expanded with customer
specific components. They help to ensure a safe
and organized workplace. In addition, they pre-
sent tools without minimizing the available work-
surface. With the adjustable Tool Balancers an
ergonomically important strain relief is available
to the operator.
Carabiner
K120010003
Tool Balancer F3
K120010005
supports 2-3 kg (4.5-6.5 lbs)
max. extension 2 m
H max. = 1600 mm
Tool Holder
K120010004
Plastic PAGF
Outriggers
The mk Outrigger is an extended application of
the C-channel for tool hanging as used with mk
Risers. With a 270° swivel range and maximum
length of 1000 mm, a tool can be used exactly
where needed for manual assembly or manufac-
turing operations. When work is completed, the
tool can be pushed back and clear of the work
area.
Nut 1 PE M8 34.01.0018
Outrigger rotating
B02.24.500
max. load 120 N (27 lbs)
L max = 1000 mm
Accessories Workstations
Hanging Cabinets
These Hanging Cabinets offer ample storage space
for work-specific items, thus presenting a profes-
sional appearance and organization by maintaining
a clean and uncluttered work area. The cabinets
are manufactured using reinforced sheetmetal
construction, and can be loaded with up to 200 kg
(440 lbs). All Hanging Cabinets feature cylinder
locks and are painted RAL 7035 (shown).
4-Drawer Cabinet
B02.23.901
Weight 35 kg (77 lbs)
Important Note:
Cabinets may vary in style, color or appearance
depending on local and international availability.
mk makes every effort to maintain global unifor-
mity, yet it is sometimes more economically reali-
stic to work with regional suppliers. There will be,
however, no difference in the quality and work-
manship of our products.
Please inquire before ordering.
2-Drawer Cabinet
B02.23.902
Weight 23 kg (51 lbs)
Drawer
B02.23.903
Weight 8 kg (17.5 lbs)
Accessories Workstations
Document Holder
Document Holder
10-sheet A4* portrait
B02.99.041
*supplied for local formats
Sheet Pocket
DIN A4*
B02.99.043
*suitable for A4 only
Magnet Strip
B02.24.025 Document Holder
magnets not included
10-sheet A4* landscape
B02.99.042
*supplied for local formats
Holders
Holders for shop rags and water bottles round
out the organized workstation. Every element at
the workplace therefore has it’s place, thus pre-
venting possible obstructions for the worker as
well as damage to, or contamination of, the
workpiece.
Rag Holder
Clip M6 K111020008
B02.24.015
Plastic with
mounting hardware
Bottle Holder
B02.24.010
Stainless steel with
mounting hardware
Accessories Workstations
Foot Rest
An important element to reduce strain at the
workstation is the proper seating height. It is
achieved when, with vertical upper arms, the
forearms lay parallel on the worksurface, the
thigh and lower leg form an angle of at least 90°
at the knee, and the soles of the feet are flush
with the floor. For workstations which are too
tall, a foot rest can compensate for the distance
between foot and floor. The freely adjustable
Foot Rest is comfortable for the feet and reduces
leg strain for a pleasant working environment.
Integrated
Foot Rest
H min - 83 mm
H max - 300 mm
B02.21.030
Work Stool
K606-ST1030
Seat height from 480 to 880 mm,
black
Will there only be one product, or could there When planning a workstation, consider that the
be multiple, different products? best solution to provide a safe and efficient work-
place is often only achieved when understanding
Will the processes performed always be the the entire process as a whole. Laying out single
same? workstations, without the larger picture in mind,
Is this a free-standing workstation, or will it be can result in bottlenecks or minimize their full
part of a larger system? potential. Therefore, sensible layout planning
must be used, which takes into account and opti-
The resulting answers will already point to whet-
mises the whole material flow. We will be plea-
her a light or heavy workstation is appropriate,
sed to assist you with the planning.
and whether the height can be fixed or needs to
be adjustable.
Advantages of mk
Office Workplaces
mk’s extensive know-how regarding custo-
mer-specific workstations and workplaces
ensures a standardized product range for
individual design according to specific work
tasks. Useful modules make the planning
and design easier.
mk offers workstation systems which adapt
to people and not vice versa.
The function and adaptability provides the
opportunity to individually design office
equipment to ensure a professional appea-
rance in the company.
Durable components and high-quality work-
manship ensure robust everyday practicality
for many years.
Individually tailored office workplaces
Based on our proven Profile ting in a professional look which tion. High quality materials and
System, mk developed the mk reflects positively on your com- workmanship guarantee robust
Office Desk System X80 (80 cm pany. Important are your actual construction which will last for
basic dimension). It’s functionality requirements. Whether setting years. Various standard desks are
and adaptability allow you to up an entire department or a available. Naturally we will assist
layout and design workplaces to single office, the Office Desk you during planning and selec-
your exact requirements – resul- System X80 offers an ideal solu- tion.
Worksurfaces
Worksurface
80x40
50.13.5015
80
40
Round Corner Worksurface
80 R 80x80
50.13.5016 50.13.5012
80
80
80
80
80 120
80
55
160
BEECH
BLACK
File Cabinets
With high-quality hardware (central
locking) manufactured roller cabi-
nets, using multi-layer Beechwood,
we offer two standard units.
Model 4S:
1 pencil drawer and
three box drawers
K120101001
Model 3S:
1 pencil drawer, 1 box drawer
and 1 file drawer
K120101000
Model 4S Model 3S
Test bench for vacuum pumps Test bench for vacuum pumps
Conference Room
Guardrails 132
Treads 138
Platforms 144
Advantages mk GTP
(Guard Rails, Treads, Platforms)
mk’s guard rails, treads and platform
range is the perfect supplement to mk
guarding.
Whether mobile or fixed work platforms,
safe crossovers or access to elevated work-
places, mk transforms customer inquiries
into reality with exacting profile designs.
If production conditions change, simple
and economic reconfiguration can be
accomplished smoothly and easily.
Safe access and safe work with the mk GTP System
The Guardrail-, Tread- and Plat- equipment, appropriate access tions. Under these aspects, and
form-System from mk is the per- is necessary. Even elevated work- with respect to surfaces, traffic
fect combination of the various places on machines and equip- patterns and minimum clearance
local safety requirements bet- ment require suitable platforms. requirements, mk transforms
ween Platform and Workstation Further, production and assembly customer requests into reality
ergonomics. In order to carry out lines often require crossovers for using pre-engineered Profile
service and repair work on large access to process-relevant loca- Technology.
Standard Platform
Rail height
The minimum height requirements vary with the
application. Stair rails must be at least 900 mm
tall and platforms require rails to be at 1100 mm.
Toe kicks
min. height = 100 mm
Post spacing
The distance between the posts must be less than
1500 mm. It must be designed in such a way as to
support a force of at least 500 N/m (370 lb/ft).
Post/Angled Brace
connection
Post/Stair
connection
Angle E25
82.40.0701
Al
Joint 40/H4
B46.01.025
Al
Platform with guard rail as cros- Components such as the electronic supply can be attached to the
sover above a conveyor section guard rail posts from the mk profile technology range
Stair inclines
Angles are used to attach stairs of various incline
angles to the platform structure. The recommen-
ded angle depends on the application. Stairs used
often should be designed with a 30° or 35° angle.
Steeper angles should only be used for stairs
which are rarely utilized (as in a service situation,
for example).
Distance T
Stair 30°
B02.31.005
TA
Stair 35°
B02.31.006
Calculations:
30° T = H1 x 1.732 Stair 45°
L2 = H x 2 - 314.5 B02.31.007
35° T = H1 x 1.428
L2 = H x 1.743 - 267.5
45° T = H1
L2 = H x 1.414 - 204.4
55° T = H1 x 0.7002
L2 = H x 1.22 - 163.5
60° T = H1 x 0.5774 Stair 55°
L2 = H x 1.155 - 147.7 B02.31.008
H1 H2 L1 L3 L4 L5 L6
30° H+86.6 86.6 L1=L2+487.5 173.2 314.5 224.5 150
35° H+105 105 L1=L2+450.5 183.1 267.5 177 150
45° H+150 150 L1=L2+416.5 212.1 204.5 113 150
55° H+214 214 L1=L2+425 261.5 163.5 71 150
60° H+260 260 L1=L2+448 300 148 55 150 Stair 60°
B02.31.009
H = Platform height
Base Bow
67.03.0001, Steel
Profile mk 2040.06
5406AC0150, α = 17.5°, Al
Plate 55°
50.05.0123, Al Riser 40/35°
B02.34.007
Profile mk 2040.06
5406AC...., α = 17.5°, Al
Step 40/250
Base Bow B02.33.003
67.03.0001, Steel
Profile mk 2040.06
5406AC0150, α = 22.5°, Al
Plate 45°
50.05.0122, Al
Riser 40/45°
B02.34.008
Profile mk 2040.06
5406AC...., α = 22.5°, Al
Base Bow
67.03.0001, Steel
Step 40/200
B02.33.005
Profile mk 2040.06
5406AC0150, α = 27.5°, Al
Base Bow
67.03.0001, Steel
Base Bow
67.03.0001, Steel
Length L
Width B
Clamp 40/D3
Clamp 40/D1
max. 1 m
Height H
Console
Connecting Plate
Plate
Floor Plate
Leveling Pad
Console
31.40.0016, G-Al
SHCS M8x20
Nut 1
D0912820
34.01.0001, Steel Zn
Ribbed Washer ø 8.4
SHCS M8x25
K111010017, Steel Zn
D0912825
Ribbed Washer ø 8.4
K111010017, Steel Zn
Tread Profiles
ex. mk 2040.68
SHCS M8x45
D0912845
Clamp 40/D2
B46.02.018
Hex Nut M8
D09348
ex. Profile mk 2040.02
SHCS M8x30
D0912830
Clamp 40/D3
B46.02.019
Nut 1
34.01.0001, Steel Zn
Internet 153
Product-Configurator 153
Online-Version
Internet
3D-Product-Configurator
Network International
mk Automation, Inc. mk System 2000 AG APA
105 Highland Park Drive Solothurnstraße 55 Application des
Bloomfield, CT 06002 3294 Büren an der Aare Périphériques d’Automation
USA SWITZERLAND B.P. 445
Phone +1 860 769 5500 Phone +41 32 3512322 6, rue d’Alsace
Fax +1 860 769 5505 Fax +41 32 3514628 76504 Elbeuf Cedex
www.mkprofiles.com www.mk-system.ch FRANCE
[email protected] [email protected] Phone +33 232 962660
Fax +33 235 877238
mk Profile Systems Ltd. mk Products b.v. www.apafrance.com
Unit 15, The Business Centre Windmolen 14a [email protected]
Technology Drive, Beeston 7609 NN Almelo
Nottingham NG9 2ND NETHERLANDS mk Kitz Hispania S.L.
GREAT BRITAIN Phone +31 546 815065 Calle México n°2
Tel. +44 115 9221296 Fax +31 546 827245 50196 La Muela (Zaragoza)
Fax +44 115 9228138 www.mkproducts.nl SPAIN
www.mkprofiles.co.uk [email protected] Phone +34 976 149208
[email protected] Fax +34 976 149209
www.mkhispania.es
[email protected]
Great Britain,
Germany Ireland Switzerland France
Copyright © 2008 Maschinenbau Kitz GmbH, all rights and technical modifications reserved. Reproduction,
in whole or in part, only with the expressed, written consent of Maschinenbau Kitz GmbH. Legal venue is
Siegburg, Germany. Current as of 07.2009
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