Module 2 Industrial Maintenance Manageme

INDUSTRIAL MAINTENANCE
MANAGEMENT
Module 2: Industrial / Plant
Maintenance Management
Overview
Topic Outline
• Industrial and Plant Maintenance Programs

and Activities
• Basic Type of Maintenance Activities
• Maintenance Planning and Scheduling
• Control of Maintenance
• Sample of Common Maintenance Works
Objectives for the discussions;
By the end of the discussions; students should be able to;
 Know the basic types of maintenance activities
 Understand the concepts of Maintenance

Planning and Scheduling
 Understand the controls of maintenance

programs
 Learn some common maintenance activities

Industrial and Plant Maintenance
Programs and Activities
How Maintenance Activities are
Managed?
Maintenance activities can be managed by;
 Organizing Team
 Programming Activities
 Planning Activities
 Establishing Work Flow
 Creating Procedures
 Controlling Costs/Finance
Basic Types of Maintenance
Activities
These are some of the Basic Types of
Maintenance;
1. Preventive Maintenance (PM)

2. Predictive Maintenance or Condition Based
Maintenance (PdM)
3. Corrective Maintenance (CM)
4. Reactive Maintenance (RM)
5. Redesign and Modification
6. Reliability Centered Maintenance (RCM)
Maintenance Planning & Scheduling
Planning
Planning of maintenance jobs basically deals with

answering two questions, ‘what’ and ‘how’ of the job;
‘what activities are to be done?’ and ‘how those jobs and
activities are to be done?’
The Role of
Planner
Steps of Job Planning
• It includes knowledge about equipment, job, available techniques, materials
Knowledge
base
and facilities.
Job • It gives a clear perception of the total jobs.

investigation
at site
• Knowing the earlier two steps and knowing the needs of preventive, predictive
Identify and
document and other maintenance jobs.
the work
• Preparation of step by step procedures which would accomplish the work

Developmen
t of repair with the most economical use of time, manpower and material.
plan
Preparation
tools and
facilities list
• Indicating the needs of special tools, tackles and facilities needed.
Estimation of • with work measurement technique and critical path analysis.

time required
to do the
Scheduling
Scheduling
Scheduling is the function of coordinating
all of the logistical issue around the issues
regarding the execution phase of the work.
Scheduled of maintenance jobs basically deals
with answering two questions— ‘Who’ and
‘When’ of job,
i.e., “who would do the job” and “when the job
would be started and done”.
Scheduling
Maintenance Schedule Technique:.
1. Weekly general schedule
is made to provide weeks’ worth of work for each employee in an area.
2. Daily schedule
is developed to provide a day’s work for each maintenance
employee of the area.
3. Gantt charts
are used to represent the timings of tasks required to complete a
project.
4. Bar charts
used for technical analysis which represents the relative
magnitude of the values.
5. PERT/CPM (Program Evaluation and Review Technique/Critical
Path Method)
are used to find the time required for completion of the job and
helps in the allocation of resources.
Planning and Scheduling
Contributes
Effective Planning and Scheduling contribute
significantly to the following;
Reduced maintenance cost

Improve utilization of the maintenance workforce
by reducing delays and interruptions.
Improved quality of maintenance work by adopting
the best methods and procedures and assigning the
most qualified workers for the job.
Figure 3: Comparison of Crew with and without planning
and scheduling
Figure 2: Duration Effect of a professional planning.
Planning VS. Scheduling
Planning VS. Scheduling
Control of Maintenance
Program
By requirements:
How are maintenance activities being controlled at a

desired output?
o Authorization (Authorized by and official)

o Maintenance Plan and Schedule
o Issue of Materials against proper authorization
o Maintenance Budgets
o Equipment Records
By critical questions:
Along maintenance activities, here are some issues that can

be met
o How much maintenance is needed?

o What size of maintenance crews must be used?
o Can maintenance be sub-contracted?
o Should maintenance staff be covered by wage incentives schemes?
o Can effective used be made of computers for analyzing and
scheduling activities?
Common Maintenance
Activities
Common Maintenance Activities
1. Repair Activities
To f ix or to mend (a thing
t h a t i s s u f fe r i n g f ro m
damage or fault)
Examples:
 Equipment Overhaul
 Car Repair
 R e c t i f ic a t i o n o f
damaged components
 Ta p p i n g / W e l d i n g o f
holes
 Alignment of pumps
 Hot bolting
 P i p e / S p o o l
Replacement
2. Lubrication
Process of adding lubricant

(grease or oil) to a solid-solid
contact.
The reduced friction leads to

less wear, heat generation
and energy loss – all of which
reduce operation costs and
downtime.
Cooling and debris removal

are the other important
benefits provided by a fluid
lubricant.
2. Lubrication
Important things to consider;

3. Calibration
Comparison between two

measurements one of known
magnitude or correctness made or
set with one device and another
measurement made in as similar
a
way as possible with a second
device.
The device with the known or

assigned correctness is called the
standard. The second device is
the unit under test, test
instrument, or any of several other
names for
the device being calibrated.
3. Calibration
Calibration Record
Thank
You!

Module 2 Industrial Maintenance Manageme

Uploaded by

Copyright:

Available Formats

Module 2 Industrial Maintenance Manageme

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Module 2 Industrial Maintenance Manageme

Uploaded by

Copyright:

Available Formats

INDUSTRIAL MAINTENANCE

• Industrial and Plant Maintenance Programs

 Know the basic types of maintenance activities

 Understand the concepts of Maintenance

 Understand the controls of maintenance

 Learn some common maintenance activities

1. Preventive Maintenance (PM)

Planning of maintenance jobs basically deals with

Job • It gives a clear perception of the total jobs.

• Preparation of step by step procedures which would accomplish the work

Estimation of • with work measurement technique and critical path analysis.

Reduced maintenance cost

How are maintenance activities being controlled at a

o Authorization (Authorized by and ofﬁcial)

Along maintenance activities, here are some issues that can

o How much maintenance is needed?

Process of adding lubricant

The reduced friction leads to

Cooling and debris removal

Important things to consider;

Comparison between two

The device with the known or

You might also like